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COMPONENT MANUFACTURING INITIATIVE
Applicant DOE Award (Dollars in Millions) Project Locations Technology
Cell, Battery, and Materials Manufacturing Facilities Johnson Controls, Inc. $299.2 Holland, MI Lebanon, OR (Entek) Romulus, MI Brownstown, MI Production of nickel-cobalt-metal battery cells and packs, as well as production of battery separators (by partner Entek) for hybrid and electric vehicles. Manufacturing of nano-iron phosphate cathode powder and electrode coatings; fabrication of battery cells and modules; and assembly of complete battery pack systems for hybrid and electric vehicles. Production of manganese oxide cathode / graphite lithium-ion batteries for hybrid and electric vehicles. Production of lithium-ion polymer battery cells for the GM Volt using a manganese-based cathode material and a proprietary separator. Production of lithium-ion cells and packs for hybrid and electric vehicles. Primary lithium chemistries include: manganese spinel cathode and lithium titanate anode for high power applications, as well as manganese spinel cathode and amorphous carbon for high energy applications. Production of high-volume battery packs for the GM Volt. Cells will be from LG Chem, Ltd. and other cell providers to be named. Production of lithium-ion cells, modules, and battery packs for industrial and agricultural vehicles and defense application markets. Primary lithium chemistries include nickel-cobalt-metal and iron phosphate. Production of advanced lead-acid batteries, using lead-carbon electrodes for micro and mild hybrid applications. Production of the UltraBattery (lead-acid battery with a carbon supercapacitor combination) for micro and mild hybrid applications. Production of polymer separator material for lithiumion batteries. Production of nickel-cobalt-metal cathode material for lithium-ion batteries. Production of battery-grade lithium carbonate and lithium hydroxide. Production of electrolyte salt (lithium hexafluorophosphate (LiPF6)) for lithium-ion batteries. Production of nickel-cobalt-metal cathode material for lithium-ion batteries. Production of high energy density nano-carbon for ultracapacitors. Production of electrolytes for lithium-ion batteries. Production of high-temperature graphitized precursor anode material for lithium-ion batteries. Production of carbon powder anode material for lithium-ion batteries. Manufacturing of precision aluminum casings for cylindrical cells.
A123 Systems, Inc. KD ABG MI, LLC (Dow Kokam) Compact Power, Inc. (on behalf of LG Chem, Ltd.)
Midland, MI St. Clair, MI Pontiac, MI Holland, MI Indianapolis, IN
General Motors Corporation
Brownstown, MI $105.9 Jacksonville, FL
Saft America, Inc.
Exide Technologies with Axion Power International East Penn Manufacturing Co.
Bristol, TN Columbus, GA Lyon Station, PA
Advanced Battery Supplier Manufacturing Facilities Celgard, LLC, a subsidiary of Polypore Toda America, Inc. Chemetall Foote Corp. Honeywell International Inc. BASF Catalysts, LLC EnerG2, Inc. Novolyte Technologies, Inc. FutureFuel Chemical Company Pyrotek, Inc. H&T Waterbury DBA Bouffard Metal Goods $49.2 $35 $28.4 $27.3 $24.6 $21 $20.6 $12.6 $11.3 $5 Charlotte, NC Aiken, SC Goose Creek, SC Silver Peak, NV Kings Mtn., NC Buffalo, NY Metropolis, IL Elyria, OH Albany, OR Zachary, LA Batesville, AR Sanborn, NY Waterbury, CT
TOXCO Incorporated General Motors Corporation Delphi Automotive Systems, LLC Allison Transmission, Inc. Ford Motor Company
DOE Award (Dollars in Project Locations Technology Millions) Advanced Lithium-Ion Battery Recycling Facilities Lancaster, OH Hydrothermal recycling of lithium-ion batteries. $9.5 Electric Drive Component Manufacturing Facilities White Marsh, MD Construction of U.S. manufacturing capabilities to $105 Wixom, MI produce the second-generation GM global rear-wheel electric drive system. Kokomo, IN Expansion of manufacturing for existing electric drive $89.3 power electronics components for both passenger and commercial vehicles. Indianapolis, IN Increasing U.S. capacity to manufacture hybrid $62.8 systems for the commercial truck market. Sterling Heights, MI Producing a Ford electric drive transaxle with $62.7 integrated power electronics in an existing Ford transmission facility. Potential locations Establishing a standardized platform of hybrid electric in IN: Anderson, motors and controls. Morristown, Greenfield, or $60.2 Indianapolis AND Fargo, ND Frederick, CO Expanding established propulsion systems into a $45.1 volume manufacturing environment. Muncie, IN Increasing production capacity of advanced $40 Holly, MI automotive electric drive system component manufacturing plants located in the U.S. Electric Drive Subcomponent Manufacturing Facilities Simpsonville, SC Production of DC bus capacitors including soft wound $15.1 film and stacked film capacitors necessary for electric drive system power electronics. Barre, VT Outfitting of a high-volume manufacturing facility to $9.1 build DC Bus Capacitors for the electric drive vehicle industry. Youngwood, PA Creating an electric drive semiconductor $8.1 development, qualification, and production center.
UQM Technologies, Inc. Magna E-Car Systems of America, Inc. KEMET Corporation SBE, Inc. Powerex, Inc.
RECOVERY ACT AWARDS FOR TRANSPORTATION ELECTRIFICATION
Applicant DOE Award (Dollars in Millions) Project Locations Advanced Vehicle Electrification Headquarters: ETEC and its partner Nissan will demonstrate up to Phoenix, AZ 5,000 Nissan electric vehicles with a 100 mile range Manufacturing: and deploy up to 12,500 Level 2 and 250 Level 3 Phoenix, AZ and chargers. Northern California Deployment: Electric Portland, Salem, Transportation Eugene and $99.8 Engineering Corp. Corvallis, OR; (ETEC) Seattle, WA; San Diego, CA; Phoenix and Tucson, AZ; Nashville, Chattanooga, and Knoxville, TN Manufacturing: Develop, validate, and deploy 220 advanced plug-in Warren, MI and St. hybrid electric pickups and minivans. Chrysler LLC $70 Louis, MO; Deployment: 11 partner fleets Headquarters: Develop a fully integrated, production plug-in hybrid Diamond Bar, CA system for Class 2 – 5 vehicles (8,501 – 19,500 lbs South Coast Air Manufacturing: gross vehicle weight). Demonstrate a fleet of 378 Quality Galesburg, MI and trucks and shuttle buses. $45.4 Management Elizabethtown, KY; District (SCAQMD) Deployment: 50 different utilities and fleets Manufacturing: Develop, validate, and deploy 400 advanced battery Elkhart County, IN; electric delivery trucks (12,100 lbs. gross vehicle Navistar, Inc. Deployment: $39.2 weight) with a 100 mile range. (Truck) Portland, Chicago, and Sacramento Transportation Sector Electrification Headquarters: Deployment of truck stop electrification infrastructure Coburg, OR; at 50 sites along major U.S. Interstate corridors and Cascade Sierra Deployment: 50 $22.2 provide 5,450 rebates for truck modification to idle Solutions U.S. truck stop reduction technologies. electrification sites Advanced Vehicle Electrification + Transportation Sector Electrification Manufacturing: Develop, analyze, and demonstrate hundreds of Michigan; Chevrolet Volt Extended Range Electric Vehicles General Motors $30.5 Deployment: (EREVs) -- 125 Volt PHEVs for electric utilities and several utility 500 Volt PHEVs to consumers. partners’ fleets Manufacturing: Accelerate the launch and commercialization of Michigan and PHEVs and EVs by partnering with 15 of America's Kansas City, MO; leading utilities. Deploy up to 150 plug-in hybrid Ford Motor $30 Deployment: electric vehicles, including 130 Ford Escape PHEVs Company several utility and 20 Ford E450 Van PHEVs. partners’ fleets Manufacturing: Develop and deploy up to 100 electric vehicles, such Kansas City, MO; as “Ampere” (Ford Transit Connect EV), “Faraday” Smith Electric Deployment: $10 (Ford F150 EV conversions), Step Vans, and Vehicles Several partners’ “Newton” medium-duty trucks. fleets Project Focus
DOE Award (Dollars in Millions)
Advanced Electric Drive Vehicle Education Program • Educational programs for: Graduate, Undergraduate and Secondary Students; Teachers; Technicians; Emergency Responders; General Public • Partnering with: NAFTC Headquarters and members; West Virginia Department of Education; South Carolina Department of Education; Greater New Haven Clean Cities Coalition; Innovation Drive, Inc.; Advanced Vehicle Research Center; Auto Exposure LLC; Big Fish Advertising and Public Relations; MotorWeek; Sabre Engineering; Northeast Utilities • Educational programs for: Graduate, Undergraduate and Secondary Students; Teachers; Technicians; General Public • Partnering with: University of Notre Dame; Indiana University Purdue University at Indianapolis (IUPUI); Purdue University – Calumet; Indiana University – Northwest; Ivy Tech Community College • Educational programs for: Graduate, Undergraduate and Secondary Students; Teachers; Technicians; Emergency Responders; General Public • Partnering with: CSU; Georgia Institute of Technology; Arapahoe Community College; Douglas County School System; Nissan NA; KShare; Ricardo; AM General; Motion Reality, Inc. • Educational programs for: Graduate, Undergraduate and Secondary Students; Teachers; Technicians; Mechanics; Emergency Responders; General Public • Partnering with: University of Central Missouri; Linn State Technical College; St. Louis Science Center; Smith Electric Vehicles U.S. Corporation (SEV-US); Kokam America Inc. • Educational programs for: Graduate, Undergraduate and Secondary Students; Teachers; Technicians; Emergency Responders; General Public • Partnering with: NextEnergy; Macomb Community College • Educational programs for: Emergency Responders • Partnering with: Fire Protection Research Foundation; Automotive Alliance; NREL • Educational programs for: Graduate, Undergraduate and Secondary Students; General Public • Partnering with: Argonne National Laboratory; AVL; GM; Eaton; Horiba; MathWorks; Schweitzer Engineering Laboratories; Woodward
West Virginia University (NAFTC)
Morgantown, WV State of South Carolina
State of Indiana West Lafayette, IN
Colorado State University
State of Colorado State of Georgia Fort Collins, CO Boulder, CO Atlanta, GA
Missouri University of Science and Technology
Rolla, MO Warrensburg, MO Linn, MO St. Louis, MO Kansas City, MO Lee’s Summit, MO
Wayne State University
Detroit, MI Warren, MI
National Fire Protection Association Michigan Technological University
Houghton, MI (Western Upper Peninsula of MI)
DOE Award (Dollars in Millions)
Project Focus • Educational programs for: Graduate, Undergraduate and Secondary Students; Teachers; General Public • Partnering with: University of Michigan – Dearborn; Kettering University; Ford; GM; Chrysler; Eaton Corp; DTE Energy; Mentor Graphics; Ballard; Quantum Technologies; A123 Systems • Educational programs for: Secondary Students; Technicians • Partnering with: James Madison University; Virginia Department of Education; Ford; GM; Toyota; Firestone/Bridgestone • Educational programs for: Secondary Students; Service Personnel, Technicians • Partnering with: Chabot College; Central Shops; Pat’s Garage; Perfect Sky Inc.
University of Michigan
Detroit, MI Ann Arbor, MI Dearborn, MI Flint, MI
J. Sargeant Reynolds Community College
Commonwealth of Virginia and Neighboring MidAtlantic States.
City College of San Francisco
San Francisco , CA
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