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Essar Steel Processing and Distribution

India’s largest steel solutions’ chain

Located at key automotive and industrial clusters in Pune. • • • • Processing capacity up to yield stress of 750 Mpa Can process thicknesses from 0. OH SAS 18001 certified A view of the processing and distribution facility . urgent or complex needs of a customer.Minimising Costs. Indore. Bhuj and Kolkata. Each Essar Steel processing and distribution facility always has adequate inventory to cater to any regular. Chennai. the NCR region. All facilities are ISO 14001. TS 16949. coated steel. Essar has augmented its processing and distribution capacity to more than 4 million tonnes per annum (MTPA) by rolling out 7 state-of-the-art processing and distribution facilities. white goods and construction are focussing on driving down their supply chain costs. Hazira. Original Equipment Manufacturers (OEMs) in steel consuming industries like automotive. stainless steel etc. Emphasis on reducing inventory levels and processing costs has resulted in increased demand for customised order fulfillment with accuracy and Just-In-Time (JIT) supplies by outsourcing processing activities like procuring blanks / slits.3 mm to 20 mm Ability to process all types of carbon steel. Maximising Productivity In their quest for gaining a competitive cost edge.

35 1.500 0.000 – 2.6 – 20. Efficient Service Processing Capability Line Product Capacity (tonnes per year) 360.25 – 0.30 0.0 – 20. which is backed by a strong IT backbone that provides information on stock availability.625 – 0. who work round the clock to redefine the standards of customer service and meet the tightest of deadlines. CR Slitting Line CR Wide Cut to Length Line CR Narrow Cut to Length Line HR Slitting Line HR Narrow Cut to Length Line HR Wide Cut to Length Line Shot Blasting Line Slit coils 0.500 2.30 0. Supply Chain and Delivery Essar Steel processing and distribution facilities have a fully integrated and efficient supply chain linked with upstream steel manufacturing facilities. thereby increasing productivity and reducing steel wastage.3 – 3.2 – 12. On Cost As each customer's needs are unique. On Time. and large static electrical equipment can be made directly without involving an additional blanking operation.000 200 – 4. Auto components like car doors.000 – 12.000 700.000 1.2 0. Essar Steel processing and distribution facilities work with manufacturers either on individual projects or on long-term programmes with guaranteed pricing and delivery.0 1.800 Thickness 2 Corner Angle 50° Range available (in mm) Essar Steel processing and distribution facilities provide tailormade steel supply solutions that enable customers to reduce procurement and co-ordination costs.00 – 5.3 – 3.05 – 0.0 300 – 1.000 400 – 5.000 1. Responsive. supported by i2 4 .500 – 12.2 – 12.000 Width 1.3 – 3.00 – 3.000 0.13 Sheets Sheets Slit coils Sheets Sheets / Plates Plates 252. Length 6.Trapezoidal Line The trapezium-shaped cold rolled sheet blanks will substantially help in reducing material wastage.100.000 108.15 – 0.000 2.000 500 – 2.0 6. All Essar Steel processing and distribution facilities are equipped with adequate power backup so that production is not hampered during power shut downs. etc.000 100 – 1.0 1.000 – 700 – 10. visibility and traceability of material shipments.625 30 – 700 50 – 2.20 – 0. eliminating the need of working with multiple vendors.2 1.00 (As per customer) 1.00 (As per customer) – Range available (in mm) The Essar Steel Processing and Distribution Facility Advantage • Just-In-Time (JIT) supply • Lower inventory • Order accuracy • IT and MIS solutions.000 60.000 Thickness Width Length Tolerance Essar Steel has the largest processing and distribution facility chain in India and is manned by an efficient and responsive team.000 120.2 30 – 1.

levelling.000 mm width Cut Edge : Plasma – RA Process flow chart of Slitting Line Finish Oxy Cut – RA 1000 +/-1 over 18. cold rolled and galvanised slit coils that result in higher productivity at the customer’s production line. Processing Capability Welded Beam Specifications Web height Web thickness ROTARY SHEAR 6 HIGH SNUBBER ROLL LEVELLER ENTRY PINCH ROLL (9+10) LIGHT LEVELLER VINYL APPLICATOR LOOP PIT DROP STACKER UNCOILER UNIT CONVEYOR TABLE DROP STACKER Shot Blasting Line The Essar Steel processing and distribution facility at Hazira has shot blasting machines to remove any contaminants like mill scales and rust before painting.5 over 6.000 mm length • Cutting under water to control 2 3 .500 – 18. Types of Beams Asymmetrical C-shapes T-shapes Z-shapes Symmetrical Hybrid Camber Variable Depth Tapered Burnt to Shape Unit ENTRY PINCH ROLL 3 ROLL BENDER ENTRY SHEAR VERTICAL GUIDE ROLL ENTRY PINCH ROLL LOOP PIT UNCOILER UNIT SLITTER HEAD INLINE SEPARATOR DEFLECTOR ROLL RECOILER EXIT PINCH ROLL TENSION PAD EXIT SHEAR Thickness 6 .000 mm The difference in height between the two ends < 900 mm Process flow chart of Cutting Line I / H beams Non-symmetrical Wide flange beams L / Tapered beams Cross / Star Slitting Lines Essar Steel processing and distribution facilities produce higher quality hot rolled.000 mm 8 – 63 mm Flange width Flange thickness Max. Factory-welded Beams 350 – 2. gauging.40 40 . cross-cutting and stacking.140 Width 6000 6000 Length 18000 18000 Range available (in mm) Oxy Plasma CNC Cutting Oxy Acetylene CNC Cutting Speed : Up to 24 m / min Features • Capable of cutting bevel edge thermal effect • Auto Datum Setting • Multiple drawing input options Accuracy : +/-0. beam weight 1.500 kg / metre Beam length Conical beam Types of Beams 4.Production Lines Cut to Length Essar Steel processing and distribution facilities process both cold rolled and hot rolled steel and their versatile cutting lines perform a variety of tasks like uncoiling. Each processing and distribution facility is equipped to provide a large number of accurate steel plates in a wide range of thicknesses and lengths.500 mm (flanges included) 8 – 40 mm 250 – 1.

394 270 Tel: +91 261 6683 812 Bhuj C/o Asia Motor Works Ltd.711 313 Tel: +91 33 2679 2196 Pune Gate No . Delhi-Rohtak Road. MIDC-Talegaon. 57 Berkeley Square. Chaturbhujkathi. Bhuj .394 270 Gujarat. Plot No. Dhar . JAFZA South.454 774 Tel: +91 99 2622 7774 Chennai Plot A6. Howrah .K. Lansdowne House. India.P.Surat Hazira ..com Corporate Office Essar House. Ambi-Nigade Road.Marg. P. Rohad. Industrial Area Pithampur. SIPCOT Industrial Growth Centre. 11 K. Bhuj-Bhachau Road. Mail us at steel@essar. UAE .400 034 Phone: +91 (22) 2495 0606 / 6660 1100 Fax: +91 (22) 2492 8896 Registered office Hazira (Registered Office) Essar Steel Limited 27th KM Surat Hazira Road District . V. Village Kanaiyabe.437 & 442.124 501 Tel: +91 127 6278 301 International P&D centers United Kingdom Essar Global Limited 3rd Floor-East wing. 34 km milestone. India Telephone: (+91 261) 2872400 Fax: (+91 261) 2872796 www. Golechiwadi.261754 Tel: +971 48998500 Corporate office Mumbai Essar Steel Limited Essar House 11. Keshavrao Khadye Marg Mahalaxmi Mumbai .370 020 Tel : +91 99798 89487 Indore Plot No 473-A. Mahalaxmi .410 507 Tel: +91 211 4661 401 NCR 43 km Stone. Dubai. V. S 40402. Oragadam. United Kingdom Telephone: (+44 ) 207 4088700/1 Fax: (+44 ) 207 4088711 UAE Essar Steel Middle East FZE. Sector 3.Processing and Distribution Facility Network Indian P&D centers: Hazira 27 km.essarsteel. Tel: +912266601100 Fax: +91 22 2353 2695 Give your business a competitive edge.com .O. Pune . Surat-Hazira Road.400034. Kanchipuram . Hazira . O. Bahadurgarh . London W1J 6ER.602 112 Tel: +91 44371 87701 Kolkata Sankrail Station Road.