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O M O
Scheme 1
O S O
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PROSIDING KONGGRES DAN SIMPOSIUM NASIONAL KEDUA MKICS 2007 ISSN : 0216 - 4183
O S H H O Ti O O
O O Ti
BRONSTED SITES
LEWIS SITE
Scheme 2 Recently, sulfated zirconia has been one of the most studied solid acids [3, 8]. In a way similar to superacid solutions, it is able to catalyze low temperature transformations of butane and pentane. It has been confirmed that different surface species such as sulfate and hydrogen sulfate groups, unshielded zirconium cations or hydroxyls [3, 8] are responsible for the catalytic activity of the system in low-temperature alkane transformation. Hino, et al. [4] have firstly reported in 1979 that the isomerization of n-butane can be done at room temperature by sulfated zirconia catalyst. Low temperature isomerization is an interest to the petroleum industry as branched alkenes are becoming an important product for use as octane-enhancing additives to gasoline. A solid superacid catalyst would lower the reaction temperature required for the isomerization. A lower reaction temperature not only represents energy savings, but also favors the desired branched product thermodynamically [9]. Sulfate-promoted zirconia has also been shown to be active for a number of other reactions including cracking, alkylation and esterification [6]. Titania can form stronger covalent surface sulfates such as TiOSO4 through sulfuric acid treatment, and it possesses acid centers of high acid strength in the range -16.04 < H0 < -14.52 [3], similar to sulfated zirconia, and redox sites of Ti4+/Ti3+ as well as SO42- types, where H0 is the Hammett acidity function. However, the relatively low surface area and the poor stability of the structure at high temperatures are disadvantages. Therefore, much attention has been paid to the applications of mixed oxides containing TiO2. Alumina is more stable and has a large surface area. Alumina which can react with sulfuric acid to form surface sulfates similar to aluminium ionic salts such as Al2(SO4)3. The reaction of alumina with sulfuric acid will produces acid sites which are weaker in strength than in the case of TiO2/SO42-; H0 > -14.52 [10], and also oxidizing centers of SO42- type. Titania-Alumina is known as a material that posses Lewis acidity, since it has an alumina and titania structure in its lattice. Through the sulfation of TiO2-Al2O3, during the sol-gel formation of the alcogel, i.e. the addition of sulfuric acid to the mixture of titanium- and aluminum-alkoxides precursors, sulfate group will be included in the oxide network of the alcogel, resulting in a titania-alumina-sulfate cogel. It is expected that its acidity would be enhanced and that its catalytic activity towards the esterification, especially in the esterification of long chain carboxylic acid (fatty acid), would be improved. Various applications of fatty acid ester can be expected in the industries. In this study, the effects of the sulfuric acid as catalyst for the sol-gel reaction and CO2 supercritical extraction on the fine structure of TiO2-Al2O3 powders were investigated. The catalytic activities of resulting materials were evaluated for the esterification of oleic acid with glycerol to produce glycerol mono oleate. Experimental Monolithic gels of 0.2TiO2-0.8Al2O3 were prepared by hydrolysis of aluminium-sec-butoxide, Al(OC4H9sec)3 (ASB), and titanium isopropoxide, Ti(OC3H7iso)4 (TIP), in an n-propanol solution with acid catalysts, H2SO4 (sulfated gel) or HNO3 (un-sulfated gel). The molar ratios used for the synthesis were [TIP]/[ASB] = 1/4, [H2O]/[total alkoxide] = 2, [H2SO4] or [HNO3]/[total alkoxide] = 0.06 and [n-propanol]/[total alkoxide] = 12. The appropriate amount of ASB was initially dissolved in n-propanol with vigorous stirring at 65oC for 1h to complete dissolution. The ASB solution was cooled to room temperature, and then the appropriate amount of TIP in npropanol was added and stirred for 1h. After that, a mixture of the remaining n-propanol, H2O and H2SO4 or HNO3 was added drop wise under continuous stirring. The solution transformed into gel after the addition of the last drop. The gel time was defined as the time required after mixing for the vortex created by the stirring to disappear completely. The wet gel was placed in the flow of supercritical carbon dioxide in a supercritical extraction system, and the solvent was supercritically extracted at 60C and 24MPa for 2h [11]. The supercritically extracted gels were heated at a heating rate of 10oC min-1 and calcined at 500, 600, 800 and 1000oC for 2h. In this study, the supercritically extracted gel will be called aerogel (Fig.1).
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PROSIDING KONGGRES DAN SIMPOSIUM NASIONAL KEDUA MKICS 2007 ISSN : 0216 - 4183
Vigorous stirring at 65
oC
Cooling at room temperature Ti(OC3H7)4 in n-propanol Stirring at room temperature for 1 hour H2O + H2SO4 or HNO3 + n-propanol (drop wise) (H2O /Akoxides = 2, H2SO4 or HNO3 / Akoxides = 0.06) Formation of gel (gelled after the addition of the last drop )
Supercritically extracted using CO2 (60oC and 24MPa for 2h) Calcination at several temperatures for 2 h Characterization
Figure 1 Flowchart of sample preparation Changes in the microstructure of the aerogels during heating were evaluated using thermogravimetric- and differential thermal analyses (TG-DTA, Seiko, Exstar 6000 TG/DTA 6200) under airflow of 300ml min-1 with a heating rate of 10oC min-1. Fourier transform infrared (FT-IR) spectra measurements were made with a BIO-RAD FTS-60A spectrometer. The pore and grain sizes of the samples were estimated from the images observed by scanning electron microscopy (FESEM, Hitachi, S-4700). Crystallization behaviors of the samples have been observed by X-ray diffractometer (Rigaku, RAD-C). The specific surface area, pore volume and pore size distribution of the aerogels, before and after calcination, were estimated by the Barret-Joyner-Halenda (BJH) method using N2-desorption curves (Quantachrome, Autosorb) [12]. The catalytic activity of both of the aerogels calcined at 500oC for 2h, sulfated and un-sulfated, were evaluated for the reaction of oleic acid with glycerol to produce glycerol-mono-oleate, when the molar ratio of oleic acid and glycerol was 1:1. The operational temperature was 180oC. During the reaction, sampling was performed every 30 minutes for 8h. Each sample was analyzed for its acid saponification values and percentage of the produced esters (yield). Results TG-DTA profiles of the as-extracted aerogels with and without sulfation by H2SO4 are given in Figs. 2(a) and (b). For the sulfated aerogel (Fig. 2a), an endothermic shoulder peak at 80oC and an endothermic peak accompanied with gradual weight loss about 30% at 125oC, and an exothermic shoulder with weight loss about 5% at 740oC were observed. In addition, a strong endothermic peak with a sharp weight loss, about 15% at 830oC, was observed. An endothermic peak with a weight loss about 25% at 80oC and exothermic shoulders at 190 and 250oC, accompanied with weight losses, were observed for the un-sulfated aerogel (Fig. 2b). Above 500oC, the un-sulfated aerogel sample lost practically no more weight. The small exothermic peaks about at 800 and 1000oC were also observed.
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PROSIDING KONGGRES DAN SIMPOSIUM NASIONAL KEDUA MKICS 2007 ISSN : 0216 - 4183
Figure 2 TG-DTA profiles for (a) sulfated and (b) un-sulfated alumina-titania aerogel Figs. 3 and 4 show the FT-IR spectra of the as-extracted- and calcined aerogels with and without sulfation in the range from 4000cm-1 to 400cm-1. The broad absorption band around 3400cm-1 for all samples can be attributed to the OH group of the occluded water and surface = Ti-OH groups with H-bridging. For the as-extracted sulfated aerogels, two strong peaks were found at 1636cm-1 and a broad peak in the range 1200-1150cm-1 attributed to stretching of -OH and SO4-2, respectively. Infrared spectra of sulfated metal oxides generally show a strong absorption band at 1390-1375cm-1 and broad band at 1250900cm-1. The peak in the range 1390-1375cm-1 is attributed to the stretching of S=O and the peaks in the range 1250-900cm-1 are characteristic for SO42- [13]. After calcination at 500oC, the broad absorption band in the range 1200-1150cm-1 increased, and the peaks at 3400cm-1 and at 1635cm-1 ascribed to OH group still existed. Infrared spectra of the sulfated gels calcined at temperatures up to 800oC (Fig. 3) show a strong and broad absorption band in the range from 1300 to 1050cm-1, that is a combination of overlapping peaks with around 1100cm-1, at 1000cm-1, and a small peak at 1350cm-1. After calcination at 800oC all of the absorption peaks decreased, and the peaks attributed to SO42- disappeared after calcinations at 900oC. For the un-sulfated gel (Fig.4), after calcination at 800oC strong peaks at 583 and at 439cm-1, attributed to hetero metal-oxygen bonds of -Ti-O-Al-, were found as well as for the sulfated gel.
800oC 500 C
o
As-extracted
3900
3400
2900
2400
1900
-1
1400
900
400
Wavenumber(cm )
% Transmittance(au)
900
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PROSIDING KONGGRES DAN SIMPOSIUM NASIONAL KEDUA MKICS 2007 ISSN : 0216 - 4183
-OH -OH
-Ti-O-AL-
800 -C-H 500 As-extracted 4000 3600 3200 2800 2400 2000 1600 1200 800 400
Wavenumber(cm-1)
Figure 4 IR spectra of un-sulfated alumina-titania gel After calcination at 500oC, the weak diffraction peak of anatase at d=0.349nm and very weak peaks of titanium sulfate, Ti2(SO4) 3, at d=0.311 and 0.267nm, were found for the sulfated aerogel (Fig. 5a), and these peaks became stronger after calcination at 600oC (Fig. 5b). On the other hand, the un-sulfated gel was still amorphous after calcinations at temperatures up to 750oC (Fig. 6b and c). After calcination at 800oC, the titanium sulfate peaks disappeared, but the peaks of anatase were observed (Fig. 5c) for the sulfated gel. The anatase phase of sulfated gel was stable after calcination at temperatures up to 900C (Fig. 5d). After calcination at 800oC, the diffraction peaks of rutile were found for the un-sulfated aerogel (Fig. 6d). Finally, after calcination at 1000oC, the diffraction peaks of anatase, rutile and -alumina were observed for the sulfated aerogel (Fig. 5e), and those of rutile and -alumina were observed for the un-sulfated sample (Fig. 6e). The diffraction peaks of - and -alumina phases were not found for both of the aerogels.
Figure 5 XRD patterns of sulfated alumina-titania gel; (a) 500oC, (b) 600oC, (c) 800oC, (d) 900oC and (e) 1000oC. (A; Anatase, R; Rutile, a; a-alumina, TS; titania sulfate)
Trasmittance (au)
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PROSIDING KONGGRES DAN SIMPOSIUM NASIONAL KEDUA MKICS 2007 ISSN : 0216 - 4183
Figure 6 XRD patterns of un-sulfated alumina-titania gel; (a) 500oC, (b) 700oC, (c) 750oC, (d) 800oC and (e) 1000oC. (R; Rutile, a; a-alumina) The SEM images of the aerogels calcined at various temperatures show their highly porous microstructures (Fig. 7 and Fig. 8). After calcinations at temperatures up to 600oC, large agglomerates, in m order with smooth surface, were observed for the sulfated aerogel, and fine particles in nm order were not clearly observed (Fig. 7a and b). After calcination at 800oC, the aggregate of fine particles, smaller than 100nm in diameter, were clearly observed (Fig.7c). After calcinations at 1000oC, grain growth and sintering were observed for the sulfated gel, and cylindrical particles, about 150nm in length and about 50nm in diameter, were found (Fig. 7d). After calcinations at temperatures up to 600oC, fine grains, about 30nm in diameter, were found for the un-sulfated TiO2-Al2O3 gel (Fig. 8a and b). After calcination at 800oC, the grain diameter of the un-sulfated aerogel increased about to 50 nm (Fig. 8c). After calcination at 1000oC, further grain growth and sintering were observed for the un-sulfated gel, and the length and diameter of cylindrical grains are about 200nm and 75nm, respectively (Fig. 8d).
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Figure 8 SEM images of un-sulfated alumina-titania gel at different temperatures Table 1, shows the effect of the sulfation with H2SO4 on specific surface area, cumulative pore volume and average pore diameter of the calcined aerogels. After calcinations at temperatures up to 800oC, specific surface area and cumulative pore volume of the sulfated TiO2-Al2O3 gel are much smaller than those of the un-sulfated TiO2Al2O3 gel. However, the average pore diameter of the sulfated gel is larger than that of the un-sulfated TiO2-Al2O3 gel after calcination at temperatures up to 600oC. The specific surface area and cumulative pore volume decreased with increasing calcination temperature for the un-sulfated TiO2-Al2O3 gel, but the surface area and cumulative pore volume of the sulfated TiO2-Al2O3 gel increased after calcinations at temperatures up to 800oC. After calcination at 1000oC, the pore volume of both of the gels drastically decreased.
Table 1 Specific surface area, cumulative pore volume, and average pore diameter of the sulfated and un-sulfated titania-alumina gels after calcination at various temperatures. a
500 oC Sulfated TiO2-Al2O3 Surface area (m2g-1) Pore volume (cm g ) Average pore diameter (nm) Un-sulfated TiO2-Al2O3 Surface area (m2g-1) Pore volume (cm3g-1) Average pore diameter (nm) 434 0.89 7.8 297 0.65 11.2 152 0.65 21.6 13 0.04 15.8
3 -1
600 oC
800 oC
1000 oC
4 0.017 25.5
9 0.024 14.9
82 0.195 9.9
18 0.075 14.7
a The accuracy of N2 adsorption measurements was 0.1%, and the reproducibility of these values for each sample was within 10%. Fig. 9 shows the effect of acid catalysts (H2SO4 and HNO3) in the preparation methods on the catalytic activity of the aerogels calcined at 500oC for the reaction of oleic acid (C18H34O2) with glycerol (C3H8O3) to produce react readily with glycerol glycerol mono oleate. Oleic acid (CH3(CH2)7CHCH(CH2)7COOH)
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(CH2OHCHOHCH2OH) in the presence of catalytic amount of sulfated TiO2-Al2O3 or un-sulfated TiO2-Al2O3 acids to yield compounds called Glycerol mono oleate (CH3(CH2)7CHCH(CH2)7COO CH2OHCHOHCH2).
where R is CH3(CH2)7CHCH(CH2)7 and R is CH2OHCHOHCH2. The sulfated TiO2-Al2O3 gel shows the higher activity than that of the un-sulfated TiO2-Al2O3 gel, although the specific surface area, cumulative pore volume are much smaller than those of the un-sulfated TiO2-Al2O3 gel.
Figure 9 Catalytic activities of sulfated and un-sulfated gels, calcined at 500oC, on production of glycerol mono oleate
Discussion Introduction of sulfuric acid onto the oxide carriers substantially changed the TGA and DTA profiles. Endothermic peaks appeared at 80oC and at 125oC accompanied with weight losses for the sulfated aerogel may be attributed to the evaporation of solvent and desorption of water molecules adsorbed on the oxides surface (Fig. 2a). However, the endothermic peak at 125oC was hardly observed for the un-sulfated gel (Fig. 2b). The both of samples (Figs. 3 and 4) after calcination at 500oC indicated the presence of strong IR absorption peak at 1635cm-1, attributed to -OH stretching mode originated from a high degree of surface hydroxylation. After calcination at 800oC, the peaks at 3400cm-1 for OH group and at 1633cm-1 for stretching of -OH still existed (Figs. 3 and 4). These results suggest that the aerogels has chemisorbed water on its surface. The residual organics in the un-sulfated gel can be eliminated by heating up to 600oC. Above 600oC, weight losses were hardly observed. About at 700oC, another weight loss with an endothermic shoulder was observed for the sulfated gel (Fig. 2a). This may be caused by desorption or decomposition of chemisorbed organics on the sulfated gel while the IR absorption band attributed to sulfate group is still observed. A strong and broad IR absorption band in the range 1200 - 1150cm-1, the characteristic frequencies of SO4-2, and the shoulder peak at 1380cm-1 which is assigned to the stretching of S=O were found for the sulfated aerogel after calcinations at temperatures up to 800oC (Fig. 3). These results show that the surface of the gel is strongly modified with the sulfation. After calcination at 500oC, the X-ray diffraction pattern for the sulfated aerogel was anatase phase. It is indicated that sulfate on the surface of alumina-titania nanoparticles with crystallization (Fig. 5a, Schema 3). The sulfated aerogel after calcination at 600oC (Fig. 5b) confirmed the presences of sulfate phase, Ti2(SO4)3. A strong endothermic peak with a sharp weight loss about 15% at 830oC for the sulfated gel (Fig. 2a) is attributed to the decomposition of the specific sulfate, however the anatase phase stable up to 900oC (Fig. 5d and schema 3). That peak did not found for the un-sulfated gel. Lewis site
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O S O Ti O O O
O OO Ti O O O Al O Ti Ti O O O O O O Al O
1000 C
A n a ta s e
R u tile
Schema 3 The IR absorption band attributed to SO4-2 was observed after calcination at 800oC and disappeared after calcinations at 900oC. The decomposition temperature of the specific sulfate phase on the sulfated TiO2-Al2O3 aerogel, 830oC, is much higher than that of the sulfated TiO2, 540oC [14] and that of the sulfated Al2O3, 600oC [14]. This result is attractive, and it suggests that the adsorption strength of sulfate on the surface of TiO2-Al2O3 is higher than Al2O3 and TiO2. TiO2-Al2O3 is known as a material that posses Lewis acidity, since it has an Al-O-Ti structure in its lattice. The presences of Ti-O and Al-O group were indicated by the presence of the strong, but broad peak between 400 and 900cm-1. The strong acidity of TiO2-Al2O3 makes them to have stronger adsorbed sulfate than Al2O3 and TiO2. After calcination at 800oC, the strong absorption peaks at 583 and at 439cm-1 attributed to hetero metal-oxygen bonds of -Ti-O-Al- were found (Fig. 3 and Fig. 4). The effect of sulfation on crystallization behaviors can be seen in Fig. 5 and Fig. 6. After calcination at 500oC, the diffraction peaks of anatase and Ti2(SO4)3 were found for the sulfated aerogel (Fig. 5a). After calcination at 800oC, Ti2(SO4)3 disappeared (Fig. 5c). Anatase phase was stable at temperatures up to 900oC (Fig.5d, Schema 3). On the other hand, no diffraction peaks of anatase were found for the calcined aerogel without sulfation (Fig. 6). The amorphous of alumina-titanate gel was stable up to 750 oC (Fig. 6) and decomposed at 800 oC (Fig. 6d). The diffraction peaks of rutile were found after calcinations at 800oC. Rutile deposited directly from amorphous of the un-sulfated gel. The formation of Ti-sulfate on the surface of the network gel enhanced deposition of anatase at relatively low temperature (Schema 3). Usually, anatase transforms into rutile around 600oC [11]. However, grain growth of anatase dispersed in the aerogel is restricted and the transformation may be retarded. The small exothermic peaks at 800oC and at 1000oC without weight changes were observed for the un-sulfated gel (Fig.2b). These peaks are attributed to the crystallization of rutile and -Al2O3, and they are not observed significantly for the sulfated gel (Fig. 2a). The DTA peak at 1000oC for the un-sulfated aerogel may be assigned to the direct crystallization of amorphous Al2O3 into -Al2O3 (Fig. 6e). No diffraction peaks - and - Al2O3 were observed for both of the aerogels. These results suggest that the segregation of TiO2 in the un-sulfated gel occurred at high temperature, about 800oC, and stable form of TiO2, rutile, deposited. The deposition of rutile may induce direct deposition of -Al2O3. The specific surface area and pore volume of the sulfated aerogel were much smaller than those of the unsulfated aerogel (Table 1). The SEM images for un-sulfated sample, after calcination at 500oC and 600oC, show fine particles about 20nm in diameter or smaller. On the other hand, the SEM image of the sulfated gel calcined at 500oC shows large agglomerates with smooth surface. The agglomerates may consist of fine particles, and include the sulfate with residual organics in the porous networks. The residual organics trapped in pores of make the sulfated aerogel to have small pore volume and low specific surface area. After calcination at 800oC, residual organics were removed and the sulfate decomposed, resulting in increases of surface area and pore volume of the sulfated gel. With increasing calcination temperature, grain growth and sintering were observed for the un-sulfated gel, resulting in decreases of surface area and pore volume, and increase in pore size. The un-sulfated samples are porous with a large surface area, and its porous structure is stable at temperatures up to 800oC. The grain growth was not significant, and the specific surface area was high, more than 150 m2g-1. The un-sulfated aerogels obtained from translucent gels had a rigid porous framework and good thermal stability. The sulfated aerogel shows the higher catalytic activity for the reaction of oleic acid with glycerol to produce glycerol mono oleate than that of the un-sulfated aerogel; although the specific surface area and the cumulative pore volume of the sulfated TiO2-Al2O3 aerogel is much smaller than those of the un-sulfated aerogel. This result also indicates that the sulfated aerogel has the stronger acidity than the un-sulfated aerogel. Conclusions (1) Using sulfuric acid as catalyst for hydrolysis of metal alkoxides, titania-alumina gel was sulfated and the sulfate phase was formed by calcinations. The decomposition temperature of the specific sulfate phase on the TiO2Al2O3 gel is much higher than that of sulfated TiO2 and sulfated Al2O3.
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(2) The crystallization behaviors of TiO2-Al2O3 aerogels were affected with acid catalyst used for hydrolysis. Anatase phase deposited in the sulfated aerogel was stable up to 900oC. On the other hand, rutile phase directly deposited in the un-sulfated aerogel at 800oC. (3) The catalytic activity of the sulfated aerogel for esterification reaction was higher than that of the unsulfated aerogel, although the specific surface area and cumulative pore volume of the sulfated aerogel were much smaller than those of the un-sulfated aerogel. References 1. R.J. Gillespie., Acc. Chem. Res. 1, (1968), 202 2. R. J. Gillespie, and T. E. Peel., Adv. Phys. Org. Chem. 9, (1972), 1 3. T. Yamaguchi., Appl. Catal., 61, (1990), 1 4. M. Hino., S. Kobayashi, and K. Arata., J. Am. Chem. Soc. 101, (1979), 6439 5. K. Arata and M. Hino, React. Kinet. Catal. Lett. 25, (1984), 143 6. D. Arata., Adv. Catal, 37, (1990), 165 7. T. Jin, T. Yamaguchi and K. Tanabe., J. Phys. Chem. 90, (1986), 4794 8. G. D. Yadav and J. J. Nair, Microporous Mesoporous Mater., 33, (1999), 48. 9. G. A. Olah, G. K. Surya Prakash and J. Sommer., in Superacids (Wiley, New York, 1985) Chap. 5, p. 243-344 10. T. Yang, T. Chang and C. Yek, J. Mol. Catal. A: Chemical, 115, (1997), 339, 11. H. Hirashima, Y. Yamanaka and S. Tursiloadi, submitted to J. Sol-Gel Sci Tech. 12. I. M. K. Ismail and P. Pfeifer, Langmuir, 10, (1994), 1532 13. J.P. Chen and R.T. Yang, J. Catal. 139, (1993), 277 14. M. Marczewski, A. Jakubiak, H. Marczewska, A. Frydrych, M. Gontarz and A. Sniegula, Phys. Chem. Chem. Phys., 6, (2004), 2513
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