FWM397

MP3 Mini Hi-Fi System

-/55/78/77/BK/85

CONTENTS
Technical specification ..................................................................1-2
Service measurement setup..........................................................1-3
Service aids .................................................................................1-4
Instructions on CD playability ................................................2-1..2-2
Disassembly diagram............ ................................................3-1..3-2
Block diagram ................................................................................4-1
Wiring diagram ..............................................................................4-2
Main board
Circuit diagram .........................................................................5-1
Layout diagram .........................................................................5-2
AMP board
Circuit diagram ..................................................................6-1..6-2
Layout diagram ..................................................................6-3..6-4

MCU board
Circuit diagram .........................................................................8-1
Layout diagram ..................................................................8-2..8-3
AC Board
circuit diagram. .........................................................................9-1
layout diagram ..........................................................................9-2
CD Board
circuit diagram. .......................................................................10-1
layout diagram ...............................................................10-2..10-3
Exploded view diagram ............................................................... 11-1
Mechanical parts list .................................................................... 11-2
Electrical parts list...............................................................12-1..12-4

Display/Key board
Circuit diagram .........................................................................7-1
Layout diagram ..................................................................7-2..7-3

© Copyright

2008 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Published by LX 0817 Service Audio

Version 1.0

Subject to modification

3141 785 32660

1-2

TECHNICAL SPECIFICATION
AMPLIFIER
RMS output power
1KHz (Low channel-both channels driven) .......
............................................................. 60 W per channel
10KHz (High channel-both channels driven) ....
............................................................. 60 W per channel
Total output power ........................................... 240 W
Signal-to-noise ratio .......................... 67 dB A (IEC)
Frequency response .......................... 60 – 16000 Hz
Input sensitivity
AUX ................................................. 1500mV/2000mV
Output
Speakers .................................................................... 6 Ω
(1) (6 Ω, 1 kHz, 10% THD)

CD/MP3-CD PLAYER
Number of programmable tracks ......................... 40
Frequency response ............. 60 – 20000 Hz -3dB
Signal-to-noise ratio ....................................... 75 dB A
Channel separation .......................... 50 dB (1 kHz)
Total harmonic distortion ................................. < 1.5%
MPEG 1 Layer 3 (MP3-CD) .......... MPEG AUDIO
MP3-CD bit rate ....................................... 32-256 kbps
(128 kbps advised)
Sampling frequencies ....................... 32, 44.1, 48 kHz
TUNER
FM wave range ................................... 87.5 – 108 MHz
AM wave range (9 kHz) ............... 531 – 1602 kHz
AM wave range (10 kHz) ............. 530 – 1700 kHz
Tuning grid ............................................................ 9/10 kHz
Number of presets ........................................................ 40
Antenna
FM ....................................................................... 75 Ω wire
AM .............................................................. Loop antenna

USB PLAYER
USB ................................................................... 12Mb/s,V1.1
......................................... support MP3 and WMA files
Number of albums/folders ................. maximum 99
Number of tracks/titles ...................... maximum 999
SPEAKERS
System 2-way; double port bass reflex
Impedance ........................................................................ 6 Ω
Woofer ........................................................................... 5.25”
Tweeter ........................................................................... 1.75”
Dimensions (w x h x d) . 249 x 344 x 250 (mm)
Weight ............................................................. 3.65 kg each
GENERAL
Material/finish ................................... Polystyrene/Metal
AC Power ........................... 110 – 127 / 220 – 240 V;
....................................................... 50/60 Hz, Switchable
Power Consumption
Active ...................................................................... 100 W
Standby .................................................................. ≤ 15 W
Dimensions (w x h x d) .. 265 x 310 x 403 (mm)
Weight (without speakers) ................................. 9.1 kg

Specifications and external appearance are
subject to change without notice.

1-3

MEASUREMENT SETUP
Tuner FM
DUT
RF Generator

Bandpass
250Hz-15kHz

LF Voltmeter

e.g. 7122 707 48001

e.g. PM2534

Ri=50:

e.g. PM5326

S/N and distortion meter
e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)
DUT

Bandpass
250Hz-15kHz

LF Voltmeter

e.g. 7122 707 48001

e.g. PM2534

RF Generator
e.g. PM5326

S/N and distortion meter

Ri=50:

e.g. Sound Technology ST1700B

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

Recorder

CD
Use Audio Signal Disc
(replaces test disc 3)

SBC429 4822 397 30184

Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette Fe
SBC420 4822 397 30071

LF Generator

DUT

e.g. PM5110

L

DUT
L
R

R

S/N and distortion meter

S/N and distortion mete
e.g. Sound Technology ST170

e.g. Sound Technology ST1700B

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

GB Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified. When repairing. make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Careless handling during repair can reduce life drastically.1-4 SERVICE AIDS GB ESD WARNING All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). be used Safety components are marked by the symbol Lead free ! . CLASS 1 LASER PRODUCT . Keep components and tools also at this potential.

2-1 INSTRUCTIONS ON CD PLAYABILITY Customer complaint "CD related problem" Set remains closed! check playability 1 playability ok ? N Y "fast" lens cleaning 3 For flap loaders (= access to CD drive possible) cleaning method 4 is recommended check playability playability ok ? N Y Play a CD for at least 10 minutes check playability playability ok ? N Y add Info for customer "SET OK" 2 return set 1 .see following pages Exchange CDM .4 For description .

7104 099 96611 TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00 • playback of these two tracks without audible disturbance playing time for: Fingerprint 10seconds Black dot from 00:50 to 01:10 • jump forward/backward (search) within a reasonable time For all other sets use CD-DA SBC 444A. ..... This to avoid that little particles make scratches on the lens..... Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. The direction of cleaning must be in the way as indicated in the picture below....... Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner.. Because the material of the lens is synthetic and coated with a special anti-reflectivity layer.. The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations......2-2 INSTRUCTIONS ON CD PLAYABILITY 1 PLAYABILITY CHECK 4 LIQUID LENS CLEANING For sets which are compatible with CD-RW discs use CD-RW Printed Audio Disc .....but no fault was found....... The problem was obviously caused by a scratched..... In case problems remain... dirty or copy-protected CD... It is advised to use “Cleaning Solvent The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function....4822 397 30245 TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge) • playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds Fingerprint 10seconds Black dot from 01:05 to 01:25 • jump forward/backward (search) within a reasonable time 2 CUSTOMER INFORMATION It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully .... the customer is requested to contact the workshop directly... The lens cleaning (method 3) should be mentioned in the addendum sheet.. cleaning must be done with a non-aggressive cleaning fluid.....

3-1 DISASSEMBLY DIAGRAM VIEW PART 1 3-1 .

3-2 DISASSEMBLY DIAGRAM VIEW PART 2 3-2 .

4-1 SET BLOCK DIAGRAM 4-1 .

4-2 SET WIRING DIAGRAM 4.2 .

MAIN BOARD 5-1 .5-1 CIRCUIT DIAGRAM .

5-2 LAYOUT DIAGARM .MAIN BOARD 5-2 .

AMP BOARD Hi POWER PART 6-1 .6-1 CIRCUIT DIAGRAM .

AMP ���������� BOARD Hi POWER PART 6-2 .6-2 LAYOUT DIAGARM .

6-3 CIRCUIT DIAGRAM .AMP BOARD LOW POWER PART 6-3 .

6-4 LAYOUT DIAGARM .AMP ���������� BOARD LOW POWER PART 6-4 .

DISPLAY/KEY BOARD 7-1 .7-1 CIRCUIT DIAGRAM .

7-2 LAYOUT DIAGARM .DISPLAY/KEY BOARD COMPONENT SIDE VIEW 7-2 .

7-3 LAYOUT DIAGARM .DISPLAY/KEY BOARD COPPER SIDE VIEW 7-3 .

MCU BOARD 8-1 .8-1 CIRCUIT DIAGRAM .

8-2 LAYOUT DIAGARM .MCU BOARD COMPONENT SIDE VIEW 8-2 .

MCU BOARD COPPER SIDE VIEW 8-3 .8-3 LAYOUT DIAGARM .

AC BOARD 9-1 .9-1 CIRCUIT DIAGRAM .

9-2 LAYOUT DIAGRAM .AC BOARD 9-2 .

CD BOARD 10 .10 .1 CIRCUIT DIAGRAM .1 .

CD BOARD COMPONENT SIDE VIEW 10 .2 LAYOUT DIAGRAM .2 .10 .

3 LAYOUT DIAGRAM .10 .CD BOARD COPPER SIDE VIEW 10 .3 .

1 EXPLODED VIEW DIAGRAM 333 434 218 .11 .1 11 .

1.7x28.5mm CD MECHANISM (SANYO) DA11VF LED HOLDER MAGNET 27x16x4mm 546g LCD BRACKET 103 126 201 202 203 996510014309 996510015498 996510015487 996510015488 996510015489 LCD LIGHT GUIDE CLUSTER BUTTON FRONT CABINET 3CDC DOOR ALBUM BUTTON 204 205 206 207 208 996510015490 996510015491 996510015492 996510015493 996510015494 TITLE BUTTON STOP BUTTON PLAY BUTTON MODE BUTTON PROGRAM BUTTON 209 210 212 213 215 996510014362 996510015495 996510014355 996510014369 996510015499 DISPLAY LENS (PMMA) POWER BUTTON VOL KNOB VOL RING MIDDLE STRAP OF SOUND BUTTON 216 127 217 218 219 996510015500 996510015496 996510015501 996510015497 996510015502 MIDDLE STRAP L JAZZ-POP BUTTON MIDDLE STRAP R ROCK-CLASSIS BUTTON CD BUTTON 220 221 227 228 229 996510015503 996510015504 996510015652 996510015507 996510015653 COSMETIC COVER UP COSMETIC COVER DOWN USB REC BUTTON USB DELETE BUTTON MAX SOUND BUTTON 230 231 232 233 234 996510015509 996510015510 994000001276 994000001277 996510019319 USB RING MIC KNOB PANEL LEFT PANEL RIGHT REAR CABINET 235 236 237 333 434 996510009414 994000001285 996510015505 996510014363 996510000439 CHASSIS PLASTIC TOP COVER DISPLAY TOP BAR POWER LIGHT GUIDE PHILIPS LOGO 1111 J003 J005 J006 T001 996510018665 996510015651 996510015650 996510001328 ! 996510014340 TUN 996510014874 Note: 3CD MECHA PART DA11VF 15P FFC.25mm L160mm TRANSFORMER EI76 TUNER MODULE MT000M Only these parts mentioned in the list are normal service parts.5x10.25mm L=100mm 18P FFC. .11 .2 MECHANICAL PARTSLIST 11 82 101 102 996510012567 994000003669 996510014307 996510014310 996510014308 FERRITE CORE 17.1.25mm L=190mm 10P FFC 1.

1 ELECTRICAL PARTSLIST MAIN BOARD ASSEMBLY IC601 IC602 IC603 IC606 IC607 996510005250 994000001201 994000000253 994000004549 994000001247 IC TDA7468D IC NJM4556AM IC (SAMSUNG) KA7808 IC KA7805E IC HEF4094BT IC608 IC609 Q601 Q602 Q603 994000001247 994000001201 996510001308 996510001308 996510010292 IC HEF4094BT IC NJM4556AM TRANS.5MM) IC (SANYO) STK433-070 IC703 Q702 Q703 Q704 Q707 994000001201 996500038609 996510014338 996500038609 996510014338 IC NJM4556AM TRANSISTORS 2W 8050C TRANSISTOR BC556B TRANSISTORS 2W 8050C TRANSISTOR BC556B Q709 Q710 Q712 Q715 Q716 996500041825 996510014338 996510014338 996500038609 996500041825 TRANSISTORS 2N5551 TRANSISTOR BC556B TRANSISTOR BC556B TRANSISTORS 2W 8050C TRANSISTORS 2N5551 Q721 Q722 Q727 Q728 SPK701 996500041825 996510014338 996510014338 996500041825 996510001315 TRANSISTORS 2N5551 TRANSISTOR BC556B TRANSISTOR BC556B TRANSISTORS 2N5551 SPK JACK (R/R/BLUE/BLUE/BLKx4) AUX701 994000001221 V/RCA JACK 2P Note: Only these parts mentioned in the list are normal service parts.5T (0.5T (0. .5MM) AIR COIL 6X18.5MM) AIR COIL 6X18. 2SD1936U TRANS.12 .5T (0.5T (0.5MM) AIR COIL 6X18. 2SD1936U SMD TRANSISTORS MMBT3904 Q604 Q605 Q606 Q607 Q608 996510010292 994000004145 996510010292 996500038609 996510010292 SMD TRANSISTORS MMBT3904 TRANSISTORS B772Y (160-320) SMD TRANSISTORS MMBT3904 TRANSISTORS 2W 8050C SMD TRANSISTORS MMBT3904 Q609 Q611 Q613 Q614 Q615 994000004145 996500038609 996500038610 996510010292 996510010292 TRANSISTORS B772Y (160-320) TRANSISTORS 2W 8050C TRANSISTORS 2W 8550C SMD TRANSISTORS MMBT3904 SMD TRANSISTORS MMBT3904 AMP BOARD ASSEMBLY L701 L702 L703 L704 IC702 994000001217 994000001217 994000001217 994000001217 996510001314 AIR COIL 6X18.

12 ..2 ELECTRICAL PARTSLIST DISPLAY/KEY BOARD ASSEMBLY D904 D914 IC901 IC902 IC903 996500042438 996510005256 996510002124 996510003985 996510003984 LED LAMP 2x5x7mm (WHITE) LED LAMP 4mm (WHITE) IC (HOLTEK) HT1622 IC ECHO PROCESSOR PT2399S IC CYT78L05 (TO-92) Q901 Q903 Q906 Q910 Q970 996510010292 996510008369 996500039345 994000003937 996510000337 SMD TRANSISTORS MMBT3904 TRANSISTORS MMBT8050D (SOT23) TRANSISTORS 2W 8050D SMD TRANSISTORS PMBT3906 SMD TRANSISTORS BC847B Q971 Q972 Q974 Q975 Q981 996510006601 996510000337 996510000337 996510000337 996510006601 SMD TRANSIST BC857B SMD TRANSISTORS BC847B SMD TRANSISTORS BC847B SMD TRANSISTORS BC847B SMD TRANSIST BC857B Q982 Q983 Q984 SW901 SW902 996510000337 996510000337 996510000337 994000001243 994000001243 SMD TRANSISTORS BC847B SMD TRANSISTORS BC847B SMD TRANSISTORS BC847B TACT SWITCH TACT SWITCH SW903 SW904 SW905 SW906 SW907 994000001243 994000001243 994000001243 994000001243 994000001243 TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH SW908 SW909 SW910 SW911 SW912 994000001243 994000001243 994000001243 994000001243 994000001243 TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH SW913 SW914 SW915 SW916 SW917 994000001243 994000001243 994000001243 994000001243 994000001243 TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH SW918 SW919 SW920 SW921 SW922 994000001243 994000001243 994000001243 994000001243 994000001243 TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH SW923 SW925 SW926 SW927 SW928 994000001243 994000001243 994000001243 994000001243 994000001243 TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH SW929 SW930 IR901 J005 LCD901 994000001243 994000001243 994000000325 996510015476 996510014305 TACT SWITCH TACT SWITCH OPTIC SENSER (OPTO.) 5P FFC.25mm L=50mm LCD DISPLAY .1.

.768KHZ 12.9344MHZ +-20PPM MCU BOARD ASSEMBLY IC101 IC102 IC103 IC104 IC105 996510015478 996510009337 996510001318 996510003990 996510003993 IC BX8800 IC SST39VF800A-70 8M 3.5PF 16P FFC 1MM L=170MM 8002 8003 996510001327 994000004457 23P FFC 1.25mm L80mm 5P FFC L=200MM(AA) Note: Only these parts mentioned in the list are normal service parts.3V TSOP IC 74LVC157APW IC SDRAM M12L16161A-7T IC V809R IC106 IC107 IC108 IC191 Q101 996510015480 996510009335 996510015479 996510015481 994000003937 IC WM8782SEDS IC LM1117S-1.1.8V SOT-223 IC 74LVC2G04GW IC HT1381 SMD TRANSISTORS PMBT3906 Q102 X101 X102 X191 8001 996510010292 996510008326 996510015482 994000004615 994000004487 SMD TRANSISTORS MMBT3904 CRYSTAL 12 MHzHC-49/US H=3.12.2896MHz CRYSTAL 32.3 ELECTRICAL PARTSLIST DISPLAY/KEY BOARD ASSEMBLY CN905 CN908 CN909 CN910 VR901 996510000344 994000001244 994000001244 994000001244 996510006586 USB SOCKET V/PHONE JACK 3.5MM V/PHONE JACK 3.25mm L=80mm SMD TRANSISTORS BC817-25 Q501 Q502 Q522 Q523 SW501 996510000315 994000001193 996510000317 996510000992 994000004552 SMD TRANSISTORS BC807-25 TRANSISTORS KSB772YS SMD TRANSISTORS BC817-25 TRANSISTORS SPD18P06P DETECT SWITCH SW502 SW503 SW504 U532 X501 994000004552 994000004552 994000004552 996510003998 994000004551 DETECT SWITCH DETECT SWITCH DETECT SWITCH IC TDA7073A/N4 CRYSTAL 16.5mm CRYSTAL 11.5MM ROTARY VOLUME F-122KGP B50K L VR902 VR903 IC701 996510003986 994000001241 996510001314 ROTARY VOLUME ROTARY ENCODER IC (SANYO) STK433-070 CD BOARD ASSEMBLY IC501 IC502 IC505 J001 Q1523 996510009311 996510009310 994000001247 996510015477 996510000317 IC BU9543KV (SMD) IC BA5826FP IC HEF4094BT 26P FFC.5MM V/PHONE JACK 3.

CORD 3.3 996510014304 996500038609 996510006590 996510006590 994000001323 AC SOCKET UL APP TRANSISTORS 2W 8050C TRANSISTOR BC547B TAPING TRANSISTOR BC547B TAPING SWITCH ACCESSORIES J001 1007 10 J010 J010 994000001478 996510003974 994000001192 ! 996500037714 ! 994000001706 J011 J012 SPK SPK 994000001381 996510002103 996510015649 996510015484 Note: AC PLUG ADAPTOR REMOTE CONTROL AM LOOP ANTENNA LAN-031 AC CORD SET VDE/BRAZIL APP 1.9x10.15A 250V CERAMIC FUSE 3.12 .5mmW CERAMIC FUSE 3.5mmW CERAMIC FUSE W/LEAD 2A/250V IC LM1117S-3.5 ST/PLUGx2 500mm SPK BOX(Single) (only for -/55/77) SPK BOX(Single) (only for -/78/BK) Only these parts mentioned in the list are normal service parts. .4 ELECTRICAL PARTSLIST AC BOARD ASSEMBLY F802 F804 F805 F806 IC801 J001 Q802 Q804 Q805 SW801 ! ! ! ! 994000004599 996510002426 996510002426 994000000585 994000002839 FUSE RADIAL T3.9x10.8 (only for -/55/78/BK) AC CORD SET IRAM APP 6FT(only for -/77) FM ANT (BLACK) 1M CONN.