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fast and accurate control. For these applications.2 Fast response with precise control. pneumatic actuator which provides one second stroking times. Figure 3: Typical anti-surge system: A compressor anti-surge valve is controlled by inlet flow and differential pressure across the compressor. CCI DRAG® Compressor Recycle / Anti-surge Valve systems has led to the development of the most reliable pneumatic actuation system available for a severe service control valve. Requirements for continual control. with the ability to provide full capacity within seconds. Control systems on gas compression trains place great demands on the control valves within the process. CCI’s pneumatic actuation system can deliver stroke speeds of less than one second while maintaining precise resolution and control. Flow energy and velocity is controlled to minimize wear and ensure reliable performance and longevity. CCI’s compressor recycle and anti-surge solutions combine established trim and actuation designs to provide optimal performance and continued valve longevity. For anti-surge and recycle applications. CCI’s compressor recycle and anti-surge valve combines premium DRAG® flow control technology with reliable fast stroking actuation. and simple and reliable operation. Accurate Control and Reliable Operation CCI’s long history of developing advanced technology valves and actuation Figure 2: Forged body anti-surge valve with fast acting pneumatic actuator. add to the strains on the valves in the system. and fast acting control solution. CCI has supplied this design worldwide for the past 30 years as a reliable. The result is a complete severe service valve solution designed to maximize the reliability. and control of your compressor recycle system. Severe Service Anti-surge and Compressor Recycle Solution The optimum solution for safety and reliability. the multi-stage DRAG® disk stack is in the lower portion of the trim to provide control and maximize noise attenuation. accurate. the DRAG® disk stack controls flow velocity to provide low noise and exceptional reliability. Slotted or drilled-hole-cage trim can be provided in the upper portion of the stack to provide additional capacity for when compressor bypass is required in addition to anti-surge. . Benefits of this proven design include: Fast actuation and continual control Reliable performance with proven technology Exceptional shutoff with minimized leakage Proven attenuation of noise and vibration Customized DRAG® Trim to Maximize Performance CCI custom-designed DRAG® trim is ideally suited to minimize noise while providing the capacity and control that is necessary in anti-surge and compressor recycle applications. efficiency. Control is provided by CCI’s fast acting Figure 1: DRAG® disk stack with multi-stage tortuous path gas flows shown in the lower portion and slotted cage in the upper portion. Within this solution.
The CCI anti-surge valve design maximizes control while providing reliable and safe protection from compressor surge. and in catastrophic incidents. CCI anti-surge DRAG® valves are designed with either a soft or hard seat to ensure either an ANSI/FCI 70-2 Class VI or ANSI/FCI 70-2 Class V shutoff. This design provides dependable and repeatable shutoff for long periods of time over very high pressure differentials. Figure 4: Fast acting pneumatic actuator with accessories. the consequences of surge are severe. The CCI anti-surge valve minimizes lost energy through leakage and lost production which results in significant cost savings. including start-up and shut down. Surge is a powerful disturbance that can disrupt or trip a process. It can damage equipment. surge protection 100 Percent of Full Stroke Change 75 Stroke is necessary for all turbocompressors. the money spent compressing the additional gas is lost. which causes the driver to work harder for the same output. selection of the correct control valve is mandatory. Capacity and Control for Anti-surge Applications For turbocompressors. Improve Plant Efficiency – Eliminate Energy Waste During normal operation. Properly sized and engineered antisurge recycle valves and their reliable operation are critical to protect the compressor. CCI DRAG® Compressor Recycle / Anti-surge Valve Position Signal 50 25 0 0 1 2 3 Time (Seconds) Figure 5: Valve Position vs Time Opening Large Volume Booster Pneumatic Actuator Double Acting Quick Exhaust Valve Small Volume Booster Large Volume Booster Large Volume Booster Power Signal Exhaust Input Signal Valve Positioner Figure 6: Optimized High Speed Actuator Control Schematic . To avoid compressor surge. Because the consequences of surge are too costly to ignore.3 Exceptional reliability. without being oversized. An excessively large valve will provide poor control precision and will drive the compressor into choked flow when fully open. The valve capacity must be large enough to prevent surge under all possible operating conditions. A leaking anti-surge valve causes fluid to return to the suction side of the compressor. any leakage past an anti-surge valve creates wasted energy and increased cost. may result in the complete destruction of the compressor rotor. Subsequently.
CCI DRAG® Compressor Recycle / Anti-surge Valve Quick Change Trim Minimizes maintenance costs. Expanded Outlet Lower fluid velocity. Linear Trim High Capacity Bilinear Trim . Multi-stage DRAG® Technology Ensures low noise/vibration levels. % Stroke) Flow curves are custom characterized to accommodate a wide range of variables. Long Stroke Exceptional resolution and fine control. Valve Performance Characteristics (% Cv vs. Balanced Construction Minimizes thrust requirements and speeds actuation. Soft or Hard Seat Repeatable tight shutoff.4 Low noise and low vibration. Bonnet Extension (Optional) Excellent for cryogenic applications.
2 Precise control throughout the operating range of the valve.5 Use this checklist to evaluate the benefits of CCI’s compressor recycle/anti-surge valve. CCI DRAG® Compressor Recycle / Anti-surge Valve 6 Bilinear flow characterization available to eliminate the need for additional bypass valves. . 4 CCI DRAG® trim to control fluid velocity and minimize noise and vibration. 5 Control and capacity necessary to protect equipment during surge and bypass conditions. 3 Repeatable Class V or VI shutoff to minimize leakage. Benefits CCI DRAG® Competitors 1 One second stroke time to optimize performance and safety. 9 Reliable design with proven CCI technology. 8 Quick change trim to minimize maintenance costs. 7 Extended trim life through the reduction of flow velocity through DRAG® trim.
Table 1: CCI Pneumatic Actuator Performance Stroke Speed. Modulating Fast. Reliable Accessories Stem Seat Ring Balance Seal 1 2 3 4 5 6 7 A105/WCB A105 316 SS 316 SS 17-4 PH 316 SS Teflon A182-F316 A182-F316 316 SS 316 SS 17-4 PH 316 SS/Stellite Teflon Table 3: Performance Data Standard Valve Characteristics (% Cv vs % Opening) Shutoff Class Actuator Type Stroking Speed Fail Mode Resolution Linear ANSI/FCI Class VI Double Acting Pneumatic Piston Less Than 1 Second Open <1% Optional Bilinear ANSI/FCI Class V Double Acting Pneumatic Piston Less Than 1 Second Open <1% . 6 Reliability Very Reliable and Robust Materials of Construction Standard Optional CCI DRAG® Compressor Recycle / Anti-surge Valve Body Maintenance Easy.6 Technical specifications and materials. with Medium Skills Bonnet Disk Stack (Cage) Plug Components Low Pressure. 1-2 Seconds 5 2 Emergency Trip Less Than 1 second 6 7 1 4 BALANCE SEAL ORIENTATION Resolution Less than 1% 3 Thrust 3 to 5 Times Industry Standard Table 2: Materials Component Item No.
34-0.1 MPa 100-130ºF 37-54°C 6-12”/8-14” 150-300 mm/ 200-355 mm 8-24”/10-30” 200-600mm/ 255-760 mm 4-8”/6-12” 100-200 mm/ 150-300 mm 4-16”/6-24” 100-400 mm/ 150-600 mm Natural Gas 100-150 psi 0.1-3.8 MPa 100-200°F 37-93°C LNG Propane 80-400 psi .69-3.34-2.7 Application Details Table 4: Typical DRAG® Valve Applications In Compressor Recycle Service Application Gas Production Separation Differential Pressure Temperature Inlet/Outlet 300-3000 psi 2.8 MPa -49-212°F -45-100°C Olefins Figure 8: Globe body anti-surge valve with fast stroking pneumatic piston actuator.1-21 MPa 100-200°F 37-93°C 4-12”/6-16” 100-300 mm/ 150-400 mm 4-8”/6-8” 100-200 mm/ 150-200 mm Reinjection 3000 psi 21 MPa 100-150°F 37-65°C Figure 7: Tortuous path punched disks within the DRAG® disk stack control noise and vibration.69-1 MPa 100-120°F 37-49°C Ammonia 50-100 psi 0.48-2.7 MPa -94-248°F -70-120°C 8-24”/10-24” 200-600 mm/ 25-600 mm 12-24”/18-32” 300-600 mm/ 450-800 mm Material Refrigerant 150-700 psi 1-4. Gas Hydrogen 70-300 psi 0.4 MPa 100-120ºF 37-49°C 4-8”/6-10” 100-200 mm/ 150-250 mm 6-16”/8-16” 150-400 mm/ 200-400 mm 4-6”/6-10” 100-150 mm/ 150-250 mm 6-8”/8-12” 150-200 mm/ 200-300 mm Propane 50-150 psi 0.4 MPa 20-50°F -6-10°C Multicomponent 50-300 psi 0.69 MPa 100-200°F 37-93°C CCI DRAG® Compressor Recycle / Anti-surge Valve Air 50-700 psi 0.34-1 MPa 50-150°F 10-65°C Ethylene 100-500 psi 0. Syngas 300-500 psi 2.34-4.55-2.1 MPa 100-150°F 37-65°C .
Poly Plaza 14 Dongzhimen South Avenue Beijing 100027 China CCI Korea Telephone: 82 31 980 9800 Fax: 82 31 985 0552 26-17. CCI has provided custom solutions for these and other industry applications for more than 40 years.ccivalve. Osaka 567-0051 Japan CCI Sweden (BTG Valves) Telephone: 46 533 689 600 Fax: 46 533 689 601 Box 603 SE-661 29 Säffle Sweden CCI Austria (Spectris Components GmbH) Telephone: 43 1 869 27 40 Fax: 43 1 865 36 03 Carlbergergasse 38/Pf. California 92688 USA CCI Switzerland (Sulzer Valves) Telephone: 41 52 262 11 66 Fax: 41 52 262 01 65 Hegifeldstrasse 10 CH-8404 Winterthur Switzerland CCI China Telephone: 86 10 6501 0350 Fax: 86 10 6501 0286 Room 567/569 Office Tower. Pungmu-Dong Gimpo City. companies rely on CCI to solve their severe service control valve problems. CCI World Headquarters— California Telephone: (949) 858-1877 Fax: (949) 858-1878 22591 Avenida Empresa Rancho Santa Margarita.Throughout the world.19 AT-1233 Vienna Austria CCI Italy (STI) Telephone: 39 035 29289 Fax: 39 035 2928246 Via G. ©2003 CCI 274 01/03 7K . Bergamo Contact us at: info@ccivalve. Pascoli 10 A-B 24020 Gorle. Kyunggi-Do 415-070 Republic of Korea CCI Japan Telephone: 81 726 41 7197 Fax: 81 726 41 7198 194-2.com Visit us online at: www. Shukunosho Ibaraki-City. Sales and service locations worldwide.com DRAG is a registered trademark of CCI.
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