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.
PAT
US Patent No. 5352073
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Patented

U.S.A., CANADA, GERMANY, U.K., FRANCE,
ITALY, SOUTH KOREA & TAIWAN

4

CATALOG No.

R

SPINDLE SYSTEM

DUAL

PAT.

CONTACT

Simultaneous fit system surpasses all other
spindle concepts while offering interchangeability
with existing machines and tool holders.

7-10 PG. which brings about higher rigidity and precision than a conventional tool holder. 20-22 PG.875" ø2. ABS. 30-34 PG. On the contrary. In this system. Blank Bar. 1 CV50 ® S PLU BIG- ional ent Conv Spindle Taper CV50 CV40 ø2. ER Collet Chuck PG.750" BIG-PLUS® ø3. 48 PG. 37-45 PG. 49 Indexable Insert End Mill (Fullcut Mill) Modular Systems (Kaiser. ø3. 13-19 PG. DIN69871 and ASME B5. a BIG-PLUS® tool holder is supported on the flange face. 26-29 End Mill Holder.500" . 11-12 PG.50-1994. 46-47 PG.750" The BIG-PLUS Spindle System is based on the most current available standards in MAS403. Shrink Fit Holder. 23-25 BIG-PLUS® Spindle System Concept Application Examples System Overview Collet Chuck (Mega Micro Chuck) Collet Chuck (Mega New Baby Chuck) Collet Chuck (Mega E Chuck) Milling Chuck (Mega Double Power Chuck) PG. both the taper and face of the machine spindle and tool holder are fit. 1-4 PG. 5-6 PG.750" ø1. 35-36 PG. Shell Mill Adapter.SIMULTANEOUS FIT •Higher rigidity due to larger contact diameter •Improved ATC repeatability • Elimination of axial movement at high speeds PG. Capto Holders) Turning Tools for MTC’s Gauges and Measuring Equipment Pullstud Bolts Accessory Tools A conventional steep taper tool holder is supported on a reference diameter called the gauge face.875" Increased fit diameter (Ex: CAT) ® FIT Clearance Conventional ø2.

although tapers are fit. Therefore. no extra cost is needed. It is not necessary to purchase all new tool holders. 5352073 The clearance is important for face fitting. Q Can existing machines and tool holders be used? A Yes.760 lbs 4. the machine spindle expands by elastic deformation and the faces are fit. CONVENTIONAL SPINDLE BIG-PLUS® SPINDLE + BIG-PLUS® HOLDER BIG-PLUS® HOLDER CONTACT Clearance + To benefit from all the technical advantages which the BIG-PLUS® Spindle System offers. Therefore. the BIG-PLUS® Spindle System uses existing accessories such as a presetter and tool holder fixture as it is based on a conventional steep taper shank.R SPINDLE SYSTEM DUAL PAT.0008" CLAMPING The above pulling force and axial movement depends on each model of machine. both a BIG-PLUS® holder and a BIG-PLUS® spindle are required.410 lbs . which completes simultaneous fit between both the taper and face. Although other simultaneous fit systems require exclusive new accessories. exisiting machines and tool holders can be used in BIG-PLUS® Spindle System machines and tool holders. Q A Are new accessories required? PRESETTER BIG-PLUS® HOLDER No. ® The BIG-PLUS Spindle System utilizes elastic deformation of the machine spindle and achieves simultaneous fit of both the taper and flange face. BIG-PLUS® Small Clearance BEFORE CLAMPING Before clamping. existing tool holders can be used. When the tool holder is pulled in by the clamping mechanism. they are not required. TOOLING FIXTURE CONVENTIONAL HOLDER TOOL STORAGE SYSTEM 2 .0008" . BIG-PLUS® AFTER CLAMPING ELASTIC DEFORMATION FIT Reference Data Spindle Taper Pulling Force Axial Movement #40 #50 1. When a new machine with the BIG-PLUS® Spindle System is introduced. CONTACT US Patent No. faces have small clearance and are not fit at this point. it is possible to save cost to introduce simultaneous fit tool holders.

. a machine spindle expands due to centrifugal force and heat. deep or large diameter boring and especially using a cutting tool with a long projection length. On the contrary.661" Deflection (H) 2. (Variation due to heat exists) 20. a tool holder is pulled into the machine spindle. variation of projection length in Z-axis is minimized. Then. A vertical machine is used in the test. Then. 50 Variation (μm) CONVENTIONAL What effect will there be on machining results? . a BIG-PLUS® tool holder is not pulled in even at high speed rotation as the flange face fits the machine spindle nose. A vertical machine is used in the test. Comparison of deflection CV40 CV50 500 100 Conventional 60 40 20 F BIG-PLUS® 0 100 200 300 H Load (F) H 3 400 300 200 100 BIG-PLUS® 0 400 (kgf) Deflection of a machine spindle is included. There are excellent effects on heavy or high speed cutting.Q Is there any effect on the life of a machine spindle and tool holder? BIG-PLUS® HOLDER A Q A Simultaneous fit of both the taper and face prevents vibration from heavy or high speed cutting and discoloration on the taper (called fretting corrosion).000 RPM 60 A Effect by thermal deformation is included.000 RPM) Rigidity is enhanced by simultaneous fit of both the taper and face. 1 5 10 15 20 25 30 Spindle Speed (x1. Deflection (H) 80 8. What benefit can be expected at high spindle speeds? Z-axial movement during rotation (Ex: CV40) BIG-PLUS® At high speed rotation.756" Conventional F 200 400 600 800 (kgf) Load (F) Deflection of a machine spindle is included.0008" CONVENTIONAL BIG-PLUS® Q CONVENTIONAL HOLDER 40 30 20 10 0 0 A vertical machine is used in the test.

NICOLÁS CORREA. FANUC.R PAT. KIWA. MOTOKUBO. YASDA. OBATAKE. NSS. SHAN RONG.S. O-M. MATSUURA. SAJO. HWACHEON. INOUE KOSOKU KIKAI. BROTHER. HOMMA. MITSUBISHI. JOHNFORD. NSK. KURAKI. NEO. IMARI. the dimensions are measured by an exclusive high tolerance gauge and measuring devices. MACHINE BUILDERS The BIG-PLUS® Spindle System is offered by many of the world's leading manufacturers of machining centers. HOWA. KOMATSU NTC. STUDER. KARATS. Is there any problem using BIG-PLUS® tool holders on different BIG-PLUS® machines? [Gauge and measuring devices for machine spindle] A BIG-PLUS® No.00004" 10 8 6 4 2 0 1 2 3 4 5 6 7 8 9 10 Tool Change Pulling force 1. ALEX-TECH. BERG SPANNTECHNIK. TOPPER. DMG. YCM. NISSIN-MFG. KOMATSU. This brings about many good effects such as lower T. YAMASHINA. 46 JIS-BT. PAMA. QUASER. YAMASAKI GIKEN. KONDIA.R. MAZAK. WIA. In order to guarantee simultaneous fit between both the taper and face.TECHNOLOGIE. FOREST-LINÉ. ANCA.I. ARES. Some of the machine and spindle builders who have produced BIG-PLUS® spindles are as follows: ASA TECH. TOS VARNSDORF. JTEKT. MORI SEIKI. WALDRICH COBURG. O MICR IN 1 ) WITH(. SY EM ST BIG -P L ® US Master Gauge An AI Code chip is embedded in the Master Gauge and provides proof that it is a genuine Master Gauge from BIG Daishowa. SHW. CHUO-SEIKI. ROYAL. LAZZATI. SEMPUCO. MITSUI SEIKI. IBAG. SPINDLE Measuring Device Master Arbor These gauges are appropriate for CAT V-FLANGE. be sure to only use tool holders marked with "BIG-PLUS SPINDLE SYSTEM". SNK. TAJMAC-ZPS. DOOSAN. there is no problem. IKEGAI. ASME B5. UTSUNOMIYA. NOMURA. DIN69871 and ISO 7388/1. TSUGAMI. SKG. MANDELLI. The Spindle System is strictly controlled in dimensions of a machine spindle as well as a tool holder. For optimal performance. CHEVALIER. GIDDINGS & LEWIS. SORALUCE. MITSUBOSHI KOGYO. DAH LIH.I.50-1994. REIDEN. KOYO. YU HUNG [As of July 2009] 44 . TOSHIBA. SHODA. MAKINO SEIKI. HORKOS. D. COLGAR. TANABE.760 lbs Q Test shaft (0 T. SETCO. MILLTRONICS. CITIZEN. NISHIJIMAX. KASHIFUJI. HNK. EGURO. STARRAGHECKERT. ROKU ROKU. PMC. NIIGATA. higher repeatability at ATC can be achieved. OKK. OHTORI. This chip records the calibration data and helps to maintain the gauging system. SODICK. SPINDLE SYSTEM DUAL CONTACT US Patent No. MAGNIX. Full interchangeability exists between all BIG-PLUS® machine spindles and BIG-PLUS® tool holders. FPT. NORTHLAND TOOL. NIPPON BEARING. MECTRON. VICTOR TAICHUNG. FUJI SEIKI. CROSS HÜLLER EX-CELL-O LAMB. TAKISAWA. SUGINO. MAKINO. ADVANCED MACHINE. Strict gauge controls for BIG-PLUS® spindles are maintained by the licensed Machine Builders. For Details PG.) Only taper is fit Simultaneous fit (BIG-PLUS®) A horizontal machine (4 years old) is used in the test. 5352073 Q What influence is there on ATC (Automatic Tool Change) repeatability? N ATC repeatability ISO40 150mm Runout (μm) A Since a BIG-PLUS® tool holder is rigidly supported on both the taper and face. DIXI.R. ENSHU. and stable precision finish boring. OKUMA. TOYO SEIKI. OMLAT. KITAMURA.

921" 4. Cutting efficiency is increased to 1.1-60 REVOLUTION 356 RPM CUTTING SPEED 459 SFM BT40-FMA38.0157 IPT BT50-FMA47.750 . Height difference on surfaces A and B Height difference 5 .625 Max.874" (10 cutting edges) 304 (Stainless Steel) RESULT 7.043" ed rov cy p Im ura Acc TOOL HOLDER CUTTER .921" (6 cutting edges) 1049 (Carbon Steel) FEED RATE CUTTING WIDTH 8.125 .54 IPM .921 Cutting Depth RESULT Rigidity increased.031" CONVENTIONAL REVOLUTION 320 RPM CUTTING SPEED 656 SFM FEED RATE 50.39 IPM .315 .937 CUTTING CONDITIONS MACHINE TOOL BIG-PLUS® 2.500 180 SFM Rd FEED RATE 16.APPLICATION EXAMPLES END MILLING APPLICATIONS #50 Taper CUTTING CONDITIONS 4.4x greater than a conventional holder.250 .157 6.625-100 Surface B ø7.496 CUTTING SPEED .1-60 CUTTER WORK MATERIAL ø4.134 MACHINE TOOL TOOL HOLDER ed eas Incrgidity Ri BBT50 Vertical Machining Center .362 .0059 IPT RESULT Increased rigidity permits a 2x greater radial depth of cut.299 BBT50 Vertical Machining Center BBT50-FMA47.362 CUTTING CONDITIONS MACHINE TOOL TOOL HOLDER ed eas Incrgidity Ri BBT40 Horizontal Machining Center BBT40-FMA38.0039 IPT 4.874 Surface A Increased rigidity eliminates height difference on workpiece surface.630 BBT50-MEGA25D-105 BBT50-MEGA25D-105 BT50 Milling chuck by other manufacturer CUTTER ø.004") .984" 4-flute roughing end mill BT50-ø25-105 (Other manufacturer) WORK MATERIAL ø .362 2. #50 Taper 3. radial depth of cut Rd (in) BIG-PLUS® None CONVENTIONAL In the order of 0.1mm (.984 REVOLUTION 1055 (Carbon Steel) 701 RPM 0 1.375 .625-100 WORK MATERIAL .43 IPM . FACE MILLING APPLICATIONS #40 Taper 2.

3 .150 Cutting efficiency increased 1.146 RPM 410 SFM 3.0126 IPT SCNCRM2B (JIS Low Alloy Steel) RESULT 3.201 REVOLUTION CUTTING SPEED FEED RATE INSERT CT51 (Nose R.C.008") WORK MATERIAL 1049 (Carbon Steel) 0 Variation (in) -.62 IPM .640 +10. 6 6 .374 (BIG-PLUS®) TOOL HOLDER 10.310.921" (6 cutting edges) CUTTER WORK MATERIAL REVOLUTION 382 RPM CUTTING SPEED 492 SFM FEED RATE 28.332. The BIG-PLUS® holder enabled cutting without problems.299 4.157 1.1 18 RESULT 2.157 -.764 FEED RATE INSERT CT51 (Nose R.366 +10.0031 IPR BORING DIAMETER 1.016") WORK MATERIAL 1049 (Carbon Steel) RESULT BIG-PLUS® CONVENTIONAL 1.O.374 +10.332.394 CONVENTIONAL .969 ed rov Imp uracy Acc #50 Taper CUTTING CONDITIONS 12.315 BIG-PLUS® .326.2 97 Bore (in) .134 CUTTING CONDITIONS 4.401 REVOLUTION CUTTING SPEED 14.008" 69 91 .621 +10.0028 IPR BORING DIAMETER 1. 4.97" D.86 IPM .8x.0 39 .1 . 5352073 ed rov ife p m I ol L To #50 Taper MACHINE TOOL BBT50 Horizontal Machining Center TOOL HOLDER BBT50-FMA38.5 33 .C.874 MACHINE TOOL BBT50 Vertical Machining Center 11.R SPINDLE SYSTEM DUAL PAT.440 +10.366 (BIG-PLUS®) TOOL HOLDER 10.06 IPM .6 12 .00035" Variation is 0 for the first hole. . and tool life was prolonged more than 3x.310.4 76 .236 VARIATION (INCLUDING CHIP WEAR) -.5 54 .326.00016" -. CONTACT US Patent No.368.010" A conventional holder caused chattering and left marks like scales.921 BORING APPLICATIONS ed eas ty r c In gidi Ri #50 Taper CUTTING CONDITIONS MACHINE TOOL BBT50 Horizontal Machining Center 11.1-105 .O.331.760 +10. 1.200 RPM Stable bore diameter is achieved as a result of the superior repeatability during automatic tool changing. -.332.024 591 SFM 6. .024" D.368. ATC was conducted for each hole and a total of 18 holes were bored.079 1.

R Notches to hook a wrench World's first Vibration at high speeds is eliminated by a notch-free nut which offers superior balance and concentricity. This ideal nut design not only eliminates whistling noise and coolant splattering. Interval of clamping dia.00012" 4d ød PG.004".00004" . Just fitting for micro cutting tools.000 RPM Collet Class AA 7 T. is . At nose At end of test bar Within . 3 EG 94 A3 " S) Clamping Range: ø.238" The super slim taper design of the Mega Micro Chuck makes it suitable for micro end mills. US Patent No.018" .R. 5596913 R For micro drills & end mills (M ø.000 RPM BCV= 35.00004" Within . MAX. 40. but also assures increased strength of the nut itself. 11 .I. (Exception: Mega Micro Chuck) Smooth tightening operation with ratchet function.ø.00012" . Notch-Free Notches to hook a wrench Notch-Free ® The Mega Wrench has a uniquely designed one way clutch system with a roller bearing and ratchet function and is capable of safely and evenly applying force on the entire nut periphery. The Mega Chuck Series can supply coolant through both the center and flange.000 RPM BBT= 40.

000 PSI ød 4d Collet Class AA Through Tools Jet Through T. Rubber seals are provided within the nut and body in order to prevent coolant leakage. drills.010" .00004" . 4817972 Clamping Range: ø.000 RPM PAT.I. Nut with seal for Mega New Baby Chuck.000 RPM BBT= 40.00012" Extended clamping area Bearings Shallow taper Seals R PG.787" For end mills.000 RPM BBT= 30. 40. even at high spindle speeds.000 RPM . The large fit diameter of the nut provides Fit higher rigidity as if the chuck and nut were an integral body.00004 .00012" COOLANT PRESSURE 1. reamers. Tool life and surface finish is improved as a result of efficient chip evacuation.R SPINDLE SYSTEM DUAL PAT. CONTACT US Patent No.000 RPM US Patent No. However.000 RPM BCV= 30. MAX.I. 20 US Patent No. 5352073 R PG.125" . BCV= 35.500" For end mills Coolant is securely directed to the cutting tool through slits in the collet.000 RPM BBT= 40.I.ø. MAX. Performance of the seal improves with higher coolant pressure.S. there is still a gap between the nut and body.500" Coolant-through Nozzles In the case of a conventional milling chuck.00004" .00012" R PG. At nose At end of test bar Within Within . . etc. 40.000 PSI BCV= 35. 23 For end mills Clamping Range: ø.00012" ød 4d Collet Class AA T.00004" . 4817972 Clamping Range: ø. the inner taper of the nut contacts only with the body when tightened.R. 5975817 MAX.R. 1. 30.ø. At nose At end of test bar Within Within .000 RPM COOLANTT PRESSURE P.ø1.625" . This superior rigidity assures heavy cutting without chatter.000 RPM • For improved surface finish • Extended tool life • Smoother chip evacuation • Cooling & lubricating of tools 86 . 13 US Patent No.00004" Guaranteed accuracy of . MAX. taps.

g cuttin Low istance res Cutting edge is located close to body dia.000" The indexable end mill that combines sharpness and rigidity and has no match. Cutter Dia: ø. achieving the performance of solid end mills High axial rake angle Strong cutting edge reduces edge chipping. C O N TA C T BCV Type n of wn uatio kdo Evale to breadge tanc ng e resis of cutti 9 SPINDLE SYSTEM DUAL PAT. Cutter Dia: ø.625" . 26 End Mill Holder Shell Mill Adapter Shrink Fit Holder Blank Bar PG. . 30 Indexable insert end mills with both excellent sharpness and toughness. C O N TA C T BCV Type Square Shoulder & Slot Milling Cutter PG. Edge breakdown Other manufacturers High radial rake angle Ideal clearance angle High clearance angle Excellent surface finish by wide wiper action Fullcut Mill Ramping & Helical Milling Cutter PG.625" .BASIC ARBORS PG. 31 A variety of shanks including simultaneous fit with integral body. C O N TA C T BBT Type Tough cutting edge of the Fullcut Mill is proven. 30 Higher rigidity with integral body with dual contact system.ø2.1250" R SPINDLE SYSTEM DUAL PAT. R R SPINDLE SYSTEM DUAL PAT. Evaluation of the total cutting length was performed by milling a most arduous workpiece comprised of continuous holes creating the situation most likely to cause edge chipping.ø.

please refer to catalog No. TAPER CLEANER For cleaning the internal collet taper. Suitable for use with Capto modular tooling system. Just move in & out! 10 .R PAT. 36 Suitable for use with Komet ABS modular tooling system. 49 SPINDLE CLEANER Keep the spindle of your machine absolutely clean. BIG Komet ABS is produced under the license from Komet in Germany. and maintains interchangeability with their products. Wide variety of cartridges promotes setup time reduction and cost efficiency. 35 From integral to a build-up modular system. 37 The very first modular tooling system for turning applications. and maintains interchangeability with their products.46" -ø46 " 6 1 0 ø. SPINDLE SYSTEM DUAL CONTACT US Patent No. TOOLING CLEANER Dirt and oil on the “taper” and “face” of CAT & BT taper holders can be easily cleaned off. Wide rang Basic holder for Within . Accurate repeatability of 2 m or less city capa Repeatability e of . Turning tools offer precise and reliable machining for Mill-Turn machines. 307A Large assortment of boring heads and inserts Rough boring head Finish boring head Cylindrical tool holder type PG. 5352073 KAISER PG. TYPE TYPE PG.00008" For Kaiser Boring System. R BIG Coromant Capto Basic Holder Basic Holder BIG Coromant Capto is produced under the license from AB Sandvik Coromant in Sweden. 36 PG. WIPER CLEANER For cleaning the clamping bore of shrink fit holders. PG.

72 2.472 .23 2.24 2.21 2.000 25.38 1.38 2.03 3.018 .47 2. Capacity (mm) Mega Chuck Series CAT Shank No.72 5.32 2.06 2.00 2..85 2.36 2.018 .42 4.85 2.36 2.018 .44 3.128 .26 1.54 4.551 L L1 Collet Nut Wrench 2.000 20.238 .34 2.000 25.42 4..000 25..54 4.01 2.27 2.44 3.36 2.000 Weight (lbs) 2.18 2. RPM 35.01 2.95 3.018 .06 1.000 30.000 32.95 1.13 4.394 .472 .000 35.24 2.472 .000 32.36 3.03 3.38 1.10 1.03 1.38 2.00 2. L1 øD B CV40 .15 1.ø.72 5.018 .000 25.000 20..31 .25 2.54 4. ASME B5.83 3.00 1.95 3.50 4.000 22.84 . L L1 1.2.000 25.000 35.99 1.000 30.44 3.54 2.000 35.000 35. the “max” allowable speed may not always be achievable.06 1. BT SHANK BBT30/40 MAS403 Model ød BBT30-MEGA3S-45T -75T -90T -105T -MEGA4S-60T -75T -90T -105T -120T -MEGA6S-60T -75T -90T -105T -120T BBT40-MEGA3S-60T -90T -120T -MEGA4S-60T -75T -90T -105T -120T -135T -MEGA6S-60T -75T -90T -105T -120T -135T øD .36 2.128 .000 Weight (lbs) .13 4.08 .13 4.88 .394 .23 2.83 3.238 . Mega Nut is included. .43 • Model Description L B BT30 . Therefore.65 2.50 4.42 1..13 2.50 4.018 .31 2.13 4.MEGA 3 S .72 2.43 2.000 30.. 11 BIG-PLUS® tools can be used in machining centers with conventional spindles.159 . BIG-PLUS® System BBT No.21 .394 .018 .01 2.238 .54 4.000 28.000 22.000 25.128 . 2.01 1.95 3.000 25..018" .45 T L1 ød øD Taper Type L= Projection Length (mm) Micro Chuck Max.29 2.65 2.28 2.95 3.01 Collet Nut Wrench NBC3S-o MGN3S MGR10 NBC4S-o MGN4S MGR12 NBC6S-o MGN6S MGR14 NBC3S-o MGN3S MGR10 NBC4S-o MGN4S MGR12 NBC6S-o MGN6S MGR14 Max.000 40.77 2.72 2.551 .26 1.50-1994 ød øD . Weight does not include collet.97 1.000 35.69 3.54 4.018 .000 22.38 NBC3S-o MGN3S MGR10 NBC4S-o MGN4S MGR12 NBC6S-o MGN6S MGR14 Max.21 2.01 1. L T Taper Type L= Projection Length (in) Micro Chuck Max.000 28.54 4.36 2.000 28..5 ød • RPM Model Description BIG-PLUS® System CAT SHANK BCV40 Model BCV40-MEGA3S-2.000 40.159 .90 .65 2.MEGA MICRO CHUCK R Clamping Range: ø.000 40.5T -4T -MEGA4S-2.62 1. Capacity (mm) Mega Chuck Series BT Shank No.85 2.5T -4T BIG-PLUS® tools can be used in machining centers with conventional spindles.000 40.000 35.5T -4T -MEGA6S-2.000 35.159 .95 3.238" A slim nut and taper design prevents interference in applications with micro drills and end mills. RPM 40.62 1..24 3.551 1.93 .04 1.MEGA 3 S .79 1.000 35.000 40. The “max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool.018 .18 2.49 2. BCV No. Collet and wrench must be ordered separately.

Capacity (mm) Micro Chuck Body Size New Baby Collet Collet Class AA T..4AA .472 .152 .057 .049 .0AA .4AA .179 -1.234 .089 -2.123 .124 -3..144 .0AA .1AA .6AA .096 .053 ....104 -2.1AA .0AA .4AA ..093 .7AA .226 .9AA .230 -2.175AA .100 -6.077 -1..053 ..7AA .041 ..171 ..2AA .5AA .156 -4.148 .3AA .1AA .7AA . Capacity (mm) ød øD ø..018 .093 -2..037 . SPINDLE SYSTEM DUAL CONTACT US Patent No..0AA .9AA .156 .077 ...022 ....053 -4.8AA ..030 .026 -0.186 ..4AA ..7AA ...195 .500 NBC4S-o MGN4S MGR12 .116 .073 -5.100 .104 .108 -2.061 -5.4AA .9AA .065 -5...041 -4.9AA .199 -1.148 -3..1AA ..8AA .112 -2.211 -1.065 .069 -1.0.081 -5....4AA ..152 -3.2AA .041 -1.. At nose At end of test bar Within .0AA .132 .123 .112 ..3AA ..1AA .077 -2.081 ..128 -3.140 .136 .144 -3.9AA .4AA .219 -2.230 .073 .6AA .3AA ...128 øA= .104 .120 -3.120 .033 .128 -3.156 -3.026 -4.238 -2.5AA .8AA .026 -0.018 .6AA ...022 NBC6S-0.I..375 Mega Chuck Series Cylindrical Shank Size (in) Model ST.152 -3.1AA .. at the collet nose.033 .167 -0.6AA .026 .2AA .118 6.069 -1.8AA .8AA .096 -5.124 .7AA .0AA .018 .175 -0.112 .148 .049 -1.2AA ..049 .081 -2..096 ...5AA .045 .120 ..8AA ..00004" .069 ...124 .238" STRAIGHT SHANK TYPE • Model Description .500-MEGA4S-130 -160 ST.100 -2..5AA .004".127 -3. ød øA B • Model Description 3 S ..2AA ..018 .7AA .370 B= .081 ...0AA .077 .211 .037 -1...175 ..144 -3.375-MEGA3S-120 ST.219 .4AA .041 .049 .8AA .073 .23 .120 L øD1 L= Length (mm) Micro Chuck Max.061 .127 -3.0AA .073 -1.5AA .226 -2.00004" .1AA .132 .033 -4.7625AA .089 -2..116 -2..207 .120 .057 -1.0AA .9AA .093 -2.093 ..239 B= .0AA .. is .191 ..112 -2.5AA .096 -2.I..5AA .299 7.6AA .874 NBC6S-o MGN6S MGR14 Accessories (Need to be ordered separately) Mega Wrench Weight (lbs) .965 Clamping Range: ø..222 -2. 5352073 MEGA MICRO COLLET ULTRA SMALL HIGH PRECISION COLLET MEGA3S Interval of clamping dia.183 .061 -1.069 -5..049 -1.073 -1.073 .159 -4.00004" T.207 -1.045 -4.2AA .128 .030 .136 ..9AA .045 .7AA .037 -4..203 .081 -2.104 .9AA .187 .045 -1.6AA .. Taper and straight design achieves .5AA .152 .096 .8AA .195 -1.140 .093 -5.144 .8AA .108 ..12 .6AA .077 -5.5AA .026 .00012" ød NBC MEGA4S Clamping Range ød Model NBC3S-0.179 ..3AA .065 ...045 .886 øA= .394 .053 .187 -1.215 -2..085 -5..3AA ...018 .191 -1.128 .2AA .2AA .037 .033 -0.018" ...R.27 Spare Parts Collet Mega Nut Mega Micro Chuck Model Model Model MEGA3S MEGA4S MEGA6S MGR10 MGR12 MGR14 NBC3S-o NBC4S-o NBC6S-o MGN3S MGN4S MGN6S 12 .5AA .222 .124 -3.7AA .112 -2.041 .108 ...030 .128 .203 -1.9AA .100 .022 NBC6S-4..163 .089 .065 -1.171 -0.1AA ...3AA .108 -2.033 ..9AA .R PAT.065 -1..148 -3...159 .159 øA= .061 -1..0AA .053 -1.018 ...8AA .127 -3..061 .3AA ..030 -0.100 -2...183 -1..057 -4.156 .057 .081 .022 .100 .R.4AA .6AA .096 -2.085 -2.085 .077 .022 .3AA ..2AA .132 -3.5AA .089 .551 .740 MEGA6S Clamping Range ød Clamping Range ød Clamping Range ød Model Model Model NBC4S-0.124 -3.120 -3.8AA .3 (ME 94" GA3 S) ST.0AA .15 .5AA ....049 -4.085 .037 -0.061 .6AA .1AA ..7AA .7AA .132 -3..9AA .625-MEGA6S-160 -200 ød øD øD1 L Collet Nut Wrench .6AA .093 ...112 .238 ...1AA .7AA .085 -2.108 .625 4.053 -1.026 ..00012" 4d Within .2AA .116 ..065 .175AA .085 .234 -2.8AA .089 .6AA .045 -1...037 ..057 .7AA .136 -3..06 ...9AA .4AA .3AA .069 ...189 -1.6AA .291 B= .2AA ..375 NBC3S-o MGN3S MGR10 ..0AA ..120 -3.140 -3..ø.175AA ..116 -3.108 -2.9AA .104 -2.069 .033 -0.030 -4.5AA .724 5.123 .1AA .215 .057 -1.163 -0.089 -5..8AA .5 AA Collet Class Max.167 .MEGA 3 S ...299 6.124 .140 -3.116 .159 ..6AA .030 -0.116 -3..041 -1.022 -0..104 -2.3AA .199 ..136 -3.7AA .

46 4. Therefore. 4.20 3..811 1. 2.512 1.181 .04 2.32 2. 13 L L1 2.50 4.787 1.54 2.38 3. at the collet nose.54 2.010" .000 35.000 15.20 3.17 2.50 4.000 20. 3.00 6.00 2.5 -4 -5 -6 ASME B5.76 2.00 2.000 30.236 .000 20.000 For MEGA NUT PG.75 3.000 30.5 L= Projection Length (in) New Baby Chuck L Max.38 1.18 2.000 20.00 5.87 3.984 .19 4.000 25.R.000 15.09 2.00 6.50-1994 ød BIG-PLUS® tools can be used in machining centers with conventional spindles.098 .65 3.38 4.630 1. Weight does not include collet.059 . L1 BCV No.000 20.50 4.2. 18 Max.787" RPM • Model Description B CV40 .50 4.5 -4 -5 -6 -MEGA13N-2.5 -4 -5 -6 -MEGA16N-2.000 12.000 15. Mega New Baby Nut is included.22 4.25 Collet Nut Wrench NBC6-o MGN6 MGR20 NBC8-o MGN8 MGR25 NBC10-o MGN10 MGR30 NBC13-o MGN13 MGR35 NBC16-o MGN16 MGR42 NBC20-o MGN20 MGR46 For NEW BABY COLLET PG.654 . 19 .64 4.787 .62 3.30 1.00 5. Capacity (mm) Mega Chuck Series CV Shank No.387 .65 2.22 3. the “max” allowable speed may not always be achievable.000 30. 2.00 5.000 15.MEGA NEW BABY CHUCK The chuck designe d for high speed cutting utilizes ultra precise New Baby Collets that guarantee .30 3.00 6.00 6.5 -4 -5 -6 -MEGA8N-2.50 4.53 2.000 15.5 -4 -5 -6 -MEGA20N-2.46 3.50 4.. Bores on Form B are sealed with set screws on delivery.315 .000 12. RPM Weight (lbs) 35.00 2.46 1.020 .87 3.MEGA 6 N .010 . For END MILL COLLET 17 PG.098 .. 18 For MEGA WRENCH PG.ø.00004" T.000 15.04 2.000 20.5 -4 -5 -6 -MEGA10N-2. The “max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool.25 5.00 5.05 2.53 3.00 5.63 5. R Coolant-Through Hole Clamping Range: ø.43 2.000 30.29 18 For MEGA PERFECT SEAL PG.22 1.00 2.62 4.000 30.62 1.97 4.30 4. Collet and wrench must be ordered separately.000 20.00 6.65 2..00 6. øD .98 3.000 35.25 4.00 1.00 2.74 2.098 .I.394 1.000 25..97 2. ød øD BIG-PLUS® System Coolant bores in accordance to DIN69871/Form B CAT SHANK BCV40 Model BCV40-MEGA6N-2. Designed to be capable of supplying coolant through spindle and flange.00 5.98 3..

03 For MEGA NUT PG.000 13.50 5. 18 For MEGA WRENCH PG.787 1.22 4. 19 18 Plug Screw A (option) prevents coolant leakage through retention knobs.03 4.72 3.03 6.00 8.000 6.06 7.0mm *Remove 2 pcs.000 15.000 15.000 16. Max.22 4.03 1.020 ..50 5.28 7.000 20..72 3.654 .94 8.000 20. Designed to be capable of supplying coolant through spindle or flange.06 7.03 1.000 16.50 5.03 4.787 .03 1. RPM Weight (lbs) 20.03 4.72 3.00 3. 14 .00 6.50 5.28 7.05 8.098 .83 8. Therefore.61 7. the “max” allowable speed may not always be achievable.22 1.03 6.60 7.00 8. (Option) Plug Screw A Code No.00 6.22 4.5 -5 -6 -8 -MEGA13N-3. For END MILL COLLET 17 PG. The “max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool.984 .000 15.00 1. 3.80 3. Collet and wrench must be ordered separately.000 15.000 20.181 .000 17.50 5.00 3. 2.50 8.70 11..0mm L L1 3.R PAT.00 8. Weight does not include collet.000 17.512 1.72 3.00 3.36 8.811 1. 5352073 CAT SHANK BCV50 ød Model BCV50-MEGA6N-3.5 -5 -6 -MEGA10N-3..26 7.00 6.71 9.03 1. Mega New Baby Nut is included.50-1994 øD .00 3.00 6.39 7.630 1.72 3.098 . CV40F-PG CV50F-PG 6mm Plug Screw B 2. *Failure to use the Plug Screw A or other sealing method may result in coolant contamination of the spindle and lead to premature failure or accidents.. ASME B5.26 10.95 7.000 18..000 13.000 12.00 6.5 -5 -6 -8 BIG-PLUS® tools can be used in machining centers with conventional spindles.50 5.378 .00 6. Bores on Form B are sealed with Plug Screw B. Plug Screw for flange through coolant Plug Screw B 2. Plug Screw B from end face of flange.000 20.5 -5 -6 -8 -MEGA16N-3.000 20.00 8. 18 For MEGA PERFECT SEAL PG.22 6.000 16.49 9.000 16.098 . SPINDLE SYSTEM DUAL CONTACT US Patent No.05 9. 4.72 7.059 .5 -5 -6 -MEGA8N-3.04 9.010 .5 -5 -6 -8 -MEGA20N-3.236 .00 3.000 12.394 1. Bores on Form B are sealed with set screws on delivery.22 6.315 .000 18.22 Collet Nut Wrench NBC6-o MGN6 MGR20 NBC8-o MGN8 MGR25 NBC10-o MGN10 MGR30 NBC13-o MGN13 MGR35 NBC16-o MGN16 MGR42 NBC20-o MGN20 MGR46 For NEW BABY COLLET PG.

000 35.54 4.54 4.54 4.984 1.MEGA NEW BABY CHUCK R Coolant-Through Hole Clamping Range: ø.91 1.09 2..50 7.811 . 3.000 18.44 3.85 2.39 1.93 2.95 3.000 20..72 2.35 1.34 1.000 30. Therefore.020 .59 1.984 .48 1.654 .787 1.787" • Model Description B BT30 .13 4.394 1.000 20.000 20.68 3.34 1.95 3.000 35.17 1.000 18.000 40..010 .50 7..ø.24 2.54 4.87 L1 1.098 .19 1.000 20.11 3.315 .60 2.01 2.09 2.000 35.95 3.000 15.13 4.32 2. Designed to be capable of supplying coolant through spindle.87 3.13 2.000 20.93 2.57 Collet Nut Wrench NBC6-o MGN6 MGR20 NBC8-o MGN8 MGR25 NBC10-o MGN10 MGR30 NBC13-o MGN13 MGR35 NBC16-o MGN16 MGR42 NBC20-o MGN20 MGR46 NBC6-o MGN6 MGR20 NBC8-o MGN8 MGR25 Max.52 3.95 3.31 6. .72 2.65 2.72 2.43 2.000 9.000 35.787 .72 2.87 2.000 30.09 4.000 18.54 2.000 30.54 4. 2.118" BBT No.83 3.34 1.95 3.36 2.000 14.04 6..236 .36 2.000 13.20 6.10 1.13 4.52 3.43 1.010 .02 5. Mega New Baby Nut is included.21 2.36 2.54 4.54 4.06 1.72 5.36 2.12 1.315 .21 2.43 4.000 20. MAS403 ød øD .57 1.87 2.03 3.098 .. BT SHANK BBT30/40 Model BBT30-MEGA6N-60 -75 -90 -105 -120 -MEGA8N-60 -75 -90 -105 -120 -MEGA10N-60 -75 -90 -105 -120 -MEGA13N-60 -75 -90 -105 -120 -MEGA16N-60 -75 -90 -105 -MEGA20N-60 -75 -90 -105 BBT40-MEGA6N-60 -75 -90 -105 -120 -135 -165 -200 -MEGA8N-60 -75 -90 -105 -120 -135 -165 -200 BIG-PLUS® tools can be used in machining centers with conventional spindles.181 .72 5.26 1.52 3.04 1..13 4.30 1.81 2.010" .13 4.000 35.87 2.42 2.11 3.787 .50 2.35 1. the “max” allowable speed may not always be achievable.70 1.000 18.000 9.236 .95 3.000 40.01 1.000 25.000 40.79 2.000 35.36 2..MEGA 6 N .000 35.13 2.000 1.81 1.19 0.020 . RPM Weight (lbs) 40.42 1.90 2.23 1.000 35.000 20.000 20.21 2.70 1.65 1.60 L L= Projection Length (mm) L1 ød øD New Baby Chuck Max.54 4.13 4.000 35.000 20.059 .86 5.000 18. Collet and wrench must be ordered separately.95 3. ® BIG-PLUS System .630 1.51 2.27 3.000 25.62 1.000 25.50 1.60 2.11 3.098 .60 3.378 .19 1.65 2.23 1.512 1.000 15.31 6.65 2. 15 L 2.36 2. The “max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool.36 2.000 15.000 30. Capacity (mm) Mega Chuck Series BT Shank No.95 3.000 30.70 1.51 2.93 2.000 14.59 1.43 2.000 20. Weight does not include collet.46 1.36 2.32 2.

The “max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool. RPM 35.72 5.000 30.72 5. the “max” allowable speed may not always be achievable.512 1.87 1.000 20.54 4.000 15. Weight does not include collet.79 .098 .000 20..000 30.79 2 2.31 3.18 1.50 7.13 4.09 3.000 20.31 3.87 2.20 6.41 2.43 2. Mega New Baby Nut is included.000 15.000 35.87 3.51 For MEGA PERFECT SEAL PG.31 6..51 .07 2..43 2.20 6.65 2.000 35.000 10.50 7. Max.13 4.000 35. Collet and wrench must be ordered separately.97 4.54 2.000 Spare Parts Collet PG.97 4. 17 Sealing Nut Mega Perfect Seal Adjusting Screw Mega Nut Rubber Seal B L G PG.75 2.09 3. Designed to be capable of supplying coolant through spindle.35 3. 18 19 18 Accessories (Need to be ordered separately) Mega Wrench Weight (lbs) 2.65 2.65 2.12 6.000 30.22 1.13 4.24 2.75 3.65 2. For END MILL COLLET 17 For MEGA NUT PG.95 3.50 7.43 4.000 10.87 3.36 2.54 4.000 20.35 3.000 30.000 30.22 1.000 10. Therefore.97 4.000 20. 19 Mega New Baby Chuck Model Model Model Model G L B (mm) Model MEGA6N MEGA8N MEGA10N MEGA13N MEGA16N MEGA20N MGR20 MGR25 MGR30 MGR35 MGR42 MGR46 NBC6-o NBC8-o NBC10-o NBC13-o NBC16-o NBC20-o MPS6-o MPS8-o MPS10-o MPS13-o MPS16-o MPS20-o NBA6B NBA8B NBA10B NBA13B NBA16B NBA20B M7 M9 M11 M14 M18 M21 .47 .000 35.50 7.394 øD L L1 1.000 20.57 .94 5.378 . 18 For MEGA WRENCH PG.17 2. SPINDLE SYSTEM DUAL CONTACT US Patent No.83 3.000 20.57 2.63 5.57 2. Collet Nut Wrench NBC10-o MGN10 MGR30 NBC13-o MGN13 MG35 NBC16-o MGN16 MGR42 NBC20-o MGN20 MGR46 For NEW BABY COLLET PG.87 2.43 2.53 3.95 3.5 3 4 4 4 MGN6 MGN8 MGN10 MGN13 MGN16 MGN20 16 . 3.95 3. 4.54 4.059 . 2.811 2.02 1.76 3.787 1.000 20.630 1.36 2.76 3.02 5.76 3. 5352073 BT SHANK BBT40 BIG-PLUS® tools can be used in machining centers with conventional spindles.83 3.80 2.43 4.000 15.36 2.000 20.53 3.181 2. PG.000 20.95 3.72 5.000 35.000 20.19 4.72 5.12 6.31 6.17 2..87 1.50 1.54 4.95 3.02 5.654 .000 20.65 2.098 .53 3.13 4.94 5.79 .31 6.000 30.24 2.000 15.000 10.098 .57 1.36 2. MAS403 Model ød BBT40-MEGA10N-60 -75 -90 -105 -120 -135 -165 -200 -MEGA13N-60 -75 -90 -105 -120 -135 -165 -200 -MEGA16N-60 -75 -90 -105 -120 -135 -165 -200 -MEGA20N-60 -75 -90 -105 -120 -135 -165 -200 .R PAT.09 3.63 .09 3.50 1.41 5.31 6.

571 .5AA .115 .177 ..315 -8AA -8.276 .335 -8..217 -5.128 ..378 Clamping Range ød .807 B= 1.030 .187 .108 .472 .25AA -4..354 .MEGA NEW BABY CHUCK NEW BABY COLLET MEGA6N Model The New Baby Collet is world renowned for its unmatched accuracy and precision.75AA -2AA -2....335 -8..217 .433 .5AA .315 .NBC20.236 .197 -5AA .177 .512 .020 ....25AA -2..098 -2..157 -4AA ..5AA .354 -9AA ...5AA ...138 .551 -14AA -14.5AA .217 .413 .069 -2AA .433 .453 .256 .069 .295 ...177 .472 .175AA ....256 .276 .177 .049 .157 .5AA ..197 -5AA .0.069 ..25AA -5.5AA .276 -7AA ...453 .125 .295 -7.217 .010 .217 .472 -12AA -12.5AA -6AA -6.610 ..197 .728 ..591 -15AA -15.75AA -4AA -4....5AA .167 .75AA .020 .118 .125 ..063 MEGA20N Model MEGA13N Model T.610 .394 .049 .236 .I.069 .75AA ..039 .689 ..010" for NBC6 and .5AA .197 .125 ..00004" T.089 -2...375 -9.551 ..5AA -2..394 ..122 B= 1..138 .118 .030 ..197 .197 .177 -4....108 .5AA ..531 ..5AA -5AA -5.157 ..177 .217 .236 .472 -12AA -12.059 .551 -14AA -14.00012" ød 4d 1.751 .089 .020 .787 -20AA øA= 1.5AA -4AA -4.433 .098 .394 .394 øA= .197 -5AA .591 .098 .413 ..R.236 -6AA ..138 .375 .531 .512 -13AA -13..5AA .709 .098 .453 ...256 .175AA -3.059 .75AA .177 ..492 .689 .5AA -13AA øA= .75AA -6AA øA= .492 .5AA .138 .669 -17AA -17.531 ..079 .5AA .157 .5AA -1.177 -4.25AA -3.118 .098 -2.709 MEGA10N Model Clamping Range ød NBC13-3AA -3..069 ....610 ...630 -16AA -16.453 .217 .089 .020" for NBC8 .157 -4AA .138 -3.138 .... Collapsibility is .. 17 MEGA8N Model Clamping Range ød NBC8-0.236 ...276 -7AA .75AA -1AA -1.069 ... øA ød B • Model Description NBC 6 .197 ..004 B= 1.376 ....177 .295 -7.5AA -11AA -11..197 .039 ..591 .138 -3.75AA .....276 ..226 .118 .175AA .5AA .531 .177 .089 .079 -2.5AA .256 -6.138 .276 ..376 .295 . At nose At end of test bar Within ..059 .00012" .295 -7..256 ..354 .115 ..118 ...5AA ..118 ...750 -19AA -19..236 -6AA .276 -7AA -7.5AA .75AA -5AA -5.5AA .5AA .5AA ..315 .413 ..079 .256 ..5 AA Collet Class Max.138 .108 .276 .5AA -0.187 .177 -4.148 ..5AA -10AA .157 .....315 ..157 -4AA .5AA . Capacity (mm) Body Size New Baby Collet Collet Class AA Within ..217 .049 .295 .118 .5AA .5AA ..5AA .472 .376 ...5AA -7AA -7.315 -8AA .610 .295 ..571 .5AA .030 .630 -16AA øA= 1. cutting tool shanks should be cylindrical without flats and be as long as the clamping section of the collet bore.375 .335 .079 .453 .236 .5AA ..492 .236 R MEGA16N Model Clamping Range ød NBC16-3AA .295 .256 .125 .039 -1AA -1..413 .138 -3.197 .768 ..039 .5AA -4.5AA -10AA -10..551 Clamping Range ød .236 -6AA -6..551 ..5AA ...376 .5AA .089 .354 .5AA .394 -10AA -10.768 .335 .295 .079 ..315 .276 -7AA .138 ..5AA .335 .354 -9AA -9...5AA .650 B= 1.217 .413 .25AA .157 ...5AA -2.118 ..25AA ..167 .5AA . For best performance.25AA -1.728 .5AA .098 .5AA .669 .R.5AA .354 ..108 .512 .571 .118 -3AA -3.512 Clamping Range ød NBC10-1..00004" NBC6-0.108 .197 ..5AA -3.148 ..217 ..157 .591 -15AA -15..335 .630 .75AA -3AA -3.472 .207 .256 -6.5AA ..157 .108 .492 .157 .. 2..098 .030 .433 -11AA -11. at the collet nose..226 .197 -5AA -5.571 .059 ..059 -1.315 .256 -6.118 NBC20-3AA .207 .650 .236 -6AA .115 .433 .375 -9.5AA -9AA -9.236 .098 ..5AA .453 ..128 .5AA .5AA .315 -8AA øA= .089 .315 -8AA .433 -11AA -11.354 ..5AA -5.177 .115 .5AA ...492 .394 ..354 -9AA ..118 -3AA -3.175AA -3.5AA ..335 .256 ..492 ..5AA -12AA -12...335 .295 .75AA .394 -10AA -10.650 .5AA -8AA -8.138 -3.709 -18AA -18.512 -13AA -13..098 .5AA -1.00004" .049 .276 .220 .374 B= ..5AA .I.217 -5.492 B= .157 -4AA -4.217 -5. It offers runout accuracy of ...079 -2AA -2.413 .25AA .118 .496 ..

0 4.0 INCH SIZE MEGA8N Note: This collet is not compatible with Profit Maker Tools.0 5.250 3.984 B= 1.0 12.0 8. 5352073 NEW BABY COLLET • Model Description B Collet Class End Mill Type Clamping Size (in) ød øA NBC 6 .0 -8EAA 10.787 Clamping Size ød Model .0 -4EAA 5.0 -6EAA METRIC 8.125 .500 -1/2EAA 3.187 .187 SIZE .0 10.375 3.625 -5/8EAA 3.472 METRIC SIZE øA= . CONTACT US Patent No.0 4.0 -14EAA 16.0 -4EAA 5.125 .125 .125 NBC13-1/8EAA .0 -8EAA SIZE 10.375 .0 NBC20-1/8EAA -3/16EAA -1/4EAA -3/8EAA -1/2EAA -5/8EAA -3/4EAA NBC20-3EAA -4EAA -5EAA -6EAA -8EAA -10EAA -12EAA -14EAA -16EAA -20EAA MEGA16N øA= .0 6.772 NEW BABY Model Nut NBC6-CE NBC8-CE NBC10-CE NBC13-CE MGN6 MGN8 MGN10 MGN13 Collet NBC6 NBC8 NBC10 NBC13 NEW BABY END MILL Model Nut NBC6E-CE NBC8E-CE NBC10E-CE NBC13E-CE MGN6 MGN8 MGN10 MGN13 Collet NBC6-E NBC8-E NBC10-E NBC13-E 18 .0 -10EAA 12.0 5.750 3. B= 1.187 3.0 -5EAA METRIC 6. MEGA6N Clamping Size ød Model .187 -3/16EAA .0 20.375 -3/8EAA .0 NBC6-1/8EAA -3/16EAA NBC6-3EAA -4EAA -5EAA -6EAA INCH SIZE METRIC SIZE Clamping Size ød .0 -16EAA øA= . Clamping Size ød B= 1.250 -1/4EAA SIZE .787 MEGA13N B= 1.0 14.375 -3/8EAA .625 .125 INCH .0 16.250 -1/4EAA INCH SIZE .669 NBC10-1/8EAA -3/16EAA -1/4EAA -3/8EAA NBC10-3EAA -4EAA -5EAA -6EAA -8EAA -10EAA Model NBC8-1/8EAA -3/16EAA -1/4EAA NBC8-3EAA -4EAA -5EAA -6EAA -8EAA Clamping Size ød Model .500 -1/2EAA .250 .125 NBC16-1/8EAA .187 -3/16EAA INCH .0 NBC13-3EAA 4.102 COLLET EJECTOR Collet Ejector can easily and quickly remove small sizes of New Baby Collets from Mega Nuts.0 -12EAA 14.250 .630 øA= .0 -12EAA B= .500 .0 6.654 INCH SIZE METRIC SIZE øA= 1.0 -5EAA 6.496 Clamping Size ød Model .0 4.362 Model .0 -6EAA SIZE 8.0 8.0 6.1/8 E AA MEGA10N Body Size New Baby Collet The tolerance of the cutting tool shank must be within h7.260 MEGA20N B= .0 øA= .187 .0 -10EAA 12.0 SIZE 6.0 10.0 8.0 5.R SPINDLE SYSTEM DUAL PAT.0 NBC16-3EAA 4.0 METRIC 5.0 4.

.5 -6-7 -6-7.5 -9-10 -9-10.236 .295 ..433 .177 .157 .217 .197 .181 Collet Model NBC16 -3-4 -3-4..591 .118 .5 -9-10 -9-10 NBC13-3-4 -3-4.217 .217 . 2. 0405 05055.354 .. 0607 07075.157 .197 .154 .ø.236 .669 ..75 -3-4.315 . 0809 09095..630 .433 .5 -5-6 -5-6..315 .5 -7-8 -7-8 NBC10-3-4 -3-4.236 ..5 -15-16.138 .335 .354 ..276 ..197 ..5 -5-6 -5-6..472 .197 ..165 Model Collet Model NBC6-3-3.5 -11-12 -11-12.276 .157 ..236 .5 -8-9 -8-9..157 .236 .5 -5-6 -5-6. US Patent No..138 .....394 .472 .512 .394 . ...000 Replaceable Seal Model MPS6-03035 -0304 -04045 -0405 -05055 -0506 MPS8-03035 -0304 -04045 -0405 -05055 -0506 -06065 -0607 -07075 -0708 MPS10-03035 -0304 -04045 -0405 -05055 -0506 -06065 -0607 -07075 -0708 -08085 -0809 -09095 -0910 MPS13-03035 -0304 -04045 -0405 -05055 -0506 -06065 -0607 -07075 -0708 -08085 -0809 -09095 -0910 -10105 -1011 -11115 -1112 -12125 -1213 L1 Standard NBC Collet • Model Description MPS 6 .197 ..236 .193 .157 .5 -4-5 -4-5.276 ..118 .413 . Clamping Range: ø.5 -5-6 -5-6.201 .512 L1 ...709 ..5 -12-13 -12-13 MPS16-03035 -0304 -04045 -0405 -05055 -0506 -06065 -0607 -07075 -0708 -08085 -0809 -09095 -0910 -10105 -1011 -11115 -1112 -12125 -1213 -1314 -1415 -1516 MPS20-03035 -0304 -04045 -0405 -05055 -0506 -06065 -0607 -07075 -0708 -08085 -0809 -09095 -0910 -10105 -1011 -11115 -1112 -12125 -1213 -1314 -1415 -1516 -1617 -1718 -1819 -1920 Cutter Shank Dia.236 .276 .315 .394 ..630 .197 ..091 .5 -4-5 -4-5.5 -13-14.492 ..118 ..75 -4-5. 1 package contains 5 pcs.315 ....177 .169 .177 . Adjusting Screw should not be mounted.157 ..5 -17-18.118 .5 -4-5 -4-5.512 .5 -15-16 NBC20 -3-4 -3-4.354 .197 .669 .169 .5 -7-8 -7-8..394 .315 .5 -5-6 -5-6.315 ..205 .236 .197 .157 .138 .197 .295 .335 .217 ..354 .591 .276 .453 .375 .551 .394 . of PS Ring is included.5 -7-8 -7-8.5 -7-8 -7-8. 0708 Model PS-0809 0910 1011 1112 1213 MPS Model MPS -08085...472 . 0506 06065.201 . (1 size) 19 PS-0304 0405 0506 0607 0708 MPS Model MPS -03035.256 .433 ...5 -10-11 -10-11. 1011 11115.197 ...197 .5 -18-19.787 L1 . 5975817 Thrust Ball NBC Collet URE ANT PRESS MAX...276 . 0910 10105....157 .354 ..315 .177 .472 .354 .5 -9-10 -9-10..394 . .5 -11-12 -11-12.433 .5 -8-9 -8-9.354 .138 .375 ....5 -4-5 -4-5.236 .256 . 0304 04045.181 .354 .118 .157 .181 .157 .433 ..118 ..157 .5 -12-13 -12-13...157 .709 .5 -8-9 -8-9...138 ...5 -9-10 -9-10.394 .472 .25 -4-4..5 -8-9 -8-9. 1 pc.295 .394 .276 .591 .276 .236 .197 ..197 . To supply coolant to the periphery of the cutting tool.394 .118 ..315 ..157 .157 ..5 -14-15.118 .315 .236 .118 .354 .118 .276 .5 -10-11 -10-11.354 .551 ..5 -6-7 -6-7..5 -13-14.256 .354 ..413 .236 .169 .433 .472 .25 -5-5..157 .5 -4-5 -4-5..157 ...169 ...630 .354 .512 . 1112 12125..315 ..75 -5-6 NBC8-3-4 -3-4.413 .256 .236 .335 .197 .197 .5 -11-12 -11-12.375 .375 .591 ..138 .236 .472 .256 ...5 -14-15.197 .453 .138 .177 .751 .5 -6-7 -6-7.217 .5 -10-11 -10-11.551 .157 .157 .453 .161 .MEGA NEW BABY CHUCK MEGA PERFECT SEAL R PAT...492 ...5 -12-13 -12-13.433 ..5 -19-20 1.276 .276 .5 -6-7 -6-7.177 .750 .551 . PS RING Model Replaceable seal used in Mega Perfect Seal Spare seal is recommended when coolant leaks due to damage of PS Ring...315 .197 .433 ..154 . COOL PSI 1.276 ..5 -16-17. TiN Coating Seal (PS Ring) Cutter Shank Dia.394 .138 Body Size Mega Perfect Seal 2-Way Coolant Through Tools With PS Ring Jet Through Without PS Ring Reliable coolant supply to the tool tip! Unique design increases sealing performance with higher coolant pressure to create a “perfect seal”..512 .472 .118 ..315 ..236 .118 .217 ..433 .276 .276 .5 -6-7 -6-7.5 -7-8 -7-8.295 .236 .335 .118 .472 ....276 . 1213 Model PS-1314 1415 1516 1617 1718 1819 1920 MPS Model MPS -1314 1415 1516 1617 1718 1819 1920 .03035 Tool Shank Dia.197 ..181 .492 .157 .157 .134 .315 ..295 ..

000 For MEGA WRENCH PG.00 6.62 6.42 3.125 .50 2.000 2.00 3.000 29. BIG-PLUS® System Coolant bores in accordance to DIN69871/Form B Plug Screw for flange through coolant For details of plug screws.42 2. Collet and wrench must be ordered separately.22 3..181 .000 14. 3.00 6.500 (3mm .04 8.00 6. Therefore.58 6.000 29. 22 For ADJUSTING SCREW PG. the “max” allowable speed may not always be achievable.654 .000 20.59 11.181 .00 6.375 (3mm .00 5.00 5.39 7.125 .000 22.87 3.22 4. For MEGA E NUT PG.125 .000 30.500 (3mm .00 8.38 7.26 10.60 9.49 9.54 3.12mm) 1.00 2.54 2.000 12.00 1.984 .50 2.000 16.250 (3mm .42 6.42 3. Mega E Nut is included.378 .125 .00 4.000 29.250 (3mm . Weight does not include collet.ø.000 13.8mm) 1.27 9.83 8.00 6.00 6.62 4.75 2.62 2.00 4. Capacity (mm) Mega Chuck Series CAT Shank No.000 20.125 . 22 Bores on Form B are sealed with set screws on delivery.ø12mm) DUAL The Mega E Chuck utilizes the advanced technology of New Baby Collet Chucks for powerful and precise high speed end milling.75 4.000 20.00 3.000 16.42 4..000 16.22 6.000 20..8mm) 1.378 .125 . 5352073 RPM • Model Description B CV40 .05 8.20 3.62 4. L L1 3.52 5.64 4. The “max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool..000 16. please refer to CAT SHANK BCV40/50 Model BCV40-MEGA6E-3 -4 -5 -6 -MEGA8E-3 -4 -5 -6 -MEGA10E-3 -4 -5 -6 -8 -MEGA13E-3 -4 -5 -6 -8 BCV50-MEGA6E-4 -5 -6 -MEGA8E-4 -5 -6 -MEGA10E-4 -5 -6 -8 -MEGA13E-4 -5 -6 -8 ASME B5.42 3.00 4.54 2.375 (3mm .42 3.00 6.85 6.6mm) .30 4.20 3.000 29.00 8.00 4.58 1. PAT.00 5.250 (3mm ..MEGA 6 E .000 18.22 3.76 3.000 20.125 .654 1.58 4.30 2..42 3.00 5.00 6.125" .000 29.00 5.000 22.18 3.6mm) .58 12.10mm) 1. 14 BIG-PLUS® tools can be used in machining centers with conventional spindles. PG.91 8.500" (ø3mm .00 4.54 4.50-1994 ød øD ..00 4. 22 22 Max.984 .62 1.06 7..50 Collet Model Nut Wrench MEC6-o MEN6 MGR25 MEC8-o MEN8 MGR30 MEC10-o MEN10 MGR35 MEC13-o MEN13 MGR42 MEC6-o MEN6 MGR25 MEC8-o MEN8 MGR30 MEC10-o MEN10 MGR35 MEC13-o MEN13 MGR42 For MEGA E COLLET PG.00 8.22 2.3 L L= Projection Length (in) Mega E Chuck L1 ød øD BCV No.79 20.000 18.00 5.R MEGA E CHUCK R Coolant-Through Hole SPINDLE SYSTEM Clamping Range: ø.10mm) 1.72 8. Max.86 4.000 30.000 20.000 29.00 4.250 (3mm .50 2.58 4.54 1. Designed to be capable of supplying coolant through spindle or flange.00 5.125 . CONTACT US Patent No.00 5.58 3.00 8. 2.000 29.42 4.000 20.62 3.22 4. 4.000 30.12mm) 1. RPM Weight (lbs) 35.000 16.00 3. 20 .98 3.000 29.

41 1.378 .6mm) .000 20.000 25.13 4.000 40.99 2.10mm) 1.50 7.72 2.38 5.12 1.67 1.28 1.47 1.59 2.69 H min.75 2.01 2.13 2.11 .000 27. H min.98 1.65 2.000 25.06 2.14 1.46 2.85 3.50 7.57 1.125 .93 2.000 35.98 5.38 1.13 2.01 1.17 2.18 1. Weight does not include collet.17 6.MEGA 6 E ..87 3.000 29.57 1.97 2.19 1.43 4.000 16. The “max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool.50 7.72 1.87 1.72 5.50 2.000 30.36 2.13 4. BT SHANK BBT30/40 Model BBT30-MEGA6E-50 -75 -90 -105 -MEGA 8E-50 -75 -90 -105 -MEGA10E-50 -75 -90 -105 -MEGA13E-50 -75 -90 -105 BBT40-MEGA6E-60 -75 -90 -105 -120 -135 -165 -200 -MEGA8E-60 -75 -90 -105 -120 -135 -165 -200 -MEGA10E-60 -75 -90 -105 -120 -135 -165 -200 -MEGA13E-60 -75 -90 -105 -120 -135 -165 -200 MAS403 ød .984 .000 29.000 25.93 2.38 4.24 2.97 1.378 .93 4.65 2.87 2.56 3.08 2.12mm) 1.24 6.36 1.125 . BIG-PLUS® System L1 BBT No.44 1.10 1.10 1.31 6.28 1.65 2.65 1.000 30.000 30.63 1.72 5.54 4.65 2.64 5.54 4.31 1.39 1.125 .97 2.34 1.31 6.33 1.000 30.54 4.51 1.19 1.95 3.20 2.500 (3mm .23 1. 2. Collet and wrench must be ordered separately.60 4.000 15.000 25.20 1.54 4.8mm) 1.500" (ø3mm . RPM 40.77 1.000 35.13 1.54 4.000 34.250 (3mm .00 1.89 1.125 .000 29.42 1.50 7.13 1.02 5.97 2.54 4.95 2.68 1.69 1.000 25.000 Weight (lbs) 1.73 1.69 1.54 4.82 1.95 3.000 20.98 1.19 7.000 35.58 1.83 2..46 2.ø.000 39.65 2.16 6.95 3.43 4.52 2.31 6.65 1.20 6.65 1..40 MEC8-o MEN8 MGR30 1. 21 øD H max.44 1.000 29.24 1.984 .31 6. Mega E Nut is included.125 .8mm) 1.000 16.17 1.54 4.77 2.98 4.97 2.36 2.83 3.ø12mm) L • Model Description ød L= Projection Length (mm) Mega E Chuck Max Capacity (mm) Mega Chuck Series BT Shank No.67 2.000 27.76 MEC10-o MEN10 MGR35 MEC13-o MEN13 MGR42 MEC6-o MEN6 MGR25 MEC8-o MEN8 MGR30 2.54 1.32 2.33 1.000 15.125 . the “max” allowable speed may not always be achievable.58 3.87 .13 1.50 øD1 MEGA E CHUCK R øD1 L L1 1.181 .78 2.125 .000 25.87 2.000 30.22 1..89 2.62 1.14 1.65 2.Coolant-Through Hole Clamping Range: ø.52 3.000 30.72 5.13 4.26 2.20 3..250 (3mm .654 1.000 30.17 MEC6-o MEN6 MGR25 1.000 25.43 3.250 (3mm .125 .97 2. øD .000 30.61 1. .23 3. Therefore.65 2.000 30.95 3.250 (3mm .125" .93 2.52 1.28 6.56 1.76 MEC10-o MEN10 MGR35 1.654 .02 5.03 1.000 30.83 3.85 3..12mm) 1.09 5.32 2.000 30.14 2.10mm) 1.89 4.13 4.23 3.000 26.61 1.42 1.07 4.92 2.97 2.000 22.96 3.56 3.000 29.59 1.95 MEC13-o MEN13 MGR42 Max.60 3.19 1.15 .95 3.000 27.72 5.98 1.95 3.81 1. 3.000 25.24 2.46 1..12 3. Designed to be capable of supplying coolant through spindle.000 29.91 3.40 1.000 29.31 6.10 2.375 (3mm .87 2.83 3.89 2.36 2.000 38. Collet Model Nut Wrench 1.24 2.13 5.500 (3mm .56 3.39 2.181 .95 3.000 29.67 2.95 3.6mm) BIG-PLUS® tools can be used in machining centers with conventional spindles.. max.57 5.54 4. B BT30 .13 1.36 2.000 22.99 2.000 30.375 (3mm .20 1.

0 B= 1.0 METRIC SIZE 6.0 12.187 .0 5.0 METRIC SIZE Use only a cutting tool shank with exactly the same diameter as collet bore diameter.R.500 AA -10AA 10. The tolerance of the cutting tool shank must be within h7.63 .312 .37 6.79 2 2.125 .0 7.56 8.55 .375 ød .0 øA= .187 SIZE .47 .250 INCH SIZE B= 1.80 MEGA13E Clamping Size ød .0 9.0 B INCH SIZE MEC6-3AA -4AA -5AA -6AA Clamping Size ød .0 6.0 øA= .0 4.125 .125 INCH .125 INCH .0 4. SPINDLE SYSTEM DUAL CONTACT US Patent No.375 3.0 MEGA8E Clamping Size ød .0 Model MEC13 -1/8AA -3/16AA -1/4AA -5/16AA -3/8AA -7/16AA -1/2AA MEC13 -3AA -4AA -5AA -6AA -7AA -8AA -9AA -10AA -12AA 8.00012" øA= .250 .0 5.51 .0 10.1/8 AA Collet Class Clamping Size Body Size Mega E Collet .0 8.44 Model MEC6 -1/8AA -3/16AA -1/4AA 7.00004" .0 4.R PAT.89 Accessories (Need to be ordered separately) Mega Wrench Spare Parts Collet Adjusting Screw Mega E Nut Rubber L G B Mega E Chuck MEGA6E MEGA8E MEGA10E MEGA13E Model Model Model G L B (mm) Model MGR25 MGR30 MGR35 MGR42 MEC6-o MEC8-o MEC10-o MEC13-o NBA6B NBA8B NBA10B NBA13B M7 M9 M11 M14 .0 METRIC SIZE ød øA øA= .0 • Model Description MEC 6 .187 SIZE .0 METRIC SIZE 5. At nose At end of test bar Within Within .0 6.437 .0 9.0 4.0 5. 5352073 MEGA E COLLET MEGA10E MEGA6E Clamping Size ød .00004" .00012" 3.5 3 4 MEN6 MEN8 MEN10 MEN13 22 .0 Model MEC8 -1/8AA -3/16AA -1/4AA MEC8-3AA -4AA -5AA -6AA -7AA -8AA B= 1.312 . 7.250 3.I.67 4d Collet Class Model MEC10 -1/8AA -3/16AA -1/4AA -5/16AA -3/8AA MEC10 -3AA -4AA -5AA -6AA -7AA -8AA -9AA T.81 B= 1.187 .250 3.

09 4.250 1.250DS-4 -6 -MEGA1. the “max” allowable speed may not always be achievable.000 26. 25 For STRAIGHT COLLET PG. Bores on Form B are sealed with set screws on delivery. The “max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool.82 10.500DS-4.76 2.17 2. BIG-PLUS® System L H max.88 2.81 2. Min.1 MGR46 .000DS-4 -6 -MEGA1.44 3.000 20.88 14.81 2.39 4.250 3.09 4.01 10.59 3. øD1 ød øD Coolant Coolant bores in accordance to DIN69871/Form B Plug Screw for flange through coolant PG.000 30.07 8. 2.3.50 4. • Model Description B CV40 . Therefore.47 2.09 6. Model ød øD øD1 L H Min. RPM 30.59 3.000 21.1 2.3 MGR60 1.63 2.22 2.59 4.58 14.44 2. Wrench must be ordered separately.93 3.36 2.000 15.5 L= Projection Length (in) Double Power Chuck Clamping Size (in) Mega Chuck Series CAT Shank No.44 3.31 3.72 3.44 2.29 2.88 3.625 R Coolant-Through Hole Clamping Range: ø.41 5.09 4.250DS-4 BCV50-MEGA.5 -MEGA1.500" RPM DS .500 3.625DS-4 -6 -MEGA.90 3.33 11.80 9.750DS-3.625 1. please refer to CAT SHANK BCV40/50 ASME B5.750 2.000 For ADJUSTING SCREW For PSC COLLET Weight (lbs) 3.48 2. 14 For details of plug screws. 23 25 25 .9 MGR99 1.25 15. 25 PG.625DS-3. Clamping Length E Wrench BCV40-MEGA.625" .MEGA .09 4.97 4. Max.625 .63 2.55 PG.000DS-3.3 2.09 4.5 .92 13.03 3.17 2. Clamping Length E BCV No.15 3.750 1.000 19.09 6.5 -MEGA.000 15.09 6.000 1.5 -MEGA1.47 2.000 20. Tools w/ flats should not be used in Mega Double Power Chucks.7 MGR46 MGR55 MGR62 MGR70 .750DS-4 -6 -MEGA1.MEGA DOUBLE POWER CHUCK Simultaneous fit is achieved on the nut as well as the taper shank to obtain rigidity close to an integral body.000 17. 3.76 3.9 MGR80 1.000 17.7 MGR70 1.50-1994 BIG-PLUS® tools can be used in machining centers with conventional spindles.09 6.ø1. For MEGA WRENCH PG.000 27.19 2.000 2.000 20.3 2.

81 2.76 2.5 -MEGA1.250 1.625 .625 DS .250 2.96 1.39 4.250DS-4 BCV50H-MEGA.59 3.625DS-3 -5 -MEGA.7 MGR70 3.750DS-3 -5 -MEGA1.29 1.79 2. BIG-PLUS® System BT SHANK BBT30/40/50 Model BBT30-MEGA.000 27.44 3.59 5.7 MGR70 1. 5352073 This type does not conform to ASME B5.09 5.29 2.44 2.750DS-3.3.60 11. Wrench must be ordered separately.81 2.59 5. The “max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool. Model ød øD øD1 L H max. Therefore.50-1994 PG.88 3.3 MGR62 3.09 4.44 3. Weight (lbs) 3.47 2. 2.90 3.44 2.39 3. the “max” allowable speed may not always be achievable.9 MGR80 1.625DS-3.500 2.09 6.61 4.17 2.000DS-3.3 MGR60 1.59 2.44 2.55 3.000 20. 14 BIG-PLUS® tools can be used in machining centers with conventional spindles.9 2.000 27.88 14.09 4.95 10.58 14.750 2.000 22.22 4.2.17 3.95 4.72 3.000 17. Bores on Form B are sealed with set screws on delivery.750 2.32 2.000 20.44 2.500DS-4.33 11.000 2. RPM BCV40H-MEGA. RPM Weight (lbs) . Clamping Length E BCV No. Clamping Length E Wrench Max. . DS .000 25. Tools w/ flats should not be used in Mega Double Power Chucks.01 10. L H max. 24 .92 13.1 MGR46 3. Min.09 6.41 6.5 -MEGA.50-1994 standard for safe zone. 2.41 5. B CV40 H . Therefore.59 3. the “max” allowable speed may not always be achievable. Tools w/ flats should not be used in Mega Double Power Chucks.09 4.30 14.76 3.19 1.09 3.60 .09 5.000 15.88 2.250 1.7 2.625 1.5 BBT40-MEGA. please refer to CAT SHANK BCV40H/50H øD1 ød • Model Description øD Coolant ASME B5.000DS-4 -6 -MEGA1.000 15.09 4.3 MGR55 3.5 L= Projection Length (in) Double Power Chuck Clamping Size (in) Mega Chuck Series BT Shank No.25 15.09 4.250DS-4 -6 -MEGA1.5 .53 6.90 2. MAS403 ød øD øD1 L H max.63 2.000 20.47 1.000 20.000 30.17 2.9 MGR55 MGR62 MGR70 MGR99 30.99 2. ® BIG-PLUS System Coolant bores in accordance to DIN69871/Form B Plug Screw for flange through coolant For details of plug screws.36 2.31 3.3 2.07 9.59 2. Clamping Length E Wrench Max.750DS-2.250DS-3.MEGA .000 26.500 3. L H max.5 ød Coolant øD1 B BT30 . Clamping Length E BIG-PLUS® tools can be used in machining centers with conventional spindles.000 3. The “max” allowable spindle speed listed in the table is directly influenced by the rigidity of the machine and balance of the cutting tool.250 3.000 25.250DS-4 -MEGA1.84 9.000 20.000 26.03 3.000DS-3.59 4.03 3.44 3. Min.17 .750 1.R PAT.000 1.93 1.75 5.09 6.22 2.5 -5 -MEGA1.63 2. Interference with tool changer may occur.3 2.17 2.3 2.750DS-4 -MEGA1. 2.39 2.750 1.09 3.9 MGR99 30.76 2.750 1.72 3.76 3.000 24.79 .500DS-4.15 3.000 4.44 2.000 2.09 4.09 4.1 2. SPINDLE SYSTEM DUAL CONTACT US Patent No.000DS-4 -MEGA1.MEGA øD • Model Description Min.000 30.5 L= Projection Length (in) Double Power Chuck Clamping Size (in) Mega Chuck Series High Power Type CAT Shank No.000 20.59 3.5 -MEGA1. Min.000 15.000 17.1 MGR50 30.09 4.63 6.7 MGR46 MGR55 MGR62 MGR70 .750DS-4 -6 -MEGA1.750 BBT No.93 3.5 -5 BBT50-MEGA.97 4.19 2.36 2.09 3.00 3. Wrench must be ordered separately.000 2.15 3.000 1.63 4.

(in) Collet Type MEGA WRENCH PAT.75-6.394 HMA-M24 PSC COLLET Mega DS Chuck Model BCV/BBT-MEGA. 7/8. 16 C1.748 1.063 .15 11. 7/16.250DS BCV50 MEGA1.5 . 16.000DS MEGA1. 11/16. 9/16. 5596913 L ød • Model Description MGR 46 Inner Dia.236 M16P1.250DS Model ød L Body MGR46 MGR50 1. 8.750DS BCV40 /BBT40-MEGA1.750-1/4.750DS MEGA1. of Wrench (mm) Mega Wrench 25 Mega DS Chuck Model Model METRIC SIZE C.055 MGR62 2. 3/4. 1/2.75 - 1/4 INCH SIZE Inner Dia. 3/4 C1. 1/2.500DS .055 MGR70 2.750D S BCV40 /BBT40-MEGA. US Patent No. 5/8 C1. For coolant-through tools High Precision OIL HOLE COLLET • Model Description PSC Inner Dia.750DS BBT50-MEGA.500DS PAT. 9/16.00-1/4.750DS BCV50 MEGA.36 9. 3/8.44 9.76 9. 1/2. 3/8. 14. 5/8.25-12.394 1. • Model Description C .75-1/4. (in) Perfect Seal Collet Mega DS Chuck Model Model .750DS BCV/BBT-MEGA1.750DS MEGA1.315 HMA-M16S .750DS MEGA1. 20. 12.MEGA DOUBLE POWER CHUCK R ACCESSORIES ADJUSTING SCREW L W G øD Model L1 øD L L1 G W HMA-M16 . 9. 3/4.250DS MEGA.000DS BCV/BBT40-MEGA1.250DS BCV/BBT50-MEGA1.90 11.417 .087 7.1/4 PSC.000DS BCV40 /BBT40-MEGA1.250DS STRAIGHT COLLET (Type "C") Reduction sleeve for smaller diameter cutters. 15/16. 1 C. 5/16.25-1/4. 5/8.181 1. 7/16. 13/16.81 1. (in) Outer Dia.000DS BBT50-MEGA1. 3/8.250DS BCV50 MEGA1.5 .024 MGR99 3.17 7. 7/8.250DS BCV/BBT50-MEGA1. 1 MEGA.236 M16P1. 3/8.25-1/2.000DS BBT50-MEGA1.748 1.625DS BBT30-MEGA. (in) Outer Dia.500DS BBT50-MEGA1.843 MGR80 3.087 MGR55 2. 10.874 MGR60 2. 25 MEGA. 5/16.96 7.374 M24P1.063 . 5/8.5 .75 .250DS BCV50 MEGA1. 5/8 PSC1. 1/2.614 BCV40 /BCV50/BBT40-MEGA.

5352073 • Model Description B CV40 .750 1.18 7/16" .00 L2 .18 3.250 2.625-4.000-6 Fig.50 1.625 .000 3.20 9/16" . Mega Double Power Chucks are recommended instead of End Mill Holders.520 11.625 .00 4.125 G H 1.750 1.500-3 -EM.522 11. 2 øD ød 2-G BCV40 -EM. 4 SPARE PARTS SET SCREW øD G ød H L2 L1 MAS403 BIG-PLUS® tools can be used in machining centers with conventional spindles.50 3. 3 3 4 ød øD .750-3 BBT40-EM.937 3.00 8.252 2.250-4 Fig.14 1. 3 L Fig. CONTACT US Patent No.00 3.750 1.750-3 -4.000 2.500 9/16" .375 1.5 -6 -8 -EM2.875 1/4" .000 3.750-4 -EM1.375 EM.16 5.16 3/4" .750 L 2.000 2.000-3 -4.625 1.874 .R END MILL HOLDER SPINDLE SYSTEM DUAL PAT.EM . 1 1 2 1 2 ød øD .16 L2 - - 1.125 3/4" .875 1.18 5/8" .18 EM1.330 1" .18 5/8" .750 1.375-2.518 11.690.690.625-3 -EM.375 4.00 4.5 -EM.250 EM1.750 2.250 .250 1.50 6.250 EM.125 3/4" .937 4.5 -EM.500 2.500 1.625 EM.16 1.50 3.750 .24 7/16" . BIG-PLUS® System CAT SHANK BCV40/50 ASME B5.18 1.500 EM.28 3/8" .937 1.77 3.20 - 1.500-3 -4.50-1994 BIG-PLUS® tools can be used in machining centers with conventional spindles.000-4.875 5/8" .874 .00 4. Mega Double Power Chucks are recommended instead of End Mill Holders.18 5/8" .750 1.690.10 1.250-4.519 11.500 .750 . BBT30-EM.750-4.625 1.20 - 3.00 4.125 1.375 1.750 1.375 .000 1.5 -EM.375 .24 7/16" .690.14 26 .00 3.50 6.750 11.252 1.18 3.500 .28 3/8" .625-3 -4.18 3.5 -EM1. Model L H L1 øD ød G Fig.375 .20 9/16" .500 9/16" .00 8.5 -EM. 1 L H L 2 L1 Fig.690.625-2.00 4.250 .500 1.3 L= Length (in) Clamping Size (in) End Mill Holder CAT Shank No.500-2.250-2.00 4.750 2.625 .5 -EM1.750 1.00 4.00 2.522 11.5 -6 -8 -EM1.16 1" .50 6.50 L1 .937 1.500 .375 1.690.000 .690.5 -6 -EM.500 L L1 3. Holder Part No.75 3.000 1.874 .500 2.000 EM1.000 1.000 1.5 -6 -EM1.125 H G 1.524 3/4" .517 11.50 3.5 -6 -EM.00 4.522 11.50 3.500-4.000 7/16" .875 5/8" . Thread Size Holder Part No.000 3.690.50 6.625 1.625 1.00 .50 6.750 .50 3.625 .16 3/4" . For high speed applications.000 4.5 -EM1.000 3.5 -6 -8 -EM1. Thread Size EM. L BT SHANK BBT30/40 H L1 G ød øD Model Fig.00 8.500 EM2.521 1/4" .500-5 BCV50 -EM.5 -EM.00 6.50 6.438 .5 -EM.250-4.20 9/16" .69 2.000-4 -EM1.252 1.500-4. For high speed applications.18 1.00 4.690.000 7/16" .125 3/4" .874 .000 11.

00 4.750-2 -4 -6 -SM1.000-2 -4 -6 -8 -10* -12* Fig.000 4.00 2.281 .00 6.00 12.750 1 øD2 øD3 1.14 1" .D.000-2 -4 -SM2.500 2.689 2.SM .689 .00 2.219 .875 2.929 .118 1 1. Thread Size SM.00 4.750-2 -SM1.438 1.752 3.00 12. L2 Fig BCV40-SM.189 2.189 1.00 4.00 2.375 .626 .125 L 2.156 .690.000 .281 .689 .874 2.690. SPARE PARTS LOCK SCREW 27 Adapter Part No.16 1" .689 .00 4.690.713 11.875 1. For high speed applications.00 10.50-1994 tools can be used in machining centers with conventional spindles.00 4.00 6.00 2.375 .00 8.00 4.00 6. 3 øD3 øD2 øD1 W L3 Fig BBT30-SM.156 .500 W . For high speed applications.689 2.000 SM1.50 L1 L2 L3 .00 6.500 3.625 .689 .219 .626 1.750 1.219 .500 . Shell Mill Adapters should be balanced together with the cutters.500 1.250-2 -4 -6 -8 -10 -12 -SM1.375 .375 .500-2 -4 -6 -8 -10 -12 -SM2.929 W . 2 • Model Description B CV40 .750 .714 11.00 10.00 6.250-2 -SM1.929 L2 .313 .118 1. BT SHANK BBT30/40 BIG-PLUS® L1 L MAS403 tools can be used in machining centers with conventional spindles.710 11. Shell Mill Adapters should be balanced together with the cutters. Model L PAT.189 1.500 .24 1/2" . ® System BIG-PLUS øD1 .689 2. of Pilot (in) Shell Mill Adapter CAT Shank No.711 11.20 5/8" .281 .000 1.00 2.750-2 -SM1.750 .715 3/8" .14 L3 .874 3.750 SM1.750 1.118 1.00 6.313 .000 2.250 SM1. L2 Model Fig. 5352073 CAT SHANK BCV40/50 BIG-PLUS® øD3 L3 øD2 W L2 øD1 L1 Fig.2 L= Length (in) O.375 1.625 .000-2 -4 -6 -SM1.752 1.500-2 3 3 øD1 øD2 øD3 .500 2.875 L L1 2.156 .500 SM2.875 .00 2. * Tapered body for increased rigidity.00 8.375 .500 1.689 .500 1.00 2.313 .126 1. 2.00 .18 3/4" .00 12.500-2 BCV50-SM.250-2 -SM1.500 .219 .000-2 BBT40-SM. 1 L L1 4 x 5/8"-11 4" B.250 1.00 4.690.690.375 .500 .875 1.250 1.626 1.5 øD3 øD2 W øD1 L3 ASME B5.500 11.C.500 2 2.000 -SM1.712 11.250 1.000 1.313 .875 1.375 .000-2 -SM1.00 .189 1.375 .00 10.500 4.690.00 2.625 .156 .R SHELL MILL ADAPTER SPINDLE SYSTEM DUAL US Patent No.375 .750 1.750-2 -4 -6 -SM1.00 8.875 1.752 3. CONTACT 2.118 .375 .500-2.500 .000 SM2.

000-8 -BB6.625-3.850 2.339 .00 6.866 1.5 -SF.000 .730 .730 6.063 1.3.250 .50 .5 -SF.SF .375 .535 1.000 1.299 1.00 3.00 4.5 -6 -SF. ® System BIG-PLUS CAT SHANK BCV40/50 ASME B5.299 1. 5352073 CAT SHANK BCV40/50 ASME B5.850 1.339 1.50-1994 BIG-PLUS® tools can be used in machining centers with conventional spindles.063 .750 1.625-4 -SF.375 .R SHRINK FIT HOLDER PAT.625-3.BB 2.50 6.945 .5 -SF.732 2.417 1.850 .00 4.90 .500 .260 1.787 1.625 . L L1 Air L1 3.750-4 -6 -SF1.000-4 -6 -SF1. Do not heat treat after machining.260 1.417 .945 1.00 4.5 -SF.417 1.00 6.339 .250 .250 .00 1.750-4 -6 -SF1.250-4 -6 .087 . 28 .000 6.063 1.654 1.000 2.250-3.787 .535 1.260 1. L L1 øD1 ød E øD2 4.866 1.750 1.087 Model BBT40-SF.500-4 -SF.945 1.5 -SF. 5352073 • Model Description B CV40 .00 6.5º • Model Description B CV40 .822 1.500-3.500-3.500 .40 4. CONTACT US Patent No.063 1.500 4.639 1.5 -SF.8 L= Length (in) Diameter (in) Blank Bar CAT Shank No.375-3.220 1.500-8 -BB4.625 .000 1.500 2.250-3.535 .250 .000 4.000 6.614 . SPINDLE SYSTEM DUAL CONTACT US Patent No. R BLANK BAR SPINDLE SYSTEM DUAL PAT.500 .000-4 -6 BCV50 -SF.850 1.00 4.000 4. Metric sizes available upon request. BIG-PLUS® System Model ød øD1 øD2 BCV40 -SF.000 8.750 1.063 1.00 4.375-3.654 1.260 .750-4 -SF1.000-6 BCV50 -BB4.500 E .90 2.732 2.000 1.5 L= Length (in) Clamping Size (in) Shrink Fit Holder CAT Shank No.822 1.000-4 øD1 ød E øD2 3º L E L1 3.00 6. øD L Model øD L BCV40 -BB2.639 .299 1.654 2.00 6.220 1.087 1.639 1.945 1.000-8 2.00 4.000 8.732 1.625 BT SHANK BBT40 L ød øD1 øD2 .50-1994 BIG-PLUS® tools can be used in machining centers with conventional spindles.008 MAS403 BIG-PLUS® tools can be used in machining centers with conventional spindles.00 4.5 -6 -SF.

5 Coolant bores in accordance to DIN69871/Form B L= Projection Length (in) Collet Size ER Collet Chuck Series CAT Shank No.R ER COLLET CHUCK Coolant-Through Hole SPINDLE SYSTEM Clamping Range: ø..125 3. 14 BIG-PLUS® tools can be used in machining centers with conventional spindles.ER 16 .00 6.00 3.787" DUAL US Patent No.625 2.. 3.5 -5 -6 ød øD .5 -5 -6 BCV50-ER32-3.625 Collet Nut Wrench ER16 ERN16 ERK16 ER32 ERN32 ERK32 BIG-PLUS® tools can be used in machining centers with conventional spindles. Wrench must be ordered separately.625 1.00 2.787 1.102 . Bores on Form B are sealed with set screws on delivery.020 .968 BCV50 L L1 2.078 .ø. Model BCV50-ER16-3.102 . please refer to BCV40 BCV40-ER16-2. BIG-PLUS® System Plug Screw for flange through coolant For details of plug screws.020 . Designed to be capable of supplying coolant through spindle or flange. Collet not sold by BIG Kaiser.078 .625 2..00 1.50 5.2.625 4. 5352073 L L1 ød øD BCV No..125 3. 2. CONTACT Nut Wrench ER16 ERN16 ERK16 ER32 ERN32 ERK32 .968 1. • Model Description B CV40 .787 1.50 4.625 Collet PAT.394 1. Model L L1 3.125 2. Nut is included.020" .625 4.00 6.50 5.00 4.5 -4 -6 BCV40-ER32-3 -4 -6 ød øD .625 4.00 3.00 6. 29 PG.625 4.00 6.394 1.

315 1. SPINDLE SYSTEM DUAL .625 . a problem will result.97 1.250-3.50 3.50 5.031 .75 BCV40-FCR..L.969 3.394 Insert Size 25 5S Grade K N ACZ310 Stainless Steel 1: ACZ310 5S: ACZ350S 2: DC20/DS20 DC20 Cast Iron DS20 Aluminum .50 3.031 .625-3.625-1.394 • Model Description Insert Model ap 1.50 5.18 1. of Inserts Insert 2 BRG16.750 .5 -FCR1. Inserts are ordered separately.000-3. use ordering code: BRG160808ACZ350S. 14 • Model Description B CV40 .5 -FCR1.. 2. Please clarify the insert type and grade when ordering. .5 -5 -5.250= 10mm FCR Type Cutter Dia L Bores on Form B are sealed with set screws on delivery. Model BCV40 CONTACT US Patent No.58 No. Adapter for CAT50/BT50 Taper Shank L Fullcut Mill 40 Taper G.00 5. Marking Description Nose Radius P M ACZ350S General Steel .5 -FCR.38 1. There is no compatibility with those of FCM Type.750 1. 5352073 CAT SHANK BCV40 INCH STYLE L Flange through coolant is standard PAT.543 1.77 1.5 -5 -5.125 1.625 .031 .FCR .5 L= Length (in) Diameter (in) FCR Type CAT Shank No. For example. Caution Fullcut Mill uses a different insert for each cutter diameter.77 1. BIG-PLUS® System øD ap .5 -5 -5. ø2.98 1.315 1.18 .58 1.18 1.50 3. 3 BRG25. 3 BRG20.315 .98 1.543 30 .750-3.. ap= Length of effective cutting edge.38 1..5 -5 -5.50-1994 tools can be used in machining centers with conventional spindles. If an incorrect insert is used.031= 08..50 5.000= 08mm ø1. Inserts are available in packets of 10 pcs.315 .625 .3. please refer to PG.125= 32 Effective Cutting Length ø.756 BCV50 Taper BBT50 Taper Model L BCV50-BCV40-2 -4 BBT50-BBT40-50 -90 1.R FULLCUT MILL FCR TYPE L1 BIG-PLUS® ap øD ø1.315 . INDEXABLE INSERT ASME B5.394 .315 ..250 BRG160808 BRG200808 BRG250808 BRG321008 BRG321032 3.50 .00 5.031 . 2. 3 BRG32..00 5.000 .250 .000 L1 BRG16 08 08 ACZ350S Grade Nose Radius .50 5.00 5.969 3.. 1.5 Coolant bores in accordance to DIN69871/Form B Plug Screw for flange through coolant For details of plug screws.

00 3.625-3 -4 -5 -FCM. of Inserts Insert 2 ARG16..5 2.25 1.. 3 ARG25.... Model Flange through coolant is standard option L L1 ø1.0 1. ARG25.00 5. BIG-PLUS® System Note 31 The integral version of the Fullcut Mill provides increased rigidity as a result of the reduced gauge length.5 -FCM1.500 .250 1.25 1.75 1.00 6.250 1. 14 For details of plug screws. ARG20.433 2. Bores on Form B are sealed with set screws on delivery.25 2. 3 ARG20.750 1. 1.00 6.00 6. ® BIG-PLUS System No.5 2.625-2. BT SHANK BBT30 INCH STYLE 30 MAS403 BIG-PLUS® tools can be used in machining centers with conventional spindles..500-3 -5 -6 -FCM2..000-2.25 1...00 2.250-2.00 3.. of Inserts 2..750 ..FULLCUT MILL FCM TYPE Higher rigidity with integral body with dual contact system.5 L= Length (in) Diameter (in) FCM Type BT Shank No.625 .00 1.500 2.625 .50 2.00 5.4 1.50 2.0 2.25 4. .00 1. Additionally.FCM .00 3.75 øD ap BCV40 Coolant bores in accordance to DIN69871/Form B Plug Screw for flange through coolant PG. CAT SHANK BCV40 INCH STYLE BIG-PLUS® tools can be used in machining centers with conventional spindles.433 L L1 No.1 2 3 3 3 4 5 Insert ARG16. please refer to • Model Description B CV40 . ARG40.354 .00 6. 3 ARG32.2 1. Inserts are ordered separately.000-3 -5 -6 -FCM1. 2.000-3 -5 -6 øD ap .0 1.0 1..00 5.5 -FCM.50 1.000 ap . ASME B5.00 1.625 .750-3 -4 -5 -FCM1.000 1.000-2 ...000 L L1 3..00 5.00 1.00 3. ap= Length of effective cutting edge. BBT30 • Model Description B BT30 . there is a cost savings as no chuck is necessary.6 1.750-2.75 1.50-1994 BCV40-FCM. L L1 øD ap Model øD BBT30-FCM.00 5. Inserts are ordered separately. 5 For ADAPTER PG.5 2.. ap= Length of effective cutting edge. 4 ARG40.5 2.000 1..25 1.00 4. 2.00 1..2.00 4.5 -FCM1.00 1.625 .00 5. ARG32.250-3 -5 -6 -FCM1.354 1.3 L= Length (in) Diameter (in) FCM Type CAT Shank No.FCM .500-2 -FCM2. It is particularly recommended for use in machines having a small spindle taper.00 3..5 -FCM1.25 5.

2 (.000= 09mm.. SPINDLE SYSTEM DUAL CONTACT US Patent No.35 4.30 1. 2.32 6.50 3.10 1. ø1. of Inserts P 1: ACZ310 2: DC20/DS20 P2: ACP200 Grade P3: ACP300 5S: ACZ350S Insert Size 32 1 M K N ACP200 ACP300 ACZ350S ACZ310 DC20 DS20 General Steel Hardened Steel Stainless Steel Cast Iron Aluminum Aluminum R0.85 -120 -135 -165 -FCM32113.000= 11mm..008) R0.50 2.000").016) Caution Fullcut Mill uses a different insert for each cutter diameter (except for dia.32 6. 5352073 BT SHANK BBT40 METRIC STYLE MAS403 BIG-PLUS® tools can be used in machining centers with conventional spindles. . 2.13 4.98 1.58 1.008) R0..85 -120 -135 -165 -FCM50115. Inserts are available in packets of 10 pcs.750 20 1.4 (.984) .433 50mm (1. Please clarify the insert type and grade when ordering...35 4.36 1.50 .18 in mm .787) .625-1.32 6.000 25 1.69 2.000 40 50 Insert Model • Model Description ARG160902 ARG160904 ARG200902 ARG200904 ARG250902 ARG250904 ARG321102 ARG321104 ARG401102 ARG401104 1.354 . INDEXABLE INSERT No.56 2. 3 ARG32.72 5. ø16-25= 09mm. a problem will result.016) R0.91 3.72 5.R PAT.433 L L1 3. Grade Nose Radius .500 2.4 (.4 (.250-2.91 1. For example.008) R0. 3 ARG20.97 30 Marking Description ARG16 09 02 ACP200 ap 2 For ADAPTER PG. Inserts are ordered separately. 5 ARG40.016= 04 Effective Cutting Length ø. 4 ARG40.354 .50 3..354 20mm (.38 1.77 1.85 -105 -120 -150 -FCM20093.575) .76 4.72 5. ap= Length of effective cutting edge. ø32-50= 11mm FCM Type Cutter Dia Insert .008) R0.35 4.97 1.FCM 1609 2 .2 (.2 (.36 1. 1.91 3.72 5.85 -120 -135 -165 -FCM40114.016) R0. 32 28 .260) .250 32 1. use ordering code: ARG160902ACP200.354 32mm (1. 3 ARG25.36 1..500" and 2. øD (inch) Model L L1 øD ap BBT40 • Model Description B BT40 .18 1.354 .630) . BIG-PLUS® System BBT40-FCM16092.97 1.58 1..72 5. There is no compatibility with those of FCR Type.35 4.35 4.50 2.. 1.50 2. . If an incorrect insert is used.625 16 .016) R0.32 6..354 25mm (.85 L= Length (mm) Inserts Clamping Size (mm) FCM Type BT Shank No.72 5..008) R0.4 (.969) ..56 2.85 -105 -120 -150 -FCM25093.433 40mm (1.4 (.433 .70 -120 -135 -165 ap 16mm (.016) R0.2 (.433 Nose Radius ARG16.008= 02.13 4.2 (.

003 .004 ..009 .82 D 33 . High Alloy Tool Steel 01.500 2.000 1.002 .004 .250 .010 .008 .002 .700 330 .003 .1.250 .002 .750 .1.1.005 .625 .250 .1.003 .006 .016 .002 ..004 ..O.625 .002 . of teeth Insert Grade Speed SFM 300 .000 1....750 .620 300 .500 2.000 1..250 1.012 .620 330 .1.004 .007 330 ..003 .1.004 ..750 .007 ...003 .650 Full Slot .006 .003 .004 .250 .1.720 DC20 DS20 660 .750 .004 . 420 Cast Iron Aluminum Formulas: RPM= SFM x 3.014 FCR: ACZ350S FCM: ACP300 FCR: ACZ350S FCM: ACP300 ACP200 ACZ350S 330 .004 .005 .000 1.625 .750 ..004 .003 ..002 . M2..002 .005 .650 330 .004 ..1.010 ..004 .000 1. D2.O.003 .690 Feed IPT 260 .580 300 .006 .007 ..500 2.014 .007 .003 .000 1.C.000 1.008 . Unalloyed or Low Alloy Steel 1020.003 .. 316..003 ..1..003 .009 . H13.003 ..1..003 .003 .004 .003 .004 .010 .003 ...008 .004 ..008 .460 230 .003 .000 . Ad<ap/2 CUTTING DATA RECOMMENDATIONS Finish or Light Milling-Ad<ap/2 øD Material Low or Medium Carbon Steel. A2. in mm .625 .006 .006 .003 ..250 .5000 . 8620.. ap Ad>ap/2 ap Ad Rd Ad: Axial D.620 300 . ap : Cutting Edge Length Rd: Radial D.010 .500 2..000 ..005 .750 1.005 .003 .003 ...003 .250 .000 .760 Rd<1/2D ..FULLCUT MILL FCR/FCM TYPE SPARE PARTS Wrench Insert Clamping Screw Set Anti-seizure Lubricant 5g included (10) screws & (1) wrench Cutter Dia.460 260 .008 ACZ310 300 .460 260 .005 .010 ...003 ..1.003 .500 2.008 ..012 . A36.000 .750 . 4140 High Carbon Steel.650 .000 Insert 16 20 25 32 40 50 BRG160808 BRG200808 BRG250808 BRG3210 ARG1609 ARG2009 ARG2509 ARG3211 Model Model S2506DS DA-T8 Model BN-5 DA-T15 S3508DS ARG4011 Note It is recommended to regularly replace clamping screws and wrench to ensure the correct clamping force is maintained...625 .008 .008 .C..005 .500 2. P20 Hardened Steel Rc<40 Stainless Steel 303.003 .005 .002 ..004 .000 IPM= IPT x RPM x No.004 .1.005 .007 .004 .007 ...004 .820 300 .460 260 .580 230 .004 ..625 ..000 .008 .625 .004 .. 304..500 2.

5352073 APPLICATION EXAMPLES (All of the following application examples are achieved with dry cutting) Large nose radius After end milling for a distance of 200 feet. Fullcut Mill FCM BBT40-FCM32113-85 Insert ARG321104(ACP300) Work Material 1055 carbon steel Cutting Speed V Feed Rate f 500 SFM .5 Cutting Speed V 1. Fullcut Mill FCR BCV40-FCR1.12" Only the Fullcut Mill was capable of achieving this data with a 40 taper machine.079 Honeycombed pocket with ramping In a low rigidity workpiece with .006 IPT Work Material Aluminum / Air blow Axial DOC Ad (in) .R PAT.35 High speed milling of aluminum Efficient chip evacuation and excellent surface finish.005 IPT Axial DOC Ad (in) . Fullcut Mill FCR BBT40-FCR20083-120 Cutting Speed V 492 SFM Insert BRG200808(ACZ350S) Feed Rate f 43 IPM Work Material 1050 / Air blow Axial DOC Ad (in) . a feed rate of 169 IPM on both sides of the workpiece is achieved.35 34 .236 (3 times) only .250-3. very smooth cutting with a feed rate of 43 IPM and excellent squareness are achieved. Slot milling Fullcut Mill FCR BBT40-FCR20083-85 Cutting Speed V 2. a fine surface finish of Ry 4.5" with helical milling In 1050 carbon steel.461 SFM Insert BRG200808(DS20) Feed Rate f 169 IPM Work Material Aluminum / Air blow Axial DOC Ad (in) . Fullcut Mill FCM BBT40-FCM16092-85 Insert ARG160904(DS20) Work Material Aluminum Cutting Speed V 1970 SFM Feed Rate f .350 Bore ø1.006 IPT Axial DOC Ad (in) .12" thickness clamped by a vise. including the corner radius. SPINDLE SYSTEM DUAL CONTACT US Patent No.3m was achieved and maintained.650 SFM Insert BRG321030(DS20) Feed Rate f .

665 11. Catalog Number Model KAB No.268 5.464 11.220 1.664 11.800 4.368.6 10.2 11.368.656 11.7 xKA6xD3.236 3.236 12.1 1.300 7. øD KAB No.3 xKA5xD3.061 11.236 3.9 xKA4xD6.368.1 Bore Depth (with head) KA Size BT Shank No.368.646 4.675 11.667 11.462 11.5 15.368.368.5 KAB3 KAB4 KAB5 KAB6 KAB4 KAB5 KAB6 KAB4 KAB5 KAB6 KAB7 1.5 8.630 7.8 xKA6xD6.968 2.480 2.1 Bore Depth (with head) KA Size CAT Shank No. BIG-PLUS® System Basic holder for Rough Boring Head For entire Kaiser Boring System.162 11.0 6. 5352073 ASME B5.535 1.283 3.661 2.548 10.024 2.485 3.079 3.3 xKA6xD3.5 3.0 12.368.368.444 11.535 1.000 4.0 xKA5xD4.8 • Model Description B BT30 x KA3 x D2.662 11.543 3.0 5.1 xKA5xD6.030 11.654 9.1 xKA4xD2.0 BBT50xKA4xD4.9 xKA6xD6.368.368.644 11.353 11.674 11.800 4.937 6.152 11.8 xKA5xD3.7 9.0 8. please refer to catalog 307A Finish Boring Head Extension / Reduction 35 PAT.491 KAB4 1.368.491 1.368.535 KAB5 1.368.368.300 8.2 10.150 6.026 7.368.268 5.8 15.875 10.968 KAB6 2.535 1.205 9.000 4.875 3.300 3.142 11.0 MAS403 tools can be used in machining centers with conventional spindles. L Bore Depth (with head) A KAB No.368.374 BBT30xKA3xD2.676 BCV40xKA4xD3.7 BBT40xKA4xD4.6 xKA7xD6.368.645 11.079 6.368.250 3.654 11.9 xKA5xD6.8 xKA6xD4.642 11.2 xKA6xD12.589 3.R KAISER BORING SYSTEM KAB SHANK CAT SHANK BCV40/50 SPINDLE SYSTEM DUAL US Patent No.50-1994 BIG-PLUS® tools can be used in machining centers with conventional spindles.874 6.150 6.491 KAB7 3.567 2.086 2.8 xKA5xD10.9 10.5 13.0 15.441 11.300 3.480 5.598 6.500 1.3 xKA5xD3.315 7.205 3.535 1.8 7.1 1.363 11.630 2.2 BT SHANK BBT30/40/50 BIG-PLUS® øD KAB No.368.3 xKA5xD7.1 xKA4xD6.0 6.937 6.937 6.968 2.0 xKA6xD4.378 3.496 2.666 11.5 9. No.3 BCV50xKA4xD3.491 1. CONTACT .543 L A Weight (lbs) 2.0 3.368.520 3.543 1.368.368.368.8 18.8 xKA6xD10.8 xKA5xD4.3 8.0 3.968 KAB6 2.543 4.9 xKA6xD6.070 2.5 9.7 21.700 3.368.343 11.300 7.9 3.875 10.716 5.300 7.535 KAB5 1.8 7.968 2.716 5.051 11.368.800 6.611 6.368.000 4.368.368.368.0 xKA7D10.016 11. øD L A Weight (lbs) 11. L Bore Depth (with head) A • Model Description B CV40 x KA4 x D3.368.451 11.3 xKA7xD8.3 xKA4xD7.8 2. BIG-PLUS® System Catalog Number Model 11.300 3. øD KAB4 1.491 3.3 xKA6xD7.368.520 4.655 11.040 11.0 3.454 11.937 6.652 11.2 xKA6xD3.368.

362 2. SPINDLE SYSTEM DUAL CONTACT US Patent No. øD L L1 Weight (lbs) BCV40-ABS50-75 -ABS63-90 BCV50-ABS40-60 -ABS50-60 -ABS63-80 -ABS80-100 -ABS100-125 50 63 40 50 63 80 100 1. • Model ABS No.5 BCV50Y-C6-2 BCV50Y-C8-3 Capto No.6 4.8 3.C5 .0 7. BIG-PLUS® System MAS403 tools can be used in machining centers with conventional spindles. and maintains interchangeability with their products.187 4. L ABS No.R ABS SHANK BASIC HOLDER PAT.150 3.000 3.203 2.480 1.171 2. 5352073 ASME B5.835 3.220 1.9 L BT SHANK BBT40/50 øD BIG-PLUS® Capto No.150 3.0 7.75 L= Projection Length (mm) ABS No.2 7.362 2. øD L L1 Weight (lbs) BBT40-ABS50-60 -ABS63-70 BBT50-ABS80-100 -ABS100-110 50 63 80 100 1. 5352073 CAT SHANK BCV40/50 ASME B5.5 15.000 3.1 7.0 15.5 7.953 1. BIG-PLUS® System MAS403 BIG-PLUS® tools can be used in machining centers with conventional spindles.480 1. and maintains interchangeability with their products.937 4.0 12.150 3. Model BCV40-C5-3 -C6-3. Y execution required for turning operations.937 2.1 4.756 2.362 2.50-1994 BIG-PLUS® tools can be used in machining centers with conventional spindles.480 3.ABS50 .362 3. 36 32 .3 L= Projection Length (in) Capto Size CAT Shank No.969 2.921 2.6 8.969 2.5 7.969 2.969 2.0 øD L1 Model BT SHANK BBT40/50 ABS No.756 3. CONTACT US Patent No.3 8.937 2. R BIG Komet ABS is produced under the license from Komet in Germany.150 1.943 2. øD L Weight (lbs) C5 C6 C5 C6 C8 1.480 3. • Model Description B CV40 .2 1.969 2.500 1.7 10.969 2.575 1. BIG Coromant Capto is produced under the license from AB Sandvik Coromant in Sweden.5 8.000 3.575 1.969 2. Model BBT40-C5-50 -C6-75 BBT50-C5-40 -C6-50 -C8-70 Capto No.969 2.500 2. øD L Weight (lbs) C5 C6 C5 C6 C8 1.480 3.4 Model Description B CV40 .543 2.150 3.480 3.480 1.953 3.331 1.400 3.969 2.793 . R BIG COROMANT CAPTO BASIC HOLDER CAT SHANK BCV40/50 SPINDLE SYSTEM DUAL PAT.5 BCV50-C5-1.693 2.937 4.943 .2 3.50-1994 BIG-PLUS® tools can be used in machining centers with conventional spindles. CAT Shank No.

accessibility problems with the chuck or tailstock are overcome to minimize tool length. Basic Holder Long Cartridge Short Coolant Nozzle Tilting the "B"axis 45 helps to minimize the cutting forces transmitted to the machine spindle. The cartridge is located in the basic holder by means of a precision ground pilot and secured by 2 opposing radial screws with a 15º taper. . To maintain precise locations and orientation. The serious damage on tool holders caused by broken inserts can now be easily and economically replaced. an additional locating pin is included for positive transfer of cutting torque. heat treatment and optimal tool lengths. 17 kinds of Cartridge Type S for a variety of applications Very Precise Locating Pilot Locking Screw 2X Orientation Pin Face-To-Face Clamping 37 Secure and rigid!! Type S Cartridge Clamping System Using highly sophisticated and modern machine tools.TURNING TOOLS A modular tooling system offers better efficiency. high face-to-face clamping force of the two components is generated. Tilt Style Coolant through With "B" axis at 45 . This force reduction increases the life of the machine spindle. With a slight offset to locating sockets. material selection. Type S Cartridges are made to very close tolerances required for turning accuracy and repeatability.

the drive keys are precision milled after heat treat to prevent misalignment of cutting edge and centerline of workpiece. 5352073 Right Angle Style Coolant through Basic Holder Coolant Nozzle Coolant Nozzle Center proximity type cartridge is also available. To maintain turning repeatability after tool change.R SPINDLE SYSTEM DUAL PAT. 38 . Tailstock 24 kinds of Cartridge Type F for a variety of applications Right and left hand cartridges are available Simple and Positive Type F Cartridge Clamping System Type F uses 2 clamping bolts that presses the cartridge onto the basic holder.0016 .0020 1. Y execution required for turning operations.020 . minimizing tailstock interference. K Range of Tolerance for Key Way Model ASME Standard Tolerance K BIG-PLUS® Turning Tool Tolerance K BCV40Y BCV50Y . The torque is transmitted by an interlocking drive slot. Cartridge Left Hand 2 different basic holders are available and all can be assembled with either right or left hand version of cartridge. Face Clamping Clamp Bolts Precision Drive Keys BIG-PLUS® turning tool holders are designed for Mill-Turn Machines. CONTACT US Patent No.

42 1.5˚ 3˚ TN33 TN43 CN43 S50-DCLNN-00050-12 S50-DTJNR-00050-16 -DTJNL-00050-16 S50-DTJNR-00050-22 -DTJNL-00050-22 DN43 *DN44 L 9" 5˚ 96 1. BCV40Y-S50-3 BCV50Y-S50-3.5˚ *DN44 .772" 1.5˚ 3˚ DN43 VB33 VC33 27˚ 12. please replace the standard carbide shim with DNS1506 (option). please replace the standard carbide shim with DNS1506 (option).125 BCV50Y-F63-5. 41 L 9" 96 1. F63 PG.20" S50-SVQBN-00050-16 *In case of DN44 insert. 9" PG.TURNING TOOLS PG. 41 27.5˚ 3˚ DN43 *DN44 27˚ DN43 *DN44 17.23" S50-DDJNR-00050-15 -DDJNL-00050-15 S50-DDHNN-00050-15 25˚ . 17. 42 L BCV40Y-F63-4.5 96 1.5˚ .5 -S50-4.240" 5˚ 5˚ CN43 CN54 CN64 WN43 3˚ TN33 TN43 17.125 L PG. .23" F63-DCLNR-45035-12(16) -DCLNL-45035-12(16) F63-PCLNR-45045-19 -PCLNL-45045-19 39 F63-DWLNR-45045-08 -DWLNL-45045-08 F63-DTJNR-45035-16(22) -DTJNL-45035-16(22) F63-DDJNR-45035-15 -DDJNL-45035-15 F63-DDHNR-45040-15 -DDHNL-45040-15 *In case of DN44 insert.

29 2" 9" 36 2.98" DN43 *DN44 27˚ DN43 *DN44 30˚ 3˚ .20" F63-SVQBR-45035-16 -SVQBL-45035-16 F63-SVJBR-45055-16 -SVJBL-45055-16 F63-DDUNR-45035-15 -DDUNL-45035-15 F63-DDJNR-45055-15 -DDJNL-45055-15 40 . " 53 L 0" 9 2. 1. CONTACT US Patent No. BCV40Y-S63-2.R SPINDLE SYSTEM DUAL PAT. 44 L For Shank VB33 VC33 3˚ 3˚ 27.625 BCV50Y-S63-3. 5˚ 3˚ DN43 *DN44 5˚ VB33 VC33 3˚ TN54 CN64 CN54 47˚ 27˚ S50-DDJNR-33075-15 -DDJNL-33075-15 5˚ S50-SVLBR-33075-16 -SVLBL-33075-16 S63-DCLNN-00060-16 S63-DCLNN-00060-19 S63-DTJNR-00060-27 S63-DTJNL-00060-27 L ød PG.5˚ 25˚ VB33 VC33 32˚ 50˚ .125 -S63-4. 43 Boring Bar L PG. 41 L 9" 96 1. 48 2.125 0" 48 2. 5352073 PG.

2. 1 BIG-PLUS® tools can be used in machining centers with conventional spindles.362 1.435 1 10. In case of DN44 insert (1/4" thickness).969 0 2.5˚ S50 5˚ S50 Model Insert L S50-DCLNN-00050-12 CN43 Rhombic 80˚ CN54 Rhombic 80˚ CN64 Rhombic 80˚ 1. Type Model øD L S50 S63 BCV40Y-S50-3 -S63-2.625 BCV50Y-S50-3. please replace the standard carbide shim with DNS1506 (option).690. ** M3.969 L øD TN43 Triangle 60˚ 1.969 CP2 CP3 0 2.953 1.969 Clamp Screw (2x) S50 3˚ S63 L øD 3˚ S50 17.125 4.299 1.5 -S50-4.TURNING TOOLS L S L 45º BASIC HOLDER TYPE øD Fig.500 4. 4.5 BCV50Y-S63-3.299 2.125 S50 S63 45º CARTRIDGE TYPE 2. Inserts are not included.480 3.969 1. Accepts ISO standard inserts.625 3.436 1 2 10. 45 .435 10. 3.480 CP3 1.500 3.480 Fig.125 1.436 2 S Lead Angle Type Hand S50 5˚ N S63 øD Neutral 1.969 0 2.690.480 CP5 TN33 Triangle 60˚ CP1 1.362 2.969 CP2 0 TN54 Triangle 60˚ 2. Wrenches are not included with the cartridges.5˚ S50 VB33 VC33 Rhombic 35˚ 1.5 is screw-on type.969 M3.969 CP2 1.125 -S63-4.000 2.690. Right Hand 41 Left Hand Neutral ** 0 For SPARE PARTS PG.953 1.5 * DN43 DN44 Rhombic 55˚ L Left Hand F 27. Please order separately. * DN43 (3/16" thickness) carbide shim is included as standard. 10. 2 øD Fig.690.969 S63-DCLNN-00060-16 S63-DCLNN-00060-19 R S50-DTJNR-00050-16 L -DTJNL-00050-16 R -DTJNR-00050-22 L -DTJNL-00050-22 R S63-DTJNR-00060-27 L -DTJNL-00060-27 R S50-DDJNR-00050-15 L -DDJNL-00050-15 R -DDJNR-33075-15 F -DDJNL-33075-15 N S50-DDHNN-00050-15 R S50-SVLBR-33075-16 L -SVLBL-33075-16 N S50-SVQBN-00050-16 Clamp Piece 1.969 2.

Right Hand Left Hand ** M3.378 CP2 * DN43 DN44 Rhombic 55˚ 1. Type F63 Model BCV40Y-F63-4. Basic holders include M10x22L and M10x25L screws for clamping cartridges.5˚ 32˚ 27. 3.125 BCV50Y-F63-5. * DN43 (3/16" thickness) carbide shim is included as standard. Wrench is not included.378 CP1 TN43 Triangle 60˚ 1. 2.125 2.772 CP2 1.772 90º CARTRIDGE TYPE F Lead Angle 5˚ L Left Hand 3˚ Type Hand Model F63 R F63-DCLNR-45035-12 F63 L F63-DCLNL-45035-12 F63 R F63-DCLNR-45035-16 F63 L F63-DCLNL-45035-16 F63 R F63-PCLNR-45045-19 F63 L F63-PCLNL-45045-19 F63 R F63-DTJNR-45035-16 F63 L F63-DTJNL-45035-16 F63 R F63-DTJNR-45035-22 F63 L F63-DTJNL-45035-22 F63 R F63-DWLNR-45045-08 F63 L F63-DWLNL-45045-08 F63 R F63-DDJNR-45035-15 F63 L F63-DDJNL-45035-15 F63 R F63-DDJNR-45055-15 F63 L F63-DDJNL-45055-15 F63 R F63-DDHNR-45040-15 F63 L F63-DDHNL-45040-15 F63 R F63-DDUNR-45035-15 F63 L F63-DDUNL-45035-15 F63 R F63-SVQBR-45035-16 F63 L F63-SVQBL-45035-16 F63 R F63-SVJBR-45055-16 F63 L F63-SVJBL-45055-16 5˚ 3˚ 17.125 L øD 4.378 CP2 WN43 Hexagon 1.R PAT. Please order separately. Wrenches are not included with the cartridges.575 CP2 1.5 is screw-on type.165 CP2 1.480 L 1. ** M3. 45 42 . øD 1.165 For SPARE PARTS PG. SPINDLE SYSTEM DUAL CONTACT US Patent No. 2. Inserts are not included.5 2.378 3˚ VB33 VC33 Rhombic 35˚ 1.378 CP2 CN54 Rhombic 80˚ 1. 4. Accepts ISO standard inserts. In case of DN44 insert (1/4" thickness).378 CP2 2.5˚ Insert L Clamp Piece CN43 Rhombic 80˚ 1.772 Lever Lock TN33 Triangle 60˚ 1.125 5.378 CP3 CN64 Rhombic 80˚ 1. please replace the standard carbide shim with DNS1506 (option). 5352073 90º BASIC HOLDER TYPE F BIG-PLUS® tools can be used in machining centers with conventional spindles.

000 4.000R-5. BIG-PLUS® System B L BIG-PLUS® tools can be used in machining centers with conventional spindles.5 L= Projection Length (in) Hand Clamping Size (in) Square Tool Holder Orientation For Turning Operations CAT Shank No.000L-5 L -180-BH1.346 5.BH 1.000 5.000R-5 R BCV50Y-180-BH1. Model Hand BCV40Y-180-BH1.250L-5 L -180-BH1.421 4.250 A Right Hand Left Hand Right Hand Left Hand 45º SQUARE TOOL HOLDER • Model Description B CV40 Y .000 5.000 L .250R-5.500 3.039 Coolant Hole øD A 1.000L-4.740 3.000 3.750 3.250R-5 R A L B øD 1. Model Hand BCV40Y-45-BH1.TURNING TOOLS 180º SQUARE TOOL HOLDER • Model Description B CV40 Y .000R-4.500 3.000 1.921 3.5 L -45-BH1.BH 1.693 Left Hand .000L-5.180 .75 L -45-BH1.45 .5 R -45-BH1.345 6.5 L -45-BH1.250L-5.4.000L-5 L -180-BH1.000 5.75 L= Projection Length (in) Hand Clamping Size (in) Square Tool Holder Orientation For Turning Operations CAT Shank No.000 L .331 1.250 5.345 5.5 R Right Hand 43 A L B øD 1.315 1.500 3.425 4. BIG-PLUS® System L B 45˚ øD A Left Hand BIG-PLUS® tools can be used in machining centers with conventional spindles.75 R BCV50Y-45-BH1.000R-5 R -180-BH1.

250 1.000" L ød G øD H A L2 L2 L1 Fig.) are included as standard.5 2.559 3.787 .500-5 -BSL2. 1 L • Model Description H L2 B CV40 Y .250 . 2 BIG-PLUS® tools can be used in machining centers with conventional spindles.709 .250 1.165 2.625-3.480 2.5 M16P1.5 1.630 .520 2.25 M12P1.913 3.268 3. 5352073 BORING BAR HOLDER Clamping Range: ø.000 5. SPINDLE SYSTEM DUAL CONTACT US Patent No.625 .472 .3.500 4.709 .551 .858 4.5 M16P1.260 .709 .750 1.000 1.150 1.000 5.625-3.394 .000 5.520 2.858 2.000 4.551 .000-5.500 3.969 2.929 2.417 2.472 .250-5 -BSL1.625 .787 . BCV40Y-BSL.150 3.717 2.260 1.528 2.000-4 -BSL1.500 3.ø2.165 2.000 1.543 3. 40 44 .094 4. Plug A (1pc.5 -BSL. Plug A Side-through Plug B Center-through Adjustment for either right hand or left hand is also possible.5 -BSL1.346 4.000 1.394 .R PAT.362 2.250-4.750-3.575 1. Interchangeable between center-through and side-through coolant supply by using plugs.625 .500 5.906 1.25 M12P1. Model Fig.25 1 2 1 ød øD L L1 L2 H A .750-3.827 .024 1.500-5.250 G M10P1.000-4 -BSL1.268 3. 2.520 3.787 .500 .575 1.500 M10P1.5 -BSL1.500 3.5 BCV50Y-BSL.5 -BSL.520 3.5 L1 G ød øD L= Projection Length (in) Clamping Size (in) Boring Bar Holder For Turning Operations CAT Shank No.750 1.913 3.625" .677 2.906 1.024 1.500 4.500 2.5 -BSL1.BSL .394 .) and Plug B (2 pcs. BIG-PLUS® System L2 Fig.480 2.756 3.

...TURNING TOOLS SPARE PARTS DOUBLE CLAMP TYPE 1 Clamp Piece CLAMP PIECE SET 1 Set Model 4 5 Spring 3 Carbide Shim Shim Screw 2 Clamp Screw Clamp Piece 2 3 Screw Spring Insert Size SCP-1 CP1 SCP-2 CP2 SCP-3 CP3 CN54. TN43 M5x20 ø8x10 WN43.690.... .. but available as an optional accessory (Model: T-4)..817 Wrench Model Model S3508DS Contents M3.. A set contains one carbide shim and screw... CARBIDE SHIM SET 5 Screw Torx Size Insert Size Set Model TNS1604 M3x7 T10 CN43 SCNS1204 STNS2204 TNS2204 M4x8 T15 CN54 STNS2706 TNS2706 M5x12 T20 CN64 DN43 SDNS1504 DNS1504 M4x8 T15 WN43 DN44 SDNS1506 DNS1506 M4x8 T15 Insert Size Set Model TN33 STNS1604 TN43 TN54 4 Carbide Shim 5 Screw Torx Size CNS1204 M4x8 T15 SCNS1606 CNS1606 M5x12 T20 SCNS1906 CNS1906 M5x12 T20 SWNS0804 WNS0804 M4x8 T15 4 Carbide Shim 1.816 S63 10... Wrench..0 10.436 M12x1. DN43. Please order separately (Model: DA-T10.690.. TN54 SCP-5 CP5 CN64 TN33 CN43.. DA-T20).. 2.690. A wrench is not included.5 screws. DA-T15.. A set contains one clamp piece.... LEVER LOCK TYPE For F63-PCLNR(L)45045-19 2 1 4 Bolt Lever Pin LEVER LOCK SET Set Model Shim Pin 1 Lever Pin SLCL6 3 LCL6 2 Bolt Spanner Size 4mm LCS6 CARBIDE SHIM SET Shim Set Model SLSC63 3 Shim LSC63 4 Shim Pin LSC6 INSERT CLAMPING SCREW SET CLAMP SCREW For Type S Basic Holder For VB33/VC33 Insert 45 Type Screw Model Screw Size S50 10. 2.0 10.435 M10x1. A wrench is not included.690.. screw and spring.10 pcs.. DN44 1.. DA-T15 1 pc..

5352073 The BIG-PLUS® Spindle System is completely controlled by an exclusive gauge and measuring equipment. please note that its taper shank length “L2”.835 4.331 1. CAUTION The BIG-PLUS® Spindle System is a patented technology developed by BIG Daishowa Seiki.543 2. MEASUREMENT EQUIPMENT øD1 This is the equipment used to measure the distance between the gauge line and the end face. CAT and ANSI etc. which becomes the basis of BIG-PLUS®. Therefore.R GAUGES AND MEASURING EQUIPMENT PAT. which is important for BIG-PLUS®.283 3.750 5.693 2. ISO. SPINDLE SYSTEM DUAL CONTACT US Patent No. 00 1 The gauges for BIG-PLUS® can be commonly used to measure a machine spindle other than MAS-BT standard.90 1. øD ød2 ød1 H This is the Master Ring Gauge Indicating the dimension between the gauge face and the spindle nose face.38 1.98 1. the gauge and the measuring equipment shown on this page are not allowed to be sold or loaned without an official license agreement with BIG Daishowa Seiki. To compensate these differences. If standard pullstuds are mounted on the BIG-PLUS® Master Arbor to measure spindles other than the MAS standard (JIS standard) spindles. e. such as DIN. and the thread size “M” for pullstuds are different from the other standard. Dial Gauge øD2 L 4.575 2.024 1.575 4.906 2.740 1. and achieves dual contact with interchangeability. ASME (CAT) and ANSI standards. FACE & TAPER CONTACT This BIG-PLUS® trademark plate is provided by BIG Daishowa Seiki to authorized BIG-PLUS® licensees.250 1. DIN.870 R TRADEMARK PLATE R SPINDLE SYSTEM PAT.693 R ø8 m Dial Gauge Pullstud Thread M øD H This is the arbor used to measure the axial movement of the holder on clamping.205 2.150 4.008 M12 M16 M24 . L1 Model øD L1 L2 M H BBT30-MA BBT40-MA BBT50-MA 1.97 R BBT No.g. L AI Code Label R MASTER GAUGE Difference from dimension H 20 C +0. 42 46 .000 Model øD1 øD2 L BBT30-ME BBT40-ME BBT50-ME 2.90 5.846 1.750 2. ISO. Model ød1 ød2 øD L BBT30-MG BBT40-MG BBT50-MG 1. The system requires high precision machining and grinding accuracy to maintain its universal interchangeability.280 1.40 5.161 1. axial movement of the holder will not be correct due to the variation of taper length. This is the reference basis for BIG-PLUS® dimensional specification.750 2.165 3.250 1. Thus.323 3. exclusive pullstuds must be used. it is necessary to have the gauge and measuring equipment below. m MASTER ARBOR L2 The taper shank of the BIG-PLUS® Master Arbor is in accordance with MAS-BT standard (JIS standard). Please be sure to install this plate onto machine tools made to BIG-PLUS® in order to prove authenticity and interchangeability.750 1. Therefore.921 .

0002") Diameter Tol.005mm (. When the cleaner is clamped into a BIG-PLUS® machine spindle.00012") Roughness Ra: 0.5 12.000-L13. Pullstud Bolt must be ordered separately.811 2. Calibration Certificate and Traceability System Precision Standard of BIG Daishowa Test Arbors BIG Daishowa can offer a Calibration Certificate with traceability on request as per ISO9000 requirements. Model L A øD BCV40-2.039") clearance. Runout 0. The cause of machine tool runout stems from wear of the spindle bearings. Regular inspection with Dyna Test helps identify potential problems. [UNIT: in] BBT Shank (MAS403) BIG-PLUS® tools can be used in machining centers with conventional spindles. 47 PAT.00004") Cylindricity 0.003mm (.181 1. CONTACT .5T L øD BBT Shank Air Blow 1.5 13.5 12. Model L A øD BBT30-32-L150 -L235 BBT40-50-L200 -L350 BBT50-50-L200 -L360 150 235 125 210 32 200 350 200 360 170 320 159 319 50 [UNIT: mm] 1.001mm (.575 2. faces have 1mm (. L øD Effective Test Length A BCV Shank (ASME B5. Aluminum Case An aluminum case is provided to protect and store the test bars. 5352073 ® Blowing air cleans the BIG-PLUS machine spindle face of coolant.002mm (.480 Model øD L SBT30-ASC-30T SBT40-ASC-40T SBT50-ASC-60T 1.750 2. BCV Shank Model BIG-PLUS® Spindle Face øD L 2. and can reduce downtime and costly repairs of the machine tool spindle.5 2 1.937 1.50) BIG-PLUS® tools can be used in machining centers with conventional spindles. Pullstud Bolt must be ordered separately. CONTACT US Patent No. R CLEANER SPINDLE SYSTEM DUAL US Patent No.362 SCV40-ASC-1.000004") Taper Contact AT1 + – 0.00008") Roundness 0.480 3. 5352073 Precision measuring tools of the highest quality for machine tool maintenance. For maintaining the precision of your equipment to ensure a stable production environment.750T SCV50-ASC-2.000-L13.1 m (. produced under a strict quality control system.5SD 13.875 1. oil and dirt. BIG Daishowa provides high quality best bars.5SD BCV50-2.480 3.R DYNA TEST SPINDLE SYSTEM DUAL PAT.

140 1.315 .141 .669 .157 .827 1.386 1.591 .709 60° .394 .276 None 1 2 1 None 1 - 2.142 .157 .921 .126 2.098 - 1 .669 - L L1 M 1.386 90° 1.266 .492 1.492 1.906 .275 - MITSUI SEIKI MORI SEIKI MORI SEIKI .102 60° 1.551 .990 45° 1.433 .591 .693 .780 1.295 .118 - Standard or Machine Make TOYODA KITAMURA MORI SEIKI MORI SEIKI MAZAK MITSUBISHI SNK SNK OKUMA HOWA MORI SEIKI MORI SEIKI MORI SEIKI MORI SEIKI MAZAK MATSUURA JIS KITAMURA MAS-1 ENSHU MAS-2 ENSHU BROTHER ENSHU MORI SEIKI JIS MAKINO MAS-1 OKUMA HOWA MAKINO MAS-2 .75 .157 .748 .740 .780 1.378 1.346 1.126 .771 1.641 2.315 .793 .641 .591 .906 .377 1.276 .126 1.362 1.236 . ød .126 2.669 - .377 3.440 3.346 .551 .118 .157 .793 .029 1.984 .990 60° 75° 75° 75° 90° 45° 1.346 2.346 1.552 90° None 2 None 45° 1 1.000 1.551 .276 .433 .669 2.919 1.394 1"-8 M12P1.008 2.378 1.771 1.315 . The use of the incorrect knob may result in injury or property damage for your machining center.902 2.102 .118 .394 .780 1.990 75° 60° .709 .551 .PULLSTUD BOLTS Tensile Strength Improved By Utilizing Tool Steel (H13).377 1.591 .102 45° M16P2.748 .591 .080 3.315 . Machine tool builders have used many various shapes and sizes of retention knobs.709 .157 .118 .669 2.598 1.992 45° 75° .709 45° .748 .276 .887 2.990 .740 .826 1.492 1.276 .102 .378 .641 .551 .472 .362 1.0 .029 1.820 .276 MAZAK 44 48 .394 - 1 .640 .276 .394 .787 .346 1.098 1 2 None .433 .126 1.736 1.629 .490 . Tool holders may be pulled out of the machine spindle at high speeds due to strong centrifugal forces.752 1.024 1.906 .031 .250 2.102 5/8"-11 Hole Type 1 2 None 1 1 2 1 1 .700 .303 2.266 1.906 75° .394 .266 .362 1.906 .244 .492 1.394 .394 .669 1 2 1 1 1 2 None 1 45° 3.984 1.386 1. High tensile strength pullstuds are recommended to protect against this possibility.500 .906 .693 .591 .276 .071 3.969 2.693 .236 .452 2 None 3 1 None 1 None 1 None .906 .031 - 2.906 90° 75° 2.098 - .748 .591 .490 øD3 A .236 . L1 øD3 ød ød øD1 ød øD2 M L Type 1 Type 2 Type 3 A Spindle CAT40 CAT50 BT30 BT40 Model P40T-1CH P40T-1C1H P40T-2CH PVD40CH1 40PCH PMO40C POM40CF PYN40C P50T-1CH P50T-1CH4 P50T-2C P50T-2CH P50T-2CH2 P50T-2CH11 PVD50CH1 PVD50CH2 POM50CH1 POM50CF PYN50C PMK50CMGH 30PMG 30PMGH P30T-1MG P30T-1MGH P30T-2MG P30T-2MGH P30T-2MGH3 30P-1MGH PMO30MG 40P 40PH 40PH2 P40T-1 P40T-1H P40T-1H4 P40T-1H7 P40T-2 P40T-2H MP40 PMO40 POM40F PYN40 øD1 øD2 .344 .724 75° .748 .276 .709 45° .641 .669 - 3.

437 .312 .580.240 20. Model 20.250 Taper Size 30 40 50 TOOLING CLEANER Tool Shank cleaner enhances the repeatability to the machine spindle.562 Metric Style 49 Model AWC6 AWC7 AWC8 AWC9 AWC10 AWC11 AWC12 øD (mm) 6 7 8 9 10 11 12 . Easy cleaning of the taper and face in a single action. AWC5/16-9/16 AWC7-11 AWC1/4 AWC6 Exclusive synthetic leather strips øD øD Exclusive synthetic leather strips Hexagon nut / 2 pcs Washer Washer Crown nut Inch Style Model AWC1/4 AWC5/16 AWC3/8 AWC7/16 AWC1/2 AWC9/16 øD (in) . Cleaning strip for taper Cleaning strip for face Model SCE-30 SCE-40 TAPER CLEANER For Mega Micro Chuck For cleaning the internal collet taper.CLEANER SERIES SPINDLE CLEANER Keeps the spindle of your machine absolutely clean.375 .580.250 .500 .580. Model SC-NBC3S SC-NBC4S SC-NBC6S Shank Size BBT30 BCV40/BBT40 For Mega E Chuck Body Model SC-MEC6 SC-MEC8 SC-MEC10 SC-MEC13 MEGA3S MEGA4S MEGA6S Body MEGA6E MEGA8E MEGA10E MEGA13E For Mega New Baby Chuck Model SC-NBC6 SC-NBC8 SC-NBC10 SC-NBC13 SC-NBC16 SC-NBC20 For ER Collet Chuck Model SC-MER11 SC-MER16 SC-MER20 SC-MER25 SC-MER32 Body MEGA6N MEGA8N MEGA10N MEGA13N MEGA16N MEGA20N Body ER11 ER16 ER20 ER25 ER32 WIPER CLEANER For cleaning the bore of shrink fit holders and hydraulic chucks before tool insertion.230 20.

PM R MA 00 20. Synchro Adjuster MEGA SYNCHRO Collet Chuck For Air Power Spindle. 5352073 46 50 .24 Material: 4130) Wide Variation of Bodies and Tap Holders. 302 Achieve High Speed Milling R SPINDLE SYSTEM DUAL 50./hole 1. 302 Wide range of compact heads suitable for all kinds of applications PAT. 5352073 X. 163 License Compensates for synchronization errors during rigid tapping R SPINDLE SYSTEM MGT Set Screw DUAL PAT. CONTACT US Patent No. CONTACT US Patent No.2 . CONTACT US Patent No.000 RPM 20 sec.200 holes No.0 High Spindle improves drilling and end milling performance on existing machines by multiplying the spindle speed 4. Comparison of Surface Finish Tapping Range: No.AU3/4 Spiral Tap (No. With Air Power Spindle Tool life: .0 Ultra high-speed and precision Micro-Machining. please refer to catalog For Angle Head. R SPINDLE SYSTEM DUAL PAT. CONTACT US Patent No.TAPPING HOLDER For Mega Synchro Tapping Holder.10 . or 6 times. please refer to catalog New advancement and capabilities in Micro-Machining No.020" Material: Stainless steel For High Spindle. 142 R SPINDLE SYSTEM DUAL PAT. 5352073 Improves thread quality and tool life by reducing thrust loads caused by synchronization errors up to 90%. 5352073 Extended Tool Life Drilling stainless steel with ø. MA RPM 0 0 80. please refer to catalog No. Please refer to catalog W NE No./hole 500 holes Drastically extended tool life! Reduced machining time by 1/3! X.000 RPM 60 sec.020" carbide drill With Machining Center Tool life: 12. 5. even on existing machining centers.

.EXi48-4-1009-3 web: www.228. A100 HSK-E25. R s (Machining & Turning Centers) R 641 Fargo Ave. Please use address below as of 11/09. A50. 5 Ultra precision tooling system offered in a wide variety of configurations.bigkaiser.7660 s Fax: 847. 1 Awaji Factory No.. 4 Osaka Factory Awaji Factory No. 3 Awaji Factory No. IL 60192 Tel: 847. Elk Grove Village. 2600 Huntington Blvd.228. IL 60007 We are moving to a larger facility. 2 Awaji Factory No. HSK-A40.0881 CATALOG No. E50 HSK-F63 The modular tooling system for turning and rotating tool holder applications. E40. Hoffman Estates.Modern Facilities for High Quality Production MEGA Technical Center Awaji Factory No. E32.com . A63.com s e-mail: bigkaiser@bigkaiser.