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MONNET POWER COMPANY LIMITED

Technical specification for Civil, Structural and Architectural works

2 X 525 MW TPS, MALIBRAHMANI, ANGUL, ORISSA

GENERAL SPECIFICATION FOR CIVIL STRUCTURAL AND ARCHITECTURAL WORKS 1.00.00 INTRODUCTION
The complete design, supply & construction of all Civil, Structural & Architectural works shall be performed conforming to the specification, Codes & Standards along with the criteria & specifications as stated herein after, which however, are not meant to provide a complete description of each & every system but state the minimum acceptable standards for the plant as a whole or certain individual components and the Bidder shall execute according to the complete requirements of the plant based on good engineering practice subject to the approval of Owner/Consultant. Technical specifications pertaining to construction of various items are included with this specification. If there any conflicts with regard to any stipulation between the sections, the requirements of section I shall prevail. Generally no deviations are acceptable in respect of design criteria and stipulation laid down in the specifications unless the Bidder can justify his suggestion as an improvement on specification.

2.00.00

CODES AND STANDARDS
Following is a general listing of Codes and Standards to be used in the design of the Plant. Specific applicable codes and standards will be identified in System Design Descriptions/ Technical Specifications as appropriate. The latest editions/ revision of following codes and standards along with addendums/ amendments, if any, shall be followed :

2.01.00

General a) Internationally accepted design Codes and Standards where Indian Codes are not available and which are equivalent to Indian Standards. National Building Code of India. "Accepted Standards" and "Good Practice" listed in the appendix to National Building Code of India. IS-1200 : Method of measurement of Building and Civil Engineering Works. IS-1256 : Code of Practice for Building Byelaws.

b) c)

d)

e)

Document No. : K9B02-SPC-M-1004

V.II-D/S-I : 1

DEVELOPMENT CONSULTANTS PVT. LTD.

File - K9B02-SPC-M-1004-V.II-D-COAL CONV-S1-General Spec for civil,strl & arc-R0

II-D-COAL CONV-S1-General Spec for civil.01.01 EARTHWORK a) IS-1498 : Classification and identification of soils for General Engineering purposes.strl & arc-R0 . Portland Slag Cement.K9B02-SPC-M-1004-V. Structural and Architectural works 2 X 525 MW TPS. b) c) 2. Methods of test for aggregates for concrete (all parts).01. Mild Steel and medium tensile steel bars and hard drawn steel wire for concrete reinforcement. Safety Code for excavation work. ANGUL. Hard drawn steel wire fabric for concrete Reinforcement. Code of practice for design and installation of joints in buildings. LTD. Coarse and fine aggregate from natural sources for concrete. Code of Practice for Plain and reinforced concrete. Code of practice for bending and fixing of bars for concrete reinforcement. High strength deformed steel bars and wires for concrete reinforcement. : K9B02-SPC-M-1004 V.02 IS-3764 IS-7293 : : CONCRETE a) b) IS-269 IS-383 : : Ordinary and low heat portland cement. Methods of test for strength of concrete. Methods of sampling and analysis of concrete. Test Sieves (all parts). c) IS-432 : d) e) f) g) h) i) j) IS-455 IS-456 IS-460 IS-516 IS-1199 IS-1566 IS-1786 : : : : : : : k) l) m) IS-1834 IS-2386 IS-2502 : : : n) IS-3370 : o) IS-3414 : Document No. Code of practice for concrete structures for storage of liquids (all parts).MONNET POWER COMPANY LIMITED Technical specification for Civil.II-D/S-I : 2 DEVELOPMENT CONSULTANTS PVT. Safety Code for working with construction machinery. MALIBRAHMANI. Hot applied sealing compounds for joints in concrete. ORISSA 2. File .

Recommendations for dimensions and workmanship of natural building stones for masonry work. MALIBRAHMANI.MONNET POWER COMPANY LIMITED Technical specification for Civil.strl & arc-R0 .01. High Alumina Cement for Structural use. b) IS-2950 : c) d) IS-2974 IS 2911 : : 2. Code of practice for extreme weather concreting (all parts). Recommended guidelines for concrete mix design.K9B02-SPC-M-1004-V. ANGUL. Ministry of Railways (Railway Board). t) u) v) 2.04 LOADING a) IS-875 : Code of practice for design loads for buildings and structures. LTD. : K9B02-SPC-M-1004 V.II-D-COAL CONV-S1-General Spec for civil. Code of practice for Design and Construction of Pile Foundation. Common Burnt Clay Building Bricks. Rapid Hardening Portland Cement. b) IRS : 2. Concrete slump test apparatus.01. Structural and Architectural works 2 X 525 MW TPS. File . d) IS-1528 : Document No. ORISSA p) q) r) s) IS-4948 IS-6452 IS-7320 IS-7861 : : : : Welded steel wire fabrics for general use. Bridge Rules of Government of India.01. Code of practice for design and construction of raft foundations.05 MASONRY a) b) c) IS-712 IS-1077 IS-1127 : : : Building limes. High strength ordinary Portland Cement. Methods of sampling and physical tests for refractory materials.II-D/S-I : 3 DEVELOPMENT CONSULTANTS PVT. Code of practice for design and construction of Machine foundations (all parts).03 IS-8041 IS-8112 : : IS-10262 : FOUNDATIONS a) IS-1904 : Code of practice for structural safety of buildings :Shallow foundations.

glass for glazing and framing c) d) e) IS-1003 IS-1038 IS-1081 : : : f) g) IS-1361 IS-2835 : : h) IS-1948 : Aluminium doors windows and ventilators. Structural and Architectural works 2 X 525 MW TPS. Transparent sheet purposes. Code of practice for design and installation of joints in buildings. Code of practice for fixing and glazing of metal (steel and aluminium) doors.II-D/S-I : 4 DEVELOPMENT CONSULTANTS PVT. ORISSA e) IS-1597 : Code of practice for construction of stone masonry (all parts). LTD.strl & arc-R0 . windows and ventilators. Timber paneled and glazed shutters (all parts).II-D-COAL CONV-S1-General Spec for civil. V. Burnt clay facing bricks. Sand for masonry mortars Concrete masonry units. WINDOWS & VENTILATORS a) b) IS-399 IS-883 : : Classification of commercial timbers and their zonal distribution. windows and ventilators. ANGUL.01. Code of practice for use of Silicate type chemical resistant mortars. f) g) h) IS-2212 IS-2116 IS-2185 : : : i) IS-2250 : j) IS-2572 : k) l) IS-2691 IS-3414 : : m) n) IS-3495 IS-4441 : : o) 2.K9B02-SPC-M-1004-V. Code of practice for design of structural timber in building. Steel doors.06 IS-4860 : DOORS. Steel windows for industrial buildings.Hollow and Solid concrete blocks). Code of practice for brickwork. Methods of tests of burnt clay building bricks. Code of practice for preparation and use of masonry mortars. Code of practice for construction of hollow concrete block masonry.MONNET POWER COMPANY LIMITED Technical specification for Civil. Acid Resistant Bricks. : K9B02-SPC-M-1004 File . (all parts . Document No. MALIBRAHMANI.

07 IS-2202 IS-3103 IS-3548 IS-3614 IS-4021 IS-4351 IS-6248 : : : : : : : ROOF & FLOORING a) IS-2204 : Code of practice for construction of reinforced concrete shell roof. Timber door. Code of practice for glazing in buildings. Wooden flush door shutters (solid core type). b) IS-3201 : c) IS-2210 : d) e) f) g) IS-809 IS-1195 IS-1196 IS-1198 : : : : h) i) j) k) IS-1237 IS-1443 IS-2114 IS-2571 : : : : Document No. Criteria for Design of R. Rubber flooring materials for general purposes. Criteria for the design and construction of precast concrete trusses. Steel door frames. fixing and maintenance of linoleum floors. shell structures and folded plates. Code of practice for laying and finishing of cement concrete flooring tiles.II-D/S-I : 5 DEVELOPMENT CONSULTANTS PVT.C. k) l) m) n) o) p) q) 2. windows and ventilator frames. Fire check doors. Code of practice for laying bitumen mastic flooring.strl & arc-R0 . Code of practice for laying. V. Code of practice for laying in situ terrazzo floor finish.MONNET POWER COMPANY LIMITED Technical specification for Civil. Structural and Architectural works 2 X 525 MW TPS. MALIBRAHMANI.K9B02-SPC-M-1004-V. ORISSA i) j) IS-1949 IS-2191 : : Aluminium windows for industrial building. LTD. Code of practice for laying in situ cement concrete flooring. Code of practice for Industrial ventilation.II-D-COAL CONV-S1-General Spec for civil. Wooden flush door shutters (Cellular and hollow core type). Bitumen mastic for flooring. Cement concrete flooring tiles. : K9B02-SPC-M-1004 File . Metal rolling shutters and rolling grills. ANGUL.01.

01. Structural and Architectural works 2 X 525 MW TPS.MONNET POWER COMPANY LIMITED Technical specification for Civil.K9B02-SPC-M-1004-V. Code of practice for sub-surface investigation for foundations. : K9B02-SPC-M-1004 V. LTD. Code of practice for general design. Code of practice for laying burnt clay brick flooring.strl & arc-R0 . ORISSA l) IS-5491 : Code of practice for laying in situ granolithic concrete floor topping. Code of practice for laying lime concrete for a waterproofed roof finish. Method for standard penetration test for soils.09 SOIL ENGINEERING a) IS-1498 : Classification and identification of soils for general engineering purposes.08 IS-5766 IS-1197 IS-2441 : : : WATERPROOFING a) b) IS-1322 IS-1346 : : Bitumen felts for waterproofing and damp proofing. Code of practice for fixing ceiling coverings. Bitumen mastic for use in waterproofing of roofs. Bitumen primer for use in water proofing and damp proofing. c) d) IS-1609 IS-3036 : : e) f) IS-3037 IS-3067 : : g) IS-3384 : h) IS-4365 : 2. Methods of test for soils (all parts). File . Code of practice for application of bitumen mastic for waterproofing of roofs. b) IS-1892 : c) d) IS-2131 IS-2720 : : Document No.01. details and preparatory work for damp proofing and water proofing of buildings. Code of practice for laying damp proof treatment using bituminous felts.II-D/S-I : 6 DEVELOPMENT CONSULTANTS PVT. Code of practice for laying of rubber floors. ANGUL. Code of practice for waterproofing of roofs with bitumen felts. MALIBRAHMANI. m) n) o) 2.II-D-COAL CONV-S1-General Spec for civil.

Vertically cast iron pressure pipe for water. installation and f) g) IS-783 IS-1172 : : h) IS-1626 : i) j) IS-1742 IS-2064 : : k) l) m) n) o) p) IS-2065 IS-2470 IS-3114 IS-4127 : : : : Code of practice for water supply in buildings. LTD.01. gas and sewage. Method of measurement :Laying of water and [Part-XVI] sewer lines including appurtenant items.MONNET POWER COMPANY LIMITED Technical specification for Civil. IS-12251 : IS-1200 : q) IS-1536 : r) IS-1537 : s) IS-3486 : Document No. : K9B02-SPC-M-1004 V. Code of basic requirements for water supply. Code of practice for building drainage. gas and sewage. Asbestos cement building pipes.10 WATER SUPPLY.II-D-COAL CONV-S1-General Spec for civil. drainage and sanitation. MALIBRAHMANI. maintenance of sanitary appliances. DRAINAGE & SEWERAGE a) b) c) d) e) IS-404 IS-458 IS-651 IS-771 IS-774 : : : : : Lead pipes Concrete pipes Salt glazed stoneware pipes and fittings. Code of practice for laying of concrete pipes. Cast iron spigot and socket drain pipes.II-D/S-I : 7 DEVELOPMENT CONSULTANTS PVT. Code of practice for selection. Structural and Architectural works 2 X 525 MW TPS.K9B02-SPC-M-1004-V. Centrifugally cast (spun) iron pressure pipes for water. Code of practice for laying of Cast Iron pipes. Code of practice for laying of glazed stoneware pipes. File . ANGUL.strl & arc-R0 . Glazed fire-clay sanitary appliances (all parts). Code of practice for Drainage of Building Basement. ORISSA 2. Code of practice for installation of septic tanks (all parts). gutters and fittings (all parts). Flushing cisterns for water closets and urinals other than plastic cisterns.

"P" and "S" traps. u) IS-3076 : v) IS-1538 : w) x) IS-1230 IS-1729 : : y) z) aa) bb) IS-784 IS-1726 IS-5961 IS-5219 [Part-I] IS-772 : : : : cc) : General requirements for enamelled cast iron sanitary appliances. Document No. Cast iron grating for drainage purposes. gas and sewage. thru' 1220 Practice followed by Indian Road Congress (all parts).11 PAVING & ROAD WORKS a) b) c) d) IS-73 IS-702 IS-1201 : : : Paving bitumen Industrial Bitumen Method of testing tar and bituminous materials. Low density polyethylene pipes for potable water supplies. 2. LTD. ORISSA t) IS-5329 : Code of practice for sanitary pipe work above ground for buildings. Cast iron fittings for pressure pipes for water. fittings and accessories.II-D/S-I : 8 DEVELOPMENT CONSULTANTS PVT. Cast iron brackets and supports for wash basins and sinks.MONNET POWER COMPANY LIMITED Technical specification for Civil. Code of practice for fixing rainwater gutters and down pipes for roof drainage. Structural and Architectural works 2 X 525 MW TPS. ANGUL. Sand cast iron spigot and socket soil.01. Cast iron rainwater pipes and fittings. Cast iron manhole covers and frames.II-D-COAL CONV-S1-General Spec for civil. MALIBRAHMANI. waste and ventilating pipes. Prestressed concrete pipes. Glazed earthenware wall tiles. V. : K9B02-SPC-M-1004 File .K9B02-SPC-M-1004-V.strl & arc-R0 . dd) IS-775 : ee) IS-777 : ff) gg) IS-2548 IS-2527 : : Plastic water closet seats and covers (all parts).

2. Code of practice for training and testing of metal arc welders. ORISSA 2. Part-I :Load and permissible stresses. Code of practice for use of structural steel in Overhead Transmission Line. Code of practice for safety and health requirements in electric and gas welding and cutting operation.II-D-COAL CONV-S1-General Spec for civil.K9B02-SPC-M-1004-V. ANGUL. Chimneys (all parts). Code of practice for use of metal arc welding for general construction in mild steel.strl & arc-R0 . d) e) f) IS-808 IS-813 IS-814 : : : g) IS-816 : h) IS-817 : i) IS-818 : j) IS-819 : k) IS-919 : Document No. Code of practice for Resistance spot welding for light assemblies in Mild Steel. c) IS-806 : Code of practice for use of steel tubes in general building construction. Inspection and Packing.MONNET POWER COMPANY LIMITED Technical specification for Civil. : K9B02-SPC-M-1004 V. Recommendations for limits and fits for engineering. Galvanising.01. Part-II :Fabrication. channels and angle sections.C. Scheme of symbols for welding. File .01.13 CHIMNEY a) IS-4998 : Criteria for Design of R.01. Rolled steel beams. MALIBRAHMANI. Code of practice for earthquake resistant design and construction of buildings.14 STRUCTURAL STEELWORK a) b) IS-800 IS-802 : : Code of practice for general construction in steel.12 EARTHQUAKE RESISTENT DESIGN a) b) IS-1893 IS-4326 : : Criteria for earthquake resistant design of structures.II-D/S-I : 9 DEVELOPMENT CONSULTANTS PVT. Covered electrodes for manual metal arc welding of carbon and carbon manganese steel. LTD. 2. Structural and Architectural works 2 X 525 MW TPS.

nuts and locknuts (dia. Dimensions for steel plate. ANGUL. air drying. Structural steel (Ordinary quality) Plain Washers Steel for General structural purposes. MALIBRAHMANI.6 to 20 mm). Recommended practice for Radiographic Examination of Fusion Welded Butt joints in steel plates. range 6 to 39 mm). Method of measurement of steelwork and ironwork. 6 to 39 mm) and black hexagon screws (dia. Rolling and cutting tolerances for hot rolled steel products. sheet and strip for structural and general engineering purpose. : K9B02-SPC-M-1004 File . Structural and Architectural works 2 X 525 MW TPS. Ready mixed paint. tubulars and other wrought steel fittings (all parts). LTD. Method for tensile testing of steel products. V. [all parts] Precision and semi-precision hexagon bolts. m) n) IS-1161 IS-1182 : : o) IS-1200 : [Part-VIII] IS-1239 : p) Mild steel tubes. Black hexagonal bolts. red oxide zinc-chrome.6 to 24 mm).II-D-COAL CONV-S1-General Spec for civil. ORISSA l) IS-1024 : Code of practice for use of welding in Bridges and Structures subjected to Dynamic loading. q) IS-1363 : r) IS-1364 : s) IS-1365 : t) u) IS-1367 IS-1443 : : v) w) IS-1608 IS-1730 : : x) IS-1731 : y) IS-1852 : z) aa) bb) cc) IS-1977 IS-2016 IS-2062 IS-2074 : : : : Document No. screws.K9B02-SPC-M-1004-V. nuts and locknuts (dia. [all parts] Slotted counter sunk head screws (dia range 1.MONNET POWER COMPANY LIMITED Technical specification for Civil.II-D/S-I : 10 DEVELOPMENT CONSULTANTS PVT.strl & arc-R0 . Steel tubes for structural purposes. Technical supply conditions for threaded steel fasteners. Code of practice for laying and finishing of cement concrete flooring tiles. Dimensions for steel flats for structural and general engineering purposes. priming.

1. ANGUL.1 PAINTING a) b) c) IS-348 IS-427 IS-428 : : : Specification for French Polish. Structural and Architectural works 2 X 525 MW TPS.01. Hot dip zinc coatings on structural steel and other allied products. Specification for Distemper. colour as required. High strength bolts in steel structures. Structural Welding Code. Code of practice for painting of ferrous metal in buildings. gg) hh) ii) IS-3757 IS-4000 IS-4759 : : : jj) IS-5334 : kk) ll) IS-7215 IS-7280 : : mm) IS-7318 [Part-I] nn) IS-8500 : : oo) IS-9595 : pp) 2. dry colour as required. LTD.K9B02-SPC-M-1004-V. Structural steel – micro-alloyed (medium and high strength qualities). MALIBRAHMANI.strl & arc-R0 . : K9B02-SPC-M-1004 V. Approval test for welders when welding procedure approval is not required. Tolerances for fabrication of steel structures.II-D/S-I : 11 DEVELOPMENT CONSULTANTS PVT.II-D-COAL CONV-S1-General Spec for civil.15 AWS D. Code of practice for Magnetic Particle Flaw detection of welds. Acceptance tests for wire-flux combinations submerged-arc welding of structural steels. ORISSA dd) IS-2633 : Methods of testing uniformity of coating of zinc coated articles. oil emulsion. File . Base-wire electrodes for sub-merged arc welding of structural steels. High strength structural bolts. for ee) IS-3613 : ff) IS-3664 : Code of practice for Ultrasonic Pulse echo testing by contact and immersions methods. Recommendation for metal arc welding of carbon and carbon manganese steels. d) IS-1477 [I & II] : Document No. Specification for Distemper.MONNET POWER COMPANY LIMITED Technical specification for Civil.

b) finishing. superstructures.II-D/S-I : 12 DEVELOPMENT CONSULTANTS PVT. if any. b) finishing. leveling & dressing (finished grade levels shall be as mentioned elsewhere in this Section) Geo-Technical investigation Demolition of existing structures / facilities. Specification for cement paint.17 IS-5410 : Indian Road Congress (IRC) Bridge Codes Indian Railway Standard Bridge Rules ENVIRONMENTAL PROTECTION Charter on Corporate Responsibility for Environmental Protection (CREP) published in Gazette of India dated 27.01. Structural and Architectural works 2 X 525 MW TPS. synthetic. and site clearance Site enabling Facilities x x x Document No.II-D-COAL CONV-S1-General Spec for civil. The work under this Section consists of all Civil. File . : K9B02-SPC-M-1004 V. j) 2.K9B02-SPC-M-1004-V.2003. Specification for Aluminum Paints for general purposes in dual containers. but not limited to items mentioned below.01. MALIBRAHMANI. exterior .00 SCOPE OF CIVIL STRUCTURAL & ARCHITECTURAL WORKS The scope of work comprises all necessary investigations. Structural and Architectural works. survey.00.strl & arc-R0 .a) undercoating.16 a) b) 2. foundations. exterior a) f) : g) IS-2395 : h) IS-2932 : i) IS-2933 : Specification for enamel. ORISSA e) IS-2338 [I & II] IS-2339 : Code of practice for finishing of wood and wood based materials. LTD.MONNET POWER COMPANY LIMITED Technical specification for Civil. ƒ Micro Area Grading as necessary . Code of practice for painting concrete. ANGUL. building. undercoating. Specification for enamel. 3.08. masonry and plaster surface. infrastructures and all construction facilities as required for the complete coal transportation system as laid out in lead specification Vol -2A .