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JOINT OPERATIONS

DOCUMENT: ISSUED BY:

ENGINEERING SPECIFICATION
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SUBJECT:

PIPING-SELECTION & DESIGN


January, 2012 Page 1 of 18

Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

Revision No. 5

GENERAL SPECIFICATION

PIPING - SELECTION & DESIGN

GENERAL SPECIFICATION

Team Leader, Facility Engineering is the Custodian of this specification and is a Controlled Document. Comments, if any shall be addressed to the Custodian. Revision to this specification shall be done by the Custodian only and JO Users / Contractors shall not make any changes to this document.

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DOCUMENT NO. : JOS-02-01

Team Leader - FE

Revision No. 5

GENERAL SPECIFICATION

RECORD OF REVISION

Rev.3 Rev.4 Rev.5

This engineering specification is generally revised with additional details, piping classes; valve specifications etc. and supersede earlier specification JOS-02-01 Rev.2 Piping classes AW2 & BW2 deleted (services covered under AW1 & BW1) and minor changes made generally in the specification. This engineering specification supersedes earlier specification JOS-02-01 Rev.3 Generally revised and in accordance with latest International Standards. This engineering specification supersedes earlier specification JOS-02-01 Rev.4.

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GENERAL SPECIFICATION

TABLE OF CONTENTS 1.0 2.0 3.0 4.0 SCOPE APPLICABLE CODES, STANDARDS & SPECIFICATIONS DEFINITIONS PIPING DESIGN 4.1 Design Pressure & Design Temperature 4.2 Pressure/Temperature Ratings 4.3 Sizes and Minimum Wall Thickness 4.4 Flexibility analysis 4.5 Piping Supports 4.6 Expansion Joints and Flexible Connections 4.7 Vents and Drains 4.8 Thermal Relief Valves 4.9 Corrosion Allowances 4.10 Threaded Joints 4.11 Radiographic Testing (RT) 4.12 Post Weld Heat Treatment (PWHT) and Hardness 5.0 PIPING CLASSES 6.0 LINE NUMBERING SYSTEM 7.0 VALVE MATERIAL SPECIFICATION (VMS) 8.0 PRODUCED WATER / SOUR SERVICE REQUIREMENTS 9.0 TUBING SPECIFICATION (AT) 10.0 COMPONENT SPECIFICATIONS 10.1 Pipe 10.2 Flanges 10.3 Blinds 10.4 Fittings 10.5 Thermowells 10.6 Valves 10.7 Gaskets 10.8 Insulating Flange Kits 11.0 COATING AND PAINTING OF PIPING SYSTEM 11.1 Internal Coating of pipeline 11.2 External Coating and Wrapping of Underground Pipeline 11.3 Cathodic Protection 11.4 Road Crossings 11.5 Painting 11.6 Insulation 6 6 6 6 7 7 7 7 7 8 8 8 8 9 9 9 9 10 12 12 12 13 13 13 14 14 15 15 16 17 17 17 17 17 17 18 18

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GENERAL SPECIFICATION

APPENDICES
APPENDIX - A : LIST OF INTERNATIONAL CODES AND STANDARDS APPENDIX - B : PIPING MATERIAL SPECIFICATION (PMS) ANNEXURE 1 TO APPENDIX - B : SPECIFICATION FOR MATERIALS IN SOUR SERVICE ANNEXURE 2 TO APPENDIX - B : BRANCH CONNECTION CHART ANNEXURE 3 TO APPENDIX - B : SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP) ANNEXURE - 4 TO APPENDIX-B ANNEXURE - 5 TO APPENDIX-B : TECHNICAL SPECIFICATION FOR PIPES : TECHNICAL SPECIFICATION FOR PIPE FITTINGS

APPENDIX - C : TECHNICAL SPECIFICATION FOR VALVES ANNEXURE 1 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION GATE VALVES ANNEXURE 2 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION GLOBE VALVES ANNEXURE 3 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION CHECK VALVES ANNEXURE 4 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION BALL VALVES ANNEXURE 5 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION BUTTERFLY VALVES ANNEXURE 6 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION NEEDLE VALVES

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GENERAL SPECIFICATION

1.0

SCOPE This specification covers the criteria for the selection and design of metallic and non-metallic piping system. All piping within the limits of the Wafra Oil fields Site shall comply with ASME B31.3 for normal fluid service. All piping transporting hydrocarbon liquids and gas outside the Wafra & South Umme Gudair lease limits shall be considered within the scope of ASME B31.4 and B31.8 respectively and shall comply with that code. The sub-surface piping systems (the drilling casing) used in down-hole well construction is not covered under this specification.

2.0

APPLICABLE CODES, STANDARDS & SPECIFICATIONS Work shall be executed in accordance with the latest edition and addenda of the following codes, standards and specifications: 2.1 JOINT OPERATIONS SPECIFICATIONS (JOS) / STANDARD DRAWINGS JOS-00-01 JOS-02-04 JOS-02-05 JO-STD-PA-001 to 013 2.2 : : : : Plant Design Data Insert Sleeves for internally Coated Carbon Steel Pipes Internal Coating Standard Drawings Piping Accessories

INDUSTRY STANDARDS & PRACTICES Appendix-A lists the Codes, International Standards and Practices to be used with this specification.

3.0

DEFINITIONS Sour Service: Services are categorized as Sour when the partial pressure of H 2 S exceeds 0.05 psi and falls under the Region 1,2 & 3 as defined in NACE MR 0175 / ISO 15156 (Clause 7.2) based on the partial pressure of hydrogen sulfide (H 2 S) and the in situ pH of the service medium. Produced / Sour Water Service: Produced Water Piping Classes cover corrosive or sour water, produced along with the oil and gas, containing approximately 50 ppm or more H 2 S. It also applies to all oil lines containing corrosive water with a BS&W greater than 5%. Sweet Hydrocarbons: Sweet hydrocarbons are defined as fluids with a low sulfur content operating below 0.05 psi (0.3 kPa) H 2 S partial pressure and do not fall under Sour category. Company: Company means the Joint Operations (Kuwait Gulf Oil Company KGOC and Saudi Arabian Chevron Inc. SAC) who is the owner of the facility and initiator of the Projects.

4.0

PIPING DESIGN Piping system shall be designed based on the proven good engineering practices in order to achieve the best workable system with high value of safety, health and environment requirements and in accordance with applicable Company specifications and Industry codes & standards.

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GENERAL SPECIFICATION

4.1

Design Pressure & Design Temperature Design Pressure and Temperature shall be as specified in JO Specification No. JOS-0001.

4.2

Pressure / Temperature Ratings Pressure / Temperature rating shall be as per ASME B16.5 for sizes up to 24 NPS and ASME B16.47 Series A for above 24 NPS, unless otherwise stated.

4.3

Sizes and Minimum Wall Thickness 1) Pipe sizing should be done considering the maximum flow rate (design / upset conditions), allowable pressure drop, pipe erosion, surge, presence of solids etc. The velocities as specified in JO Specification No. JOS-00-01 should be used for preliminary pipe sizing. The velocities for sludge, slurry, erosive fluids etc. should be assessed on case to case basis in consultation with Company. Standard pipe sizes shall be used for the piping system including Package equipment. Odd sizes shall be used only when it is necessary and shall have Company approval. All piping component wall thicknesses specified in the individual line classes are based on design considerations of pressure, temperature, allowances for corrosion, manufacturers tolerance and thread depth, in accordance with ASME B31.3. Any additional thickness that may be required for such design conditions as thermal loads due to restraints, hydraulic shocks or loads / forces from other causes, higher rate of corrosion due to low velocity / stagnant flow must be considered in the design of the piping system, and the wall thickness given in the Piping Material Specifications (PMS) should be increased accordingly.

2)

3)

4)

5)

4.4

Flexibility analysis 1) Piping systems shall be formally analyzed for flexibility and stresses developed in accordance with ASME B31.3, using computer aided program, preferably Caesar-II (latest version) and results shall be made available to Company for review as required. Piping systems shall be adequately anchored / guided to avoid undue stresses, deflection, loads and vibrations. Hydraulic and Surge analysis should be carried out for piping systems wherever required or as specified in the project specification.

2)

4.5

Piping Supports All piping systems shall be designed with proper supports to account for deadweight / hydrotest loads and loads resulting from changes in line temperature due to operating and upset conditions in strict accordance with ASME B31.3 code.

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GENERAL SPECIFICATION

4.6

Expansion Joints and Flexible Connections The use of expansion joints and flexible connections shall be avoided wherever possible. Expansion joints and flexible connections shall only be installed where unavoidable, with the prior written approval of the Company.

4.7

Vents and Drains 1) Vents and drains shall be provided at all high and low points respectively. Vents and drains shall be size minimum, unless otherwise specified in the Piping and Instrumentation Diagram (P&IDs). Higher size drains shall be required in consideration to the line size, hold up volume and service medium (slurry / suspended particles). All process vents for operational requirements shall have isolation valves. Isolation valves are not required for hydrostatic test vents (to be seal welded in Sour and hydrocarbon services). All drains shall have isolation valves.

2)

4.8

Thermal Relief Valves Thermal relief valves are required in liquid-full systems if the system can be blocked-in and subjected to heat input from the atmosphere or process. Thermal relief valves are not normally required for gas or multiphase pipelines. The standard thermal relief valve size for piping systems is x 1 with a minimum orifice area of 0.11 sq.in.

4.9

Corrosion Allowances Corrosion allowance to be used is specified in the individual Piping Classes and is included in the wall thicknesses specified in the Tables. Adjusted corrosion allowance may be used in specific cases after engineering evaluation; however, in no case the adjusted allowance shall be less than 80% of the specified value or 0.0625 (1.6mm). Corrosion allowances specified in the line class tables are based on the following:Corrosion Rate (mils per year) Less than or equal to 3 mpy Above 3 mpy and upto 8 mpy Above 8 mpy and upto 10 mpy Above 10 mpy and upto 12 mpy Corrosion Allowance 1/16 1/8 3/16 1/4

Where corrosion allowance exceeds 1/4 or the service warrants, internal coating or metallurgy upgrade shall be considered.

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GENERAL SPECIFICATION

4.10

Threaded Joints Threaded joints shall not be used in sour / hydrocarbon services. Threaded joints may be used for vents and drains as specified in 4.7 above. The pipe threads should be as per ASME B1.20.1.

4.11

Radiographic Testing (RT) Radiography requirements are shown in each individual piping class. The ASME B31.3 interpretation of Random Radiography extent is as follows: 5% RT extent requires one radiograph on one in each 20 welds to cover the entire weld circumference. 10% RT extent requires one radiograph on one in each 10 welds to cover the entire weld circumference. 100% RT extent requires one radiograph on every weld to cover the entire weld circumference.

5% or 10 % of the welds shall mean that the production welds shall be randomly and independently selected throughout the fabrication period and fully examined. The welds shall be selected in consideration with equal distribution over all welders, type of welds welding procedure, pipe size, thickness, welding position, etc. The failure of any weld under radiographic examination shall require an additional two (2) welds from the same welder to be radiography tested. Any subsequent failures shall be treated in accordance with Clause 341.3.4 of ASME B31.3. 4.12 Post Weld Heat Treatment (PWHT) and Hardness As a minimum, PWHT shall be in accordance with the requirements of the governing code: 1) 2) PWHT is required for pipe wall thickness in excess of 3/4" (>20mm), refer to paragraph 331 of the ASME B31.3 Code, Table 331.1.1. PWHT is required for all carbon steel production as well as field welds which will be exposed to wet H 2 S (sour service), if WPS is qualified with PWHT. Procedure outlined in ASME B31.3, Para 331.1 shall be followed; however, the exceptions provided in Table 331.1.1, based on nominal wall thickness, are not permitted. The minimum PWHT temperature shall not be less than 1100 F (593 C). Hardness testing shall be done on 10% of production welds in sour service as minimum and as specified in the piping class. Heat treatment requirements for piping materials shall be established by the Welding Procedure Qualifications (WPQ).

3) 4)

5.0

PIPING CLASSES Each piping specification is denoted by a unique one or two letter character followed by a serial number (in some cases):-

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GENERAL SPECIFICATION

The first letter denotes the Pressure Class: A = 150# ANSI Class (except for AT) B = 300# ANSI Class C = 600# ANSI Class D = 900# ANSI Class E = 1500# ANSI Class F = 2500# ANSI Class

The second letter, except for sweet hydrocarbons, designates service as follows: S U M W T V = = = = = = Sour service (i.e. AS). Utility (auxiliary) piping (i.e. AU). Potable / Drinking Water (i.e. AM). Produced Water or Oil Service with a BS&W greater than 5% (i.e. AW), (Internally coated). Process and instrumentation impulse tubing (i.e. AT). Chemicals, Lube/Seal Oil, Fire Fighting Foam, Instrument Air (i.e. AV)

For Non-Metallic piping, the second letter shall be followed by a number to designate the material as illustrated below: N1 = N2 = Non-Metallic, High Density Polyethylene (HDPE) i.e. AN1 Non-Metallic, Reinforced Thermosetting Resin Pipe (RTRP) i.e. AN2

The Piping Material Specifications (PMS) are provided as Appendix-B of this specification. 6.0 LINE NUMBERING SYSTEM Each line shall be identified by a unique identification number. The line numbers shall be used on piping and instrumentation diagrams (P&IDs), piping arrangement and orthographic drawings, isometrics, material takeoffs, line list, tie-in list, procurement documentation, radiographs, weld maps, quality control documentation, etc. Line identification numbers shall be assigned according to the following system: XX - E 001 AS PP - 38 E

Line size Service Symbol Line Number Piping Class Type of Insulation or Tracing (If applicable) Insulation Thickness in mm (If applicable) Internal Coating Designation (If applicable)
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GENERAL SPECIFICATION

Service Symbol AG AM BF BW CW D DS DW E F FG FM FFW G GL HM Acid Gas Amine Boiler Feed Water Brackish Water Cooling Water Drain Drain Sewer Potable / Drinking Water Emulsion (Raw Oil + Water) Flare Gas Fuel Gas Fire Fighting Foam Fire Fighting Water Gas Glycol (Solvent) Heating Medium HP IA LP M N O FO LO P PW UA FW WI TW UW High Pressure Steam Instrument Air Low Pressure Steam Process Chemical Nitrogen Oil Fuel Oil Lube Oil Process Produced Water Utility Air Fresh Water Water Injection Treated Water Utility Water

Insulation Code (If not required leave blank) CC HC PP Cold Conservation Heat Conservation Personal Protection ET ST GT Electric Traced & Insulated Steam Traced & Insulated Glycol Traced & Insulated

Internal Coating Designation (If not required leave blank) C E P T Cement Lined Epoxy Coated High Density Polyethylene Lined Teflon Lined

Line numbers shall begin and end at each piece of major equipment, specification change or branch connections. Instrumentation bridles on vessels, towers and tanks shall be given a line number consistent with the design of the vessel.
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GENERAL SPECIFICATION

7.0

VALVE MATERIAL SPECIFICATION (VMS) Each valve shall be identified by a unique identification number indicated in the piping material specification. The details of the valve identification number and the Valve Material Specification (VMS) are attached herewith as Appendix-C. The valve tag numbers shall be used on all Piping and Instrumentation Diagrams (P&IDs), piping arrangement and orthographic drawings, isometrics, material take-off, procurement documentation, quality control documentation, etc.

8.0

PRODUCED WATER / SOUR SERVICE REQUIREMENTS 8.1. If the fluid meets the sour criteria, all pressure containing components shall be in strict accordance with the latest revision of NACE Standard MR-0175 / ISO 15156. All materials in sour service shall meet the requirements as per the specification attached herewith as Annexure-1 to Appendix - B. All valves shall be supplied with permanent stainless steel tags / name plate welded or riveted to the body of the valve which clearly indicates the valves compliance with NACE Standard MR0175 / ISO 15156. In sour service, no pressure containing component (pipe, valve or fitting) of copper, brass, cast iron, ductile iron, nodular iron or any component containing rubber, bronze shall be used unless specifically accepted in the Pipe Specification. All welding in sour service shall be carried out in accordance with the welding procedure specifications supported by hardness testing (see item 4.12 (3) above). The Procedure Qualification Record (PQR) shall show hardness readings in the parent metal, heataffected zone and the weld metal. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). Post Weld Heat Treatment (stress relieving) shall be conducted when required by the governing Code, when noted in the piping material specification or when the welding procedure specification requires PWHT for hardness control. All Carbon Steel lines in Emulsion (Raw Oil + Salt Water), Produced Water and Oil with more than 5% BS & W Service shall be internally coated as per specification JOS-02-05. The minimum branch connection on internally coated piping shall be 2 NPS.

8.2.

8.3.

8.4.

8.5.

8.6.

9.0

TUBING SPECIFICATION (AT) 9.1 Process and instrumentation impulse tubing shall be SS 316 (stainless steel) tubing, ferrules and fittings. Super Duplex SS pipes / tubes, fittings and valves shall be used for internally coated piping classes. Refer to Piping Class AU for heat medium tracing tubing requirements. Different manufacturers tubing fittings are not interchangeable. Tubing fittings purchases shall be as per Piping Class AT.

9.2 9.3

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GENERAL SPECIFICATION

10.0

COMPONENT SPECIFICATIONS All carbon steel pipes, valves, fittings and other components listed in piping specifications shall be purchased according to the following: 10.1 Pipe

10.1.1 The following substitutions of pipe material specifications are acceptable within all pipe specifications: ASTM A106 Gr. B for API 5L Gr. B ASTM A53 Gr. B SMLS and API 5L Gr. B SMLS are mutually interchangeable. (Inside diameter tolerance for coated pipes shall meet the requirements of coating / insert sleeves Vendors). 10.1.2 Spiral welded pipe shall be submerged arc butt welded to API 5L. Service shall be limited to normal water and for design temperatures not exceeding 203 F or 95 C. 10.1.3 All longitudinal or spiral welded pipes shall be hydrotested by the manufacturer. 100% of welds shall be inspected by Ultrasonic / Electromagnetic testing. 10.1.4 Seamless or Long seam - submerged arc welded pipe (L-SAW) shall be used in Sour (wet H 2 S service). Spiral welded and ERW (Electric Resistant Welded) pipes shall not be used in Sour and corrosive services. Carbon steel plate used for the welded pipe shall be HIC tested in accordance with NACE TM-0284. 10.1.5 Pipe tolerances shall be as per the respective material specification standard. Pipe tolerances and weld flash & undercut (of welds in welded pipes) for internally coated pipes shall be as per insert sleeve manufacturers requirement and the same shall be considered while procurement of pipes for internal coating. 10.1.6 Non-Metallic piping classes (AN1, AN2, AN3 & AN4) can be used for the specified services, preferably underground in place of the respective Metallic piping class, if specified in the P&ID or with prior written approval from Company. UV protection and fire retardant (intumescent coating) shall be considered, if used for above ground piping system. CPVC (Chlorinated Polyvinyl Chloride) and HDPE (High Density Polyethylene) material can be used for potable water service (preferably underground) with a laboratory seal or mark attesting to suitability for potable water. 10.1.7 Material Test Certificates (MTC) shall be submitted for Company approval, prior to shipment. 10.2 Flanges 1) Flanges in piping systems shall be installed only to facilitate maintenance and inspection and where construction or process conditions dictate. 2) Flanges size NPS thru NPS 24 shall be as per ASME B16.5 and sizes NPS 26 & above shall conform to ASME B16.47 Series A.

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GENERAL SPECIFICATION

3)

Raised Face / Ring Type Joint Flanges shall be used. Flat faces shall be used in nonmetallic or non-ductile materials (e.g. Bronze, HDPE, RTRP etc.). The gasket contact face finish for raised face flanges shall be 125-250 AARH (Arithmetical Average Roughness Height) in accordance with standard MSS SP-6. Orifice flanges shall be weld neck type with a minimum rating of Class 300 and minimum NPS 2 purchased in accordance with ASME B16.36 standard. Flange bore shall match the inside diameter of the attached pipe. Flange taps and Jack screws shall be used to facilitate flange separation for maintenance where orifice plate / blinds are provided. Flanged connections with long exposed bolts for fixing wafer type valves should not be used in hydrocarbon service and in fire hazardous area.

4)

5)

6)

7) 10.3

Blinds 1) Figure 8 Blinds, Paddle Blinds and Ring spacers & Blinds shall be installed as stated in the Project specifications / as shown in the P&IDs. Blinds shall be as per ASME B16.48 for sizes upto 24 and sizes above 24 shall be designed as per ASME 31.3. Paddle blinds shall be used for sizes 4 and smaller. Figure 8 blinds shall normally be used for sizes from 6 to 12. Blind & Ring Spacer shall be used for sizes above 12, when the following conditions apply:a) Weight of the figure 8 blind makes it more difficult for handling (i.e. more than 50 Kg). Limitations in piping arrangement such that the piping cannot be easily sprung to accommodate the thickness of the blind.

2)

3)

b) 10.4 Fittings 1)

Steel Butt welded Fittings NPS 2 thru 48 shall conform to ASME B16.9. Steel Socket welded Fittings and Threaded Fittings NPS thru 4 shall be as per ASME B16.11. Fittings include all components manufactured from pipe or bar stock such as nipples, reinforced branch connections, swages and plugs. Long radius elbows shall be used for the piping system. Short radius elbows should be used when it is necessary due to space limitations only upon approval from Company. Miter bends may only be used in ASME rating class 150 and for sizes above 24 with the prior approval of the Company. Miter bends shall be designed in accordance with ASME B31.3. Pipelines, designed with pigging facility shall have bends with minimum radius of 5D. Factory made induction bends shall be as per ASME B16.49.

2)

3)

4)

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GENERAL SPECIFICATION

10.5

Thermowells Flanged thermowells shall normally be selected and installed as shown in the P&IDs. Line size shall be 4 NPS minimum and smaller sizes shall be enlarged accordingly. The size of the thermowell shall be 1-1/2, 300# RF as minimum. 2 size thermowell shall be required on vessels, internally coated pipelines and for higher flange rating and wall thickness. Company shall be consulted for higher flange rating applications. Valves Valves shall be provided as shown in the P&IDs. 10.6.1 All valves shall meet, as minimum, requirements of ASME B16.34 standard, or as modified by applicable API 600, API 602 or API 608 valve standards. Other valves may be used if valve designer provides the proof that pressure design is qualified as per ASME B31.3. API SPEC 6D valves may be considered in lieu of ASME B16.34 valves or API 608, but lower maximum operating pressures as specified in API SPEC 6D shall be used. Ball valves and butterfly valves shall be of fire tested design as per API 607 / API 6FA. Valve Material Specifications for various valves (specified in the piping material classes) are provided in Appendix-C of this specification. 10.6.2 Limitations on Use of Soft-Sealed Valves Soft-seated valves (such as ball valves and plug valves) shall be specified with pressure relief for body cavities to the upstream side, if cool liquids can warm, expand and build up pressure in the body cavity. The pressure relief shall be specified and installed to relieve to the upstream side of the valve unless otherwise specified. The maximum design temperature limitations on soft seal material shall be as follows:Material RTFE (Teflon) TFE (Teflon) PVDF (Viton-A) 10.6.3 Temperature Limit 450 F (230 C) 400 F (200 C) 4000 F (200 C)
0 0

10.6

Material Buna-N Neoprene Nylon

Temperature Limit 2500 F (120 C) 200 F (90 C) 1500 F (65 C)


0

Dual and single plate check valves per API 594 shall have soft seats when tight shut-off is required and the design temperature is within the limit specified above. Ball check and lift check valves shall be of the self-closing type (gravity or spring assisted) and shall not depend on flow reversal to effect closure. Swing check valves are preferred. Lift check valves shall not be used in services subject to fouling, coking deposits, or erosion. Wafer type check valves shall not be used in hydrocarbon service and in fire hazardous area.

10.6.4

10.6.5

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Revision No. 5

GENERAL SPECIFICATION

10.6.6 Threaded and socket welding end valves are only permitted for sizes NPS 1 (DN 40) and smaller. Threads shall be per ASME B1.20.1. All threaded openings shall be plugged. 10.6.7 All valves NPS 2 and larger shall be flanged. 10.6.8 Butterfly Valves a) Only fire tested valves per API 609, category B, with offset seat construction shall be used in corrosive / toxic / flammable service with the following limitations: Both the preferred and non-preferred flow directions should meet the design pressure and temperature specified. Soft seated valves shall not be used as block valve to the atmosphere. In case of dead-end applications, use a blind flange at the end of the butterfly valve. Valves greater than NPS 4 shall not be used as the first block valve for the hold-up of large volumes of hydrocarbons. Use of high performance butterfly valves in hydrocarbon service shall be limited to a Maximum rating of 600#. Where butterfly valves are used adjacent to process equipment requiring depressurizing / removal for maintenance, the valves shall be of the flanged type. Body shall be of lug type design with tapped holes, unless otherwise double flanged type is specified. Wafer / Lug type butterfly valves shall not be used in hydrocarbon service and in fire hazardous area. Butterfly valves, if specified with rubber lined bodies shall have the following features: The lining shall extend across the full flange face and shall have a minimum thickness of 0.250. The wetted surface of valve bodies shall be fully lined. The rubber lining shall be 100% bonded to the body, flange and the metal seat insert, if any. The lining-to-flange and the metal seat bond shall be capable of withstanding a 160 PSI tensile load.

b)

10.6.9 Gate Valves in Flare headers / Relief systems shall be installed with stem horizontal to avoid blocking of the pipe due to falling of gate, detached from the stem. 10.7 Gaskets Gaskets shall be as specified in the piping classes. Gaskets, made from compressed asbestos fiber and manmade mineral fiber shall not be used.

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GENERAL SPECIFICATION

10.8

Insulating Flange Kits 1) Electrical isolation shall be provided using insulating flange kits, specifically for the purpose of cathodic protection isolation. Flanges and insulation kits shall meet the design requirements of the pipeline. 2) Insulation kit shall consist of a flange gasket, one bolt sleeve, two non metallic washers and two steel washers for each bolt. 3) Insulating gaskets for raised face or full face flanges should be 1/8 thk. Neoprene coated phenolic resin type. Bolts shall be insulated using full length phenolic or composite sleeves and phenolic resin insulating washers and steel washers at both sides. 4) The resistance across the assembled flange shall be measured and shall be more than 1 mega ohm (106 ohm). 5) Insulated flanges shall be protected against ingress of dirt and moisture by the application of flange protectors or protective tape, except when used in sour service conditions.

11.0

COATING AND PAINTING OF PIPING SYSTEM 11.1 Internal Coating of pipeline Where required by the piping class or as specified in the project specification, piping system shall be internally coated as per Specification No. JOS-02-05. Prefabrication of pipe spools shall be required prior to coating depending upon the selected coating system. External Coating of Underground Pipeline Unless otherwise specified, all underground metallic piping shall have external coating as per KOC Specification No. KOC-P-004. The appropriate external coating system for the buried pipelines shall be selected in consideration with the criticality of the pipeline, easy access to inspection, easy maintenance & repair etc. and shall have approval from Company. Cathodic Protection If specified in the project specification, cathodic protection system shall be provided for the underground metallic piping system as per KOC Specification KOC-L-015: External cathodic protection of underground steel pipelines & piping networks. Sacrificial anode systems should be provided for localized protection for buried portions of the above ground piping system, such as buried pipe / pipe sleeves as per JO Standard Drawing No. JO-STD-001, 002 & 003. Proposal to use sacrificial anode systems shall require prior approval from Company. The minimum design life of the Sacrificial Anode system is 20 years. Road Crossings 1) Pipelines and piping systems shall be protected by metallic sleeves at road crossings as per JO Standard Drawing No. JO-STD-PA-013.

11.2

11.3

11.4

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GENERAL SPECIFICATION

2) Non metallic pipelines shall have protection by pipe sleeves at road crossings as per JO adopted (KOC) Standard Drawing No. 55-04-77. 11.5 Painting 1) Unless otherwise specified, painting of the piping system shall be carried out as per KOC Specification No. KOC-P-001: Painting and Coating of Metal Surfaces New Construction. 2) Colour coding of piping shall be as per KOC Specification KOC-P-017: Colour coding of Pipe work for identification of fluids and services. 3) In order to protect the insulated pipelines from corrosion under insulation (CUI), a suitable painting system shall be applied in consultation with Company. 4) Except for the application of a prime coat for the protection of the pipes during shipping, painting of the pipes is not permitted prior to hydrotesting. 11.6 Insulation 1) Unless otherwise specified, hot insulation of the piping system shall be carried out as per KOC Specification No. 015-NH-1003: Thermal and Acoustic Insulation. 2) Cold insulation for piping systems including HVAC Chilled Water Piping shall use preformed single matched half sections. In-situ moulded / dispensed foam materials may be used for flange / valve boxes. The following insulation materials shall be applied: Polyurethane (PUR) / Polyisocyanurate (PIR) Foam as per ASTM C 591 Type II. UV curable GRP jacketing.

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APPENDIX - A

LIST OF INTERNATIONAL CODES AND STANDARDS

PIPING - SELECTION & DESIGN APPENDIX - A

LIST OF INTERNATIONAL CODES AND STANDARDS

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APPENDIX - A

LIST OF INTERNATIONAL CODES AND STANDARDS

TABLE OF CONTENTS
1.0 2.0 3.0 4.0 5.0 6.0 7.0 AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE) AMERICAN PETROLEUM INSTITUTE (API) MANUFACTURERS STANDARDIZATION SOCIETY (MSS) BRITISH STANDARDS INSTITUTE (BSI) COMPANY STANDARDS

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APPENDIX - A
1.0

LIST OF INTERNATIONAL CODES AND STANDARDS

AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) Sl. # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 STD. No. ASME B1.1 ASME B1.20.1 ASME B16. 5 ASME B16.9 ASME B16.10 ASME B16.11 ASME B16.20 ASME B16.21 ASME B16.25 ASME B16.34 ASME B16.36 ASME B16.47 ASME B16.48 ASME B16.49 ASME B18.2.1 TITLE Unified Inch Screw Threads (UN and UNR Thread Form) Pipe Threads, General Purpose Pipe Flanges and Flanged Fittings Factory Made Wrought Buttwelding Fittings Face-to-Face & End-to-End Dimensions of Valve Forged Steel Fitting, Socket welding & Threaded Metallic Gaskets for Pipe Flanges, Ring Joint, Spiral Wound and Jacketed Non-Metallic Flat Gaskets for Pipe Flanges Buttwelding Ends Valves - Flanged, Threaded and Welding End Orifice Flanges Large Dia. Steel Flanges NPS 26 thru NPS 60 Line Blanks Factory made wrought steel butt-welding induction bends Square, Hex, Heavy Hex, and Askew Head Bolts and Hex, Heavy Hex, Hex Flange, Lobed Head, and Lag Screws (Inch Series) Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series) Welded and Seamless Wrought Steel Pipe (Dimensions) Stainless Steel Pipe (Dimensions) Power Piping Process Piping Pipeline Transportation Systems for Liquid Hydrocarbons and other Liquids Gas Transmission and Distribution Piping System

16 17 18 19 20 21 22 2.0

ASME B18.2.2 ASME B36.10M ASME B36.19M ASME B31.1 ASME B31.3 ASME B31.4 ASME B31.8

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) Sl. # 1 2 3 STD. No. ASTM A53 ASTM A105 ASTM A106 TITLE Specification for Pipe, Steel, Black and Hot-Dipped, ZincCoated, Welded and Seamless Specification Components for Forgings, Carbon Steel, for Piping

Standard Specification for Seamless Carbon Steel Pipe for High-Temperature Service

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APPENDIX - A
Sl. # 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 STD. No. ASTM A123 ASTM A153 ASTM A179 ASTM A 182 ASTM A193 ASTM A194 ASTM A216 ASTM A234 ASTM A269 ASTM A307 ASTM A312 ASTM A320 ASTM A351 ASTM A403 ASTM A439 ASTM A516 ASTM A 564 ASTM A578 ASTM A671 ASTM A733 ASTM A789 ASTM A790

LIST OF INTERNATIONAL CODES AND STANDARDS


TITLE

Specification for Zinc (Hot Dip Galvanized) Coating on Iron & Steel Products Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware Standard Specification for Seamless Cold-Drawn Low-Carbon Steel Heat-Exchanger and Condenser Tubes Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings and Valves and Parts for High Temperature Service Specification for Alloy Steel and Stainless Steel Bolting Materials for High-Temperature Service Specification for Carbon and Alloy Steel Nuts for Bolts for HighPressure or High Temperature Service, or Both Standard Specification for Steel Castings, Carbon, suitable for Fusion Welding, for High-Temperature Service Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and Elevated Temperatures Standard Specification for Seamless and Welded Austenitic Stainless Steel Pipes Standard Specification for Carbon Steel Bolts and Studs Standard Specification for Seamless, Welded, and Heavily Cold Worked Austenitic Stainless Steel Pipes Alloy Steel and Stainless Steel Bolting Materials for Low Temperature Service Standard Specification for Castings, Austenitic, for PressureContaining Parts Standard for Wrought Austenitic Stainless Steel Piping Fittings Standard Specification for Austenitic Ductile Iron Castings Specification for Pressure Vessel Plates, Carbon Steel, for Moderate / Lower Temperature Service Hot Rolled and Cold Finished Age-hardening Stainless Steel Bars and Shapes Standard Specification for Straight-Beam Ultrasonic Examination of Rolled Steel Plates for Special Applications Specification for Electric Fusion Welded Steel Pipe for Atmospheric and Lower Temperatures Standard Specification for Welded and Seamless Carbon Steel and Austenitic Stainless Steel Pipe Nipples Standard Specification for Seamless and Welded Ferritic / Austenitic Stainless Steel Tubing for General Service Standard Specification for Seamless and Welded Ferritic / Austenitic Stainless Steel Pipes

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APPENDIX - A
Sl. # 26 27 STD. No. ASTM A815 ASTM A890

LIST OF INTERNATIONAL CODES AND STANDARDS


TITLE

Standard Specification for Wrought Ferritic, Ferritic/Austenitic, and Martensitic Stainless Steel Piping Fittings Standard Specification for Castings, Iron-Chromium-NickelMolybdenum Corrosion-Resistant, Duplex (Austenitic/Ferritic) for General Application Composition Bronze or Ounce Metal Castings Standard Guide for Radiographic Examination Standard Specification for Phosphor Bronze Rod, Bar, and Shapes Standard Specification for Aluminum-Bronze Sand Castings Standard Specification for Unfaced Preformed Rigid Cellular Polyisocyanurate Thermal Insulation Standard Test Methods for Determining Average Grain Size Standard Hardness Conversion Tables Standard Test Method for Liquid Penetrant Examination Standard Method for Determining Thermal Neutron Reaction and Fluence Rates by Radioactivation Techniques Standard Guide for Magnetic Particle Testing

28 29 30 31 32 33 34 35 36 37 3.0

ASTM B62 ASTM B94 ASTM B139 ASTM B148 ASTM C591 ASTM E112 ASTM E140 ASTM E165 ASTM E262 ASTM E709

NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE) Sl. # 1 STD. No. NACE MR0175 / ISO 15156 NACE TM 0177 TITLE Materials for use in H 2 S containing Environment in oil and gas production Laboratory testing of metals for resistance to sulfide stress cracking (SSC) and stress corrosion cracking in H 2 S environments Evaluation of Pipeline and Pressure Vessel Steels for Resistance to Hydrogen-Induced Cracking (HIC) Methods and Controls to Prevent In-Service Environmental Cracking of Carbon Steel Weldments in Corrosive Petroleum Refining Environments

NACE TM 0284

NACE RP 0472

4.0

AMERICAN PETROLEUM INSTITUTE (API) Sl. # 1 2 3 STD. No. API 594 API 598 API 599 TITLE Check Valves: Flanged, Lug, Wafer and Buttwelding Valve Inspection and Testing Steel and Ductile Iron Plug Valves

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APPENDIX - A
Sl. # 4 5 6 7 8 9 10 11 12 13 14 5.0 STD. No. API 600 API 602 API 607 API 608 API 609 API 1104 API 5L API 5LW API 6A API 6D API 6FA

LIST OF INTERNATIONAL CODES AND STANDARDS


TITLE

Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries Compact Steel Gate Valves: Flanged, Threaded and Extended Body Ends Testing of Valves Fire Type Testing Requirements Metal Ball Valves Flanged, Threaded and Welding Ends Butterfly Valves: Double flanged, Lug and Wafer Type Welding of Pipelines and Related Facilities Specification for Line Pipe Recommended Practice for Transportation of Line Pipe on Barges and Marine Vessels Specification for Wellhead and Christmas Tree Equipment Specification for Pipeline Valves Specification for Fire Test for Valves

MANUFACTURERS STANDARDIZATION SOCIETY (MSS) Sl. # 1 2 3 STD. No. MSS SP-6 MSS SP-25 MSS SP-53 TITLE Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings Standard Marking System for Valves and Fittings Quality Standard for Steel Castings and Forgings for Valves, Flanges and Fittings and Other Piping Components-Magnetic Particle Exam Method Quality Standard for Steel Castings for Valves, Flanges and Fittings and other Piping Components - Visual Method for Evaluation of Surface Irregularities Specification for High-Test Wrought, Butt-Welding Fittings Steel Pipe Union, Socketwelding and Threaded Ends Swaged Nipples and Bull Plugs Integrally Reinforced Forged Branch Outlet Fittings Socket Welding, Threaded and Buttwelding Ends Instrument Valves for Code Applications

MSS SP-55

5 6 7 8 9

MSS SP-75 MSS SP-83 MSS SP-95 MSS SP-97 MSS SP-105

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APPENDIX - A
6.0

LIST OF INTERNATIONAL CODES AND STANDARDS

BRITISH STANDARDS INSTITUTE (BSI) Sl. # 1 2 3 4 5 6 STD. No. BS EN ISO 1461


BS EN 10204 3.1B

TITLE Specification for Hot Dip Galvanized Coatings on Fabricated Iron and Steel Articles. Material Certification and Identification Steel Check Valves, Flanged and Buttwelding Ends Steel Globe and Globe Stop and Check Valves, Flanged and Buttwelding Ends Woven Glass Fiber Fabrics for Plastics Reinforcement Colours for Identification, Coding and Special Purposes

BS 1868 BS 1873 BS 3396 BS 381C

7.0

COMPANY STANDARDS Company specifications and KOC Standards, as specified in JOS-02-01 shall be applicable. KOC Standards shall be used, wherever Company specifications are not available.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING - SELECTION & DESIGN

APPENDIX - B PIPING MATERIAL SPECIFICATION (PMS)

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

TABLE OF CONTENTS

1.0 2.0 3.0 4.0

INDEX OF PIPING CLASSES ABBREVIATIONS MATERIAL INDEX PIPING CLASSES

ANNEXURE 1 : SPECIFICATION FOR MATERIALS IN SOUR SERVICE ANNEXURE 2 : BRANCH CONNECTION CHART ANNEXURE 3 : SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP) ANNEXURE - 4 : TECHNICAL SPECIFICATION FOR PIPES ANNEXURE - 5 : TECHNICAL SPECIFICATION FOR PIPE FITTINGS

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REVISION NO. 5

(APPENDIX-B)
1.0

PIPING MATERIAL SPECIFICATION (PMS)

INDEX OF PIPING CLASSES The following Index sheets present a brief tabular description of the basic limitations, such as service, temperature, corrosion allowance, etc. for each Piping Class.

NOTES:1. 2. 3. Corrosion Allowance (C.A.) for Stainless Steel is 0.0 mm. Internal Coating is not applicable for Stainless Steel. Non-Metallic piping classes (AN1, AN2, AN3 & AN4) can be used for the specified services in place of the respective metallic piping classes, if specified in the P&ID or with prior written approval from Company. UV protection and fire retardant (intumescent) coating shall be considered, if used for above ground piping system. Piping Class AM shall be used for aboveground services and should be avoided in underground services. Piping Class AN4 (High Density Polyethylene) or CPVC (Chlorinated Polyvinyl Chloride) material can be used for potable water service (underground) with a laboratory seal or mark, attesting to suitability for potable water. HDPE Piping shall be in accordance with KOC Std. KOC-MP-022 Part 1 & 2. Upper limit temperature of the piping class is limited by selected internal coating system.

4.

5.

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PIPING MATERIAL SPECIFICATION Index of Piping Classes


MATERIAL SERVICE ASTM / API
API 5L Gr. BN / BM API 5L Gr. B (Galv.) HDPE, Gr. PE 3408 ASTM D3350 150 32 / 140 150 -20 / 100 150 -20 / 400 SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, GLYCOL POTABLE / DRINKING WATER, SAFETY SHOWER, FACE & EYE WASH PIPING LOW PRESSURE (< 50 Psig) CORROSIVE DRAINS UNDER GROUND SERVICES (PRODUCED WATER, EFFLUENT, OIL > 5% BS&W, LOW PRESSURE GAS, CORROSIVE DRAINS FROM EQUIPMENT FIRE WATER SYSTEM (UNDER GROUND) UNDER GROUND POTABLE / DRINKING WATER

DOCUMENT: ISSUED BY:

PIPING CLASS ANSI F

C.A.

FLANGE RATING

TEMP. RANGE

INCH (mm)

(APPENDIX-B)

1/16 (1.6 mm)

Sr. Design Engineer - FE

DOCUMENT NO. : JOS-02-01

AM (Note-4)

1/16 (1.6 mm)

AN1 (Note-3) RTRP (ASTM D2310 / D2996) 150 32 / 140

Nil

APPROVED BY:

AN2 (Note-3) RTRP (ASTM D2310 / D2996) HDPE, Gr. PE 3408 ASTM D3350 150 -20 / 400 150 32 / 100 150 32 / 140

Nil

ENGINEERING SPECIFICATION

Team Leader - FE

AN3 (Note-3)

Nil

AN4 (Note-3 & 4) API 5L Gr. BNS / BMS A 269 TP 316 150 150 API 5L Gr. B -20 / 750 -20 / 200

Nil

SUBJECT:

AS

1/8 (3.175 mm)

JOINT OPERATIONS

PIPING MATERIAL SPECIFICATION (PMS)

AT

Nil

SOUR HYDROCARBON LIQUIDS, VAPOUR, SOUR GAS, FLARE GAS, SCRUBBER GAS, PILOT GAS PROCESS / INSTRUMENTATION IMPULSE TUBING UTILITIES (PLANT AIR / NITROGEN, PURGE GAS) , HVAC PIPING

REVISION NO. 5

AU

1/16 (1.6 mm)

Page 4 of 69

AV

Nil

A 312 TP 304L

150

-20 / 400

January, 2012

PIPING-SELECTION & DESIGN

AW Internally Coated (Note-2) A 790 (Duplex SS) / API 5L Gr. BNS / BMS

1/8 (3.175 mm) (Note-1)

150

-20 / 400 (Note-5)

AW1 Internally Coated (Note-2)

1/8 (3.175 mm) (Note-1)

A 790 (Duplex SS) / API 5L Gr. BNS / BMS

150

-20 / 400 (Note-5)

CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITOR, OXYGEN SCAVENGER), LUBE / SEAL OIL, INSTRUMENT AIR, FIRE FIGHTING FOAM CONCENTRATE PRODUCED WATER / FLUIDS, EFFLUENT , OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT (SOUR SERVICE) NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT), BRACKISH WATER , FIRE WATER SYSTEM (ABOVE GROUND)

PIPING MATERIAL SPECIFICATION Index of Piping Classes


MATERIAL SERVICE ASTM / API

PIPING CLASS

C.A.

DOCUMENT: ISSUED BY:

INCH (mm)

FLANGE RATING ANSI

TEMP. RANGE F

AW2

DELETED
300 300 -20 / 400 SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITOR, OXYGEN SCAVENGER), LUBE / SEAL OIL PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT(SOUR SERVICE) -20 / 400 SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS

Sr. Design Engineer - FE

(APPENDIX-B)

1/16 (1.6 mm)

API 5L Gr. BN / BM

DOCUMENT NO. : JOS-02-01

BS

1/8 (3.175 mm)

API 5L Gr. BNS / BMS

APPROVED BY:

BV

Nil

A 312 TP 304L

300

-20 / 400

ENGINEERING SPECIFICATION

Team Leader - FE

BW Internally Coated (Note-2) -20 / 400 (Note-5)

1/8 (3.175 mm) (Note-1)

A 790 (Duplex SS) / API 5L Gr. BNS / BMS / X-52MS

300 (Upto 740 Psig)

JOINT OPERATIONS

PIPING MATERIAL SPECIFICATION (PMS)

BW1 Internally Coated (Note-2) -20 / 400 (Note-5)

SUBJECT:

1/8 (3.175 mm) (Note-1)

A 790 (Duplex SS) / API 5L Gr. BNS / BMS

300 (Upto 500 Psig)

PRODUCED WATER / FLUIDS,, EFFLUENT, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT(SOUR SERVICE) , BRACKISH WATER

REVISION NO. 5

BW2

DELETED

1/16 (1.6 mm)

API 5L Gr. BN / X-52M

600

-20 / 750

SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM , STEAM CONDENSATE, BOILER FEED WATER 600 -20 / 750 SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS

Page 5 of 69

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CS

1/8 (3.175 mm)

API 5L Gr. BNS / X-52MS

PIPING-SELECTION & DESIGN

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CW Internally Coated (Note-2)

1/8 (3.175 mm) (Note-1)

A 790 (Duplex SS) / API 5L Gr. BNS / X-52MS

600

-20 / 400 (Note-5)

CORROSIVE AND SOUR SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION

DOCUMENT: ISSUED BY:

PIPING MATERIAL SPECIFICATION Index of Piping Classes


MATERIAL SERVICE ASTM / API
900 -20 / 750 SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM , STEAM CONDENSATE, BOILER FEED WATER

PIPING CLASS ANSI F

C.A.

FLANGE RATING

TEMP. RANGE

Sr. Design Engineer - FE

(APPENDIX-B)

INCH (mm)

DOCUMENT NO. : JOS-02-01

1/16 (1.6 mm)

API 5L Gr. BN / X-52M

APPROVED BY:

DS

1/8 (3.175 mm)

API 5L Gr. BNS / X-52MS

900

-20 / 750

SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS

Team Leader - FE

ENGINEERING SPECIFICATION

DW Internally Coated (Note-2) 900 -20 / 400 (Note-5)

1/8 (3.175 mm) (Note-1)

A 790 (Duplex SS) / API 5L Gr. BNS / X-52MS

CORROSIVE AND SOUR SERVICES (PRODUCED WATER / FLUIDS,, EFFLUENT, OIL > 5% BS&W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION

SUBJECT:

JOINT OPERATIONS

PIPING MATERIAL SPECIFICATION (PMS)

1/16 (1.6 mm)

API 5L Gr. BN / X-52N / X-52M

1500

-20 / 750

SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM , STEAM CONDENSATE

REVISION NO. 5

ES

1/8 (3.175 mm)

API 5L Gr. BNS / X-52NS/ X-52MS

1500

-20 / 750

SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS

PIPING-SELECTION & DESIGN

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EW Internally Coated (Note-2)

1/8 (3.175 mm) (Note-1)

A 790 (Duplex SS) / API 5L Gr. BNS / X-52NS/ X-52MS

Page 6 of 69

January, 2012

1500

-20 / 400 (Note-5)

PMP WATER RING MAIN & INJECTION WELLS (SOUR SERVICE)

JOINT OPERATIONS
DOCUMENT: ISSUED BY:

ENGINEERING SPECIFICATION
APPROVED BY:

SUBJECT:

PIPING-SELECTION & DESIGN


January, 2012 Page 7 of 69

Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)
2.0 ABBREVIATIONS 2.1 General
MTR MDMT PWHT SMYS MTC NDE

PIPING MATERIAL SPECIFICATION (PMS)

Material Test Report Minimum Design Metal Temperature Post Weld Heat Treatment Specified Minimum Yield Strength Material Test Certificate Non Destructive Examination Flat Faced Flanged Long Welding Neck Raised Face Ring Joint Screwed Slip-on Reducing Threaded Both Ends Blind Flange Long Radius Bevel End SOL S/T SW Thrd TOL WN WOL ECC TE LJF SR Sockolet Socket weld / Threaded Socket weld Threaded Thredolet Welding Neck Weldolet Eccentric Threaded End Lap Joint Flange Short Radius

2.2

Flanges and Fittings


FF Flgd LWN RF RJ Scrd SO REDU TBE BF LR BE

2.3

Valves
BB BC CWP FxF FP MxF OS&Y RP TRIM WOG Bolted Bonnet Bolted Cover Cold Working Pressure Female by Female Full Port Male by Female Outside Screw and Yoke Reduced or Regular Port Stem, Seat(s), Disc, Gate, Ball, Backseat Bushing, (wetted parts) Water, Oil, Gas Rating VB VC VF VG VM VN VO VP WB Ball Valve Check Valve Butterfly Valve Gate Valve Manifold Valve Needle Valve Globe Valve Plug Valve Welded Bonnet

2.4

Material Types
CS CS-IC CS-LT ENC FRP HDPE Carbon Steel Carbon Steel - Internally Coated Carbon Steel - Low Temp. Electroless Nickel Coating Fiber Reinforced Plastic High Density Polyethylene HF(S) PH RTRP SS TFE / PTFE 13Cr. Hard Faced (Stellite No. 6) Precipitation Hardened Reinforced Thermosetting Resin Pipe Stainless Steel Teflon 13% Chromium Stainless Steel

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APPROVED BY:

SUBJECT:

PIPING-SELECTION & DESIGN


January, 2012 Page 8 of 69

Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)
2.5 Piping
BW EFW ERW NPS NPT PBE PE Sch. HDPE RTRP GALV

PIPING MATERIAL SPECIFICATION (PMS)

Butt Weld Ends Electric Fusion Welded Electric Resistance Welded Nominal Pipe Size (in inches) National Pipe Thread Taper Plain Both Ends Plain End Schedule (e.g., Sch. 80) High Density Polyethylene Reinforced Thermosetting Resin Pipe Galvanized

SMLS SAWL STD. TBE TE WT Wt. XS XXS PVC

Seamless Submerged Arc Welded L Seam Standard Wall Thickness Threaded Both Ends Threaded End Wall Thickness Weight Extra Strong Double Extra Strong Polyvinylchloride

3.0

MATERIAL INDEX: The following tables provide guidance for selection of piping classes for the different facilities. TABLE-1: TABLE-2: TABLE-3: TABLE-4: SUB-CENTERS (SC) AND FIELD AREA MAIN GATHERING CENTER (MGC) PRESSURE MAINTENANCE PLANT (PMP) POWER GENERATION PLANT (PGP)

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PIPING MATERIAL SELECTION GUIDE PIPING CLASS RATAWI / BURGAN EOCENE / SF


BW (NACE) BW (NACE) BW (NACE) AW (NACE) AS (NACE) AW (NACE) AW (NACE) AW (NACE) BW / BW1 / AW (NACE) AS (NACE) A AN1(HDPE) AN2 (RTRP) AN3 (RTRP) AU AM AN4 COATING SYSTEM A COATING SYSTEM B COATING SYSTEM B COATING SYSTEM B COATING SYSTEM B COATING SYSTEM A COATING SYSTEM A COATING SYSTEM A BW (NACE) BW (NACE) BW (NACE) BW (NACE) AS (NACE) AW (NACE) AW (NACE) AW (NACE) BW / BW1 / AW (NACE) AS (NACE) A AN1 (HDPE) AN2 (RTRP) AN3 (RTRP) AU AM AN4

TABLE -1 : SUB-CENTERS (SC) AND FIELD AREA


DOCUMENT: ISSUED BY:

SERVICE

REMARKS

FLOW LINES

(APPENDIX-B)

MANIFOLDS

Sr. Design Engineer - FE

DOCUMENT NO. : JOS-02-01

EMULSION (RAW OIL + WATER) TO SEPARATORS UPTO S/D VALVE

EMULSION (RAW OIL + WATER) TO SEPARATORS AFTER S/D VALVE

SOUR GAS TO SCRUBBERS

EMULSION (RAW OIL + WATER) TO STORAGE TANKS (FROM 2 PHASE SEPARATORS)

APPROVED BY:

RAW OIL TO STORAGE TANKS (FROM 3 PHASE SEPARATORS)

ENGINEERING SPECIFICATION

Team Leader - FE

PRODUCED WATER, DRAIN LINES (FROM SEPARATORS, GAS SCRUBBERS, SKIM TANK, MANIFOLDS)

CRUDE TRUNKLINES (EMULSION)

SUBJECT:

TRUNKLINES (GAS), FUEL GAS, FLARE SYSTEM

PIPING MATERIAL SPECIFICATION (PMS)

FUEL GAS, DIESEL / FUEL OIL, OIL DRAINS, FLARE SYSTEM (EX SKIM TANK, RECOVERED OIL TANK)

JOINT OPERATIONS

REVISION NO. 5

LOW PRESSURE (< 50 Psig) CORROSIVE DRAINS

UNDER GROUND SERVICES - PRODUCED WATER, LOW PRESSURE GAS, CORROSIVE DRAIN LINES (>50 Psig)

FIRE WATER SYSTEM (UNDER GROUND)

UTILITIES (PLANT AIR / NITROGEN, PURGE GAS), HVAC PIPING

Page 9 of 69

January, 2012

POTABLE WATER, SAFETY SHOWER & EYE WASH

UNDER GROUND POTABLE / DRINKING WATER

PIPING-SELECTION & DESIGN

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CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITORS, OXYGEN SCAVENGER), INSTRUMENT AIR, LUBE / SEAL OIL, FIRE FIGHTING FOAM CONCENTRATE AV

AV

BRACKISH WATER, FIRE WATER SYSTEM (ABOVE GROUND)

AW1 AT

AW1 AT

COATING SYSTEM B

PROCESS / INSTRUMENTATION IMPULSE TUBING

PIPING MATERIAL SELECTION GUIDE

TABLE - 2 : MAIN GATHERING CENTER (MGC) PIPING CLASS REMARKS EOCENE


BW / AW (NACE) AW (NACE) BW / AW (NACE) BW / AW (NACE) AW (NACE) AW (NACE) AW (NACE) A/B A/B COATING SYSTEM B COATING SYSTEM B COATING SYSTEM B COATING SYSTEM B COATING SYSTEM B COATING SYSTEM B COATING SYSTEM B

DOCUMENT: ISSUED BY:

SERVICE RATAWI / BURGAN


BW / AW (NACE) AW (NACE) BW / AW (NACE) BW / AW (NACE) AW (NACE) AW (NACE) AW (NACE) A/B A/B

(APPENDIX-B)

TRUNKLINES (EMULSION) FROM S.C. & SUG TO MANIFOLDS

Sr. Design Engineer - FE

PRODUCED WATER, DRAINS FROM EQUIPMENT

DOCUMENT NO. : JOS-02-01

FWKO TANKS TO 1 STAGE DEGASING TOWER

st

1st STAGE H 2 S DEGASING TOWER TO HEATERS THRU CHARGE PUMPS

HEATERS TO DESALTERS

APPROVED BY:

DESALTERS TO REBOILER HEATERS

Team Leader - FE

REBOILER TO 2nd STAGE DEGASING TOWER

ENGINEERING SPECIFICATION

DEGASING TOWER TO SHIPPING TANKS

SHIPPING TANKS TO ACT UNIT (OIL)

SUBJECT:

JOINT OPERATIONS

PIPING MATERIAL SPECIFICATION (PMS)

SOUR FUEL GAS, BLANKETING GAS, FLARE SYSTEM AS (NACE) AS (NACE)

Coating (System B) should be considered on case to case basis, if service warrants. Use AW in such cases.

REVISION NO. 5

LOW PRESSURE (< 50 Psig) CORROSIVE DRAINS AN1 (HDPE) AN2 (RTRP) AN3 (RTRP) A AM AN4 (HDPE) AU AV AW1 AW1 / BW1 AT

AN1 (HDPE) AN2 (RTRP) AN3 (RTRP) A/B AM AN4 (HDPE) AU AV AW1 AW1 / BW1 AT COATING SYSTEM B COATING SYSTEM B

UNDER GROUND SERVICES - PRODUCED WATER, LOW PRESSURE GAS, CORROSIVE DRAIN LINES (>50 Psig)

FIRE WATER SYSTEM (UNDER GROUND)

FUEL GAS, DIESEL / FUEL OIL, OIL DRAIN

POTABLE WATER, SAFETY SHOWER & EYE WASH

Page 10 of 69

January, 2012

UNDER GROUND POTABLE / DRINKING WATER

UTILITIES (PLANT AIR / NITROGEN, PURGE GAS), HVAC PIPING

PIPING-SELECTION & DESIGN

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CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITORS, OXYGEN SCAVENGER), INSTRUMENT AIR, LUBE / SEAL OIL, FIRE FIGHTING FOAM CONCENTRATE

FIRE WATER SYSTEM (ABOVE GROUND)

BRACKISH WATER

PROCESS / INSTRUMENTATION IMPULSE TUBING

PIPING MATERIAL SELECTION GUIDE


DOCUMENT: ISSUED BY:

TABLE - 3 : PRESSURE MAINTENANCE PLANT (PMP) PIPING CLASS NOTES

SYSTEM

(APPENDIX-B)

Sr. Design Engineer - FE

DOCUMENT NO. : JOS-02-01

EFFLUENT WATER FROM SUB-CENTERS & MGC, MANIFOLDS, FEED TANKS, HYDROCYCLONES, BUFFER VESSELS & DISPOSAL WELLS AW (NACE) COATING SYSTEM B AW (NACE) COATING SYSTEM B

BOOSTER PUMPS TO WATER INJECTION PUMPS (SUCTION HEADER)

WATER INJECTION PUMPS TO BUFFER VESSELS & PMP WATER RING MAIN EW (NACE) COATING SYSTEM A AW (NACE) AS (NACE) AS (NACE) AM AN4 (HDPE) AU COATING SYSTEM B

APPROVED BY:

OIL RECOVERY SYSTEM

ENGINEERING SPECIFICATION

Team Leader - FE

RECOVERED OIL, DIESEL / FUEL OIL / OIL DRAINS

FLARE SYSTEM (SOUR GAS)

SUBJECT:

POTABLE WATER, SAFETY SHOWER & EYE WASH

JOINT OPERATIONS

PIPING MATERIAL SPECIFICATION (PMS)

UNDER GROUND POTABLE / DRINKING WATER

REVISION NO. 5

UTILITIES (PLANT AIR / NITROGEN, PURGE GAS), HVAC PIPING

CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITORS, OXYGEN SCAVENGER), INSTRUMENT AIR, LUBE / SEAL OIL, FIRE FIGHTING FOAM CONCENTRATE AV AN1 (HDPE) AN2 (RTRP)

LOW PRESSURE (< 50 Psig) CORROSIVE DRAINS

Page 11 of 69

January, 2012

UNDER GROUND SERVICES - PRODUCED WATER, LOW PRESSURE GAS, CORROSIVE DRAIN LINES (>50 Psig)

FIRE WATER SYSTEM (UNDER GROUND)

AN3 (RTRP) AW1 AT COATING SYSTEM B

PIPING-SELECTION & DESIGN

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FIRE WATER SYSTEM (ABOVE GROUND)

PROCESS / INSTRUMENTATION IMPULSE TUBING

PIPING MATERIAL SELECTION GUIDE

DOCUMENT: ISSUED BY:

TABLE - 4 : POWER GENERATION PLANT (PGP)

SYSTEM
A/B AS / BS (NACE) AS (NACE) BS (NACE) AW (NACE) A AS (NACE) A AM AN4 (HDPE) AV AU AN1 (HDPE) AN2 (RTRP) AN3 (RTRP) AW1 AT COATING SYSTEM B COATING SYSTEM B

PIPING CLASS

NOTES

Sr. Design Engineer - FE

(APPENDIX-B)

FUEL GAS (NON-SOUR)

DOCUMENT NO. : JOS-02-01

FUEL GAS (SOUR)

SOUR FUEL GAS SUPPLY TO GAS COMPRESSOR

APPROVED BY:

FUEL GAS FROM GAS COMPRESSOR TO GAS TURBINES

Team Leader - FE

OILY WASTE SYSTEM / EQUIPMENT DRAINS

ENGINEERING SPECIFICATION

DIESEL / FUEL OIL SYSTEM, OIL DRAINS

FLARE SYSTEM

SUBJECT:

GAS COMPRESSOR COOLANT WATER SYSTEM

JOINT OPERATIONS

PIPING MATERIAL SPECIFICATION (PMS)

POTABLE WATER, SAFETY SHOWER & EYE WASH

REVISION NO. 5

UNDER GROUND POTABLE / DRINKING WATER

INSTRUMENT AIR, LUBE / SEAL OIL, FIRE FIGHTING FOAM CONCENTRATE

UTILITIES (PLANT AIR / NITROGEN, PURGE GAS), HVAC PIPING

Page 12 of 69

January, 2012

LOW PRESSURE (< 50 Psig) CORROSIVE DRAINS

LOW PRESSURE GAS, CORROSIVE DRAIN LINES (>50 Psig)

FIRE WATER SYSTEM (UNDER GROUND)

PIPING-SELECTION & DESIGN

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BRACKISH WATER, FIRE WATER SYSTEM (ABOVE GROUND)

PROCESS / INSTRUMENTATION IMPULSE TUBING

JOINT OPERATIONS
DOCUMENT: ISSUED BY:

ENGINEERING SPECIFICATION
APPROVED BY:

SUBJECT:

PIPING-SELECTION & DESIGN


January, 2012 Page 13 of 69

Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)
4.0 PIPING CLASSES 4.1 Piping Class

PIPING MATERIAL SPECIFICATION (PMS)

Each piping class sheet lists the recommended piping components for that service by size, item code, short written description and applicable note reference. Service and pressure/temperature limitations are listed near the title box. Additional requirements for certain piping items can be found under the notes of Piping Classes. All piping within the limits of the Wafra Oilfields site shall comply with ASME B31.3 for normal fluid service and piping classes has been developed accordingly. All piping transporting hydrocarbon liquids and gas outside the Wafra & South Umme Gudair (SUG) lease limits shall be considered within the scope of ASME B31.4 and B31.8 respectively and shall comply with that code. Piping classes shall be developed for code ASME B31.4 and ASME B31.8 as required. 4.2 General Notes: 1) Pipe thickness not covered in the piping classes shall be calculated to meet specific job requirements based on actual maximum design condition to economize on thickness. However, in such cases the thickness shall be calculated at not less than 80% of class rating, unless defined otherwise in the project specification. Non-standard pipe sizes 1, 2, 3, 5, 18, 22, and 26shall not be used under these piping classes. Pipe dimensions shall be in accordance with ASME B36.10 for wrought steel pipe and B36.19 for stainless steel pipe and respective ASTM Standard for non-ferrous and non-metallic pipes. Pipe threads shall conform to ASME B1.20.1, except where otherwise specified. Figure 8 spectacle blinds and spacer & blinds shall be as per ASME B16.48 upto 24 (150 to 1500#) and higher sizes shall be designed as per ASME B31.3. Forged steel SW and threaded fittings shall be in accordance with ASME B16.11, unless otherwise noted. MSS SP standards may be used for items not covered in ASME B16.11 Buttweld fittings shall be in accordance with ASME B16.9. Long radius elbows shall be used for the piping system. Short radius elbows should be used when it is necessary due to space limitations only upon approval from Company. Miter bends and reducers, fabricated from pipe may only be used in ASME rating class 150 and for sizes above 24 and shall have prior written approval from Company. 90o and 45o miter bends shall be 5 pieces and 3 pieces construction respectively. Miter bends shall have higher thickness than the pipe for the same design pressure and shall be designed in accordance with ASME B31.3.

2)

3)

4) 5)

6)

7) 8)

9)

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DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)
10)

PIPING MATERIAL SPECIFICATION (PMS)

Pipelines, designed with pigging facility shall have pipe bends with minimum radius of 5D and shall be as per applicable ASME Code. Factory made induction bends shall be as per ASME B16.49. Non-metallic gaskets shall conform to ASME B16.21 (corresponding to ASME B16.5 upto 24 and ASME B16.47 Series A for sizes above 24). Spiral wound gaskets and Ring Joint Gaskets shall conform to ASME B16.20. Octagonal ring gaskets shall be used for RJ joints (oval ring gaskets shall not be used). All bolts shall conform to ASME B18.2.1, Nuts to ASME B18.2.2 and also reference to be made to ASME B16.5 for studs. Threads shall be to coarse thread series, ASME B1.1 with Class 2A allowances for bolts & studs, and Class 2B tolerance for nuts. Nuts shall be Hexagonal Heavy Series. Threaded joints shall not be used in sour / hydrocarbon services. Threaded joints may be used for vents and drains as specified in 4.7 of the General Specification JOS-02-01. The pipe threads should be as per ASME B1.20.1. Where a wall thickness is specified for threaded pipe in a piping class the thread allowance has been included. Usage of unions shall be restricted to utility services such as potable water. Threaded half / full couplings are permitted for use in sizes to 1 in hydro carbon service, downstream of a block valve. Reducing Flanges are permitted for use in sizes to 1.

11)

12)

13)

14) 15)

16)

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DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS
SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, GLYCOL TEMPERATURE: -20 to 400F (-29 0C to 204 0C) DESIGN PRESSURE: 285 Psig @ 100F / 38 0C (Note 1) C.A.: 0.0625 (1.6 mm) CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3 CLASS: 150 RATING: ASME B16.5 PWHT : No

NDT: Visual, 10% of all buttwelds for each welder to be 100% Radiographed

PIPES
SIZE (INCH) to 2 3 to 6 8 to 12 14 to 24 26 to 36 DESCRIPTION Sch 80, SEAMLESS, PE Sch 40, SEAMLESS, BE Sch STD, SEAMLESS, BE Sch STD, SEAM, BE Sch STD, SEAM, BE MATERIAL SPECIFICATION API 5L Gr. BN PSL-2 API 5L Gr. BN PSL-2 API 5L Gr. BN PSL-2 API 5L Gr. BM PSL-2 (SAWL, one L-Seam) API 5L Gr. BM PSL-2 (SAWL, one L-Seam)

FITTINGS
ITEM SIZE (INCH) to 1 2 90 ELBOW & 450 ELBOW
0

DESCRIPTION Class 3000, SW, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97

MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB-W ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105

3 to 6 8 to 12 14 to 24 26 to 36 to 1 2

EQUAL / REDUCING TEE

3 to 6 8 to 12 14 to 24 26 to 36 2 3 to 6

REDUCER (CONC / ECC)

8 to 12 14 to 24 26 to 36 to 1 2

CAP

3 to 6 8 to 12 14 to 24 26 to 36

HALF / FULL COUPLING CROSS

to 1 to 1 to 1

OLET

to 1 2 to 36

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DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS A
ITEM SIZE (INCH) to 1 PIPE NIPPLE to 1 to 1 SWAGE NIPPLE to 1 to 1 FLANGE 2 to 24 26 to 36 BLIND FLANGE UNION to 24 26 to 36 DO NOT USE DESCRIPTION Sch. 160, 100mm Long, TBE Sch. 160, 100mm Long, TE Sch. 80, 100mm Long, PE Sch 80 (XS), PE (Sch. 160 for Thrd), MSS SP-95 Class 150, SWRF, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.47, SERIES A Class 150, RF, ASME B16.5 Class 150, RF, ASME B16.47, SERIES A MATERIAL SPECIFICATION CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105

VALVES
ITEM BALL (Note-2) SIZE (INCH) to 1 2 to 36 to 1 2 to 36 to 1 2 to 36 to 1 2 to 36 3 and Above DESCRIPTION Class 300, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 150, RF VALVE ID NUMBER VB-302 VB-100 VC-802 VC-100 VG-802 VG-100 VO-802 VO-100 VF-100

CHECK

GATE

GLOBE BUTTERFLY

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) Note-3 GASKET STUD BOLT w/2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 36 to 36 2 to 36 to 1 to 1 RATING Class 150, RF, ASME B16.48 Class 150, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 A 105 / A516 Gr. 70 Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7 / ASTM A194 Gr. 2H ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105 DESCRIPTION

NOTES
1. 2. 3. 4. For design temperatures above 100F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. For branch connections, refer Annexure-2 to Appendix-B of this specification.

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DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AM
SERVICE: POTABLE / DRINKING WATER, SAFETY SHOWER, FACE & EYE WASH PIPING TEMPERATURE : -20 to 100F (-29 C to 38 C) DESIGN PRESSURE: 80 Psig @ 100F / 38 0C (Note 1) C.A.: 0.0625 (1.6 mm)
0 0

CLASS: 150 RATING: ASME B16.5 PWHT : No

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3 NDT: Visual

PIPES (Note-1)
SIZE (INCH) to 2 3 to 4 DESCRIPTION Sch 160, TBE, SMLS Sch 80, TBE, SMLS MATERIAL SPECIFICATION API 5L Gr. B PSL-2 (Hot Dip Galvanized) API 5L Gr. B PSL-2 (Hot Dip Galvanized)

FITTINGS
ITEM CAP COUPLING, STRT COUPLING, RED. ELBOW 900 ELBOW 45 FLANGE BLIND FLANGE NIPPLE 3 to 4 PLUG TEE, EQ TEE, RED UNION to 4 to 4 to 3 to 3 Sch 80, 4 long, TBE SQ.HEAD, SCRD, MSS SP-95 Class 3000, SCRD, ASME B16.11 Class 3000, SCRD, ASME B16.11 Class 3000, SCRD, MSS SP-83
0

SIZE (INCH) to 4 to 4 to 3 to 4 to 4 to 4 to 4 to 2

DESCRIPTION Class 3000, SCRD, ASME B16.11 Class 3000, SCRD, ASME B16.11 Class 3000, SCRD, ASME B16.11 Class 3000, SCRD, ASME B16.11 Class 3000, SCRD, ASME B16.11 Class 150, FF, SCRD, ASME B16.5 Class 150, FF, ASME B16.5 Sch 160, TBE, 4 long, TBE

MATERIAL SPECIFICATION ASTM A105 ( Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A733 (Hot Dip Galvanized) / CUT FROM PIPE ASTM A733 (Hot Dip Galvanized) / CUT FROM PIPE ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized) ASTM A105 (Hot Dip Galvanized)

VALVES
ITEM CHECK GATE GLOBE SIZE (INCH) to 1 2 to 4 to 1 2 to 4 to 1 2 to 4 DESCRIPTION Class 800, SCRD Class 150, FF Class 800, SCRD Class 150, FF Class 800, SCRD Class 150, FF VALVE IDENTIFICATION NUMBER VC-861 VC-165 VG-861 VG-165 VO-861 VO-165

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS MACHINE BOLTS w/ 2 HEAVY HEX. NUTS SIZE (INCH) to 4 2 to 4 DESCRIPTION Class 150, FF, ASME B16.48 Class 150, FF, 1/16 Thick, ASME B16.21 MATERIAL SPECIFICATION A 105 / A516 Gr. 70 (Hot Dip Galvanized) Non-Asbestos or Neoprene w/Fabric Insert, Ring Gasket ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (Hot Dip Galvanized) ASTM A 307 Gr. B (Hot Dip Galvanized)

NOTES
1. 2. For pipe greater than 4 NPS, use Line Class AU. Pipe spools and fittings to be hot dip galvanized as per ASTM A123 / BS EN ISO 1461 after pre-fabrication. For branch connections, refer Annexure-2 to Appendix-B of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AN1


SERVICE: LOW PRESSURE (< 50 Psig) CORROSIVE DRAINS (Note ac) TEMPERATURE : 32 to 140F (0 C to 60 C) DESIGN PRESSURE: 160 psig @ 73F / 80 psig @ 140F C.A.: Nil
0 0

CLASS: 150 RATING : SDR-11 / 160 psi (Note ad) PWHT : Not Applicable

CODE: ASME B31.3 TEST PRESSURE : 225 psi (Note -au) NDT: ASME B31.3 & JO Specs

PIPES
SIZE (INCH) 1 to 24 DESCRIPTION SDR 11 / 160 psi, PE MATERIAL SPECIFICATION HDPE; ASTM D3350; Class PE345444C Grade PE3408 to ASTM F714 NOTES aq, ar, as

HDPE FITTINGS (Notes ab, an, aq, ar)


ITEM CAP COUPLING ELBOW 45 ELBOW 90 FLANGE (ADAPTER) FLANGE, BLIND SADDLE (RED TEE) REDUCER (CONC) SADDLE (RED TEE) TEE (FULL) TEE (REDUCED) SIZE (INCH) 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 RATING SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, 1 Thick, Class 150 SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, CONN. PE PE PE PE PE, FF FF PE PE PE PE PE MATERIAL SPECIFICATION HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261, Molded or Machined Socket, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 45 DEG, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 90 DEG, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 Full Size, HDPE,ASTM D3350, PE345444C Grade PE3408 to ASTM D3261 Full Size, HDPE,ASTM D3350, PE345444C Grade PE3408 to ASTM D3261 aj at NOTES

VALVES
ITEM BALL SIZE (INCH) 1 to 1 2 to 24 1 to 1 2 to 24 1 to 1 2 to 24 1 to 1 2 to 24 3 and Above DESCRIPTION Class 300, SW Class 150, FF Class 800, SW Class 150, FF Class 800, SW Class 150, FF Class 800, SW Class 150, FF Class 150, FF VALVE ID NUMBER VB-352 VB-150 (WITH FLAT FACE) VC-852 VC-150 (WITH FLAT FACE) VG-852 VG-150 (WITH FLAT FACE) VO-852 VO-150 (WITH FLAT FACE) VF-150 (WITH FLAT FACE)

CHECK

GATE

GLOBE BUTTERFLY

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AN1

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS MACHINE BOLTS w/ 2 HEAVY HEX. NUTS SIZE (INCH) 1 to 24 1 to 24 DESCRIPTION Class 150, FF, ASME B16.48 Class 150, FF, 1/16 Thick, ASME B16.21 MATERIAL SPECIFICATION A 105 / A516 Gr. 70 (Hot Dip Galvanized) Steel reinforced elastomeric Durometer 55 to 65 type, Shore

ASTM A193 Gr. B7 / ASTM A194 Gr. 2H ASTM A 307 Gr. B (Hot Dip Galvanized)

NOTES
Aa Ab Ac Ad Ae Af Ag Ah Aj Ak Am An Ap Aq Bolting torque requirements shall be in accordance with gasket manufacturers recommendation. Not all components available from all manufacturers in size ranges shown. Do not use this line class for natural gas (methane) service. Consult manufacturers data for other service limitation (pneumatic etc.) The presence of hydrocarbons, even in trace quantities, reduces the above pressure ratings by 50%. HDPE material shall not be used in hydrocarbons (2% concentration or greater) contaminated soil conditions. HDPE shall contain 2% to 3% carbon black for UV protection. Effect of surge pressure on the system shall be reviewed for design velocities greater than 5 ft/sec. Butterfly valves may require HDPE spacers on each side of valve to permit disc rotation. Flange adapters shall be provided with a serrated sealing surface. One edge of the back-up ring shall be chamfered. This edge fits against the back of the flange adapter. Buried metallic components, if used, shall be protected against corrosion by coating or other acceptable methods. All fittings, molded or fabricated, shall meet the full pressure ratings. Fiberglass reinforcement (covered) of HDPE is not acceptable. SS Flat washers shall be used between the nut and back-up ring in accordance with the manufacturers recommendation. Class PE345444C is the minimum required cell classification. Higher classifications are acceptable. ASTM D3350 properties for Cell class designation PE345444C (Pipe Resin Grade PE 3048) material: 1. Density ( 0.941 to 0.955 g/cc) 2. Melt Index (< 0.15) 3. Flexural Modulus ( > 758 < 1103 MPa ) [110,000 < As 4. Tensile Strength at yield (21 < 24 MPa) [3000 < 3500 psi] 5. Slow Crack Growth Resistance (PENT 10 hours ) 6. Hydrostatic Design Basis at 23 C and 11.03 MPa [1600 psi] 7. Black color with 2% minimum Carbon Black for protection against UV degradation At Au Av For sizes > 6 NPS, use only where the pressure is none or low pressure applications All pipes shall be hydrostatically tested in accordance with API Spec 15 LR / HR for four (4) hours at a pressure of 1.5 times the design pressure. Branch connections should be as per Manufacturers Standards. 160,000 psi ] Class 3 4 5 4 3 4 C

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AN2


SERVICE: UNDERGROUND SERVICES (PRODUCED WATER, EFFLUENT, OIL > 5% BS&W, LOW PRESSURE GAS, CORROSIVE WATER DRAINS FROM EQUIPMENT) TEMPERATURE : 32 to 140F (0 0C to 60 0C) DESIGN PRESSURE: 270 psig @ 100F C.A.: Nil STD: ASME B31.3 and ISO 14692 (1-4) TESTING : As per Annexure-3 to Appendix-B

CLASS: 150 RATING : Manufacturer Std. PWHT : Not Applicable

PIPES
SIZE (INCH) 1 to 36 DESCRIPTION Filament wound Glass reinforced thermosetting epoxy resin pipe (RTRP), three layers construction as per Annexure-3. MATERIAL SPECIFICATION ASTM D2310 / D2996, Type 1, Grade 1, Class F

RTRP FITTINGS
ITEM 900 ELBOW & 450 ELBOW EQUAL / REDUCING TEE REDUCER (CONC / ECC) COUPLINGS OLET FLANGE BLIND FLANGE SIZE (INCH) 1 to 36 1 to 36 1 to 36 1 to 36 1 to 1 1 to 36 1 to 36 DESCRIPTION Same as pipe, Moulded (Non-Mitered), ASTM D5685 Type 1 Moulded (Non-Mitered), ASTM D5685 Type 1 Moulded, ASTM D5685 Type 1 Moulded, ASTM D5685 Type 1 1800 RTRP Saddles to suit pipe OD with Duplex SS bushing, NPT (Female) FF, ASTM D4024, drilled to Class 150 ASME B16.5 Class 150, FF, ASME B16.5 MATERIAL SPECIFICATION ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM A515 Gr.70 (Epoxy coated)

VALVES
ITEM BALL SIZE (INCH) 1 to 1 2 to 36 1 to 1 2 to 36 1 to 1 2 to 36 1 to 1 2 to 36 3 and Above DESCRIPTION Class 300, SW Class 150, FF Class 800, SW Class 150, FF Class 800, SW Class 150, FF Class 800, SW Class 150, FF Class 150, FF VALVE ID NUMBER VB-352 VB-150 (WITH FLAT FACE) VC-852 VC-150 (WITH FLAT FACE) VG-852 VG-150 (WITH FLAT FACE) VO-852 VO-150 (WITH FLAT FACE) VF-150 (WITH FLAT FACE)

CHECK

GATE

GLOBE BUTTERFLY

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AN2

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS MACHINE BOLTS w/ 2 HEAVY HEX. NUTS SIZE (INCH) 1 to 36 1 to 36 DESCRIPTION Class 150, FF, ASME B16.48 1/8 thk., Class 150, FF, ASME B16.21 MATERIAL SPECIFICATION ASTM A105 / ASTM A515 Gr.70 (Hot Dip Galvanized) Steel reinforced Durometer 55 to 65 elastomeric type, Shore

ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM ASTM A 307 Gr. B (Hot Dip Galvanized)

NOTES
1. 2. 3. Materials shall conform to Annexure-3 to Appendix-B of this specification. Bolting torque requirements shall be in accordance with gasket manufacturers recommendation. Branch connections should be as per Manufacturers Standards.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AN3


SERVICE: FIRE WATER SYSTEM (UNDERGROUND) TEMPERATURE : 32 to 140F (0 0C to 60 0C) DESIGN PRESSURE: 270 psig @ 100 F C.A.: Nil STD: ASME B31.3 and ISO 14692 (1-4) TESTING : As per Annexure-3 to Appendix-B CLASS: 150 RATING : Manufacturer Std. PWHT : Not Applicable

PIPES
SIZE (INCH) 1 to 24 DESCRIPTION Filament wound Glass reinforced thermosetting epoxy resin pipe (RTRP), three layers construction as per Annexure-3. MATERIAL SPECIFICATION ASTM D2310 / D2996, Type 1, Grade 1, Class F

RTRP FITTINGS
ITEM 900 ELBOW & 450 ELBOW EQUAL / REDUCING TEE REDUCER (CONC / ECC) COUPLINGS OLET FLANGE BLIND FLANGE SIZE (INCH) 1 to 24 1 to 24 1 to 24 1 to 24 1 to 1 1 to 24 1 to 24 DESCRIPTION Same as pipe, Moulded (Non-Mitered), ASTM D5685 Type 1 Moulded (Non-Mitered), ASTM D5685 Type 1 Moulded, ASTM D5685 Type 1 Moulded, ASTM D5685 Type 1 1800 RTRP Saddles to suit pipe OD with Duplex SS bushing, NPT (Female) FF, ASTM D4024, drilled to Class 150 ASME B16.5 Class 150, FF, ASME B16.5 MATERIAL SPECIFICATION ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM D2310 / D2996, Type 1, Grade 1, Class F ASTM A515 Gr.70 (Epoxy coated)

VALVES
ITEM CHECK SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 3 and Above DESCRIPTION Class 800, SW Class 150, FF Class 800, SW Class 150, FF Class 800, SW Class 150, FF Class 150, FF VALVE ID NUMBER VC-822 VC-120 (WITH FLAT FACE) VG-822 VG-120 (WITH FLAT FACE) VO-822 VO-120 (WITH FLAT FACE) VF-120 (WITH FLAT FACE)

GATE

GLOBE BUTTERFLY

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS MACHINE BOLTS w/ 2 HEAVY HEX. NUTS SIZE (INCH) 1 to 24 1 to 24 DESCRIPTION Class 150, FF, ASME B16.48 1/8 thk., Class 150, FF, ASME B16.21 MATERIAL SPECIFICATION ASTM A105 / ASTM A515 Gr.70 (Hot Dip Galvanized) Steel reinforced Durometer 55 to 65 elastomeric type, Shore

ASTM A193 Gr. B7 / ASTM A194 Gr. 2H ASTM A 307 Gr. B (Hot Dip Galvanized)

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AN3 NOTES


1. 2. 3. Materials shall conform to Annexure-3 to Appendix-B of this specification. Bolting torque requirements shall be in accordance with gasket manufacturers recommendation. Branch connections should be as per Manufacturers Standards.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AN4


SERVICE: UNDERGROUND POTABLE / DRINKING WATER (Note ac) TEMPERATURE : 32 to 100F (0 C to 38 C) DESIGN PRESSURE: 160 psig @ 73F / 80 psig @ 140F C.A.: Nil
0 0

CLASS: 150 RATING : SDR-11 / 160 psi (Note ad) PWHT : Not Applicable

CODE: ASME B31.3 TEST PRESSURE : 225 psi (Note -au) NDT: ASME B31.3 & JO Specs

PIPES
SIZE (INCH) 1 to 24 DESCRIPTION SDR 11 / 160 psi, PE MATERIAL SPECIFICATION HDPE; ASTM D3350; Class PE345444C Grade PE3408 to ASTM F714 NOTES aq, ar, as

HDPE FITTINGS (Notes ab, an, aq, ar)


ITEM CAP COUPLING ELBOW 45 ELBOW 90 FLANGE (ADAPTER) FLANGE, BLIND SADDLE (RED TEE) REDUCER (CONC) SADDLE (RED TEE) TEE (FULL) TEE (REDUCED) SIZE (INCH) 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 1 to 24 RATING SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, 1 Thick, Class 150 SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, SDR 11 / 160 psi, CONN. PE PE PE PE PE, FF FF PE PE PE PE PE MATERIAL SPECIFICATION HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261, Molded or Machined Socket, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 45 DEG, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 90 DEG, HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 HDPE, ASTM D3350, Class PE345444C Grade PE3408 to ASTM D3261 Full Size, HDPE,ASTM D3350, PE345444C Grade PE3408 to ASTM D3261 Full Size, HDPE,ASTM D3350, PE345444C Grade PE3408 to ASTM D3261 aj at NOTES

VALVES
ITEM SIZE (INCH) to 1 CHECK 2 to 24 to 1 GATE 2 to 24 to 1 GLOBE 2 to 24 Class 150, FF VO-165 Class 150, FF Class 800, SCRD VG-165 VO-861 Class 150, FF Class 800, SCRD VC-165 VG-861 DESCRIPTION Class 800, SCRD VALVE IDENTIFICATION NUMBER VC-861

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AN4

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS MACHINE BOLTS w/ 2 HEAVY HEX. NUTS SIZE (INCH) to 24 2 to 24 DESCRIPTION Class 150, FF, ASME B16.48 Class 150, FF, 1/16 Thick, ASME B16.21 MATERIAL SPECIFICATION A 105 / A516 Gr. 70 (Hot Dip Galvanized) Non-Asbestos or Neoprene w/Fabric Insert, Ring Gasket ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (Hot Dip Galvanized) ASTM A 307 Gr. B (Hot Dip Galvanized)

NOTES
Aa Ab Ac Ad Ae Af Ag Ah Aj Ak Am An Ap Aq Ar Bolting torque requirements shall be in accordance with gasket manufacturers recommendation. Not all components available from all manufacturers in size ranges shown. Do not use this line class for natural gas (methane) service. Consult manufacturers data for other service limitation (pneumatic etc.) The presence of hydrocarbons, even in trace quantities, reduces the above pressure ratings by 50%. HDPE material shall not be used in hydrocarbons (2% concentration or greater) contaminated soil conditions. HDPE shall contain 2% to 3% carbon black for UV protection. Effect of surge pressure on the system shall be reviewed for design velocities greater than 5 ft/sec. Not used Flange adapters shall be provided with a serrated sealing surface. One edge of the back-up ring shall be chamfered. This edge fits against the back of the flange adapter. Buried metallic components, if used, shall be protected against corrosion by coating or other acceptable methods. All fittings, molded or fabricated, shall meet the full pressure ratings. Fiberglass reinforcement (covered) of HDPE is not acceptable. SS Flat washers shall be used between the nut and back-up ring in accordance with the manufacturers recommendation. Class PE345444C is the minimum required cell classification. Higher classifications are acceptable. All potable water piping shall be certified to NSF Standard 61 and shall be disinfected in accordance with AWWA C-651 or governing local regulations. ASTM D3350 properties for Cell class designation PE345444C (Pipe Resin Grade PE 3048) material: 1. Density ( 0.941 to 0.955 g/cc) 2. Melt Index (< 0.15) 3. Flexural Modulus ( > 758 < 1103 MPa ) [110,000 < 160,000 psi ] As 4. Tensile Strength at yield (21 < 24 MPa) [3000 < 3500 psi] 5. Slow Crack Growth Resistance (PENT 10 hours ) 6. Hydrostatic Design Basis at 23 C and 11.03 MPa [1600 psi] 7. Black color with 2% minimum Carbon Black for protection against UV degradation At Au Av For sizes > 6 NPS, use only where the pressure is none or low pressure applications All pipes shall be hydrostatically tested in accordance with API Spec 15 LR / HR for four (4) hours at a pressure of 1.5 times the design pressure. Branch connections should be as per Manufacturers Standards. Class 3 4 5 4 3 4 C

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AS (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1
SERVICE: SOUR HYDROCARBON LIQUIDS, VAPOUR, SOUR GAS, FLARE GAS, SCRUBBER GAS, PILOT GAS TEMPERATURE: -20 to 400F (-29 C to 204 C) DESIGN PRESSURE: 285 Psig @ 100F / 38 C (Note 1) C.A.: 0.125 (3.175 mm)
0 0 0

CLASS: 150 RATING: ASME B16.5 PWHT: ASME B31.3 / Note-2

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT(For each welder): Inside Facility fence : 100%, Buried piping : 100%, Outside Facility fence : 25%, Hardness survey minimum 10% of all welds

PIPE
SIZE (INCH) to 2 3 to 6 8 to 12 14 to 36 40 to 48 DESCRIPTION Sch 80, SEAMLESS, PE Sch 40, SEAMLESS, BE Sch STD, SEAMLESS, BE Sch STD, SEAM, BE 14.27 mm Thk., SEAM, BE MATERIAL SPECIFICATION API 5L Gr. BNS PSL-2 API 5L Gr. BNS PSL-2 API 5L Gr. BNS PSL-2 API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) API 5L Gr. BMS PSL-2 (SAWL, one L-Seam)

FITTINGS
ITEM SIZE (INCH) to 1 2 900 ELBOW & 450 ELBOW 3 to 6 8 to 12 14 to 36 40 to 48 to 1 2 EQUAL / REDUCING TEE 3 to 6 8 to 12 14 to 36 40 to 48 2 3 to 6 REDUCER (CONC / ECC) 8 to 12 14 to 36 40 to 48 to 1 2 CAP 3 to 6 8 to 12 14 to 36 40 to 48 HALF / FULL COUPLING CROSS to 1 to 1 DESCRIPTION Class 3000, SW, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 14.27 mm Thk., SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 14.27 mm Thk., SEAM, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 14.27 mm Thk., SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 14.27 mm Thk., SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A105 ASTM A105

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AS (NACE)


ITEM SIZE (INCH) to 1 OLET to 1 2 to 48 to 1 PIPE NIPPLE to 1 to 1 SWAGE NIPPLE to 1 to 1 FLANGE 2 to 24 26 to 48 BLIND FLANGE UNION to 24 26 to 48 DESCRIPTION Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 160, 100mm Long, TBE Sch. 160, 100mm Long, TE Sch. 80, 100mm Long, PE Sch 80, PE, MSS SP-95 Class 150, SW, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.47, SERIES A Class 150, RF, ASME B16.5 Class 150, RF, ASME B16.47, SERIES A MATERIAL SPECIFICATION ASTM A105 ASTM A105 ASTM A105 CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105

DO NOT USE

VALVES
ITEM BALL (Note-3) CHECK GATE GLOBE BUTTERFLY SIZE (INCH) to 1 2 to 48 to 1 2 to 48 to 1 2 to 48 to 1 2 to 48 3 & Above DESCRIPTION Class 300, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 150, RF VALVE IDENTIFICATION NUMBER VB-312 VB-110 VC-812 VC-110 VG-812 VG-110 VO-812 VO-110 VF-110

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) Note-4 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 48 to 48 to 48 to 1 to 1 RATING Class 150, RF, ASME B16.48 Class 150, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160 (XS), Thrd, MSS SP-95 Class 3000, MSS SP-95 A 105 / A516 Gr. 70 Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105 DESCRIPTION

NOTES
1. 2. For design temperatures above 100F the rated pressure shall be de-rated according to ASME B 16.5. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. For branch connections, refer Annexure-2 of this specification.

3. 4. 5.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AT
SERVICE: PROCESS & INSTRUMENTATION IMPULSE TUBING TEMPERATURE: -20 to 750 F (-29 C to 400 C) DESIGN PRESSURE: See tube rating below C.A.: Nil
0 0

CLASS: As specified RATING: N/A PWHT: No

CODE: N/A TEST PRESSURE: N/A NDT: N/A

PROCESS TUBING
SIZE (INCH) to O.D to O.D ANSI RATING @ 38C (100F) 900# ANSI (2220 psig) 1500# ANSI (3705 psig) DESCRIPTION 0.049 wall, SMLS 0.065 wall, SMLS MATERIAL DESCRIPTION ASTM A269 TP 316 Stainless Steel, annealed ASTM A269 TP 316 Stainless Steel, annealed

PROCESS FITTINGS
ITEM TUBE FITTINGS SIZE (INCH) to O.D DESCRIPTION SS Double ferrule compression Swagelok / Parker MATERIAL DESCRIPTION SS 316 (Stainless Steel)

INSTRUMENTATION TUBING
SIZE (INCH) O.D ANSI RATING @ 38C (100F) Upto 900# ANSI (2220 psig) DESCRIPTION 0.049 wall, SMLS MATERIAL DESCRIPTION ASTM A269 TP 316 Stainless Steel, annealed

INSTRUMENTATION FITTINGS
ITEM TUBE FITTINGS SIZE (INCH) O.D DESCRIPTION SS Double ferrule compression Swagelok / Parker MATERIAL DESCRIPTION SS 316 (Stainless Steel)

VALVES
ITEM BALL CHECK NEEDLE (Gauge Valve) MANIFOLDS NEEDLE (Regulating) SIZE (INCH) x DESCRIPTION Class 300, SCRD Class 800, SCRD Class 6000, SCRD Class 6000, SCRD, 2 or 5-Way type Class 6000, SCRD VALVE IDENTIFICATION NUMBER VB-381 Note 2 VC-881 Note 2 VN-6081 / VN-6011 Note 3 Body & Trim : SS 316, Seat : 17-4 PH (SS) SS 316 (Whitey SS-31RF4 or Equal)

NOTES
1 2 3 4 For coated piping classes AW, AW1, BW, BW1, CW, DW & EW, Super Duplex SS steel tubing (to ASTM A 789 UNSS32550) and fittings and valves shall be used. Materials (wetted parts) shall meet the requirements of NACE MR-0175 and Annexure-1 of this specification for the sour services. Temperature limitations see Manufacturers data. VN-6011 shall be used in sour service. For branch connections, refer Annexure-2 of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AU
SERVICE: UTILITIES (PLANT AIR, NITROGEN, PURGE GAS), HVAC PIPING TEMPERATURE: -20 to 200F (-29 C to 93 C) DESIGN PRESSURE: 150 psig @ 100F / 38 C (Note 1) C.A.: 0.0625 (1.6 mm)
0 0 0

CLASS: 150 RATING: ASME B16.5 PWHT : No.

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT: Visual, 5% of all buttwelds for each welder to be 100% radiographed

PIPE
SIZE (INCH) to 2 3 to 6 8 to 12 14 to 24 DESCRIPTION Sch 80, SEAMLESS, PE Sch 40, SEAMLESS, BE Sch STD, SEAMLESS, BE Sch STD, SEAM, BE API 5L Gr. B, PSL-2 API 5L Gr. B, PSL-2 API 5L Gr. B, PSL-2 API 5L Gr. B, PSL-2 (EW - one L-Seam) MATERIAL SPECIFICATION

FITTINGS
ITEM SIZE (INCH) to 1 900 ELBOW & 450 ELBOW 2 3 to 6 8 to 12 14 to 24 to 1 2 EQUAL / REDUCING TEE 3 to 6 8 to 12 14 to 24 2 REDUCER (CONC / ECC) 3 to 6 8 to 12 14 to 24 to 1 2 CAP 3 to 6 8 to 12 14 to 24 HALF / FULL COUPLING CROSS to 1 to 1 to 1 OLET to 1 2 to 24 to 1 PIPE NIPPLE to 1 to 1 SWAGE NIPPLE FLANGE to 1 to 1 2 to 24 DESCRIPTION Class 3000, SW, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 160, 100mm Long, TBE Sch. 160, 100mm Long, TE Sch. 80, 100mm Long, PE Sch. 80 (XS), PE (Sch. 160 for Thrd), MSS SP-95 Class 150, SWRF, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.5 MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AU
ITEM BLIND FLANGE UNION SIZE (INCH) to 24 to 1 DESCRIPTION Class 150, RF, ASME B16.5 Class 3000, NPT, MSS SP-83 MATERIAL SPECIFICATION ASTM A105 ASTM A105

UTILITY TUBING
SIZE (INCH) to O.D to O.D ANSI RATING @ 38C (100F) 150# ANSI (150 psig) 900# ANSI (2220 psig) DESCRIPTION 0.035 wall, SMLS 0.049wall, SMLS MATERIAL DESCRIPTION ASTM A179, Electroplated Steel, annealed ASTM A179, Electroplated Steel, annealed

UTILITY TUBE FITTINGS


ITEM TUBE FITTINGS SIZE (INCH) to O.D DESCRIPTION SS Double ferrule compression Swagelok / Parker MATERIAL DESCRIPTION SS 316 (Stainless Steel)

VALVES
ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 3 & Above Class 300, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 150, RF DESCRIPTION VALVE IDENTIFICATION NUMBER VB-302 VB-100 VC-802 VC-100 VG-802 VG-100 VO-802 VO-100 VF-100

CHECK

GATE

GLOBE BUTTERFLY

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) Note-3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 24 to 24 2 to 24 to 1 to 1 RATING Class 150, RF, ASME B16.48 Class 150, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160 (XS), Thrd, MSS SP-95 Class 3000, MSS SP-95 A 105 / A516 Gr. 70 Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7 / ASTM A194 Gr. 2H ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105 DESCRIPTION

NOTES
1. 2. 3. 4. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. For branch connections, refer Annexure-2 of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AV
SERVICE: CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITORS, OXYGEN SCAVENGER), LUBE / SEAL OIL, INSTRUMENT AIR, FIRE FIGHTING FOAM CONCENTRATE TEMPERATURE: -20 to 400F (-29 0C to 204 0C) DESIGN PRESSURE: 195 psig @ 200F / 93 C (Note 1) C.A.: Nil
0

CLASS: 150 RATING: ASME B16.5 PWHT : No

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT: Visual, 5% of all buttwelds for each welder to be 100% radiographed

PIPE
SIZE (INCH) to 1 2 to 6 8 to 16 Sch 40s, SMLS, PE Sch 10s, SMLS, BE Sch 10s, WLD, BE DESCRIPTION MATERIAL SPECIIFCATION ASTM A312 TP 304L ASTM A312 TP 304L ASTM A312 TP 304L

FITTINGS
ITEM 900 ELBOW & 450 ELBOW SIZE (INCH) to 1 2 to 6 8 to 16 to 1 EQUAL / REDUCING TEE 2 to 6 8 to 16 to 1 REDUCER (CONC / ECC) 2 to 6 8 to 16 to 1 CAP 2 to 6 8 to 16 HALF / FULL COUPLING CROSS to 1 to 1 to 1 OLET to 1 2 to 16 to 1 PIPE NIPPLE to 1 to 1 SWAGE NIPPLE to 1 to 1 FLANGE BLIND FLANGE UNION 2 to 16 to 16 to 1 DESCRIPTION Class 3000, SW, ASME B16.11 Sch 10s, SEAMLESS, BW, ASME B16.9 Sch 10s, WLD, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 10s, SEAMLESS, BW, ASME B16.9 Sch 10s, WLD, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 10s, SEAMLESS, BW, ASME B16.9 Sch 10s, WLD, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 10s, SEAMLESS, BW, ASME B16.9 Sch 10s, WLD, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 40s, 100mm Long, TBE Sch. 40s, 100mm Long, TE Sch. 40s, 100mm Long, PE Sch 80, PE / TBE, MSS SP-95 Class 150, SWRF, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, RF, ASME B16.5 Class 3000, NPT, MSS SP-83 MATERIAL SPECIFICATION ASTM A182 F 304L ASTM A403 WP 304L ASTM A403 WP 304L - W ASTM A182 F 304L ASTM A403 WP 304L ASTM A403 WP 304L - W ASTM A182 F 304L ASTM A403 WP 304L ASTM A403 WP 304L - W ASTM A182 F 304L ASTM A403 WP 304L ASTM A403 WP 304L - W ASTM A182 F 304L ASTM A182 F 304L ASTM A182 F 304L ASTM A182 F 304L ASTM A182 F 304L CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A182 F 304L or ASTM A312 TP 304L ASTM A182 F 304L ASTM A182 F 304L ASTM A182 F 304L ASTM A182 F 304L

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AV LUBE / SEAL OIL TUBING


NPS 3/8 O.D 1/ 2 OD ANSI RATING @ 38C (100F) ANSI 150 # (150 psig) ANSI 900# (2220 psig) DESCRIPTION 0.049 wall, SMLS 0.065 wall, SMLS MATERIAL DESCRIPTION ASTM A269 Gr. 316 Stainless Steel, annealed ASTM A269 Gr. 316 Stainless Steel, annealed

LUBE / SEAL OIL FITTINGS


ITEM TUBE FITTINGS SIZE (INCH) to O.D DESCRIPTION SS Double ferrule compression Swagelok / Parker MATERIAL DESCRIPTION SS 316 (Stainless Steel)

VALVES
ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 16 to 1 2 to 16 to 1 2 to 16 to 1 2 to 16 3 & Above DESCRIPTION Class 300, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 150, RF VB-372 VB-170 VC-872 VC-170 VG-872 VG-170 VO-872 VO-170 VF-170 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE BUTTERFLY

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 16 to 16 2 to 16 to 1 to 1 DESCRIPTION Class 150, RF, ASME B16.48 Class 150, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL DESCRIPTION A 182 Gr. 304L / A 240 TP 304L Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B8 / ASTM A194 Gr. 8 A 182 Gr. F304L, Bored to suit taps & jack bolts HEX HEAD, A 182 Gr. F304L HEX HEAD, A 182 Gr. F304L

NOTES
1. 2. 3. 4. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. For branch connections, refer Annexure-2 of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AW (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1
SERVICE: PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION, CORROSIVE WATER DRAINS FROM EQUIPMENT TEMPERATURE : -20 to 400F (-29 C to 204 C) DESIGN PRESSURE: 270 Psig @ 100F / 38 C (Note 1) C.A.: 0.125 (3.175 mm)
0 0 0

CLASS: 150 RATING: ASME B16.5 PWHT: ASME B31.3 / Note - 8

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT: Visual, 10% of all buttwelds for each welder to be 100% radiographed. Hardness survey minimum 10% of all welds

PIPE
SIZE (INCH) to 2 2 (Note-9) 3 to 6 8 to 12 14 to 36 DESCRIPTION Sch 40s, SEAMLESS, PE Sch 80, SEAMLESS, BE Sch 40, SEAMLESS, BE Sch STD, SEAMLESS, BE Sch STD, SEAM, BE MATERIAL SPECIFICATION ASTM A 790 UNS - S31803 API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS
ITEM SIZE (INCH) to 1 2 90 ELBOW & 450 ELBOW
0

DESCRIPTION Class 3000, SW, ASME B16.11 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11

MATERIAL SPECIFICATION ASTM A 182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A 182 Gr. F51

2 3 to 6 8 to 12 14 to 36 to 1 2

EQUAL / REDUCING TEE

2 3 to 6 8 to 12 14 to 36 2 2

REDUCER (CONC / ECC)

3 to 6 8 to 12 14 to 36 to 1 2

CAP

2 3 to 6 8 to 12 14 to 36

HALF / FULL COUPLING CROSS

to 1 to 1

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AW (NACE)


ITEM SIZE (INCH) to 1 OLET to 1 2 to 36 to 1 PIPE NIPPLE to 1 to 1 SWAGE NIPPLE to 1 to 1 2 FLANGE 2 to 24 26 to 36 to 2 BLIND FLANGE 2 to 24 26 to 36 UNION DESCRIPTION Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 40s, 100mm Long, TBE Sch. 40s, 100mm Long, TE Sch. 40s, 100mm Long, PE Sch 40s, PE, MSS SP-95 Class 150, SWRF, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.47, SERIES A Class 150, RF, ASME B16.5 Class 150, RF, ASME B16.5 Class 150, RF, ASME B16.47, SERIES A MATERIAL SPECIFICATION ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED)

DO NOT USE

VALVES
ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 36 to 1 2 to 36 to 1 2 to 36 to 1 2 to 36 3 & Above DESCRIPTION Class 300, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 150, RF VB-352 VB-150 VC-852 VC-150 VG-852 VG-150 VO-852 VO-150 VF-150 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE BUTTERFLY

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 1 2 to 36 to 36 2 to 36 to 1 to 1 DESCRIPTION Class 150, RF, ASME B16.48 Class 150, RF, ASME B16.48 Class 150, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A 182 Gr. F51 / A 240 UNS S31803 Spiral wound Duplex SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated) ASTM A182 Gr. F51, Bored to suit taps and jack bolts Bull, ASTM A 182 Gr. F51 Hex Head, ASTM A 182 Gr. F51

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AW (NACE) NOTES


1. 2. 3. 4. 5 6. 7. 8. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2). Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2 NPS. Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturers instructions and guidelines. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes. NDT requirements to AW specification as above. All NDT on welding must be performed prior to internal coating. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Duplex SS pipe & fittings shall be used for 2 piping works and internally coated 2 CS pipe & fittings shall be used for branch connections only. For branch connections, refer Annexure-2 to Appendix-B of this specification.

9. 10.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AW1


SERVICE: NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS FROM EQUIPMENT), BRACKISH WATER, FIRE WATER SYSTEM (ABOVE GROUND) TEMPERATURE : -20 to 400F (-29 0C to 204 0C) DESIGN PRESSURE: 270 Psig @ 100F / 38 C (Note 1) C.A.: 0.125 (3.175 mm)
0

CLASS: 150 RATING: ASME B16.5 PWHT: See Note-8

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT: Visual, 10% of all buttwelds for each welder to be 100% radiographed. Hardness survey minimum 10% of all welds

PIPE
SIZE (INCH) to 2 2 (Note-9) 3 to 6 8 to 12 14 to 36 DESCRIPTION Sch 40s, SEAMLESS, PE Sch 80, SEAMLESS, BE Sch 40, SEAMLESS, BE Sch STD, SEAMLESS, BE Sch STD, SEAM, BE MATERIAL SPECIFICATION ASTM A 790 UNS - S31803 API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS
ITEM SIZE (INCH) to 1 2 90 ELBOW & 450 ELBOW
0

DESCRIPTION Class 3000, SW, ASME B16.11 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch STD, SEAMLESS, BW, ASME B16.9 Sch STD, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11

MATERIAL SPECIFICATION ASTM A 182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A 182 Gr. F51

2 3 to 6 8 to 12 14 to 36 to 1 2

EQUAL / REDUCING TEE

2 3 to 6 8 to 12 14 to 36 2 2

REDUCER (CONC / ECC)

3 to 6 8 to 12 14 to 36 to 1 2

CAP

2 3 to 6 8 to 12 14 to 36

HALF / FULL COUPLING CROSS

to 1 to 1

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AW1


ITEM SIZE (INCH) to 1 OLET to 1 2 to 36 to 1 PIPE NIPPLE to 1 to 1 SWAGE NIPPLE to 1 to 1 2 FLANGE 2 to 24 26 to 36 to 2 BLIND FLANGE 2 to 24 26 to 36 UNION DESCRIPTION Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 40s, 100mm Long, TBE Sch. 40s, 100mm Long, TE Sch. 40s, 100mm Long, PE Sch 40s, PE, MSS SP-95 Class 150, SWRF, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.5 Class 150, WNRF, Sch. to match pipe, ASME B16.47, SERIES A Class 150, RF, ASME B16.5 Class 150, RF, ASME B16.5 Class 150, RF, ASME B16.47, SERIES A MATERIAL SPECIFICATION ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED)

DO NOT USE

VALVES
ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 36 to 1 2 to 36 to 1 2 to 36 to 1 2 to 36 3 & Above DESCRIPTION Class 300, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 800, SW Class 150, RF Class 150, RF VB-322 VB-120 VC-822 VC-120 VG-822 VG-120 VO-822 VO-120 VF-120 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE BUTTERFLY

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 1 2 to 36 to 36 2 to 36 to 1 to 1 DESCRIPTION Class 150, RF, ASME B16.48 Class 150, RF, ASME B16.48 Class 150, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A 182 Gr. F51 / A 240 UNS S31803 Spiral wound Duplex SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (PTFE Coated) ASTM A182 Gr. F51, Bored to suit taps and jack bolts Bull, ASTM A 182 Gr. F51 Hex Head, ASTM A 182 Gr. F51

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS AW1 NOTES


1. 2. 3. 4. 5 6. 7. 8. 9. 10. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2). Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2 NPS. Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturers instructions and guidelines. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes. NDT requirements to AW1 specification as above. All NDT on welding must be performed prior to internal coating. PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Duplex SS pipe & fittings shall be used for 2 piping works and internally coated 2 CS pipe & fittings shall be used for branch connections only. For branch connections, refer Annexure-2 to Appendix-B of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS B
SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS TEMPERATURE: -20 to 400F (-29 0C to 204 0C) DESIGN PRESSURE: 740 Psig @ 100F / 38 C (Note 1) C.A.: 0.0625 (1.6 mm)
0

CLASS: 300 RATING: ASME B16.5 PWHT : As per ASME B31.3

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT: Visual, 10% of all buttwelds for each welder to be 100% radiographed

PIPES
SIZE (INCH) to 2 3 to 12 14 to 24 DESCRIPTION Sch 80, SEAMLESS, PE Sch 40, SEAMLESS, BE Sch 40, SEAM, BE MATERIAL SPECIFICATION API 5L Gr. BN PSL-2 API 5L Gr. BN PSL-2 API 5L Gr. BM PSL-2 (SAWL, one L-Seam)

FITTINGS
ITEM SIZE (INCH) to 1 90 ELBOW & 450 ELBOW
0

DESCRIPTION Class 3000, SW, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 160, 100mm Long, TBE Sch. 160, 100mm Long, TE Sch. 80, 100mm Long, PE Sch 80, PE (Sch. 160 for Thrd), MSS SP-95 Class 300, SWRF, ASME B16.5 Class 300, WNRF, Sch. to match pipe, ASME B16.5 Class 300, RF, ASME B16.5

MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105 ASTM A105

2 3 to 12 14 to 24 to 1

EQUAL / REDUCING TEE

2 3 to 12 14 to 24 2

REDUCER (CONC / ECC)

3 to 12 14 to 24 to 1

CAP

2 3 to 12 14 to 24

HALF / FULL COUPLING CROSS

to 1 to 1 to 1

OLET

to 1 2 to 24 to 1

PIPE NIPPLE

to 1 to 1

SWAGE NIPPLE FLANGE BLIND FLANGE UNION

to 1 to 1 2 to 24 to 24

DO NOT USE

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS B VALVES


ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 3 & Above DESCRIPTION Class 300, SW Class 300, RF Class 800, SW Class 300, RF Class 800, SW Class 300, RF Class 800, SW Class 300, RF Class 300, RF VALVE IDENTIFICATION NUMBER VB-302 VB-300 VC-802 VC-300 VG-802 VG-300 VO-802 VO-300 VF-300

CHECK

GATE

GLOBE BUTTERFLY

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 24 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 300, RF, ASME B16.48 Class 300, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A105 / A516 Gr. 70 Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7 / ASTM A194 Gr. 2H (PTFE Coated) ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105

NOTES
1. 2. 3. 4. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. For branch connections, refer Annexure-2 of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS BS (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1
SERVICE: SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS TEMPERATURE: -20 to 400F (-29 C to 204 C) DESIGN PRESSURE:740 Psig @ 100F/ 38 C (Note 1) C.A.: 0.125 (3.175 mm)
0 0 0

CLASS: 300 RATING: ASME B16.5 PWHT: ASME B31.3 / NACE

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT(For each welder): Inside Facility fence : 100%, Buried piping : 100%, Outside Facility fence : 25%, Hardness survey 10% min. of production welds

PIPE
SIZE (INCH) to 2 3 to 12 14 to 24 DESCRIPTION Sch 80, SEAMLESS, PE Sch 40, SEAMLESS, BE Sch 40, SEAM, BE MATERIAL SPECIFICATION API 5L Gr. BNS PSL-2 API 5L Gr. BNS PSL-2 API 5L Gr. BMS PSL-2 (SAWL, one L-Seam)

FITTINGS
ITEM SIZE (INCH) to 1 90 ELBOW & 450 ELBOW
0

DESCRIPTION Class 3000, SW, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 160, 100mm Long, TBE Sch. 160, 100mm Long, TE Sch. 80, 100mm Long, PE Sch 80, PE, MSS SP-95 Class 300, SWRF, ASME B16.5 Class 300, WNRF, Sch. to match pipe, ASME B16.5 Class 300, RF, ASME B16.5

MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB ASTM A234 Gr. WPB-W ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105 ASTM A105

2 3 to 12 14 to 24 to 1

EQUAL / REDUCING TEE

2 3 to 12 14 to 24 2

REDUCER (CONC / ECC)

3 to 12 14 to 24 to 1

CAP

2 3 to 12 14 to 24

HALF / FULL COUPLING CROSS

to 1 to 1 to 1

OLET

to 1 2 to 24 to 1

PIPE NIPPLE

to 1 to 1

SWAGE NIPPLE FLANGE BLIND FLANGE UNION

to 1 to 1 2 to 24 to 24

DO NOT USE

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS BS (NACE) VALVES


ITEM BALL SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 3 & Above DESCRIPTION Class 300, SW Class 300, RF Class 800, SW Class 300, RF Class 800, SW Class 300, RF Class 800, SW Class 300, RF Class 300, RF VB-312 VB-310 VC-812 VC-310 VG-812 VG-310 VO-812 VO-310 VF-310 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE BUTTERFLY

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 24 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 300, RF, ASME B16.48 Class 300, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A105 / A516 Gr. 70 Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105

NOTES
1. 2. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. For branch connections, refer Annexure-2 of this specification.

3. 4. 5.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS BV
SERVICE: CHEMICALS (DEMULSIFIER, DEFOAMER, SCALE & CORROSION INHIBITORS, OXYGEN SCAVENGER), LUBE / SEAL OIL TEMPERATURE: -20 to 400F (-29 0C to 204 0C) DESIGN PRESSURE: 675 psig @ 200F / 93 C (Note 1) C.A.: Nil
0

CLASS: 300 RATING: ASME B16.5 PWHT : No

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT: Visual, 5% of all buttwelds for each welder to be 100% radiographed

PIPE
SIZE (INCH) to 1 2 to 6 8 to 12 Sch 40s, SMLS, PE Sch 40s, SMLS, BE Sch 40s, WLD, BE DESCRIPTION MATERIAL SPECIIFCATION ASTM A312 TP 304L ASTM A312 TP 304L ASTM A312 TP 304L

FITTINGS
ITEM 900 ELBOW & 450 ELBOW SIZE (INCH) to 1 2 to 6 8 to 12 to 1 EQUAL / REDUCING TEE 2 to 6 8 to 12 to 1 REDUCER (CONC / ECC) 2 to 6 8 to 12 to 1 CAP 2 to 6 8 to 12 HALF / FULL COUPLING CROSS to 1 to 1 to 1 OLET to 1 2 to 12 to 1 PIPE NIPPLE to 1 to 1 SWAGE NIPPLE to 1 to 1 FLANGE BLIND FLANGE UNION 2 to 12 to 12 to 1 DESCRIPTION Class 3000, SW, ASME B16.11 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 40s, WLD, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 40s, WLD, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 40s, WLD, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 40s, SEAMLESS, BW, ASME B16.9 Sch 40s, WLD, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 80, 100mm Long, TBE Sch. 80, 100mm Long, TE Sch. 40s, 100mm Long, PE Sch 80, PE / TBE, MSS SP-95 Class 300, SWRF, ASME B16.5 Class 300, WNRF, Sch. to match pipe, ASME B16.5 Class 300, RF, ASME B16.5 Class 3000, NPT, MSS SP-83 MATERIAL SPECIFICATION ASTM A182 F 304L ASTM A403 WP 304L ASTM A403 WP 304L W ASTM A182 F 304L ASTM A403 WP 304L ASTM A403 WP 304L W ASTM A182 F 304L ASTM A403 WP 304L ASTM A403 WP 304L W ASTM A182 F 304L ASTM A403 WP 304L ASTM A403 WP 304L W ASTM A182 F 304L ASTM A182 F 304L ASTM A182 F 304L ASTM A182 F 304L ASTM A182 F 304L CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A182 F 304L or ASTM A312 TP 304L ASTM A182 F 304L ASTM A182 F 304L ASTM A182 F 304L ASTM A182 F 304L

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Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS BV LUBE / SEAL OIL TUBING


NPS 3/8 O.D 1/ 2 OD ANSI RATING @ 38C (100F) ANSI 150 # (150 psig) ANSI 900# (2220 psig) DESCRIPTION 0.049 wall, SMLS 0.065 wall, SMLS MATERIAL DESCRIPTION ASTM A269 Gr. 316 Stainless Steel, annealed ASTM A269 Gr. 316 Stainless Steel, annealed

LUBE / SEAL OIL FITTINGS


ITEM TUBE FITTINGS SIZE (INCH) to O.D DESCRIPTION SS Double ferrule compression Swagelok / Parker MATERIAL DESCRIPTION SS 316 (Stainless Steel)

VALVES
ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 12 to 1 2 to 12 to 1 2 to 12 to 1 2 to 12 DESCRIPTION Class 300, SW Class 300, RF Class 800, SW Class 300, RF Class 800, SW Class 300, RF Class 800, SW Class 300, RF VB-372 VB-370 VC-872 VC-370 VG-872 VG-370 VO-872 VO-370 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 12 to 12 2 to 12 to 1 to 1 DESCRIPTION Class 300, RF, ASME B16.48 Class 300, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL DESCRIPTION A 182 Gr. 304L / A 240 TP 304L Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B8 / ASTM A194 Gr. 8 A 182 Gr. F304L, Bored to suit taps & jack bolts HEX HEAD, A 182 Gr. F304L HEX HEAD, A 182 Gr. F304L

NOTES
1. 2. 3. 4. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. For branch connections, refer Annexure-2 of this specification.

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS BW (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1
SERVICE: PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION, CORROSIVE WATER DRAINS FROM EQUIPMENT TEMPERATURE: -20 to 400F (-29 0C to 204 0C) DESIGN PRESSURE: 740 Psig @ 100F / 38 C (Note 1) C.A.: 0.125 (3.175 mm)
0

CLASS: 300 RATING : ASME B16.5 PWHT: See Note 8 & 9

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT: Visual, 10% of all buttwelds to be 100% radiographed (each welder), Hardness survey 10% min. of production welds

PIPES
SIZE (INCH) to 2 2 (Note-10) 3 to 12 14 to 24 26 to 30 32 to 36 DESCRIPTION Sch 80s, SEAMLESS, PE Sch 80, SEAMLESS, BE Sch 40, SEAMLESS, BE Sch 40, SEAM, BE Thk. to Calculate, SEAM, BE Thk. to Calculate, SEAM, BE MATERIAL SPECIFICATION ASTM A 790 UNS - S31803 API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED) API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED) API 5L Gr. X-52MS, PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS
ITEM SIZE (INCH) to 1 2 900 ELBOW & 450 ELBOW 2 3 to 12 14 to 24 26 to 30 32 to 36 to 1 2 2 EQUAL / REDUCING TEE 3 to 12 14 to 24 26 to 30 32 to 36 2 2 REDUCER (CONC / ECC) 3 to 12 14 to 24 26 to 30 32 to 36 to 1 2 2 CAP 3 to 12 14 to 24 26 to 30 32 to 36 DESCRIPTION Class 3000, SW, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 40, SEAM, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED)
MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)

ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED)
MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)

ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED)
MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)

ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED)
MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)

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DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS BW (NACE)


ITEM HALF / FULL COUPLING CROSS SIZE (INCH) to 1 to 1 to 1 O LET to 1 2 3 to 36 to 1 PIPE NIPPLE to 1 to 1 SWAGE NIPPLE to 1 to 1 2 FLANGE 2 to 24 26 to 36 to 2 BLIND FLANGE 2 to 24 26 to 36 UNION DESCRIPTION Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch 80, WELDOLET, MSS SP-97 Thk. to match pipe, WELDOLET, MSS SP-97 Sch. 80s, 100mm Long, TBE Sch. 80s, 100mm Long, TE Sch. 80s, 100mm Long, PE Sch 80s, PE, MSS SP-95 Class 300, SWRF, ASME B16.5 Class 300, WNRF, Sch. to match pipe, ASME B16.5 Class 300, WNRF, Sch. to match pipe, ASME B16.5 Class 300, WNRF, Sch. to match pipe, ASME B16.47, SERIES A Class 300, RF, ASME B16.5 Class 300, RF, ASME B16.5 Class 300, RF, ASME B16.47, SERIES A MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED) CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED) ASTM A182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED)

DO NOT USE

VALVES
ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 36 to 1 2 to 36 to 1 2 to 36 to 1 2 to 36 3 & Above DESCRIPTION Class 300, SW Class 300, RF Class 800, SW Class 300, RF Class 800, SW Class 300, RF Class 800, SW Class 300, RF Class 300, RF VB-352 VB-350 VC-852 VC-350 VG-852 VG-350 VO-852 VO-350 VF-350 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE BUTTERFLY

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 1 2 to 36 to 36 2 to 36 to 1 to 1 DESCRIPTION Class 300, RF, ASME B16.48 Class 300, RF, ASME B16.48 Class 300, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A 182 Gr. F51 / A 240 UNS S31803 Spiral wound Duplex SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated) ASTM A 182 Gr. F51, Bored to suit taps and jack bolts Bull, ASTM A182 Gr. F51 Hex Head, ASTM A182 Gr. F51

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Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS BW (NACE)


NOTES
1. 2. 3. 4. 5 6. 7. 8. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2). Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2 NPS. Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturers instructions and guidelines. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes. NDT requirements to BW specification as above. All NDT on welding must be performed prior to internal coating. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Duplex SS pipe & fittings shall be used for 2 piping works and internally coated 2 CS pipe & fittings shall be used for branch connections only. For branch connections, refer Annexure-2 to Appendix-B of this specification.

9.

10. 11.

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DOCUMENT NO. : JOS-02-01

Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS BW1 (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1
SERVICE: PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, EMULSION, CORROSIVE WATER DRAINS FROM EQUIPMENT, BRACKISH WATER TEMPERATURE: -20 to 400F (-29 0C to 204 0C) DESIGN PRESSURE: 500 Psig @ 100F / 38 C (Note 1) C.A.: 0.125 (3.175 mm)
0

CLASS: 300 RATING : ASME B16.5 PWHT: See Note 8 & 9

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT: Visual, 10% of all buttwelds to be 100% radiographed (each welder), Hardness survey 10% min. of production welds

PIPE
SIZE (INCH) to 2 2 (Note-10) 3 to 6 8 to 36 DESCRIPTION Sch 80s, SEAMLESS, PE Sch 80, SEAMLESS, BE Sch 40, SEAMLESS, BE Sch 30, SEAM, BE MATERIAL SPECIFICATION ASTM A 790 UNS - S31803 API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BMS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS
ITEM SIZE (INCH) to 1 900 ELBOW & 450 ELBOW 2 2 3 to 6 8 to 36 to 1 2 EQUAL / REDUCING TEE 2 3 to 6 8 to 36 2 REDUCER (CONC / ECC) 2 3 to 6 8 to 36 to 1 2 CAP 2 3 to 6 8 to 36 HALF / FULL COUPLING CROSS to 1 to 1 to 1 O LET to 1 2 3 to 36 to 1 PIPE NIPPLE to 1 to 1 DESCRIPTION Class 3000, SW, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 30, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 30, SEAM, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 30, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 40, SEAMLESS, BW, ASME B16.9 Sch 30, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch 80, WELDOLET, MSS SP-97 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 80s, 100mm Long, TBE Sch. 80s, 100mm Long, TE Sch. 80s, 100mm Long, PE MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB-W (INTERNALLY COATED) ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED) CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS BW1 (NACE)


ITEM SWAGE NIPPLE SIZE (INCH) to 1 to 1 2 FLANGE 2 to 24 26 to 36 to 2 BLIND FLANGE 2 to 24 26 to 36 UNION DESCRIPTION Sch 80s, PE, MSS SP-95 Class 300, SWRF, ASME B16.5 Class 300, WNRF, Sch. to match pipe, ASME B16.5 Class 300, WNRF, Sch. to match pipe, ASME B16.5 Class 300, WNRF, Sch. to match pipe, ASME B16.47, SERIES A Class 300, RF, ASME B16.5 Class 300, RF, ASME B16.5 Class 300, RF, ASME B16.47, SERIES A MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED) ASTM A182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED)

DO NOT USE

VALVES
ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 36 to 1 2 to 36 to 1 2 to 36 to 1 2 to 36 3 & Above DESCRIPTION Class 300, SW Class 300, RF Class 800, SW Class 300, RF Class 800, SW Class 300, RF Class 800, SW Class 300, RF Class 300, RF VALVE IDENTIFICATION NUMBER VB-352 VB-350 VC-852 VC-350 VG-852 VG-350 VO-852 VO-350 VF-350

CHECK

GATE

GLOBE BUTTERFLY

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 1 2 to 36 to 36 2 to 36 to 1 to 1 DESCRIPTION Class 300, RF, ASME B16.48 Class 300, RF, ASME B16.48 Class 300, RF, ASME B16.20 Class 300, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A 182 Gr. F51 / A 240 UNS S31803 Spiral wound Duplex SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated) ASTM A 182 Gr. F51, Bored to suit taps and jack bolts Bull, ASTM A182 Gr. F51 Hex Head, ASTM A182 Gr. F51

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS BW1 (NACE)


NOTES
1. 2. 3. 4. 5 6. 7. 8. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2). Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2 NPS. Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturers instructions and guidelines. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes. NDT requirements to BW1 specification as above. All NDT on welding must be performed prior to internal coating. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Duplex SS pipe & fittings shall be used for 2 piping works and internally coated 2 CS pipe & fittings shall be used for branch connections only. For branch connections, refer Annexure-2 to Appendix-B of this specification.

9.

10. 11.

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS C
SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER TEMPERATURE: -20 to 750F (-29 0C to 400 0C) DESIGN PRESSURE: 1480 Psig @ 100F (Note 1) C.A.: 0.0625 (1.6 mm) DESIGN CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3 CLASS: 600 RATING : ASME B16.5 PWHT: See Note 4

NDT: Visual, 10% of all butt welds to be 100% radiographed

PIPE
SIZE (INCH) to 2 3 to 12 14 to 24 DESCRIPTION Sch 160, SEAMLESS, PE Sch 80, SEAMLESS, BE Sch 80, SEAM, BE MATERIAL SPECIFICATION API 5L Gr. BN PSL-2 API 5L Gr. BN PSL-2 API 5L Gr. X-52M PSL-2 (SAWL, one L-Seam)

FITTINGS
ITEM SIZE (INCH) to 1 900 ELBOW & 450 ELBOW 2 3 to 12 14 to 24 to 1 EQUAL / REDUCING TEE 2 3 to 12 14 to 24 2 REDUCER (CONC / ECC) 3 to 12 14 to 24 to 1 CAP 2 3 to 12 14 to 24 HALF / FULL COUPLING CROSS to 1 to 1 to 1 OLET to 1 2 to 24 to 1 PIPE NIPPLE to 1 to 1 SWAGE NIPPLE FLANGE BLIND FLANGE UNION to 1 to 1 2 to 24 to 24 DESCRIPTION Class 3000, SW, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 160, 100mm Long, TBE Sch. 160, 100mm Long, TE Sch. 160, 100mm Long, PE Sch 160, PE, MSS SP-95 Class 600, SWRF, ASME B16.5 Class 600, WNRF, Sch. to match pipe, ASME B16.5 Class 600, RF, ASME B16.5 MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105 ASTM A105

DO NOT USE

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS C VALVES


ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 DESCRIPTION Class 600, SW Class 600, RF Class 800, SW Class 600, RF Class 800, SW Class 600, RF Class 800, SW Class 600, RF VB-602 VB-600 VC-802 VC-600 VG-802 VG-600 VO-802 VO-600 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) 1/2 to 24 1/2 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 600, RF, ASME B16.48 Class 600, RF, ASME B16.20 Class 600, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A105 or A516 Gr. 70 Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7 / ASTM A194 Gr. 2H ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105

NOTES
1. 2. 3. 4. 5. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. For branch connections, refer Annexure-2 of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS CS (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR-0175 AND ANNEXURE-1

SERVICE: SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS TEMPERATURE: -20 to 750F (-29 0C to 400 0C) DESIGN PRESSURE: 1480 Psig @ 100F (Note 1) C.A.: 0.125 (3.175 mm) DESIGN CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

CLASS: 600 RATING : ASME B16.5 PWHT: ASME B31.3 / NACE

NDT: Visual, 100% of all butt welds to be 100% radiographed, Hardness survey 10% min. of production welds

PIPES
SIZE (INCH) to 2 3 to 12 14 to 24 DESCRIPTION Sch 160, SEAMLESS, PE Sch 80, SEAMLESS, BE Sch 80, SEAM, BE MATERIAL SPECIFICATION API 5L Gr. BNS PSL-2 API 5L Gr. BNS PSL-2 API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam)

FITTINGS
ITEM SIZE (INCH) to 1 90 ELBOW & 450 ELBOW
0

DESCRIPTION Class 3000, SW, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 160, 100mm Long, TBE Sch. 160, 100mm Long, TE Sch. 160, 100mm Long, PE Sch 160, PE, MSS SP-95 Class 600, SWRF, ASME B16.5 Class 600, WNRF, Sch. to match pipe, ASME B16.5 Class 600, RF, ASME B16.5

MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105 ASTM A105

2 3 to 12 14 to 24 to 1

EQUAL / REDUCING TEE

2 3 to 12 14 to 24 2

REDUCER (CONC / ECC)

3 to 12 14 to 24 to 1

CAP

2 3 to 12 14 to 24

HALF / FULL COUPLING CROSS

to 1 to 1 to 1

OLET

to 1 2 to 24 to 1

PIPE NIPPLE

to 1 to 1

SWAGE NIPPLE FLANGE BLIND FLANGE UNION

to 1 to 1 2 to 24 to 24

DO NOT USE

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS CS (NACE) VALVES


ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 DESCRIPTION Class 600, SW Class 600, RF Class 800, SW Class 600, RF Class 800, SW Class 600, RF Class 800, SW Class 600, RF VB-612 VB-610 VC-812 VC-610 VG-812 VG-610 VO-812 VO-610 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) 1/2 to 24 1/2 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 600, RF, ASME B16.48 Class 600, RF, ASME B16.20 Class 600, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A105 or A516 Gr. 70 Spiral wound 316 SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105

NOTES
1. 2. 3. 4. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. For branch connections, refer Annexure-2 of this specification.

5. 6.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS CW (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1
SERVICE: CORROSIVE AND SOUR SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) TEMPERATURE: -20 to 400F (-29 0C to 204 0C) DESIGN PRESSURE: 1480 Psig @ 100F (Note 1) C.A.: 0.125 (3.175 mm) CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3 CLASS: 600 RATING: ASME B16.5 PWHT: See Note 8 & 9

NDT: Visual, 100% of all buttwelds to be 100% radiographed, Hardness survey 10% min. of production welds

PIPES
SIZE (INCH) to 2 2 (Note-10) 3 to 12 14 to 24 DESCRIPTION Sch 80s, SEAMLESS, PE Sch 80, SEAMLESS, BE Sch 80, SEAMLESS, BE Sch 80, SEAM, BE MATERIAL SPECIFICATION ASTM A 790 UNS - S31803 API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS
ITEM SIZE (INCH) to 1 900 ELBOW & 450 ELBOW 2 2 3 to 12 14 to 24 to 1 2 EQUAL / REDUCING TEE 2 3 to 12 14 to 24 2 REDUCER (CONC / ECC) 2 3 to 12 14 to 24 to 1 2 CAP 2 3 to 12 14 to 24
HALF / FULL COUPLING

DESCRIPTION Class 3000, SW, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAMLESS, BW, ASME B16.9 Sch 80, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Class 3000, SW, ASME B16.11 Class 3000, SOCKOLET, ASME B16.11 Class 3000, THREDOLET, ASME B16.11 Sch 80, WELDOLET, MSS SP-97
Thk. to match pipe, WELDOLET, MSS SP-97

MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED)
MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)

ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED)
MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)

ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED)
MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)

ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED)
MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED)

to 1 to 1 to 1

ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED) CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE

CROSS

O LET

to 1 2 3 to 24 to 1

Sch. 80s, 100mm Long, TBE Sch. 80s, 100mm Long, TE Sch. 80s, 100mm Long, PE

PIPE NIPPLE

to 1 to 1

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS CW (NACE)


ITEM SWAGE NIPPLE SIZE (INCH) to 1 to 1 FLANGE 2 2 to 24 BLIND FLANGE UNION to 2 2 to 24 DESCRIPTION Sch 80s, PE, MSS SP-95 Class 600, SWRF, ASME B16.5 Class 600, WNRF, Sch. to match pipe, ASME B16.5 Class 600, WNRF, Sch. to match pipe, ASME B16.5 Class 600, RF, ASME B16.5 Class 600, RF, ASME B16.5 MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A182 Gr. F51 ASTM A105 (INTERNALLY COATED)

DO NOT USE

VALVES
ITEM BALL (Note 2) CHECK GATE GLOBE BUTTERFLY SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 3 & Above DESCRIPTION Class 600, SW Class 600, RF Class 800, SW Class 600, RF Class 800, SW Class 600, RF Class 800, SW Class 600, RF Class 600, RF VB-652 VB-650 VC-852 VC-650 VG-852 VG-650 VO-852 VO-650 VF-650 VALVE IDENTIFICATION NUMBER

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 24 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 600, RF, ASME B16.48 Class 600, RF, ASME B16.20 Class 600, RF, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A182 Gr. F51 Spiral wound Duplex SS, flexible graphite filled, with solid carbon steel centering ring ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated) ASTM A 182 Gr. F51, Bored to suit taps and jack bolts Bull, ASTM A182 Gr. F51 Hex Head, ASTM A182 Gr. F51

NOTES
1. 2. 3. 4. 5 6. 7. 8. 9. 10. 11. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2). Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2 NPS. Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturers instructions and guidelines. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes. NDT requirements to CW specification as above. All NDT on welding must be performed prior to internal coating. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Duplex SS pipe & fittings shall be used for 2 piping works and internally coated 2 CS pipe & fittings shall be used for branch connections only. For branch connections, refer Annexure-2 to Appendix-B of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS D
SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER TEMPERATURE: -20 to 750F (-29 0C to 400 0C) DESIGN PRESSURE: 2220 Psig @ 100F (Note 1) C.A.: 0.0625 (1.6 mm) DESIGN CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3 CLASS: 900 RATING : ASME B16.5 PWHT: ASME B31.3

NDT: Visual, 100% of all butt welds to be 100% radiographed.

PIPES
SIZE (INCH) to 4 6 to 12 14 to 24 DESCRIPTION Sch 160, SEAMLESS, PE Sch 120, SEAMLESS, BE Sch 120, SEAM, BE MATERIAL SPECIFICATION API 5L Gr. BN PSL-2 API 5L Gr. BN PSL-2 API 5L Gr. X-52M PSL-2 (SAWL, one L-Seam) FITTINGS ITEM SIZE (INCH) to 1 90 ELBOW & 450 ELBOW
0

DESCRIPTION Class 6000, SW, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Class 6000, NPT, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 Class 6000, SW, ASME B16.11 Class 6000, SOCKOLET, ASME B16.11 Class 6000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 160, 100mm Long, TBE Sch. 160, 100mm Long, TE Sch. 160, 100mm Long, PE Sch 160, PE, MSS SP-95 Class 900, SWRJ, ASME B16.5 Class 900, WNRJ, Sch. to match pipe, ASME B16.5 Class 900, RJ, ASME B16.5

MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105 ASTM A105

2 to 4 6 to 12 14 to 24 to 1

EQUAL / REDUCING TEE

2 to 4 6 to 12 14 to 24 2 to 4

REDUCER (CONC / ECC)

6 to 12 14 to 24 to 1

CAP

2 to 4 6 to 12 14 to 24

HALF / FULL COUPLING CROSS

to 1 to 1 to 1

OLET

to 1 2 to 24 to 1

PIPE NIPPLE

to 1 to 1

SWAGE NIPPLE FLANGE BLIND FLANGE UNION

to 1 to 1 2 to 24 to 24

DO NOT USE

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS D VALVES


ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 DESCRIPTION Class 1500, SW Class 900, RJ VB-1502 VB-904 VC-1502 VC-904 VG-1502 VG-904 VO-1502 VO-904 VALVE IDENTIFICATION NUMBER

CHECK

Class 1500, SW Class 900, RJ Class 1500, SW Class 900, RJ Class 1500, SW Class 900, RJ

GATE

GLOBE

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 24 to 2 3 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 900, RJ, ASME B16.48 Class 1500, RJ, ASME B16.20 Class 900, RJ, ASME B16.20 Class 900, RJ, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A105 / A516 Gr. 70 Octagonal Ring, Type R, Low Carbon Steel Octagonal Ring, Type R, Low Carbon Steel ASTM A193 Gr. B7 / ASTM A194 Gr. 2H ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105

NOTES
1. 2. 3. 4. 5. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. For branch connections, refer Annexure-2 of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS DS (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1
SERVICE: SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS TEMPERATURE: -20 to 750F (-29 0C to 400 0C) DESIGN PRESSURE: 2220 Psig @ 100F (Note 1) C.A.: 0.125 (3.175 mm) DESIGN CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3 CLASS: 900 RATING : ASME B16.5 PWHT: ASME B31.3/ NACE

NDT: Visual, 100% of all butt welds to be 100% radiographed, Hardness survey 10% min. of production welds

PIPES
SIZE (INCH) to 4 6 to 12 14 to 24 DESCRIPTION Sch 160, SEAMLESS, PE Sch 120, SEAMLESS, BE Sch 120, SEAM, BE MATERIAL SPECIFICATION API 5L Gr. BNS PSL-2 API 5L Gr. BNS PSL-2 API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam)

FITTINGS
ITEM SIZE (INCH) to 1 90 ELBOW & 450 ELBOW
0

DESCRIPTION Class 6000, SW, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Class 6000, NPT, ASME B16.11 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 Class 6000, SW, ASME B16.11 Class 6000, SOCKOLET, ASME B16.11 Class 6000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. 160, 100mm Long, TBE Sch. 160, 100mm Long, TE Sch. 160, 100mm Long, PE Sch 160, PE, MSS SP-95 Class 900, SWRJ, ASME B16.5 Class 900, WNRJ, Sch. to match pipe, ASME B16.5 Class 900, RJ, ASME B16.5

MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105 ASTM A105

2 to 4 6 to 12 14 to 24 to 1

EQUAL / REDUCING TEE

2 to 4 6 to 12 14 to 24 2 to 4

REDUCER (CONC / ECC)

6 to 12 14 to 24 to 1

CAP

2 to 4 6 to 12 14 to 24

HALF / FULL COUPLING CROSS

to 1 to 1 to 1

OLET

to 1 2 to 24 to 1

PIPE NIPPLE

to 1 to 1

SWAGE NIPPLE FLANGE BLIND FLANGE UNION

to 1 to 1 2 to 24 to 24

DO NOT USE

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Team Leader - FE

REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS DS (NACE) VALVES


ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 DESCRIPTION Class 1500, SW Class 900, RJ VB-1512 VB-914 VC-1512 VC-914 VG-1512 VG-914 VO-1512 VO-914 VALVE IDENTIFICATION NUMBER

CHECK

Class 1500, SW Class 900, RJ Class 1500, SW Class 900, RJ Class 1500, SW Class 900, RJ

GATE

GLOBE

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 24 to 2 3 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 900, RJ, ASME B16.48 Class 1500, RJ, ASME B16.20 Class 900, RJ, ASME B16.20 Class 900, RJ, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 3000, MSS SP-95 MATERIAL SPECIFICATION ASTM A105 / A516 Gr. 70 Octagonal Ring, Type R, Low Carbon Steel Octagonal Ring, Type R, Low Carbon Steel ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105

NOTES
1. 2. 3. 4. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. For branch connections, refer Annexure-2 of this specification.

5. 6.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS DW (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1
SERVICE: CORROSIVE AND SOUR SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS&W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) TEMPERATURE: -20 to 400F (-29 C to 204 C) DESIGN PRESSURE: 2220 Psig @ 100F (Note 1) C.A.: 0.125 (3.175 mm)
0 0

CLASS: 900 RATING: ASME B16.5 PWHT: See Note 8 & 9

CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT: Visual, 100% of all buttwelds to be 100% radiographed, Hardness survey 10% min. of production welds

PIPES
SIZE (INCH) to 2 2 (Note-10) 3 to 12 14 to 24 DESCRIPTION Sch 80s, SEAMLESS, PE Sch 160, SEAMLESS, BE Sch 120, SEAMLESS, BE Sch 120, SEAM, BE MATERIAL SPECIFICATION ASTM A 790 UNS - S31803 API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. X-52MS PSL-2 (SAWL, one L-Seam) - (INTERNALLY COATED)

FITTINGS
ITEM SIZE (INCH) to 1 900 ELBOW & 450 ELBOW 2 2 3 to 12 14 to 24 to 1 2 EQUAL / REDUCING TEE 2 3 to 12 14 to 24 2 REDUCER (CONC / ECC) 2 3 to 12 14 to 24 to 1 2 CAP 2 3 to 12 14 to 24 HALF / FULL COUPLING CROSS to 1 to 1 to 1 O LET to 1 2 3 to 24 to 1 PIPE NIPPLE to 1 to 1 DESCRIPTION Class 3000, SW, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Class 3000, SW, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Class 3000, NPT, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch 160, SEAMLESS, BW, ASME B16.9 Sch 120, SEAMLESS, BW, ASME B16.9 Sch 120, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 Class 6000, SW, ASME B16.11 Class 6000, SOCKOLET, ASME B16.11 Class 6000, THREDOLET, ASME B16.11 Sch 160, WELDOLET, MSS SP-97 Thk. to match pipe, WELDOLET, MSS SP-97 Sch. 80s, 100mm Long, TBE Sch. 80s, 100mm Long, TE Sch. 80s, 100mm Long, PE MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED) ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED) ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED) ASTM A182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED) ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED) CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS DW (NACE)


ITEM SWAGE NIPPLE SIZE (INCH) to 1 to 1 FLANGE 2 2 to 24 BLIND FLANGE UNION to 2 2 to 24 DESCRIPTION Sch 80s, PE, MSS SP-95 Class 900, SWRF, ASME B16.5 Class 900, WNRF, Sch. to match pipe, ASME B16.5 Class 900, WNRF, Sch. to match pipe, ASME B16.5 Class 900, RF, ASME B16.5 Class 900, RF, ASME B16.5 MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A182 Gr. F51 ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A182 Gr. F51 ASTM A105 (INTERNALLY COATED)

DO NOT USE

VALVES
ITEM BALL (Note 2) CHECK GATE GLOBE SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 DESCRIPTION Class 1500, SW Class 900, RJ Class 1500, SW Class 900, RJ Class 1500, SW Class 900, RJ Class 1500, SW Class 900, RJ VALVE IDENTIFICATION NUMBER VB-1552 VB-954 VC-1552 VC-954 VG-1552 VG-954 VO-1552 VO-954

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 24 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 900, RJ, ASME B16.48 Class 900, RJ, ASME B16.20 Class 900, RJ, ASME B16.36 Sch 160, Thrd, MSS SP-95 Class 6000, MSS SP-95 MATERIAL SPECIFICATION ASTM A182 Gr. F51 Octagonal Ring, Type R, Annealed, A182 Gr. F51 ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated) ASTM A 182 Gr. F51, Bored to suit taps and jack bolts Bull, ASTM A182 Gr. F51 Hex Head, ASTM A182 Gr. F51

NOTES
1. 2. 3. 4. 5 6. 7. 8. 9. 10. 11. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2). Field Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2 NPS. Pipe shall be supplied with internal coating. Internal coating of fittings may be carried out at shop as per coating manufacturers instructions and guidelines. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes. NDT requirements to DW specification as above. All NDT on welding must be performed prior to internal coating. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Duplex SS pipe & fittings shall be used for 2 piping works and internally coated 2 CS pipe & fittings shall be used for branch connections only. For branch connections, refer Annexure-2 to Appendix-B of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS E
SERVICE: SWEET HYDROCARBON LIQUIDS & VAPOUR, GAS, STEAM, STEAM CONDENSATE TEMPERATURE: -20 to 750F (-29 C to 400 C) DESIGN PRESSURE: 3705 Psig @ 100F (Note 1) C.A.: 0.0625 (1.6 mm)
0 0

CLASS: 1500 RATING : ASME B16.5 PWHT: ASME B31.3

DESIGN CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3

NDT: Visual, 100% of all butt welds to be 100% radiographed.

PIPES
SIZE (INCH) to 4 6 to 12 14 to 24 DESCRIPTION Sch XXS, SEAMLESS, PE Thk. to calculate, SEAMLESS, BE Thk. to calculate, SEAM, BE MATERIAL SPECIFICATION API 5L Gr. BN PSL-2 API 5L X-52N, PSL-2 API 5L X-52M, PSL-2 (SAWL, one L-Seam)

FITTINGS
ITEM SIZE (INCH) to 1 90 ELBOW & 450 ELBOW
0

DESCRIPTION Class 6000, SW, ASME B16.11 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Class 6000, NPT, ASME B16.11 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 Class 6000, SW, ASME B16.11 Class 6000, SOCKOLET, ASME B16.11 Class 6000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. XXS, 100mm Long, TBE Sch. XXS, 100mm Long, TE Sch. XXS, 100mm Long, PE Sch XXS, PE, MSS SP-95 Class 1500, SWRJ, ASME B16.5 Class 1500, WNRJ, Sch. to match pipe, ASME B16.5 Class 1500, RJ, ASME B16.5

MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52 MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52 MSS SP-75 Gr. WPHY52-W ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52 MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52 MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105 ASTM A105

2 to 4 6 to 12 14 to 24 to 1

EQUAL / REDUCING TEE

2 to 4 6 to 12 14 to 24 2 to 4

REDUCER (CONC / ECC)

6 to 12 14 to 24 to 1

CAP

2 to 4 6 to 12 14 to 24

HALF / FULL COUPLING CROSS

to 1 to 1 to 1

OLET

to 1 2 to 24 to 1

PIPE NIPPLE

to 1 to 1

SWAGE NIPPLE FLANGE BLIND FLANGE UNION

to 1 to 1 2 to 24 to 24

DO NOT USE

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS E VALVES


ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 DESCRIPTION Class 1500, SW Class 1500, RJ Class 1500, SW Class 1500, RJ Class 1500, SW Class 1500, RJ Class 1500, SW Class 1500, RJ VB-1502 VB-1504 VC-1502 VC-1504 VG-1502 VG-1504 VO-1502 VO-1504 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 24 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 1500, RJ, ASME B16.48 Class 1500, RJ, ASME B16.20 Class 1500, RJ, ASME B16.36 Sch XXS, Thrd, MSS SP-95 Class 63000, MSS SP-95 MATERIAL SPECIFICATION ASTM A105 / A516 Gr. 70 Octagonal Ring, Type R, Low Carbon Steel ASTM A193 Gr. B7 / ASTM A194 Gr. 2H ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105

NOTES
1. 2. 3. 4. 5. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. For branch connections, refer Annexure-2 of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS ES (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1
SERVICE: SOUR HYDROCARBON LIQUIDS & VAPOUR, SOUR GAS, STEAM MIXED WITH PROCESS GAS TEMPERATURE: -20 to 750F (-29 0C to 400 0C) DESIGN PRESSURE: 3705 Psig @ 100F (Note 1) C.A.: 0.125 (3.175 mm) DESIGN CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3 CLASS: 1500 RATING : ASME B16.5 PWHT: ASME B31.3/ NACE

NDT: Visual, 100% of all butt welds to be 100% radiographed, Hardness survey 10% min. of production welds

PIPES
SIZE (INCH) to 4 6 to 12 14 to 24 DESCRIPTION Sch XXS, SEAMLESS, PE Thk. to calculate, SEAMLESS, BE Thk. to calculate, SEAM, BE MATERIAL SPECIFICATION API 5L Gr. BNS PSL-2 API 5L X-52NS , PSL-2 API 5L X-52MS , PSL-2 (SAWL, one L-Seam)

FITTINGS
ITEM SIZE (INCH) to 1 90 ELBOW & 450 ELBOW
0

DESCRIPTION Class 6000, SW, ASME B16.11 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Class 6000, NPT, ASME B16.11 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAMLESS, BW, ASME B16.9 Sch.to match pipe, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 Class 6000, SW, ASME B16.11 Class 6000, SOCKOLET, ASME B16.11 Class 6000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. XXS, 100mm Long, TBE Sch. XXS, 100mm Long, TE Sch. XXS, 100mm Long, PE Sch XXS, PE, MSS SP-95 Class 1500, SWRJ, ASME B16.5 Class 1500, WNRJ, Sch. to match pipe, ASME B16.5 Class 1500, RJ, ASME B16.5

MATERIAL SPECIFICATION ASTM A105 ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52 MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52 MSS SP-75 Gr. WPHY52-W ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52 MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A234 Gr. WPB MSS SP-75 Gr. WPHY52 MSS SP-75 Gr. WPHY52-W ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A105 or A106 Gr. B ASTM A105 ASTM A105 ASTM A105

2 to 4 6 to 12 14 to 24 to 1 2 to 4 6 to 12 14 to 24 2 to 4

EQUAL / REDUCING TEE

REDUCER (CONC / ECC)

6 to 12 14 to 24 to 1 2 to 4

CAP

6 to 12 14 to 24

HALF / FULL COUPLING CROSS OLET

to 1 to 1 to 1 to 1 2 to 24 to 1

PIPE NIPPLE SWAGE NIPPLE FLANGE BLIND FLANGE UNION

to 1 to 1 to 1 to 1 2 to 24 to 24

DO NOT USE

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS ES (NACE)


ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 DESCRIPTION Class 1500, SW Class 1500, RJ Class 1500, SW Class 1500, RJ Class 1500, SW Class 1500, RJ Class 1500, SW Class 1500, RJ VB-1512 VB-1514 VC-1512 VC-1514 VG-1512 VG-1514 VO-1512 VO-1514 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) - Note 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 24 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 1500, RJ, ASME B16.48 Class 1500, RJ, ASME B16.20 Class 1500, RJ, ASME B16.36 Sch XXS, Thrd, MSS SP-95 Class 63000, MSS SP-95 MATERIAL SPECIFICATION ASTM A105 / A516 Gr. 70 Octagonal Ring, Type R, Low Carbon Steel ASTM A193 Gr. B7 / ASTM A194 Gr. 2H ASTM A105, Bored to suit taps and jack bolts Bull, ASTM A105 Hex Head, ASTM A105

NOTES
1. 2. 3. 4. 5. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. For branch connections, refer Annexure-2 of this specification.

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REVISION NO. 5

(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS EW (NACE)


ALL MATERIALS SHALL MEET REQUIREMENTS OF NACE STANDARD MR0175 AND ANNEXURE-1
SERVICE: PMP WATER RING MAIN & INJECTION WELLS TEMPERATURE: -20 to 400F (-29 0C to 204 0C) DESIGN PRESSURE: 3705 Psig @ 100F (Note 1) C.A.: 0.125 (3.175 mm) CODE: ASME B31.3 TEST PRESSURE: As per ASME B31.3 CLASS: 1500 RATING : ASME B16.5 PWHT: ASME B31.3 / NACE

NDT: Visual, 100% of all buttwelds to be 100% radiographed, Hardness survey 10% min. of production welds

PIPES
SIZE (INCH) to 2 2 (Note-12) 3 to 4 6 to 12 14 to 24 DESCRIPTION Sch 80s, SEAMLESS, PE Sch XXS, SEAMLESS, PE Sch XXS, SEAMLESS, BE Thk. to calculate, SEAMLESS, BE Thk. to calculate, SEAM, BE MATERIAL SPECIFICATION ASTM A 790 UNS-S31803 API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L Gr. BNS PSL-2 (INTERNALLY COATED) API 5L X-52NS , PSL-2 (INTERNALLY COATED) API 5L X-52MS , PSL-2 (SAWL, one L-Seam) (INTERNALLY COATED)

FITTINGS
ITEM SIZE (INCH) to 1 2 900 ELBOW & 450 ELBOW 2 3 to 4 6 to 12 14 to 24 to 1 2 EQUAL / REDUCING TEE 2 3 to 4 6 to 12 14 to 24 2 2 REDUCER (CONC / ECC) 3 to 4 6 to 12 14 to 24 to 1 2 2 CAP 3 to 4 6 to 12 14 to 24 HALF / FULL COUPLING to 1 DESCRIPTION Class 6000, SW, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch. to match pipe, SEAMLESS, BW, ASME B16.9 Sch. to match pipe, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch. to match pipe, SEAMLESS, BW, ASME B16.9 Sch. to match pipe, SEAM, BW, ASME B16.9 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch. to match pipe, SEAMLESS, BW, ASME B16.9 Sch. to match pipe, SEAM, BW, ASME B16.9 Class 6000, NPT, ASME B16.11 Sch 80s, SEAMLESS, BW, ASME B16.9 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch XXS, SEAMLESS, BW, ASME B16.9 Sch. to match pipe, SEAMLESS, BW, ASME B16.9 Sch. to match pipe, SEAM, BW, ASME B16.9 Class 6000, SW, ASME B16.11 MATERIAL SPECIFICATION ASTM A 182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) MSS SP-75 Gr. WPHY52 (INTERNALLY COATED) MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) MSS SP-75 Gr. WPHY52 (INTERNALLY COATED) MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED) ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) MSS SP-75 Gr. WPHY52 (INTERNALLY COATED) MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A815 Gr. WP-S (S31803) ASTM A234 Gr. WPB (INTERNALLY COATED) ASTM A234 Gr. WPB (INTERNALLY COATED) MSS SP-75 Gr. WPHY52 (INTERNALLY COATED) MSS SP-75 Gr. WPHY52-W (INTERNALLY COATED) ASTM A 182 Gr. F51

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(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS EW (NACE)


ITEM CROSS SIZE (INCH) to 1 to 1 OLET to 1 2 to 24 to 1 PIPE NIPPLE to 1 to 1 SWAGE NIPPLE to 1 to 1 2 FLANGE 2 3 to 24 BLIND FLANGE UNION to 2 2 to 24 DESCRIPTION Class 6000, SW, ASME B16.11 Class 6000, SOCKOLET, ASME B16.11 Class 6000, THREDOLET, ASME B16.11 Sch to match pipe, WELDOLET, MSS SP-97 Sch. XXS, 100mm Long, TBE Sch. XXS, 100mm Long, TE Sch. XXS, 100mm Long, PE Sch XXS, PE Class 1500, SWRJ, ASME B16.5 Class 1500, WNRF, Sch. to match pipe, ASME B16.5 Class 1500, WNRJ, Sch. XXS, ASME B16.5 Class 1500, WNRJ, Sch. to match pipe, ASME B16.5 Class 1500, RJ, ASME B16.5 Class 1500, RJ, ASME B16.5 MATERIAL SPECIFICATION ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) CUT FROM PIPE CUT FROM PIPE CUT FROM PIPE ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED) ASTM A105 (INTERNALLY COATED) ASTM A 182 Gr. F51 ASTM A105 (INTERNALLY COATED)

DO NOT USE

VALVES
ITEM BALL (Note 2) SIZE (INCH) to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 to 1 2 to 24 DESCRIPTION Class 1500, SW Class 1500, RJ Class 1500, SW Class 1500, RJ Class 1500, SW Class 1500, RJ Class 1500, SW Class 1500, RJ VB-1552 VB-1554 VC-1552 VC-1554 VG-1552 VG-1554 VO-1552 VO-1554 VALVE IDENTIFICATION NUMBER

CHECK

GATE

GLOBE

MISCELLANEOUS
ITEM BLIND (Paddle, Fig.8, spacer & Blind) Note : 3 GASKET STUD BOLT w/ 2 HEAVY HEX. NUTS ORIFICE FLANGES PLUG SIZE (INCH) to 1 2 to 24 to 24 2 to 24 to 1 to 1 DESCRIPTION Class 1500, RJ, ASME B16.48 Class 1500, RJ, ASME B16.48 Class 1500, RJ, ASME B16.20 Class 1500, RJ, ASME B16.36 Sch XXS, Thrd, MSS SP-95 Class 6000, MSS SP-95 MATERIAL SPECIFICATION ASTM A182 Gr. F51 ASTM A 182 Gr. F51 / A 240 UNS S31803 Octagonal Ring, Type R, Annealed, ASTM A182 Gr. F51 ASTM A193 Gr. B7M / ASTM A194 Gr. 2HM (PTFE Coated) ASTM A182 Gr. F51, Bored to suit taps and jack bolts Bull, ASTM A182 Gr. F51 Hex Head, ASTM A182 Gr. F51

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(APPENDIX-B)

PIPING MATERIAL SPECIFICATION (PMS)

PIPING CLASS EW (NACE) NOTES


1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. For design temperatures above 100 F the rated pressure shall be de-rated according to ASME B 16.5. Ball valves should be used as shown in the P&ID, where (quarter turn) quick operation is essential. Ball valve (Full Bore) is to be used for pipelines with pigging facility. Blinds shall be in accordance with ASME B16.48 for sizes upto 24 and should be designed as per ASME B31.3 for higher sizes. All produced water service (EW) pipe and pipe fittings shall be internally coated as per specification JOS-02-05 or fabricated using DUPLEX SS (for sizes upto 2). Internal coating of pipe should be carried out on prefabricated pipe spools to the extent possible in order to limit field welding with internal sleeves / girth weld coating repair. Girth welds shall be protected as per JOS-02-04. The minimum branch size on internally coated piping shall be 2 NPS. Pipes and fittings shall be supplied with internal coating. Limitations on pipe end tolerances and weld flash & trim (of welded pipes / fittings) for internal coating shall be confirmed with the coating Vendor, prior to ordering the pipes. NDT requirements to EW specification as above. All NDT on welding must be performed prior to internal coating. Welds in carbon steel piping exceeding 0.750 (>20 mm) wall thickness shall be stress relieved in accordance with ASME B31.3 Para 331. Hardness reading shall be within the limits specified in NACE Standard MR-0175 and no hardness reading shall be greater than 22 HRC (BHN 237). PWHT for production welds is required, if WPS was qualified with PWHT to control hardness.100% Radiography shall be carried out after PWHT. Duplex SS pipe & fittings shall be used for 2 piping works and internally coated 2 CS pipe & fittings shall be used for branch connections only. For branch connections, refer Annexure-2 of this specification.

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SPECIFICATION FOR MATERIALS IN SOUR SERVICE

PIPING - SELECTION & DESIGN


Annexure-1 to Appendix-B

SPECIFICATION FOR MATERIALS IN SOUR SERVICE

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SPECIFICATION FOR MATERIALS IN SOUR SERVICE

TABLE OF CONTENTS
1.0 2.0 3.0 4.0 5.0 6.0 7.0 GENERAL REQUIREMENTS FOR MATERIALS REQUIREMENTS FOR CARBON STEEL PLATES SEAMLESS CARBON STEEL AND FITTINGS CARBON STEEL FORGINGS CARBON STEEL CASTINGS REQUIREMENTS FOR STAINLESS AND CORROSION RESISTANT ALLOYS (CRA) WELDING PROCEDURE QUALIFICATION

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SPECIFICATION FOR MATERIALS IN SOUR SERVICE

1.0 1.1

GENERAL REQUIREMENTS FOR MATERIALS Materials for use in sour service shall comply with the requirements of NACE MR0175 / ISO 15156 (latest edition) and as supplemented in the following paragraphs. The service conditions shall be defined and evaluated as per NACE MR0175 / ISO 15156 Part 1 Clause 6. Prequalified materials, resistant to SSC/SCC in the presence of sulphides may be selected according to NACE MR0175 / ISO 15156 Part 2 for Carbon and low alloy steels and NACE MR0175 / ISO 15156 Part 3 for Corrosion Resistant and other alloy materials. Materials that are not pre-qualified may be qualified based upon prior field experience (refer Part 1 Para 8.2), or by laboratory testing using simulated appropriate H 2 S service conditions (refer Part 1 Para 8.3). Normally, for service conditions below 0.05 psi partial pressure of H 2 S, no special precautions are required for carbon and low alloy steels. Above 0.05 psi partial pressure of H 2 S, materials listed in NACE MR0175 / ISO 15156 Part 2 A.2 are considered generally resistant to SSC in standard form, but this is supplemented by specific requirements for each material form in addition. All raw materials shall be hardness tested. The primary basis for hardness testing shall be Rockwell (HRC). Where equivalents between hardness scales are required, ASTM E 140 shall be used. Plates, pipes, fittings and flanges have a hardness not exceeding 22HRC (237 BHN), unless lower values are specified in the applicable material standard. Test frequency shall be a minimum of one hardness test per heat treatment batch. Welds and HAZ in all pressure vessels, equipment and piping in carbon steel shall have a hardness not exceeding 22HRC (237 BHN) maximum. The frequency of testing shall be as specified in the piping class. Where the HIC testing of materials is required by this specification, then the following shall be applied: 1) HIC tests in accordance with NACE TM0284 shall be conducted on three specimens from one coupon from every heat of steel produced by the continuous casting method or, two sets of three specimens shall be taken from opposite ends, from every heat of steel produced by the ingot method. A coupon from the thinnest section used from each heat shall be tested in accordance with Section 6 of NACE TM0284 using test solution A. Specimens may be taken at suppliers option from plate per Section 5 of NACE TM0284 or per Section 4 from a mother pipe or a finished fitting (testing of longitudinal weld is not required). After testing, the specimens shall be cleaned, sectioned, examined and evaluated as provided by Section 7 of NACE TM0284. Individual and average values shall be reported (refer to Chapter 8.4 of the NACE Standard). Acceptance criteria shall be as follows: Maximum individual crack length in any section not to exceed 5 mm Crack Length Ratio (CLR) : not to exceed 15% Crack Thickness Ratio (CTR) : not to exceed 5% Crack Sensitivity Ratio (CSR) : not to exceed 1.5%

1.2

1.3

1.4

1.5

2)

3)

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SPECIFICATION FOR MATERIALS IN SOUR SERVICE

1.6

Above criteria shall apply to average ratios for 3 examined sections from one specimen.

Materials may be qualified for use in sour service conditions by specific laboratory testing of samples. Testing shall be as required by NACE MR0175 / ISO 15156, Annexure B. Materials may also be qualified by experience. There must be documentary evidence that a particular material has performed satisfactorily for at least 2 years under particular sour service conditions. This is considered as qualification by field experience and is permitted by NACE MR0175 / ISO 15156 at Part 1, Section 8.2. All such evidence shall be reviewed and approved by Company before proceeding with use of the same material type for similar duties. In order to be sure the correct information is available and considered at material purchasing, the material purchaser shall indicate all the data required in Tables C.1 and C.2 of NACE MR0175 / ISO 15156-3, Annexure C.

1.7

1.8

2.0 2.1

REQUIREMENTS FOR CARBON STEEL PLATES, WELDED PIPES & FITTINGS Carbon steel plates shall be fully killed and fine grained and shall be produced by a low sulphur and low phosphorus refining process. Grain size shall be 6 or finer as defined by ASTM E112. The steel shall be vacuum degassed or argon bubbled and the plates shall be supplied in the normalized or quenched and tempered condition. All welded pipes manufactured from plate shall be in hot formed condition. Cold formed pipes shall be subsequently heat treated to normalized condition. Inclusion Shape Control The steel shall receive a Calcium treatment to modify the shape of inclusions. Chemical Composition The chemical analysis shall be in accordance with the applicable product standard with the following limitations: Carbon Manganese Sulphur Phosphorus Vanadium Titanium Niobium Nickel Boron V + Ti + Nb < 0.21% < 1.30% < 0.003% < 0.015% < 0.08% < 0.02% < 0.03% < 1.0% < 0.0005% (and shall not be deliberately added) < 0.5%

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SPECIFICATION FOR MATERIALS IN SOUR SERVICE

The Carbon Equivalent CE (IIW formula) shall not exceed 0.38% where CE is given by:

CE = C +
2.2

Mn Cr + Mo + V Ni + Cu + + 6 5 15

HIC tests in accordance with NACE TM0284 are required for all plate steels and starter plate for seam welded pipe and welded fittings. HIC testing is not required for plates which shall be fully clad. Laboratory tests as per NACE MR0175 / ISO 15156 Part 2 Annexure B shall be applied for materials not included in the listings within A.2. Plates shall be non destructive examined using ultrasonic testing over 100% of the surface in accordance with ASTM A578 on 4 inch grid spacing with level B as acceptance criteria. All indications shall be recorded as required by ASTM A578 Clause 6. All items require hardness testing per NACE MR0175 / ISO 15156 as applicable. For equipment such as pressure vessels, and equipment, additional or more stringent requirements may be required by the applicable Data Sheet. SEAMLESS CARBON STEEL PIPE AND FITTINGS Pipe and fittings shall be fully killed and fine grained and shall be supplied in hot formed, normalized, normalized and tempered or quenched and tempered finished condition. The chemical analysis shall be in accordance with the applicable product standard with the following limitations which shall be applied for product chemical composition: Carbon not to exceed : 0.18% Sulfur not to exceed : 0.010% Phosphorus not to exceed : 0.020% Carbon Equivalent CE (IIW formula) shall be 0.38% max.

2.3

2.4

2.5

3.0 3.1

3.2

3.3 3.4

Hardness limit shall be as per NACE MR0175 / ISO 15156. HIC test is not required for seamless items. If specified in the data sheet, SSC test shall be carried out for seamless / welded pipes. Barred Tees Supplementary Requirement: Bars shall be welded in place with unalloyed low hydrogen consumables. Attachment welds shall be MT examined after final heat treatment. Acceptance criteria for the welds shall be MSS SP-53 (Table 1). Bolting for piping system flanged connections shall comply with ASTM A193 Gr. B7M, 550 N/mm2 min. Yield Strength and 22 HRC maximum hardness. Nuts shall comply with ASTM A194 Gr. 2HM (22 HRC max.). Flange stud bolts shall be tightened with torque wrenches or bolt tensioned, so that installed stress shall not be greater than 276 Mpa. (276 N/mm2).

3.5

3.6

3.7

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SPECIFICATION FOR MATERIALS IN SOUR SERVICE

4.0 4.1

CARBON STEEL FORGINGS Forgings shall be fully killed, fine grained and shall be supplied in the normalized condition. The chemical analysis shall be in accordance with the applicable product standard and in addition the following limitations shall be applied for product chemical composition: Carbon not to exceed : 0.21% Sulfur not to exceed : 0.020% Phosphorus not to exceed : 0.025% Carbon Equivalent CE (IIW formula) shall be 0.38% max.

4.2 4.3 4.4

Hardness requirement shall be as per NACE MR0175 / ISO 15156. HIC test is not required. Details of weld repairs and weld repair procedures shall be submitted and shall be subject to prior approval by Company. Welding procedures and welding operators shall be qualified to the requirements of ASME Section IX. CARBON STEEL CASTINGS Casting shall be fully killed and shall be supplied in the normalized, normalized and tempered or quench and tempered condition. The chemical analysis shall be in accordance with the applicable product standard and in addition the following limitations shall be applied for product chemical composition: Carbon not to exceed : 0.23% Sulfur not to exceed : 0.025%

5.0 5.1

5.2

Phosphorus not to exceed : 0.030% Carbon Equivalent CE (IIW formula) shall be 0.38% max.

5.3 5.4 5.5

Hardness requirement shall be as per NACE MR0175 / ISO 15156. HIC test is not required. Details of weld repairs and weld repair procedures shall be submitted and shall be subject to prior approval by Company. Welding procedures and welding operators shall be qualified to the requirements of ASME Section IX. REQUIREMENTS FOR STAINLESS AND CORROSION RESISTANT ALLOYS (CRA) Stainless steels may be used in sour service but only under specific conditions as noted in NACE MR-0175 / ISO 15156 Part 3. NACE MR-0175 / ISO 15156, Annexure A, Table A.1 is a guide to the use of the materials selection tables which cover Environmental Cracking Resistant CRAs and other alloys.

6.0 6.1

6.2

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SPECIFICATION FOR MATERIALS IN SOUR SERVICE

6.3

Austenitic stainless steels may only be used according to the limitations on service conditions shown in Table A.2 thru A.7 for specific components and equipment. High alloy austenitic stainless are permitted according to the limitations given in Tables A.8 thru A.11. The permitted service conditions for use of Nickel based alloys, Ferritic, Martensitic and Duplex Stainless steels and corrosion resistant materials are given in the subsequent to NACE MR0175 / ISO 15156, Tables A.4. Stainless steels shall be in the solution annealed condition. Heat treatment shall be mandatory and procedures shall meet the requirements of NACE MR0175 / ISO 15156. The use of cold worked stainless steels is subject to the limitations imposed by the NACE MR0175 / ISO 15156. Materials may be qualified for use in sour service conditions by specific laboratory testing of samples. Testing shall be as required by NACE MR-0175/ISO 15156 Part 3 Annexure B. Materials may also be qualified by experience. There must be documentary evidence that a particular material has performed satisfactorily for atleast 2 years under particular sour service conditions. This is considered as qualification by field experience and is permitted by NACE MR0175 / ISO 15156 at Part 1 section 8.2. All Such evidence shall be reviewed by the Contractor before proceeding with use of the same material type for similar duties. In order to be sure the correct information is available and considered at material purchasing, the material purchaser shall indicate all the data required in Tables C.1 and C.2 of NACE MR0175 / ISO 15156 Annexure C. All materials shall be subject to hardness testing, and must be within the limit specified for the particular material in NACE MR0175 / ISO 15156. WELDING PROCEDURE QUALIFICATION For fabricated items and equipment welding procedure specifications and qualifications shall be required. Each welding procedure qualification shall be subject to hardness testing. The Vickers method using a 10 Kg load shall be used. Testing shall be carried out on a prepared and etched macro-section of the weld. A hardness traverse including the weld metal and heat affected zone (HAZ) shall be made near the welding joint. The maximum permitted weldment hardness for carbon steel items shall be 22 HRC (237 BHN). This requirement also applies for weld repairs to castings. The maximum permitted weldment hardness for stainless and corrosion resistant steels shall be as specified for the particular material in NACE MR0175 / ISO 15156.

6.4

6.5

6.6

6.7

6.8

6.9

6.10

6.11

7.0 7.1

7.2

7.3

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BRANCH CONNECTION CHART

PIPING - SELECTION & DESIGN

Annexure-2 to Appendix-B BRANCH CONNECTION CHART

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BRANCH CONNECTION CHART

TABLE OF CONTENTS

1.0 2.0 3.0 4.0

BRANCH CONNECTION CHART (Piping Classes A, AS, AM, AT, AU, AV, AW & AW1) BRANCH CONNECTION CHART (Piping Classes B, BS, BV, BW & BW1) BRANCH CONNECTION CHART (Piping Classes C, CS, CW, D, DS, DW, E, ES and EW) NOTES

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BRANCH CONNECTION CHART

1.0

BRANCH CONNECTION CHART (Piping Classes A, AS, AM, AT, AU, AV, AW and AW1)
36 30 24 20 18 16 14 12 T P P P P P P P W W W W W W S S S S 36 T P P P P P P W W W W W W S S S S 30 T P P P P P W W W W W W S S S S 24 T

RT
P P P W W W W W W S S S S 20

RT B B B B B B B
W S S S S 18

RT B B B B B B
W S S S S 16

BRANCH SIZE

RT B B B B B
W S S S S 14

10 8 6 4 3 2 1 1 SIZE (Inch)

RT B B B B
W S S S S 12

RT B B B
W S S S S 10

RT B B
W S S S S 8

RT B
W S S S S 6

RT
W S S S S 4

T RT S S S S 3 T RT S S S 2 T RT RT RT 1 T RT RT 1 T RT T

HEADER SIZE
B RT P S T W Branch Weld (Stub-in) Reducing Tee Branch Weld with Reinforcing pad (Note-3) Sockolet Equal Tee Weldolet

Note: For Piping Class AM, use reducing tees for sizes through 4.
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BRANCH CONNECTION CHART

2.0

BRANCH CONNECTION CHART (Piping Classes B, BS, BV, BW and BW1)


36 30 24 20 18 16 14 12 T P P P P P P P W W W W W W S S S S 36 T P P P P P P W W W W W W S S S S 30 T P P P P P W W W W W W S S S S 24 T

RT
P P P W W W W W W S S S S 20

RT B
P W W W W W W S S S S 18

RT
P W W W W W W S S S S 16

RT
W W W W W W S S S S 14

BRANCH SIZE

10 8 6 4 3 2 1 1 SIZE (Inch)

RT
W W W W W S S S S 12

RT W
W W W S S S S 10

RT W
W W S S S S 8

RT W W
S S S S 6

RT W
S S S S 4

T RT S S S S 3 T RT S S S 2 T RT RT RT 1 T RT RT 1 T RT T

HEADER SIZE

B RT P S T W

Branch Weld (Stub-in) Reducing Tee Branch Weld with Reinforcing pad (Note-3) Sockolet Equal Tee Weldolet

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BRANCH CONNECTION CHART

3.0

BRANCH CONNECTION CHART (Piping Classes C, CS, CW, D, DS, DW, E, ES and EW)
36 30 24 20 18 16 14 12 T P P P P P P P P P W W W W S S S S 36 T P P P P P P P P W W W W S S S S 30 T P P P P P P P W W W W S S S S 24 T

RT
P P P P P W W W W S S S S 20

RT B
P P P W W W W S S S S 18

RT
P P P W W W W S S S S 16

RT
P P W W W W S S S S 14

BRANCH SIZE

10 8 6 4 3 2 1 1 SIZE (Inch)

RT
P W W W W S S S S 12

RT W
W W W S S S S 10

RT W
W W S S S S 8

RT W W
S S S S 6

RT W
S S S S 4

T RT S S S S 3 T RT S S S 2 T RT RT RT 1 T RT RT 1 T RT T

HEADER SIZE

B RT P S T W

Branch Weld (Stub-in) Reducing Tee Branch Weld with Reinforcing pad (Note-3) Sockolet Equal Tee Weldolet

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BRANCH CONNECTION CHART

4.0

NOTES: 1. The Branch Reinforcing Tables shown in this appendix specify the type of connection required between header and branch for 90o piping intersections by specifying. Branches at angles less than 45o require special design and should be avoided. The tables show whether extra reinforcement should be used, e.g., Weldolet, Tee, Sockolet, etc. and are cross referenced with the Piping Classes. Reinforcing pad thickness, specified shall equal header pipe thickness as minimum. Pad width equals of the branch OD. Reinforcement given in this table is based on pressure and temperature considerations only. Reinforcement requirements for thermal stresses, vibration considerations etc., if any shall be reviewed on case to case basis. For HDPE / RTRP Piping Material (Piping Classes AN1, AN2, AN3 & AN4), branch connections should be in accordance with manufacturer standards / recommendations. For Hot Tapping, heavy duty Split Tee shall be used, where Reducing Tee / Tee is specified in the branch table.

2.

3.

4.

5.

6.

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SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP)

PIPING - SELECTION & DESIGN

Annexure-3 to Appendix-B SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP)

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SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP)

TABLE OF CONTENTS
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 SCOPE PRESSURE DESIGN BASE MATERIALS PIPING COMPONENTS AND JOINTING PIPES FITTINGS FLANGES INSPECTION AND TESTING THIRD PARTY INSPECTION (TPI) SHIPMENT WARRANTY REFERENCE STANDARDS

ATTACHMENT-1:

DATA SHEET FOR RTRP PIPES AND FITTINGS

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SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP)

1.0

SCOPE This specification defines Company requirements for the materials, properties, design, manufacture, inspection and testing of RTRP pipe & fittings for the services such as Produced Water, Effluent, Oil > 5% BS & W, corrosive water drains, underground fire fighting water etc. Engineering Design and Installation of RTRP Piping System shall be in accordance with KOC-MP-011 Part-2.

2.0 2.1

PRESSURE DESIGN The RTRP piping system shall be designed, manufactured and installed in accordance with ISO 14692 (Part 1 to 4). All pipes, fittings and joints shall be designed to the maximum continuous pressure rating under the most severe combination of all loads due to the following: Primary Loads due to internal pressure or vacuum, weight of pipe & its content, soil loads, buoyancy effects due to higher water table etc. Secondary Loads, which are of self limiting nature such as restrained loads, thermal expansion, surface heating, anchor loads etc. Occasional loads (of short duration), typically loads due to installation, surge pressure, hydrostatic test, wind, vibration etc.

2.2

2.3 2.3.1

The piping system shall consist of a three layered structure as described below:Inner Layer Reinforced thermosetting epoxy resin rich smooth glass veil lining of minimum 0.5 mm thick.

2.3.2

Main structure Epoxy resin with glass fiber reinforcement. Made by filament winding process using glass fiber reinforced epoxy resin.

2.3.3

Outer layer / Top coat Epoxy rich Reinforced outer layer for corrosion resistance. (Atmospheric temperature of 50C experienced in Kuwait during summer shall be considered and UV protection (with a resin rich external layer, with a thickness of at least 0.5 mm) shall be provided accordingly, if RTRP Piping system is used for aboveground services).

2.3.4

Fire Resistance For above ground installations in fire hazardous area, where improved fire resistance is required, the application of a fire retardant, intumescent coating (a passive fire protection coating which in the presence of fire expands to create an inner char layer) shall be provided.

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2.4 2.4.1

Thickness of Pipes / Fittings The minimum thickness for the pipe & fittings including inner liner / outer top coat of pipes / fittings shall be the larger of the following a) or b):a) i) 3 mm for pipes upto 3 dia. ii) 5 mm for pipes 4 & 6 dia. iii) 6 mm for pipe dia. 8 & above Thickness calculated as per ISO 14692 based on Vendors Nominal Pressure Rating. Wall thickness (excluding internal lining and external coating) shall be based on a 6:1 safety factor in both hoop and axial directions, considering the maximum continuous design pressure in combination with loads referenced in 2.2 above and compared to pipes short term properties determined as per ASTM D1599 with unrestrained ends. Special care shall be given to underground installations. The manufacturer recommendations and AWWA C950 / M45 & ASTM D3839 recommended practices should be followed. Hydrostatic Pressure Design Basis for Pipes / Fittings / Joining Systems: Vendor shall select the Hydrostatic Design Basis (HDB) for the selected piping system based on ASTM D2992 Standard practice for obtaining Hydrostatic or Pressure Design Basis for Fiber Glass Pipes and Fittings Procedure A. The Hydrostatic Design Basis Stress so obtained shall be multiplied by Service Design factor of 0.5 to obtain the Hydrostatic Design Stress (HDS). Vendors Nominal Pressure Rating shall be as follows: Design pressure (270 psig) = < Vendors nominal pressure rating. Pressure calculated for the piping system components / joining system using the Hydrostatic Design Stress b)

2.4.2

2.4.3

2.5

Vendors nominal pressure rating =

2.6 2.6.1

Stiffness Pipe Stiffness Pipe stiffness for each diameter shall be determined in accordance with ASTM D2412 at 5% deflection. There shall be no visual evidence (unaided eye) of cracking or crazing of the pipe barrel at the required deflection in a sample of the pipe barrel.

2.6.2

Beam Deflection The apparent modulus of elasticity of the pipe shall be a minimum of 1.015 x 106 psi when tested as per ASTM D2925 at 90C.

2.6.3

Impact Resistance This test shall be made to measure the impact resistance of the RTR pipe and shall be as per ASTM D2444. Fittings shall be tested in the same manner except that the ball drops

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shall be one instead of four. The pipe or fitting shall not show any porosity or visual delamination when examined with an ultraviolet lamp and the unaided eye. 3.0 3.1 BASE MATERIALS Epoxy Resin Pipes, fittings and flanges shall be made from Aliphatic Amine Epoxy. 3.2 3.2.1 Glass-Fiber Reinforcement Fillers and Pigments The glass fiber reinforcement shall be of the low alkali type (E-Glass) to BS 3396 or equivalent and shall have a finish (coupling agent) which is compatible with the epoxy resin used. Fillers are not acceptable. Thixotropic additives added to the resin/curing agent mixture for viscosity control shall not exceed 2% by weight. Glass content The glass content of the qualified component should be within the range given below:Component type Filament wound pipe Filament wound fittings Hand-lay up fittings Glass content
(by mass)

3.2.2

70% to 82 % 65 % to 75 % 50 % to 65 %

3.2.3 Pigment when used shall not affect the performance of components. 3.3 Lining Materials All pipes and fittings shall have a smooth uniform resin rich lining consisting of: 3.3.1 A surfacing tissue chemical resistant glass veil (C-glass).

3.3.2 The same resin used for the fabrication of the pipe and other fittings. 3.4 3.4.1 Adhesives The adhesives used for adhesive bonding joints shall be of an epoxy type formulated to be resistant to the fluid handled and suitable for the service pressure and temperature. Such adhesives shall be of the type and quality normally specified and supplied by the Vendor. The adhesive kit shall contain atleast epoxy resin and curing agent (separately in the recommend proportions) in addition to mixing stick, joint cleaner, sandpaper, brush and instruction sheet. Each adhesive kit shall have both the packaging and expiration dates stamped in addition to an indication of the required storage conditions. The adhesive kit shelf life at 40C shall not be less than six months from the date of shipment or 12 months from the date of production.

3.4.2

3.4.3

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3.5

Rubber Sealing Rings The sealing rings for the spigot and socket connections shall be made of a rubber type resistant to the fluid to be handled and suitable for the service pressure and temperature. The Contractor / Vendor shall submit to the Company a certificate of the rubber seal indicating its suitability for the proposed applications.

3.6

Fixation Rod The fixation rod for thrust-resistant spigot and socket joints with rubber sealing rings shall be made of flexible thermoplastic material suitable for the service conditions. The Contractor / Manufacturer shall submit to the Company a certificate for the fixation rod indicating its suitability for the proposed applications.

4.0 4.1

PIPING COMPONENTS AND JOINTING Branch connections, bends, flanges, reducers, blanks and other components shall be designed taking into considerations the requirement and limitation of Chapter VII of ASME B31.3. The Contractor / Vendor shall provide design and stress calculations including but not limited to pressure calculations including possible surge, external loading, deflection, ring bending, combined loading, buckling, flexibility analysis etc. These calculations shall be submitted along with the basis of calculations for Company review and approval. Joints shall be of restrained design, capable of withstanding longitudinal as well as circumferential (Hoop) forces. Prefabricated piping systems may have adhesive-bonded joints (socket, bell & spigot) or hand-laminated butt and wrap joints or integral spigot and/or sockets for connections with rubber sealing rings. The butt and wrap joints shall be laminated over a length of atleast the pipe diameter on the outside surface, and if the diameter allows, also on the inside. The surfaces without a liner at the adhesive bonded connections exposed to the product shall be covered by the adhesive. The Contractor, in consultation with the approved manufacturer, shall select the proper joining systems suitable for the pressure, temperature and service conditions considering the requirements as stated above. The joining systems are to be evaluated and shall have Company approval prior to use. Typical joining systems are: a) b) c) d) e) Adhesive bonded joints such as a) matched taper bell and spigot, b) Socket joint, c) interface fit joint. Mechanical joints such as thrust resistant with mechanical lock Flanged joints Butt and wrap joint Threaded joint

4.2

4.3

4.4

4.5

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SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP)

5.0 5.1

PIPES Method of Manufacture Fiberglass reinforced pipes shall be made by the filament winding process using glass fiber reinforced epoxy resin. The material designation as per ASTM D2310 shall be Type 1, Grade 1, Class F.

5.2

The RTRP pipe shall be homogeneous throughout and as uniform as commercially practicable and acceptable in color, opacity and other physical properties. The inside and outside surfaces of the RTRP pipe shall be free of sticky and tacky materials, blisters and dents. The RTRP pipe (internal and external) shall be free of all defects including de-laminations, cuts, cracks, resin starved areas, knit-lines, holes, blisters, voids, irregularities, foreign inclusion or other surface defects that are visible to the naked eye and that may affect the pipe integrity and performance. Visual inspection shall be determined in accordance with the requirements of ASTM D2563. The RTRP pipe dimensions, wall thickness and ovality (if any) shall be determined in accordance with the requirements of ASTM D3567. The degree of cure of RTRP pipe shall be determined by differential scanning calorimetry (DSC) and the glass transition temperature shall not be less than 125C when tested in accordance with ASTM D3418. Indentation hardness shall also be determined as a measure of degree of cure in accordance with the requirements of ASTM D2583. Dimensions: Final outside Diameters of pipe shall match with steel - pipe equivalent (Table-3 of AWWA C 950). Thickness of pipe shall be calculated by Vendor as per pressure design basis. However, minimum thickness shall be as per Clause 2.4.

5.3

5.4

5.5

5.6

5.7

6.0 6.1 6.2 6.3 6.4

FITTINGS Fittings shall be manufactured by filament winding process in accordance with the requirement of ASTM D5685, TYPE 1. Mitered RTRP fittings of standard angles I curvature are not acceptable, The RTRP fittings shall meet the dimensional requirements as specified in ASTM D3567. The RTRP fittings, coupling connections and adhesive shall sustain a short-time hydrostatic pressure of at least four (4) times its static rated pressure for one (1) minute without visible weeping or leakage. Fitting dimensions shall be as per Annexure H of ISO 14692-2 and bend radius shall be 1.5 times nominal dia.

6.5

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7.0 7.1 7.2 7.3 7.4 8.0 8.1

FLANGES Flanges shall be machine made and shall meet the requirement of ASTM D4024. All flange dimensions shall match with ANSI B16.5. Flange faces shall have flat face, smooth finish. Flanges shall have washer bearing surface. INSPECTION AND TESTING Pipes / fittings / components supplied as per this specification shall conform to the following test requirements: a) b) c) Design and qualification tests Raw material tests Production tests

8.2 8.2.1

Tests for design, qualification and base materials Pipe and joining system with fitting Manufacturer shall conduct the following tests as detailed below and submit the reports to Company for review / approval. Company may at its discretion either witness the tests by itself or by its authorized Third party Inspector (TPI). Long term hydrostatic strength as per ASTM D2992 shall be conducted on specimen consisting of both pipe and fittings joined together. RTRP PIPE: MANUFACTURER TO PROVIDE THE TEST VALUES OF THE SPECIFIED TESTS Sr. No. 1 2 3 4. 5 6 RTRP Pipe Test Long-Term Hydrostatic Strength; Static at 65C (150 F) or higher. Maximum Hoop-Strength; psig Thermal Coefficient of Expansion Axial Tensile Modulus of Elasticity Test Method ASTM D2992 Procedure A ASTM D 2992 ASTM D 696 ASTM D 2105

Parallel Plate Loading/Crush. Stiffness Factor at ASTM D 2412 5% pipe Deflection (For pipe with OD/thickness >20) Ultimate Axial Tensile Strength ASTM D 2105

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Sr. No. 7

RTRP Pipe Test Testing Joint-Integrity under Internal Hydrostatic Pressure Short-Time Hydraulic Failure Pressure of Plastic Pipe and Fittings. Beam Bending Modulus to Determine Pipe Support Spacing at 23C or at Maximum Rated Temperature. Impact Resistance Test on each size of pipe

Test Method As per approved Manufacturers specifications ASTM D 1599

ASTM D 2925

10 8.2.2 8.2.3

ISO 14692-2

Prototype tests for flanges as per ASTM D 4024. Base materials testing Manufacturer shall submit to Company, his standard quality control system for receiving, storage, inspection and application of base materials i.e. glass fiber, resin. Adapters etc.

8.2.4

Resin Vendor shall conduct the following test as a minimum: Performance Tests for Material (Resin): Manufacturer to provide test values Sr. No. 1 2 3 4 5 6 7 Test Required Heat Deflection Temperature Epoxy Content of Epoxy Resin Compressive properties of impregnated Glass fiber strands Tensile Property of Glass fiber Strand / Roving Viscosity of Epoxy Resin Gel Time and Peak Exothermic Moisture Contents Test Methods ASTM D648 ASTM D1652 ASTM D695 ASTM D2343 ASTM D445 ASTM WK8859 ASTM D6980 See Note-1 below Test Values
(Minimum)

Note-1: The Manufacturer shall carryout the required tests and determine the minimum values and submit the results to Company for review and approval.

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8.2.5

Glass Fiber All glass fibers shall be tested as per Clause 8.3.6 of ISO 14692-2.

8.3 8.3.1

Production Tests General All RTRP Pipes and Fittings including all components shall be inspected and examined for their workmanship in accordance with the requirements of ISO 14692-2, AWWA C950 & this Specification.

8.3.2

RTRP PIPE QUALITY CONTROL TEST.: REQUIREMENTS, TEST METHOD AND TEST FREQUENCY
Required Test Workmanship & Visual Inspection Dimensions and Tolerances Minimum Requirements Each length of pipe shall be visually examined inside and outside for defects. Presence of defects shall render the pipe to be rejected. Pipe length shall not vary more than 2.5% of length. The average reinforced wall thickness of the pipe shall not be less than the nominal reinforced wall thickness communicated by the Manufacturer. The minimum reinforced wall thickness of the RTRP pipe at any point shall not be less than 87 % of nominal reinforced wall thickness agreed and shall be within 12% of the standard thickness as specified in AWWA C950 On all pipes sizes. The pipe shall not fail, leak, or weep when tested at ambient temperature. The test shall be at 1.5 times of Nominal Pressure Rating The minimum pipe stiffness shall be determined at 5% deflection. The pipe shall exhibit without damage or structural failure the minimum stiffness. Test Method API 15 LR Test Frequency Check each length of pipe.

Sr. No. 1

Physical Inspection and ASTM D3567 ISO 14692.2

Check one length of RTRP pipe out of every 100 lengths or one length out of each production run whichever is more frequent.

Hydrostatic Leak Test

AWWA C950 ISO 14692.2

On each pipe of all sizes.

Stiffness Test

ASTM D2412 AWWA C950

Test one length out of each 100 lengths or one length from each Production run whichever is more frequent Test one length out of 100 lengths or one length per production run whichever is more frequent for each class and size. Test one length out of each 100 lengths or one length of each production run

Hoop Tensile Strength Test

The: pipe shall meet or exceed the minimum hoop-tensile strength as required and tabulated in A WW A C950 for various pipe sizes and classes.

ASTM D 2290 ASTM D l599 ASTM D 638

Axial Tensile Strength Test

The pipe shall meet or exceed the minimum axial tensile strength requirements as tabulated in A WWA C950.

ASTM D 638 ASTM D 2105

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Sr. No.

Required Test

Minimum Requirements

Test Method

Test Frequency whichever is more frequent for each class and size.

Short Time Hydraulic Failure (Burst) Pressure of Pipe and Fittings. Degree of Cure

The pipe shall hold for one minute a minimum hydrostatic pressure of 4 times its calculated static operating pressure without failure i.e. the pipe shall not leak or weep or collapse when tested at ambient temperature. The degree of cure or glass-transition temperature (T,) of RTRP fittings shall be determined by Differential Scanning Calorimetry (DSC). The minimum (T,) shall depend upon the type of resin (epoxy. polyester, vinyl ester) system and the curing agent used. The minimum (T,) shall be not 0 0 more than 5 C (41 F) below the minimum values as per clause 4.2 of API Spec 15 LR 0 or the (T,) shall be greater than 95 C (203 0 0 0 F) or 30 C (86 F ) above the qualified temperature, in accordance with BS EN ISO 14692-1

ASTM D 1599 ISO 14692.2

One Test per lot or 1% of production run whichever is higher.

ASTM D 3418

One test per production run for each resin system or 1% whichever is higher

9 10

Barcol Hardness Glass content

ASTM D 2583 ISO 14692.2 ISO 14692.2

One test production run 1% of production

per

8.3.3 RTRP FITTINGS TEST: MINIMUM REQUIREMENTS. TEST METHOD AND TEST FREQUENCY
Sr. No.
1

Required Test
Short Time Hydraulic Failure Pressure of Plastic Pipe, Tubing and Fittings Degree of Cure Test

Minimum Requirements
The pressure shall be applied uniformly and continuously until the desired pressure is reached in a time not less than 60 seconds. The pipe shall not fail, leak, or weep when tested at ambient temperature.

Test Method
ASTM D1599 ASTM D5685

Test Frequency (See Note1)


One Test Per production run and at least 1 test in each configuration

The degree of cure or glass-transition temperature (T,) of RTRP fittings shall be determined by Differential Scanning Calorimetry (DSC). The minimum (T,) shall depend upon the type of resin (epoxy. polyester, vinyl ester) system and the curing agent used. The minimum 0 0 (T,) shall be not more than 5 C (41 F) below the minimum values as per clause 4.2 of API Spec 0 15 LR or the (T,) shall be greater than 95 C (203 0 0 0 F) or 30 C (86 F) above the qualified temperature, in accordance with BS EN ISO 14692-1. Upon fully curing the detachable material shall not be more than 3%,

API 15LR ASTM D 5685

One Test Per production run

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Sr. No.
3

Required Test
Hydrostatic Test

Minimum Requirements
1.5 times of Nominal pressure rating

Test Method

Test Frequency (See Note1)


5% of all fitting

8.3.4

Inspection and Test Plan (ITP) Based on quality control requirements, the Manufacturer shall prepare an ITP and list down all verifications, inspection and testing activities in sequence for the RTRP piping systems installation, construction and testing.

8.4 8.4.1

Test Failure and Rejection If RTRP materials, pipes, fittings and components after the test(s) fail to meet the minimum requirements as specified in the relevant clauses of this specification, then that test may be repeated on two additional samples from the same lot. Each of the two samples shall conform to the requirements specified. If either of the two samples fails, then the lot shall be rejected by Company. The RTRP pipe, fittings and components that show visible defects, cracks and other injurious defects on inspection, or subsequent to acceptance at the, Company works or premises and prove to be defective upon installation shall be marked and shall be rejected. THIRD PARTY INSPECTION (TPI) If specified, the materials will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items. TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items. The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required.

8.4.2

9.0 9.1 9.2 9.3

10.0

SHIPMENT All materials shall be prepared for shipment in accordance with KOC Standard KOC-G-004: Packing, Marking and Documentation. Nesting smaller pipes inside larger pipes is not allowed. Pipe spools shall be packed by the Manufacturer/Contractor to avoid damage during transportation.

11.0 11.1

WARRANTY The Vendor shall have full responsibility to manufacture, test and supply of all materials in accordance with the applicable material specification standard and this specification. Approvals from Company / TPI shall not relieve or absolve Vendors responsibility.

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11.2 12.0

Company shall neither accept nor pay for any items which do not pass inspection tests and / or shipped without release note from Company / TPI. REFERENCE STANDARDS KOC-MP-011 Part-2 RTRP Pipe & Fittings - Engineering Design and Installation

12.1

Product Standards ASME B16.5 ASME B31.3 ISO 7370 Steel Pipe Flanges and Flanged Fittings Chemical Plant and Petroleum Refinery Piping Glass Fiber Reinforced Thermosetting Plastics (GRP) Pipes and Fittings

ISO 14692 (Part 1 to 4) Glass Reinforced Plastics Piping AWWA C950 API Spec 15LR MIL-STD-105E BS 3396 ASTM D1694 ASTM D2310 ASTM D2517 ASTM D2563 ASTM D2583 ASTM D2996 ASTM D2997 ASTM D3517 ASTM D3567 Standard for Fiber-Reinforced Thermosetting Resin Pressure Pipe Specification for low pressure fiberglass line pipe and fittings Sampling Procedures and Tables for Inspection Woven glass fiber fabrics for plastics reinforcement Specification for Threads for Reinforced Thermosetting Resin Pipe Classification for Machine-made Reinforced Thermosetting Resin Pipe Reinforced Epoxy Resin Gas Pressure Pipe and Fittings Recommended Practice for Classifying Visual Defects in GlassReinforced Plastic Laminate Parts Standard Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol Impressor Standard Specification Thermosetting Resin Pipe for Filament Wound Reinforced

Specification for Centrifugally Cast Reinforced Thermosetting Resin Pipe Standard Specification for "Fiberglass" (Glass-Fiber-Reinforced Thermosetting-Resin) Pressure Pipe Practice for Determining Dimensions of Reinforced Thermosetting Resin Pipe and Fittings Practice for Underground Installation of Flexible Reinforced Thermosetting Resin Pipe and Reinforced Plastic Mortar Pipe

ASTM D3839

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DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-B

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Revision No. 5

SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP)

ASTM D4024 ASTM D4161 ASTM D4163 ASTM D5685 ASTM F477

Specification for Thermosetting Resin Flange Specification for Bell and Spigot Reinforced Thermosetting Resin Pipe Joints Using Flexible Elastomeric Seals Specification for Reinforced Thermosetting Resin Pressure Pipe Standard Specification for "Fiberglass" (Glass Fiber Reinforced Thermosetting Resin) Pressure Pipe Fittings Specification for Elastomeric Seals (Gaskets) for Joining Plastic Pipe

12.2

Test Methods ASTM C581 Practice for Determining Chemical Resistance of Thermosetting Resins Used in Glass Fiber Reinforced Structures Intended for Liquid Service Test for Water Absorption of Plastics Test for Tensile Properties of Plastics Standard Test Method for Deflection Temperature of Plastics under Flexural Load in the Edgewise Position Test for Compressive Properties of Rigid Plastics Test for Coefficient of Linear Thermal Expansion of Plastics Test Method for Time-to Failure of Plastic Pipe under Constant Internal Pressure Test Method for Short-Time, Hydraulic Failure Pressure of Plastic Pipe, Tubing & Fittings Standard Test Method for Epoxy Content of Epoxy Resins Test Method for Longitudinal Tensile Properties of Reinforced Thermosetting Plastic Pipe & Tube Test Method for Cyclic Thermosetting Plastic Pipe Pressure Strength of Reinforced

ASTM D570 ASTM D638 ASTM D648

ASTM D695 ASTM D696 ASTM D1598

ASTM D1599

ASTM D1652 ASTM D2105

ASTM D2143

ASTM D2343 ASTM D2412

Standard Test Method for Tensile Properties of Glass Fiber Strands, Yarns, and roving Used in Reinforced Plastics Test Method for External Loading Properties of Plastic Pipe by Parallel Plate Loading Test Method for determination of the Impact Resistance of Thermoplastic Pipe and Fittings Indentation Hardness of Rigid Plastics by means of a Barcol

ASTM D2444

ASTM D2583

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DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-B

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Revision No. 5

SPECIFICATION FOR REINFORCED THERMOSETTING RESIN PIPE (RTRP)

impresser ASTM D2584 ASTM D2924 Ignition Loss of Cured Reinforced Resins Test Methods for External Pressure Resistance of Reinforced Thermosetting Pipe Beam Deflection of Reinforced Thermosetting Plastic Pipe under Full Bore Flow Method for Obtaining Hydrostatic Design Basis for Reinforced Thermosetting Resin Pipe and Fittings Test for Transition Temperature of Polymers by Thermal Analysis Test Method for Chemical Resistance of Reinforced Thermoset Resin Pipe in a Deflection Condition Standard Test Method for Long-Term Ring Bending Strain of Fiberglass" (Glass Fiber Reinforced Thermosetting Resin) Pipe Test Method for Determination of Moisture in Plastics by Loss in Weight Standard Test Method for Gel Time and Peak Exothermic Temperature of Reacting Thermosetting Resins Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids

ASTM D2925

ASTM D2992

ASTM D3418 ASTM D3681 ASTM D5365 ASTM D6980

ASTM WK8859

ASTM WK14652

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ATTACHMENT-1

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ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

SUBJECT:

PIPING - SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE

Revision No.

DOCUMENT NO. : Attachment - 1 to Annexure-3 to APPENDIX-B, JOS-02-01 1 2 3 4 5 PROCESS DATA 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 DESIGN 22 23 24 25 26 27 28 29 30 30 31 MATERIALS 32 33 34 35 36 37 38 39 40 TESTING Service Service Requirement Operating Pressure Operating Temperature Flow Slug Flow Formation water salinity Chloride content Oil content in water, if any Sour Service H2S Concentration CO2 Concentration Viscosity / Sp. Gravity pH Total suspended solids Total dissolved solids Design & Engineering by Manufacturer Design Pressure (Internal) Design Pressure (External) Piping system Design Temperature Design / Construction Standard JO Specification UV Protection Electrical Conductivity Requirement Fire Resistance Requirement Wind / Seismic Design Atmosphere Material Specification Type Pipe Construction 1) Inner Layer 2) Main Structure 3) Outer layer / Top coat Epoxy Resin Glass fiber reinforcement Lining Joint Type for Pipes & Fittings (Note-3) Other jointing details (Note-3) Flanges (Note-2) Fittings

DATA SHEET FOR REINFORCED THERMOSETTING RESIN (RTRP) PIPES AND FITTINGS
PRODUCED WATER Yes OIL > 5% BS&W FIRE WATER (BRACKISH) Nil

Details: ___________________ Max. ______ Psig _____ Deg.F

Normal ______ Psig Normal ______ Deg.F Normal ______ Yes _______________ _______________ _______________ Yes _______________ _______________ ______ cP ______ _______________ _______________ Required ______ Psig ______ Psig Buried, ______ Deg.F mg/L mg/L / ppm ppm ______ ppm ppm ppm

Min. / Max. _____ / Max. No ______

No

Not Required

Depth (Min./Max.):

___ /__ ft

Above Ground

ASME B31.3 / ISO 14692

Other:-

Annexure-3 to Appendix-B of JOS-02-01 Yes Yes Yes ASCE-07 / None DESERT, DUSTY, HUMIDITY : 5 % to 100% ASTM D2310, Type 1, Grade 1, Class F Filament Wound 3 layers Reinforced thermosetting epoxy resin rich smooth glass veil lining (minimum 0.5 mm thick). Glass fiber reinforced epoxy resin Epoxy rich reinforced for corrosion protection Aliphatic Amine Epoxy Low alkali type (E-glass) to BS 3396 or equivalent Chemical resistant glass veil (C-veil) * (Threaded / Mech. Key lock / Butt & Wrap / Adhesive bonded) * * Flat Face (ASTM D4024) Moulded to ASTM D5685 Type 1 No No No

41 42

Inspection and testing Marking Third Party Inspection Field Supervision / Support by Manufacturer Warranty

As per Annexure-3 to Appendix-B of JOS-02-01 As per Annexure-3 to Appendix-B of JOS-02-01 Required Required Not Required Not Required

OTHERS

43 44 45

As per Annexure-3 to Appendix-B of JOS-02-01

NOTES

1 2 3

RTRP Pipes & Fittings shall be manufactured, tested and supplied in accordance with this Specification JOS-02-01, Annexure-3 to Appendix-B. * - to be provided / confirmed by Vendor. Joining type shall have approval from Company.

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REVISION NO. 5

Annexure-4 to APPENDIX-B

TECHNICAL SPECIFICATION FOR PIPES

PIPING - SELECTION & DESIGN

ANNEXURE - 4 TO APPENDIX - B TECHNICAL SPECIFICATION FOR PIPES

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REVISION NO. 5

Annexure-4 to APPENDIX-B

TECHNICAL SPECIFICATION FOR PIPES

TABLE OF CONTENTS
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 SCOPE DOCUMENTATION AND SUBMITTALS PROCESS OF MANUFACTURE AND MATERIAL MATERIAL REQUIREMENTS SOUR SERVICE REQUIREMENTS MILL HYDROSTATIC TEST DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, END FINISHES AND TOLERANCE INSPECTION WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS COATING OF PIPE MARKING, PAINTING AND COLOUR CODING STORAGE, HANDLING AND SHIPPING THIRD PARTY INSPECTION (TPI) WARRANTY
: DATA SHEET FOR STEEL PIPES (WITH GUIDELINES)

ATTACHMENT 1

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REVISION NO. 5

Annexure-4 to APPENDIX-B
1.0 SCOPE

TECHNICAL SPECIFICATION FOR PIPES

This technical specification supplements the requirements for manufacture, testing, marking and supply of seamless / welded pipes as per the specified material specifications and applicable industry standards. 2.0 DOCUMENTATION AND SUBMITTALS The following documents shall be submitted (in English language) as a minimum. Additional details / clarifications, if any shall also be submitted upon request from Company. 2.1 Material test certificates and Inspection Test Plan (ITP) for Company / TPI approval.
(MTCs shall mention JOs Purchase Order no., JDE Item Number and quantity. MTCs shall have clear statement compliance to NACE MR0175 meeting the requirements as per Clause 5.0 hereunder as applicable for sour service). MTC shall be as per BS EN 10204 3.1B and shall contain all applicable information as per the material specification standard and shall include hydrotest conditions, HIC Test / Hardness Test / UT or EMI Test / Carbon, Sulfur, Phosphorous, Nickel content and Carbon Equivalent (CE), as applicable.

Note: MTC is a Hold Point and shall proceed only upon approval by Company / TPI. 2.2 Final dossiers shall include the following: 3 sets of Inspection test report (duly signed & stamped by TPI) Material Test Certificates (MTC) approved by Company and Mill Tally sheets. Certificate of compliance with purchase order and specifications. Concessions, if any accepted by Company.

Note: - Vendor shall forward a copy of release note, MTC, Mill Tally sheets and packing list (duly signed and stamped by TPI, if applicable) to Company Ware House, while delivering the pipes to facilitate receiving inspection. 3.0 PROCESS OF MANUFACTURE AND MATERIAL Steel shall be made from oxygen converters or by electric furnace. Bessemer process shall not be acceptable. 3.1 3.1.1 Seamless pipe Pipe shall be made by Seamless process in accordance with the applicable material standard. Continuous casting method is preferred compared to ingot steels. Steel shall be fully killed and made to fine grain practice for improved toughness. Vacuum degassed steel shall be used for pipe wall thickness above 20mm ( inch). The pipes shall not be cold expanded. Pipes shall be supplied in normalized condition. Welded Pipe Steel made by acid

3.1.2

3.1.3 3.1.4 3.2

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REVISION NO. 5

Annexure-4 to APPENDIX-B
3.2.1

TECHNICAL SPECIFICATION FOR PIPES

Submerged Arc Welded (SAW) Pipe shall be made by automatic fusion submerged arc welding (SAW) process involving deposition of filler metal, single seam with a minimum of one pass on the outside and a minimum of one pass on the inside. Double seam and spiral welded pipes shall not be acceptable. Continuous casting method is preferred compared to ingot steels. Cold expansion shall not exceed 1.5% of the pipe circumference. Electric Fusion Welded (EFW) Pipe shall be made by automatic electric process involving deposition of filler metal. The joints shall be double-welded, full-penetration welds made in accordance with manufacturers procedure. Electric Resistance Welded (ERW) Pipes are not acceptable, unless otherwise specified in the purchase requisition. If specified, pipes shall be manufactured by high frequency electric welding either, electric induction welding (HFIW) or electric resistance welding (HFRW) process. Pipe shall be supplied in heat treated condition (normalized condition) and shall meet the microstructure requirements, specified under Clause 4.4.3 (5). Steel shall be fully killed and made to fine grain practice for improved toughness. Both sides of the slab shall be hot scarfed. All surfaces of the slab shall then be visually inspected for defects. After rolling, the slab edges shall be sheared or machined to remove a width equal to at least twice the plate thickness from each edge. Each plate shall then be visually and ultrasonically examined in accordance with API 5L (Annexure-K) to ensure freedom from defects and unacceptable lamination or inclusion clusters. The edges of the plate shall be machined to give the appropriate weld bevels, and the plate then rolled into a tubular shape. The surface to be welded shall be free from mill scale, or oil which could interfere with the weld quality. Jointer welds shall not be acceptable. Threaded coupling is not applicable.

3.2.2

3.2.3

3.2.4

3.2.5 3.2.6

3.2.7

3.2.8

4.0
4.1

MATERIAL REQUIREMENTS
The manufacturer shall furnish material test certificates and chemical analysis report giving the heat analysis of each heat of steel used in the manufacture of pipe. This report shall also list the pipe numbers of those pipes made from the heat of steel, for final certification and shipment. The manufacturer shall furnish the results of product analysis. The full analysis shall be carried out on the first pipe rolled from each heat. Where more than 50 pipes (seamless) are rolled from one heat, another full product analysis shall be carried out every 50 pipes. For welded pipes, the analysis shall be carried out on the first coil / strip rolled from each heat. Where more than 50 coils / strips are rolled from one heat, another full product analysis shall be carried out every 50 coils / strips. As a minimum, product analysis shall be made on each pipe subject to tensile testing and results shall be reported together on the mill certificate for correlation.

4.2

4.3

The product chemical requirements shall be as per the applicable material specification standards, unless otherwise specified.

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REVISION NO. 5

Annexure-4 to APPENDIX-B

TECHNICAL SPECIFICATION FOR PIPES

The Carbon Equivalent CE (IIW formula) shall not exceed 0.43% where CE is given by:

CE = C +

Mn Cr + Mo + V Ni + Cu + + 6 5 15

Note: When the pipe ordered for sour service, additional limitations on the above equation shall be necessary. (See Clause 5.0 hereunder).

4.4

Mechanical Properties Mechanical properties shall be as per the applicable material specification and standards:-

4.4.1

Tensile Tests: Transverse tensile test and longitudinal tensile tests shall be carried out on the first pipe from each heat. Where more than 50 pipes are made from one heat, another set of tests shall be carried out every 50 pipes. Tensile testing procedure, specimens and acceptance criteria shall be as per applicable material specification and standards. Hardness Testing shall be carried out as per API 5L / NACE MR-0175. It shall be required for gas lines, sour and submarine service. Maximum hardness shall not exceed Rockwell C Hardness scale 22 HRC (237 BHN) for sour service and shall satisfy NACE MR-0175 limits. Welded Pipes The following tests, in addition to the above shall be carried out for welded pipes:1) Flattening tests, with weld at 90, shall continue to 1/3rd original outside diameter without cracks or breaks occurring in the pipe or weld. Weld tensile tests shall apply regardless of diameter. Strip specimens shall be used for longitudinal tests. Fracture Toughness Tests: Charpy V-notch impact testing shall be required for the weld and HAZ. Three transverse specimens representing one test shall be taken from one length of pipe from each inspection lot of 100 lengths per heat produced. An inspection lot shall consist of pipe that is made to the same size and same specified wall thickness by the same process and under the same manufacturing conditions. Fracture Testing shall be normally required for gas lines, sour and submarine service. A full length ultrasonic inspection of the weld seam of each pipe is also required per API 5L. Weld Microstructure Test: The weld seam shall be tested for homogeneity for sizes upto 12 - 1 No. per 200 lengths and for sizes above 12 1 No. per 100 lengths and at least one pipe from each heat. The transverse specimen shall be polished to metallographic quality and etched to provide grain boundary contrast. The specimen shall be examined at a magnification sufficient to easily measure grain size per ASTM E112. The weld seam microstructure shall not contain any untempered martensite. The weld seam microstructure shall not contain any inclusion.

4.4.2

4.4.3

2)

3)

4)

5)

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REVISION NO. 5

Annexure-4 to APPENDIX-B

TECHNICAL SPECIFICATION FOR PIPES

The grain size of the weld seam area and the parent metal shall be determined per ASTM E 112. Weld seam grain size shall not exceed parent metal grain size by more than two grain size units.

6)

Macrographic Examination: At the commencement of each production shift or change of pipe size during a production shift, a section from one completed longitudinal weld for each welding line shall be prepared for examination to check proper fusion of the joint and the workmanship. Hardness Testing shall be carried out on parent metal, weld and HAZ.

7) 4.4.4 4.4.5 4.4.6

Galvanized pipes shall be coated with zinc by hot dip process conforming to ASTM A123 / ASTM A153. All austenitic stainless steel pipes shall be supplied in solution annealed condition. Ferrite control is required on deposited weld metal, when welding or weld repair is involved for any austenitic stainless steel pipe. Ferrite content shall be limited to the range of 3 to 10%. Ferrite test shall be conducted on 5% of the lengths on each lot, consisting of one test within 6 inches of each end of pipe and one test in the middle of the pipe.

4.4.7 5.0

The Product Specification Level shall be PSL 2 for API 5L. SOUR SERVICE REQUIREMENTS If sour service is specified, pipes shall comply with the requirements, specified in Annexure-1 to Appendix-B of the specification JOS-02-01, NACE MR0175 / ISO 15156 and API 5L (AnnexureH). Pipes intended for sour gas applications shall additionally be resistant to ductile fracture propagation and satisfy the requirements of API 5L (Annexure-G).

6.0 6.1

MILL HYDROSTATIC TEST For all sizes and grades, each length of pipe shall be subjected to mill hydrostatic test at a pressure not less than the pressure as per API 5L, with fiber stress as 90% of specified minimum yield strength. Alternate hydrostatic test pressure, if required shall be specified. For all sizes hydrostatic test pressure shall be held for not less than 10 seconds. Verification of Tests: Each test record shall be marked with the number of the pipe to which it refers. Any pipe which leaks or bursts during tests shall be retained for thorough investigation in presence of Company Representative / TPI.

6.2

7.0 7.1 7.2

DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, END FINISHES AND TOLERANCE Dimensions, weights, lengths, defects, end finishes and tolerances shall be as per the material specification and standard. If specified, specific pipe end tolerances and weld flash & undercut (of welds in welded pipes) for internally coated pipes shall be required to meet the requirements of the coating application. If end tolerance requirements are specified for coated pipe in the data sheet, pipe ends must be plug gauged with a Go & No Go gauge or snap gauge to ensure that the pipes are within the tolerance limits, required by the insert sleeve manufacturer. Beveled ends shall be as per ASME B16.25. Pipe with screwed ends shall have NPT external taper pipe threads and couplings conforming to ASME B1.20.1. All pipes shall be supplied in the range of 38 feet to 40 feet length, unless otherwise specified.

7.3 7.4

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REVISION NO. 5

Annexure-4 to APPENDIX-B
7.5 7.6 8.0 8.1

TECHNICAL SPECIFICATION FOR PIPES

Total length supplied per item on an order shall not deviate from that specified in the respective material specification standard. Jointers shall not be supplied. INSPECTION Manufacturer shall furnish all applicable test certificates as per material specification standard and this specification, and in relation to manufacturing procedure and tally sheets (pipe number list). Non-Destructive Inspection of seamless / welded pipe shall be carried out per API 5L, Annexure-E for non-sour service or Annexure-K for sour service. Ultrasonic examination shall be preferred, and it shall be carried out after completion of manufacture and hydrostatic test. If ultrasonic equipment is unable to detect transverse defects, quenched and tempered pipe shall also be examined by an electromagnetic technique. Wet Magnetic Particle Inspection shall be employed per API 5L to inspect imperfections, such as Laminations in the weld bevel or longitudinal defects. Any imperfection detected in the weld bevel shall be cause for re-beveling. The full circumference of the pipe ends shall be ultrasonically inspected using compression wave for lamination and using shear wave for other defects, for a distance of at least 25mm (1 inch). Lamination exceeding 12mm (1/2 inch) in diameter or extending into the face of the bevel shall not be acceptable, and cracks of any detectable size shall not be acceptable. Repair by welding is not permitted on the parent metal. Welding repair of welded pipe shall be as per the respective material specification standard. Repair procedure and report shall be submitted. WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS Where the depth of a surface imperfection is not readily apparent, suitable nondestructive examination methods and surface grinding shall be performed to assure that the imperfection is completely removed. When the surface is ground to remove a surface imperfection, complete removal shall be verified by magnetic particle examination or re-inspection by the same method as used to detect the defect. The remaining wall thickness shall be measured by UT to assure it meets or exceeds the minimum allowable requirements of respective standard or the minimum stated on the purchase order.

8.2

8.3

8.4

8.5

9.0

10.0 10.1

COATING OF PIPE Internal Coating: If specified, pipes shall be internally coated as per Specification No. JOS-02-05 and prefabrication of pipe spools shall be required prior to coating depending upon the selected coating system.

10.2

External Coating: If specified, pipes shall be externally coated as per Specification No. KOC-P-004.

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REVISION NO. 5

Annexure-4 to APPENDIX-B
11.0 11.1

TECHNICAL SPECIFICATION FOR PIPES

MARKING, PAINTING AND COLOUR CODING Marking: In addition to the marking specified in the respective material specification, P.O. No., JDE Item Number and as specified in the purchase order, each pipe length shall be marked with API Monogram wherever applicable. Marking shall be by paint stenciled only. Manufacturer shall also ensure marking of pipe numbers on both ends to verify pipe traceability with the reports. The word "NACE MR0175 (SOUR SERVICE) shall be included in the pipe marking for sour service application. Each Internally coated pipe length shall be clearly marked on the outside surface INTERNALLY EPOXY COATED" and DO NOT WELD OR BEND in 1 high x wide letters.

11.2

Painting: External surfaces of the pipes shall be given anti rust coating for protection during transit and storage.

11.3

Colour coding for identification:

11.3.1 The colours used to designate the material type of the pipes shall be as below:Sl # 1. 2. 3. 4. 5. PIPE MATERIAL Carbon Steel (NACE MR0175) Carbon Steel (Non NACE) Austenitic Stainless Steel Ferritic Stainless Steel Austenitic / Ferritic (Duplex) Stainless Steel COLOUR Ruby Golden Yellow Grass Green Light Orange Strong Blue COLOUR CODE No.
(PER BS 381C)

542 356 218 557 107

11.3.2 Each length of pipe or tubing 38 mm (1.5 in.) NPS or smaller shall be marked with 25 mm wide circumferential bands spaced approximately 1 m apart with a band 75 mm from each end (as shown in Figure-1). 11.3.3 Each length of pipe 50 mm (2 in.) NPS or larger shall be marked with a 25 mm wide circumferential stripe 50 mm from each end or weld bevel (as shown in Figure-2). 12.0 12.1 STORAGE, HANDLING AND SHIPPING All handling and storage shall be done with care to avoid any mechanical damage or corrosion to the pipe. Materials shall be prepared for shipment in accordance with KOC Standard KOC-G004: Packing, Marking and Documentation.

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REVISION NO. 5

Annexure-4 to APPENDIX-B
12.2

TECHNICAL SPECIFICATION FOR PIPES

All piping shall be prepared prior to shipment assuming sea transportation, exposure to salt water, high humidity with salt-laden spray, high solar radiation, wind driven rain and sand with entrained chlorides, exposure to atmosphere with H 2 S ambient and rough handling during transportation and offloading. Both ends of the pipe shall be protected with the following material:Plain end Internally coated Bevel end Threaded end : : : : Plastic cap Plastic cap Wood, Metal or Plastic cover
(securely attached)

12.3

Metal or plastic threaded cap


(Galvanized for Galv. Pipe)

12.4 12.5 13.0

Piping shall not be subjected to excessive bending, deflection and / or impacts during lifting and handling operations. Material shall be shipped only after the approval and issue of release note for shipping by Company / TPI. THIRD PARTY INSPECTION (TPI) If specified, the materials will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items as described under clause 8.2 above. Vendor shall carryout all those tests specified and arrange for inspection by TPI / Company. TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items. The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required.

14.0

WARRANTY The Vendor shall have full responsibility to manufacture, test and supply of all materials in accordance with the applicable material specification standard and this specification. Approvals from Company / TPI shall not relieve or absolve Vendors responsibility. Company shall neither accept nor pay for any items which do not pass inspection tests and / or shipped without release note from Company / TPI.

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REVISION NO. 5

Annexure-4 to APPENDIX-B

TECHNICAL SPECIFICATION FOR PIPES

COLOUR CODING / MARKING DETAILS ON PIPES

FIGURE-1 (PIPES NPS 38 mm (1.5) and Less)

FIGURE-2 (PIPES NPS 50 mm (2") and Larger)

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ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE
Revision No. 5 January, 2012

DOCUMENT:

SUBJECT:

PIPING - SELECTION & DESIGN

ISSUED BY: Sr. Design Engineer - FE

DOCUMENT NO. : Attachment - 1 to Annexure-4 to APPENDIX-B, JOS-02-01 1 2 MATERIAL DESCRIPTION 3 4 5 6 7 8 10 11 12 13 14 15 COATING 16 17 18 19 20 21 22 Material Specification Standard Material Grade Manufacturing process Pipe Size & Sch. (WT) Length Tolerances End Finish End Protection Heat Treatment (Note-2) Product Chemistry (Clause 4.0) Service requirement Internal Coating Internal Coating system Internal Coating Specification Prefabrication required Inside Dia. Tolerance requirement Out of Roundness External Coating External Coating specification Hot Dip Galvanization A106 Gr. B SMLS Size: ____ 12m (40 Ft)
Double Random

DATA SHEET FOR STEEL PIPES


API 5L Gr. ___ (PSL2) SAW Sch / WT : Others : API 5L Bevel (30+5/-0) Wood / Metal / Plastic Cover Normalized & Tempered API 5L NON SOUR Not Required SYSTEM-B Other A 790 Gr. _________ WLD _________ ____________ A 790 Threaded Metal / Plastic / threaded Cover Quenched & Tempered A 790 OTHERS A312 Other Other Other A312 A312 TP _____

A106 Plain Plastic cap Normalized A106 SOUR Required SYSTEM-A

JOS-02-05 (Internal Coatings) Required Not Required Not Required


Not acceptable, if Tolerance > 1% O.D

Required (As per JOS-02-05) Acceptable, as permitted in standard

Required KOC-P-004 Required

Not Required Part No.________ Not Required

Inspection & Testing shall be carried out as per this specification. Inspection as per Table-18, API 5L Visual Inspection Dimensions / Tolerances check End tolerances check Fracture toughness test (CVN Impact test for weld, HAZ) Full length ultrasonic inspection Weld microstructure test Macrographic examination Mill Hydrostatic test (Alternative test pressure : ________) Ferrite Control test Internal coating test as per JOS-02-05 External coating test as per KOC-P-004 Pipe ends Magnetic particle inspection, MPT Ultrasonic test of pipe ends Non-Destructive Test, NDT

TESTING

Product Analysis Transverse tensile test Weld tensile test Hardness test Radiography inspection of pipe ends Flattening test Guided Bend test DWT testing of pipe body 23 Additional requirements for Sour Service: Product Analysis (Chemical Composition) Hydrogen Induced Cracking (HIC) Test Sulfide Stress Cracking (SSC) Test Additional requirements Non-Destructive Test, NDT Marking Colour coding External painting (anti rust) Third Party Inspection Warranty Other Specification / Standard Annexure-1 to Appendix-B of JOS-02-01
This Annexure-4 to Appendix-B of JOS-02-01

SOUR SERVICE

a) b) c) d) e) 24 25 26

As per Annexure-1 to Appendix-B of JOS-02-01 Required Required Not Required Not Required As per API 5L (Annexure-G)

As per API 5L (Annexure-H) As per API 5L (Annexure-K) As per this specification As per this specification Required Required As per this specification Not Required Not Required

OTHERS

27 28 29

KOC-P-004 Part ___ JOS-02-05 : Internal Coating ASTM A999 (For SS Pipes)

ASTM A530 (For CS & Alloy Pipes) NOTES 1 2

Pipes shall be manufactured, tested and supplied in accordance with this Specification JOS-02-01, Annexure-4 to Appendix-B. Austenitic stainless steel pipes shall be supplied in solution annealed condition.

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JOINT OPERATIONS
ENGINEERING SPECIFICATION
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Revision No. 5 January, 2012

DOCUMENT:

SUBJECT:

PIPING - SELECTION & DESIGN

ISSUED BY: Sr. Design Engineer - FE

DOCUMENT NO. : Attachment-1 to Annexure-4 to APPENDIX-B, JOS-02-01 1 2 MATERIAL DESCRIPTION 3 4 5 6 7 8 10 11 12 13 14 15 COATING 16 17 18 19 20 21 22 TESTING Material Specification Standard Material Grade Manufacturing process Pipe Size & Sch. (WT) Length Tolerances End Finish End Protection Heat Treatment Product Chemistry Service requirement Internal Coating Coating system Coating Specification Prefabrication required Inside Dia. Tolerance requirement Out of Roundness External Coating External Coating specification Hot Dip Galvanization

DATA SHEET FOR PIPES (USER GUIDELINES) NOT TO BE ISSUED TO THE VENDOR
Material specification standard as per selected piping class. API 5L should preferably be used. Material grade as per selected piping class. PSL 2 shall be specified for all hydrocarbon liquid, gas, emulsion, corrosive water, steam services. Manufacturing process as per selected piping class. Seamless is acceptable in place of welded pipes. Size as per project requirement and Sch (WT) as per selected piping class. Double random (40 Ft.) to be specified for large quantities. Tolerances is as per respective material standard. Specific tolerance requirements (for insert sleeve application) to be specified in Sl. # 17. As per selected piping class Refer to Annexure-4 to Appendix-B As per respective material standard. Austenitic SS- in solution annealed condition. Additional heat treatment to be specified by user as required. As per respective material standard and Annexure-4 to Appendix-B. "Sour" to be specified for wet H2S service (as per selected piping class). Other service requirements, if any to be specified by the user. Specify coating requirement as per the selected piping class. System A or B and specify coating product (Refer to Appendix-1 of JOS-02-05) Specify JOS-02-05 Prefabrication may be required for coating system A (shop coated pipe) Specific ID tolerance is required, if insert sleeves used for girth weld protection. "Not acceptable more than 1% O.D" for pipes to be internally coated Required for underground piping Specify KOC-P-004 (Coating system to be selected by the User as required) As per selected piping class and Annexure-4 to Appendix-B.

Inspection & Testing: Please refer to Annexure-4 to Appendix-B. For API 5L pipes specify Table-18 (CVN impact test for weld / HAZ is required). Other tests as required. Ferrite control test is required for Austenitic SS welded pipes. Coating test to be specified for internal / external coated pipes.

SOUR

23

Additional requirements for Sour Service: Please refer to Annexure-4 to Appendix-B. HIC Test is required for welded pipes. SSC test is not generally required, if Carbon Equivalent (CE) is maintained. API 5L Annexure-G is applicable for pipes in Sour Gas service Marking Please refer to Annexure-4 to Appendix-B. Colour coding External painting (anti rust) Third Party Inspection Warranty Other Specification / Standard Annexure-1 to Appendix-B of JOS-02-01 (if sour service) Annexure-4 to Appendix-B of JOS-02-01 (yes, as integral part of the data sheet) ASTM A530 (For CS & Alloy Pipes) KOC-P-004 JOS-02-05 : Internal Coating (if internally coated) ASTM A999 (For SS Pipes) Please refer to Annexure-4 to Appendix-B. Required , unless otherwise specific other requirements, like ext. coating. Required, in general for reasonably large quantities Please refer to Annexure-4 to Appendix-B.

24 25 26 OTHERS 27 28 29

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REVISION NO. 5

Annexure-5 to APPENDIX-B

TECHNICAL SPECIFICATION FOR PIPE FITTINGS

PIPING - SELECTION & DESIGN

ANNEXURE - 5 TO APPENDIX - B TECHNICAL SPECIFICATION FOR PIPE FITTINGS

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Annexure-5 to APPENDIX-B

TECHNICAL SPECIFICATION FOR PIPE FITTINGS

TABLE OF CONTENTS
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 SCOPE DOCUMENTATION AND SUBMITTALS BUTT WELD, SOCKET WELD AND THREADED PIPE FITTINGS FLANGES GASKETS BOLTS AND NUTS MATERIAL REQUIREMENTS SOUR SERVICE REQUIREMENTS DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, END FINISHES AND TOLERANCE INSPECTION WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS COATING MARKING, PAINTING AND COLOUR CODING STORAGE, HANDLING AND SHIPPING THIRD PARTY INSPECTION (TPI) WARRANTY

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REVISION NO. 5

Annexure-5 to APPENDIX-B
1.0 SCOPE

TECHNICAL SPECIFICATION FOR PIPE FITTINGS

This technical specification supplements the requirements for manufacture, testing, marking and supply of seamless / welded pipe fittings, gaskets and bolts & nuts as per the specified material specifications and applicable industry standards. 2.0 DOCUMENTATION AND SUBMITTALS The following documents shall be submitted (in English language) as a minimum. Additional details / clarifications, if any shall also be submitted upon request from Company. 2.1 Material test certificates and Inspection Test Plan (ITP) for Company / TPI approval.
(MTCs shall mention JOs Purchase Order no., JDE Item Number and quantity. MTCs shall have clear statement compliance to NACE MR0175 meeting the requirements as per Clause 8.0 hereunder as applicable for sour service). MTC shall be as per BS EN 10204 3.1B and shall contain all applicable information as per the material specification standard and shall include hydrotest conditions, HIC Test / Hardness Test / UT or EMI Test / Carbon, Sulfur, Phosphorous, Nickel content and Carbon Equivalent (CE), as applicable.

Note: MTC is a Hold Point and shall proceed only upon approval by Company / TPI. 2.2 Final dossiers shall include the following: 3 sets of Inspection test report (duly signed & stamped by TPI), if applicable. Material Test Certificates (MTC) approved by Company and Mill Tally sheets. Certificate of compliance with purchase order and specifications. Concessions, if any accepted by Company.

Note: - Vendor shall forward a copy of release note, MTC and packing list (duly signed and stamped by TPI) to Company Ware House, while delivering the pipe fittings to facilitate receiving inspection.

3.0 3.1 3.2

BUTT WELD, SOCKET WELD AND THREADED PIPE FITTINGS Pipe fittings shall conform to the material specification and the purchase order. Unless otherwise mentioned, outside diameters and wall thickness of butt weld fittings shall be in accordance with ASME B36.10 and ASME B36.19 as applicable. Socket weld and threaded fittings shall be of forged construction in accordance with ASME B16.11 except unions, which shall be in accordance with MSS-SP83. Swaged Nipples & Bull Plugs shall be in accordance with MSS SP-95. Seamless fittings are acceptable in place of welded fittings. Welded fittings shall have single longitudinal seam with one inner and one outer seam welding with filler metal at the neutral axis. Welding shall be made by automatic welding only. Welded Tees shall not be fabricated (stub-in) type. Elbows shall be long radius, unless otherwise specified. All welded fittings shall be normalized & 100% radiographed by X-Ray on all welds made.

3.3

3.4 3.5

3.6 3.7 3.8

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TECHNICAL SPECIFICATION FOR PIPE FITTINGS

3.9 4.0 4.1

Beveled ends shall be as per ASME B16.25. Pipe fittings with screwed ends shall have NPT external taper pipe threads conforming to ASME B1.20.1. FLANGES Flanges shall be of forged construction and supplied in accordance with ASME B16.5 for sizes upto 24 and ASME B16.47 Series A for sizes above 24. Unless otherwise specified, Flange face shall have 125 - 250 AARH finish. The finish shall have a circular lay, either concentric or phonographic. Radial tool marks across seating surface are not acceptable. Orifice Flanges: Orifice flanges shall be supplied in set (consisting of two flanges) with tapping. Jack screws shall be supplied, but without gaskets, bolts & nuts. Orifice flanges shall be in accordance with ASME B16.36. Pressure tap connections in classes 900# and higher shall be . The tap shall be threaded (NPT) unless otherwise specified. Ring joint grooves shall have flat bottom groove for octagonal ring gasket use. Blinds Blinds shall be as per ASME B16.48 for sizes upto 24 and sizes above 24 shall be designed as per ASME B31.3.

4.2

4.3 4.3.1 4.3.2 4.3.3

4.4 4.5

4.6

Insulating Kit Insulation kit shall consist of a flange gasket, one bolt sleeve, two non metallic washers and two steel washers for each bolt. Insulating gaskets for raised face or full face flanges should be 1/8 thk. Neoprene coated phenolic resin type. Bolts shall be insulated using full length phenolic or composite sleeves and phenolic resin insulating washers and steel washers at both sides. Insulated flanges should be assembled and tested at shop and test certificates shall be submitted. A voltage of 1500 volt DC shall be applied across the flange assembly for one minute without causing breakdown of the insulation or flash over. Subsequently the resistance across the assembled flange shall be measured and shall be more than 1 mega ohm (106 ohm).

5.0 5.1

GASKETS The dimensions and tolerance for non metallic flat type gaskets shall be as per ASME B16.21 and ASME B16.20 for spiral wound and ring joint gaskets. Unless specified otherwise, gaskets shall be suitable for flanges as per ASME B16.5 for sizes upto 24 and ASME B16.47 Series A for sizes above 24. The non metallic gaskets component of spiral wound gaskets shall not contain asbestos or asbestos fibre. Gaskets containing asbestos / asbestos fibre in any form are not acceptable.

5.2

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TECHNICAL SPECIFICATION FOR PIPE FITTINGS

5.3 5.4

Spiral wound gaskets shall be provided with C.S. outer ring. Stainless Steel inner ring shall be provided for the following, unless specified otherwise. For gasket rating 900# & above. For sizes 26 & above.

5.5

The material for spiral wound and ring joint gaskets shall comply with NACE MR0175 / ISO 15156, when it is intended for sour hydrocarbon service. Ring joint gaskets shall be octagonal type (oval ring gaskets are not acceptable). The hardness of ring joint gaskets should be less than the hardness of flange (preferably 15 BHN lees). BOLTS AND NUTS All bolting shall be as per ANSI B18.2.1 for studs, m/c bolts and jack screws and ANSI B18.2.2 for nuts. Threads shall be unified (UNC up to 1" dia. and 8UN for above 1" dia.) as per ANSI B1.1 with class 2A fit for studs, m/c bolts and jack screws and class 2B fit for nuts. Stud bolts shall be threaded full length with two heavy hexagonal nuts. Length tolerance shall be in accordance with the requirement of Table F2 of Annexure-F of ANSI B 16.5. The nuts shall be double chamfered, semi-finished, heavy hexagonal type and shall be made by the hot forged process and stamped as per respective material specification. Heads of jack screws and m/c bolts shall be heavy hexagonal type. Jack screw end shall be rounded. Bolts/Nuts of grade B7M/2HM shall be 100% Hardness tested as per supplementary requirement S3 of ASTM A193. MATERIAL REQUIREMENTS The manufacturer shall furnish material test certificates, chemical analysis, and mechanical properties of each heat of steel used in accordance with the relevant material standard. Heat treatment requirements shall be as per the material specification and standard, unless otherwise specified. Galvanized material shall be coated with zinc by hot dip process conforming to ASTM A123 / ASTM A153. All austenitic stainless steel fittings shall be supplied in solution annealed condition. Ferrite control is required on deposited weld metal, when welding is involved for any austenitic stainless steel fittings. Ferrite content shall be limited to the range of 3 to 10%. Ferrite test shall be conducted on 5% of the fittings or 1 No. minimum whichever is greater.

5.6 6.0 6.1

6.2

6.3

6.4

6.5

6.6 7.0 7.1

7.2

7.3 7.4

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REVISION NO. 5

Annexure-5 to APPENDIX-B
8.0

TECHNICAL SPECIFICATION FOR PIPE FITTINGS

SOUR SERVICE REQUIREMENTS If sour service is specified, all materials shall comply with the requirements, specified in Annexure-1 to Appendix-B of the specification JOS-02-01 and NACE MR0175 / ISO 15156.

9.0 9.1

DIMENSIONS, WEIGHTS, LENGTHS, DEFECTS, END FINISHES AND TOLERANCE Dimensions, weights, lengths, defects, end finishes and tolerances shall be as per the material specification and standard. Beveled ends shall be as per ASME B16.25. Pipe fittings with screwed ends shall have NPT external taper pipe threads conforming to ASME B1.20.1. INSPECTION The process of manufacture, heat treatment, chemical and mechanical requirements and marking for all materials shall be in accordance with material specification standard and this specification. Additional testing requirements, if any shall be as specified in the purchase requisition. Test reports shall be supplied for all mandatory tests as per the relevant material specifications. Material test certificate shall also be furnished. (Heat Analysis, Product Analysis and Mechanical Requirement).

9.2 10.0 10.1

10.2

Repair by welding is not permitted either on the parent metal or on the welded fitting. Welding repair of welded pipe fitting shall be as per the respective material specification standard. Repair procedure and report shall be submitted. WORKMANSHIP, VISUAL INSPECTION, REPAIR OF DEFECTS Where the depth of a surface imperfection is not readily apparent, suitable nondestructive examination methods and surface grinding shall be performed to assure that the imperfection is completely removed. When the surface is ground to remove a surface imperfection, complete removal shall be verified by magnetic particle examination or re-inspection by the same method as used to detect the defect. The remaining wall thickness shall be measured by UT to assure it meets or exceeds the minimum allowable requirements of respective standard or the minimum stated on the purchase order and data sheet.

11.0

12.0 12.1

COATING Internal Coating: If specified, pipe fittings shall be internally coated as per Specification No. JOS-02-05 and prefabrication may be required prior to coating, depending upon the selected coating system.

12.2

External Coating: If specified, pipe fittings shall be externally coated as per Specification No. KOC-P-004.

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Annexure-5 to APPENDIX-B
13.0 13.1

TECHNICAL SPECIFICATION FOR PIPE FITTINGS

MARKING, PAINTING AND COLOUR CODING Marking: 1) Marking shall be as specified in the respective material specification and the purchase order. Marking shall be by paint stenciled for buttwelded fittings and by dot indenting / etching for forged fittings and metallic gaskets. Manufacturer shall also ensure marking of pipe fittings to verify pipe traceability with the reports.

2)

3) The word "NACE MR0175 (SOUR SERVICE) shall be included for sour service
application. 4) Each Internally coated pipe fitting shall be clearly marked on the outside surface INTERNALLY EPOXY COATED".

13.2

Painting: External surfaces of the pipe fittings shall be given anti rust coating for protection during transit and storage.

13.3

Colour coding for identification:

13.3.1 The colours used to designate the material type of the pipe fittings shall be as below:Sl # 1. 2. 3. 4. 5. PIPE MATERIAL Carbon Steel (NACE MR0175) Carbon Steel (Non NACE) Austenitic Stainless Steel Ferritic Stainless Steel Austenitic / Ferritic (Duplex) Stainless Steel COLOUR Ruby Golden Yellow Grass Green Light Orange Strong Blue COLOUR CODE No.
(PER BS 381C)

542 356 218 557 107

13.3.2 Each pipe fitting 100 mm (4 in.) NPS or smaller, shall be marked at two locations on the surface 180o apart with two circular spots of not less than 15 mm in diameter(as shown in Figure-1). 13.3.3 Each flange, spectacle blind, line blind & spacer shall be marked on the outside edge full width, in two opposite locations. Each mark shall be at least 50 mm long except that on small flanges and blinds this length may be reduced as necessary to avoid permanent markings (as shown in Figure-2). 13.3.4 Blinds with handles may have their handle colour coded instead of the edge provided that the colour coding stripe completely encircles the handle.

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Annexure-5 to APPENDIX-B
14.0 14.1

TECHNICAL SPECIFICATION FOR PIPE FITTINGS

STORAGE, HANDLING AND SHIPPING All handling and storage shall be done with care to avoid any mechanical damage or corrosion to the pipe. Materials shall be prepared for shipment in accordance with KOC Standard KOC-G004: Packing, Marking and Documentation. All pipe fittings shall be prepared prior to shipment assuming sea transportation, exposure to salt water, high humidity with salt-laden spray, high solar radiation, wind driven rain and sand with entrained chlorides, exposure to atmosphere with H 2 S ambient and rough handling during transportation and offloading. Material shall be shipped only after the approval and issue of release note for shipping by Company / TPI. THIRD PARTY INSPECTION (TPI) If specified, the materials will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items. TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items. The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required.

14.2

14.3 15.0

16.0

WARRANTY The Vendor shall have full responsibility to manufacture, test and supply of all materials in accordance with the applicable material specification standard and this specification. Approvals from Company / TPI shall not relieve or absolve Vendors responsibility. Company shall neither accept nor pay for any items which do not pass inspection tests and / or shipped without release note from Company / TPI.

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REVISION NO. 5

Annexure-5 to APPENDIX-B

TECHNICAL SPECIFICATION FOR PIPE FITTINGS

COLOUR CODING / MARKING DETAILS ON PIPE FITTINGS

Pipe Fittings NPS 100 mm (4") and Smaller

Pipe Fittings NPS 150 mm (6") and Larger


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Annexure-5 to APPENDIX-B

TECHNICAL SPECIFICATION FOR PIPE FITTINGS


FIGURE-1

COLOUR CODING I MARKING DETAILS ON FLANGES, SPECTACLE BLINDS, LINE BLINDS AND SPACERS

FIGURE-2
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(APPENDIX-C)

TECHNICAL SPECIFICATION FOR VALVES

PIPING - SELECTION & DESIGN

APPENDIX - C TECHNICAL SPECIFICATION FOR VALVES

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(APPENDIX-C)

TECHNICAL SPECIFICATION FOR VALVES

TABLE OF CONTENTS
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 SCOPE DOCUMENTATION AND SUBMITTALS DESIGN AND CONSTRUCTION OPERATION MATERIAL INSPECTION AND TESTING THIRD PARTY INSPECTION (TPI) WARRANTY

ANNEXURES:
ANNEXURE 1 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION GATE VALVES ANNEXURE 2 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION GLOBE VALVES ANNEXURE 3 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION CHECK VALVES ANNEXURE 4 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION BALL VALVES ANNEXURE 5 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION BUTTERFLY VALVES ANNEXURE 6 TO APPENDIX - C : VALVE MATERIAL SPECIFICATION NEEDLE VALVES

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(APPENDIX-C)

TECHNICAL SPECIFICATION FOR VALVES

VALVE IDENTIFICATION NUMBERING SYSTEM


The valve tag numbers shall be according to the following numbering system: Example: VALVE TYPE VB = Ball VC = Check VF = Butterfly VG = Gate VO = Globe VN = Needle / Gauge END CONNECTIONS 0 = RF 1 = Screwed FxF 2 = SW 3 = Screwed MxF 4 = RJ 5 = FF 6 = BW VG - 6 0 1

RATING 0 1 3 6 8 9 15 25 60 = = = = = = = = = Not used 150 Class 300 Class 600 Class 800 Class 900 Class 1500 Class 2500 Class (Not used) 6000 Class

VALVE SPECIFICATION 0 1 2 3 4 5 6 7 8 Sweet Sour Sweet Corrosive Service Sour Low Temperature Service Cryogenic Service Produced Water Service or oil at greater than 5% BS&W Drinking / Potable water service Chemicals, Seal/lube oil Impulse Tubing

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(APPENDIX-C)

TECHNICAL SPECIFICATION FOR VALVES

VALVE SCHEDULE
Sl. No. Piping Class Rating / Temp. Type Size (Inch) Ball
1/2 to 1-1/2
o

Check
VC-802 VC-100 VC-861 VC-165 VC-852 VC-150 VC-852 VC-150 VC-822 VC-120 VC-861 VC-165 VC-812 VC-110 VC-881 VC-802 VC-100 VC-872 VC-170 VC-852 VC-150

Gate
VG-802 VG-100 VG-861 VG-165 VG-852 VG-150 VG-852 VG-150 VG-822 VG-120 VG-861 VG-165 VG-812 VG-110 VG-802 VG-100 VG-872 VG-170 VG-852 VG-150

Globe
VO-802 VO-100 VO-861 VO-165 VO-852 VO-150 VO-852 VO-150 VO-822 VO-120 VO-861 VO-165 VO-812 VO-110 VO-802 VO-100 VO-872 VO-170 VO-852 VO-150

Butterfly
VF-100 VF-150 VF-150 VF-120 VF-110 VF-100 VF-170 VF-150

Needle
-

150# / -20 to 400 ( F) 150# / -20 to 100 ( F)


o

VB-302 VB-100 VB-352 VB-150 VB-352 VB-150 VB-312 VB-110 VB-381 VB-302 VB-100 VB-372 VB-170 VB-352 VB-150

2 to 36 1/2 to 1-1/2 2 to 4 1 to 1-1/2

AM

AN1

32 to 140 ( F) 2 to 24 1 to 1-1/2

AN2

32 to 140 ( F) 2 to 36 1/2 to 1-1/2

AN3

32 to 140 ( F) 2 to 24 1 to 1-1/2

AN4

32 to 100 ( F) 2 to 24 150# / -20 to 400 ( F)


o

1/2 to 1-1/2 2 to 48 -

AS

VN-6011 VN-6081 -

AT

-20 to 750 ( F) 150# / -20 to 200 ( F) 150# / -20 to 400 ( F) 150# / -20 to 400 ( F)
o o o

1/2 to 1-1/2 2 to 24 1/2 to 1-1/2 2 to16 1/2 to 1-1/2 2 to 36

AU

10

AV

11

AW

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(APPENDIX-C)

TECHNICAL SPECIFICATION FOR VALVES


Type Size (Inch) Ball
1/2 to 1-1/2 VB-322 VB-120

Sl. No.

Piping Class

Rating / Temp.
150# / -20 to 400 ( F)
o

Check
VC-822 VC-120

Gate
VG-822 VG-120

Globe
VO-822 VO-120

Butterfly
VF-120

Needle
-

12

AW1

2 to 36

13

AW2

DELETED
300# / -20 to 400 ( F) 300# / -20 to 400 ( F) 300# / -20 to 400 ( F) 300# / -20 to 400 ( F) 300# / -20 to 400 ( F)
o o o o o

1/2 to 1-1/2 2 to 24 1/2 to 1-1/2 2 to 24 1/2 to 1-1/2 2 to12 1/2 to 1-1/2 2 to 36 1/2 to 1-1/2 2 to 36

VB-302 VB-300 VB-312 VB-310 VB-372 VB-370 VB-352 VB-350 VB-352 VB-350

VC-802 VC-300 VC-812 VC-310 VC-872 VC-370 VC-852 VC-350 VC-852 VC-350

VG-802 VG-300 VG-812 VG-310 VG-872 VG-370 VG-852 VG-350 VG-852 VG-350

VO-802 VO-300 VO-812 VO-310 VO-872 VO-370 VO-852 VO-350 VO-852 VO-350

VF-300 VF-310 VF-350 VF-350

14

15

BS

16

BV

17

BW

18

BW1

19

BW2

DELETED
600# / -20 to 750 ( F) 600# / -20 to 750 ( F) 600# / -20 to 400 ( F) 900# / -20 to 750 ( F)
o o o o

1/2 to 1-1/2 2 to 24 1/2 to 1-1/2 2 to 24 1/2 to 1-1/2 2 to 24 1/2 to 1-1/2 2 to 24

VB-602 VB-600 VB-612 VB-610 VB-652 VB-650 VB-1502 VB-904

VC-802 VC-600 VC-812 VC-610 VC-852 VC-650 VC-1502 VC-904

VG-802 VG-600 VG-812 VG-610 VG-852 VG-650 VG-1502 VG-904

VO-802 VO-600 VO-812 VO-610 VO-852 VO-650 VO-1502 VO-904

VF-650 -

20

21

CS

22

CW

23

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(APPENDIX-C)

TECHNICAL SPECIFICATION FOR VALVES


Type Size (Inch) Ball
1/2 to 1-1/2 VB-1512 VB-914 VB-1552 VB-954 VB-1502 VB-1504 VB-1512 VB-1514 VB-1552 VB-1554

Sl. No.

Piping Class

Rating / Temp.
900# / -20 to 750 ( F) 900# / -20 to 400 ( F) 1500# / -20 to 750 ( F) 1500# / -20 to 750 ( F) 1500# / -20 to 400 ( F)
o o o o o

Check
VC-1512 VC-914 VC-1552 VC-954 VC-1502 VC-1504 VC-1512 VC-1514 VC-1552 VC-1554

Gate
VG-1512 VG-914 VG-1552 VG-954 VG-1502 VG-1504 VG-1512 VG-1514 VG-1552 VG-1554

Globe
VO-1512 VO-914 VO-1552 VO-954 VO-1502 VO-1504 VO-1512 VO-1514 VO-1552 VO-1554

Butterfly
-

Needle
-

24

DS

2 to 24 1/2 to 1-1/2 2 to 24 1/2 to 1-1/2 2 to 24 1/2 to 1-1/2 2 to 24 1/2 to 1-1/2 2 to 24

25

DW

26

27

ES

28

EW

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(APPENDIX-C)
1.0 SCOPE

TECHNICAL SPECIFICATION FOR VALVES

This technical specification supplements the attached Valve Material Specifications (VMS) sheets and defines the minimum requirements for design, manufacture, inspection, testing and supply of Ball, Gate, Check, Globe, Butterfly and Needle Valves for various applications in the Company. 2.0 DOCUMENTATION AND SUBMITTALS The following documents / drawings shall be submitted (in English language) as a minimum. Additional details / clarifications, if any shall also be submitted upon request from Company. 2.1 2.1.1 2.1.2 Vendor shall submit the following along with the offer:Manufacturers complete descriptive and illustrative catalogue / literature. Arrangement & cross sectional drawings, clearly showing the dimensions, cross sectional details and material specification of all parts. Drawings for valves with accessories like gear operator, hydraulic / pneumatic operator, motor, extension bonnet, extended stems with stands, bypass etc. giving major salient dimensions. One copy of the valve specification sheets signed as Accepted by the manufacturer with any deviations marked up clearly. Data, if any to be furnished by Vendor shall be clearly marked up in the data sheet. If the valve is regretted or has no deviation, the manufacturer shall write clearly on valve specification sheets as Regret or No Deviation. If there is any deviation from this specification, the same shall be listed clausewise.

2.1.3

2.1.4

2.1.5

2.1.6

The offer is likely to be rejected, if the above specified documents are not submitted along with the offer. 2.2 2.2.1 2.2.2 2.2.3 The following documents shall be submitted after placement of the purchase order:Drawings mentioned in clauses 2.1.2 & 2.1.3 before start of manufacture. Production schedule and Inspection and Test Plan (ITP) for Company approval. Test report for all tests as per the applicable code and this specification. Test reports shall also be furnished for any supplementary tests as required. Positive Material Identification (PMI) and Material test certificates (physical properties, chemical composition & heat treatment report) of the pressure containing parts shall be furnished for the valves for design / constructional features. DESIGN AND CONSTRUCTION Valve shall be designed, manufactured, tested, inspected and marked as per the manufacturing standards, design codes and standards (latest editions) indicated in the respective valve material specification sheets.

2.2.4

3.0 3.1

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(APPENDIX-C)
3.2

TECHNICAL SPECIFICATION FOR VALVES

Body shall be Bolted Bonnet design upto class 600 and pressure seal bonnet for class 900 & above. Exposed bonnet design shall be used for steam service. Unless otherwise specified, the wedge type should be as follows:RATING All Rating ASME Class 150 & 300 ASME Class 600 & above VALVE SIZE Sizes 3 and below Sizes 4 and above All sizes WEDGE TYPE Solid wedge Flexible wedge Solid wedge

3.3

Note: Plain solid wedge can be substituted by flexible solid wedge, if supported by manufacturers standard and approved by Company.

3.4

All flanged valves shall have flanges integral with the valve body. Flange face finish shall be normally specified in the valve specification sheet as serrated finish, 125 to 250 AARH etc. All Gate and Globe Valves shall be provided with back seats. The back seats shall be stellited (No.6). Stelliting / hard facing by deposition shall be minimum 1.6 mm. Renewable seat rings are preferred and shall be properly secured to prevent loosening during service. Integral seat rings are acceptable for sizes upto 1. Gland packing shall be renewable with valve on stream. Wedges / Discs and seat rings of valves, size 1 & below shall be solid (forged). Unless specified otherwise, all check valves 3" & above (except in 900#, 1500# & 2500# rating) shall have a drain boss at location "G" (Refer Fig.No. 1 of ASME B16.34). A tapped drain hole with plug shall be provided as per ASME B16.34. Threads shall be as per ASME B1.20.1 (Taper) NPT. Provision for auxiliary connections shall be as specified in the purchase specification For heavy valves, provisions shall be available for lifting by way of lugs, eye bolts and other such standard devices. Valves, sizes 1 and below shall be of forged construction. Forged or cast valves are acceptable for higher sizes. Fabricated valves shall have written approval from Company. Socket welded end connections are specified in the valve material specification sheets for sizes 1-1/2 and below, however, one end socket welded and one end threaded valves may be used, wherever required for instrument hook-up. Bypass arrangement fitted with Globe Valve should be considered for Gate Valves as below:ASME Class 150 ASME Class 300 ASME Class 600 ASME Class 900 ASME Class 1500 On sizes 26 and above On sizes 16 and above On sizes 6 and above On sizes 4 and above On sizes 3 and above

3.5

3.6

3.7 3.8 3.9

3.10

3.11

3.12

3.13

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(APPENDIX-C)
3.14

TECHNICAL SPECIFICATION FOR VALVES

Vendor shall supply the bypass valve duly tested and fitted to the main valve. Bypass valve shall be globe valve. The sizes shall be as under: On main valve < 3 On main valve > 4" but < 10" On main valve > 10'' : : : 1/2" or more 3/4" or more 1" or more

3.15

Valves with bypass shall have the direction of flow marked on the main valve. Bypass attachment to the main valve body shall not be screwed. All fillet welds for bypass installation shall be 100% examined by DP/MP test. Valve stems shall be forged or machined from forged / rolled bar. Valve body / bonnet shall be forged / cast as specified. Forgings are acceptable in place of casting but not vice-versa. Valves under SOUR category shall meet the requirements of NACE MR 0175 / NACE MR 0475 and Annexure-1 to Appendix-B of this specification. Ball / Plug / Butterfly Valves: 1) As a prequalification, fire test as per API 607 / API 6FA / BS 6755 Part-2 shall be carried out on prototype soft seated ball, plug & butterfly valves. Fire test certificate shall be submitted, duly certified by an authorized third party inspection agency. Soft seated ball, plug & butterfly valves shall be supplied with antistatic devices. Soft seated BW / SW end ball valves shall have a 100 mm long seamless pipe nipple welded to each end of the valve. Nipples are to be welded prior to assembling Teflon seats / seals. The ball of ball valve shall not protrude outside the end flanges of valve. Ball, plug and butterfly valves, even with wrench or lever operators shall have "Open" position indicators with limit stops. Generally, Ball valves should be Full Bore type. Body style may be split type / sealed (welded) body for smaller sizes. Ball valves shall be of floating ball / trunnion mounted type as per following: ASME Class 150 ASME Class 300 ASME Class 600 & above Sizes 8 and below Sizes 10 and above Sizes 4 and below Sizes 6 and above Sizes 1 and below Sizes 2 and above Floating Ball Trunnion mounted Floating Ball Trunnion mounted Floating Ball Trunnion mounted

3.16 3.17 3.18 3.19

2) 3)

4) 5)

6)

7)

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(APPENDIX-C)
4.0
4.1

TECHNICAL SPECIFICATION FOR VALVES

OPERATION: Generally the valves are hand wheel or lever operated. Gear operation shall be provided as under:VALVE TYPE RATING ASME Class 150 Gate & Globe Valve ASME Class 300 ASME Class 600 ASME Class 900 & above ASME Class 150 & 300 Ball Valve ASME Class 600 ASME Class 900 & above ASME Class 150 Butterfly Valve ASME Class 300 8 and above SIZE
(REQUIRE GEAR OPERATOR)

12 and above 10 and above 6 and above 4 and above 6 and above 4 and above 3 and above 14 and above

4.2

For Gate and Globe Valves, Gear operators shall be totally enclosed bevel gear in grease case with grease nipples / plugs. For Ball and Butterfly Valves, Gear operators shall be totally enclosed helical worm gear or combination of helical worm and spur gear grease case with grease nipples / plugs. MATERIAL Material specification for the main parts is specified in the respective Valve Material Specification (Annexure-1 to 6). The manufacturer shall list the material specifications for all valve parts. Materials shall comply with NACE MR 0175 / NACE MR 0475 and Annexure-1 to Appendix-B of this specification for valves under Sour service, as specified in the valve material specification. Material of construction of yoke shall be equivalent to body / bonnet material as minimum. Spring material should be Inconel X-750 minimum. Materials for internal retaining components shall be of a material equivalent to that of the stem material. INSPECTION AND TESTING The Vendor is responsible for full compliance with all requirements of this specification, the purchase description, and applicable codes and standards. The Third Party Inspector (TPI) monitors the Vendors compliance with all requirements. Valve testing shall be in accordance with API 598 / BS EN ISO 10497 & 12266 / API SPEC 6D and API 607 as applicable.

4.3

5.0 5.1

5.2

5.3 5.4 5.5 6.0

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(APPENDIX-C)

TECHNICAL SPECIFICATION FOR VALVES

6.1 6.1.1

Extend of Inspection The extent of inspection of valves specified here under are minimum requirement and every valve shall be inspected by the Vendor and subjected to all the mandatory tests and checks called in the respective codes & this specification. Positive Material Identification (PMI) of all sizes, pressure rating and materials (Alloy Steel including Stainless Steel valves) shall be performed and report submitted to Company.

6.1.2

6.1.3 Material test and certificates for all critical components (i.e. body, bonnet, stem, ball / disc / gate / wedge, seat rings, gland, studs & nuts, gasket, hand wheel etc.) of the valve shall be furnished by the manufacturer. 6.1.4 Valves required for sour service shall have hardness testing as per NACE MR0175.
6.1.5 6.1.6 All ring joint grooves shall be examined by PT (Liquid Penetrant Examination) to ASTM E165. All gates / discs / wedge and seat rings where chrome or hardening material is overlaid, shall also be examined by PT. There shall be no indications in the contact areas. Though the extent of inspection shall be as under, exact extent with hold points shall be decided by Company and recorded in the form of Inspection Test Plan (ITP). The ITP shall be submitted by Vendor and approved by Company.

6.1.7

6.1.7.1 Forged Valves: Visual and dimensional inspection as per MSS SP-55. Review of material test certificates. Mandatory or supplementary test. Review of fire testing certificates, if specified. Pressure test as per API 598 or other applicable standards. 6.1.7.2 Cast Steel Valves: Visual and dimensional inspection as per MSS SP-55. Review of material test certificates. NDE & other Mandatory or supplementary test. Review of fire testing certificates, if specified. Pressure test as per API 598 or other applicable standards. Functional tests for Actuated valves. 6.2 Radiography of Cast Valves: Valve castings shall undergo radiographic examination as specified below.
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(APPENDIX-C)

TECHNICAL SPECIFICATION FOR VALVES

SIZE 24 and below

RATING ASME Class 150

No. OF VALVES 5% of Valves or 1 No. minimum


(Whichever is greater)

26 and above 16 and below ASME Class 300 20 and above All sizes ASME Class 600 & above

100% of Valves 5% of Valves or 1 No. minimum


(Whichever is greater)

100% of Valves 100% of Valves

Radiography procedure, areas of casting to be radiographed shall be as per ASME B16.34 and acceptance criteria shall be as per ASME B16.34 Annexure-B. However for areas of casting to be radiographed for types of valves not covered in ASME B16.34, vendor shall enclose details of areas to be radiographed in line with ASME B16.34. 6.3 Shipment: All materials shall be prepared for shipment in accordance with KOC Standard KOC-G-004: Packing, Marking and Documentation. 6.3.1 6.3.2 Coatings shall be as per API 600 or relevant industry standards. The threaded ends shall be protected with plastic plugs. End flanges shall be fully blanked to protect the gasket surfaces and valve internals with wood / metal / plastic. The protective cover shall be securely attached to the valve ends by bolting or suitable friction locking devices. Valves shall be packed with the disc/gate in closed position. Stems shall be effectively sealed against the ingress of dirt and moisture. Ball valves shall be packed with valve in open position. Valves shall be packed individually or collectively in wooden boxes or crates in a manner that will prevent shifting within the package. A copy of packing list shall be included in each box/crate. Each valve shall be clearly identified in the packing list with proper marking. One copy of test certificates and Release Note issued by TPI shall also be furnished along with the valves. THIRD PARTY INSPECTION (TPI) If specified, the valves will be inspected by a Company appointed TPI during and on completion of manufacture of ordered items as described under clause 6.2 above. Vendor shall carryout all those tests specified and arrange for inspection by TPI / Company. TPI / Company Representative shall have full access to the manufacturing facilities, where the works are performed for the supply of ordered items.

6.3.3

6.3.4

6.3.5 7.0

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(APPENDIX-C)

TECHNICAL SPECIFICATION FOR VALVES

The manufacturer shall afford to facilitate TPI / Company Representative with no extra cost, all reasonable facilities and test equipment, tools etc. to carry out the inspection as per the relevant material specification standards, data sheets and this specification. Manufacturer shall arrange the above said facilities as well with their sub-contractors, as required. 8.0 WARRANTY The Vendor shall have full responsibility to manufacture, test and supply of all materials in accordance with the applicable material specification standard and this specification. Approvals from Company / TPI shall not relieve or absolve Vendors responsibility. Company shall neither accept nor pay for any items which do not pass inspection tests and / or shipped without release note from Company / TPI.

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Annexure-1 to APPENDIX-C

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES

PIPING - SELECTION & DESIGN

ANNEXURE 1 TO APPENDIX - C

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES

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DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-100


A & AU 2 " to 36"

Page 1 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 NOTES 2 3 4

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-3) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge (Note-2) Material spec, Yoke sleeve Material spec, Body seats Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON / UTILITIES / GLYCOL, HVAC PIPING NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C CARBON STEEL, ASTM A216 Gr. WCB API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. Ni RESIST TO A439 TYPE D2 A182 Gr. F6a, STELLITE 6 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Refer Clause 3.3 of Appendix-C. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

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REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-110


AS 2 " to 48"

Page 2 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 NOTES 2 3 4

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-3) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge (Note-2) Material spec, Yoke sleeve Material spec, Body seats Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID, VAPOUR & GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C CARBON STEEL, ASTM A216 Gr. WCB API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / 13% Cr. Ni RESIST TO A439 TYPE D2 A 182 Gr. F316, STELLITE 6 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

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PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-120


AW1 & AN3 2 " to 36"

Page 3 of 28

1 2 3 GENERAL

Valve Identification No. JO Piping Class Size Range

Service

NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM Nil -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 150 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE (FLAT FACE FOR PIPING CLASS AN3) 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) Ni RESIST TO A439 TYPE D2 A182 Gr. F51, STELLITE 6 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 2 3

Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Yoke sleeve Material spec, Body seats Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-150


AW, AN1 & AN2 2 " to 36"

Page 4 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Yoke sleeve Material spec, Body seats Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE (FLAT FACE FOR PIPING CLASSES AN1 & AN2) 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) Ni RESIST TO A439 TYPE D2 A182 Gr. F51, STELLITE 6 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-1 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 32 33 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-165


AM, AN4 2 " to 24"

Page 5 of 28

POTABLE / DRINKING WATER, SAFETY SHOWER PIPING NIL -20 to 100 DESERT, DUSTY, HUMIDITY : 5 % to 100% SCRD or UNION BONNET, GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, FF, ASME B16.5 ASME B16.10 ASME CL 150 # SCRD or UNION BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE INSIDE SCREW, RISING STEM FLAT FACE 125-250 AARH FULL PORT STAINLESS STEEL, ASTM A351 GR. CF8 API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a SS 304, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8 ASTM A194 GRADE 8 HAND WHEEL PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-170


AV 2 " to 16"

Page 6 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Yoke sleeve Material spec, Body seats Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 150 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C STAINLESS STEEL, ASTM A351 GR. CF8M API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS316 Ni RESIST TO A439 TYPE D2 A 182 Gr. F316, STELLITE 6 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE

APPROVED BY: FE

REVISION No.

DOCUMENT NO. : JOS-02-01 VALVE MATERIAL SPECIFICATION (VMS) Page 7 of 28 Annexure-1 to AppendixGATE VALVES Valve C Identification No. 1 VG-300

2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 2 3

JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

B 2 " to 24" SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C CARBON STEEL, ASTM A216 Gr. WCB API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-310


BS 2 " to 24"

Page 8 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID, VAPOUR AND GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C CARBON STEEL, ASTM A216 Gr. WCB API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY:

DOCUMENT: ISSUED BY:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

Sr. Design Engineer - FE DOCUMENT NO. : JOS-02-01 Annexure-1 to AppendixValve C Identification No. 1

REVISION No.

Team Leader - FE

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-350


BW & BW1 2 " to 36"

Page 9 of 28

2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 32 33 TESTING 34 35 1 NOTES 2 3

JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y, GATE VALVE API 600, API SPEC 6D / ASME B16.34 FLANGED, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 300 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-370


BV 2 " to 12" CHEMICALS, LUBE / SEAL OIL NIL -20 to 400

Page 10 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Yoke sleeve Material spec, Body seats Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C STAINLESS STEEL, ASTM A351 GR. CF8M API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS316 Ni RESIST TO A439 TYPE D2 A 182 Gr. F316, STELLITE 6 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-1 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 2 3 Valve Identification No. JO Piping Class Size Range Service Service requirement

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-600


C 2 " to 24"

Page 11 of 28

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER NIL -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C CARBON STEEL, ASTM A216 Gr. WCB API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. 13% Cr., STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-610


CS 2 " to 24"

Page 12 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C CARBON STEEL, ASTM A216 Gr. WCB API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

NOTES

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY:

DOCUMENT: ISSUED BY:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

Sr. Design Engineer - FE DOCUMENT NO. : JOS-02-01 Annexure-1 to AppendixValve C Identification No. 1

REVISION No.

Team Leader - FE

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-650


CW 2 " to 24"

Page 13 of 28

2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 32 33 TESTING 34 35 1 NOTES 2 3

JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y, GATE VALVE API 600, API SPEC 6D / ASME B16.34 FLANGED, RF, ASME B16.5 ASME B16.10 ASME CL 600 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-802


A, AU, B & C 1/2 " to 1-1/2"

Page 14 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 TESTING 32 33 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON / UTILITIES / GLYCOL / STEAM / STEAM CONDENSATE / BOILER FEED WATER, HVAC PIPING NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 602 / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 800 # BOLTED BONNET INTEGRAL SOLID OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) CARBON STEEL, ASTM A105 API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H HAND WHEEL AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-812


AS, BS & CS 1/2 " to 1-1/2"

Page 15 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 TESTING 32 33 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID, VAPOUR & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 602 / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 800 # BOLTED BONNET INTEGRAL SOLID OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) CARBON STEEL, ASTM A105 API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM HAND WHEEL AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-822


AW1 & AN3 1/2 " to 1-1/2"

Page 16 of 28

1 2 3 GENERAL

Valve Identification No. JO Piping Class Size Range

Service

NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM Nil -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 602 / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 800 # BOLTED BONNET INTEGRAL SOLID OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) DUPLEX SS, ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M (PTFE COATED) ASTM A194 GRADE 8M (PTFE COATED) HAND WHEEL AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 TESTING 32 33 1 2

Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-852


AW, BW, BW1, CW, AN1 & AN2 1/2 " to 1-1/2"

Page 17 of 28

1 2 3 GENERAL

Valve Identification No. JO Piping Class Size Range

Service

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, STEAM MIXED WITH PROCESS GAS, BRACKISH WATER, WATER INJECTION NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 602 / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 800 # BOLTED BONNET INTEGRAL SOLID OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) DUPLEX SS, ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M HAND WHEEL AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 TESTING 32 33 1 2

Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-861


AM, AN4 1/2 " to 1-1/2"

Page 18 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 TESTING 32 33 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking devise Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

POTABLE / DRINKING WATER, SAFETY SHOWER PIPING NIL -20 to 140 DESERT, DUSTY, HUMIDITY : 5 % to 100% SCRD or UNION BONNET, GATE VALVE API 602 / ASME B16.34 SCREWED ENDS MANUFACTURER STD. ASME CL 800 # SCRD or UNION BONNET INTEGRAL SOLID INSIDE SCREW, RISING STEM STANDARD BORE (AS PER API 602, TABLE 3) STAINLESS STEEL, ASTM A351 GR. CF8 API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8 ASTM A194 GRADE 8 HAND WHEEL AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE Page 19 of 28

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE

REVISION No.

DOCUMENT NO. : JOS-02-01 VALVE MATERIAL SPECIFICATION (VMS) Annexure-1 to Appendix-C GATE VALVES

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 TESTING 32 33 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking devise Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VG-872
AV, BV 1/2 " to 1-1/2" CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GATE VALVE API 602 / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 800 # BOLTED BONNET INTEGRAL SOLID OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) STAINLESS STEEL, A182 Gr. F304L API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS316 A182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8 ASTM A194 GRADE 8 HAND WHEEL AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

NOTES

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to AppendixValve C Identification No. 1

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-904


D 2 " to 24"

Page 20 of 28

2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 TESTING 33 34 1 NOTES 2 3

JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking devise Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATER NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # PRESSURE SEAL BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RING JOINT FULL PORT REFER CLAUSE 3.13 of APPENDIX-C CARBON STEEL, ASTM A216 Gr. WCB API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-914


DS 2 " to 24"

Page 21 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 TESTING 33 34 1 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking devise Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # PRESSURE SEAL BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RING JOINT FULL PORT REFER CLAUSE 3.13 of APPENDIX-C CARBON STEEL, ASTM A216 Gr. WCB API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY:

DOCUMENT: ISSUED BY:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

Sr. Design Engineer - FE DOCUMENT NO. : JOS-02-01 Annexure-1 to AppendixValve C Identification No. 1

REVISION No.

Team Leader - FE

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-954


DW 2 " to 24"

Page 22 of 28

2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 32 33 TESTING 34 35 1 NOTES 2 3

JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Finish, flange facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking device Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # BOLTED BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RING JOINT 125-250 AARH FULL PORT REFER CLAUSE 3.13 of APPENDIX-C DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-1502


D, E 1/2 " to 1-1/2"

Page 23 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 TESTING 32 33 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking devise Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATER NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GATE VALVE API 602 / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 1500 # PRESSURE SEAL BONNET INTEGRAL SOLID OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) CARBON STEEL, ASTM A105 API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H HAND WHEEL AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to AppendixValve C Identification No. 1

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-1504


E 2 " to 24"

Page 24 of 28

2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 TESTING 33 34 1 2 3

JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking devise Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # PRESSURE SEAL BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RING JOINT FULL PORT REFER CLAUSE 3.13 of APPENDIX-C CARBON STEEL, ASTM A216 Gr. WCB API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

NOTES

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-1512


DS, ES 1/2 " to 1-1/2"

Page 25 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 TESTING 32 33 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking devise Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GATE VALVE API 602 / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 1500 # PRESSURE SEAL BONNET INTEGRAL SOLID OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) CARBON STEEL, ASTM A105 API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS316 A182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM HAND WHEEL AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-1514


ES 2 " to 24"

Page 26 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 TESTING 33 34 1 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking devise Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # PRESSURE SEAL BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RING JOINT FULL PORT REFER CLAUSE 3.13 of APPENDIX-C CARBON STEEL, ASTM A216 Gr. WCB API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-1552


DW, EW 1/2 " to 1-1/2"

Page 27 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 TESTING 32 33 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Locking devise Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GATE VALVE API 602, API SPEC 6D / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 1500 # PRESSURE SEAL BONNET INTEGRAL SOLID OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) DUPLEX SS, ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M HAND WHEEL AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-1 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GATE VALVES VG-1554


EW 2 " to 24"

Page 28 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 TESTING 35 36 1 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Wedge (Note-2) Type of Stem Flange Facing Port opening Bypass connections Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Locking devise Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

PMP WATER RING MAIN & INJECTION WELLS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GATE VALVE API 600, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # PRESSURE SEAL BONNET RENEWABLE ONE PIECE SOLID / FLEXIBLE OS & Y (RISING STEM) RING JOINT FULL PORT REFER CLAUSE 3.13 of APPENDIX-C DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C AS SPECIFIED IN THE PURCHASE REQUISITION PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Refer Clause 3.3 of Appendix-C Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
DOCUMENT: ISSUED BY:

ENGINEERING SPECIFICATION
APPROVED BY:

SUBJECT: REV NO. 5

PIPING-SELECTION & DESIGN January, 2012

Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

Annexure-2 to APPENDIX-C

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES

PIPING - SELECTION & DESIGN

ANNEXURE 2 TO APPENDIX - C VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-100


A & AU 2 " to 36"

Page 1 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure Designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc (Note-2) Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand Wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON / UTILITIES / GLYCOL, HVAC PIPING NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL CARBON STEEL, ASTM A216 Gr. WCB API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

TESTING

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-110


AS 2 " to 48"

Page 2 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc (Note-2) Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID, VAPOUR & GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL CARBON STEEL, ASTM A216 Gr. WCB API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

TESTING

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) Page 3 of 28 GLOBE VALVES VO-120


AW1 & AN3 2 " to 36" NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM Nil -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 150 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE (FLAT FACE FOR PIPING CLASS AN3) 125-250 AARH FULL DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO SHIPPING : YES

1 2 3 GENERAL

Valve Identification No. JO Piping Class Size Range

Service

5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2

Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) Page 4 of 28 GLOBE VALVES VO-150


AW, AN1 & AN2 2 " to 36" PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE (FLAT FACE FOR PIPING CLASSES AN1 & AN2) 125-250 AARH FULL DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO SHIPPING : YES

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-2 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 OTHERS 29 30 31 32 33 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-165


AM, AN4 2 " to 24"

Page 5 of 28

POTABLE / DRINKING WATER, SAFETY SHOWER PIPING NIL -20 to 100 DESERT, DUSTY, HUMIDITY : 5 % to 100% SCRD or UNION BONNET, GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, FF, ASME B16.5 ASME B16.10 ASME CL 150 # SCRD or UNION BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG INSIDE SCREW, RISING STEM FLAT FACE 125-250 AARH STANDARD STAINLESS STEEL, ASTM A351 GR. CF8 API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8 ASTM A194 GRADE 8 REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-170


AV 2 " to 16"

Page 6 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2

Valve Identification No. JO Piping Classs Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 150 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL STAINLESS STEEL, ASTM A351 GR. CF8M API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-300


B 2 " to 24"

Page 7 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS, BRACKISH WATER NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL CARBON STEEL, ASTM A216 Gr. WCB API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-310


BS 2 " to 24"

Page 8 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID, VAPOUR AND GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL CARBON STEEL, ASTM A216 Gr. WCB API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-350


BW & BW1 2 " to 36"

Page 9 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 300 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-370


BV 2 " to 12" CHEMICALS, LUBE / SEAL OIL NIL -20 to 400

Page 10 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2

Valve Identification No. JO Piping Classs Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL STAINLESS STEEL, ASTM A351 GR. CF8M API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-600


C 2 " to 24"

Page 11 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER NIL -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL CARBON STEEL, ASTM A216 Gr. WCB API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-610


CS 2 " to 24"

Page 12 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL CARBON STEEL, ASTM A216 Gr. WCB API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-650


CW 2 " to 24"

Page 13 of 28

1 2 3 GENERAL 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR AND CORROSIVE SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 600 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RAISED FACE 125-250 AARH FULL DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-802


A, AU, B & C 1/2 " to 1-1/2"

Page 14 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 OTHERS 28 29 30 31 32 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON / UTILITIES / GLYCOL / STEAM / STEAM CONDENSATE / BOILER FEED WATER, HVAC PIPING NIL -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 602 / ASME B16.34 / BS 1873 SOCKET WELD MANUFACTURER STD. ASME CL 800 # BOLTED BONNET, STRAIGHT PATTERN INTEGRAL BALL / PLUG OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) CARBON STEEL, ASTM A105 API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H HAND WHEEL YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-812


AS, BS & CS 1/2 " to 1-1/2"

Page 15 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 OTHERS 28 29 30 31 32 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID, VAPOUR & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 602 / ASME B16.34 / BS 1873 SOCKET WELD MANUFACTURER STD. ASME CL 800 # BOLTED BONNET, STRAIGHT PATTERN INTEGRAL BALL / PLUG OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) CARBON STEEL, ASTM A105 API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM HAND WHEEL YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: BY Team Leader - FE

DOCUMENT: DOCUMENT

SUBJECT: SUBJECT

PIPING-SELECTION PIPING SELECTION & DESIGN


5 January 2012 January,

ISSUED BY: Sr. Design - FE g Engineer g


DOCUMENT NO NO. : JOS-02-01 JOS 02 01 Annexure-2 to Appendix-C pp

REVISION No. No

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO 822 VO-822


AW1 & AN3 1/2 " to 1 1-1/2" 1/2

Page 16 of 28

1 2 3 GE GENE ER RAL L 4

Valve Identification No. JO Piping Class Size Range

Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design g specification p End connections Face to Face dimensions Pressure designation C Construction, i B Body d Type of Back seat yp of Discs Type T Type of f St Stem Port opening Material, Body y Material Trim Material, Material Stem Material, Material, Disc Material spec, spec Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material packing Material, Material spec, p , bolt(s) ( ) Material M t i l spec, nut(s) t( ) Gear / Hand wheel Operated Normal painting, shipping Third Party y Inspection p Fire Testing Inspection and Testing

HYDROCARBON OIL > 5% NON SOUR SERVICES (CORROSIVE HYDROCARBON, BS&W, BS&W EMULSION (RAW OIL + WATER), WATER) CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM NIL -20 20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET BONNET, OS & Y GLOBE VALVE API 602 / ASME B16.34 / BS 1873 SOCKET WELD MANUFACTURER STD STD. ASME CL 800 # BOLTED BONNET, BONNET STRAIGHT PATTERN INTEGRAL BALL / PLUG OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, 602 TABLE 3) DUPLEX SS (UNS ( 31803), ) ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) A182 Gr. Gr F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Gr F51 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M HAND WHEEL PAINTING : NO SHIPPING : YES

5 6 7 8 9 10 11 D DESIG GN N MATE MA ER RIA AL SP PEC CIF FIC CATIO ON N OT TH HER RS S 12 13 14 5 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 2

AS SPECIFIED IN THE PURCHASE REQUISITION NO 6 0 OF APPENDIX-C APPENDIX C REFER CLAUSE 6.0

TE EST TIN NG G

N NO OTE ES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company p y approval. pp

web \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-852


AW, BW, BW1, CW, AN1 & AN2 1/2 " to 1-1/2"

Page 17 of 28

1 2 3 GENERAL

Valve Identification No. JO Piping Class Size Range

Service

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, STEAM MIXED WITH PROCESS GAS, BRACKISH WATER, WATER INJECTION NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 602 / ASME B16.34 / BS 1873 SOCKET WELD MANUFACTURER STD. ASME CL 800 # BOLTED BONNET, STRAIGHT PATTERN INTEGRAL BALL / PLUG OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) DUPLEX SS (UNS 31803), ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M HAND WHEEL PAINTING : NO SHIPPING : YES

5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 OTHERS 28 29 30 31 32 1 2

Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-2 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 OTHERS 28 29 30 31 32 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-861


AM, AN4 1/2 " to 1-1/2"

Page 18 of 28

POTABLE / DRINKING WATER, SAFETY SHOWER PIPING NIL -20 to 140 DESERT, DUSTY, HUMIDITY : 5 % to 100% SCRD or UNION BONNET, GLOBE VALVE API 602 / ASME B16.34 / BS 1873 SCREWED ENDS MANUFACTURER STD. ASME CL 800 # SCRD or UNION BONNET, STRAIGHT PATTERN INTEGRAL BALL / PLUG OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) STAINLESS STEEL, ASTM A351 GR. CF8 API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8 ASTM A194 GRADE 8 HAND WHEEL PAINTING : NO SHIPPING : YES

Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-872


AV, BV 1/2 " to 1-1/2"

Page 19 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 OTHERS 28 29 30 31 32 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 602 / ASME B16.34 / BS1873 SOCKET WELD MANUFACTURER STD. ASME CL 800 # BOLTED BONNET, STRAIGHT PATTERN INTEGRAL BALL / PLUG OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) STAINLESS STEEL, A182 Gr. F304L API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8 ASTM A194 GRADE 8 HAND WHEEL PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-904


D 2 " to 24"

Page 20 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 OTHERS 28 29 30 31 32 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATER NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GLOBE VALVE API 600 / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # PRESSURE SEAL BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RING JOINT FULL CARBON STEEL, ASTM A216 Gr. WCB API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-914


DS 2 " to 24"

Page 21 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 32 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GLOBE VALVE API 600 / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # PRESSURE SEAL BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RING JOINT FULL CARBON STEEL, ASTM A216 Gr. WCB API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-2 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 OTHERS 30 31 32 33 34 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Finish, flange facing Port opening Material, Body Material, Trim Material, Stem Material, Wedge Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-954


DW 2 " to 24"

Page 22 of 28

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% BOLTED BONNET, OS & Y GLOBE VALVE API 600, API SPEC 6D / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # BOLTED BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RING JOINT 125-250 AARH FULL DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-2 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 OTHERS 28 29 30 31 32 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-1502


D, E 1/2 " to 1-1/2"

Page 23 of 28

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATER NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GLOBE VALVE API 602 / ASME B16.34 / BS1873 SOCKET WELD MANUFACTURER STD. ASME CL 1500 # PRESSURE SEAL BONNET, STRAIGHT PATTERN INTEGRAL BALL / PLUG OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) CARBON STEEL, ASTM A105 API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H HAND WHEEL YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-1504


E 2 " to 24"

Page 24 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 OTHERS 28 29 30 31 32 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GLOBE VALVE API 600 / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # PRESSURE SEAL BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RING JOINT FULL CARBON STEEL, ASTM A216 Gr. WCB API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a, STELLITE 6 Ni RESIST TO A439 TYPE D2 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-1512


DS, ES 1/2 " to 1-1/2"

Page 25 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 OTHERS 28 29 30 31 32 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GLOBE VALVE API 602 / ASME B16.34 / BS1873 SOCKET WELD MANUFACTURER STD. ASME CL 1500 # PRESSURE SEAL BONNET, STRAIGHT PATTERN INTEGRAL BALL / PLUG OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) CARBON STEEL, ASTM A105 API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM HAND WHEEL YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-1514


ES 2 " to 24"

Page 26 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 32 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GLOBE VALVE API 600 / ASME B16.34 / BS 1873 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # PRESSURE SEAL BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RING JOINT FULL CARBON STEEL, ASTM A216 Gr. WCB API Trim No. 12 A182 Gr. F316 A182 Gr. F316 / SS 316 A 182 Gr. F316, STELLITE 6 Ni RESIST TO A439 TYPE D2 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-1552


DW, EW 1/2 " to 1-1/2"

Page 27 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 OTHERS 28 29 30 31 32 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GLOBE VALVE API 602 / ASME B16.34 / BS1873 SOCKET WELD MANUFACTURER STD. ASME CL 1500 # PRESSURE SEAL BONNET, STRAIGHT PATTERN INTEGRAL BALL / PLUG OS & Y (RISING STEM) STANDARD BORE (AS PER API 602, TABLE 3) DUPLEX SS (UNS 31803), ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M HAND WHEEL PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-2 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) GLOBE VALVES VO-1554


EW 2 " to 24"

Page 28 of 28

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 19 21 MATERIAL SPECIFICATION 22 23 24 25 24 26 27 28 29 OTHERS 31 32 33 34 35 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, Body Type of Back seat Type of Discs Type of Stem Flange Facing Port opening Material, Body Material, Trim Material, Stem Material, Disc Material spec, Body seats Material spec, Yoke sleeve Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

PMP WATER RING MAIN & INJECTION WELLS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% PRESSURE SEAL BONNET, OS & Y GLOBE VALVE API 602 / ASME B16.34 / BS 1873 FLANGED, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # PRESSURE SEAL BONNET, STRAIGHT PATTERN RENEWABLE BALL / PLUG OS & Y (RISING STEM) RING JOINT FULL DUPLEX SS (UNS 31803), ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51, STELLITE 6 Ni RESIST TO A439 TYPE D2 DUPLEX SS, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

TESTING

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
DOCUMENT: ISSUED BY:

ENGINEERING SPECIFICATION
APPROVED BY:

SUBJECT: REV NO. 5

PIPING-SELECTION & DESIGN January, 2012

Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

Annexure-3 to APPENDIX-C

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES

PIPING - SELECTION & DESIGN

ANNEXURE 3 TO APPENDIX - C VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-100


A & AU 2 " to 36"

Page 1 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 TESTING OTHERS 29 30 31 32 1 NOTES 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification Type End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate (Note : 2) Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON / UTILITIES / GLYCOL / HVAC PIPING NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594 / API SPEC 6D / ASME B16.34 / BS1868 TYPE 'B' (UPTO 24") / TYPE 'A' (DUAL PLATE FOR SIZES > 24") INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # HORIZONTAL BOLTED COVER (FOR TYPE 'B') INTEGRAL / REMOVABLE RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A105 NORMALISED (FOR TYPE 'B') A182 Gr. F6a / 13% Cr. A182 Gr. F6a SS 316, GRAPHITE FILLER A182 Gr. F6a INCONEL X-750 ASTM A193 GRADE B7 ASTM A194 GRADE 2H YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-110


AS 2 " to 48"

Page 2 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 TESTING OTHERS 29 30 31 32 1 NOTES 2 3

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification Type End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate (Note : 2) Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID, VAPOUR & GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594 / API SPEC 6D / ASME B16.34 / BS1868 TYPE 'B' (UPTO 24") / TYPE 'A' (DUAL PLATE FOR SIZES > 24") INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # HORIZONTAL BOLTED COVER (FOR TYPE 'B') INTEGRAL / REMOVABLE RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB TYPE 316 A105 NORMALISED (FOR TYPE 'B') A182 Gr. F316 / SS 316 A182 Gr. F316 SS 316, GRAPHITE FILLER A182 Gr. F316 INCONEL X-750 ASTM A193 GRADE B7M ASTM A194 GRADE 2HM YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION PIPING-SELECTION & DESIGN
5 January, 2012

DOCUMENT:

SUBJECT:

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

APPROVED BY: REVISION No. Team Leader - FE

Annexure-3 to Appendix-C
1 2 3 GENERAL Valve Identification No. JO Piping Class Size Range

VALVE MATERIAL SPECIFICATION (VMS) Page 3 of 29 CHECK VALVES VC-120


AW1 & AN3 2 " to 36" NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM Nil -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594 / API SPEC 6D / ASME B16.34 / BS1868 TYPE 'B' (UPTO 24") / TYPE 'A' (DUAL PLATE FOR SIZES > 24") INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 150 # HORIZONTAL BOLTED COVER (FOR TYPE 'B') INTEGRAL / REMOVABLE RAISED FACE (FLAT FACE FOR PIPING CLASS AN3) 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 (FOR TYPE 'B') A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51 DUPLEX SS, GRAPHITE FILLER DUPLEX SS (UNS 31803) INCONEL X-750 ASTM A193 GRADE B8M ASTM A194 GRADE 8M PAINTING : NO SHIPPING : YES

Service

5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 TESTING OTHERS 29 30 31 32 1 2

Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification Type End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION PIPING-SELECTION & DESIGN
5 January, 2012

DOCUMENT:

SUBJECT:

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

APPROVED BY: REVISION No. Team Leader - FE

VALVE MATERIAL SPECIFICATION (VMS) Page 4 of 29 CHECK VALVES VC-150


AW, AN1 & AN2 2 " to 36" PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594 / API SPEC 6D / ASME B16.34 / BS1868 TYPE 'B' (UPTO 24") / TYPE 'A' (DUAL PLATE FOR SIZES > 24") INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # HORIZONTAL BOLTED COVER (FOR TYPE 'B') INTEGRAL / REMOVABLE RAISED FACE (FLAT FACE FOR PIPING CLASSES AN1 & AN2) 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 (FOR TYPE 'B') A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51 DUPLEX SS, GRAPHITE FILLER DUPLEX SS (UNS 31803) INCONEL X-750 ASTM A193 GRADE B8M ASTM A194 GRADE 8M PAINTING : NO SHIPPING : YES

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 TESTING OTHERS 29 30 31 32 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification Type End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-165


AM, AN4 2 " to 24"

Page 5 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

POTABLE / DRINKING WATER, SAFETY SHOWER PIPING NIL -20 to 100 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, FF, ASME B16.5 ASME B16.10 ASME CL 150 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE FLAT FACE 125-250 AARH STAINLESS STEEL, ASTM A351 GR. CF8 API TRIM No. 8 A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a SS 316, GRAPHITE FILLER A182 Gr. F6a INCONEL X-750 ASTM A193 GRADE B8 ASTM A194 GRADE 8 PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-170


AV

Page 6 of 29

2 " to 16" CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL -20 F to 400 F DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 150 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RAISED FACE 125-250 AARH STAINLESS STEEL, ASTM A351 GR. CF8 STAINLESS STEEL 304L A182 Gr. F304L A182 Gr. F304L / SS304L A182 Gr. F304L SS 304L, GRAPHITE FILLER A182 Gr. F304L INCONEL X-750 ASTM A193 GRADE B8 ASTM A194 GRADE 8 PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-300


B 2 " to 24"

Page 7 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS, BRACKISH WATER NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A105 NORMALISED A182 Gr. F6a / 13% Cr. A182 Gr. F6a SS 316, GRAPHITE FILLER A182 Gr. F6a INCONEL X-750 ASTM A193 GRADE B7 ASTM A194 GRADE 2H YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-310


BS 2 " to 24"

Page 8 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID, VAPOUR AND GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB TYPE 316 A105 NORMALISED A182 Gr. F316 / SS 316 A182 Gr. F316 SS 316, GRAPHITE FILLER A182 Gr. F316 INCONEL X-750 ASTM A193 GRADE B7M ASTM A194 GRADE 2HM YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-350


BW & BW1 2 " to 36"

Page 9 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 300 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RAISED FACE 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51 DUPLEX SS, GRAPHITE FILLER DUPLEX SS (UNS 31803) INCONEL X-750 ASTM A193 GRADE B8M ASTM A194 GRADE 8M PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-370


BV 2 " to 12" CHEMICALS, LUBE / SEAL OIL, NIL -20 F to 400 F

Page 10 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RAISED FACE 125-250 AARH STAINLESS STEEL, ASTM A351 GR. CF8 TYPE 304L A182 Gr. F304L A182 Gr. F304L / SS304L A182 Gr. F304L SS 304L, GRAPHITE FILLER A182 Gr. F304L INCONEL X-750 ASTM A193 GRADE B8 ASTM A194 GRADE 8 PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-600


C 2 " to 24"

Page 11 of 29

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER NIL -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A105 NORMALISED A182 Gr. F6a / 13% Cr. A182 Gr. F6a SS 316, GRAPHITE FILLER A182 Gr. F6a INCONEL X-750 ASTM A193 GRADE B7 ASTM A194 GRADE 2H YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-610


CS 2 " to 24"

Page 12 of 29

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB TYPE 316 A105 NORMALISED A182 Gr. F316 / SS 316 A182 Gr. F316 SS 316, GRAPHITE FILLER A182 Gr. F316 INCONEL X-750 ASTM A193 GRADE B7M ASTM A194 GRADE 2HM YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-650


CW 2 " to 24"

Page 13 of 29

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RAISED FACE 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51 DUPLEX SS, GRAPHITE FILLER DUPLEX SS (UNS 31803) INCONEL X-750 ASTM A193 GRADE B8M ASTM A194 GRADE 8M PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 MATERIAL SPECIFICATION 16 17 18 19 20 21 22 23 24 TESTING OTHERS 25 26 27 28 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Material, Body Material, Trim Material, Cover Material, Disc / Plate

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-802


A, AU, B & C 1/2 " to 1-1/2"

Page 14 of 29

SWEET HYDROCARBON / UTILITIES / GLYCOL / STEAM / STEAM CONDENSATE / BOILER FEED WATER, HVAC PIPING NIL -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% HIGH LIFTING, PISTON TYPE CHECK VALVE API 602 / ISO 15761, API SPEC 6D / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 800# HORIZONTAL BOLTED COVER INTEGRAL CARBON STEEL, ASTM A105 13% Cr. A105 NORMALISED A182 Gr. F6a / 13% Cr. SS 316, GRAPHITE FILLER A182 Gr. F6a INCONEL X-750 ASTM A193 GRADE B7 ASTM A194 GRADE 2H YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-812


AS, BS & CS 1/2 " to 1-1/2"

Page 15 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 MATERIAL SPECIFICATION 16 17 18 19 20 21 22 23 24 TESTING OTHERS 25 26 27 28 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Material, Body Material, Trim Material, Cover Material, Disc / Plate Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID, VAPOUR & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% HIGH LIFTING, PISTON TYPE CHECK VALVE API 602 / ISO 15761, API SPEC 6D / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 800# HORIZONTAL BOLTED COVER INTEGRAL CARBON STEEL, ASTM A105 TYPE 316 A105 NORMALISED A182 Gr. F316 / SS316 SS 316, GRAPHITE FILLER A182 Gr. F316 INCONEL X-750 ASTM A193 GRADE B7M ASTM A194 GRADE 2HM YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: T Team L Leader d - FE

DOCUMENT:

SUBJECT:

PIPING PIPING-SELECTION SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr Design Engineer - FE Sr.


DOCUMENT NO. : JOS JOS-02-01 02 01 Annexure 3 to Appendix Annexure-3 Appendix-C C

REVISION S O No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC 822 VC-822


AW1 & AN3 1/2 " to 1-1/2"

Page g 16 of 29

1 2 3 GENE GE ER RAL L 4 5 6 7 8 9 10 D DE ESIGN N 11 12 13


14 15

Valve Identification No. No JO Piping Class Size Range g Service S i requirement i t Service Temperature Range (Deg (Deg.F) F) Atmosphere osp e e Style Design specification End connections Face to Face dimensions P Pressure d designation i ti Type of Pattern
Type of Cover Seat Ring Material Body Material, Material Trim Material, , Cover Material, M t i l Disc Material, Di / Pl Plate t Material gasket spwnd Material, spwnd, filler Material, hinge pin Material, Spring g Material spec spec, bolt(s) Material spec spec, nut(s) Normal painting painting, shipping Third Party y Inspection p Fire Testing I Inspection ti and d Testing T ti

NON SOUR SERVICES (CORROSIVE HYDROCARBON HYDROCARBON, OIL > 5% BS&W BS&W, EMULSION (RAW OIL + WATER) WATER), CORROSIVE WATER DRAINS) ) FROM EQUIPMENT, , BRACKISH WATER, , FIRE WATER SYSTEM Nil -20 to 400 DESERT, S , DUSTY, US , HUMIDITY U : 5 % to o 100% 00% HIGH G LIFTING, G PISTON S O TYPE CHECK C C VALVE API 602 / ISO 15761, 15761 API SPEC 6D / ASME B16 B16.34 34 SOCKET WELD MANUFACTURER STD. ASME CL 800# HORIZONTAL
BOLTED COVER INTEGRAL DUPLEX SS SS, ASTM A 182 Gr Gr. F51 DUPLEX SS (UNS 31803) , ASTM A 182 Gr. F51 DUPLEX SS, ASTM A 182 G Gr. F51 / DUPLEX SS (UNS 31803) DUPLEX SS SS, GRAPHITE FILLER DUPLEX SS (UNS 31803) INCONEL X-750 ASTM A193 GRADE B8M ASTM A194 GRADE 8M PAINTING : NO SHIPPING : YES

M TE MA ERIAL SP SPEC CIF FIC CA ATION N TE T ST TIN NG OT OTHE ER RS

16 17 18 19 20 21 22 23 24 25 26 27 28 1 2

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6 6.0 0 OF APPENDIX-C APPENDIX C

NO NOTE ES

Design Spec API Spec Spec. 6D is acceptable in lieu of ASME B16 B16.34, 34 provided the lower pressure rating is considered considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval approval.

web \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ chanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 MATERIAL SPECIFICATION 16 17 18 19 20 21 22 23 24 TESTING OTHERS 25 26 27 28 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Material, Body Material, Trim Material, Cover Material, Disc / Plate Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-852


AW, BW, BW1, CW, AN1 & AN2 1/2 " to 1-1/2"

Page 17 of 29

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER, WATER INJECTION NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% HIGH LIFTING, PISTON TYPE CHECK VALVE API 602 / ISO 15761, API SPEC 6D / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 800# HORIZONTAL BOLTED COVER INTEGRAL DUPLEX SS, ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) DUPLEX SS, ASTM A 182 Gr. F51 ASTM A 182 Gr. F51 / DUPLEX SS (UNS 31803) DUPLEX SS, GRAPHITE FILLER DUPLEX SS (UNS 31803) INCONEL X-750 ASTM A193 GRADE B8M ASTM A194 GRADE 8M PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 MATERIAL SPECIFICATION 16 17 18 19 20 21 22 23 24 TESTING OTHERS 25 26 27 28 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Material, Body Material, Trim Material, Cover Material, Disc / Plate Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-861


AM, AN4 1/2 " to 1-1/2"

Page 18 of 29

POTABLE / DRINKING WATER, SAFETY SHOWER PIPING NIL -20 to 140 DESERT, DUSTY, HUMIDITY : 5 % to 100% HIGH LIFTING, PISTON TYPE CHECK VALVE API 602 / ISO 15761, API SPEC 6D / ASME B16.34 SCREWED ENDS MANUFACTURER STD. ASME CL 800 # HORIZONTAL BOLTED COVER INTEGRAL STAINLESS STEEL, ASTM A351 GR. CF8 13% Cr. A182 Gr. F6a A182 Gr. F6a / 13% Cr. SS 316, GRAPHITE FILLER A182 Gr. F6a INCONEL X-750 ASTM A193 GRADE B8 ASTM A194 GRADE 8 PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 MATERIAL SPECIFICATION 16 17 18 19 20 21 22 23 24 TESTING OTHERS 25 26 27 28 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Material, Body Material, Trim Material, Cover Material, Disc / Plate Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-872


AV, BV 1/2 " to 1-1/2"

Page 19 of 29

CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% HIGH LIFTING, PISTON TYPE CHECK VALVE API 602 / ISO 15761, API SPEC 6D / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 800 # HORIZONTAL BOLTED COVER INTEGRAL ASTM B182 Gr. F304L TYPE 304L ASTM B182 Gr. F304L ASTM B182 Gr. F304L / SS304L SS 316, GRAPHITE FILLER ASTM B182 Gr. F304L INCONEL X-750 ASTM A193 GRADE B8 ASTM A194 GRADE 8 PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 MATERIAL SPECIFICATION 18 19 20 21 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Material, Body Material, Trim Material, Cover Material, Disc / Plate Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-881


AT 1/2 "

Page 20 of 29

PROCESS & INSTRUMENTATION IMPULSE TUBING NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% HIGH LIFTING, PISTON TYPE CHECK VALVE API 602 / ISO 15761, API SPEC 6D / ASME B16.34 SCREWED ENDS MANUFACTURER STD. ASME CL 800 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE ASTM B182 Gr. F316 TYPE 316 ASTM B182 Gr. F316 ASTM B182 Gr. F316 / SS316 SS 316, GRAPHITE FILLER ASTM B182 Gr. F316 INCONEL X-750 ASTM A193 GRADE B8M ASTM A194 GRADE 8M PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 MATERIAL SPECIFICATION 18 19 20 21 22 23 24 25 26 TESTING OTHERS 27 28 29 30 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-904


D 2 " to 24"

Page 21 of 29

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATER NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RING JOINT CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A105 NORMALISED A182 Gr. F6a / 13% Cr. A182 Gr. F6a SS 316, GRAPHITE FILLER A182 Gr. F6a INCONEL X-750 ASTM A193 GRADE B7 ASTM A194 GRADE 2H YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-914


DS 2" to 24"

Page 22 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 MATERIAL SPECIFICATION 18 19 20 21 22 23 24 25 26 TESTING OTHERS 27 28 29 30 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RING JOINT CARBON STEEL, ASTM A216 Gr. WCB TYPE 316 A105 NORMALISED A182 Gr. F316 / SS 316 A182 Gr. F316 SS 316, GRAPHITE FILLER A182 Gr. F316 INCONEL X-750 ASTM A193 GRADE B7M ASTM A194 GRADE 2HM YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 MATERIAL SPECIFICATION 19 20 21 22 23 24 25 26 27 TESTING OTHERS 28 29 30 31 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Finish, flange facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-954


DW 2 " to 24"

Page 23 of 29

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RING JOINT 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51 DUPLEX SS, GRAPHITE FILLER DUPLEX SS (UNS 31803) INCONEL X-750 ASTM A193 GRADE B8M ASTM A194 GRADE 8M PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-1502


D, E 1/2 " to 1-1/2"

Page 24 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 MATERIAL SPECIFICATION 16 17 18 19 20 21 22 23 24 TESTING OTHERS 25 26 27 28 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Material, Body Material, Trim Material, Cover Material, Disc / Plate Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATER NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% HIGH LIFTING, PISTON TYPE CHECK VALVE API 602 / ISO 15761, API SPEC 6D / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 1500# HORIZONTAL WELDED COVER INTEGRAL CARBON STEEL, ASTM A105 13% Cr. A105 NORMALISED A182 Gr. F6a / 13% Cr. SS 316, GRAPHITE FILLER A182 Gr. F6a INCONEL X-750 ASTM A193 GRADE B7 ASTM A194 GRADE 2H YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-1504


E 2 " to 24"

Page 25 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 MATERIAL SPECIFICATION 18 19 20 21 22 23 24 25 26 TESTING OTHERS 27 28 29 30 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RING JOINT CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A105 NORMALISED A182 Gr. F6a / 13% Cr. A182 Gr. F6a SS 316, GRAPHITE FILLER A182 Gr. F6a INCONEL X-750 ASTM A193 GRADE B7 ASTM A194 GRADE 2H YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-1512


DS, ES 1/2 " to 1-1/2"

Page 26 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 MATERIAL SPECIFICATION 16 17 18 19 20 21 22 23 24 TESTING OTHERS 25 26 27 28 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Material, Body Material, Trim Material, Cover Material, Disc / Plate Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% HIGH LIFTING, PISTON TYPE CHECK VALVE API 602 / ISO 15761, API SPEC 6D / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 1500# HORIZONTAL WELDED COVER INTEGRAL CARBON STEEL, ASTM A105 TYPE 316 A105 NORMALISED A182 Gr. F316 / SS316 SS 316, GRAPHITE FILLER A182 Gr. F316 INCONEL X-750 ASTM A193 GRADE B7M ASTM A194 GRADE 2HM YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-1514


ES 2" to 24"

Page 27 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 MATERIAL SPECIFICATION 18 19 20 21 22 23 24 25 26 TESTING OTHERS 27 28 29 30 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RING JOINT CARBON STEEL, ASTM A216 Gr. WCB TYPE 316 A105 NORMALISED A182 Gr. F316 / SS 316 A182 Gr. F316 SS 316, GRAPHITE FILLER A182 Gr. F316 INCONEL X-750 ASTM A193 GRADE B7M ASTM A194 GRADE 2HM YES AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-3 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 MATERIAL SPECIFICATION 16 17 18 19 20 21 22 23 24 TESTING OTHERS 25 26 27 28 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Material, Body Material, Trim Material, Cover Material, Disc / Plate Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-1552


DW, EW 1/2 " to 1-1/2"

Page 28 of 29

SOUR AND CORROSIVE SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% HIGH LIFTING, PISTON TYPE CHECK VALVE API 602 / ISO 15761, API SPEC 6D / ASME B16.34 SOCKET WELD MANUFACTURER STD. ASME CL 1500# HORIZONTAL WELDED COVER INTEGRAL DUPLEX SS (UNS 31803), ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) DUPLEX SS, ASTM A 182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) DUPLEX SS, GRAPHITE FILLER DUPLEX SS (UNS 31803) INCONEL X-750 ASTM A193 GRADE B8M ASTM A194 GRADE 8M PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-3 to Appendix-C

REVISION No.

VALVE MATERIAL SPECIFICATION (VMS) CHECK VALVES VC-1554


EW 2 " to 24"

Page 29 of 29

1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 MATERIAL SPECIFICATION 18 19 20 21 22 23 24 25 26 TESTING OTHERS 27 28 29 30 1 2

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Type of Pattern Type of Cover Seat Ring Flange Facing Material, Body Material, Trim Material, Cover Material, Disc / Plate Material spec, Body seats Material, gasket spwnd, filler Material, hinge pin Material, Spring Material spec, bolt(s) Material spec, nut(s) Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

PMP WATER RING MAIN & INJECTION WELLS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SWING TYPE CHECK VALVE API 594, TYPE 'B', API SPEC 6D / ASME B16.34 / BS 1868 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # HORIZONTAL BOLTED COVER INTEGRAL / REMOVABLE RING JOINT DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) A182 Gr. F51 DUPLEX SS, GRAPHITE FILLER DUPLEX SS (UNS 31803) INCONEL X-750 ASTM A193 GRADE B8M ASTM A194 GRADE 8M PAINTING : NO SHIPPING : YES

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

NOTES

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
DOCUMENT: ISSUED BY:

ENGINEERING SPECIFICATION
APPROVED BY:

SUBJECT: REV NO. 5

PIPING-SELECTION & DESIGN January, 2012

Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

Annexure-4 to APPENDIX-C

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES

PIPING - SELECTION & DESIGN

ANNEXURE 4 TO APPENDIX - C VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5 6 7 8 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-100


A & AU 2 " to 36"

Page 1 of 30

SWEET HYDROCARBON / UTILITIES / GLYCOL / HVAC PIPING NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB EXPANDED GRAPHITE A182 Gr. F6a 13% Cr. / A182 Gr. F6a RPTFE (RENEWABLE) SS 316, GRAPHITE FILLER RPTFE / VITON B 13% Cr. / A182 Gr. F6a INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered (i.e. 275 psig) Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5
6

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-110


AS 2 " to 48"

Page 2 of 30

SOUR HYDROCARBON LIQUID, VAPOUR & GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB STAINLESS STEEL 316 A182 Gr. F316 SS 316 / A182 Gr. F316 RPTFE (RENEWABLE) SS 316, GRAPHITE FILLER RPTFE / VITON B A182 Gr. F316 / SS 316 INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

7 8

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 3 GENERAL 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5 6 7 8 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-120


AW1

Page 3 of 30

2 " to 36" NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM Nil -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 150 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) RPTFE (RENEWABLE) DUPLEX SS, GRAPHITE FILLER RPTFE / VITON B A182 Gr. F51 / DUPLEX SS (UNS 31803) INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5 6 7 8 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-150


AW, AN1 & AN2

Page 4 of 30

2 " to 36" PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE (FLAT FACE FOR PIPING CLASS AN1 & AN2) 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) RPTFE (RENEWABLE) DUPLEX SS, GRAPHITE FILLER RPTFE / VITON B A182 Gr. F51 / DUPLEX SS (UNS 31803) INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5
6

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-170


AV

Page 5 of 30

2 " to 16" CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 150 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH STAINLESS STEEL, ASTM A351 GR. CF8 STAINLESS STEEL 304L A182 Gr. F304L ASTM A182 GRADE F304L / SS 304L RPTFE (RENEWABLE) SS 304L, GRAPHITE FILLER RPTFE / VITON B A182 Gr. F304L / SS 304L INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B8 ASTM A194 GRADE 8 REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, stem Material spec, ball (Note-7) Material seats Material, gasket spwnd, filler Material seals, inserts and rings Material, spec, seat rings Material spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

7 8

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5
6

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3) Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-300


B 2 " to 24"

Page 6 of 30

SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A182 Gr. F6a 13% Cr. / A182 Gr. F6a RPTFE (RENEWABLE) SS 316, GRAPHITE FILLER RPTFE / VITON B 13% Cr. / A182 Gr. F6a INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C

Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

7 8

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY:

DOCUMENT: ISSUED BY:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

Sr. Design Engineer - FE DOCUMENT NO. : JOS-02-01

REVISION No.

Team Leader - FE

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 NOTES 3 4 5 6 7 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-3) Type of gasket, body connector Stem Material, Body Material, Trim Material, Stem Material spec, Ball Material, Seats Material, gasket spwnd, filler

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-302


A, AU & B 1/2 " to 1-1/2"

Page 7 of 30

SWEET HYDROCARBON / UTILITIES / GLYCOL / HVAC PIPING NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP / SIDE ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 SOCKET WELD (Note-6) MANUFACTURER STD. ASME CL 300 # (800# VALVES ARE ACCEPTABLE) SPLIT BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT CARBON STEEL, ASTM A 105 13% Cr. A182 Gr. F6a SOLID, ASTM A182 GRADE F 316 RPTFE (RENEWABLE) SS 316, GRAPHITE FILLER RPTFE / VITON B RPTFE / VITON B INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H LEVER OPERATED YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C

Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5
6

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-310


BS 2 " to 24"

Page 8 of 30

SOUR HYDROCARBON LIQUID, VAPOUR AND GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB STAINLESS STEEL 316 A182 Gr. F316 A 182 Gr. F316 / STAINLESS STEEL 316 RPTFE (RENEWABLE) SS 316, GRAPHITE FILLER RPTFE / VITON B A182 Gr. F316 / SS 316 INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

7 8

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 NOTES 3 4 5 6 7 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-3) Type of gasket, body connector Stem Material, Body Material, Trim Material, stem Material spec, ball Material seats Material, gasket spwnd, filler Material seals, inserts and rings Material spec, seat rings Material spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-312


AS & BS 1/2 " to 1-1/2"

Page 9 of 30

SOUR HYDROCARBON LIQUID, VAPOUR & GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP / SIDE ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 SOCKET WELD (Note-6) MANUFACTURER STD. ASME CL 300 # (800# VALVES ARE ACCEPTABLE) SEALED (WELDED) BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT CARBON STEEL, ASTM A 105 STAINLESS STEEL 316 A182 Gr. F316 SOLID, ASTM A182 GRADE F 316 RPTFE (RENEWABLE) SS 316, GRAPHITE FILLER RPTFE / VITON B RPTFE / VITON B INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM LEVER OPERATED YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES (AS PER API 607) REFER CLAUSE 6.0

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered (i.e. 720 psig) Reduced bore, if specified in the specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 3 GENERAL Valve Identification No. JO Piping Class Size Range

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-322


AW1 1/2 " to 1-1/2"

Page 10 of 30

Service

NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM Nil -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP / SIDE ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 SOCKET WELD (Note-6) MANUFACTURER STD. ASME CL 300 # (800# VALVES ARE ACCEPTABLE) SEALED (WELDED) BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT DUPLEX SS, ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) DUPLEX SS, ASTM A 182 Gr. F51 SOLID, ASTM A182 Gr. F51 RPTFE (RENEWABLE) DUPLEX SS, GRAPHITE FILLER RPTFE / VITON B RPTFE / VITON B INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M LEVER OPERATED PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 NOTES 3 4 5 6 7

Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-3) Type of gasket, body connector Stem Material, Body Material, Trim Material, stem Material spec, ball Material seats Material, gasket spwnd, filler Material seals, inserts and rings Material spec, seat rings Material spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be id d Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5
6

Valve Identification No. JO Piping Class Size Range Service Service requirement

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-350


BW & BW1 2 " to 36"

Page 11 of 30

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) RPTFE (RENEWABLE) DUPLEX SS, GRAPHITE FILLER RPTFE / VITON B A182 Gr. F51 / DUPLEX SS (UNS 31803) INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3) Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

7 8

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 NOTES 3 4 5 6 7 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-352


AW, BW, BW1, AN1 & AN2 1/2 " to 1-1/2"

Page 12 of 30

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP / SIDE ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 SOCKET WELD (Note-6) MANUFACTURER STD. ASME CL 300 # (800# VALVES ARE ACCEPTABLE) SEALED (WELDED) BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT DUPLEX SS, ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) DUPLEX SS, ASTM A 182 Gr. F51 SOLID, ASTM A182 Gr. F51 RPTFE (RENEWABLE) DUPLEX SS, GRAPHITE FILLER RPTFE / VITON B RPTFE / VITON B INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M LEVER OPERATED PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Type of gasket, body connector Stem Material, Body Material, Trim Material, stem Material spec, ball Material seats Material, gasket spwnd, filler Material seals, inserts and rings Material spec, seat rings Material spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be id d Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5
6

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-370


BV 2 " to 12" CHEMICALS, LUBE / SEAL OIL NIL -20 to 400

Page 13 of 30

DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH STAINLESS STEEL, ASTM A351 GR. CF8 STAINLESS STEEL 304L A182 Gr. F304L ASTM A182 GRADE F304L / SS304L RPTFE (RENEWABLE) SS 304L, GRAPHITE FILLER RPTFE / VITON B A182 Gr. F304L / SS 304L INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B8 ASTM A194 GRADE 8 REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, stem Material spec, ball (Note-7) Material seats Material, gasket spwnd, filler Material seals, inserts and rings Material, spec, seat rings Material spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

7 8

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 NOTES 3 4 5 6 7 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-372


AV, BV 1/2 " to 1-1/2"

Page 14 of 30

CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP / SIDE ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 SOCKET WELD (Note-6) MANUFACTURER STD. ASME CL 300 # (800# VALVES ARE ACCEPTABLE) SPLIT BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT STAINLESS STEEL, ASTM A182 GRADE F304L STAINLESS STEEL 304L A182 Gr. F304L SOLID, ASTM A182 GRADE F304L RPTFE (RENEWABLE) SS 304L, GRAPHITE FILLER RPTFE / VITON B RPTFE / VITON B INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B8 ASTM A194 GRADE 8 LEVER OPERATED PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Type of gasket, body connector Stem Material, Body Material, Trim Material, stem Material spec, ball Material seats Material, gasket spwnd, filler Material seals, inserts and rings Material spec, seat rings Material spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 NOTES 3 4 5 6 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-381


AT 1/2"

Page 15 of 30

PROCESS & INSTRUMENTATION IMPULSE TUBING NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP / SIDE ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 SCREWED ENDS MANUFACTURER STD. ASME CL 300 # (800# VALVES ARE ACCEPTABLE) SEALED (WELDED) BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT ASTM B182 Gr. F316 STAINLESS STEEL 316 A182 Gr. F316 SOLID, ASTM A182 GRADE F 316 RPTFE (RENEWABLE) SS 316, GRAPHITE FILLER RPTFE / VITON B RPTFE / VITON B INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B8M ASTM A194 GRADE 8M LEVER OPERATED PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Type of gasket, body connector Stem Material, Body Material, Trim Material, Stem Material spec, Ball Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5 6 7 8 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-5) Type of bore (Note-2)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-600


C

Page 16 of 30

2 " to 24" SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER Note-6 -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% METAL SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a (STELLITE 6) SS 316, GRAPHITE FILLER A182 Gr. F6a 13% Cr. / A182 Gr. F6a INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Safe Design Inspection and Testing

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C For Steam service, Body should be Exposed Bonnet design. Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 3 NOTES 4 5 6 7 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-2)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-602


C 1/2 " to 1-1/2"

Page 17 of 30

SWEET HYDROCARBON LIQUID & GAS, STEAM, STEAM CONDENSATE, BOILER FEED WATER Note-6 -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% METAL SEATED, TOP / SIDE ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 SOCKET WELD (Note-5) MANUFACTURER STD. ASME CL 300 # (800# VALVES ARE ACCEPTABLE) SPLIT BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT CARBON STEEL, ASTM A 105 13% Cr. A182 Gr. F6a SOLID, ASTM A182 GRADE F 316 A182 Gr. F6a (STELLITE 6) SS 316, GRAPHITE FILLER A182 Gr. F6a A182 Gr. F6a INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H LEVER OPERATED YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Material, Body Material, Trim Material, Stem Material spec, Ball Material, Seats Material, gasket spwnd, filler Material, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Safe Design Inspection and Testing

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. For Steam service, Body should be Exposed Bonnet design. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5 6 7 8 Valve Identification No. JO Piping Class Size Range Service Service requirement (Note-6) Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-5) Type of bore (Note-2)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-610


CS

Page 18 of 30

2 " to 24" SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% METAL SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB STAINLESS STEEL 316 A182 Gr. F316 A182 Gr. F316 / STAINLESS STEEL 316 A182 Gr. F316 (STELLITE 6) SS 316, GRAPHITE FILLER A182 Gr. F316 A182 Gr. F316 / SS 316 INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Safe Design Inspection and Testing

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C For Steam service, Body should be Exposed Bonnet design. Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts shall be submitted for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 3 NOTES 4 5 6 7 Valve Identification No. JO Piping Class Size Range Service Service requirement (Note-6) Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-2)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-612


CS 1/2 " to 1-1/2"

Page 19 of 30

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 500 DESERT, DUSTY, HUMIDITY : 5 % to 100% METAL SEATED, TOP / SIDE ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 SOCKET WELD (Note-5) MANUFACTURER STD. ASME CL 600 # (800# VALVES ARE ACCEPTABLE) SEALED (WELDED) BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT CARBON STEEL, ASTM A 105 STAINLESS STEEL 316 A182 Gr. F316 SOLID, ASTM A182 GRADE F316 A182 Gr. F316 (STELLITE 6) SS 316, GRAPHITE FILLER A182 Gr. F316 A182 Gr. F316 INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM LEVER OPERATED YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Material, Body Material, Trim Material, Stem Material spec, Ball Material, Seats Material, gasket spwnd, filler Material, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Safe Design Inspection and Testing

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. For Steam service, Body should be Exposed Bonnet design. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5
6

Valve Identification No. JO Piping Class Size Range Service Service requirement

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-650


CW 2 " to 24"

Page 20 of 30

SOUR AND CORROSIVE SERVICES (PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RAISED FACE 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) RPTFE (RENEWABLE) DUPLEX SS, GRAPHITE FILLER RPTFE / VITON B A182 Gr. F51 / DUPLEX SS (UNS 31803) INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3) Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

7 8

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 3 GENERAL 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 NOTES 3 4 5 6 7 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-652


CW 1/2 " to 1-1/2"

Page 21 of 30

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), DRAINS, WATER INJECTION) NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP / SIDE ENTRY, BALL VALVE API 608, API SPEC 6D / ASME B16.34 SOCKET WELD (Note-6) MANUFACTURER STD. ASME CL 600 # (800# VALVES ARE ACCEPTABLE) SEALED (WELDED) BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT DUPLEX SS, ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) DUPLEX SS, ASTM A 182 Gr. F51 SOLID, ASTM A182 Gr. F51 RPTFE (RENEWABLE) DUPLEX SS, GRAPHITE FILLER RPTFE / VITON B RPTFE / VITON B INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M LEVER OPERATED PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Type of gasket, body connector Stem Material, Body Material, Trim Material, stem Material spec, ball Material seats Material, gasket spwnd, filler Material seals, inserts and rings Material spec, seat rings Material spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be id d Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 36 TESTING 37 38 1 2 3 NOTES 4 5 6 7 8 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-5) Type of bore (Note-2)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-904


D

Page 22 of 30

2 " to 24" SWEET HYDROCARBON, STEAM / STEAM CONDENSATE / BOILER FEED WATER NOTE-6 -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% METAL SEATED, TOP ENTRY, BALL VALVE API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RING JOINT CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a (STELLITE 6) SS 316, GRAPHITE FILLER A182 Gr. F6a 13% Cr. / A182 Gr. F6a INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Flange Facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Safe Design Inspection and Testing

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C For Steam service, Body should be Exposed Bonnet design. Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 36 TESTING 37 38 1 2 3 NOTES 4 5 6 7 8 Valve Identification No. JO Piping Class Size Range Service Service requirement (Note-6) Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-5) Type of bore (Note-2)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-914


DS

Page 23 of 30

2 " to 24" SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% METAL SEATED, TOP ENTRY, BALL VALVE API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RING JOINT CARBON STEEL, ASTM A216 Gr. WCB STAINLESS STEEL 316 A182 Gr. F316 A182 Gr. F316 / STAINLESS STEEL 316 A182 Gr. F316 (STELLITE 6) SS 316, GRAPHITE FILLER A182 Gr. F316 A182 Gr. F316 / SS 316 INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Flange Facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Safe Design Inspection and Testing

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C For Steam service, Body should be Extended Bonnet design. Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts shall be submitted for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5
6

Valve Identification No. JO Piping Class Size Range Service Service requirement

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-954


DW 2 " to 24"

Page 24 of 30

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 900 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RING JOINT 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) RPTFE (RENEWABLE) DUPLEX SS, GRAPHITE FILLER RPTFE / VITON B A182 Gr. F51 / DUPLEX SS (UNS 31803) INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3) Type of gasket, body connector Stem Flange Facing Finish, flange facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

7 8

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 3 NOTES 4 5 6 7 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-2)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-1502


D, E 1/2 " to 1-1/2"

Page 25 of 30

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE, BOILER FEED WATER NOTE-6 -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% METAL SEATED, TOP / SIDE ENTRY, BALL VALVE API SPEC 6D / ASME B16.34 SOCKET WELD (Note-5) MANUFACTURER STD. ASME CL 1500 # SEALED (WELDED) BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT CARBON STEEL, ASTM A 105 13% Cr. A182 Gr. F6a SOLID, ASTM A182 GRADE F 316 A182 Gr. F6a (STELLITE 6) SS 316, GRAPHITE FILLER A182 Gr. F6a A182 Gr. F6a INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H LEVER OPERATED YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Material, Body Material, Trim Material, Stem Material spec, Ball Material, Seats Material, gasket spwnd, filler Material, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Safe Design Inspection and Testing

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. For Steam service, Body should be Exposed Bonnet design. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 36 TESTING 37 38 1 2 3 NOTES 4 5 6 7 8 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-5) Type of bore (Note-2)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-1504


E 2 " to 24"

Page 26 of 30

SWEET HYDROCARBON, STEAM / STEAM CONDENSATE NOTE-6 -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% METAL SEATED, TOP ENTRY, BALL VALVE API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # SPLIT BODY TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RING JOINT CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A182 Gr. F6a A182 Gr. F6a / 13% Cr. A182 Gr. F6a (STELLITE 6) SS 316, GRAPHITE FILLER A182 Gr. F6a 13% Cr. / A182 Gr. F6a INCONEL X-750 EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Flange Facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Safe Design Inspection and Testing

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C For Steam service, Body should be Exposed Bonnet design. Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 TESTING 37 38 1 2 3 NOTES 4 5 6 7 Valve Identification No. JO Piping Class Size Range Service Service requirement (Note-6) Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-2)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-1512


DS, ES 1/2 " to 1-1/2"

Page 27 of 30

SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% METAL SEATED, TOP / SIDE ENTRY, BALL VALVE API SPEC 6D / ASME B16.34 SOCKET WELD (Note-5) MANUFACTURER STD. ASME CL 1500 # SEALED (WELDED) BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT CARBON STEEL, ASTM A 105 STAINLESS STEEL 316 A182 Gr. F316 SOLID, ASTM A182 GRADE F316 A182 Gr. F316 (STELLITE 6) SS 316, GRAPHITE FILLER A182 Gr. F316 A182 Gr. F316 INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM LEVER OPERATED YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Material, Body Material, Trim Material, Stem Material spec, Ball Material, Seats Material, gasket spwnd, filler Material, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Safe Design Inspection and Testing

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. For Steam service, Body should be Exposed Bonnet design. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 19 20 MATERIAL SPECIFICATION 21 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 36 TESTING 37 38 1 2 3 NOTES 4 5 6 7 8 Valve Identification No. JO Piping Class Size Range Service Service requirement (Note-6) Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-5) Type of bore (Note-2)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-1514


ES

Page 28 of 30

2 " to 24" SOUR HYDROCARBON LIQUID & GAS, STEAM MIXED WITH PROCESS GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5 % to 100% METAL SEATED, TOP ENTRY, BALL VALVE API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RING JOINT CARBON STEEL, ASTM A216 Gr. WCB STAINLESS STEEL 316 A182 Gr. F316 A182 Gr. F316 / STAINLESS STEEL 316 A182 Gr. F316 (STELLITE 6) SS 316, GRAPHITE FILLER A182 Gr. F316 A182 Gr. F316 / SS 316 INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES REFER CLAUSE 6.0 OF APPENDIX-C

Type of gasket, body connector Stem Flange Facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Safe Design Inspection and Testing

Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C For Steam service, Body should be Extended Bonnet design. Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts shall be submitted for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 DESIGN 11 12 13 14 15 16 17 18 19 MATERIAL SPECIFICATION 20 21 22 23 24 25 26 27 28 29 30 OTHERS 31 32 33 34 TESTING 35 36 1 2 3 NOTES 4 5 6 7 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-1552


DW, EW 1/2 " to 1-1/2"

Page 29 of 30

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, STEAM MIXED WITH PROCESS GAS, DRAINS, WATER INJECTION) NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP / SIDE ENTRY, BALL VALVE API SPEC 6D / ASME B16.34 SOCKET WELD (Note-6) MANUFACTURER STD. ASME CL 1500 # SEALED (WELDED) BODY FLOATING REGULAR FLEXIBLE GRAPHITE ANTI BLOWOUT DUPLEX SS, ASTM A 182 Gr. F51 DUPLEX SS (UNS 31803) DUPLEX SS, ASTM A 182 Gr. F51 SOLID, ASTM A182 GRADE F51 RPTFE (RENEWABLE) DUPLEX SS, GRAPHITE FILLER RPTFE / VITON B RPTFE / VITON B INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M LEVER OPERATED PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Type of gasket, body connector Stem Material, Body Material, Trim Material, stem Material spec, ball Material seats Material, gasket spwnd, filler Material seals, inserts and rings Material spec, seat rings Material spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Socket Welded end ball valves shall have 100mm long seamless pipe nipple welded to each end of valve and welded prior to assembling of the soft seat. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-4 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 18 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 32 OTHERS 33 34 35 36 37 TESTING 38 39 1 2 3 NOTES 4 5
6

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification End connections Face to Face dimensions Pressure designation Construction, body Construction, ball (Note-6) Type of bore (Note-3)

VALVE MATERIAL SPECIFICATION (VMS) BALL VALVES VB-1554


EW 2 " to 24"

Page 30 of 30

PMP WATER RING MAIN & INJECTION WELLS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, TOP ENTRY, BALL VALVE API SPEC 6D / ASME B16.34 INTEGRAL FLANGES, RJ, ASME B16.5 ASME B16.10 ASME CL 1500 # BOLTED BONNET TRUNNION MOUNTED / FLOATING FULL BORE FLEXIBLE GRAPHITE ANTI BLOWOUT RING JOINT DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 A182 Gr. F51 / DUPLEX SS (UNS 31803) RPTFE (RENEWABLE) DUPLEX SS, GRAPHITE FILLER RPTFE / VITON B A182 Gr. F51 / DUPLEX SS (UNS 31803) INCONEL X-750 BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C REQUIRED FOR SIZES 4" & ABOVE PAINTING : NO YES YES YES (AS PER API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Type of gasket, body connector Stem Flange Facing Material, Body Material, Trim Material, Stem Material spec, Ball (Note-7) Material, Seats Material, gasket spwnd, filler Material, seals, inserts and rings Material, spec, seat rings (Note-7) Material, spec, spring Gland packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Grease Injection facility for seat rings & stem Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Pressure and Temperature, limited by valve seat material (as per Manufacturer recommendation) shall be considered. Design Spec API Spec. 6D is acceptable in lieu of ASME B16.34, provided the lower pressure rating is considered. Reduced bore, if specified in the purchase specification. Ball Valves used for on-off service only. Ball valve (Full Bore) is to be used for pipelines designed for pigging facility. Refer Clause 3.19 (7) of Appendix-C Carbon Steel (ASTM A105) with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 12". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts shall be submitted for Company approval.

7 8

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
DOCUMENT: ISSUED BY:

ENGINEERING SPECIFICATION
APPROVED BY:

SUBJECT: REV NO. 5

PIPING-SELECTION & DESIGN January, 2012

Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

Annexure-5 to APPENDIX-C

VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES

PIPING - SELECTION & DESIGN

ANNEXURE 5 TO APPENDIX - C VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-5 to Appendix-C

REVISION No.

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 TESTING 36 37 1 2 3 NOTES 4 5 6 7 8

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Category / Type Design specification End connections Face to Face dimensions Pressure designation Type of disc Shut-off Pressure Construction, body Type of bore Type of Stem Flange Facing Finish, Flange facing Material, Body Material, Trim Material spec, Disc (Note-7) Material, Seats

VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES VF-100


A & AU 3" to 36"

Page 1 of 9

SWEET HYDROCARBON / UTILITIES / GLYCOL / HVAC PIPING NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE CATEGORY - B / BI-DIRECTIONAL API 609 / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # OFFSET, TRIPLE 260 PSIG DOUBLE FLANGED, LONG PATTERN FULL BORE ANTI BLOWOUT RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A182 Gr. F6a / 13% Cr. RPTFE (RENEWABLE) A564 TYPE 630, CONDITION H1150D A182 Gr. F6a SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES (As per API 607) REFER CLAUSE 6.0 OF APPENDIX-C

Material, spec, Shaft & Trunnion Material, Retaining ring Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Valve shall be capable of seating against full differential pressure in either flow direction. Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification. Valve shall have internal stop to prevent disc over travel. Valve seats shall have retained top and bottom low friction bearings (with nitriding). Valve seats shall be both self and pressure energised. The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-5 to Appendix-C

REVISION No.

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 TESTING 36 37 1 2 3 NOTES 4 5 6 7 8

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Category / Type Design specification End connections Face to Face dimensions Pressure designation Type of disc Shut-off Pressure Construction, body Type of bore Type of Stem Flange Facing Finish, Flange facing Material, Body Material, Trim Material spec, Disc (Note-7) Material, Seats

VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES VF-110


AS 3 " to 48"

Page 2 of 9

SOUR HYDROCARBON LIQUID, VAPOUR & GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE CATEGORY - B / BI-DIRECTIONAL API 609 / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # OFFSET, TRIPLE 260 PSIG DOUBLE FLANGED, LONG PATTERN FULL BORE ANTI BLOWOUT RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB SS 316 A182 Gr. F316 / SS 316 RPTFE (RENEWABLE) A564 TYPE 630, CONDITION H1150D A182 Gr. F316 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES (As per API 607) REFER CLAUSE 6.0 OF APPENDIX-C

Material, spec, Shaft & Trunnion Material, Retaining ring Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Valve shall be capable of seating against full differential pressure in either flow direction. Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification. Valve shall have internal stop to prevent disc over travel. Valve seats shall have retained top and bottom low friction bearings (with nitriding). Valve seats shall be both self and pressure energised. The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-5 to Appendix-C

REVISION No.

1 2 3 GENERAL

Valve Identification No. JO Piping Class Size Range

VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES VF-120


AW1 & AN3 3 " to 36"

Page 3 of 9

Service

NON SOUR SERVICES (CORROSIVE HYDROCARBON, OIL > 5% BS&W, EMULSION (RAW OIL + WATER), CORROSIVE WATER DRAINS) FROM EQUIPMENT, BRACKISH WATER, FIRE WATER SYSTEM Nil -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE CATEGORY - B / BI-DIRECTIONAL API 609 / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # OFFSET, TRIPLE 260 PSIG DOUBLE FLANGED, LONG PATTERN FULL BORE ANTI BLOWOUT RAISED FACE 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS A182 Gr. F51 / DUPLEX SS RPTFE (RENEWABLE) A182 Gr. F51 A182 Gr. F51 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO YES YES YES (As per API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 TESTING 36 37 1 2 3 NOTES 4 5 6 7 8

Service requirement Temperature Range (Deg.F) Atmosphere Style Category / Type Design specification End connections Face to Face dimensions Pressure designation Type of disc Shut-off Pressure Construction, body Type of bore Type of Stem Flange Facing Finish, Flange facing Material, Body Material, Trim Material spec, Disc (Note-7) Material, Seats Material, spec, Shaft & Trunnion Material, Retaining ring Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Valve shall be capable of seating against full differential pressure in either flow direction. Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification. Valve shall have internal stop to prevent disc over travel. Valve seats shall have retained top and bottom low friction bearings (with nitriding). Valve seats shall be both self and pressure energised. The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-5 to Appendix-C

REVISION No.

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 TESTING 36 37 1 2 3 NOTES 4 5 6 7 8

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Category / Type Design specification End connections Face to Face dimensions Pressure designation Type of disc Shut-off Pressure Construction, body Type of bore Type of Stem Flange Facing Finish, Flange facing Material, Body Material, Trim Material spec, Disc (Note-7) Material, Seats

VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES VF-150


AW, AN1 & AN2 3" to 36"

Page 4 of 9

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE CATEGORY - B / BI-DIRECTIONAL API 609 / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 150 # OFFSET, TRIPLE 260 PSIG DOUBLE FLANGED, LONG PATTERN FULL BORE ANTI BLOWOUT RAISED FACE 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS31803) A182 Gr. F51 / DUPLEX SS (UNS31803) RPTFE (RENEWABLE) A182 Gr. F51 A182 Gr. F51 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO YES YES YES (As per API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Material, spec, Shaft & Trunnion Material, Retaining ring Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Valve shall be capable of seating against full differential pressure in either flow direction. Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification. Valve shall have internal stop to prevent disc over travel. Valve seats shall have retained top and bottom low friction bearings (with nitriding). Valve seats shall be both self and pressure energised. The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-5 to Appendix-C

REVISION No.

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 TESTING 36 37 1 2 3 NOTES 4 5 6 7

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Category / Type Design specification End connections Face to Face dimensions Pressure designation Type of disc Shut-off Pressure Construction, body Type of bore Type of Stem Flange Facing Finish, Flange facing Material, Body Material, Trim Material spec, Disc Material, Seats

VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES VF-170


AV

Page 5 of 9

2 " to 16" CHEMICALS, LUBE / SEAL OIL, INSTRUMENT AIR, FOAM CONCENTRATE NIL -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE CATEGORY - B / BI-DIRECTIONAL API 609 / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 150 # OFFSET, TRIPLE 260 PSIG DOUBLE FLANGED, LONG PATTERN FULL BORE ANTI BLOWOUT RAISED FACE 125-250 AARH STAINLESS STEEL, ASTM A351 GR. CF8 SS 304L A182 Gr. F304L / SS 304L RPTFE (RENEWABLE) A564 TYPE 630, CONDITION H1150D A182 Gr. F304L SS 316, GRAPHITE FILLER EXPANDED GRAPHITE ASTM A193 GRADE B8 ASTM A194 GRADE 8 REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO YES YES YES (As per API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Material, spec, Shaft & Trunnion Material, Retaining ring Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Valve shall be capable of seating against full differential pressure in either flow direction. Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification. Valve shall have internal stop to prevent disc over travel. Valve seats shall have retained top and bottom low friction bearings (with nitriding). Valve seats shall be both self and pressure energised. The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-5 to Appendix-C

REVISION No.

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 TESTING 36 37 1 2 3 NOTES 4 5 6 7

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Category / Type Design specification End connections Face to Face dimensions Pressure designation Type of disc Shut-off Pressure Construction, body Type of bore Type of Stem Flange Facing Finish, Flange facing Material, Body Material, Trim Material spec, Disc Material, Seats

VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES VF-300


B 3" to 24"

Page 6 of 9

SWEET HYDROCARBON LIQUIDS, VAPOUR & GAS, BRACKISH WATER Nil -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE CATEGORY - B / BI-DIRECTIONAL API 609 / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # OFFSET, TRIPLE 720 PSIG DOUBLE FLANGED, LONG PATTERN FULL BORE ANTI BLOWOUT RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB 13% Cr. A182 Gr. F6a / 13% Cr. RPTFE (RENEWABLE) A564 TYPE 630, CONDITION H1150D A182 Gr. F6a SS 316, GRAPHITE FILLER PTFE / GRAFOIL ASTM A193 GRADE B7 ASTM A194 GRADE 2H REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES (As per API 607) REFER CLAUSE 6.0 OF APPENDIX-C

Material, spec, Shaft & Trunnion Material, Retaining ring Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Valve shall be capable of seating against full differential pressure in either flow direction. Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification. Valve shall have internal stop to prevent disc over travel. Valve seats shall have retained top and bottom low friction bearings (with nitriding). Valve seats shall be both self and pressure energised. The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY:

DOCUMENT: ISSUED BY:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

Sr. Design Engineer - FE DOCUMENT NO. : JOS-02-01 Annexure-5 to Appendix-C

REVISION No.

Team Leader - FE

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 TESTING 36 37 1 2 3 NOTES 4 5 6 7

Valve Identification No. JO Piping Class Size Range Service Service requirement

VALVE MATERIAL SPECIFICATION (VMS) Page 7 of 9 BUTTERFLY VALVES VF-310


BS 3" to 24" SOUR HYDROCARBON LIQUID, VAPOUR AND GAS NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE CATEGORY - B / BI-DIRECTIONAL API 609 / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 300 # OFFSET, TRIPLE 720 PSIG DOUBLE FLANGED, LONG PATTERN FULL BORE ANTI BLOWOUT RAISED FACE 125-250 AARH CARBON STEEL, ASTM A216 Gr. WCB SS 316 A182 Gr. F316 / SS 316 RPTFE (RENEWABLE) A564 TYPE 630, CONDITION H1150D A182 Gr. F316 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B7M ASTM A194 GRADE 2HM REFER CLAUSE 4.0 OF APPENDIX-C YES AS SPECIFIED IN THE PURCHASE REQUISITION YES YES YES (As per API 607) REFER CLAUSE 6.0 OF APPENDIX-C

Temperature Range (Deg.F) Atmosphere Style Category / Type Design specification End connections Face to Face dimensions Pressure designation Type of disc Shut-off Pressure Construction, body Type of bore Type of Stem Flange Facing Finish, Flange facing Material, Body Material, Trim Material spec, Disc Material, Seats Material, spec, Shaft & Trunnion Material, Retaining ring Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Valve shall be capable of seating against full differential pressure in either flow direction. Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification. Valve shall have internal stop to prevent disc over travel. Valve seats shall have retained top and bottom low friction bearings (with nitriding). Valve seats shall be both self and pressure energised. The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-5 to Appendix-C

REVISION No.

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 TESTING 36 37 1 2 3 NOTES 4 5 6 7 8

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Category / Type Design specification End connections Face to Face dimensions Pressure designation Type of disc Shut-off Pressure Construction, body Type of bore Type of Stem Flange Facing Finish, Flange facing Material, Body Material, Trim Material spec, Disc (Note-7) Material, Seats

VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES VF-350


BW & BW1 3" to 36"

Page 8 of 9

PRODUCED WATER / FLUIDS, EFFLUENT, OIL > 5% BS & W, EMULSION (RAW OIL+WATER), CORROSIVE WATER DRAINS, BRACKISH WATER NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE CATEGORY - B / BI-DIRECTIONAL API 609 / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 (UPTO 24") / ASME B16.47 SERIES A ASME B16.10 ASME CL 300 # OFFSET, TRIPLE 720 PSIG DOUBLE FLANGED, LONG PATTERN FULL BORE ANTI BLOWOUT RAISED FACE 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS A182 Gr. F316 / SS 316 RPTFE (RENEWABLE) A182 Gr. F51 A182 Gr. F51 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO YES YES YES (As per API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Material, spec, Shaft & Trunnion Material, Retaining ring Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Valve shall be capable of seating against full differential pressure in either flow direction. Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification. Valve shall have internal stop to prevent disc over travel. Valve seats shall have retained top and bottom low friction bearings (with nitriding). Valve seats shall be both self and pressure energised. The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01 Annexure-5 to Appendix-C

REVISION No.

1 2 GENERAL 3 4 5 6 7 8 9 10 11 12 DESIGN 13 14 15 16 17 18 19 20 21 MATERIAL SPECIFICATION 22 23 24 25 26 27 28 29 30 31 OTHERS 32 33 34 35 TESTING 36 37 1 2 3 NOTES 4 5 6 7 8

Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Category / Type Design specification End connections Face to Face dimensions Pressure designation Type of disc Shut-off Pressure Construction, body Type of bore Type of Stem Flange Facing Finish, Flange facing Material, Body Material, Trim Material spec, Disc (Note-7) Material, Seats

VALVE MATERIAL SPECIFICATION (VMS) BUTTERFLY VALVES VF-650


CW 3" to 24"

Page 9 of 9

SOUR AND CORROSIVE SERVICES (PRODUCED WATER/FLUIDS, EFFLUENT, OIL > 5% BS & W, DRAINS), STEAM MIXED WITH PROCESS GAS, WATER INJECTION NACE MR-0175 AND ANNEXURE-1 TO APPENDIX-B -20 to 400 DESERT, DUSTY, HUMIDITY : 5 % to 100% SOFT SEATED, DOUBLE FLANGED, BUTTERFLY VALVE CATEGORY - B / BI-DIRECTIONAL API 609 / ASME B16.34 INTEGRAL FLANGES, RF, ASME B16.5 ASME B16.10 ASME CL 600 # OFFSET, TRIPLE 720 PSIG DOUBLE FLANGED, LONG PATTERN FULL BORE ANTI BLOWOUT RAISED FACE 125-250 AARH DUPLEX SS, ASTM A 890 Gr. 4A DUPLEX SS (UNS 31803) A182 Gr. F51 / DUPLEX SS (UNS 31803) RPTFE (RENEWABLE) A182 Gr. F51 A182 Gr. F51 SS 316, GRAPHITE FILLER BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M REFER CLAUSE 4.0 OF APPENDIX-C PAINTING : NO YES YES YES (As per API 607) REFER CLAUSE 6.0 OF APPENDIX-C SHIPPING : YES AS SPECIFIED IN THE PURCHASE REQUISITION

Material, spec, Shaft & Trunnion Material, Retaining ring Material, gasket spwnd, filler Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Lever Operated Normal painting, shipping Third Party Inspection Anti static device Position Indicator Fire Tested Design Inspection and Testing

Valve shall be capable of seating against full differential pressure in either flow direction. Butterfly Valves used for on-off service only. Dead end service, if specified in the purchase specification. Valve shall have internal stop to prevent disc over travel. Valve seats shall have retained top and bottom low friction bearings (with nitriding). Valve seats shall be both self and pressure energised. The valve shall be anti static and the design shall ensure electrical continuity between the stem, disc and body. Carbon Steel with electroless nickel plating (0.003" thk. minimum) is acceptable for higher sizes above 24". Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
DOCUMENT: ISSUED BY:

ENGINEERING SPECIFICATION
APPROVED BY:

SUBJECT: REV NO. 5

PIPING-SELECTION & DESIGN January, 2012

Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

Team Leader - FE

Annexure-6 to APPENDIX-C

VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVES

PIPING - SELECTION & DESIGN

ANNEXURE 6 TO APPENDIX - C VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVES

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY: Team Leader - FE

DOCUMENT:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

ISSUED BY: Sr. Design Engineer - FE


DOCUMENT NO. : JOS-02-01

REVISION No.

Annexure-6 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 MATERIAL SPECIFICATION 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement

VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVE VN-6011


AT 3/4" x 1/2"

Page 1 of 2

PROCESS / INSTRUMENTATION IMPULSE TUBING (SOUR SERVICE) NACE MR-0175 AND ANNEXURE-1 APPENDIX-B -20 to 750 DESERT, DUSTY, HUMIDITY : 5% to 100% SCREWED, LOCKED, INSTRUMENT (NEEDLE) VALVE MSS SP-105 / MFG STD. SCREWED ENDS, FEMALE, NPT COMPRESION FERRULE TUBE CLASS 6000 # SCREWED, STRAIGHT PATTERN INTEGRAL NON ROTATING, NEEDLE RISING STEM CONVENTIONAL STAINLESS STEEL, ASTM A351 GR. CF8M API TRIM No. 10 A182 Gr. F316 A564 TYPE 630, CONDITION H1150D A564 TYPE 630, CONDITION H1150D BRAIDED GRAPHITE WITH CORROSION INHIBITOR ASTM A193 GRADE B8M ASTM A194 GRADE 8M BAR HANDLE PAINTING : NO SHIPPING : YES

Temperature Range (Deg.F) Atmosphere Style Design specification Ends End Connections Pressure Designation Construction, Body Type of Back seat Type of Discs Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Needle Material, Gland ring Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

OTHERS

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

TESTING

All Needle Valves for use in Instrumentation service shall be three port needle valves complete with an integral block and bleed valve on one port and a bull plug on the second port. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)

NOTES

JOINT OPERATIONS
ENGINEERING SPECIFICATION
APPROVED BY:

DOCUMENT: ISSUED BY:

SUBJECT:

PIPING-SELECTION & DESIGN


5 January, 2012

Sr. Design Engineer - FE DOCUMENT NO. : JOS-02-01

REVISION No.

Team Leader - FE

Annexure-6 to Appendix-C
1 2 GENERAL 3 4 5 6 7 8 9 10 11 DESIGN 12 13 14 15 16 17 MATERIAL SPECIFICATION 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 Valve Identification No. JO Piping Class Size Range Service Service requirement Temperature Range (Deg.F) Atmosphere Style Design specification Ends End Connections Pressure Designation Construction, Body Type of Back seat Type of Discs Type of Stem Port opening Material, Body Material, Trim Material, Stem Material, Needle Material, Gland ring Material, packing Material spec, bolt(s) Material spec, nut(s) Gear / Hand wheel Operated Normal painting, shipping Third Party Inspection Fire Testing Inspection and Testing

VALVE MATERIAL SPECIFICATION (VMS) NEEDLE VALVE VN-6081


AT 3/4" x 1/2"

Page 2 of 2

PROCESS / INSTRUMENTATION IMPULSE TUBING NIL -20 to 750 DESERT, DUSTY, HUMIDITY : 5% to 100% SCREWED, LOCKED, INSTRUMENT (NEEDLE) VALVE MSS SP-105 / MFG STD. SCREWED ENDS, FEMALE, NPT COMPRESION FERRULE TUBE CLASS 6000 # SCREWED, STRAIGHT PATTERN INTEGRAL NON ROTATING, NEEDLE RISING STEM CONVENTIONAL STAINLESS STEEL, ASTM A351 GR. CF8M API TRIM No. 10 A182 Gr. F316 A564 TYPE 630, CONDITION H1150D A564 TYPE 630, CONDITION H1150D EXPANDED GRAPHITE ASTM A193 GRADE B8M ASTM A194 GRADE 8M BAR HANDLE PAINTING : NO SHIPPING : YES

OTHERS

AS SPECIFIED IN THE PURCHASE REQUISITION NO REFER CLAUSE 6.0 OF APPENDIX-C

TESTING

NOTES

All Needle Valves for use in Instrumentation service shall be three port needle valves complete with an integral block and bleed valve on one port and a bull plug on the second port. Vendor shall submit the cross sectional drawing, showing the cross sectional details and material specification of all parts for Company approval.

Jopweb \ Departments \ Projects and Facility Engineering \ Facility Engineering \ FET Document Library \ Engineering Standards \ JO Adopted Engineering Standards \ Mechanical)