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CB TEST PROCEDURE This is a guideline for the operational tests for air-conditioners at the O.Y.

L Research and Development Center. The relevant clause can be found in standard IEC !""#-$ and IEC !""#-%-&!. The clauses to be done are $!' $$' $"' $ and $(. Setup Open the motor casing and place a thermocouple )rapped )ith blac* tape to the )inding. Ensure the contact is firm )ith cable ties. The thermocouple is placed near the thermal overload. +ttach thermocouples to the components' li*e, $%"&#12(.uppl/ cords .uppl/ terminals Compressor top Rela/s Contactors 0otor capacitors .urface of transformers .urface of fan motors Control bo3

4or components )hich contains a )inding 5e.g. transformer' fan-motor- the temperature in the )inding has to be measured b/ the resistance method. This measurement )ill be done immediatel/ after the end of the heating test. Test Method Disconnect all )ires from motor and measure the cold resistance of the main and au3iliar/ )inding separatel/ and note the ambient temperature. Connect the internal )ires to the motor again and start the unit Clause 10, Power input: Let it run at upper level of rated voltage range' %&!6 for rated voltage %%!-%&! or &$#6 for voltage "2!-&$# until the temperatures stabili7es. . 0easure the ma3imum po)er input and note it. Raise the suppl/ voltage to $$!8 of rated suppl/ voltage and measure the voltage for the motor capacitor.

0easure the lea*age current from live to earth and neutral to earth. Clause 1&. . Clause 1!. "ea#a e $urrent at operatin te%perature: Let the unit run at suppl/ voltage to $. 1 +pril %!!%' :lf Lindmar* . Run the motor at upper level of rated voltage range' %&!6 for rated voltage %%!-%&! or &$#6 for voltage "2!-&$# until the temperatures stabili7es' or until the thermal cut-out or overload protector operates. Heatin test: Lo)er the suppl/ voltage to $. 0easure the item for the thermocouples.! 3&$#6-' and let the temperatures stabili7es. If a thermal cut-out operates' the procedure for measuring the )inding is the same as the procedure of clause $$ heating test. .! 3%&!6.! 3&$#6-' and let the temperatures stabili7es. If a separate overload protector operates 5e. Remove the earth point from the suppl/. Loop the live and neutral point together. '(nor%al operation )"o$#ed Rotor Test*: +llo) the unit to cool do)n to ambient temperature and loc* the motor shaft. In some cases' onl/ the total resistance of the main and au3iliar/ )inding can be measured.Clause 11.resistance measurement are made " times for ever/ )inding )ithin the first % minutes and note the ambient temperature.)itch off the unit' and remove the suppl/ )ires.! times the upper level of the rated voltage %#&65$. Then s)itch off the unit and at the same time start the stop)atch.! times the upper level of the rated voltage %#&65$. 9hen the fan motor has stopped its rotation' 5)hich can be made b/ stopping the blo)er )heel.uppl/ $%#!6 from the high potential tester to the unit bet)een live parts and earth point.g.or 5$.or 5$. The voltage is supplied for one minute )ith $!!m+.! 3%&!6.the procedure for measuring the )inding is the same as the procedure of clause $$ heating test. contactor )ith overload protection.