PLANT LAYOUT: MAKE THROUGH PRODUCTION SYSTEM

AKHIL TYAGI, MOUMITA MAITY, NEHA PANDEY, PULKIT MISHRA

Department Structure: .

4 meters 1. Shirt Cotton Linen Linen cotton Poly cotton Poly cotton flex 100% cotton Sizes of shirts being made: • 38 • 39 • 40 • 42 • 44 • 46 Shirt type Fabric consumption when Fabric consumption when fabric width is 60 inch fabric width is 44 inch 1.75 meters Formal Full Sleeve Formal Half Sleeve Short shirt Full sleeve Short Shirt Half Sleeve .90 meters 1.FABRIC USED: 1.3 meters 2.10 meters 1.45 meters 1.90 meters 1.6 meters 1.

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301 Collar turning Heat Setting Ngai Shing Ngai Shing JUKI JUKI SNLS. 301 asli palla stitched SNLS JUKI SNLS. 301 neckband finished and extra chopped off SNLS JUKI(UBT) SNLS. Brand: sagar Seam Stitch Type SNLS. 301 SNLS. 301 Collar bone insert and top stitch Stitching at the end of collar nakli palla of neck band stitched SNLS JUKI SNLS.Operation Name Description of Operation Stitching of asli & nakli palla of collar Chopping off the extra parts Operation breakdown & Machinery required for Formal Shirt Generic M/C Type SNLS Overlock Machine with No needle attached Turning Machine Collar pressing SNLS SNLS Machine used JUKI Local machine. 301 Top stitch at joining Collar SNLS JUKI SNLS. 301 Yoke Attach BACK SNLS JUKI .

ASN 695 (Std.Lockstitch M/C 1 needle .Flat Bed . Lockstitch Bartacking M/c Compact type fusing press m/c Automatic Serging M/c DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) LK-1900A JSF -341K/PE05 front pocket Pocket Attach Sleeves placket*2 Sleeves Placket Attach 2Needle. Drop Feed .MO-6704S LH-3128SC-7-WB / CP 160 A / AK-88 DDL-5550N-7WB/CP 160 A /AK85/H015(with Automatic thread trimmer) DDL-5550N-7WB/CP 160 A /AK85/ CR 15 (with Automatic thread .Flat Bed .Yoke Top Stitch Label Attachment SNLS SNLS JUKI JUKI Shoulder Shoulder Attach Pocket mouth Stitching Pocket Ironing 1 needle .Flat Bed . Drop Feed . Drop Feed . Lockstitch m/c with Stitch Roller Guide 1 needle .Need le Feed . MO6904S. Lockstitch m/c 1 needle . Cylinder Bed.Flat Bed . 1 Needle . Lockstitch m/c High Speed .Type) Alt: MO-735. Drop Feed .MO6104D. Lockstitch ASN-697(High grade type). MO-6704D.

356 V JVB -958/JES.MO-6704S DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) JVB -958/JES.ASN 695 (Std.Type) Alt: MO-735.MO6104D. MO6904S.m/c trimmer) Diamond Stitching Automatic Serging M/c Button Placket Attach front placket Box Placket Iron and fused Placket Stitching Extra part chopped off Sleeves Attach (MH1) Automatic Dart Sewer or1 needle .MO6104D.Flat Bed . MO-6704D. Drop Feed .356 V Working Table JSF -341K/PE05 Sleeves attach(MH2) Col lar Att ach 1ST STITCH 1 needle .Flat Bed . Drop Feed . Lockstitch m/c Vaccuum Board Vaccuum Board Working Table Compact type fusing press m/c Automatic Serging M/c ASN-697(High grade type).MO-6704S DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) APW-194N Sleeves attach JES 357 . Lockstitch m/c Automatic Lockstitch Pocket Welting Machine _____ MO-735. MO6704D. MO6904S.

Drop Feed . Cylinder Bed.Flat Bed .Flat Bed .Flat Bed . Lockstitch m/c 1 needle .Flat Bed . Drop Feed . Lockstitch m/c Working Table 1 needle . Drop Feed . 1 Needle .Flat Bed .STICH IN THE DITCH HEMMING HEMMING SIDE SEAM SIDE SEAM CUFF BAND (TWO PARTS ATTACHED) 1 needle . Lockstitch m/c with Stitch Roller Guide High Speed . Lockstitch m/c 1 needle . Lockstitch m/c 1 needle . Drop Feed . Lockstitch Bartacking M/c DDL-5550N-7WB/CP 160 A /AK85/ CD15 (with Automatic thread trimmer) DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) Working Table DDL-5550N-7WB/CP 160 A /AK85/ CD15 (with Automatic thread trimmer) DDL-5550N-7WB/ CP 160 A /AK-85/H015(with Automatic thread trimmer) LK-1900A CUFF PREPARED MANUALY TURNED INSIDE OUT Cuff HEAT PRESS Flat Bed. Drop Feed . Double Chainstitch Machine _____ MH-481-5(4) (with automatic thread trimmer) _____ .

MO6104D.TOP STITCH CUFF ATTACHED COLLAR 1 needle . Drop Feed .Flat Bed . Lockstitch m/c with Stitch Roller Guide 1 needle . Drop Feed . Lockstitch m/c Vacuum Board with a monolithic boiler 1 needle .Flat Bed . Lockstitch m/c 1 needle .356 V DDL-5550N-7WB/ CP 160 A /AK-85/H015(with Automatic thread trimmer) DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) Working Table JVB -958/JES. Drop Feed .MO-6704S JSF -341K/PE05 DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) JVB -958/JES. MO6904S.Flat Bed . MO6704D.Flat Bed . Drop Feed .356 V .Flat Bed . Drop Feed . Lockstitch m/c Compact type fusing press m/c Automatic Serging M/c DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) JSF -341K/PE05 BACK/YOKE/LABEL FRONT SHOULDER ATTACH COLLAR ATTACH HEMMING CUFF ATTACHED INSPECTION SIDE SEAM AND SLEEVES Compact type fusing press m/c 1 needle . Lockstitch m/c Working Table Vacuum Board with a monolithic boiler MO-735.

Flat Bed . Lockstitch m/c with Stitch Roller Guide Vacuum Board with a monolithic boiler 1 needle . Drop Feed .Flat Bed .SLEEVES PLACKET *2 FUSING OF CUFF*2 PASTING OF COLLAR FUSING OF COLLAR FUSING. Lockstitch m/c 1 needle .Flat Bed . Drop Feed .Flat Bed . Lockstitch m/c with Stitch Roller Guide Working Table hand work Vacuum Board with a monolithic boiler 1 needle .356 V DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) JSF -341K/PE05 DDL-5550N-7WB/ CP 160 A /AK-85/H015(with Automatic thread trimmer) JVB -958/JES. Drop Feed .Flat Bed .356 V DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread . Drop Feed . NOTCHING. Drop Feed . Lockstitch DDL-5550N-7WB/ CP 160 A /AK-85/H015(with Automatic thread trimmer) Working Table hand work JVB -958/JES. Drop Feed .Flat Bed . POCKET MARKING POCKET MARKING COLLAR NOTCHING buttonhole buttonhole/button and inspection button marking thread cutting 1 needle . Lockstitch m/c Compact type fusing press m/c 1 needle . Lockstitch m/c 1 needle .

m/c trimmer) button stitching thread suction ____ 1 needle . Lockstitch m/c 1 needle .Flat Bed . Drop Feed .Flat Bed . Drop Feed . Lockstitch m/c ____ DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) DDL-5550N-7WB/CP 160 A /AK85(with Automatic thread trimmer) final inspection .

42 0. No.603 0.527 0.333 0.32 minutes.565 0.542 0.452 0.291 0.861 0.566 0.223 0.799 0.285 0.501 0.475 .381 0.Total Garment SAM: 22.28 0. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Operation List Pinning to profile Run stitch collar Trim collar Clip and turn collar Crease collar Top stitch collar Run stitch (R/s) collar band Crease collar band Insert collar in neck band Turn and crease collar Attach bias piece to cuff Crease cuff Hem cuff R/s cuff Trim cuff Turn cuff Crease cuff bottom Attach placket to sleeve Lock and make diamond Sew pleats (4 no.874 0.) Hem right front Attach front placket Crease pocket Hem pocket mouth Attach pocket to front Attach brand label and tack loop Crease patch pieces Attach patch piece Sew pleats Attach yoke to back SAM 0.219 0.026 0.389 0.494 0.234 0.278 0.795 1.317 0.458 0. Sl.589 0.236 0.36 0.

64 0.31 32 33 34 35 36 37 38 39 40 41 Top stitch back yoke Join shoulder Top stitch shoulder Attach collar Close collar with size label Sleeve attach Top stitch armhole Top stitch side seam Attach & close cuff Top stitch cuff Hem bottom Total SAM 0.696 0.365 0.535 1.322 .524 0.862 0.678 1.01 0.947 22.036 0.656 0.

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