Lecture Plan for Mechanical Engineering Design (5th Semester, Mechanical Engineering

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Lecture No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Topic Covered Definition, Design requirements of machine elements Design Procedure, Standards in design Selection of preferred sizes, IS designation of carbon and alloy steel, Material selection for static and fatigue load Modes of failure, factor of safety Principal stresses, stresses due to bending and torsion. Theories of failure Cyclic stresses Fatigue and endurance limit, Stress concentration factor Stress concentration factor for various machine parts, Notch sensitivity Design for infinite and finite life, Solderberg criteria Goodman and Gerber criteria and numerical Shafts subjected to fatigue loads, Design for rigidity Riveting methods, Materials, Type of rivet heads, Types of riveted joints Caulking and fullering, failure and efficiency of riveted joints Design of boiler joints Eccentric loaded riveted joints Shafts – Causes of failure in shafts, materials for shafts, Stresses in shaft Design of shafts subjected to twisting moment, bending moment Design of shafts subjected to Combined twisting moment and bending moment Keys and Couplings – Types of keys, splines, selection of square and flat keys, strength of sunk key Design of Rigid Coupling Design of Flexible coupling Mechanical Springs – Types, material for helical springs, End connection for compression and tension helical springs Stressed and deflections of helical springs of circular wire Design of helical springs subjected to static and fatigue loading Power Screws – Forms of threads, multiple threads, efficiency of square threads Trapezoidal thread, stresses in screws Design of screw jack Sliding Contact Bearing – Types and selection of bearing, plain journal bearing, Hydrodynamic lubrication, properties and material Lubricant and lubrication, hydrodynamic journal bearing, heat generation Design of journal bearing Thrust bearing – pivot and collar bearing, Hydrodynamic thrust bearing Roller contact bearing – Advantages and disadvantages, types of ball and roller bearing, selection of radial ball bearing, Bearing life, Selection of roller bearing Dynamic equivalent load for roller contact bearing under constant and variable loading, reliability of bearing, Selection of rolling contact bearing, Lubrication of ball and roller bearing, Mounting of bearing Unit

Unit I Introduction and design against static load

Unit III – Design against fluctuation loads and Riveted joints

UNIT II – Shafts, Keys and Couplings

UNIT IV – Mechanical Springs and Power Screws

Sliding and Rolling contact bearings

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