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O & M Manual IM05805023K

Effective June 2012

EATON XTJP / XTJY Jockey Pump Controllers

..........................................1................................ 4 3... 4 3.................................O & M Manual IM05805023K Effective: June 2012 EATON XTJP / XTJY Jockey Pump Controllers Description 1........1.............. 4 FIGURE 1: ELECTRICAL WIRING SCHEMATIC ..............................com EATON CORPORATION ..... 9... 3.WYE DELTA (Star-Delta)............................ 4 3.............................................1........................................................................................................................................2 Starting and Stopping ........................................ 2........................4 Circuit Breaker Trip Settings ...........chfire.. 9 PROGRAMMING .............................................................................................................................................................................. 10.................................... 5 FIGURE 2: DIMENSIONAL DRAWING ......................... 6 FIGURE 3: ELECTRICAL WIRING SCHEMATIC .........................................................1 INSTALLATION AND MOUNTING OF THE CONTROLLER ........................................................................................ 4 3................. 8 4....... 7 FIGURE 4: DIMENSIONAL DRAWING ..................1 Motor Rotation Check ... 3 ELECTRICAL CHECKOUT INSTRUCTIONS.................. 3 SYSTEM PRESSURE CONNECTIONS. 11 Page 2 www....................WYE DELTA (Star-Delta) .....................1 DIGITAL DISPLAY..5 Run Period Timer (Optional) ................. 3 ELECTRICAL CONNECTIONS ......1... 3........... 4.........1................Three Phase.............NEMA 2...................................................................................................... 4 3........3 Motor Circuit Protector / Overload Relay Trip Setting ..............

Retain the manual for future reference. Install necessary conduit using proper methods and tools. Electrical Connections All electrical connections should meet national and local electrical codes and standards. 1. For dimensional and weight data please refer to the respective data sheets for the Jockey Pump Controller. external side of the enclosure. catalog number.O & M Manual IM05805023K Effective: June 2012 EATON XTJP / XTJY Jockey Pump Controllers Inspect all electrical connections. pamphlet No. Current carrying parts of controllers shall be a minimum of 12 inches (305 mm) above the floor level. 20. L3 and ground. System Pressure Connection The Jockey Pump Controller is equipped with a Pressure Transducer. please read the instruction manual thoroughly and carefully. 2. The controller should be located or so protected that they will not be damaged by water escaping from pumps or pump connections. EATON CORPORATION www. The connection should be installed as per NFPA. The pressure should not exceed what the pressure transducer is rated for. The controller is provided with a ¼" NPT female system pressure connection located on the bottom. L2. 3. AC line voltage and horsepower. NOTE: Water lines to the pressure transducer must be free from dirt and contamination. Prior to starting verify all data on the nameplate such as. Ensure that all electrical connections are tightened before energization.chfire. located at the top of the breaker. Installation and Mounting of the Controller Carefully unpack the controller and inspect thoroughly. It is recommended that the controller is located as close as is practical to the motor it controls The controller is not free standing and must be bolted securely to a wall. Incoming AC line voltage is clearly marked L1.com Page 3 . components and wiring for any visible damage and correct as necessary. INSTALLATION & MAINTENANCE MANUAL FOR JOCKEY PUMP CONTROLLERS In order to familiarize yourself with the Jockey Pump Controller.

leading edge with control input The supply voltage U must be constantly applied to the device (green LED U/t illuminated). If the optional running period timer is included. selector switch to “HAND” then back to “OFF” immediately to check the direction of the motor and pump rotation. the trip setting must be set as indicated on the chart on the inside of the controller.1. selector switch to “HAND’ to start the pump and “OFF” to stop. Motor Circuit Protector / Overload Relay Trip Setting: The trip setting should be set to match the motor nameplate full load amps. open the breaker and reverse the phase sequence of the load terminals of the contactor T1. set the H.O & M Manual IM05805023K Effective: June 2012 EATON XTJP / XTJY Jockey Pump Controllers 3. if the system water pressure is lower than the pressure transducer set-point pressure (1Lo).O. A further cycle can only be started when the cycle run has been completed. the pump will run for the set time and then stop.4 3.A.2 3. T3 or at the motor terminals.chfire. selector switch set to “AUTO”. the control contact can be operated any number of times.A.5 Adjustment Range Factory Default = 1 Time Range Factory Default = 10 m Function Factory Default = Ws Page 4 www. With the H. Motor Rotation Check: With the controller energized. The pump will stop when pressure is above the stop point (1Lo+HYS). 3.1. the output relay R switches into on-postion (green LED U/t illuminated) and the set interval begins (green LED U/t flashes).1. After the interval has expired (green LED U/t illuminated) the output relay switches into off-postion (yellow LED not illuminated). During the interval.1 Electrical Checkout Instructions WARNING: 3. provided the pressure is above the pressure stop point (1Lo+HYS).com EATON CORPORATION . T2. Starting and Stopping: Energize the controller.1 The following procedures should be carried out by a qualified electrician familiar with the electrical safety procedures associated with this product and its associated equipment.3 3. If rotation direction is not correct.1.A. For manual operation. Run Period Timer Factory Defaults (Ws) Single Shot . Three rotary adjustment dials are provided on the front of the timer. the pump will start. move the H. When the control contact S is closed.O. Circuit Breaker Trip Settings: When a Circuit Breaker is installed.O. Run Period Timer: (Optional) Adjust the RPT dial to the desired run period time setting.1.

chfire.DIGITAL PANEL METER MOTOR H1 CFU 1F X1 TR H2 GND 120V X2 DPM DPM SIGNAL I/P 3 4 BROWN BLUE PRESSURE TRANSDUCER 1 HAND OFF AUTO 2 DPM OUTPUT RELAY 1 3 M 4 N.O & M Manual IM05805023K Effective: June 2012 Figure 1: Electrical Wiring Schematic .Three Phase EATON XTJP / XTJY Jockey Pump Controllers MOTOR CIRCUIT PROTECTOR L1 SUPPLY L2 L3 F1 F2 1L1 1L2 1L3 M M M T1 T2 T3 LEGEND: M . Y.CONTROL FUSE DPM . C.com Page 5 .CONTACTOR CFU . APPROVED EATON CORPORATION www.

33 .415V Withstand Motor Hp Rating (kA) 65 50 18 Approx.3 4 5 . All enclosures finished in Red.33 . N.33 .com EATON CORPORATION .10 440 .33 . Standard Enclosure type NEMA 2.10 240V 1Ø Motor Hp 0. 2. C.5 0.33 .600V Withstand Motor Hp Rating (kA) 65 50 18 0. Weight Withstand Lbs (Kg) Rating (kA) 65 18 22 (10) 0. 3.5 10 15 . Y.2 3-5 380 .chfire.33 .10 Withstand Rating (kA) 18 NOTES: 1.20 550 .33 .208V Motor Hp 0.5 . APPROVED Page 6 www.75 1-2 Withstand Rating (kA) 65 50 18 Withstand Rating (kA) 65 50 18 220 . Cable Entrance either top or bottom.0.O & M Manual IM05805023K Effective: June 2012 Figure 2: Standard Enclosure .Type NEMA 2 EATON XTJP / XTJY Jockey Pump Controllers Dimensions in inches and [millimeters].3 4 5 .5 7.480V Withstand Motor Hp Rating (kA) 65 18 0. 200 .10 120V 1Ø Motor Hp 0.240V Motor Hp 0.7.

chfire.com Page 7 .DIGITAL PANEL METER NOTES: 1.ACCELERATION TIMER (FACTORY SET @ 2 SECONDS) DPM .MOTOR OVERLOAD CFU . Y. APPROVED EATON CORPORATION www.START CONTACTOR 1S .WYE POINT CONTCATOR 2M . ALL RELAY CONTACTS ARE SHOWN IN NO POWER CONDITION. 4 L2 L3 F1 H1 CFU 1F X1 TR F2 1S H2 GND 120V X2 DPM 3 1M AT HAND 1 OFF 2 AUTO DPM OUTPUT RELAY1 DPM SIGNAL I/P 3 BLUE 4 BROWN AT 6 8 2M 1S 7 9 1S 2M MECHANICAL INTERLOCK PRESSURE TRANSDUCER N.O & M Manual IM05805023K Effective: June 2012 Figure 3: Electrical Wiring Schematic . C.RUN CONTACTOR OL .Wye Delta (Star-Delta) EATON XTJP / XTJY Jockey Pump Controllers 1M 1M 1M MOTOR CIRCUIT PROTECTOR SUPPLY L1 1L1 1L2 1L3 T1 T2 T3 MOTOR 2M 2M 2M 1S 1S T6 T5 T4 LEGEND: 1M .CONTROL FUSE AT .

10 240V 1Ø Motor Hp 0.7.60 [218] 3.75 1-2 Withstand Rating (kA) 65 50 18 Withstand Rating (kA) 65 50 18 220 .3 4 5 .00 [406] 21. 200 .2 3-5 380 .5 0.ISOLATION SWITCH 2 .33 . Standard Enclosure type NEMA 2.33 . APPROVED Page 8 www. Cable Entrance either top or bottom.DOOR LATCH 4 .Wye Delta (Star-Delta) EATON XTJP / XTJY Jockey Pump Controllers 21.0.20 550 .240V Motor Hp 0.08 [205] PIPING ENTRANCE 1/4" NPT . 3. N. 2.10 Withstand Rating (kA) 18 NOTES: 1.5 . HOLES 1 2 3 16.FEMALE 2.480V Withstand Motor Hp Rating (kA) 65 18 0.10 440 .38 [416] 13.415V Withstand Motor Hp Rating (kA) 65 50 18 Approx.DIGITAL DISPLAY Dimensions in inches and [millimeters] 8. Weight Withstand Lbs (Kg) Rating (kA) 65 18 22 (10) 0.5 7. All enclosures finished in Red.63 [67] 8.33 .5 10 15 .3 4 5 .33 .com EATON CORPORATION . Y.600V Withstand Motor Hp Rating (kA) 65 50 18 0.76 [553] 16.chfire.208V Motor Hp 0.15 [537] 4 NOTES: 1 .33 .10 120V 1Ø Motor Hp 0.96 [101] Dimensions in inches and [millimeters].27 [Ø7] x4 WALL MTG.HAND/OFF/AUTO SWITCH 3 .O & M Manual IM05805023K Effective: June 2012 Figure 4: Standard Enclosure . C.33 .33 .00 [330] Ø 0.

O & M Manual IM05805023K Effective: June 2012 EATON XTJP / XTJY Jockey Pump Controllers 4.56in (14mm) high characters Flashing Alarms Ratings NEMA 4X 1/8 DIN 4.20”.20” is displayed Current System Pressure EATON CORPORATION www. If the display does not show “4.1.1 Programming Ensure the Rotary Disconnect switch and the Hand-Off-Auto selector switch are in the OFF position. press the UP Arrow button.20) While holding the PGM button. Digital Display The XTJP and XTJY Jockey Pump Controllers are supplied standard with a digital panel meter that indicates the current pressure and Stop and Start pressure set points. NOTE: The instructions below are based on the factory default settings. 4.20”.1. Apply power to the Jockey Pump Controller. LED Display High Visibility Red Superbright LED Four full digits 0. turn the Rotary Disconnect switch to the ON position. Once power is applied. Displayed values may vary depending on the programmed parameter setpoint values.2 INPUT: (4. The display will show “inP” Release the PGM button The display is factory set to “4. The display will show “run” 4.com Page 9 .chfire. Press and hold the PGM button. push the RIGHT Arrow button until “4.1 Intial Setup The Digital Display will show the current system pressure. Factory default settings for each parameter are listed in Table 1.

7 RELAY 1 – Lo ALARM SETPOINT: (+0000) Pressure Start Point While holding the PGM button. 4.1. 4. press the UP Arrow button. the display will show “+0100”) 4.4 OFFSET Minimum Transducer Pressure: (0 psi) While holding the PGM button.1. press the UP Arrow button. press the UP Arrow button. The display will show “1Lo” Release the UP Arrow and PGM buttons The display will show “+0000” Push the RIGHT Arrow button to move the value setting position Set the desired START Point value using the UP and Down Arrow buttons (eg: For 100psi.5 FULL SCALE VALUE Maximum Transducer Pressure: (500 psi) While holding the PGM button. press the UP Arrow button.chfire. press the UP Arrow button. The display will show “2Hi” Release the UP Arrow and PGM buttons The display will show “+9999” Do not change the setting. PGM + dp 1000 PGM + OF +0000 PGM + FS +0500 PGM + 1Hi +9999 PGM + 1Lo +0000 PGM + 2Hi +9999 Page 10 www. The display will show “1Hi” Release the UP Arrow and PGM buttons The display will show “+9999” Do not change the setting. The display will show “dp” Release the PGM button The display will show “1000” Do not change the setting. 4. press the UP Arrow button.1.3 DECIMAL POINT: (1000) While holding the PGM button.6 RELAY 1 – Hi ALARM SETPOINT: (+9999) While holding the PGM button.com EATON CORPORATION .1.1. The display will show “FS” Release the UP Arrow and PGM buttons The display will show “+0500” – note: the “+” flashes Do not change the setting.8 RELAY 2 – Hi ALARM SETPOINT While holding the PGM button. 4.O & M Manual IM05805023K Effective: June 2012 EATON XTJP / XTJY Jockey Pump Controllers 4.1. The display will show “OF” Release the PGM button The display will show “+0000” – note: the “+” flashes Do not change the setting.

press the UP Arrow button. press the UP Arrow button.1.1.1.20 (4-20mA) 1. 4.10 (0-10V).1000 -9999 to 9999 -9999 to 9999 -9999 to 9999 -9999 to 9999 -9999 to 9999 -9999 to 9999 0 to 999 EATON CORPORATION www. PGM + 2Lo -9999 PGM + HYS +0000 PGM + run XXX Current System Pressure Table 1.5 (1-5V).10 HYSTERESIS (Differential) While holding the PGM button. The display will show “HYS” Release the UP Arrow and PGM buttons The display will show “+0000” .000 .Low Alarm Setpoint (Start Point) Relay 2 – Hi Alarm Setpoint Relay 2 – Low Alarm Setpoint Hysteresis (Differential) Factory Default 4. The display will show “run” Release the UP Arrow and PGM buttons The current pressure is displayed. Parameter Default Settings Description Input Decimal Point Offset Full Scale Value Relay 1 .Hi Alarm Setpoint Relay 1 .O & M Manual IM05805023K Effective: June 2012 EATON XTJP / XTJY Jockey Pump Controllers 4.com Page 11 . press the UP Arrow button.11 RUN While holding the PGM button.9 RELAY 2 – Low ALARM SETPOINT While holding the PGM button.note: one of the “0” flashes Push the RIGHT Arrow button to move the value setting position Set the desired Differential value using the UP and Down Arrow buttons (eg: Start Setpoint = +0100psi and the desired Stop Setpoint is 115 psi Set the HYS (differential) to +0015). Note: The minimum differential setting is 1psi (+0001). 4.2 1000 0 500 9999 000 9999 -9999 10 Range 0. The display will show “2Lo” Release the UP Arrow and PGM buttons The display will show “-9999” Do not change the setting.chfire. 1. 4.

or claims against the purchaser or user by its information. in tort (including negligence).com . RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. In no event will EATON be responsible to the purchaser or user in contract. ARE MADE REGARDING THE INFORMATION. OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE.25th Street NE Unit 124 Calgary. cost of capital. EATON XTJP / XTJY Jockey Pump Controllers © 2012 Eaton Corporation All Rights Reserved Printed in Canada Publication No.com www.: IM05805023K June 2012 Eaton Corporation 10725 .chfire. plant or power system. incidental or consequential damage or loss whatsoever. loss of power. including but not limited to damage or loss of use of equipment. Alberta. recommendations and description contained herein. EXPRESSED OR IMPLIED. Canada T3N 0A4 Tel: +1-403-717-2000 Fax: +1-403-717-0567 email: chcfirepump@eaton. you should consult EATON. indirect. If further information is required. The sole source governing the rights and remedies of any purchaser of this equipment is the contract between the purchaser and EATON. additional expenses in the use of existing power facilities. This literature is not intended to and does not enlarge or add to any such contract. strict liability or otherwise for any special.O & M Manual IM05805023K Effective: June 2012 This information booklet is published solely for information purposes and should not be considered allinclusive. Sale of product shown in this literature is subject to terms and conditions outlined in appropriate EATON selling polices or other contractual agreement between the parties. NO WARRANTIES.