Propeller Handbook
Installing.Propeller Handbook The Complete Reference for Choosing. Maine . and Understanding Boat Propellers DAVE GERR International Marine Camden.
O. installing. Athens. Dubuque.1573232 1. 2001 International Marine All rights reserved. nor for the products thereof. The publisher takes no responsibility for the use of any of the materials or methods described in this book.) Inc. MotorboatsMaintenance and repair. VM753. Printed in the United States of America. Propeller handbook : the complete reference for choosing. I. .com Questions regarding the ordering of this book should be addressed to The McGrawHill Companies Customer Service Department PO. ISBN 007. p. and understanding boat propellers I Dave Gerr. Den Ouden Vetus (U. Box 220 Camden. The Library of Congress has cataloged the cloth edition as follows: Gerr. Propellers.International Marine A Division of TheMcGraw. OH 43004 Retail customers: 18002624729 Bookstores: 18007224726 Typeset by Graphic Composition. cm.G47 1989 623. Bibliography: Includes index. Title.HillCwnpanies z Copyright O 1989. IA Design by Abby Trudeau Production by Janet Robbins Edited by Jonathan Eaton and David Oppenheim Cover photo courtesy W. Box 547 Blacklick.A.S. The name "International Marine" and the International Marine logo are trademarks of The McGrawHill Companies. p.8'73dc19 892042 CIP ISBN 9780071381765 MHID 0071381767 Questions regarding the content of this book should be addressed to International Marine P.internationalmarine. ME 04843 www. H. 2. Dave. GA Printed by Quebecor Printing Company.
.......................... Chapter 1 Power: Understanding Engine Performance ................. and Rules of Thumb .........149 Index ............................................ xi11 Introduction .................... 130 Appendix D Manufacturers and Suppliers ................................... 27 Chapter 5 Crouch's Propeller Method: The Empirical Method for Calculating Propellers Using Slip .............. ............................................... Special Propellers................ Chapter 2 Estimating Speed: Effects of Power............................................................. and Ducted Propellers ............Thrust............................ 107 Appendix A Appendix B Measuring the Hull: Procedure for Determining Displacement ................. 83 Chapter 8 Tugs and Trawlers: High. and GoFast Wrinkles: Propellers for Special Applications ........143 Appendix C Shaft Taper and Coupling Dimensions ................. 46 Chapter 6 The Bp6 Method: The Power Factor Method for Calculating Propellers ..................................xv ....................... Controllable.......... .......................... 118 Measuring the Propeller: Procedure for Finding Diameter and Pitch ............. ................ Outboards............145 147 Bibliography .......................Loading..................... Weight............ and Propeller Weight .............. 1 9 Chapter 3 Propeller Anatomy: Parts and Definitions ..................... 125 Decimal Exponents ...... Variable.................................... 66 Chapter 7 Installation Considerations: Blade Clearances...... and Hull Type ............... 96 Chapter 9 Sailboats......... Cavitation..........Contents Acknowledgments .................... Shafting...... ....Pitch.......................................................... 18 Chapter 4 Blade Characteristics: Blade Shape..
..... Formula 45 Developed Area vs DiscArea Ratio ..................................................... Formula 21 Displacement Speed ............................................ Formula 56 Allowable Blade Loading ......... Formula 33 Theoretical Thrust ............................................. Formula 62 Wake Factor ................. Formula 52 Slip vs Boat Speed ............ Formula 64 Wake Factor vs Block Coefficient .... viii ........................... Formula 32 Pitch Ratio ................................... Formula 51 Apparent Slip .......... . Formula 58 Thrust ........ Formula 46 Developed Area vs MeanWidth Ratio ................................................................... Formula 43 DiscArea .................................................................................. Formula 54 Optimum Pitch Ratio ........................................ Formula 55 Minimum Diameter . Formula 44 Disc Area Ratio vs MeanWidthRatio .................. Formula 47 Developed Area for Any Hub Diameter and MeanWidth Ratio ................................................. Formula 24 Crouch's Planing Speed Formula .................. Formula 41 Developed Area to Projected Area Formula ........................................ .............................. Formula 59 Approximate Bollard Pull ................................................................................................................................ Formula 57 Actual Blade Loading .......................................................Formula Contents Formula 11 Torque ........... Formula 48 BladeThickness Fraction ........................ Formula 23 Maximum SpeedLength Ratio vs DL Ratio ............................................................ Formula 49 Rake Ratio .......................... Formula 42 MeanWidth Ratio .................................................................................................................................................................................... Formula 63 Speed of Advance .. Formula 53 DiameterHPRPM .......... Formula 65 Block Coefficient ........................................ Formula 12 Propeller Horsepower Curve ......................................... Formula 61 Taylor Wake Fraction .......................................... Formula 31 Analysis Pitch ............. Formula 22 DisplacementLength Ratio ............................................................ ...........
................ Formula 71 Shaft Diameter ................................ Formula 73 Propeller Weight Estimates ..................................................... ....................................................................................................................... Formula 610 Estimating Planing Speed with Propeller Efficiency ................ Formula 68 Advance Coefficient . Formula 83 Weight of Barges Towed vs BHP ............... Formula 72 ShaftBearing Spacing .................... Formula 67 Power Factor ................................... Formula 82 Towing Speed vs Brake Horsepower .......... Formula 81 Brake Horsepower vs LOATugs ............Formula Contents Formula 66 Wake Factor vs Speed ....... Formula 69 Estimating Displacement Speed with Propeller Efficiency......................
.................... Table 52 Two.............................. Table 71 Minimum Tip Clearance ..................................................................... ... Table 21 Buttock Angle vs SL Ratio ............... Table 62 8 Value Adjustments .......................... Table 72 Shaft Material Characteristics ............................................................... Table 51 Typical Slip Values ............................... Table 81 Nozzle Bollard Pull ............... Table 61 Suggested Shaft Speeds ..................... Table 53 Typical Slip ValuesTwinScrew Vessels ............................ Table 63 Efficiency Adjustment Table .............................................. Table 91 Sailboat Wake Factors (wf) .....................................Table Contents Table 11 Recommended RPM for Continuous Operation .............. Table 22 Planing Speed Chart Constants ............................................and FourBladed Conversion Factors .......................
............. Chart 83 Weights of Barges Towed vs BHPTugs .............................................................................................................................................. Chart 54 Optimum Pitch Ratio ...............Chart Contents Chart 21 Displacement Speed ChartIncluding Semidisplacement ........................... Chart 51 Slip vs Pitch ............................................ Chart 61 Wake Factor vs Block Coefficient .............................................. Chart 22 SL Ratio vs DL Ratio ...... Chart 52 Slip vs Boat Speed ............................................................................. Chart 42 Developed Area vs Diameter .............. Chart 71 Shaft Diameter ............................................... ..................................................................................................... Chart 23 Planing Speed ............. Chart 72 ShaftBearing Spacing ................................. Chart 63 Enlarged Section of a Bp6 Chart ......... Chart 62 Wake Factor vs Speed ..... Chart 81 Brake Horsepower vs LOATugs ........ Chart 56 Approximate Efficiencyvs Slip ........................................... Chart 82 Towing Speed vs Brake HorsepowerTugs .............. Chart 53 DiameterHPRPM Charts ................ Chart 64 BP6 Charts............................................... Chart 73 Estimating Propeller Weight ......................................................... Chart 55 Minimum Diameter .... Chart 41 Developed Area to Projected Area Conversion ......................
.
whose advice and patience have been much appreciated. all of whom went out of their way to provide much needed information... Inc. A few who require special note are: Spyros N. The Curnmins Engine Company. My editor. xiii . and The Michigan Wheel Corporation. Caterpillar Inc. both of whom pointed out a few errors before it was too late. Ted Brewer and Joe Peterson. Jonathan Eaton.Acknowledgments T h e author wishes to express his thanks to the many individuals and companies who generously provided assistance and advice. from Admiral David Taylor to the present daywho painstakingly and expertly gathered the fundamental information without which this book could not have been written. Garbis. And the real propeller expertsthe many. many researchers and engineers. who has been a source of guidance and encouragement for many years.
.
A manufacturer of folding sailboat propellers recently ran a test series against similar propellers of other manufacturers. face pitch. It is necessary to take the time to make sense of a few tables and graphs." This simply means that your answer can never be more accurate than the information you started with. Computer programmers use the earthier "garbage in. Rather.s seeking the latest wrinkle in hightech propeller design. yet leave room for noticeable differences among propellers of varying style and manufacture. Then. port captain. It is important that you avoid mathematical errors when solving the formulas required or when reading values from a graph or table. disk area ratio. engineer. exhaust back pressure. And this is just the tip of the iceberg. camber. nevertheless. The selection of folding sailboat propellers is limited. Engineers use the term "significant digits" to indicate the degree of accuracy possible with a given amount of data. and several additional factors serve to pin the design down fairly well. and sea states. even after carefully selecting similar propellers. but how the shape of the hull affects that flow.) One of the more puzzling concepts in propeller selection is the degree of accuracy that is either desirable or attainable. but the degree of realworld accuracy you can achieve is limited. Shaft angle. it is nearly impossible to account for the many subtle differences between similar propellers of different manufacture. however. and naval architect as a clear and easytouse reference for choosing the correct propeller for a particular design and service. even though many had a catalog specification of the same diameter and pitch. blade thickness. tables. propellers of nominally identical face pitch actually measured significantly different pitches. simply working through the procedures in this book will enable you to select a propeller that will perform admirably. When the radical differences in blade style. The second reason that propeller selection remains an approximate undertaking is that for almost every ordinary vessel you will be selecting from the available stock commercial propellers. Even for a very straightforward installation. water temperature. and so on all play significant roles in propeller performance and behavior. For uses in which . The variety of these propellers is more than wide enough to meet the needs of almost any application. A reference containing detailed charts. an engineer would have to be able to predict not only exactly how the water flow behaves as it swirls through the propeller blades.Introduction: Using This Book T h i s book is not for Ph. garbage out. In fact. every formula presented here can be solved readily using the simplest and least expensive scientific calculators. For the vast majority of applications. rudder angle. not to let yourself get bogged down in a pursuit of extreme numerical accuracy. fleet operator. and formulas seems to call for extreme accuracy. you can specify a commercial propeller only within reasonable limits. when selecting a propeller. It is thus important. The first is that the interactions of the water. boat trim. and hull with each other are so complex that no one really understands exactly what is happening. all the calculations can be done by anyone with a basic understanding of highschool math. stem gear. propeller. serious yachtsman. Diameter. Actually. however. all propeller selection is a process of approximation and estimation. this engineer would have to determine precisely how these factors changeand they can change a great dealat different speeds. so this is a somewhat extreme example. loadings. There are two reasons for this. They found that. it's for the average mechanic.D. (Appendix D presents a quick refresher course in using decimal exponents . and thickness were considered it became nearly impossible to find any two propellers that were really identical in measurements.
a phillipshead or standard slot. Items 7 through 13 are of greater importance for differing types of craft and in solving specific problems. section shape. In such cases tank testing and detailed computer analysis may be called for. It is equally important to specify the correct type of propeller. you choose? Among other things. listed roughly in order of importance: 1 Diameter 2 Pitch 3 Number of blades 4 Hand (left. xvi . Although these factors are the most criticalas mentioned earlierthere are many other characteristics that must be considered. you have to consider the number of blades. area. Factors in Propeller Selection A common misconception in selecting a propeller is that it is only necessary to specify diameter and pitch. oval. and so on. Attempting to select a propeller on the basis of pitch and diameter alone is like walking into a hardware store and asking simply for a 314inch. but to specify the most suitable propeller type and pattern as well. number 8 screw. sheet metal screw. Before you can properly specify and order the most suitable propeller for your application. might be indicated where vibration is a problem. or flat.Propeller Handbook extreme accuracy is requiredsqueezing the top onehalf of one percent in performance from a racing boat or obtaining the nth degree of maximum fuel economy in a tug fleetadditional investigation may be justified. and configuration affect performance will enable you not only to specify general propeller dimensions. blade thickness. The shopkeeper would immediately ask you if you need a wood screw. you simply want a propeller 24 inches in diameter and with a 20inch pitch. and so on. All of these characteristics are dealt with in detail in Chapter 4. for instance. ogival or combined) 10 Skew 11 Rake 12 Blade thickness 13 Hub diameter Items 1 through 6 must be specified for every propeller and every installation. but ultimately the final decision will be made by running the vessel over a measured course with a number of differing propellers and carefully evaluating the results. you must specify most of the following factors. one made of bronze or steel. If. Purchasing a 314inch number 8 machine screw for a woodworking project would be nearly useless. using this handbook and testing an array of the most promising stock propellers will give results equal to any other method known. for instance. Except for such unusual and exacting installations. a round head. understanding how blade shape. blade area. Which should.or righthand turning) 5 Propeller shaft diameter and keyway 6 Blade area (usually using MeanWidth Ratio or DiscArea Ratio) 7 Cupped or uncupped blades 8 Supercavitating or standard noncavitating blades 9 Blade section shape (airfoil. on opening the manufacturer's catalog you would discover eight or nine very different types of propellers available in these dimensions. or a machine screw. Skewed blades.
xvii . sailboats and highspeed and outboardpowered yachts. Chapters 8 and 9 discuss some special considerations required for tugs. such as blade clearances. Chapter 3 describes the basic parts and dimensions of a propeller. Chapter 6 details the mathematically more exact BP6 method of propeller selection. etc. propeller shafting. and so on. then concentrate on the sections that apply to your application. Chapter 5 covers the simpler "slip method of propeller selection. If you are interested in one particular type of vessel or application. Chapter 7 answers questions regarding installations. Plan of This Book It is the intent of this handbook to provide all the basic information required to select propellers for almost every ordinary type of boat. and most notably to sailing auxiliaries. from a sailing auxiliary. Chapter 4 discusses and defines the differences in blade shape and propeller type. and thick blades would be specified on lowspeed workboats operating in waters littered with debris.Introduction supercavitating blades are only called for on very highspeed craft. trawlers. it is not necessary to study every section of every chapter. Chapters I and 2 cover questions in determining speed and power. to a highspeed powerboat. to a trawler. The best approach is to skim through the entire book. best suited to pleasure craft.
.
one horsepower (HP) equals 33.000 footpounds of work per minute. using the methods in Chapters 5 and 6. which in turn affects the first factor. Indicated horsepower includes the power needed to overcome friction in machinery and to turn the propeller through the water. From there. One horsepower also equals 0. we have to ur~derstandwhat power is and how it relates to torque and fuel consumption. we have to investigate power. This is very close to the amount of power required to tow the vessel. knowing both speed and power. Before we can jump ahead to estimating speed. These basic requirements engender some of the most frequently asked questions about propellers: Why won't my engine reach its top rated RPM? Will more or less pitch improve my boat's performance? Why doesn't my boat reach the top speed claimed by the manufacturer? Before we can answer these and other such questions. a footpound being the work expended to lift a weight of one pound through a distance of one foot. and speed in some detail. not including the power required to turn her own propeller and operate her machinery. Indicated Horsepower. a number of different classifications or types of power relating to marine engines. or 1000 newtonmeters per second. There is also a metric horsepower (HK or PK). in fact. EHP Effective horsepower or EHP is the power required to overcome a vessel's resistance at a given speed. one of the very first decisions that must be made in selecting an engine and propeller. IHP Indicated horsepower or IHP is the power required to drive the vessel at a given speed. and it must match the size and operating speed of the boat. with one factor affecting another. you can calculate the speed that a vessel will make with a given power. But the size of the engine affects boat speed. which is equal to 0. There are. Using the tables and methods in Chapter 2. A MEASURES OF POWER In the English system. One kilowatt equals 1000 joules per second. engine performance. or 550 footpounds of work per second. This circular relationship. but this will vary with the installation. the faster a boat will go. Neither EHP nor IHP can be determined . is the speed of operation desired. or simply to improve performance. Obviously. Accordingly. however. for a new design. which is the metric measure of power.9863 Englishmeasure HP. whether for repowering. It needs to match the engine's power and shaft speed. the indicated horsepower is usually about twice the effective horsepower. The ratio of EHPIIHP is usually around 50 percent. is inescapable in propeller selection.Chapter 1 Power Understanding Engine Performance propeller must satisfy two basic requirements. and the type of hull affects the choice of engine.7457 kilowatt. the more power available (all other things being equal). in other words. you will have two of the basic factors needed to choose a suitable propeller. Effective Horsepower.
and other machinery driven by the engine and not directly used to propel the vessel. and 35 percent to turn the propeller. almost always at its maximum attainable W M .Propeller Handbook without access to sophisticated tank test results or computer prediction programs. the term shaft horsepower. about 3 percent (if not already deducted in the brake horsepower). is taken to mean maximum brake horsepower. Power and Energy Losses It is interesting to see approximately where the energy from the fuel goes. In the great majority of smallboat installations. and the reverse gear reverses the direction of shaft and propeller rotation. SHP Shaft horsepower or SHP is the power actually transmitted along the propeller shaft to the propeller at a given RPM. 17 percent to overcome resistance from the wake and propeller wash against the hull. Like brake horsepower. as tested by the manufacturer. space.) Maximum brake horsepower is the maximum power delivered by an engine. Picture a weight of 100 pounds applied to the end of . Effects of Horsepower Obviously. and 2 percent is lost at the propeller shaft. as a very rough guide. is taken to mean maximum shaft horsepower. the power lost in the gearbox. This twisting force is called torque. Shaft Horsepower. and the power lost to the friction of shaft bearings. Maximum shaft horsepower is the maximum power delivered to the propeller. Brake horsepower should be somewhat greater than indicated horsepower to allow for the power required by generators. actual values will vary greatly from one type of boat to the next. about 3 percent is used to overcome air resistance. Too little power will not drive a vessel at the desired speed. compressors. This means that an increase in horsepower in a given hull permits either an increase in speed or an increase in the load that may be towed. Of this 38 percent. Shaft horsepower is the brake horsepower minus the power used by all internal machinery. almost always at maximum attainable RPM. TORQUE (T) In order for horsepower to propel a boat it must be converted to a twisting force rotating the propeller. About 35 percent is lost in heat to the atmosphere. about 1% percent per bearing. In the absence of detailed information. These are average values only. 25 percent is lost in heat and vibration to the water. This leaves only about 38 percent of the energy in the fuel for propulsion. the reverse and reduction gears are combined in the same housing. 27 percent to overcome wave resistance. In the English system. torque is a force in pounds times a distance in feet. and initial expense. while too much will be wasteful of fuel. brake horsepower. 18 percent to overcome skin friction. Brake Horsepower. when used without an indication of RPM. when used without an indication of RPM. It is important to know whether the BHP has been measured with or without a reduction or reverse gear installed. It is important to remember that SHP is the measure that should actually be used in making propeller calculations. BHP The brake horsepower or BHP of an engine is the maximum horsepower generated by the engine at a given RPM. and neither figures in the propeller selection methods of this book. (The reduction gear steps down the engine RPM to a lower shaft RPM. In common usage. maximum SHP may be assumed to be 96 percent of maximum BHP. more power permits more work to be done in a given time.
Power a 10foot lever that pivots about its other end. Many engineers and references are sloppy about this convention.000 poundfeet. etc. but the relationship is not simple and not particularly relevant to the purposes of this book. the greater the torque. kgf. and not the torque of rotating systems. If a 3: 1 reduction gear were installed. hydraulic motors.) The theoretical propeller power curve is taken from the formula: .252 x H P ) + RPM Where: HP = horsepower (English measure) RPM = revolutions per minute Formula 11 ENGINE PERFORMANCE CURVES The power and torque available from an engine are clearly defined by that engine's performance curves. m. or kilograms of force.252 times horsepower divided by W M . so you should be prepared to interpret footpounds as torque when appropriate. or kilogrammeters. (Intuition tells us that the propeller power curve is related to the indicated horsepower. the propeller power curve crosses the shaft horsepower curve near the maximum RPM and maximum SHP. it willin theorybe delivering exactly the power required by the propeller. This means that when the engine is turning at top W M . Propeller Power and Fuel Consumption Curves Two additional curves are sometimes included on the performance curve sheet. SHP would be reduced approximately 3 percent by frictional losses in the reduction gear to 485 HP. the shaft RF'M would drop to 667. For most fixedpitch propellers that match their engines correctly. For internal combustion engines torque. engineers refer to torque as poundfeet. IHP. and distance in meters. that plot BHP. This is why slowerturning propellers deliver more thrustthey are receiving more torque for the same HP. At the same time. using 1% percent for the power loss at each bearing and the rated horsepower of auxiliary generators. of course) but do not include deductions for shaft bearings after the gearbox or for power used by auxiliary equipment.000 W M s would be delivering 1. newtonmeters. In the metric system. howeveragain. These power losses must still be deducted where applicable to obtain true SHP at the propeller. Formula 11 Torque Formula Torque T = = T (5. by conventionthis term is properly reserved for describing work. Thus. The resultant torque is 1. causing the torque delivered to increase to 3. For example. and fuel consumption against RPM. refrigeration units. the lower the W M and the higher the HP. force is measured in newtons. though. distributed by most manufacturers. The theoretical propeller power curve is an approximate representation of an average propeller's power requirements at various RPMs. by longaccepted definition. In the English system. One is the theoretical propeller power curve and the other is the propeller fuel consumption curve. By convention. an engine delivering 500 HP at 2. Such SHP curves deduct power lost in the gearbox (also known as the transmission. which will fall just under the BHP curve. is 5. n. These curves are available on performance curve sheets. torque.819 poundfeet.313 poundfeet of torque to the propeller. A few manufacturers include the curve of SHP. footpounds really means exactly the same thing as poundfeet.
HlGH OUTPUT RATING: This power rating is for use in variable load applications where full power is l i m ~ t e d to two hours out of every six hours of operation. and curve 5 is the propeller fuel consumption curve.5 J I I 1300 1800 ENGINE SPEED. 1.9 litres) HlGH OUTPUT RATING I I Figure 11 Typical performance curve sheet for a small marine diesel engine. The dotted curve (2) below is the shaft horsepower curve. Inline. 5 m 17.1 LPH I 1. 4. 3.2 to 3.0 3. and blade area will ensure that Engine Model: Curve Number 483.72 in. X RPMn Where: C. Shaft Horsepower (SHP) with Reverse Reduction Gear. 4 Cylinder Bore x Stroke Naturally Aspirated I Displacement 4. ana 60% re atlve hcm d ty Shaft Power represents tne net power ava table after tfp cal reverse reauct on gear losses and 1 s 97 percent o f ralea power F ~ econsLmpt l on s basea LPOP NO 2 Olesel f ~ ew l In a 1 . Fuei Consumption for Brake and Shaft Horsepower. Typical Propeller Power Curve (2. 2. in this case. . The topmost curve ( I ) is the brake horsepower curve."3. This rating is an IS0 fuel stop Dower ratino (IS0 30461.5 3. is arbitrarily chosen to make the propeller power curve cross the SHP curve at maximum RPM. Reduced power operation must be at least 200 RPM below rated RPM. Inc.0 4 .7 being used for average boats RPM = revolutions per minute The sum matching constant.9M Rating: 41721A 80 BHP (59 kW) at 2800 RPM CPL: Date: By: 0721 Type and Aspiration: 04123186 DAB 4 Stroke.7 exponent..pon I S 0 3C46 (SAE . in this case based on the 2. Fuel Consumption for Typical Propeller.RPM 2300 2800 I I RATING CONDITIONS Rat ngs are based . 5. which shows the power delivered to the shaft just abaft the reverselreduction gear. cond tlons of29612 n Hg (100 *Pal.0. 61°F (27'C).5 4. In fact. and is for aPPiicatlons that oDerate less than 600 hours Per Year.5 2.) I I 4.Propeller Handbook Formula 12 Propeller Horsepower Curve Formula Formula 12 PHP = C .1228. = sum matching constant n = exponent from 2. (102 x 119 mrn) 239 in. e welgnl o' 7 1 Ibs per U S gal (085 kg I Ire) ana tne power requirements of a typical fixed pitch propeller.7 exponent). Choosing the correct propeller pitch. much of the process of propeller selection detailed in Chapters 5 and 6 isin effectdetermining this value exactly.0 2. O . The dotted curve in the middle (3) is a typical propeller power curve. (Courtesy of Cummins Engine Company. with 2.02 x 4. diameter. Brake Horsepower (BHP). Curve 4 is the fuel consumption curve for both brake and shaft horsepower (or the curve of specijic fuel consumption).5 1.
The exponent. passenger vessels. The propeller power curve on the engine performance sheets. or both. RELATIONSHIP OF ENGINE POWER TO PROPELLER POWER One of the basic problems in selecting a standard fixedpitch propeller is apparent in Figure 11. if the propeller selected had such low power requirements that it never crossed the SHP curvecurve B in Figure 12the full power of the engine would never be used. useful for visualizing the relationship between specific engines and propeller power. You can get them to match at one pointthe point where they crossbut they will not match at more than this one point. n should be taken as 3. and light commercial vessels. Heavy commercial craft operating at low speed usually have highthrust and highpitchratio propellers. ducted propellers. On the other hand. It would never reach its full RPM. If you were to choose a propeller that crossed the SHP curve at well under full RPMcurve A in Figure 12the engine would be be overloaded at any higher speed. Such a propeller would spin inef Figure 12 Engine and propeller power curves.7 for almost all medium. Since the engine must be free to reach its maximum RPMor very close to ityou have no choice but to select a propeller that matches the engine power at close to the top RPM as well. has been found by experience to be 2. n. is only theoretical. For such propellers. and if the RPMs are held too low the engine will smoke and foul its valves.0. excessive propeller diameter. are best described with an n of 2.2. . however. At the other end of the spectrum. A propeller power curve like curve A indicates excessive propeller pitch. due to decreases in radial power losses. Propeller power curves are a useful adjunct but are not central to the selection methods discussed in Chapters 5 and 6. It is a good approximation.Power the power requirements of the propeller match the engine correctly. The BHP and SHP curves are shaped very differently from the propeller power curve.to highspeed pleasure vessels.
the propeller fuel consumption curve.) RPM . pitch. At the same time. As we will see later. Westerbeke Corp . As RPMs increase.800 RPMs. Lnstead. additional machinery may be run off the engine without reducing RPM or slowing the vessel. and switching to a propeller with less diameter. If you are unable to reach 90 to 95 percent of the top RPM. however. You should not be too quick to rush out and change the propeller for this reason alone.4 kw). such a propeller could allow your engine to race over its top rated W M and destroy itself. Figure 13 Perjormance curves of another engine. the propeller is using only about 22 HP (16. Here we have given the basic answer to the question.H. (Courtesy of J. you are not directly adjusting fuel flow to the engine. although fuel consumption increases. not actual. reducing the power generated at this RPM andnot incidentallythe fuel consumption. the reserve or unused power decreases. showing torque and fuel consumption.3 kw) go? The answer is that the engine is not generating it. (The SHP curve shows potential. This lower fuel consumption is reflected in curve 5 in Figure 11. however. Many engine manufacturers give the maximum rated power of their engines at the maximum RPM attainable in ideal conditions. At this lower RPM. Effect of Low Propeller Power at Slow RPMs In Figure 11 you can see that the SHP at 1. the propeller is probably sized quite well. there is reason to be concerned. it is often a good idea to size the propeller to cross the engine power curve a bit below top rated RPM. or both would allow the engine to turn up to speed. In extreme cases.800 RPMs is about 60 (45 kw). Where did the missing 38 HP (28. output. the governor limits fuel flow to the engine. you are adjusting a governor that regulates fuel flow to maintain a constant RPMnot unlike the cruise control on a car.) When you adjust the throttle of a marine engine.Propeller Handbook fectually and produce little thrustan indication of too little pitch and/or too little diameter. "Why won't my engine reach its top RPM?" The propeller has too much diameter or too much pitch for the engine. Since the propeller only requires 22 HP at 1. If your engine is reaching 95 percent or more of its top RPM.
This manufacturer has plotted the torque and fuel consumption but omitted the theoretical propeller curves. and in so doing take fuel consumption and engine longevity into consideration as well.Power The Torque Curve Figure 13 shows the performance curves of another engine. Duty Rating and Operating RPM Marine engines are manufactured in a number of duty or power ratings. and it is usually wise to choose an engine powerful enough to push the boat at cruising speed at this reduced RPM. These ratings determine whether the engine is intended for continuous or only shortterm operation at maximum RPM. when necessary or desirable. Specific fuel consumption is usually lowest at around 70 percent of top W M . Lntermittentduty marine engines are intended for operation at around 90 percent or more of top RPM for no more than six hours out of every twelve. which increases reliability and engine life but also decreases maximum horsepower and increases engine weight and cost per horsepower delivered. Keep in mind that the most economical operating speed varies with the engine. Because of their high power output for the weight and cost. For this reason. the RPM at maximum torque frequently is as low as 50 percent of top RPM on light. the most economical and efficient speed of operation of many engines (particularly light. The only thing to do is compromise. but there is a penalty: They must be "detuned" to operate at lower top RPMs. Table 11 gives recommended continuous operating RPMs as a percent of top rated RPM for various duty ratings. Although the propeller must be chosen so that the engine can approach very close to its top rated RPM. and torque at this RPM is still fairly high. They are a good choice for many workboats. highspeed engines. This presents yet another conflict for propeller selection. The exact RPM that delivers the best combination of high torque. Then a propeller must be chosen that will absorb the engine's power output as efficiently as possible at 70 to 85 percent of top rated RPM while still allowing the engine. to reach its maximum rated speed. the remainder of the time they should be operated at 80 to 85 percent of top RPM. It is important to note that the maximum torque of most engines occurs below maximum RPM. and longevity can be found on the engine's performance curves and by discussing your needs and intended use with the manufacturer. low fuel consumption. highspeed engines) is around 70 to 85 percent of the top rated RPM. Lightduty or highoutput engines should not be operated at top RPM for more than two hours in every six of operation or for more than 500 hours per year. lightduty engines and lightduty automotive conversions (engines not specifically developed for marine and industrial work) are used in most yachts and small commercial vessels under 40 to 45 feet. . TABLE 11 Recommended RPM for Continuous Operation Qpe of Engine % of max RPM Lightduty gasoline and diesel automotive conversions Lightduty or highoutput marine diesels Intermittentduty marine diesels Continuousduty heavy marine diesels TABLE 11 Continuousduty marine engines can operate indefinitely at their top RPMs.
On the other hand. unusual loading. . engine fouling will result. if they are run for long periods at well under 80 percent of top RPM. and so on.Propeller Handbook As a practical matter. even continuous.and intermittentduty engines should'be selected so that they operate most of the time between 80 and 90 percent of top RPM. If such engines must be run at over 90 percent of top RPM to make average cruising speed. there will be very little reserve power for special conditionsheavy weather.
These formulas take into account such fundamental factors as hull type and shape. but this makes the process even more expensive. we could choose an engine and propeller combination that generates this much thrust and thus drives the vessel at speed. Further. Thus. determining an actual figure for resistancea precise number of poundsis a fantastically laborious and timeconsuming task. such costly methods are seldom justified. such vessels bum so much fuel that even a very small proportional reduction will easily repay the many thousands of dollars required for the analysis. displacement (total weight). The solution is to use a set of empirical formulas for predicting speed that have been refined over the years. the addition of new gear is likely to set it down by several inches and put it somewhat out of trim by the bow or stem. and Hull Type N o w that we have examined power and engine performance. For instance. The greater the power in proportion to weight.) . however. and even then there is room for considerable error. we can determine what size engine to choose for a desired speed or load with a given hull. with all the advances we have made. The most important factor governing speed is the powertoweight ratio. (For fresh water. Even worse. If we could figure the exact resistance for the craft in question at the speed desired. only to use optimistic figures or guesstimates for displacement. Engine power must continually overcome the resistance of water and airforces that are trying to slow and stop the boat. the greater the speed. the original tank testing and computer analysis can be extended to cover varying trim and load conditions. Any sort of accuracy requires extensive tank testing and detailed computer analysis of the results. Unfortunately. It does no good to make accurate power estimates from engine performance curves. it is only necessary to determine the volume of the hull to its load waterline and multiply that volume by the weight of seawater per cubic foot (64 lbs. Weight. especially with regard to such things as the point of change from laminar (smooth) to turbulent flow.5 for 64 pounds. there are still many unknowns involved in allowing for scale effects. The cost of tank testing and computer analysis is a small enough fraction of the total design and building cost of large ships to be well worth it.Chapter 2 Estimating Speed Effects o f Power. Of course. Very small differences in trim and loading can significantly affect computer and tank test resistance predictions.258 lbs. and horsepower and. This is also equal to the weight of the volume of water the hull displaces or moves aside when it is lowered into the water or launched.) or per cubic meter (2. can yield remarkably accurate speed estimates.) to find the true weight of the vessel. it is rare for vessels to float on their originally designed lines. For small commercial vessels and yachts. substitute 62. DETERMINING ACCURATE DISPLACEMENT OR WEIGHT FIGURES One of the real keys to getting good results using these empirical methods is to use an honest and accurate figure for displacement* or weight. when used with common sense. *The displacement of a boat is its fully loaded weight. Even if a vessel starts out smack on its intended waterline.
665 + Where SL RATIO = Speedlength ratio and SL RATIO = Kts + Kts = Speed in knots = Boat speed or V SHP = Shaft horsepower at propeller LB = Displacement in pounds WL = Waterline length in feet The speed predicted by this formula assumes that the propeller gives between 50 and 60 percent efficiency. DETERMINING POWER REQUIRED FOR A GIVEN SPEED Displacement Boats Chart 21 gives boat speed (as speedlength ratio) as a function of power (in pounds per horsepower) for displacement and semidisplacement vessels. Twothirds of all cargo. If you are considering a large vessel but have no information on her true displacement and lines. 4. For larger craft the ideal solution is to contact the original designer and have him or her give you the displacement from the lines drawing based on the current. and give you true displacement. Most craft spend the majority of their operating hours with tanks and cargo at somewhere between 25 and 75 percent of capacity. It is not actually necessary to take off the craft's lines in detail. Weighing or Measuring to Find Displacement The best way to determine the hull weight of a small trailerable boat is to drive the boat to a truck scale and weigh her. You must be sure to include the weights of: 1. in particular. but simply to measure her at three sections. Twothirds of all fuel and water tanks. Twothirds of fuel. crew. frequently giving bare hull weight or light loaded displacement without fuel. workable average of inservice loading. All normal ship's stores and gear. and the architect can tell how many inches down (or occasionally up) the boat is floating. water. The curve is based on the formula: Formula 21 Displacement Speed Formula SL RATIO = 10. you have no choice but to measure her hull next time she is hauled out.Propeller Handbook For yachts. Remember that the displacement or weight you use in your speed calculation must be the actual. as she will be in usual service. with 55 percent being a good average (see the section on Propeller Efficiency and Performance in Chapter 6). loaded weight of your vessel. and cargo are used because this condition is a good. real flotation of the vessel. Measure the height from the sheer to the actual waterline at bow and stem. 2. This simple procedure may be accomplished in a single afternoon. Such weights will yield unrealistically high speed predictions and result in choosing a propeller with too much pitch. the current trend is to grossly underestimate weight in advertising and sales literature. 3. Full crew and passengers. and is described in detail in Appendix A. or stores. $'m Formula 21 .
say 85 percent. [(70 ft. as well as any power losses due to additional gearing (such as vee drives) or shaft bearings.31. In the case of Salty Bell. this craft should operate continuously and economically at this speed. Heavy hulls designed with planing or semiplaning underbodies may be drzven to semidisplacement speeds.31. + 8. Then.85 = 485 HP (362 kw)]. It would be tempting to conclude from the chart that even a heavydisplacement hull can achieve SL ratios of 1.Estimating Speed CHART 21 DISPLACEMENT SPEEDINCLUDING SEMIDISPLACEMENT Chart 21. Although 413 HP (308 kw) is all that is required to produce 11 knots. you would proceed as follows: Eleven knots on a 70foot waterline gives a SL ratio of 1.790 kg) displacement and 70 feet (21.3 to 1. A vessel the size of Salty Bell will have an intermittentduty marine diesel.4 is neither practical nor economical.37 kts. In addition to this..000 pounds (99. 220.000 Ib.37 kts. + 533 LBIHP = 413 HP (308 kw) at the propeller.1 From Chart 21 or Formula 21. a vessel of 220. but only at a great cost in fuel consumption and power (as detailed in the text that follows). should be added to the total engine horsepower.)0. but in practice such an attempt would be unfeasible. which should be run at about 80 to 90 percent of top RPM. Accordingly. This chart. If for example you wished to determine the power required to drive the Salty Bell. the horsepower required to run all auxiliary machinery driven off the main engine. an expansion of Formula 21. incorporating more than one horsepower per 500 pounds or so of displacement in an effort to achieve SL ratios higher than 1. and then determine the power necessary to achieve that speed from this chart. and 1 1kts.to hea~ydisplacementvessels. the commonsense approach is to determine the maximum SL ratio from Chart 22. For most moderate. a further advantage of specifying an engine that operates . Accordingly. = 1. we have to remember that Salty Bell requires 413 H P (308 kw) at the propeller to operate at 11 knots.45 rn) on the waterline at 11 knots. we will need to specify a 485 HP (362 kw) engine for Salty Bell [413 HP + 0. the pounds per horsepower (LBIHP) required is 533. For lightweight vessels.5 = 8.5 or higher given enough power. shows the power necessav to achieve a boat's known maximum speedlength ratio. It is now important to remember the engine performance curves from Chapter 1.
5 or higher around 2 around 1. (Appendix A shows how to measure this directly from the hull. and comfort. The curve in Chart 21 rises very steeply after SL ratios of 1. there is no point in installing engines that give more than one horsepower at the propeller per 400 pounds of displacement (one kw per 240 kg). You cannot convert a pure displacementhulled craft into a semiplaning vessel simply by installing a larger engine.4 or 1. Such an exercise would be a waste of time and money. For operation at an SL ratio of 1. The old ruleofthumb that displacement hulls can go no faster than hull speed (1. but at a great cost in power.4 but below SL ratios of 2. strength. semiplaning vessels. Tugs and trawlers that need to pull heavy loads require additional horsepower for towing. more if they are going very fast and less if their SL ratio is just a bit over hull speed. One is the shape of her run (the shape of her underbody aft).0 (it is impossible to be precise here) are not true planing vessels.5 . since vessels with very light displacements for their length can achieve higher speeds.) These angles indicate speed potential for semidisplacement hulls as follows: Table 21 Buttock Angle vs SL Ratio Table TABLE 21 Buttock Angle less than 2" 4" 7" SL Ratio 2.9. Although Chart 21 goes up to SL ratios of 2. We will deal with them in detail in Chapter 8. the second is her displacementlength ratio.7 knots. one horsepower per 550 pounds (one kw per 335 kg) at the propeller is sufficient. no ordinary nonplaning or displacement hull can achieve such speeds. and SL ratios 1. For most ordinary displacement craft. Buttock Angle Governs Speed Potential The best indicator of a hull's maximum speed potential is the angle her quarterbeam buttock makes with the waterline when she is at rest at her normal loading.3 or 1. occasionally. Figure 21 shows the location of the quarterbeam buttock and how its angle should be measured. To reach semidisplacement speeds a boat must have a hull specifically designed for the purpose.34 times the square root of the waterline length in feet) should be kept in mind at all times. providing maximum area for useful planing surface. It is this feature that determines how fast a hull can be driven.5 to 3. Semidisplacement hulls require some of this same characteristic. Semidisplacement Boats Vessels that operate at SL ratios higher than 1.5. to deliver bursts of 460 HP (343 kw) on demand. if no lines drawing is available. Few engines generate their top rated horsepower in actual service. rated at 485 HP (362 kw). Such craft are called semidisplacement vessels or.Propeller Handbook continuously at 85 percent of top RPM is that such a power plant will provide that extra knot or so required for special circumstances. and the third is a conglomeration of her seakeeping ability. There are three significant factors that govern a hull's ability to reach semidisplacement speeds. True planing hulls require flat underbodies aft.45 can be achieved in heavy vessels with fair lines. This rule has actually been found to be a bit conservative. but it would be reasonable to expect Salty Bell's engine. Chart 21 shows that this would give a top speed of about 11. and whether there is any point in installing engines that give more than one horsepower at the propeller per 400 pounds (one kw per 240 kg).3 (normal or traditional hull speed).
of 17.26 + (DL Where: SL RATIO = speedlength ratio DL Ratio = displacementlength ratio Formula 23 . then powering for the semidisplacement speed ranges shown above is worthwhile.37 kts..000 lb. We can see from Chart 21 or Formula 21 that she would require one horsepower per 130 pounds to make this speed (one kw per 79 kg). It is immediately apparent that achieving high SL ratio speeds is very costly in power. equals 1. = 17.5 = 8. DisplacementLength Ratio Affects Speed Potential Another indicator of a hull's speed potential is how light it is for its length on the waterline.1 SL ratio x 8. which calls for 1.5 knots [(70 ft. her 220. While Salty Bell's hull design makes the SL ratio of 2. derived by the author: Formula 22 Formula 2 3 Maximum SpeedLength Ratio vs DL Ratio Formula SL Ratio = 8.262 kw) at the propeller [220. Lightness is measured by the displacementlength or DL ratio. Hulls with quarterbeam buttock angles greater than 7 or 8 degrees can seldom if ever be made to go faster than an SL ratio of 1.) This curve is based on the following formula.1.692 HP]. we can interpolate from the table that she could be driven up to an SL ratio of about 2. which is defined as follows: Formula 22 'DisplacementLength Ratio Formula DL ratio = DispTI(O. mt. V.000 pounds' displacement makes this costly in practice.Estimating Speed Figure 21 Quarterbeam buttock angle.4.692 HP (1.01 X WL)3 Where: DispT = Displacement in long tons of 2. For example. If the buttock angles are less.8 degrees. if the same Salty Bell had a quarterbeam buttock angle of 3.37 kts.016 long tons) WL = Waterline length in feet Chart 22 shows the maximum SL ratio a nonplaning hull can achieve with regard to its DL ratio.240 pounds (a metric ton.57 kts]. This gives a speed.1 achievable in theory. (A pure planing hull can achieve higher speeds than its DL ratio would indicate. + 130 LB/HP = 1. and 2.)0.
Very low DL ratios permit high speeds (high SL ratios) without actually planing. Salty Bell essentially "breaks through" the displacemerzthull limitations of the charted curve above by means of a good planing hull and a huge powerplant. shows the maximum speed that a nonplaning hull can achieve as a function of its displacementlength ratio. the vast majority of nonplaning vesselsboth pleasure and commercialhave DL ratios greater than 280. given enough power. Enter a hulfi DL ratio. which achieves an SL ratio of2.1 despite a DL ratio of 286. which. provisions. She is typical of the crew vessels that carry men. related ro Formula 23.45: One is by means of light weight. extremely light vessels having DL ratios of. The third way to achieve high speeds is by far the most commona combination of light weight and planing hull characteristics. You can see from the chart that such . 60 to I00 can achieve SL ratios upward of 2. An example is Salty Bell. The second path to high SL ratios is a planing hull. and then refer to Chart 21 for the power required to achieve this speed. and heavy equipment to offshore oil rigs.0 even with comparatively steep buttock angles and other nonplaning hull characteristics. can achiei~e high speeds even with moderately heavy displacement. Of course. There are three ways in which a vessel can achieve SL ratios significantly higher than about 1. the curve in Chart 22 indicates where the true hull speed occurs for vessels of differing DL ratios. discussed in the accompanying text. This chart.Propeller Handbook  CHART 22 SL RATIO VS DL RATIO 20 40 60 80 100 1 2 0 1 4 0 160 180 200 220 240 260 2 8 0 3 0 0 3 2 0 3 4 0 3 6 0 3 8 0 400 DL RATIO Chart 22. In effect. find the corresponding SL ratio. say.
4 knots. however.2 m) on the waterline and only 30. adjusted to give speed in knots: Formula 2 4 Crouch's Planing Speed Fonnula Kts = C t (LBISHP)05 Where: Kts = Speed in knots = Boat speed. Attempts to power vessels with buttock angles steeper than 8 degrees and displacementlength ratios over 290 to 300 to achieve SL ratios higher than 1. we were considering a long. such a vessel can easily be powered to reach semiplaning or planing speeds. as we discussed above. Generally.9. C.42 or so. you will be forced to slow down so often that the extra speed and power can seldom be used. so do the slamming and pounding loads.9 or 3 are true planing vessels.Estimating Speed vessels are limited to SL ratios below 1. LBIHP. V C = Constant chosen for the type of vessel being considered LB = Displacement in pounds SHP = Horsepower at the propeller shaft The speed predicted by this formula assumes a propeller has been selected that gives between 50 and 60 percent efficiency. If. Planing Boats Vessels that operate at speedlength ratios over 2. Formula 2 4 .1. Hull Strength and Seakindliness Afect Speed Potential A final consideration in determining speed potential is the strength and seakindliness of the hull. Before considering powering or repowering for high speeds. flat or shallow buttock angles and light weight are conducive to high speed potential. could achieve SL ratios of about 1. however. Just as the power needed to drive a vessel increases geometrically with speed.000 pounds (13. In other words. The sheer size of the engines and the weight of fuel required to run them. In theory. flatbottom hulls can be made to go very fast in smooth water. we see that Sea Rocket. Sea Rocket. A shallow flatbottom skiff will have a fairly low DL ratio and a very small buttock angle. even very heavy craft could get up on a plane if they had enough power. her DL ratio would be 107. light vessel. with 55 percent a good average (see Chapter 6 ) . From Chart 22 or Formula 22. or a V of 13. Such craft must have quarterbeam buttock angles under 2 degrees. but if you operate in rough or choppy water regularly. Light weight is critical as well. Accordingly.608 kg) displacement. makes light weight a practical necessity in all but very exceptional cases. Chart 23 shows speed or V in knots attainable by power craft plotted against their powertoweight ratio. These curves are based on Crouch's formula with the constant. A hull with these characteristics can be powered to operate at high speeds. 50 feet (15. Unfortunately. Most modem planing vessels have quarterbeam buttock angles of 0 degrees. take into account the conditions the boat will operate in. We could then determine the horsepower required to drive her at this SL ratio from Chart 2. their quarterbeam buttock runs exactly parallel to the waterline.4 will not work. Wide. Such craft could make semidisplacement speeds only if their quarterbeam buttock angles were low and if they had tremendous power. the pounding that such a craft will take outside smooth sheltered waters will be unacceptable to the crew and may even damage the hull. even with a comparatively steep quarterbeam buttock angle.
9 or 3. based on Formula 24. C. C values of 210 and above can only be applied to vessels that take this strategy to the ultimate degree. The key to getting reliable results from Crouch's formula is to use the correct constant.0. shows the speed attainable by planing craft as a function of available shaft horsepower. This . They should be chosen as follows: TABLE 22 PLANING SPEED CHART CONSTANTS C Qpe of Boat TABLE 22 150 190 210 220 230 average runabouts. cruisers. such vessels require the benefit of small and wellformed propeller shafts and struts to reduce appendage drag to a minimum. This chart. in the way of cabin structure. See Table 22 to estimate the appropriate C value with which to enter the table. This chart applies only to true planing vessels with quarterbeam buttock angles under 2 degrees and attainable speedlength ratios of at least 2. stepped hydroplanes racing power catamarans and sea sleds The vast majority of ordinary planing craft have C values of 150 or just slightly higher. very light highspeed cruisers race boat types threepoint hydroplanes. Achieving the speeds given by C values of 190 or 200 requires a relatively narrow and efficient hull with very little tophamper.Propeller Handbook CHART 23 PLANING SPEED Chart 23. Additionally. It is interesting to note that length is not considered at all in Crouch's formula. passenger vessels highspeed runabouts.
We will take a detailed look at propeller selection in Chapters 5 and 6. you discover that your engine has enough power to drive your vessel faster than you have been able to get her to go. At this point. as well as appendage drag. whereas wide.7 = 431 HP] . highspeed engines. Twin 215 to 220 HP (160 to 165 kw) outboards should do nicely. the lower unit housings of her outboards are not very efficient and create turbulence at the propellers.66 m) twin outboard runabout with weekender cabin forward. Length cannot be neglected in your considerations. narrow boats with fine entries can be driven at high speeds in rough water. This gives 300 HP (224 kw) [10. Longer. + 31 LBIHP = 302 HP]. long.890 pounds (4. we can start to answer another of the frequent questions we mentioned at the beginning of Chapter 1: "Why doesn't my boat reach the top speed claimed by the manufacturer?'You can run through the speed prediction methods outlined here to see how fast your boat should actually be capable of going with her real horsepower and at her real weight.8 MPH). displaces 10. We can work through the example of the Flying Spray. then and only then is it time to consider a new propeller. . powertoweight ratio alone and not :ength is the overriding factor.14 m) on the waterline. or if it reaches maximum RPMs well below full throttle. and should operate at a V of 25 knots (28. a 35foot (10. If.940 kg). She is 30 feet (9. Accordingly. From Chart 23 or Formula 23. This is particularly so if your engine cannot reach top RPMs. however. her maximum cruising speed works out to less than claimed on the showroom floor. Thus. as we discussed above. Since we want to operate continuously at this speed we have to figure on running at 70 percent of full throttleoutboards are light. howtver.890 lb. narrower boats (vessels with low DL ratios) should get higher C values. an average C value of 150 is about right (from Table 22). shallowbodied craft cannot. but in practice. On the other hand. we need engines rated at a total of 430 HP (320 kw) [300 HP + 0. after taking your vessel's true weight into consideration (as opposed to the sales literature weight). Do not be surprised if you discover that.Estimating Speed may seem odd. Her displacementlength ratio of 180 is average to a bit light for a planing powerboat of this type. at planing speeds. Additionally. we see that Flying Spray would require one horsepower per 36 pounds at the propeller.
as far from the propeller shaft center as possible.Chapter 3 Propeller Anatomy Parts and Dejnitions B e f o r e we can begin to examine the propeller selection process in detail. and which types are best suited for which service? We will answer these questions in the next two chapters. the ideal would be to eliminate it. The key is a long. Blade Face and Blade Back The blade face is the highpressure side. slender rectangle of metal along the shaft that fits into a slot or keyway milled (cut away) into the interior at the hub. we have to define clearly the propellers we will be choosing: How are they shaped? What are the differences and similarities between them? What types of propellers do we have to choose from. Blade Root and Blade Tip The blade root is the point at which the blade attaches to the hub. shaft and hub dimensions may be found in Appendix C. You can tell a righthanded propeller from a lefthanded propeller just by looking at it. as viewed from astern. . ROTATION OR HAND A critical aspect of propeller shape is its hand. A propeller that drives a boat forward when it rotates clockwise. bored for the propeller shaft. as viewed from astern. As you view the propeller from astern. The blade back is the low pressure side or suction face of the blade. the leading edges of the blades will always be farther away from you than the trailing edges. the hub can seldom be much less than 14 percent of the diameter in order for it to have sufficient strength. is called a righthanded propeller. is lefthanded. Keyway Most propeller shafts transmit the torque from shaft to propeller through a key. a propeller that rotates counterclockwise. As a practical matter. By the same token. or pressure face. Blades The propeller blades are the twisted fins or foils that project out from the hub. PARTS OF THE PROPELLER Hub The hub or boss of a propeller is the solid center disc. of the blade. The blade tip is the extreme outermost edge of the blade. Since the hub generates no drive. though. Leading and Trailing Edges The leading edge of a blade is the edge of the blade that cleaves the water. It is the action of the blades that drives a boat through the water. the side facing ahead. the side that pushes the water when the boat is moving forward. If the leading edges are to your right. to which the propeller blades are attached. The trailing edge is the edge from which the water streams away. It is the side facing aft. Standard keyway.
but not quite. propellers and engines of opposite hand are used port and starboard. the propeller rotates clockwise and is a righthanded propeller. You cannot change the hand by turning the propeller backwards.Propeller Anatomy Figure 31 Propeller anatomy. A single righthanded propeller will tend to push the stem of a vessel to star Figure 32 Propellers "walk" in the direction of rotation. . Righthanded propellers are almost. universal on singlescrew vessels. In twinscrew installations. Propeller hand can never be. If the converse is true. changed. If you obtain a propeller of the wrong hand for your installation. you simply have to replace it with one that has the correct hand. it is a lefthanded propeller.
more efficient propeller may be used with an economical. hull shape. Some common reduction ratios are 2: 1. Twinscrew vessels with propellers of the same hand can experience serious handling problems. The reasonin simple termsis that the water at the bottom of the propeller is a bit denser and freer to flow (there's no hull above it) than at the top of the propeller. In many cases. This gives the best propeller efficiency. the vast majority of calculations for selecting a suitable propeller revolve around these three characteristics. On a twinscrew craft the propellers should be outturning. This makes the lower blades a bit more effective. 2. a reduction gear is fitted between the crankshaft and the tail or propeller shaft. a vast number of reduction gears are available with a wide selection of ratios. compact. For this reason. RPMs and reduction gear losses restrict diameter to far less than this. THE THREE BASIC CHARACTERISTICS Diameter. the gears may also serve to solve engine placement problems. highspeed engine. Revolutions per Minute Revolutionsper minute (RPM or N)is the number of full turns or rotations that a propeller makes in a single minute. It is thus the most important single factor in determining the amount of thrust delivered. For the vast majority of installations. a propeller with a diameter as large as onethird of the beam of the vessel and turning at only a dozen or so RPMs is most efficient. . so the propeller and the stem "walk" sideways in the direction of rotation. In practice.4:l and 3:l. Vee drives. Although many other variables need to be considered. offset drives and angled drives can combine a reduction gear with radical changes in shaft direction. Diameter The most obvious characteristic of any propeller is its diameter (D). Effects of Diameter Diameter is the single most critical factor in determining the amount of power that a propeller absorbs and transmits. A small increase in diameter dramatically increases thrust and torque load (see section on torque in Chapter 1) on the engine and shaft. the larger the diameter. Shaft RPM is frequently very different from engine RPM. the larger the diameter the greater the efficiency. This is simply the distance across the circle swept by the extreme tips of the propeller blades. The only exception is for highspeed vesselsover 35 knots or soin which the extra wetted surface of largediameter shafts. the speed at which the engine crankshaft turns at a given throttle setting. it is frequently most economical to match the propeller to the standard reduction gears supplied by the engine manufacturer for their various engine models. The purpose of the reduction gear is to reduce RPMs at the propeller so that a largerdiameter. you can find a number of companies that specialize in producing marine reduction and reverse gear for a variety of special installations. however. The starboard or right propeller should be righthanded. Practical limits on draft. On the vast majority of installations. When this is not possible. this is often called slzaj? RPM or tailshaft RPM.Propeller Handbook board when going forward (to port going astern). and the port or left propeller should be lefthanded. Since the propeller rotates at the same speed as the propeller shaft. In theory. the slower the shaft RPM must be. revolutions per minute and pitch are the three most significant factors affecting propeller performance and efficiency. bearings. and so on causes excessive drag.
4 reduction = 1. Highspeed craft. it is necessary to increase tailshaft RPMs above those of the crankshaft. The reduction gear mechanism does absorb or waste powerroughly 3 percentso for the ultimate in efficiency.250 [3.000 RPMs with a 2. On highspeed vessels. lowering the RPMs permits a largerdiameter propeller to be swung with the same size and weight of engine and the same fuel consumption. an engine operating at 3. In fact. in some very highspeed racing vessels. higher RPMs and thus smaller propellers. lower RPMs are generally desirable for most installations. often use propellers that operate at engine speed.250 RPMs]. Since a largerdiameter propeller is more efficient in producing thrust.000 RPMs + 2. using up valuable interior hull space.Propeller Anatomy Shaft speed or RPM may be calculated simply by dividing the engine or crankshaft RPM by the reduction ratio. . Figure 33 Blade twist and propeller pitch. propeller shafts and struts can be beneficial. For example. however. where it is important to keep the size of the propeller and its supporting structure small to reduce appendage drag. Such vessels are fitted with stepup gears. This is seldom done because engines able to develop sufficient power at low enough speeds are excessively large and heavy. the ideal would be to eliminate the reduction gear altogether.4:1 reduction gear would have a shaft RPM of 1. Effects of RPM Generally. For vessels operating under 35 knots. high RPMs are not conducive to efficiency except on very highspeed craft.
If the propeller moves forward 10 inches (254 mm) for every complete turn. On the majority of small. the tips would be traveling along a 50. (Courtesy of W H . The difference between the nominal pitch and the actual distance traveled is called slip.) As with any other rotating object. it pushes the shaft forward by the same distance.Propeller Handbook Pitch The term pitch (P) comes from the old screw analogy used to approximate propeller action. or transmission. By contrast. as this defines the angles of the blade faces. attached to the engine.4 mm) diameter. the thrust bearing is in the gearbox.26inch (1276. In turn. the proper term for a propeller is screw propeller. the inner part of the propeller (near the hub) travels much less distance during each full turn than the tips. or helical. the shaft pushes on a thrust bearing that imparts force against the hull itself. (See also the discussion of virtual pitch below. the propeller willin theorydrive forward a certain fixed distance for each complete revolution. the propeller actually pushes the boat forward less distance than its nominal face pitch. it has a 10inch pitch. Since the tips of the blades cannot be allowed to race ahead of the inner part Figure 34 A standard threebladed propeller.) This distance is called pitch. For. right by the hub. In each revolution. though. pitch. This analogy says that a propeller screws itself through the water much as a wood screw v~orks itself into soft pine. Since the propeller is firmly attached to its propeller shaft.to mediumsized engines. Face Pitch Just as a wood screw does. the root of the blades.6 mm) circumference. (We'll examine this in detail in Chapters 5 and 6.4 mm) circumference each revolution. Den Ouden Vetus) . would only be traveling along an llinch (279. showing the characteristic blade twist that gives constant. A more precise term for this is face pitch. In fact. say. This is a very substantial difference. a propeller with 16inch (406.
the angle between the blade face and a plane perpendicular to the shaft centerline. but a few specialized propellers have blades with pitch that changes substantially from root to tip. the tips end up at the same place as the blade roots every full turn. The blade is turning up out of the plane of the page above the shaft centerline and down into the page below the shaft centerline. of the propeller.and it has been found to reduce the tendency for cavitation to start at the propeller tips (see Chapter 4). to keep pitch constant. The principal reason for these variablepitch propellers is to take advantage of varying speeds of water flow to the propelleras measured radially out from the hubdue to the interference of the hull ahead. say 70 percent of the distance to the blade tip. A con . but actually it refers to a completely different concept.Propeller Anatomy Figure 35 Constant pitch blade helix. Carrying this principle evenly all the way along the length of the blades gives them their characteristic twist. In fact. they also reduce the pitch near the tip of the blades slightly from that of a theoretical helix. This means that the blade angles do not vary in such a way as to keep pitch constant. they are given a shallower angle. VariablePitch Propellers The majority of propellers have blades with essentially constant pitch. It's good to remember that the pitch of a propeller is not the same as its blade angles. Figure 36A is a sectional view of a propeller blade at some distance out from the shaft centerline. The blade angle for this section is angle a. as shown in Figure 36B. This angle will vary all along the blade. and "face" because it really applies to the face of the blade alone. In this way. This type of installation is called for only on large vessels with special need for the ultimate in efficiency. Propellers with truly variable pitch are outside the scope of this book. the accurate name of the pitch we have been describing is constant face pitclz"constant" because the pitch (unlike the blade angles) does not change. This is called pitch relief or tip rcr~loading. ControllablePitch Propellers The term conrrollablepitch propeller sounds similar to variablepitch propeller. The faces of the blades of a propeller with constant face pitch describe a perfect or true helix with a pitch equal to the nominal pitch of the propeller. However. many modem propellers do have a small amount of variable pitch introduced near the blade root as a result of changing blade section. Frequently.
running free or towing. controllablepitch propellers are considerably more expensive and complicated than ordinary solid propellers. say.Propeller Handbook Figure 36A Virtual pitch angle. Obviously. a hydraulic mechanism or a direct mechanical linkage permits rotation of the blades around the individual blade axes. Water enters the propeller blades at an angle (angle a in Figure 36) relative to a plane at . although the analogy is useful. trollablepitch propeller allows the operator to change the pitch of the propeller blades at will while underway. Figure 36B The blade angle a changes continuously from root to tip in order to keep the pitch constant. This is because the operator can adjust pitch to suit the thrust required for. In reality. however. a propeller does not operate like a wood screw. independent of shaft revolutions. such as tugs. trawlers and motorsailers. We will deal with them at greater length in Chapter 8. Controllablepitch propellers offer significant advantages in economy of operation for vessels that operate under varying conditions of load. Usually. V i r t z u z l Pitch The final consideration in pitch is called virtual or hydrodynamic pitch.
76 ft = 9 in]. For a propeller delivering zero thrust at 2. Formula 32 Pitch Ratio Formula Pitch ratio = PID Where: P = pitch D = diameter Formula 32 Pitch ratios generally fall between 0. while pitch . Since propeller manufacturers specify their propellers based on face pitchit would be a prohibitively complex undertaking to calculate virtual pitchit is important to compare propellers of comparable blade thickness. When at a given speed through the wake. and the behavior of these propellers in use will vary somewhat as a consequence. The virtual pitch is the real or true pitch of a propeller.7 = 15.8.6 mm) diameter propeller would have its face pitch mea2 = 22" sured 15.5 mm) L101.33 X 21 knots i Formula 31 Analysis Pitch Formula Analysis pitch = Po (in feet) Po = 101.16 mm) out from the shaft center [44" diameter i radius.33Va + No Where: V a = speed in knots through wake at zero thrust No = shaft RPM at zero thrust Formula 31 Pitch Comparisons Increasing blade thickness and increasing blade width both have the effect of increasing the virtual pitch. (Po).5. its importance lies in the fact (see below) that it may vary among propellers having the same face pitch. Pitch Ratio Pitch is defined in terms of inches or millimeters. and 22" X 0. the analysis pitch.33 times the speed through the wake (in knots) divided by the RPMs at zero thrust. however. Po (in feet) is 101. It is never specified by manufacturers. the face pitch is always measured at 70 percent of the radius out from the shaft center. No.5 and 2. Analysis pitch is the pitch of a propeller as measured by the water speed 2nd RPM at which the propeller cannot keep up with the water flowin other words. For instance. from the root to the tip. at a given RPM. or 9 inches (231. and leaves the trailing edge of the blades at a differing angle. Po Like virtual pitch. By convention.2 mm) has a pitch ratio of 0.91. A 20inch (508 mm) diameter propeller with a pitch of 18 inches (457. you would get a different pitch measurement depending on where you took the measurement. Very roughly. Since the blade angles vary all along the length of the blades. and the average of these differing angles is the virtual pitch.65.Propeller Anatomy right angles to the shaft line.4 inches (391. also called experimental pitch. the vast majority of vessels operate best with propellers having pitch ratios between 0. blade pattern. the speed and RPM when thrust falls to zero. Analysis Pitch.8 and 1. analysis pitch. b. a pitch ratio of 0. This angle varies all along the length of the blades. is another way of measuring true or effective pitch.800 RPM through a 21knot wake. a #inch (1 117.8 can be expected to produce efficiencies of around 0. the analysis pitch would be 0. however. pitch ratio orpld ratio. otherwise their real or virtual pitches will be different even though their specified face pitches are the same. V a (see Chapter 6). and width.76 feet 2800 RPMs = 0.4"]. however.9 [18" + 2 0 = 0. it is also very useful to define pitch as a ratio of diameterpitchdiameter ratio. the propeller thrust vanishes. Even measuring simple face pitch poses some problems.
wide round "blades" like baseball bats.5. In this light. = M. thrust can be calculated as follows: Formula 33 Theoretical Thrust Formula Thrust = Force. without pitch or angle of attack. Even on a large diameter propeller. or F = MA. ordinary blades with too much pitch would attempt to force more water astern more quickly than the engine could accommodate. The formula describing this is Newton's Second Law: force (or thrust) equals mass times acceleration. In other words. though. Effects of Pitch Pitch converts the torque of the propeller shaft to thrust by deflecting or accelerating water astern.2 mrn) pitchis said to be a square wheel. Since the mass being accelerated is water.2 f t . ~ V. it will not accelerate as much water astern and thus will not generate maximum possible thrust or speed. would not accelerate any water astern and so would do nothing but generate tremendous churning. the mass of water accelerated astern times its velocity will equal the mass of the vessel accelerated forward times its velocity. Conversely. there is nothing special about a square wheel. = velocity of water before entering propeller in feet per second V. At pitch ratios higher than 1. which is constantly working to slow it. but increasing pitch too much reduces the efficiency of the engine and propeller combination by slowing the engine. and higher pitch ratios are best for highspeed craft.V. although a pitch ratio of 1. / s e ~ . 32. In the past.0 is in a reasonably efficient operating regime. a propeller drives a vessel forward exactly as a jet engine or rocket motor propels a plane or missile. This is both inefficient and potentially damaging to the engine.Propeller Handbook ratios of around 1. efficiency generally starts to fall off. In practice. while too little pitch will not overload or slow the engine.2 mm) diameter and 18inch (457..0say. some designers have given this proportion a sort of mystic importance. the speed of the vessel is proportional to the momentum of the water according to the law of conservation of momentum. This relationship is very much complicated by the resistance of the water surrounding the hull. .4 can result in efficiencies as high as 0. = velocity of water after leaving propeller in feet per second M = mass in slugs A = acceleration in feet per second squared Formula 33 In a similar fashion. Lower pitch ratios are usually suited to lowerspeed craft. The force or thrust is directly proportional to the mass or weight of water moved astern times the acceleration of that mass. F F = MAor F = W/g (V. This would simply place such a load on the engine that it would slow and never reach its maximum RPM or rated output power. an 18inch (457. The fundamental task in selecting a propeller is to choose a pitch and diameter that will generate the maximum thrust possible at normal operating speeds without overloading the engine. A propeller that has a pitch ratio of 1. On the other hand. or MIV.74. Such a propeller would not drive a boat forward at all.Vl) Where: W = weight in pounds of the column of water accelerated astern by the propeller g = the acceleration of gravity. Increasing pitch increases thrust.
If a propeller is in the habit of producing annoying. defined its overall dimensions. Furthermore.2 rnrn) could obtain sufficient thrust from. Having two blades is the logical answer. literally scrambling up each other's water flow. and Rules of Thumb I n the preceding chapter. Effects of Multiple Blades Four. Again. their extra blades create more total blade area with the same or less diameter. and the other narrow or skinny blades. . Unfortunately. an installation that needed a 20inch (508 mrn) threebladed propeller but only had room for an 18incher (457. threebladed propellers have generally proven to be the best compromise between balance.or fivebladed propellersand propellers with even more bladesare useful for two reasons. (Blade area is particularly important in determining if a propeller will cavitate or not. such as controllablepitch propellers and ducted propellers. and saw how blades are twisted to create the pitch that generates thrust. Another reason to use more than three blades is to reduce vibration. The fourblader. the ideal is one. say. Cavitation. the blades themselves may have different sectional shapesdiffering thicknesses and contoursor.) Likewise. it's important to bear in mind that two propellers of identical diameter and pitch could be quite different. Lots of rapid bangs equals vibration. a properly sized fourbladed propeller. that are particularly suited to specific applications. blade area and efficiency. there are specialized propellers. It's intuitively obvious that the widerbladed propeller would absorb more thrust and horsepower. we described the parts of a propeller. however. If the push is strong enough it generates a bang. Both sailboats trying to reduce drag and very highspeed powerboats frequently use twobladed propellers. Every time the blades of the propeller pass under the hull or by the strut. The problem with twobladed propellers for most vessels is that such propellers require very large diameters to get the blade area required for effective thrust.Chapter 4 Blade Characteristics Blade Shape. CHARACTERISTICS OF BLADES Number of Blades Let's consider the question: How many blades? Surprisingly. Accordingly. two propellers of the same diameter could have a differing number of blades. a propeller with more blades will often go a long way toward curing the problem. shape and width exactly to specify the correct propeller for a specific application. one propeller could have very wide blades. would seldom be as efficient as the threeblader because the closer blades create additional turbulence. of course. A single blade does not have other blades disturbing the water flow ahead of it. trying to get a singlebladed propeller to balance is like trying to clap with one hand. Nevertheless. but we need to be able to define blade area. rhythmic thumping and humming. they cause a change in pressure that causes a push (or a suction). Special Propellers. For instance. we need to be able to understand and describe all these variables exactly in choosing a propeller. As a result. First.
or 50 Hz (hertz).000 times a minute. The more rapid the cycles. or 50 times a seconda vibration of 50 cycles per second (cps). The most common two measurements are projected blade area. For reducing vibration.000 RPMswould change this to 4. When dealing with an installation that has been producing severe vibration. (f. such an approach can be very effective in solving the problem.body of a guitar) with the vibration. This chart. If the original tip clearance had been 4. This is the same as carefully fitting a piece of paper flush against the surface of the blade. laying it out flat on CHART 41 DEVELOPED AREA TO PROJECTED AREA CONVERSION Chart 41. plots the developedarea to projectedarea ratio against the pirch ratio. or 66 cps. based on Formula 41. Blade AreaProjected and Developed (Ap and Ad) Blade area is the surface area of the individual propeller blades. Increasing tip clearance will greatly reduce the force of the pushes that cause vibration. this would amount to a 22 percent increase. it is not easy to measure directly. . there is a further advantage to substituting a propeller with more blades and consequently smaller diameter. To find the developed blade area. Another way to visualize this is as the area of the silhouette or shadow cast by the blades with a light shining from directly ahead. you know the projected area (Ap) and the pitch ratio.000 times every minute. a 30inch (762 mm) diameter threebladed propeller were replaced with a 28inch (71 1 mm) fourbladed propeller. Since the blades are twisted. Ad (also called expanded blade area). a designer systematically expands (straightens out) the curved and twisted area on a drawing and measures this expanded area. and developed blade area. The blade area has a direct effect on a propeller's tendency to cavitate and on the power it absorbs. for example.000 RPMs pass under the stem 3. cutting it to match the blade outline. the projected blade area is always less than the true blade area (the expanded or developed area). you canfind the developed area (Ad) by dividing Ap by the factor shown in the chart. Ap. but because of the complex shape of propeller blades.5 inches (1 14 mm). for example. the smoother the feeland the less likely the hull is to resonate (amplify the sound like the .Propeller Handbook The blades of a threebladed propeller turning at 1. the tip clearance (the distance between the hull and the propeller blades) would increase by 1 inch (25 rnm). If. Switching to a fourbladed propellerstill at 1. Projected blade area is the area of the blades as viewed from directly astern.
then the Ad (developed area) would be 573 square inches (3696 cm2). in. For instance. Accordingly.Blade Characteristics the table and measuring the area. say. (The factor from the chart is 0. if the Ap (projected area) of a propeller with a pitch ratio of 0.2. Developed Area to Projected Area Conversion Chart 41 gives the approximate ratio of the developed area to the projected area as plotted against the pitch ratio. and 500 sq. a pitch ratio of 1.) Developed blade area is the area most frequently used in making propeller calculations.9 is 500 square inches (3227 cm2). (See Appendix B.1 x PR) .0125 . + 0. If the projected area is known.(0. you can find the developed area by dividing by the Ap/Ad factor from Chart 41.) Chart 41 is based on the following formula: Formula 41 Developed Area to Projected Area Formula ApiAd = 1.87.000 square inches (6452 cmS). .0625 X PR2) Where: ApIAd = Approximate ratio of projected area to developed area PR = Pitch ratio of propeller Figure 41 Determining the mean width of a propeller blade. If you know the developed area of a propeller with.87 = 573 sq. then Chart 41 gives the AplAd ratio as 0. the projected area (Ap) would be 800 square inches (5162 cm2). if the developed area (Ad) were 1.8.(0. in. since it represents the true total area actually absorbing thrust.
MWRs of around 0. a propeller 74 inches (1879. The mean width of a propeller blade is the width of a rectangle that has the same area as the blade and the same length of the blade from root to tipnotfrom shaft centerline.14 Formula 43 Figure 42 Disc area of a propeller.5 in.385.385. if the 42inch (1066.82 in. + 2 = 31. .5 inches (800. For example.83 rnm) [656 in.5 in. = 63 in.Propeller Handbook MeanWidth Ratio or MWR In order to compare propellers of different diameters.11 in.51 [242 in. Small meanwidth ratios are most frequently used on propellers with more than three blades to keep the total blade area small.. If the expanded blade area is 656 square inches (4232 cm2).rrD2 + 4 (or 0.1. = 20.2 = 0.2].28). and 726 in.2 to 0. the area of the circle described by the maximum propeller diameter. and 63 in. Higher meanwidth ratios are used for highly loaded propellers to reduce cavitation or to keep diameter down. The meanwidth ratio or MWR is simply the mean width divided by the diameter.4 mm) diameter hub would have a blade height of 31. the mean width is 20. a 42inch (1066.]. i 74 in. and had three blades.]. Formula 42 MeanWidth Ratio Formula Formula 42 Meanwidth ratio = MWR MWR = average blade width + D or MWR = (expanded area of one blade + blade height from root to tip) + D Where: D = diameter Meanwidth ratios usually vary from about 0.43 square 2 i 4 = 1.7854D2) DiscArea Ratio = DAR DAR = expanded area of all blades + disc area Where: D = diameter 7~3.2 x 3 blades = 726 in?.55.8 rnrn) propeller above had an expanded area of 242 square inches (1561 cm2) per blade.2 The discarea ratio is simply the total developed area of all the blades divided by the disc area.28 (20. a number of ratios describing blade area are used.82 inches (528.35 are considered normal for most moderate.43 in.51. = 0.2 + 31. inches (8932 cm2) [ ~ 4 in.385.43 in. Thus.1 rnm) [74 in. MWR = 0.6 rnm) in diameter with an 11inch (279.2 9 1. Formula 43 DiscArea Formula Disc area = .8 rnm) diameter propeller would have a disc area of 1. or in this case.82 in. Thus. its discarea ratio would be 0.to highspeed applications. DiscArea Ratio or DAR Another useful measure of propeller blade area is the disc area.
and so on.33. trawlers. and the discarea ratio is 0. narrower blades are theoretically more efficient. The meanwidth ratio of the blades is 0.35). highthrust applicationsworkboats. though there is still some loss of eficiency from the blades' being closer together. (A foil is a shape specifically designed to generate thrust or lift when moving through a fluid. Propellers such as this are intended to replace threebladed propellers of the same diameter but with wider blades (blades of the more normal meanwidth ratio of between 0.30 and 0. This provides the additional smoothness of four blades without the loss of eficiency from decreased diameter. (Courtesy of The Michigan Wheel Company) . nonskewed blades of fully ogival Cflatfaced) section.21. Figure 4 4 A fourbladed propeller with narrow. The threebladedpattern of this propeller has the same MWR but a DAR of 0. Such a propeller cannot be used if it does not provide suficient blade area to prevent cavitation. The smaller blade area of the threeblader makes it more suitable for lighter displacement motor cruisers and moderate speed commuters.61. Propeller blades actually behave largely like airfoils or hydrofoils. Unfortunately.50.Blade Characteristics Figure 43 A fourbladedpropeller with wide. tugs. nonskewed blades of fully ogival Cflatfaced) section. narrow blades call for large diameters and low RPMs. very long. (Courtesy of The Michigan Wheel Company) Efects of Blade Area A number of conflicting factors affect the choice of blade area. which are seldom practical. Such a propeller is best suited to lowspeed. and the discarea ratio is 0. The meanwidth ratio of the blades is 0.43.) Longer.
meanwidth ratios should vary from about 0. and either the meanwidth ratio or the discarea ratio of the blades enables us to determine the total blade area exactly. Small propellers for pleasure craft may have slightly smaller hubs.Propeller Handbook Since propeller thrust is actually created by water pressure on the blades. the number of blades. and discarea ratios from about 0. of Blades Where.066 mrn) would have a developed area of 1.4 to 0. Total developed area may be found from the discarea ratio as follows: Formula 45 Developed Area vs DiscArea Ratio Formula Formula 45 Ad = a X (D/2)2 X DAR Total developed area may also be found from the meanwidth ratio. as follows: Formula 46 Developed Area vs MeanWidth Ratio Formula Ad = a x (D/2)2 x MWR x 0. increase the turbulence between blades and have greater induced drag (tip vortexes). and Developed Area Knowing just the propeller diameter.5. Thus. We will use this information frequently in checking for cavitation. for both of the above formulas: Ad = Developed area D = Diameter DAR = Discarea ratio MWR = Meanwidth ratio af3. to create a given thrust in the same diameter propeller. of Blades x 0. Years of experiment have shown that for most average applications. Wider blades.14 Formula 46 Thus a fourbladed propeller with a MWR of 0.5 DAR]. as follows: Formula 4 4 DiscArea Ratio vs MeanWidth Ratio DAR = No. Formula 4 4 From this formula we find that.51 x No. this pressure can be described in terms of pounds per square inch (kilograms per square centimeter). Generally.7. may have slightly larger hubs.51 X 0. a threebladed propeller with a MWR of 0.4 and a diameter of 42 inches (1. thus.14 x (42 in. Relationships of MWR./ 2)2 x 0.33 has a DAR of 0.51 X 4 Blades = 1. DAR.51 x MWR or DAR MWR = No. Accordingly. lower blade pressures are desirable. workboat propellers. for instance. which is very close to average.024.025 square inches (6613 cm2) [3. though. the higher the MWR and DAR.8 in2]. .5 [3 blades x 0. while heavy. it's necessary to increase blade area. of Blades x 0. Meanwidth ratio also defines discarea ratio (and vise versa).33 MWR = 0.2 to 0. Blades with pressures that are too high tend to lose efficiency and to cavitate (see the discussion later in this chapter). the smaller the diameter and the higher the RPM.51 Where: DAR = Discarea ratio MWR = Meanwidth ratio Note: These ratios assume a hub that is 20 percent of overall diameter. particularly controllablepitch propellers. the wider the blades.4 MWR x 0.
IN.m C U m m d .l.IIlI.Blade Characteristics CHART 42 DEVELOPED AREA VS DIAMETER ThreeBladed 12"36" 0 L n 0 m 0 m 0 m 0 m 0 m 0 m 0 ~ 0 .45 DEVELOPED AREA (Ad) IN SQ.. IN.e m m c D c D b b a a 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 m DEVELOPED AREA (Ad) IN SQ.IIY1~111111 MWR 0. . ThreeBladed 36"72" IW 5 .
.. . . . 1 1 1 m cn ~. 1 .. . .. 1 .~. 0 0 0 wl wl wl P a 0 0 0 0 VI N u l 0 0 0 0 0 ul 0 0 0 0 0 0 0 0 0 0 I U 0 0 0 8 1 1 1 1 1 : 1 1 1 1 1 u SP. . .'NI 'OS NI (Pv) W3HW a3d013A38 Q.. . 1 . I Q. ."."'. .0 UMn ~::Ba*wtnmttm*ansen + a rn 5 = I rn $2 30 z z 0 s . . . . .
These charts.I MWR 0. and number of blades.45 h l DEVELOPED AREA (Ad) IN SQ.. Chart 42A.'lll"'l. and C.ll. The values in the charts are based on a propeller hub diameter 20 percent of the overall diameter. . B. based on Formula 45.m m b Q . FourBladed 72"96 h o .Blade Characteristics FourBladed 36"72" 2 <  Il. . IN.m m b Q . .ll. If an adjustment is necessary. which is accurate for the vast majority of standardpattern propellers.L. meanwidth ratio. IN. use Formula 47. give the developed or expanded area of the blades as a function of diameter. 7 ~ N O O m m ~ b d ~ ~ ~ ~ ~ ~ ~ ~ w w C D 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O O O O O O O O C D C D b b b b h C O DEVELOPED AREA (Ad) IN SQ.m m b a v m m b a 7 m m b Q . Developed area is useful to know when assessing the possibility of cavitation.
.and fourbladed propellers of varying meanwidth ratios based on Formula 45. b. To find area from MWR for propellers of any hub dimension. of Blades 2 Where: Ad = Developed area MWR = Mean width ratio D = Diameter hub% = Maximum hub diameter divided by overall diameter. of Blades.Propeller Handbook Charts 42a. Remember that these values are predicated on an average hub sized at 20 percent of overall diameter. the outer thirdyou are looking at a section through the propeller blade.x (Ihub%) x No. say. D Blade Section Shape I f you cut or slice a blade at right angles to the radiuslopping off. and c plot developed or expanded area against diameter in inches for three. or D2 Ad = MWR x . the following formula should be used: Formula 47 Developed Area for Any Hub Diumeter and MWR Formula Ad = MWR x D X (Ihub%) x Dl2 x No. Such sections have a carefully Figure 45 Ogival and airfoil blade sections.
The leading and trailing edges of the blade are usually as sharp as possible. Effects of BZude Section Shape Since propeller blades generate thrust by producing liftvery much like airplane wingsyou might expect that most propeller sections xould have an airfoil shape. this is generally not the case. with the maximum height or blade thickness exactly 3 1 the midpoint of blade width. . Interestingly. though some airfoil blades have a small amount of convexity to their faces.Blade Characteristics determined shape that can dramatically affect performance. or a sine curve. The leading edge is xundednot sharpand the maximum blade thickness. The back or suction surface is rounded in a perfect circular segment. :orisistent with strength. or chord. ogival or fatfaced blade is made with its face dead flatas expandedand its back syrnmetrically rounded. creating local areasjust Figure 46 Pressures on ogival and airfoil section blades. The blade face is generally flat. The two most common shapes for crosssections through a propeller blade are ogival and a i ~ o i l An . an ellipse. The suction surface of an airfoil blade actually generates too much lift. Airj5oil blade sections resemble traditional airplane wing sections. usually occurs about I third of the blade width aft of the leading edge.
Bladethickness fractions for average propellers usually fall between 0.06 (see Figure 41 1).or 4percent increase in efficiency. highstrength alloys are frequently usedparticularly in waters where there is substantial chance of hitting floating debris. A rough rule of thumb is that the blade thickness fraction should equal 16 percent of the meanwidth ratio (MWR). the gains are usually smallin the region of a 3. highRPM propeller blades from becoming excessively thick and losing efficiency. a thinner blade is more efficient than a fatter. Thus. Since a blade gets thinner as it progresses from root to tip. Although such blades can increase performance. a standard propeller with a MWR of 0. Following such blades out from the root.16 = 0. In order to keep highly loaded. manufacturers continue to offer them.04 and 0. the maximum thickness is taken at an imaginary point on the shaft centerline. blade thickness must be large enough to generate sufficient strengthif blades are too thin. and Nibral or NAB (an alloy of nickel. The distance or to divided by the diameter equals the bladethickness fraction. Manganese bronze is actually a type of brass commonly used for average propellers. Average propeller blades are narrowest at the root and broadest about 50 to 66 percent of the radius out from the . bronze and aluminum). Stainless steel is used for propellers under high load. most propellers use the ogival shape. There must.053 [0. In addition. though vulnerable to corrosion. are indicated for applications requiring extreme strength and good corrosion resistance. + D Where: BTF = Bladethickness fraction D = Diameter t. thicker one. Formula 48 BladeThickness Fraction Formula Formula 48 BTF = t. they will break under extreme loading. be enough thickness to create the desired sectional shape. BladeThickness Fraction (BTF) or AxialThickness Ratio Blade thickness is usually defined in terms of bladethickness fraction or axialthickness ratio. This leads to early cavitation (see later sections in this chapter). and also aluminum bronze. and the line of the blade back is extended to point A on the shaft centerline. Since entirely ogival blades are easier and less expensive to produce. the airfoil section gradually disappears untilat 55 to 70 percent of the blade length out from the hubthe blades return to completely ogival section. = Maximum blade thickness as extended to shaft centerline Effects of Blade Thickness All other things being equal.33 MWR X 0. In many modem propellers. the inner parts of the blade can safely be made to generate a bit of additional lift without creating excessive negative pressure and cavitation. a small amount of airfoil section is worked into the blades at the root. This is because the actual speed through the water of the inner parts of the blade is substantially slower than for the sections at the tip. The line of the blade face is extended down to intersect with the shaft centerline at point 0. Blade Contour The shape of the blades as viewed from astern is their contour. which is the maximum thickness of the blade divided by its diameter.Propeller Handbook behind the leading edgeof very large negative pressure (suction).0531. Accordingly. however. To avoid this.33 would have a BTF of about 0. and they are more than satisfactory for most installations.
narrow blades of low mean. idth ratio to reduce total blade area.to highspeed propellers will have a small amount of skew back. Skew 'Ahen the contour of the blade is not symmetrical but swept back. while x d i u m . broader contours are associated zith wide blades or blades of high meanwidth ratio. the natural tendency : to try to get all the blade area as far out as possible. too. . The amount of blade area that can be driven by a given horsepower and diameter is . i the water going to the blade behind it or bends excessively. Propel21s with four.:3ve skew or skew back. Such blades generally have maximum widths between 25 and 40 percent of z:ir diameters. or more blades frequently have long.Blade Characteristics . + Effects of Blade Contour Blade contour is very closely related to blade width. :stead of all at roughly the same time. so we compromise on the elliptical :ape that is most common. the blade is said to . Since ~ o s blades t are roughly elliptical in contour. ~th the maximum blade width occurring at as much as 75 percent of the radius. especially at high WMs. the propeller cannot x x e tiny shafts supporting huge plates at the tips.Yted. they can do the most work. This can help reduce vibration. Moderatespeed propellers usually have little or no skew. Since the tips of the blades t : traveling the greatest distance. so area is distributed where it will do the most good. That way the root is strong enough to support the loads on z :middle and tip. five. while the outer part of the blade is not so big that it gets in the way . Thus.:nterline. Obviously. by easing the transition of the blades from the full slipstream to the much slower Figure 47 Blade with skew and rake. squatter. Efects of Skew Skew causes radial sections of the blades to enter the water sequentially. Very slowturning propellers customarily have their blade areas distributed farther out. The comments on the effects of 7:ade width apply here.
Blades that slope aft have positive rake. while blades that slope forward have negative rake. you can switch to a moderately skewed propeller of similar dimensions with little sacrifice in thrust. in weedinfested waters. Although these propellers have noticeably less efficiency than less skewed propellers. however. or by rake ratio. such as destroyers or subchasers. The rake ratio is defined as shown in Figure 41 1. Where vibration is a problem. Pronounced skew is usually seen on weedless or nonfouling propellers. These types of propellers. slipstream in the shadow of the deadwood or strut. Rake and Rake Ratio When the propeller blades lean or slope either forward or aft as viewed from the side they are said to have rake. may show pronounced skew back to compensate for radial differences in the water flow to the propeller blades as a result of hull interference. and to decrease propeller noise. highspeed craft. Rake is indicated either as a slope in degrees. A vertical line from the tip of . require detailed computer analysis and tank testing and are beyond the scope of this book. Specialized propellers for large. freedom from fouling more than pays back this loss.Propeller Handbook Figure 48 Standard ogival section blade without skew.
In these conditions. The distance i diameter is the rake ratio.Blade Characteristics the blade is dropped to intersect with the shaft centerline at point B. whose tips end farther aft. and the face of the % divided by blade is extended to meet the shaft centerline at point 0. . When B falls directly on 0. permitting a somewhat greater propeller diameter. This is because the raked blades have more length and thus more area than vertical blades of the same diameter. the rake can help strengthen the blades. Blades with negative rake are usually found on extremely highspeed vessels and highly loaded propellers. returning to fully ogival section at 40% diameter. Formula 49 Rake Ratio Formula Rake ratio = % + D Where: BO = distance between tip of blade projected down to the shaft centerline and face of blade extended down to shaft centerline D = diameter Formula 49 Efects of Rake For almost all normal applications vertical blades are optimum. Blades raked aft are chiefly used to steal a bit of additional effective diameter in tight situations. can take advantage of the fact that the hull sweeps up slightly. the raked blades. the blades are vertical (have no rake). Figure 49 Blade with airfoil section at root. and with moderate skew. In addition.
These propellers are best suited to use on moderate. . For vessels operating over 35 knots. On a 40knot vessel. higher Figure 411 Rake ratio and thickness fraction. this cupping is worked around and into part of the blade tip as well.33 and the discarea ratio is 0.  Cupped Blades Cupped blades are blades with hollow or concave faces.to moderately highspeed craft such as yachts. r * w * r  fl = '. Sometimes. particularly with highRPM propellers. The meanwidth ratio ofthe blades is 0. A good rule of thumb is to select blades with 1 inch or 5 percent less pitch than a similar uncupped blade.Propeller Handbook Figure 410 A threebladedpropeller with moderately skewed blades. but the most common is to introduce cup at the trailing edge. the curvature created by the cup imparts additional strength to the blade. this would work out to approximately 3. fast fishing vessels. . There are many variations of blade cup.6 knots.55. Further. again. and so on. For such craft. cuppedbladed propellers can produce speed increases of as much as 6 to 12 percent. (Courtesy of The Michigan Wheel Company) f <9LL 4 . which is always a potential problem in highspeed and highly loaded propellers. fast commuters. light. this pattern is available with cupped blades. Effects of Blade Cup Cupped blades have the effect of increasing true or virtual pitch. allowing for thinner blades and. Cupped blades also help delay or reduce cavitation. Cupped blades are very effective on highspeed vessels (over 35 knots).
9 PSI. The best way to correct ventilation is to get the propeller deeper under the surface. Thus. the blades on supercavitating propellers are shaped so the bubbles will not implode against them. On average vessels this comes to around 13. This creates vibration identical to having unbalanced or unequally pitched blades. HighRPM airfoil sections that produce negative pressure peaks. Some propellers. Effects of Cavitation Contrary to what most people think. are specifically designed to work with air entrained in the wake.7 pounds per square inch (101326 N/m2). The problem is that the vacuum bubbles implode against the propeller. excessive pitch. Keeping RPMs down. CAVITATION Cavitation is bubbles of partial vacuum caused by excessive propeller speed or loading. ventilation is caused by the propeller's sucking air down from the water's surface. practical limitations on propeller diameter and RPM frequently make supercavitating propellers attractive options.Blade Characteristics efficiency at high speeds. if the lift or suction on any portion of the blade back exceeds 14 PSI. The vacuum bubbles form and implode irregularly. which sometimes can be accomplished simply by reducing diameter. For most installations the ambient pressure is equal to the pressure of the atmosphere at sea level. cavitation is very likely to occur. using ogival section blades (particularly at the tips). you can frequently recognize this sort of propeller by its scimitarlike blade shape. cavitation is seldom a problem on lowspeed vessels with slow W M s . bad balance and even more vibration. Supercavitating and Fully Cavitating Propellers Vessels operating at high speeds (over 35 knots) and at high shaft RPMs are frequently forced into operating regimes in which cavitation is difficult to avoid. the force of the imploding bubbles is so great that it actually sucks metal right off the surface of the propeller. specifically designed to operate during cavitation. and high tip speeds all tend to create or increase cavitation. causing uneven pressure both along the blades and between them. The resultant pitting leads to uneven wear. . Thus. cavitating propellers can still generate plenty of thrust. Using a propeller with blades raked aft is also helpful in reducing ventilation. but it can lead to vibration and loss of thrust. about 14. and keeping pitch ratios as low as possible all help eliminate or reduce cavitation. In spite of the many advantages cupped blades can offer highspeed craft. such as suiface propellers. To avoid this condition. large amounts of slip (see next chapter). Whereas cavitation comprises actual regions of partial vacuum. In order to avoid the pitting and vibration caused by cavitation. This is not usually as severe a problem as cavitation. but for most propellers ventilation should be avoided. What's more. Even though supercavitating propellers are not generally quite as efficient as standard noncavitating propellers. One solution is to use supercavitating or fully cavitating propellers. plus the pressure generated by the head of water above the propeller and minus the vapor pressure of the water. they serve no useful function on most vessels operating at under 30 knots. though actually it is quite different. Although there are a number of approaches to this. the negative pressure on the blade back (the suction face) must remain less than the local (ambient) pressure of the water at the propeller. decreasing pitch slightly at the blade tips. VENTILATION Ventilation is often confused with cavitation. causing vibration and pitting. since the force of water streaming out along the raked blades reduces the tendency of air to be pulled into the propeller disc.
as well as from side to side. This effect is significant only on lowspeed vessels such as tugs and trawlers that operate under 9 or 10 knots and have heavily loaded blades. it effectively allows the operator to have a variablediameter propeller. On most other vessels. Originally. the surface propeller is actually fully aerated. but only a portion of the propeller shaft and propeller is in the water. the expense and complication of installing a ducted propeller can be recouped in the ability to tow heavier loads at higher speeds. SPECIAL TYPES OF PROPELLERS Ducted Propellers Ducted propellers or kort nozzles are surrounded with a closely fitted. thus eliminating the rudder. circular shroud of airfoil section. Although this has little effect on boat trim. Efects of Surface Propellers Surface propellers are in effect efficient. which is very useful in adjusting thrust and power absorption. with substantial gains appearing only at speeds over 40 knots. and vessels equipped with them were steered with ordinary rudders situated well aft. Many modem installations place the surface propeller on an articulated shaft that allows steering like an outdrive. .Propeller Handbook Figure 412 Supercavitating propeller. Since cavitation is vacuum. In such applications. the aeration prevents cavitation from occurring. but just the opposite is the case. Since every blade is exposed to the air once each revolution. Some surface propeller installations also allow the operator to pivot the shaft up and down. Surface Propkllers Surface propellers are designed to operate roughly half in and half out of the water. noncavitating propellers that can operate at high RPM on highspeed boats without cavitation problems. almost like standard elliptical blades with the outer 20 percent chopped off at right angles. These propellers are only useful on vessels that operate regularly over 35 knots. the ducted propeller offers little if any advantage to compensate for its additional cost. Such installations permit the ultimate in reduction of appendage resistance. surface propellers were installed on fixed shafts projecting beyond the transom. We will investigate ducted propellers in more detail in Chapter 8. with very little clearance between the blade tips and the inside of the shroud. We will discuss surface propellers further in Chapter 9. This would lead one to expect that surface propellers would cavitate all the time. Not only is there no rudder and no shaft strut ahead of the propeller. Effects of Ducted Propellers Ducted propellers can substantially increase the thrust generated by an engine of a given horsepower as compared with standard propellers. The propeller blades are squaretipped.
passenger vessels and crew boats. This is exactly the same as an airplane wing's stalling in too steep a climb. why aren't all propellers as small in diameter as possible. increasing pitch means more speed. A propeller sized for power or thrust has a large diameter.is the most eficient. We will take a brief look at a few of them. either. It is no more than that. The greater the pitch. there is nothing special about it. Both pitch and diameter absorb the torque generated by the engine. Since top engine RPM is constant. This is true. Then. but for either real speed or real thrust there is little common ground. The pitches and pitch ratios we explore in Chapters 5 and 6 are optimum. . however. For some boats you can compromise on an inbetween propeller. 1 . This is also accurate as far as it goes. This is a good rough guide. on highspeed craft. to use the smallest diameter and the greatest pitch possible. Too little pitch can ruin an engine. the angle of attack of the propeller blades to the onrushing water becomes too steep and they stall. If your engine exceeds that figure. 6. it is no more than a rough guide. Some are useful and some are worthless. 2. This is a good rough guide for moderate.to highspeed pleasure craft. the ratio of 2 to 3 inches of pitch equals 1 inch in diameter is a fair guide. though. 3. Diameter is. by far. a propeller with increased pitch or diameter is indicated. 4. on the other hand. The higher the pitch your engine can turn near top horsepower and RPM. A propeller sized for high speed has a small diameter and maximum pitch. Within these limits it is worthwhile.Blade Characteristics RULES OF THUMB There are countless rules of thumb floating around about propellers. A square wheel (a propeller with exactly the same diameter and pitch) . the faster your boat can go. the most important factor. Every twoinch increase in pitch will decrease engine speed by 450 RPM. with gigantic pitches? The answer is simply that when the pitch gets too large. Never allow your engine to operate at more than 103 to 105 percent of toprated RPM. One inch in diameter absorbs the torque of two to three inches of pitch. Thus. The same propeller can't deliver both high speed and m i m u m power. the greater the distance your boat will advance each revolution. There is nothing wrong with a square wheel. and vice versa. 5. You could not select a suitable propeller based only on this rule. Like all rules of thumb. This is not true. This is quite true if the pitch and diameter combined are so low that it allows the engine to race at speeds far over its designed toprated RPM.
and it must match its engine. we will examine the Crouch or slip method first.700 lb 18 kt 10. Because it is so intuitive and because it is the "traditional" method of propeller calculation. however. relying on the Bp6 or other more mathematically exact methods for installations demanding efficiency. 12. the question remains how to determine the correct propeller for a specific vessel. are based on this assumption. Svelte Samantha. highspeed engine. that the Bp6 method (pronounced "bee pee delta"). The slip method is perfectly adequate. however.05 m 0.14m 3. and we need to pick a propeller that will generate as much thrust as possible at the intended operating speed.35 m 3.3). as embodied by the tables and formulas developed and refined largely by George Crouch. we can start to calculate the proper propeller pitch. for example. Now that we have learned how a propeller's shape is defined. This analogy is so intuitive and has persisted for so long that many propeller terms. Our aim is to have the propeller advance the same distance the boat will at speed. 11 ft. DETERMINING SLIP AND PITCH Matching Pitch to Speed A hull requires a certain amount of thrust to push it forward. including the terms screw propeller and pitch.36 m 9. In fact. which we'll cover in the next chapter. 1. this analogy is still used by some designers. Let us take. as for example in auxiliary sailboats. be used for final calculations when precision is needed. Svelte Samantha's characteristics are as follows: Svelte Samantha 34 ft. 10 ft. Most modem propeller experts use the Crouch method only for rough estimates. In Chapters 1 and 2 we discussed the selection of a suitable engine and what speed we can expect the vessel to obtain with that engine. in its best form. A propeller must meet two completely different requirements: it must match the boat's hull. With this information. when peak efficiency is not important.Chapter 5 Crouch's Propeller Method The Empirical Method for Calculating Propellers Using Slip F o r many years engineers have used the analogy of a wood screw in soft pine to explain propeller operation. at 75 percent of full engine RPMsshe will have a typical light. a singlescrew cabin cruiser intended to cruise at 18 knots (a SL ratio of 3. 30 ft.34 ft.40 m 5760 kg 18 kt LOA (length overall) WL (waterline length) BOA (beam overall) BWL (waterline beam) Hd (hull draft) Displacement Desired cruising speed . I recommend.
4to1 reduction gear.75 ft.4 = 1.75 = 242 HP]. Since we know the boat speed in nautical miles per hour (knots) and the propeller pitch in inches and RPM. we have to find some common groundin this case.8 pounds per horsepower (35.3 ft. it will be way off at full RPM.3 = 1.250 RPMs with the throttle wide 2. and the engine chosen delivers this at 3. this works out to a shaft./min. Svelte Samantha is moving along at a V of 1. we find that our propeller should have a pitch of 1.975.125 RPM at around 216 SHP (161 kw).3 ft.3 feet per minute by 1.250 RPM] . multiply by 101. We found in Chapters 1 and 2 that cruising speed should be at 70 to 85 percent of top rated engine RPM (as is the case with Svelte Samantha).]. If we divide Samantha's speed of 1. Since propeller pitches are usually specified in inches.1.53 m) [1.7 kg per kw). Formula 24 gives a V of 19.5 knots. multiply by 88).Crouch's Propeller Method Using Formula 24. Our cruising speed will be a bit below this. . Svelte Samantha's engine should be rated 240 BHP (197 kw) [I82 Hp + 0.125 RPMs = 1.3 feet per minute [19.lmin.000 RPM i Determining Which RPM to Use in Finding Pitch Here. if it is pitched for ideal operation at 75percent RPM. This means that Samantha's propeller will turn at 1. To convert knots to feet per minute. but we will still be able to open the throttle up to get top revolutions when needed.975.per minute.5 knots X 101. Our propeller is turning at 1.125 RPMs. which will yield about 90 percent of the maximum SHP. For Svelte Samantha.975.125 RPMs. Figuring Pitch Without Slip Once we know our speed.5 knots.3 (to convert miles per hour to feet . Since our propeller will be of fixed pitch.75 feet by 12 and find that Svelte Samantha requires a propeller with a 21inch (533 mm) pitch. + 1. feet per minute. we determine that Svelte Samantha requires 182 SHP (136 kw) at the propeller to achieve 18 knots (using a C of 150. with a 2.000 RPM. We must now base our pitch calculation on speed at 90 percent of full throttle. however. Two hundred and sixteen SHP yields 58. open [3. all we have to do is find the pitch that will give us the same forward distance traveled per minute as the boat will go at 19. we face an important compromise.75 feet (0. Thus. A good average is to base pitch on operation at 90 percent of maximum RPM. speed of 1. we multiply 1. Accordingly.975. for an average cruiser).
Propeller Handbook Slip
In reality, water is not like soft pine. It's a fluid and so a propeller slips or slides a bit as it rotates. It's more exact to view slip as the difference between the distance a boat actually travels through the waterin the time of one complete propeller revolution at her speed through the water, Vand the theoretical distance it would travel if it advanced the full pitch of the propeller (see Figure 51). This difference is called apparent slip (SlipA) and is expressed as a percent of theoretical propeller advance (pitch times RPM). The only way to find slip exactly is to take a boat out and run her on a measured mile. Carefully timing the runs gives the exact speed and, knowing RPM and pitch, you can use the above relationship with the following formula to find slip:
Formula 51 Apparent Slip Formula
RPM)  (Kts x 101.3) (Pi12 x RPM) Which may be conveniently restated as: Kts X 1215.6 P = RPM X (1  SlipA) Where: SlipA = Apparent slip P = Propeller face pitch in inches Kts = Boat speed through water or V in knots RPM = Revolutions per minute of the propeller SlipA = (PI12
X
Formula 51
CHART 51 SLIP VS PITCH
RPM
Crouch's Propeller Method
10
15
20
25
30
35
PITCH WITH SLIP IN INCHES
Chart 51A and B. These charts, related to Formula 51, may be used in two ways. In thejirst, apparent slip can be estimatedfrom the results of a timed run over a measured mile. Enter Chart A with the measured speed and RPM, and read off the "pitch without slip." Enter Chart B with this value and your propeller's actual known pitch, and read out the apparent slip as a percent of theoretical propeller advance (pitch times RPM). The second, more common use of the charts is to calculate the needed propeller pitch for a new boat design or a repowering, using the desired speed and RPM and an estimated value for slip. Again, read out a value for ')itch without slip" from Chart A. Then enter Chart B with this value and a slip estimate from Chart 52 or Table 51.

40
45
50
55
60
It is important to run a course between fixed points as specified on a proper navigation chart. Obviously, using a "measured mile" that was not an exact mile would throw your calculations completely off. Bear in mind that buoys can drag sufficiently to throw off their locations. In addition, the mile should be run at least twice, in opposite directions, and the results averaged to cancel out the effects of wind and current. For really accurate work, run the course both ways three times. Since we are dealing with a new design, a repowering or a new propeller, we have to estimate slip. This is the chief drawback to the slip method of finding pitch. There is no precise way to determine slip short of putting a propeller on a boat and running a measured mile.
Estimating Slip for Finding Pitch
Chart 52 plots slip as a function of boat speed in knots. It is based on the formula:
Formula 52 Slip vs Boat Speed Formula
SLIP = 1.4 + K~sO.~' Where: Kts = Boat speed in knots This formula was derived by the author, and checks very well against known slip values from a wide variety of sources. [Note: Appendix D provides a quick math review for those who are unfamiliar with or rusty on decimal exponents.]
Formula 52
Propeller Handbook
CHART 52 SLIP VS BOAT SPEED
5
10
15
20
25
30
35
40
45
50
KNOTS
Chart 52. This chart, constructed from Formula 52, shows slip as a function of speed. This empirical relationship, derived by the author, checks well against known values.
The results from Formula 52 should be averaged against the information in Table 51 to see if the slip value makes sense for the type of vessel being considered.
TABLE 51 TYPICAL SLIP VALUES
Q p e of Boat Speed in Knots Percent of Slip
TABLE 51
Auxiliary sailboats, barges Heavy powerboats, workboats Lightweight powerboats. cruisers Highspeed planing boats Planing race boats, veebottom Stepped hydroplanes, catamarans
under 9
915 1530 3045 4590 over 90
Slip and Efficiency Are Not the Same
People frequently mistake slip (SlipA) for efficiency, abbreviated as e or (the Greek letter E, pronounced "eta"), and thus try to eliminate it altogether. Actually the two concepts are quite differentalthough they are very closely related. (See Efficiency vs Slip Chart 56.) Slip, in fact, is actually required to produce thrust. Though it's a good practice to keep slip fairly low, the slip values given in Table 51 are close to optimum. You cannot eliminate slip and would not want to if you could, for then you would have no thrust at all.
Finding Pitch with Slip
Using Chart 52 or Formula 52, we find a slip for Svelte Samantha of 27 percent. Let's check against the Table 51, Typical Slip Values. Svelte Samantha is a light cabin cruiser. With her accommodations, she is a bit heavier than a lightweight powerboat. The table
within the boat's draft and hull shape limitations. though. In other words. The reduction gear ratio is critical here. and hull resistance. diameter should be calculated at 100 percent of top RPM and SHP. This is because diameter is the most important factor in determining the amount of power a propeller absorbs. . Accordingly. and D plot diameter against SHP and RPM at the propeller.) Slip vs Pitch Chart 51 plots pitch against RPM and speed (V). Except for highspeed craft. however. Not only are there practical restrictions due to draft and hull shape. you cannot have a propeller as big as a helicopter rotor. The next step is simply to increase the 21. no matter how slowly. we compromised and used 90 percent of SHP and RPM.) This would limit both boat speed and engine speed. To use this chart. It is based on the SlipA (apparent slip) calculations (Formula 51) given above.1 in. Determining RPM for Calculating Diameter When calculating pitch. but your engine would never have enough power to move it through something as dense as seawater. If we were to base our diameter calculation on an RPM figure much lower than the engine's maximum. Holding the engine RPM down in this way is not harmful. = 26. in knots.]. is that top boat speed (V) will be decreased slightly. we will compromise on a 26percent slip. This will cause the propeller power curve (see Chapter 1) to cross the engine power curve just below the maximum. Accordingly. not engine speed. The key here. obtain a suitable slip value from Chart 52 or Formula 52 and Table 51. In determining diameter. for light. This is. in effect. with blade widths of about a 0. Pitch may then be read directly from Chart 5lB. and the larger diameter that may be obtained increases efficiency at cruising speed. though. as discussed in Chapter 1. ensuring that the propeller power curve crosses the engine power curve at the latter's maximum.58 in. highspeed utility boats and light passenger vessels. shaft speed. for various apparent slips.33 meanwidth ratio. (It would not have enough power to turn the large propeller at full RPM. This propeller type will be found to give good results for almost all ordinary installations. C. we must use 100 percent of full RPM or very close to that. the larger the diameter an engine can turn. Two major factors control propeller diameterengine horsepower in relation to shaft RPM. is the important thing. DETERMINING DIAMETER Factors Controlling Diameter We must now determine a suitable diameter.5inch (673 mm) pitch [1.Crouch's Propeller Method indicates a slip of 25 percent or so. diameter may be calculated based on 95 to 98 percent of engine RPM. Obviously. we would be holding engine RPM down. B. or pitch may be calculated directly using Formula 51.7 or greater.26 X 21. and can damage the engine. is that the slower the RPM. a largerdiameter propeller is always more efficient than a smaller one. They are based on threebladed propellers of standard elliptical contour and ogival (flatfaced) section.to moderateweight vessels such as yachts. (Pitches should be rounded down unless the decimal is 0. As we discussed in Chapters 1 and 2. For heavier workboats. Finding Diameter From HP and RPM DiameterHPRPM Charts 53A. enter speed and RPM on Chart 51A and find the pitch without slip. The greater the reduction. where maximum thrust and efficiency at cruising speed is more important than getting top speed when the throttle is opened wide. the slower the shaft speed and the bigger the propeller can be. The penalty. you will get more thrust or push with the same engine and a largerdiameter propeller. Next.1inch (533 mm) pitch we derived earlier ithe pitch without slip) by 26 percent to get a 26.
Propeller Handbook The curves in Chart 53 are based on the formula: Formula 53 DZAHPRPM Formula 632.7 x S H P .2 RPM0.6 Where: D = Propeller diameter in inches SHP = Shaft horsepower at the propeller RPM = Shaft RPM at the propeller D = Formula 53 CHART 53 DIAMETER HP RPM CHARTS 2500   2000 z 1500 1000 500 0 r I n 7 0 N In N m 0 I n m * 0 I n d 0 I n 0 ( 0 In In DIAMETER IN INCHES 2500 6 8 10 12 14 16 18 20 22 24 DIAMETER IN INCHES .
Accordingly.2inchdiameter propeller with a 26.Crouch's Propeller Method 24 30 36 42 48 54 DIAMETER IN INCHES 60 66 72 20 24 DIAMETER IN INCHES Chart 53.250 RPM. we would specify 26 inches (660 rnrn) for each measurement. a 26. In the U. stock propellers are manufactured in oneinch increments up to 36inch diameters. derived from Formula 53. This just happens to work out to be a square wheel (pitch ratio of 1).2inch (673 mm) propeller at 1.S. can turn a 26. and can be applied to most installations. Based on 100 percent of RPM and SHP. Chart 53 or Formula 53 shows that Svelte Samantha's engine.5inch pitch (665 mrn by 673 rnrn) would do the job. . Thus. These charts. delivering 240 SHP (180 kw).. and in twoinch increments in sizes larger than 36 inches. plot propeller diameter against maximum rated shaft horsepower and RPM at the propeller.
Drawbacks.and 4Bladed Propellers To find diameter and pitch for two.02 0. Chart 54 gives optimum pitchtodiameter ratios plotted against boat speed (V).01 0. If the pitch ratio does fall outside these curves. if we wished to install a fourbladed propeller on Svelte Samantha.39 x These formulas were derived by the author and have been found to check well with a wide variety of vessels. This will not actually affect cruising speed.46 x KtsO 26 Formula 5 4 b Maximum Pitch Ratio = 0. in knots.98 Efficiency 1.c Generally.96 Accordingly. we multiply the dimensions for the standard threebladed propeller by the following quantities:  TABLE 52 TWO. the best performance and efficiency will be obtained with pitch ratios close to the average pitch ratio curve (see Formula 54a). which is acceptable. dia. however. and the reduced blade area may cause cavitation as well. however.Propeller Handbook TWO.52 X Formula 542 Minimum Pitch Ratio = 0. x 0.98 = 25.94 Pitch 1. Performance will be satisfactory.. a twobladed propeller of 5 percent greater diameter (27 inches) would be 2 percent more efficient than the standard threebladed propeller. though. Interestingly.b. Top speed potential will drop off slightly. Note that the efficiency (e) or (q) of the fourbladed propeller would be only 96 percent of the threeblader. dia. the shaft speed is unsuited to the boat and must be changed using either a different reduction gear andior an engine of a different rated RPM. In return for this.4 in. we would now operate at around 78 percent of top W M . and 26 in. as long as the pitch ratio of the specified propeller does not fall above or below the recommended maximum or minimum curves.48 in. Propellers on twinscrew craft tend to have higher pitch ratios than singlescrew vessels since the individual propeller diameters are smaller. we would use a 24inchdiameter by 25inchpitch propeller (610 rnm by 635 rnm) [26 in. CHECKING PITCH RATIO AND MINIMUM DIAMETER Checking for Optimum Pitch Ratio Let's now check to see that the pitch ratio of the propeller we've selected is suitable for the type of vessel and speed we are considering.AND FOURBLADED CONVERSION FACTORS TABLE 52 TwoBladed Propeller FourBladed Propeller Diameter 1. pitch].05 0. are that the twobladed propeller could have noticeably more vibration than the threeblader.and fourbladed propellers.AND FOURBLADED PROPELLERS Adjusting Diameter and Pitch for 2. These curves are based on the following formulas: Optimum Pitch Ratio Formulas Formula 54a Average Pitch Ratio = 0. Since we had originally planned on cruising at 75 percent of top RPM.94 = 24. Formula 54a. the fourbladed propeller will have smoother operation. but the craft is still advancing at the . pitch X 0. with noticeably less vibration.
or during maneuvering. Determining Minimum Acceptable Diameter It is also important to make sure that the propeller diameter specified matches the hull. same speed as a comparable singlescrew vessel. For Svelte Samantha. It thus excludes keel andlor skeg. for Twin Screws = 0. A very small propeller turning at high RPM can offer adequate performance at full speed. The curves are based on the following formula: Formula 55 Minimum Diameter Formula D .5 knots.99. rabbet.Crouch's Propeller Method CHART 54 OPTIMUM PITCH RATIO BOAT SPEED IN KNOTS Chart 54. = Draft of hull from the waterline down (excluding keel. so this pitch ratio is suitable. Dfi..8 X D. for both single.)0. This is virtually identical to our specified pitch ratio of 1. or nearly the same. The relatioilship between optimum pitchtodiameter ratios and boat speed in knots. while getting up onto a plane. and c. Propellers with smaller diameters than those given in Chart 55 should be avoided. Minimum Diameter Chart 55 plots the minimum propeller diameter required for useful thrust at all speeds. the average pitch ratio curve (see Chart 54 or Formula 54a) gives a recommended pitch ratio of 0. for Triple Screws = 0.65 x D Formula 55 . or the hull's intersection with the top of the keel. = Minimum acceptable propeller diameter in inches BWL = Beam on the waterline in feet H. pitch remains the same.5 Where: D . b.07 X (BWL X H. as with the singlescrew version. Thus. skeg or deadwood) in feet (Hull draft is the depth of the hull body to the fairbody line. but it will not provide sufficient thrust at low speed. whose speed at the designed pitch is 19.and twinscrew vessels. Related to Formulas 54a.) D . = 4.
FT.34 ft. Accordingly.91..05 m) waterline beam and a 1 foot 4 inch (0. and 3. . We have already seen that Samantha's engine and reduction gear combination can turn a 26inchdiameter (660 rnrn) propeller.66 in. bigger is better.07 = 14. from Chart 55 or Formula 55. x 1. FT. her minimum propeller diameter is 14.66 X 4.  In the case of Svelte Samantha. this works out as follows: Svelte Samantha has a 10foot (3. = 13. Minimum propeller diameter required for useful thrust at all speeds.Propeller Handbook CHART 55 MINIMUM DIAMETER BxD ..9 inches (378 mm) [lo ft. ft. so we have no problem herewith diameter (at low and moderate speeds).4 sq.4 m) hull draft. Chart 55. BxD BEAM WATERLINE (ft) x DEPTH OF HULL (ft) IN SQ. = 3.BEAM WATERLINE (ft) x DEPTH OF HlJLL (ft) IN SQ. Based on Formula 55.
The blade loading method that follows. in feet. It gives the pressure at which cavitation can be expected to occur. also called pascals. as we have presently specified them. We can safely assume 96 percent of total boat speed. Ft = The depth of immersion of the propeller shaft centerline. at which cavitation is likely to begin. (In the metric system. Finding Maximum Allowable Blade Loading The clearest and most direct method of checking for cavitation is to determine blade loading or pressure in pounds per square inch (PSI). during operation. P.) Cavitation is a complex phenomenon and no single. strut and stembearing fairing. Determining Actual Blade Loading on a Propeller We must now find the actual blade loading on Svelte Samantha's propellers. Formula 56 To check for cavitation we must use maximum speed. For Svelte Samantha.36 m) below the surface. is conservative. Formula 56 Allowable Blade Loading Formula PSI = 1. The speed of water at the propeller is just slightly less than true boat speed for planing vessels (see next chapter regarding wake fraction). or 19.Crouch's Propeller Method If the propeller we came up with had been smaller than the mir~imum diameter from Chart 55. and boat owners.20f8 Therefore: PSI = 8. This is given by the following formula: .6 knots. Equally disconcerting is that two or three different methods of checking for cavitation can give two or three different results for the same propeller. since they don't allow for such factors as shaft inclination. RPM and maximum SHP. and thus generally safe as well as simple. we can assume that her shaft centerline will be just over a foot (0. but these complex methods frequently are no more accurate than simpler ones. As we discussed in Chapter 4. The author has developed the following formula based on information from the tank tests at Wageningen and from Barnaby. Not only that. but most are excessively complex for use by smallcraft designers. with a 26inch (660 mm) diameter propeller. Va = The speed of water at the propeller (see next chapter regarding wake factor) in knots. and so on.9 X Va05x Ft008 Where: PSI = The pressure.9 X 19. this is exressed as newton meters squared. we would have had to return to the beginning of our selection process and try a larger reduction gear and/or a slowerturning engine to allow an appropriate increase in diameter. however. Thus. the blade loading at which her propellers will start to cavitate works out as follows: PSI = 1.78°5 X 1. There are many methods of checkk g for the onset of cavitation. which can make two otherwise similar propellers behave quite differently.5 (58600 N/m2)for the onset of cavitation.78 knots. yard operators. boatbuilders. in pounds per square inch. CHECKING FOR CAVITATION Cavitation Formulas Can Be Complex and Contradictory The final check we must make is for cavitation. simple formula can offer all the answers. cavitation is vacuum bubbles caused by excessive blade loading. Her top speed at 240 HP (197 kw) as taken from Planing Speed Chart 23 or Formula 24 is 20. even at the same speed. N/m2.
From DevelopedArea Formula 47 or Chart 42. and running up to her pitch ratio of 1. however.69 19. in." next chapter). CHART 56 APPROXIMATE EFFICIENCY VS SLIP 0. SHP = Shaft horsepower at the propeller. Va = Speed of water at the propeller. this value can be read directly. has an expanded area of 268 square inches (1729 cm2).69. we find that a typical threebladed propeller. We can now calculate the blade loading on the 26inchdiameter propeller of the 0. Accordingly: 326 x 240 SHP x 0.78 Kts x 268 sq. e = Propeller efficiency in open water. Approximate ejjiciency relative to apparent slip for propellers of various pitch ratios. This chart is sufficiently accurate for the purpose of estimating blade pressure. we get an efficiency of about 0. plots approximate values of efficiency (e) or (q) relative to apparent slip (SlipA).33. Ad = Developed area of propeller blades. Therefore: PSI = 10.2 (70320 N/m2) blade loading.Propeller Handbook Formula 57 Actual BEade Loading Formula PSI = 326 x SHP x e Va X Ad Formula 57 Where: PSI = Blade loading in pounds per square inch. PSI = . for propellers of various pitch ratios. in square inches. When using the BP6 method and the TaylorTroost Bp6 diagrams from the next chapter. in knots (see "Wake Fraction. 26 inches (660 mm) in diameter with a meanwidth ratio of 0. Before we can apply this formula we must have some estimate of the propeller's efficiency. Approximate Efficiency vs Slip Chart 56.30 0.  Entering Chart 56 with Svelte Samantha's slip of 26 percent.40 APPARENT SLIP SlipA Chart 56.33 meanwidth ratio that we have specified.
69 19. with shaft speeds in excess of 2.78 Kts X 324 sq.4 in Formula 47 or Chart 42 gives a developed area of 324 square inches (2090 cm2). 8. and then decrease pitch by one inch or 5 percent. it would be safer to call for a 24inchdiameter.55 for two. Generally. regardless of the propeller chosen. Supercavitating Propellers For vessels operating at speeds over 35 knots. whichever is greater. Formula 47 or Chart 42 gives a developed area of 304 square inches (1961 cm2). Therefore. Clearly. Substituting this we get: PSI PSI = 326 x 240 SHP x 0. three. this propeller could experience some cavitation. In these cases. the best solution is simply to specify a propeller of increased blade width or mean width ratio (MWR). CuppedBladed Propellers An intermediate step for vessels operating at moderately high speeds (between 30 and 45 knots) is often possible. a propeller with cupped blades may be the answer. find pitch and diameter in the usual manner. If the actual blade loading as determined from Formula 57 is only 10 to 15 percent over the allowable blade loading found from Formula 56.9 PSI (61360 N/m2): which is just 5 percent greater than the permissible loading from Formula 56.5 PSI from Formula 56.500 or 3. Since there is a wide variety of styles.3 to 0. Its developed area of 322 square inches (2077 cm2) would lower blade loading to just under 8. Earlier. the only real variable in determining blade loading will be small changes in efficiency with changes in pitch ratio. (See Table 63 for exact values.4 (57910 N/m2) blade loading. we determined that we would use a 24inchdiameter by 25inchpitch (609 mm by 635 mm) fourbladed propeller.and fourbladed propellers. of a 0. In this case. there is another option altogetheraccept the cavitation. Propellers on such highspeed vessels are so highly loaded that cavitation actually becomes unavoidable.Crouch's Propeller Method Adjusting Blade Width or MWR to Reduce Blade Loading The 10. Although such a propeller might work acceptably. in. with its greater area. When specifying a cuppedbladed propeller. the difference is negligible (usually less than 4 percent) in meanwidth ratios from 0.35 meanwidth ratio. make a final check with their manufacturers to determine the model best suited to your application. In practice. which is acceptable. Therefore: = Note that 324 square inches (2090 cm2) of developed area will remain about the minimum acceptable for Svelte Samantha. We can try this with Svelte Samantha's propeller. Entering a 20percentlarger MWR of 0. fourbladed propeller of a 0. This produces a blade loading of 8.000 RPM. but you would choose a propeller model specifically designed to operate when fully cavitating. In theory. . will absorb slightly more power and thus hold RPM down and decrease efficiency.4MWR propeller. the 0.5 PSI (58600 N/m2). the selection process would proceed as above for pitch and diameter.2 PSI figure we've derived using Formula 57 is 20 percent over the allowable loading of 8.33 meanwidth ratio. Our speed requirement remains constant and thus horsepower must remain constant.) Increasing the Number of Blades to Reduce Blade Loading Another alternative for increasing area to reduce cavitation is simply to substitute a fourbladed propeller of the same pattern as the threeblader.
69 19." next chapter). It is particularly important for workboats. Formula 58 Thrust Formuh T 326 x SHP x e Va Where: T = Thrust in pounds SHP = Shaft horsepower at the propeller e = Propeller efficiency Va = Speed of water at the propeller.63 T Therefore: = 1. Since we have worked through all the necessary calculations for Svelte Samantha. For pleasure craft.) The thrust developed by a propeller may be found from Formula 58. Thus we would get: T = 326 X 106 SHP 11. efficiency will be loweraround 0. It cannot be properly estimated from Formula 58 because it calls for dividing by zero. Barnaby gives a formula for estimating static thrust or bollard pull from SHP and propeller diameter: . Water speed at the propeller would be a bit lower. according to Chart 21 or Formula 21. since the precise figures for efficiency and slip are not known. say around 34 percent (from Chart 52 or Formula 52). Static Thrust or Bollard Pull With a boat running free. Determining static thrust is primarily of interest to tugboats. lower speed means lower thrust. except that the more efficient the propeller. however.69. the more thrust it can deliver and the faster the boat will go at the same HP and RPM.1 Kts X 0. while Va goes down. say 12 knots (an SL ratio of 2. say 93 percent or 11. we will work through a sample thrust calculation using her as an example.729 pounds thrust T = At a lower speed. a vessel's lowspeed thrust increases greatly because SHP goes up. Accordingly.76 knots: 326 x 240 SHP X 0.78 Kts Therefore: T = 2. = Formula 58 Thrust for Svelte Samantha at maximum RPM works out as follows: Shaft horsepower is 240 (179 kw). (See also Chapter 8 regarding tugs and trawlers.1 knots (see section on wake fraction.Propeller Handbook FINDING THRUST Thrust at Speed Thrust is the force. When towing or tied to a dock. actually calculating thrust i s less important. in knots (see "Wake Fraction. Svelte Samantha's propeller would be absorbing about 106 HP (79 kw).961 pounds thrust (889 kgf) These figures are approximations. generated by the propeller at a given speed. in pounds. which have to tow large loads and drive heavy hulls into rough seas.63 (from Chart 56).2). and Va is 19. Slip will be higher. Thrust at maximum power with the boat tied to a dock is called static thrust or bollard pull. Chapter 6). efficiency (from Chart 56) is 0.
the greater the thrust.240 pounds SHP = Shaft horsepower D. the pitch still works out to 26 inches (660 rnrn). since the twin screws see a cleaner water flow without a skeg or deadwood ahead of them. both propellers still have to advance the same distance as the boat each revolution. This reiterates the fact that for thrust at low to moderate speeds. the larger the propeller diameter. the 27 percent slip from Chart 52 or Formula 52 (which was adjusted to 26 percent after comparison with Table 51) should be averaged with a slip of about 23 percent for a heavyish lightweight cruiser. The slip of 27 percent given on Chart 52 should be averaged against the value given in Table 53. using Chart 51. while some displacement vesselsnot designed for towing. In this particular case. = 62.and twinscrew vessels. = Static thrust or bollard pull. However. In the case of Svelte Samantha. . TABLE 53 TYPICAL SLIP VALUESTWINSCREW VESSELS Q p e of Boat Auxiliary sailboats.72 x (SHP x D112)' 67 Where: T. but it is handy for quick estimates and checking results. This is a rough guide only. After all.ton = 0. slip may be assumed to be the same for single. VESSELS WITH MORE THAN ONE PROPELLER Most Calculation Factors Remain the Same The calculation for pitch is nearly the same for twinscrew vessels as for a singlescrew craft.028 x (SHP X Dft)0. Vessels intended for towing are equipped with large diameter propellers having wide blades and low shaft speedsfrequently under 500 RPM. workboats Lightweight powerboats. This gives a slip of 25 percent. The rule of thumb for bollard pull is that a tug should develop about one ton of static thrust for every 100 BHP (75 kw) at the engine.1. barges Heavy powerboats. for lower speed craft (under 30 knots) slip will be slightly less. will seldom generate more than 70 percent of the static thrust indicated by Formula 59. cruisers Speed in Knots Percent of Slip under 9 915 1530 42% 24% 22% TABLE 53 Above 30 knots.Crouch's Propeller Method Formula 59 Approximate Bollard Pull Formula T. designed for free running with high shaft speeds. but with low shaft speeds and large propellersmay approach 85 or 90 percent of the static thrust indicated. Use Table 5. = Propeller diameter in feet Formula 59 You can see that even at the same horsepower.'j7 Where: T.ton = Thrust in long tons of 2. large diameter is essential. Planing vessels. in pounds SHP = Shaft horsepower at the propeller D = Propeller diameter in inches This formula may also be expressed as: T.
Propeller Handbook
Diameter is found based on the SHP and RF'M of each individual engine. If Svelte Samantha were powered by two engines delivering 120 BHP (89 kw) at 3,000 RPM, and each engine were fitted with a 2:l reduction gear, shaft RPM would be 1,500. In this case, as we can see from Chart 53 or Formula 53, each engine could turn a 20inchdiameter (508 mm) propeller. Chart 55 or Formula 55 indicate a minimum twinscrew diameter of 11.9 inches (302 mm), so a 20inch (508 rnm) propeller is more than adequate. The combined disc area of the twin screws (or triple screws) should be at least 25 percent more than the disc area of a single screw. When estimating slip on a triplescrew craft, the procedure for a singlescrew vessel should be used on the centerline screw, while the method for estimating slip on twinscrew vessels should be used on outboard propellers. Finally, we must check the individual propellers for cavitation using bladeloading Formulas 56, 57, Approximate Efficiency vs Slip Chart 56, and Developed Area Formula 46 or Chart 42: however, the SHP and RPM for each individual propeller is used in Formulas 56 and 57, while top speed under both engines combined is used to find the Va at the propellers. For the twinscrew Svelte Samantha, diameter = 20 in. (508 mm); pitch = 26 in. (660 mm); pitch ratio = 1.3; slip = 0.25; MWR = 0.33; developed area = 165 sq. in. (1064 cin2); efficiency = 0.72; and Va = 19.8 kts. Again, we find that blade loading with the 0.33 MWR propellers is 8.6 PSI (59290 N/m2)just over what is permissible. Blades with 0.35 MWR reduce loading to acceptable levels.
DESIGNING FOR LIMITED DIAMETER When Draft or Hull Shape Limits Diameter
Up to now, we have been calculating propellers as if there were little or no restriction on diameter. For Svelte Samantha, we have selected either a 26inchdiameter by 26inchpitch (660 mm by 660 rnm) threebladed propeller, of 0.4 MWR, or a 24inchdiameter by 25inchpitch (609 mm by 635 mm) fourbladed propeller, of 0.35 MWR. These propellers, however, are both a bit large for a vessel with only a 1 foot 4 inch (0.4 m) molded draft of hull. The total draft of such an installation could easily be 44 inches (1118 rnrn) or more. What if our singlescrew installation is limited to 16 inches (406 mm) in diameter? First we have to check Chart 55 or Formula 55 to see that this is not smaller than the minimum allowable diameter. In this case, the minimum diameter is 14.9 inches (378 mm), so there's no problem. If we were being forced to consider a propeller smaller than this, that's a clue that something is out of kilter with the basic boat design. The only alternative might have been to go to twin screws. Now let's turn to DIAHPRPM Chart 53 or Formula 53 and determine the RPM required for this diameter. For Svelte Samantha, we find that her 240 SHP (179 kw) engine can turn a 16inch (406 mm) propeller at 2,264 RPM. We must now choose our engine and reduction gear combination to give close to this RPM at the propeller. Estimated speed (V) at 90 percent of RF'M (2,037 RPMs) remains 19.5 knots, and slip remains the same 26 percent as calculated earlier. With this information we can find pitch from Chart 51 or Formula 51, which indicates a 15.7inch (398 mm) pitch. Accordingly, we will specify a 16inchdiameter by 16inchpitch propeller (406 mm by 406 mm). (Again, the fact that it is a square wheel is incidental.) Checking against Optimum Pitch Ratio Chart 54 or Formula 54a, we find that a pitch ratio of 1 is excellent for this type of vessel. Next, we'll check for cavitation, as before. Depth increases allowable blade loading only slightly, so we can use the same 8.5 PSI (58600 N/m2) we found earlier. The slip and pitch ratios have remained the same; efficiency (e) or (11j remains 0.69. For a MWR of 0.33, Formula 47 or Chart 42 give a developed blade area (A,) of 101 square inches (652 cm2). Next, we find the actual blade loading from Formula 57:
Crouch's Propeller Method
PSI PSI
=
326 x 240 SHP x 0.69 19.78 Kts x 101 sq. in. 27 (186140 N/m2)very high blade loading!
Therefore:
=
This is in the supercavitating region. But, of course, this makes sense, since we are trying to drive the same boat with a much smaller propeller. The same thrust is concentrated on a smaller area, raising blade loading tremendously. In fact, as we noted earlier, we still require the same 324 square inches (2090 cm2) of blade area to reduce blade loading to acceptable levels. Even a fourbladed propeller with a meanwidth ratio of 0.55 would provide only 225 square inches (1452 cm2) of A,. Since the 18 to 21 knots at which Svelte Samantha is intended to operate is too slow for a supercavitating propeller, we cannot drive her reliably with a propeller just 16 inches (406 mm) in diameter.
Determining Minimum Propeller Size From Blade Loading
How small a propeller could we use? Entering our minimum blade area of 324 square inches (2090 cm2) and maximum standard meanwidth ratio of 0.55 into Formula 47 or Chart 42 gives a fourbladed propeller 19 inches (482 rnm) in diameter. We can take this diameter and repeat the above process to find slip, pitch, and so on.
Drawbacks of a Propeller with Too Little Blade Area
What if you still want a bare 16 inches (406 r n r n ) in diameter? This is a real problem. You'll have to accept a noticeable loss in efficiency. Either the propeller will cavitate at least some of the time, or a propeller with either very wide blades or more than four blades, or both, will be required. These alternatives will result in a loss of top speed and require operating the engine at higher RPMs to achieve cruising speed. The obvious alternative is to use twin screws. Interestingly, if Svelte Samantha were a somewhat higher speed craftoperating above 35 knotswe could forget about cavitation and go to a true supercavitating propeller.
Drawbacks of a Propeller of Smaller Diameter
Assuming we settle on the acceptable minimum 19inchdiameter (482 mm) propeller, what have we lost by going with this smaller size? There are few disadvantages at cruising speed and above. At low speeds, however, this propeller will deliver less oomphcrash stops will take longer, and working into a tight slip by reversing to back to port will be less effective. The small propeller will not be as effective in powering into a head sea, and it will take a bit longer to force the boat up onto a plane. Once at speed, though, the difference in performance will be slight.
HIGHSPEED PROPELLERSOVER Use Smaller Diameters at High Speed
35 KNOTS
Whereas largerdiameter propellers are better on low and moderatespeed vessels, for speeds over 35 knots it is desirable to reduce propeller diameter. This is because the drag force of the water rushing past the hull increases as the square of boat speed, V. Accordingly, the resistance or appendage drag of a large propeller, its strut, and its shaft quickly become serious drawbacks. If allaround handling and heavyweather performance are desired along with high speed, it may still be worthwhile to use a largediameter propeller and accept the somewhat reduced top speed caused by its drag. This is especially so for lowerend highspeed vessels, like sportfishermen and crew boatsvessels that operate in a11 weather and sel
Propeller Handbook
dom exceed 40 or 45 knots. When allout top speed is desired, however, and V exceeds 40 to 45 knots, propellers of the minimum diameter from Chart 55 or Formula 55 should be used. Let's consider a flatout, deepvee ocean racer, Rambling Rocket. Her characteristics are:
Rambling Rocket
40 ft. 35 ft. 10.5 ft. 9 ft. 1.42 ft. 9,600 Ib 12.2 m 10.7 m 3.2 m 2.7 m 0.43 m 4350 kg LOA (length overall) WL (waterline length) BOA (beam overall) BWL (waterline beam) Hd (hull draft) Displacement
She is powered by twin engines delivering 450 BHP (335 kw) each at 4,400 RPM. We want to select the propellers that will give her maximum speed.
Determining RPM for Finding Diameter and Pitch
Rambling Rocket is not a sensible boat. Economy of operation and long engine life are not important. We simply want her to be able to blast along as fast as possible. Since she is laid out from the start for speed, we can assume that power losses from transmission, shafting, exhaust backpressure and auxiliary machinery are very low. Accordingly, we will select Rambling Rocket's propellers based entirely on top engine RPM and SHP. Entering Rambling Rocket's waterline beam times her hull draft (a value of 12.78 sq. ft. or 82.5 cm2) in Chart 55 or Formula 55 yields a minimum diameter of 14.5 inches (368 mm). Since we are going all out for speed, let's round down and use a 14inch (355 rnm) diameter. Entering 14 inches and 450 SHP per engine in Chart 53, we find that shaft RPMs should be 4,393, which is so close to the top engine RPM of 4,400 as to make no difference. This gives us direct drive, meaning no reduction gear power losses, somewhat justifying our optimistic power loss estimates. Planing Speed Chart 23 or Formula 24 predict a top speed of 64 knots (73 MPH) based on a total of 900 SHP (671 kw), or 10.6 LBIHP (6.4 kg per kw). Chart 52 or Formula 52 give a slip of 14.9 percent at that speed, while Table 51 suggests a 10 percent slip. We thus compromise on 12 percent. Pitch, from Chart 51 or Formula 51, is then 20.1 inches. Thus we specify two 14inchdiameter by 20inchpitch propellers (355 mm by 508 mrn), of a standard 0.33 meanwidth ratio. This gives a pitch ratio of 1.43. From Optimum Pitch Ratio Chart 54 or Formula 54a, we can see that this is acceptable for a boat running at 64 knots.
Supercavitating Propellers at High Speed
Now we'll check for cavitation. Allowable pressure to cavitation, from Formula 56, is:
PSI = 1.9 X 64 ktso5 X 1.3 Ft0.O' Therefore: PSI = 15.5 (106858 N/mz) before cavitation. Actual blade loading from Blade Loading Formula 57 is: 326 x 450 SHP X 0.78 PSI = 64 Kts x 78 sq. in. Therefore: PSI = 22.9 (157900 N/mz) blade loading.
though. the propellers will be cavitating all the time. For best results. where performance under power is secondary. the charts and tables of the slip method constitute an excellent means of making a preliminary propeller estimate. which may then be refined with the Bp6 method. particularly in commercial applications. we would have to specify a much larger propeller and much lower shaft speed. with substantially more area to lower the blade pressure. To avoid cavitation. Unfortunately. Carefully applying the slip method will result in selecting a satisfactory propeller. we have to specify supercavitating propellers. the Bp6 method described in the next chapter is more accurate. the additional appendage resistance from such a large propeller would far outweigh the relatively small gain in efficiency. and is acceptable for vessels where maximum efficiency is not critical. at a speed of 64 knots. . EVALUATING THE SLIP METHOD The slip method of determining propellers has been tried and proved for well over half a century. In any case. It is widely used by many small craft designers and representatives of some propeller companies. which are about 90 percent as efficient as comparable noncavitating propellers.Crouch's Propeller Method With blade loading this high. Thus. or for sailing auxiliaries.
V were 10 knots and the hull were dragging along a wake of 1 knot.the wake as a percentage of boat speed (V). The difference between real slip (SlipR) and P x N (theoretical propeller advance) gives the actual speed of the propeller through the water it "seeswspeed of advance through the wake. In other words. As a boat moves forward. If. as we discussed in Chapter 5. This is the speed of the boat through the water. If the wake (W) is added to the apparent slip we get the real slip (SlipR). This speed is almost universally known as Va or speed of advance.Chapter 6 The Bp6 Method The Power Factor Method for Calculating Propellers I n the previous chapter we selected propellers by estirnaring apparent slip. In order to eliminate this estimate. Formula 61 Taylor Wake Fraction Formula Formula 61 Va = V X (1 . Water sticks to the hull (and the propeller) slightly because of friction before falling away astern. we have to take a closer look at the relationship of the propeller's speed through the water. Speed of Advance (Va) W on Figure 61 represents this wake.Wt) Where: Wt = Taylor wake fraction V = Boat speed through water Va = Speed of water at the propeller . WAKE AND SPEED OF ADVANCE (Va) Real and Apparent Slip Figure 61 shows these relationships graphically. his formula is called the Taylor wake fraction (Wt). the water the propeller actually "sees" is already moving forward a bit. the propeller would be advancing through the water at only 9 knots. boat speed and theoretical propeller advancepitch times RPM. Because of this. V represents boat speed. Taylor Wake Fraction (Wt) Admiral Taylor defined. for instance. forming the wake. it drags along a fair amount of water. as measured far enough away from the hull so that wake is not a factor. the propeller is not advancing through the water as fast as boat speed (V). This is all exactly as shown in Figure 51. SlipA (apparent slip) is the difference between boat speed (V) and P x N. P X N represents the total distance the propeller would advance if there were no slip.
. H H 4.1 i b . Inc. ik . and speed of advance.srun with No. DW ~ a t i w RPY.The Bp6 Method Figure 61 Slip. and 0.nnitht W i n g . k . Net Hr me 1"I In .nsa .E. m l . t. 2 d k u l c o n s u m p t h s u m s . xhm full thmttle allon 0. (3. d by operation at w WOW th.S.gdm.tur.Ika1 Re1. (Courtesy of Cumnlins Engine Company.re b.?dW Hg (S. 2 . 3. Fuel Con. (1%) ~ l t l t u d(29. Figure 62 The engine performance curve of a Cummins KTA38M. Gross 8 . C l air 1 n t . In(.tlon: WRBOCHARGEDL AFTERCOOLED om: SF 7/1/85 E.porp.M.rf.xpo~nt). F w I CMllumptlen l w Hypotk. I Wn moO*: cum. 1.mpn. with R . m n R. l a d ~pplicltlon.r. 5. mpntlng tlrm In any g l n n M o d o l tion 1 o l l a .L)mm HgJx i t u r. r c d o l th.nt Hg1736 mrn Hgl dry baromtn).urnptlon f w Net Shaft Horn.) 1 C u m 1 rhoan obom npns. galion. up.2kg) pr U.. 8 'F ( yIn.Thls rating Is Int& I w u u In r.s at SAE slmdard J8lllb condniont of 5 % It. Contlnuou.m" .ducllon Gear. nun& KTA38M wr. H r p o l k n l ~P l m p l k P a w C u m (27 .nd on 11 w b h t 01 7.bI. wake.Ml1tI.
Propeller Handbook Wake Factor (Wf)
Obviously, in order to select a propeller as accurately as possible, we must allow for the wake and use Va, not V, in our work. It is convenient when using Formula 61 to give the value "1  Wt" a name, and we will call it the wake factor ( W f ) . (This should not be confused with Froude's wake fraction, which is also known as "Wf." Froude's wake fraction is seldom used, because it defines wake in terms of Va and not V. It is thus not as convenient for propeller calculations as the Taylor wake fraction, Wt.)
Formula 62 Wake Factor Formula Formula 62
Wf = 1  Wt From this we can restate Formula 61 as:
Formula 6 3 Speed of Advance Formula
Va = V X Wf Where: V = Boat speed Wf = Wake factor Wt = Taylor wake fraction
Formula 63
Determining Wake Factor (Wf) From Block CoefficientDisplacement Vessels
Chart 61 plots wake factor (Wf) as a function of block coefficient (see Formula 65) for single and twinscrew craft, and is applicable to vessels that operate with SL ratios of under 2.5. Vessels with higher block coefficients are fullerbodied (tubbier). Accordingly. water flows around their hulls less easily and their wakes are greater than those with finer. more slender hulls. As you can see, the smallest wake factor, and thus the largest difference between V and Va, appears for craft with large block coefficients.
CHART 61 WAKE FACTOR VS BLOCK COEFFICIENT
I
1
0.4
0.5
0.6
BLOCK COEFFICIENT
Chart 61. Wake factor as a function of block coeficient for single and twinscrew craft with SL ratios of less than 2.5. Based on Formula 65.
The Bp6 Method
Wake factors of singlescrew craft are smaller (there is more wake) than for twinscrew vessels because the single propeller is partially hidden behind the keel, deadwood and/or skeg. By comparison, each propeller on a twinscrew craft "sees" a relatively unobstructed water flow (less wake). The formulas below relating to the curves on Chart 61 were derived by the author and are based on data from Barnaby and from Caterpillar Inc.
Wake Factor vs Block Coegicient Formulas: Formula 64aSingle Screw:
Wf
=
1.11  (0.6 x Cb)
Formula 64bTwin Screw:
Wf ~ 1 . 0 6  (0.4 X Cb) Where: Wf = Wake factor (percent of V "seen" by the propeller) Cb = Block coefficient of hull and
Formula 64a, b
Formula 65 Block Coegicient Formula
WL x BWL x Hd x 64 lb./cu.ft. Disp = Displacement, in pounds WL = Waterline length, in feet BWL = Waterline beam, in feet Hd = Hull draft, excluding keel, skeg or deadwood, in feet Cb Disp
=
Formula 65
The block coefficient may frequently be found on the lines drawing from the original designer. If it is not known, it may be calculated using Formula 65. Should the quantities for this formula be unknown, they can be found by measuring the hull as described in Appendix A.
Determining Wake Factor (Wf) from SpeedPlaning Craft
Chart 62 plots wake fraction as a function of speed for twinscrew vessels that operate
at planing speedsthose with SL ratios greater than 2.5. Values for singlescrew vessels may be taken as 98 to 99 percent of those given in the chart. The final value for wake factor (Wf) may not exceed 99 percent. The curve is defined by a formula derived by the author, based on data from Du Cane, Lord and PhillipsBirt:
Formula 66 Wake Factor vs Speed Formula
Wf = 0.83 X KtsoW7 Where: Wf = Wake Factor Kts = Speed in knots
Formula 66
Propeller Handbook
CHART 62 WAKE FRACTION VS SPEED
1.oo
0.99
z
0
0
L
0.98 0.97 0.96
F:
w
Y
0.95 0.94 0.93 0.92!!. l 12 16
j
i $i i i i j l ! i j j i l ! i l $ l
r ~ ~ l ~ ~ r
l
E
s
~
l
~
~
~
20
24
28
32
36
40
44
48
KNOTS
Chart 62. Wake fraction as a function of speed for twinscrew craft operating at planing speeds. Based oil Formula 66.
1
I
I
WORKING THROUGH A Bp6 CALCULATION Characteristics of Our Example VesselOcean Motion
Now that we can determine Va, we can go ahead and begin to calculate a propeller using the Bp6 method. Let us consider the propeller for the singlescrew Ocean Motion. She might be a charter boat, a dive boat, a combination boat, or a large motor yacht. Keep in mind that the Bp6 calculations and the other formulas given in this book will work for nearly every vessel, and Ocean Motion could have vastly differing specifications. Since we need specific numbers for our calculations, though, let's assume that her characteristics are as follows:
Ocean Motion
100 ft. 92 ft. 26 ft. 25 ft. 9.75 ft. 10.5 ft. 225.8 tons 30.48 m 28.04 m 7.92 m 7.62 m 2.96 m 3.20 m 229.4 Mtons LO A (length overall) LWL (length waterline) BOA (beam overall) BWL (beam waterline) Hd (hull draft) Maximum draft Displacement (long tons and metric tons) Displacement DL ratio (displacementi length ratio) 74 in. Maximum propeller diameter to fit within existing aperture Shaft centerline below waterline
I
The Bp6 Method
Her operator wishes to run at a continuous speed of 12.2 knots (which works out to a speedllength ratio of 1.27), with a bit extra in reserve. This is a practical operating speed for a displacement vessel of this size, although reducing continuous operating speed to 11.5 knots would save around 20 percent in power and fuel requirements (see Chapter 2). From Chart 21 or Formula 21, we determine that Ocean Motion requires one horsepower at the shaft per 575 pounds of displacement (one kw per 350 kg) to make this speed. At her displacement of 505,830 pounds (229440 kg), this comes to 880 SHP 1656 kw). A vessel of this size should be equipped with a true marine diesel. An intermittent rating would be appropriate for the intended usea continuous cruising speed with some :xtra power in reserve. Accordingly, we would plan on operating at about 85 percent of top RPM and HP (see Chapter 1). We also have to allow for a 3 percent loss of power due to bearing friction and exhaust back pressure. This indicates an engine with a maximum BHP rating of 1,066 HP (795 kw) [880 SHP + 0.85 = 1,009 HP, and 1,009 HP x 1.03 = 1066 BHP]. At this point, we must consult various manufacturers to determine which engines meet these requirements. One such engine would be a Cummins KTA38M. In the intermittent rating it delivers a top power of 1,045 HP (780 kw) at 1.950 RPM, and it puts out 990 HP (738 kw) at its maximum safe continuous operating speed of 1,800 RPM. We are planning to operate continuously at 85 percent of top RPM or 1,657 RPM at 882 HP (658 kw). Figure 63 shows the performance curves for this :ngine.
Estimating Shaft Speed (RPM or N)
T V e must now make a starting estimate of a suitable shaft speed to determine the proper reduction gear ratio. This may be done by referring to Minimum Diameter Chart 55 or Formula 55 and then referring to the DIAHPRPM Formula 53. The minimum diam
CHART 63 ENLARGED SECTION OF A Bp = 6 CHART
Type 6 3 blades d.a.r=O.SO
1
5
1 0
1 5
20
25
30
40
B r VALUES
Chart 63. This enlarged segment of a Bp6 diagram can be used as a guide to familiarize yourselfwith thefull Bp6 diagrams in Chart 64.
highspeed patrol boats) under 1. the available propeller aperture is too small for the hull.800 1. if the largest diameter that will fit in the propeller aperture is smaller than indicated on Minimum Diameter Chart 55. The Bp6 Diagrams or Charts We now have sufficient information to enter the Bp6 charts and determine the most suitable propeller. The dense format of these charts may be intimidating at first to readers with nontechnical backgrounds. based on the capacity of the propeller aperture. motoryachts) Planing hulls (yachts.45 250500 3001. they are entered on the Bp6 chart for propellers of each pattern. Table 61 gives typical shaft speeds for various types of vessels and various speedlength ratios. but at lower efficiencies than one of larger diameter.950 RPM t 360 RPM = 5. but you should not let this deter you from using them. her maximum shaft speed would be about 360 RF'M. Similarly. Again. you may not be able to find a gear of the exact reduction ratio calculated. trawler yachts) Semidisplacement hulls (Crew boats. patrol boats. Charts 64A. heavy fishing vessels) Mediumtolightdisplacement hulls (fishing vessels. Top engine R F ' M ' ~1.950. C. After data from openwater tests have been collected. TABLE 61 SUGGESTED SHAFT SPEEDS Type of Vessel SL Ratio Range of Shaft RPM TABLE 61 Heavy displacement hulls (tugs. (In practice. Although we'll make the final determination of suitable shaft speed from the Bp6 diagrams.) If the shaft RF'M we derived from Chart 53 or Formula 53. and how this can either be incorporated into the reverselreduction gear or mated with it. From this we find the RPM. and D have been prepared based on openwater tests run by Admiral David Taylor and later by Troost and others. enter the largestdiameter propeller that will fit in the available propeller aperture (74 inches) and the maximum shaft horsepower our engine can deliver into Formula 53. Once . angled drive or offset drive is required. is significantly higher than the speed recommended in Table 61. which is good. but it will never be as efficient as a largerdiameter propeller with the lower shaft speed recommended in Table 61. B.Propeller Handbook eter indicated is 64 inches. push boats.000 + Inspection of Table 61 indicates that a shaft speed of 360 RPMs is suitable for a vessel like Ocean Motion. the aperture is too small for the hull.2 under 1.0 over 3. a propeller can be selected that will work.453. Next.000 1. (Shaft speeds at the lower end of the recommended range indicate larger propeller diameters. In this case.0 8001. A propeller can be found that will work. ~ so the reduction ratio should be 5. You must also consider whether a vee drive. trawlers. Thus. workboats.020 (760 kw) (assuming that with everything wide open the propeller will see about 97 percent of maximum brake HP).) Checking Shaft Speed Against Other Similar Vessels It is now a good idea to check this shaft speed against that of comparable vessels to see if both the available propeller aperture and the engine chosen are suitable. it makes matters simpler to start with a good estimate.4).4:l (1.2003. if Ocean Motion has room for a 74inchdiameter (188 cm) propeller. Maximum SHP is about 1. fast commuters and ferries. you have to settle for the nearest commercially available gear ratio.
but maximum horsepower delivered to the propeller. The type of propeller covered by a given Bp6 diagram is described in the legend in 5 e comer. Power Factor (Bp) and Advance Coefficient (6) To use these charts. For instance "Screw Series B.830 lb.020 HP (760 kw)about 97 percent of top BHP. First. we must be able to calculate the value of Bp. you will find them very clear md accessible. this works out as follows: Using Formula 65 to determine the block coefficient. we find that the Wf (wake factor) for a vessel with a block coefficient of 0.75 ft. Formula 67 Power Factor Formula (SHP)05 X N Va2.33 for propellers with 3 e average 20percent hub diameter. As we have seen from Formula 44.35 From Chart 61 or Formula 64.ft Therefore: Cb = 0. For Ocean Motion. This yields one horsepower per 496 pounds (one kw per 302 kg). Disp.3. Ocean Motion's top speed.5 Where: Bp = Power factor SHP = Shaft horsepower at the propeller N = Shaft RPM Va = Speed of advance of the propeller through the wake Bp = Formula 67 Formula 68 Advance Coeficient Formula This may also be restated as: 6 X Va X 12 D = N Where: 6 = Advance coefficient N = Shaft RPM Dft = Propeller diameter in feet D = Propeller diameter in inches Va = Speed of advance of the propeller through the wake Formula 68 Determining Va In using the Bp6 charts. will be based on top SHP (not BHP) of 1. Chart 21 or Formula 21 . BWL x 9. this corresponds to blades with a meanwidth ratio of 0. WL x 25 ft. which is known as the speed coeficient or advance coeficient.The Bp6 Method you have run through a calculation with the Bp6 diagrams. which is known as the ?ewer coeficient or power factor (occasionally the basic variable) and the value of 6 delta). type B (average type) ?ropellers. we always use maximum SHP and RPMnot maximum brake horsepower.35 is 0. Hd x 64 1b.9.icu. Cb = 505. at maximum RPM. airfoil in section at the root and changing to ogival section at 40 percent of diameter. 92 ft.50 and constant face pitch.50" is for threebladed. with a disc area ratio of 0. we find Va.
Adjusting 6 in this way increases pitch to make proper allowance for the effect of wake.5 kts x 12 360 RPM Therefore: D = 78.020 SHP)'.6 line above the line of optimum efficiency.8 knot V x 0.3 inches D = Adjusting 6 to Obtain a Smaller Diameter (D) We have already determined that the maximum diameter that can be accommodated in Ocean Motion's propeller aperture is 74 inches.2 We can now solve for diameter using Formula 68: 204. We run up from the Bp value till we cross the dotdash line of maximum openwater efficiency (see the enlargement of a Bp6 diagram.5 kntsZ Therefore: Bp = 25.5 knots [12.6 Determining 6The Advance Coefficient We can now enter the Bp6 diagram for the propeller pattern of our choice.95. to get an adjusted 6 of 204.2 x 11. from Table 62. we have to adjust the 6 value to reflect the presence of a hull ahead of the propeller by multiplying the following percentages: TABLE 62 6 VALUE ADJUSTMENTS TABLE 62 Number of Propellers % Adjustment Single screw Twin screw For a triplescrew vessel.8 knots. (2) return to the beginning of our Bp6 calculation and try a higher shaft speed to reduce diameter. Calculating BpThe Power Factor Next. Calculating Diameter (D) from Advance Coefficient (6) For the singlescrew Ocean Motion. Accordingly. to reflect the reduced efficiency of the propeller being behind the hull. On this chart.34. To determine the 6 value that will give us a 74inch (188 cm) propeller of three . We can (1) choose a lower value of 6.Propeller Handbook give an SL ratio of 1. for a boat speed (V) of 12. We thus have several options. which will cross the Bp = 25. The value for 6 is now interpolated from the %curve that crosses the line of maximum openwater efficiency at the point closest to its intersection with Bp = 25. we determine Bp using Formula 67: Bp = (1.6 (or just above). or (3) try a different propeller pattern on another Bp6 diagram. the 6 value is 215. Va is thus 11. use the singlescrew value for the centerline propeller and the twinscrew value for the wing propellers. we thus multiply the 6 of 215 by 0. The 6 value determines diameter.' X 360 RPM 11. but the Bp6 charts reflect the results of open water tests without a hull ahead of the propeller. with the Bp value. and reduces efficiency. Chart 63).5 knot Val.9 Wf = 11.
this propeller may experience cavitation. Her shaft centerline is 4.50 DAR propeller we started with.149 square inches (13865 cm2). from Formula 57 is 8. however. Inserting the maximum allowable diameter.") In case of Ocean Motion.4 on the Bp6 diagram for 3bladed propellers of 0. In the case of Ocean Motion. ensure that cavitation will not be a problem. the efficiency of a propeller with this diameter.5 kts Therefore: 6 = 183. so pitch is 69. I / Finding Thrust If the thrust of the propeller is required. In other words. From chart 42 or Formula 46.33 MWR) is 2.5. Checking for Cavitation Finally.6 horizontally across to the left side of the Bp6 diagram. we proceed to increase the total area of the propeller.5. pitch ratio and pitch. we find a pitch ratio of 0. The loss in efficiency from this small increase in blade width is negligible. rather than from Chart 56. we'll use Formula 68 times the adjustment factor from Table 62.4 and Bp = 25. = 69. we determine that the developed area of a 74inchdiameter. we must check for cavitation using the bladeloading method as described in Chapter 5.28 m) below the waterline at the propeller. we reenter the diagram for the new propeller pattern with our Bp value and repeat the calculations to find the appropriate 6.The Bp6 >lethod blades with a DAR of 0. a power factor (Bp) of 25.56 and a pitch ratio of 0. Bp. or both. efficiency (e) or (q) should now be taken directly from the Bp6 diagrams. Running from the intersection of 6 = 183.6 and our adjusted 6 of 183.5 inches (176 cm) r0. and the propeller efficiency (q) we have determined as 0.4. I /I1 I.DAR (thus about 0. Determining Pitch (P) At this point we have settled on a 74inch (188 cm) diameter threebladed propeller with a DAR of 0. by increasing blade width (MWR and DAR).42 MWR). .6.4 curve intersects the Bp = 25. (The Bp6 charts label pitch ratio as PM/Dp. These give the same pitch. Thus.33 MWRIO. Formulas 46 and 57 show that a propeller with a MWR of 0. Dia adjustment factor 12 x 11.58.65 DAR (about 0. we find the pitch ratio.2 PSI (49637 N/m2). and 6 would be 58 percent. however. we would call for a 74inch (188 cm) diameter by 70inch (178 cm) pitch propeller. Where stock propellers over 36 inches in diameter are available in 2inch increments of diameter. 2 PSI (49637 N/m2). however.5 inches]. threebladed propellerof 4. Inserting this information into Formula 56 yields the maximum blade loading before cavitation as 7. The actual blade loading. which simply means "pitch mean" divided by "diameter propeller. Accordingly.0 PSI (55497 N/m2).6 line just about where the efficiency (q) curve is 0. With the Bp6 charts. and an advance coefficient (6) of 183.2 feet (1. This is an acceptable efficiency. efficiency.5 knots. we may enter our Bp value of 25. or increasing the number of blades.94 pitch ratio x 74 in. and 1inch increments of pitch. Formulas 58 and 59 should be used as described in Chapter 5. and the same predicted speed as the 0. dia.95. as in Chapter 5.58. Simply multiplying the diameter by the pitch ratio gives pitch.4 for a 74inch (188 cm) propeller Finding Efficiency (e) or (11) The 6 = 183. We would find a new efficiency (q) of 0. Ocean Motion's top speed (Va) at 1.5 at our present RPM. In fact. so we can continue and determine pitch. we get: 360 RPM x 74 in.020 SHP (760 kw) is 11. 1 / I.94. The wider blades.37 would reduce blade loading to just under 7 . 70 inches (178 cm).
50 DAR had a pitch ratio of 1. airfoil in section at their roots and changing to ogival (flatfaced) section at 40 percent of diameter. The horsepower and shaft speed. the q of a propeller of a differing DAR may be found from the ratio of the efficiencies presented. of course.49.0 and a DAR of 0.50 0.30 0.90 to find that the widerbladed propeller has an q of 0.000) on the table. APPLYING THE Bp6 DIAGRAMS TO PROPELLERS OF DIFFERENT PATTERNS Propellers of Differing DAR or MWR The four Bp6 diagrams (Charts 64A.60. For propellers of slightly greater or lesser DAR ratios. B.55.0.95 = 0.40 and 0. C.2 pitch ratio.55 by 0. we would have calculated the individual propellers exactly as with the single screw above. the efficiency of a similar propeller with a DAR of 0. using the threebladed Bpti dizgram whose DAR ratio gives a MWR ratio as close as possible to the MWR of the blades .50 and 0. and D) at the end of this chapter cover threebladed propellers of 0. In addition.80 0.05. which is taken as unity (1. with no skew. multiply by the appropriate factor from Table 63. It is clear that moderate changes in blade width (MWR and DAR) make relatively small changes in efficiency. and wish to find the efficiency (q)of a fourbladed propeller of 0.5 is known.80 is known to have an 11 of 0.65 0. TABLE 63 EFFICIENCY ADJUSTMENT TABLE Disc Area Ratios (DAR) Pitch Ratio 0. if we know that a fourbladed propeller of 0. The ratios may be interpolated for propellers with DARs falling between the values given on the table.55 disc area ratios. ThoBladed Propellers For twobladed propellers.90 DAR and a 1.90 TABLE 63 All the above factors are related to a standard propeller with a DAR of 0. and fourbladed propellers of 0. a blade thickness fraction of 0.92 i 0. with constant face pitch.62.968) for an q of 0.2 and an efficiency (q) of 0.Propeller Handbook Calculations for ThinScrew Craft If Ocean Motion had been a twinscrew vessel. For example.65 disc area ratios. would have been based on the SHP and RPM delivered to each individual propeller.50. Table 63 gives the change in efficiency for propellers of the Efficiency ~djbstment same diameter but with differing discarea ratios and meanwidth ratios. we multiply 0. if the efficiency (q) of a propeller of a DAR other than 0.90 would be 97 percent of the original propeller (From Table 63. calculate in the usual way. To find the efficiency of a propeller with a differing DAR. and a hub or boss 18 percent of diameter. This covers the majority of stock propellers. using the chart with the closest DAR will give adequate accuracy. For example. while boat speed (V) and speed of advance (Va) would have been based on the total SHP of the two engines and propellers combined. if a threebladed propeller with a pitch ratio of 1. The blade patterns are elliptical.
however. this type of propeller is somewhat superior in situations where there is high blade loading.55. of the twobladed propeller in determining blade loading. with 55 percent being a good average.60. Then adjust the final results of the threebladed propeller for a twobladed propeller by multiplying by the factors given in Table 52. the faster a vessel will go with the same horsepower. Both formulas assume a propeller has been selected that will deliver an efficiency of between 0. can also be calculated using the BpS charts. Remember to use the reduced developed area (Ad). (See discussion in Chapter 4 on blade section shape. we can assume that the speed estimates from these formulas will be accurate. The skewed or raked propeller will have slightly less efficiency than a nonskewed or nonraked standard propeller. Estimating Displacement Speed with Propeller Efficiency (q) When efficiencies fall outside these values. and pitch ratio. the speed estimate should be adjusted accordingly. Such propellers will have approximately 2 to 4 percentless efficiency than shown on these charts. Select from the chart whose DAR and number of blades is closest to the supercavitating propeller in question. of course. Using this information we can rewrite Formula 21 to include propeller efficiency as follows: . For displacement hulls. the efficiency values from the BpS charts are. and Planing Speed Chart 23 or Formula 24. Thus. the standard BpS charts are less accurate for supercavitating propellers than for other types of propellers. but they will have slightly less tendency to cavitate. Propellers With Skew andlor Rake Propellers with small to moderate amounts of skew or rake will have nearly the same values as nonskewed or nonraked propellers of the same diameter. Thus. from blade tip to root. they also differ from those of the standard TaylorTroost series propellers.) i Supercavitating Propellers The patterns of supercavitating propellers differ widely and. Our speed estimates are based on Displacement Speed Chart 21 or Formula 21. Neverthe1ess. PROPELLER EFFICIENCY AND PERFORMANCE Efficiency Assumptions of Speed Estimate Formulas Until now. the speed should be adjusted as the cube root of the ratio of actual propeller efficiency (q) to the assumed propeller efficiency of 0. (See Chapter 4 for the advantages and disadvantages of skew and rake.The Bp6 3Petc8:c on the twobladed propeller. Formula 58 shows that thrust increases directly with increased efficiency. Efficiency vs Slip Chart 56 is not accurate enough to use for determining the effect of efficiency on performance. If the propeller selected falls within these ranges of efficiency. the standard BpS diagrams can be used. pattern.50 and 0. Accordingly. The supercavitating propeller will deliver roughly 90 percent of the efficiency of the standardseries.) Propellers of Fully Ogival (FlatFaced) Section Propellers with fully ogival (flatfaced) sections.in the absence of BpS diagrams prepared for the specific pattern of supercavitating propeller being considered. we have discussed efficiency but we have not examined how it affects performance. noncavitating propeller. and may be calculated from the standard BpS diagram of the appropriate DAR and number of blades. the higher the efficiency (e) or (q).
that any propeller with a higher efficiency will give a superior performance to one with a lower efficiency.2 knots [0. however. we can multiply the speed directly by: .55 is only 1. giving a new top speed of 13 knots. the efficiency of the propeller we have chosen falls below the assumed efficiency range. In that case. If we had been forced.55. The improvement we are finding is below the threshold of accuracy for our estimating method.48.665 Formula 69 Where: SL RATIO = Speedlength ratio LB = Displacement in pounds SHP = Shaft horsepower at the propeller q = Propeller efficiency Lf speed in knots is already known. Estimating Planing Speed with Propeller Efficiency (q) Propellers for planing vessels that fall outside the assumed range of efficiency (0. the speed estimate will vary as the square root of the ratio of propeller efficiency to assumed efficiency 0. If. and = 0. The cube root of q = 0. Ocean Motion's top speed would have fallen to 12.2 kts]. we have selected a propeller that has an efficiency of 0.m p b0.95 = 12. as determined by Planing Speed Formula 24.87. We do know.50 to 0. then we should make allowances for it. and then Bp and 6 based on the new Va.55 Where: Kts = Boat speed in knots LB = Displacement in pounds SHP = Shaft horsepower at the propeller q = Propeller efficiency If speed in knots is already known. to find the most suitable propeller. our earlier top speed estimate of 12.8 knots for Ocean Motion could be multiplied by 1. on Ocean Motion.8 kts x 0.Propeller Handbook Formula 69 Displacement Speed with Eflciency Formula SL RATIO =  10. we might have been compelled to use a propeller that delivered an efficiency of only 0.58. We would then take this new top speed (VI and recalculate Va.58 divided by assumed efficiency 0.018. we can multiply the speed directly by For Ocean Motion.018. however. so we cannot count on getting this extra speed. should also be adjusted.60). Thus. to select a smallerdiameter propeller with a higher RPM. In practice. we can rewrite Formula 24 to include propeller efficiency (q)as follows: Formula 610 Planing Speed with Eflciency Formula Kts = x .95.48 + 0. our speed estimates are only accurate to within about onethird to onehalf of a knot. then 12. Thus. For planing vessels.55 = 0.
a top shaft RPM of 360. highspeed automotiveconversion type enginesare seldom available with ratios larger than 3 to l . As V and Va get higherapproaching 35 knots and moreBp values also drop. you will have to use the largest workable diameter and settle for the lower efficiency and lower speed of such an installation. with a top boat speed of 12. and tip clearances (see Chapter 7) are nearly the only factors that should cause you to consider a smaller diameter for slowtomoderate speed craft. SlipA = [(70 in. When efficiency falls above or below the assumed range. just as with Formula 69. Unfortunately.800 RPM. the speed should be recalculated. highpitchratio propellers. For Ocean Motion. The advance coefficient (6) evaluates the relationship of theoretical propeller advance (P X N) and real propeller speed through the water (Va). This is true for every installation. The Importance of Using Large Diameter and Low RPM Inspection of the Bp6 diagrams shows that the highest propeller efficiencies are associated with low values of Bp and low values of 6. and a propeller pitch of 70 inches (178 cm). hull shape. Formulas 69 and 610 will enable you to calculate how much additional horsepower will be required. CONSIDERATIONS IN APPLYING THE Bp8 METHOD Slip and the Bp8 Method Throughout our discussion of the Bp6 method. Alternatively. Accordingly.) In other words. Another practical limitation is that while reduction gears with ratios as great as 6 or 7 to 1 are available for larger marine engines of. This naturally leads to the selection of smallerdiameter. or shaftstrut configuration does not permit a larger propeller.The Bp6 Method Keep in mindbefore undertaking exacting recalculationsthat our planing speed estimates are only accurate to within 2 to 4 knots. and the new Va used to find new Bp and 6 values. If the existing hull.38 . (See Chapter 5. If such an engine has a top speed of 3. as do corresponding 6 values. we have not referred to slip even once.112) x 360 RPM] . propelleraperture. Nevertheless. a 3: 1 reduction will only reduce shaft speed to 1. there are many craft in service designed and fitted with propellers of smaller diameter than recommended by Minimum Diameter Chart 55 or Formula 55.(12. say over 250 HP (185 kw).8 knots. (A Bp of 4 and a 6 of 80 would give an efficiency of 79 percent.) Draft limitations. at low to moderate speeds (V and Va). if you wish to determine slip.3) (70 in. for a given horsepower.8 kts x 101. The fact is that knowing slip serves no useful purpose here. because the value of VaZ5grows very large.38. Accordingly. we use Formula 51 to find that apparent slip (SlipA) is 0. in selecting a propeller you should always start with the largest diameter possible for the given hull.267 RPM.112) x 360 RPM Therefore: SlipA = 0. standard reduction gearsfor smaller. which may be higher than ideal for some vessels. the slower the shaft RPM and the larger the diameter the more efficient the propeller will be. however. unless boat speed will consistently be above 30 or 35 knots. and work from there. you can use this smaller diameter and substitute a more powerful engine to obtain the desired speed with this lower efficiency propeller. there is little point in recalculating speed if q falls within the assumed range. it is a simple matter to multiply P x N and divide it by boat speed V (not Va) to find apparent slip (SlipA).
Propeller Handbook .
$i . * u s  62 Y u t s.0 ? 22s * " 2 P 0.. 5 +4 3r.3 a 2 c s G'Gu'C g a b +sg .O': g 0 C? u:u% 3 $2 g y .52% "$9 0 3 % PC.5 8 " cv b U d 2s .cs.' 2 %<%% $3.QE k u L u QC. 2s Es 0 2 % * @ s " Z g u u 3 .The Bp6 Method B.s 2 " < 3.m $ j * e .y %%3 i ? 4 zzn  Q U U M 4 3 2 3 33 +a .g Y O C 4 u E u sa p$$c pzs9 s. Y z&$ 5 d " 2% ~ TrovP es3 &  .g Q 2 5 % 5: k.$ g uQ 8 " Gy.4 u .n' 2 $ gg 2yu 2 Sa a.03 .s r  3 %25 4uvl ? ' 20 u g " 'oz 5 Y " $ 5: 6 a 32 2 " E 3 G S d 'S . 2% 8.
33 for Ocean Motion.and lowspeed craft.Propeller Handbook We can enter Approximate Efficiency vs Slip Chart 56 with a SlipA of 0. You can see. it becomes a relatively easy job to select the propeller that offers the best compromise of assets for a specific vessel and application. Advantages of Bp6 Method Not only is the Bp6 method more accurate than the slip method for most vessels. .88. Just as easily. Thus. Such a slip value would have led us to specify a propeller with too little pitch. What's more. Very HighSpeed Craft and the Bp6 Method For light. Va of 63. Pitch.500. we already knew this exactly from the Bp6 chart. This is due to the very high values of Va25. and so oncan then be listed in tabular form and easily compared. Once you have learned the Bp6 method.956 is 0. for Jukh very highspeed craft. small Bp values. and 0.50 Bp6 chart gives a pitch ratio of 1. All critical values for each variationBp. Wf. blade loading. for which wake and slip can vary tremendously.58. Let's look at the highspeed Rambling Rocket (our example from the last chapter). Critical values for each propeller may also be plotted against RPM. V of 64 knots. but it enables you very quickly and easily to try many different variables. however. shaft RPM of 4. MWR. Va.9. DAR.38. In fact. or more blades) to see how it would work out. for a 14inchdiameter by 19inchpitch (355 rnrn by n r n ) 483 mm) propellervery close to the 14inch by 20inch propeller (355 mm by 508 r found using the slip method. V. and SHP taken at maximum BHP. We could then immediately read off the new efficiency: pitch ratio and pitch. The B.4 knots. Pitch Ratio. But. thrust at important operating speeds. which is near the upper range of speed and HP that can be accommodated on the Bp6 charts. deriving suitable values for that combination. q.94 to find that also gives an efficiency of around 0. This is not as bad as it seems because slip on such craft is very small (usually under 11 percent). Ad. there is less room for error in guesstimating slip than there is with moderate.38 and Ocean Motion's propeller pitch ratio of 0. that if Bp had been much higher the intersections of 6 and q would be off the upper lefthand comer of our Bp6 diagram. Diameter. diameters and patterns can be calculated. and a 14inch (355 mm)diameter propeller. the Slip vs Boat Speed Chart 51 and Table of Typical Slips 51 would have given us a slip value of around 0. using Formula 68 and Table 62. as is the wake. for designs in which the variables of shaft speed and propeller diameter are still wide open. Accordingly. With this wealth of information.83. 6. We could also quickly recalculate Bp for both higher RPM and smaller diameter. This is the drawback to estimating slip.3. very highspeed craftvessels that operate over 50 or 60 knotsthe Bp6 which make for very method is not as useful. we have to fall back on the slip method. you are better off without using slip. 6 is 0. With twin 450BHP (335 kw) engines. a whole series of possible propellers of differing RPMs. we could enter any of our Bp values on the charts for another propeller pattern (with wider blades. Rambling Rocket's Bp is found to be 2. If we had had to use a smaller diameter propeller on Ocean Motionat the same RPMwe could quickly have solved for whatever value of 6 would be suitable.
you are faced with a tradeoff between the increase in efficiency from larger diameter and the increase in efficiency from improved water flow to the propeller and reduced vibration from greater tip clearance. however. the lower the minimum tip clearance may be. diameter is limited by the size or height of the propeller aperture.Chapter 7 Installation Considerations Blade Clearances. so you should always strive to do better.0 TABLE 71 20% The clearances in Table 71 represent the absolute minimum.000 and above highspeed planing craft under 1. and Propeller Weight 0 PROPELLER CLEARANCES ! I* Tip Clearance In the past few chapters. you can determine the largest acceptable propeller diameter.) Once you know the maximum distance from the shaft centerline to the hull (and down to the skeg below. For a new design. Since smaller diameters mean lower efficiency. the distance can be measured directly. . we have discussed the importance of using the largestdiameter propeller possible. swing your ruler through an arc centered at the shaft centerline. there should be a tip clearance of at least 15 percent of the overall propeller diameter between the blade tips and the hull. Generally. On propellers in an aperture or with a protective skeg below. When measuring. On twinscrew craft.800 1. the diameter is limited by the shortest distance from the centerline of the shaftstrut bearing up to the underside of the hull.22. (Remember that the shortest distance may not be straight up.  TABLE 71 MINIMUM TIP CLEARANCE RPM SL Ratio Minimum Tip Clearance 200500 3001. and crosschecking on the sections or body plan at the locatipn of the strut and propeller. Actually. Minimum Tip Clearance Table 71 below gives minimum tip clearances at varying RPM. On an existing vessel. the slower the shaft RPM and the lower the boat speed.2 1. Tugs and trawlers frequently accept the additional vibration of propellers with only 8 to 10 percent tip clearance to gain additional thrust at low speed from increased propeller diameter. additional tip clearance is usually found at the cost of overall propeller diameter. Shafting. The shortest distance will often be found with the ruler angled slightly up and inboard. The ideal tip clearance is 20 percent or more.5 over 3. this distance can be found by measuring from the buttock lines at the halfbreadth of the propeller shaft.5 over 2. For singlescrew vessels. in an aperture).
For a 30inch (762 mm)diameter propeller. vibration should be completely eliminated (see Chapter 4). 15percent tip clearance is 4.30 = 9 in. all that is needed to reduce this problem is to switch to a propeller that gives a full 15 to 20 percent tip clearance. should be 9 inches (229 mm) forward of the blades [30 in. If the number of blades is increased to make up for the lost diarneter: and a pattern with moderate skew is substituted for nonskewed blades. the rudder must be well separated from the propeller. . To avoid this.5 in.5 inches (1 14 mm) between hull and blades [30 in. the skeg or strut should be cut and faired away to leave a gap of at least 30 percent of the propeller diameter at the middle of the propeller blade (at half diameter)see Figure 71.]. It is not unusual to find some vessels. x 0. particularly auxiliary sailboats. though. In addition. the skeg or strut should be angled or cut well back from the propeller. with propellers in apertures so small that you would have trouble fitting two fingers between the blades and the after end of the deadwood. Free water flow to the propeller from ahead. Fifteen percent of diameter is a good average figure. while highspeed planing craft must have over 20 percent tip clearance. since the stem befuing ought to be fairly close to the propellerno more than one to two shaft diametersfor support.Propeller Handbook the tip clearance to the skeg should be at least 12 percent of the diameter. Tip clearance should never be less than 2 inches (50 mm) on any vessel. this means that the strut. For a 30inch (762 mm) diameter propeller.15 = 4. and frequently. and free passage of the water aft as it leaves the propeller is essential for efficiency. For good performance. x 0. or aft end of the skeg. This is not only terribly inefficient but it can cause a rhythmic thumping every time the propeller blades pass by the deadwood. Figure 71 Minimum propeller clearances. (This can be difficult.]more is better still. Insufficient tip clearance is one of the foremost causes of vibration. ForeandAft Blade Clearances A lesswellknown aspect of propeller clearance is the amount of space required fore and aft. Most other vessels should use 15 percent or greater if at all possible.
X 0.]. rounded and faired with epoxy grout (see Figure 73). One solution is to create a "deadwood" of a vertical centerline plate split for a pipe shaft log. for a 30inchdiameter (762 mm) propeller.) Figure 72 shows the minimum acceptable fairing on a standard aperture. it is important that the angle of the vee not match the angle of the propeller blades. and the sharp intersection of the pipe and the vertical plate may be filled.15 = 4. On wood and GRP vessels. the angle should not be 90 degrees. A rough rule of thumb for planing craft is that the strut should be 1. the designer a6d builder must use their ingenuity to approximate this shape. and cut away to the clearances recommended. the nearest strut ahead of the propeller . The trailing edges of the plate at the aperture should be ground to a taper. Rudders are more effective if kept fairly close to the propellerthey work best in a concentrated propeller washso you should not move the rudder much further aft than this on most craft. while on a fourbl8ded propeller. skeg.5 inches (114 mm) aft of the propeller's after hub face [30 in. On craft that operate at speeds over 35 knots. on a threebladed propeller. (The leading edge of the strut must be well rounded as well. every effort must be made to fair away the strut and to place it as far ahead of the propeller as possible.5 inches (38 mm) ahead of the propeller for every knot of boat speed. Thus. turbulent eddies ahead of the propeller. 1 1' 1 I 1 1 Shaft Struts and HighSpeed Craft On twinscrew vessels with veestruts. within the constraints of reasonable building cost and complexity. Fairing of Aperture and Struts Another critical aspect of propeller clearance is the fairing of the deadwood.5 in. constructing such a faired aperture is relatively straightforward. A blunt. It is vitally important that the trailing edges be faired away as thin as practical in a smooth. which would lead to two blades being masked by the strut simultaneously. Accordingly. gentlyrounded curve. even if cut away from the propeller as called for above.Installation Considerations Figure 72 Minimum propeller aperture fairing. or strut. ! j / i Again. On metal craft. for a 35knot craft. the leading edge of the rudder should be at least 4. the angle of the vee should not be 120 degrees. squareedge deadwood or strut will create wasteful.
but it's rarely seen on ordinary vessels.Propeller Handbook Figure 73 Metal propeller aperture. should be 52. shaft angle affects maximum propeller diameter. however. There is very little difference in performance or efficiency between a shaft angle of 5 and 15 degrees. as it rotates down. or in any major refit and repowering. the best practice for racing craft. swept well back from the propeller. a shaft angle of zeroparallel to the waterlineis most efficient. in fact. it is very difficult to install such a shaft and allow sufficient room for the engine and gearbox inside the hull. . the greater the propeller diameter can be. is moving forward into the slipstream. while the lower blade. This is particularly important on twinscrew craft. This is. since thrust is straight aft and water flows to the propeller from straight ahead. Figure 74 shows such a highspeed strut. SHAFT ANGLE Shaft Angle Affects Propeller Diameter In addition to aperture size. In practice. which usually install standard struts just ahead of the propeller and pay the penalty of increased turbulence. In a new design. the vast majority of shaft installations fall between 8 and 14 degrees. is actually receding from the onrushing water. as it rotates up. some thought should be given to the possibility of increasing diameter by increasing shaft angle. Such a strut must be customfabricated to include the rudder. since the propeller shaft would also have to be supported by a strut just aft of the propeller. In practice. Thus. the further below the hull bottom the propeller shaft will emerge from its bearing. Thus. The steeper the shaft angle for a given engine location. The result is uneven blade loading that can cause vibration and early cavitation. this is seldom practical. Allowable Limits of Shaft Angle In theory.5 inches (1333 mm) away. This is because the upper blade. Shafts with angles greater than 15 degrees begin to introduce significant variable loading to the propeller blades. within reasonable limits. 15 degrees should be taken as an upper limit of shaft angle.
a major decrease in the shaft angle will usually require relocating the engine. On an existing vessel. when extended forward. its thrust line will extend above the vessel's center of gravity. For heavydisplacement vessels these considerations are far less important. the architect can estimate the foreandaft and vertical position of the center of gravity and take it into consideration during the early design stages. as well asusuallyforcing the use of a smallerdiameter propeller. When the shaft line passes below the center of gravity the thrust of the propeller tends to lift the bow of the vessel. whichin moderationis an asset in planing. should pass through or below the center of gravity of the hullsee Figure 75. introducing an undesirable bowdown trim. as a cantilever beam from the after end of the stem bearing. . a littleconsidered aspect of shaft angle is that the shaft line. Ln Chapter 5: we determined the thrust load alone of the relatively small Svelte Samantha to be nearly a ton. By contrast. When the shaft line passes through the center of gravity. THE PROPELLER SHAFT Loads on the Propeller Shaft The propeller shaft does not simply transmit the torque or twisting load of the engine to the propeller. engine beds. if a shaft is both highly angled and well aft.Installation Considerations Shaft Angle in Relation to the Hull's Center of Gravity On planing vessels.5 tons. Every time a blade swings from the relatively unobstructed water flow in open water. Furthermore. On a new design. to Figure 74 Highspeed propeller strut. the apparently smooth rotary motion of the propeller is not what it seems. although having a shaft line that projects through or below the center of gravity is beneficial. The thrust on Ocean Motion's shaft is a good 7. Further. it tends to drive the vessel straight forward at level trim. shaft log. it supports the weight of the propeller itself. and stuffing box and all related gear. It also carries the entire thrust of the propellerall the force driving the vessel.
while all this is going on. As a result. the propeller is actually rotating in powerful little jerksfits and startswhich add to the strain on the shaft. In spite of its simplicity. the propeller shaft must be quite strong. Hundredths of a second later.57inch (65. To accept all these different loads.Propeller Handbook Boar CENTE~L OF GRRL//N Figure 75 Shaft line and trim. It also . however. by this method. this rule works surprisingly well. it changes velocity. does not take into account many of the variables in selecting the best propeller shaft. Propeller or TailShaft Diameter The OneFourteenth Diameter Rule The oldest and simplest rule of thumb for determining propeller shaft diameter is simply that it should be onefourteenth of the propeller diameter. it reenters the unobstructed water flow on the other side of the strut.3 rnm) diameter shaft. the propeller and the shaft have to withstand the inevitable impacts with floating debris. A 36inch (914 mm) diameter propeller would require a 2. The onefourteenth rule. for instance. Of course. It does not reflect differences between shaft materialstobin bronze has roughly 60 percent of the strength of Monel 400. changing velocity again. the obstructed water flow behind the strut or deadwood.
in PSI RPM = Revolutions per minute of propeller shaft Formula 71 CHART 71 SHAFT DIAMETER A 10200 HP :Tobin Bronze SHAFT DIAMETER IN INCHES . 5 to 8 for heavy commercial craft and racing boats) St = Yield strength in torsional shear. the diameter should be reduced by 20 percent. The curves on the chart are derived through the following formula: Formula 71 Shaft Diameter Formula D.Installation Considerations does not directly take into account the many possible combinations of SHP and RPM which dramatically affect torque. For shafts of Monel 400. the onefourteenth rule should be considered in making a shaft selection. = Shaft diameter. though it makes some allowance for this by assuming that the propeller is correctly sized to absorb the engine's power. In spite of its shortcomings. if only for the fact that if a selected shaft diameter varies very widely from the rule. Determining PropellerShafi Drizmeter Shaft Diameter Chart 71 gives the diameter for solid tobin bronze propeller shafts at varying horsepower and RPM. in inches SHP = Shaft horsepower SF = Safety factor (3 for yachts and light commercial craft. the propeller hub may require special machining. = V 3' 3 St x RPM 3 Where: D.
. r 7 . . 1 r ." . . 099 089 IooS . . .00s OSS 009 OS9 OOL OSL 008 OS8 006 OS6 000 P P P N P O " a " a " P " S3H3NI NI t1313LnlVla U V H S " " " " " " ' N O a a P A d N O b b k ooz ozz OPZ 09Z 082 OOE OZE . 1 .. I . ' OPE 09E 08E 009 OZP OPP . . 7 . . . .
Shaft Material Aquamet 22% Aquamet 18 Aquamet 17 Monel400 Monel K500 Tobin Bronze Stainless Steel 304 TABLE 72 "Specify Aquamet 22 HS in diameters over 2 inches. and 17.Icu. C. PSI Modulus of Elasticity. based on Formula 71.provide proper diameter for solid tobin bronze propeller shafts at varying horsepowers and RPMs. manufactured by the Armco Steel Corp. after the reduction gear. Maximum attainable shaft horsepower and maximum attainable shaft RPM. and Monel 400 and K500. TABLE 72 SHAFT MATERIAL CHARACTERISTICS Yield Strength in Torsional Shear. HighStrength Alloys for Propeller Shafting Aquamet 22. 18.0002. The diameter for shafts of any suitable material and any desired safety factor can be calculated by inserting the appropriate value for the yield strength of that material and the desired value for safety factor in Formula 71 .. B.Installation Considerations D 1. Chart 71 uses a safety factor of threewhich is most suitable for ordinary serviceand the torsional shear strength of tobin bronze from Shaft Material Characteristics Table 72. manufactured by the International . PSI Density 1b. and D. must be used in determining propellershaft diameter.000 HP : Tobin Bronze Charts 7lA. in. These charts.
This checks well with the calculated size of the tobin bronze shaft. Chart 72 gives the maximum spacing between shaft bearings for propeller shafts with flexible bearings at both ends. shaft coupling. Most small craft have a rigid bearing at the engine and a rigid stem bearing. and it should be used as a rough guide only. and no further apart than forty times the shaft diameter. Very frequently. Additional bearings simply add expense and unwanted shaft rigidity. tobin. unless the shaft is relatively short in proportion to its diameter. andflexible shaft coupling. Figure 76 Typical shaft installation showing propeller with fairing over nut.H. Determining ShaftBearing Spacing The propeller shaft must be supported by intermediate shaft bearingspillow blocksbetween the flange coupling at the engine or gearbox and the stem bearing. so the onefourteenth rule gives a shaft diameter of 5. bearing spacing is considerably more than forty times the shaft diameter.16 inches (13 1 mm) in diameter. we come up with a tobin bronze shaft 5.) Shaft Diameter for Ocean Motion Using Shaft Diameter Chart 71 or Formula 71 for Ocean Motionour example from Chapter 6with a maximum SHP of 1. propeller strut and stern bearing. Den Ouden Vetus) . offer the highest strengths and best corrosion characteristics of all available shaft materials. Shaft Bearings The TwentyTimesFortyTimes Bearing Spacing Rule The simplest rule of thumb for determining shaftbearing spacing is that the bearings should be no closer together than twenty times the shaft diameter.Propeller Handbook Nickel Company. their cost is not significantly greater than for ordinary tobin bronze shafts. Since shafts made of these alloys can have smaller diameters. though cathodic protection against corrosion may be necessary. For ordinary small craft and light commercial vessels. manganese. The propeller selected for Ocean Motion was 74 inches (1879 mm) in diameter. but fails to give accurate results with stronger materials like Monel or Aquamet alloys. (Courtesy of W. (Chart 71 and Formula 71 give the tailshaft diameter. and these materials should be employed in all heavy commercial vessels and racing boats. or a Monel 400 shaft 4. selfaligning stufing box.13 inches (105 mm) in diameter. the intermediate shafts may be only 95 percent of the diameter of the tail shaft. Reduced Diameter for Intermediate Shafts Where the propeller shaft is divided into a tail shaft that supports the propeller and an intermediate shaft or shafts. just ahead of the propeller.020 HP (760 kw) and 360 shaft RPM.28 inches (134 mrn). This rule is less reliable than the onefourteenth rule for propeller shaft selection. Such shafts should have maximum bearing spacings 50 percent greater than that given on the chart. or silicone bronze or NAB bronze shafting is quite adequate.
Therefore. = Propeller shaft diameter. in inches RPM = Propeller shaft speed. her shaft bearings should be spaced 18. in revolutions per minute E = Modulus of elasticity of shaft material. from Chart 72 or Formula 72.3 m). or 27. Values for other metals may be substituted in the formula. the correct shaft spacing would be 50 percent greater. For this reason. with a Monel 400 shaft 4. in pounds per cubic inch The modulus of elasticity (E) and the density for tobin bronze and Monel 400 from Table 72 were used to generate the curves on Chart 72. If Ocean Motion's shaft were onepiece.3 feet (8. shaftbearing spacing should be no closer than necessary and the shaft diameter should be no larger than required. in feet D. based on Formula 72. DidRPM is 0. Values for other suitable shaft materials may be substituted in Formula 72.0115. IN INCHES DIVIDED BY RPM . For Ocean Motion.DlRPM Chart 72.5 m) apart. This chart. The curves on Chart 72 are based on the following formula: Formula 72 ShaftBearing Spacing Formula I D~ i~ Dens 7 Where: Ft = Shaftbearing spacing. in PSI Dens = Density of shaft material. Formula 72 . continuous and held at a rigid bearing at the engine and at the stem bearing.2 feet (5. It is important that the propeller shaft be able to flex slightly to accommodate the flexing under strain of the entire hull. depicts recommended shaft bearing spacing for Moriel400 and tobin bronze.13 inches (105 mm) in diameter and a maximum shaft speed of 360 RPM.Installation Considerations CHART 72 SHAFTBEARING SPACLNG SHAFT DIA.
Propeller Handbook CHART 73 ESTIMATING PROPELLER WEIGHT 1854 Inches WEIGHT IN POUNDS 5496 Inches 54 0 * m a m 0 a m 0 o 7 m 0 N 7 m 0 * a a O N * Y Y .imate weight of standard bronze three. of 0.t. Appro.N N m 0 m 0 m 0 m 0 m 0 m 0 a N m 0 a N m 0 o N * N O O O m 0 m 0 m 0 WEIGHT IN POUNDS Charts 73A and B.l . . Derived from Formulas 73a and b. plotted against propeller diameter.33 meanwidth ratio and 20percent hub diameter.and fourbladed propellers.
while Svelte Samantha's threebladed. add another 8 percent to account for the increased scantlings required for the higher proportionate bending moments on these propellers.210 pounds (549 kg). but fall within 10 percent of actual weight. 26inch (660 mm) propeller would weigh around 50 pounds (23 kg).00323 x D305 Where: Wgt = Wcight of propeller in pounds D = Diameter of propeller in inches Formula 73a. 74inch (1879 mm) propeller would weigh approximately 1.b From Chart 73 or Formula 73. . The weights for propellers of similar pattern increase at just over the cube of the increase in their diameters.Installation Considerations PROPELLER WEIGHTS It is frequently helpful to be able to estimate the weight of a propeller in advance.33 mean width ratio and 20 percent hub diameter. Ocean Motion's threebladed. whether for weight or structural calculations. or in preparing for installation. of 0. against overall diarneter. Chart 73 plots the approximate weight of standard bronze three. The weights given in this chart are approximate.and fourbladed propellers.00241 x D 3 0 5 Formula 73b FourBladed Propeller Weight Wgt = 0. For propellers over 90 inches in diameter. Chart 73 is based on the following formulas. derived by the author: Propeller Weight Estimate Formulas: Formula 73a ThreeBladed Propeller Weight Wgt = 0.
derivzd by the author: . to running free between jobs. The curve in Chart 81 is based on the following formula. a tug operates under vastly differing conditionsfrom turning the head of a large liner or tanker. Even a detailed analysis of the resistance of a tow is nearly useless. One day a tug may be pushing a heavily loaded barge train inshore. most other vessels have fairly constant operating requirements. and the following day it may assist a ship to dock. however. to towing a barge train. Accordingly. and Ducted Propellers TUGBOATS Nature of Variable Loading on Tugs Selecting a suitable fixedpitch propeller for a tugboat is a difficult task. there has been a trend to increasing BHP above the values on this chart to get more tow power in a smaller. Even choosing the correct power for a tug is more difficult than for ordinary. Of course. and 83 will give good guidance in selecting suitable power for tugs and estimating their average towing speed (V) in knots. yet neither vessel would be fitted with the pitch required for maximum efficiency at maximum freerunning speed. Estimating Horsepower and Towing Speed for Tugs Charts 81.7 m) in length overall. one should usually round up to the nearest appropriate size. since all tugboats operate at relatively low speeds and require high thrust. the next day it may be running unloaded barges offshore. By contrast. Smaller tugs that tow relatively large and heavy loads will operate at relatively lower speeds than larger tugs pushing proportionately smaller loads.Chapter 8 Tugs and Trawlers HighThrust. As we have seen. ControllablePitch. In addition. in selecting an engine. Chart 81 gives minimum average brake horsepower for standard harbor and coastal tugs of between 60 and 150 feet (18. The smaller tug will do better with proportionately less pitch than the larger. freerunning craft. handier craft. There is little point in calculating exact tow resistance since it varies so dramatically in every job and condition. selecting the correct propellerparticularly the one with the best pitchis always a major compromise.3 to 45. faster one. Since shorter tugs are more maneuverable than longer ones. the pitch of the propeller can only be exactly right for one set of operating conditions. 82. the one primary concern is to use the largest diameter propeller and the slowest shaft RPM practical. in recent years some offshore tugs have had nearly 70 percent more BHP installed than suggested in Chart 81. The speed and power formulas in Chapter 2 will not help to determine the speed of a tug when towing. By the very nature of its work. A FixedPitch Propeller Must Be a Compromise Because of these widely varying operating conditions. VariableLoading.
 0 0 0 7 7 0 N 7 0 0 7 0 4 . . and low values of barges towed in deadweight tons (DWT).43 x BHPo21 Where: Kts = Average speed in knots during an average tow BHP = Maximum brake horsepower of engine Formula 82 Chart 83 gives the average. 7 0 V) 7 Chart 82 gives the average towing speed (V) in knots of a standard tug towing an average load.lhgs and Tkawlers Formula 81 Brake Horsepower vs LOA FormulaTugs BHP = loo + (LOA~ l 5 + i 11. The average line. It assumes that the LOA of the tug is within 15 to 20 percent of the values given in Chart 81. The high DWT line represents the maximun DWT that can usually be towed with this BHP in fair inshore conditions. then the engineand probably the tug itselfis too large for economical operation in the intended service. Formula 81 CHART 81 BRAKE HORSEPOWER VS LOATUGS 0 a 0 0 b . gives minimum average brake horsepower for standard harbor and coastal tugs of between 60 and 150feel in length. related to Formula 81. 0 cO cn 0 LQA 1 N FEET Chart 81.000) Where: BHP = Maximum brake horsepower of engine LOA = Length overall of the tug. in feet. If the tows contemplated will consistently fall below the level of the low DWT line. represents the average capacity in average conditions. This chart. high. Chart 82 is based on the following formula. obviously. derived by the author: Formula 82 Towing Speed vs Brake Horsepower Kts = 1.
Propeller Handbook CHART 82 TOWING SPEED VS BRAKE HORSEPOWERTUGS BHP 362 Chart 82. and low sizes o f barges ugainst the brake horsepowBer required to handle them. derivedfrom Formula 83. Average towing speed in knots of n standard tug towing an average load. From Formula 82. CHART 83 WEIGHTS OF BARGES TOWED VS BHPTUGS C BHP Chart 83. . This chart. high. depicts the average.
Tenacious Teddy.43 X BHP)  599.32 x BHP)  255. We can now enter the BP6 charts at the end of Chapter 6 to calculate the propeller. 24 ft.57 x BHP) .18 m) tug.590 SHP (1 185 kw) and 106 inches (269 cm) maximum diameter.5 ft.5foot (28.03 m 7. The nearest commercially available ratio is 8 .500 BHP (1 118 kw) engine. we will allow for a 7 percent loss of BHP.c Formula 83c High DWT = (5. metric tons) Displacement (pounds. 85. With a tug's large reduction gear and heavy bearings. 11 ft. we come up with a preliminary shaft speed of 234 RPM.710 BHP (1275 kw) at 1. Entering DIAHPRPM Formula 53.62 m 7.b.86: 1 reduction ratio.590 (1 185 kw). kilograms) Cb (block coefficient) Maximum propeller diameter to fit within existing aperture Shaft centerline below waterline 0.34 m 3. Her characteristics are as follows: Tenacious Teddy 92.45 106 in.18 Formula 83a.25 Formula 83b Avg DWT = (3.8 ft. WT.lbgs and nawlers The curves on Chart 83 are based on the following formulas: derived by the author: D. 5. Inspection of manufacturers' literature shows that a Caterpillar 3516V16 continuousduty marine diesel delivers 1.18 m 26. of Barges Towed vs BHP Formulas: Formula 83a Low DWT = (1.4 ft.O: 1.59 m 291 Mtons LOA (length overall) LWL (length waterline) BOA (beam overall) BWL (beam waterline) Hd (hull draft) Maximum draft Displacement (long tons. 25 ft.800 RPM. 11.10 Where: DWT = Deadweight tons of barges towed BHP = Maximum brake horsepower of engine A Sample Tug CalculationTenacious Teddy Let's find the best compromise propeller for our singlescrew. . This requires a 7. which would be suitable for our purpose. From Chart 81 or Formula 81.5 feet (28. This gives us a SHP (shaft horsepower) of 1.943. which yields 225 RPM.6 ft. 92. 287 tons 28. with 1.31 m 3.18 m) LOA would use around a 1. we find that an average tug 92.
we get a new freerunning pitch ratio of 0.2 PSI (35849 N/m2). and adjusted by 93 percent for the increased blade area of our pattern. This 6 means that our 106inch (269 cm) diameter propeller is a bit smaller than the ideal size of 116.8 knots.7 PSI (53084 N/m2).9 inches (297 cm).7 knots. Taking the 6 of 348.38. since it is the towing conditions that will generate the highest blade loading and thus determine the minimum acceptable developed blade area. Trying a threebladed. but we have already determined that we need this additional area to avoid excessive blade loading and cavitation when towing.53. of 0. a 0. Thus. and with a 0.35.650 square inches (42906 cm2).84.50 DAR propeller first. with our Cb of 0. though.75 DAR. with the singlescrew adjustment factor of 0. q is 0. we have to select one or the other. We must now reenter Chart 64c for the propeller pattern we have selected. or a speedlength ratio of 1. In the case of Tenacious Teddy. We could use narrower blades and less area for free running alone. Efficiency (q) crosses Bp of 115. Thus.75 DAR and a 0. 98 inches (249 cm) in pitch.49.7. the best propeller we could select for towing conditions is a fourblader. this is not also the best propeller for maximum speed running free.7 and 6 equals 348. and 6. From Bp and 6 Formulas 67 and 68. and with a hub about 20 percent of diameter.75 DAR would give us the area we need. we find that the theoretical maximum open water 6 would be 405.95. Reading across on the Bp diagram from the pitch ratio side.37 MWR. The highest DAR diagram we have for a fourblader is for a DAR of 0.95 from Table 62.7. 34. a 0. thoughone for towing conditions and one for free running. we get a usable adjusted 6 of 331. which gives an efficiency of 0. for a pitch of 97. Accordingly.8 inches (215 cm). which is too high.7 for the largest propeller we can use (106 inches).6.24. The TowingScrew Calculation From Chart 82 or Formula 82. for a pitch of 84.50 DAR is 4.55.3. Formula 56 shows the maximum allowable blade loading as 5. Solving Formula 57 for the required blade area shows that we need 6. Wake Factor vs Block Coefficient Formula 64a gives a singlescrew wake factor (Wf). Unfortunately. and using Formula 46. We can now check blade loading.3 at 0. we do not have the space to install a bigger propeller on Tenacious Teddy. Developed blade area (Ad) from Formula 46 for a 106inch (269 cm) diameter.3. for free running at 11 knots. we find that efficiency should be 93 percent of our presently calculated propeller. The FreeRunning Calculation Since we cannot have ideal pitch for both running free and towing. and a hub about 20 percent of diameter. The first is the most crucial. Efficiency (q) is found to be 0. 106 inches (269 cm) in diameter. and multiplying by the singlescrew adjustment of 0. the towing Va will be approximately 5. we find that we should use a pitch ratio of 0.453 square inches (28730 cm2).37 MWR. we select a fourbladed propeller 106 inches (269 cm) in diameter. however. with an 84inch (213 cm) pitch. we find that a fourbladed propeller of 0. we find that Bp equals 115.Propeller Handbook We must do at least two calculations.38. We must use a propeller with a greater blade area.80.92.7 and 6 of 331. Efficiency is found to be 0. Usually it's best to select pitch for the lowest acceptable freerunning speed and take the inevitable loss of thrust while towing. we have to adjust for the additional blade area of our wide blades. 0. or a 90inch (229 cm) pitch.85. threebladed propeller of 0. we will settle on a freerunning speed of 11 knots. we get an adjusted 6 of 384. with the Bp and 6 values for a V of 11 knots. We'll use this and adjust for loss of efficiency with Table 63. . Thus. 215. while Actual Blade Loading Formula 57 yields 7. Entering Bp6 Chart 64c with a Bp of 115 and an adjusted 6 of 331. we find a pitch ratio of 0. Unfortunately. we find that average towing speed will be around 6.5 inches (248 cm). Bp.2.45. Reading from the diagram. Va becomes 9. The adjusted 6 is now 204. Interpolating from Table 63. or compromise between the two.
no pitch calculation need be done. or the Bp and 6 factors contained in Chart 64. for example.33.33 + 0. the engine will be overloaded and lug down. from Formula 59. As a result. electrically operated mechanical linkages. This is because the pressure in the hydraulic system is somewhat dependent on engine power. we find a 6 of 323 during towing. with one exception. or hydraulic systems. the higherpitch. To avoid this.36. Bollard pull or static thrust. As we mentioned in Chapter 4.8 long tons. giving a ratio of 94 percent [0. the throttle is set at maximum. we get a towing q of 0. CONTROLLABLEPITCH PROPELLERS The Solution to Variable Loading Conditions There is a very simple solution to the problem of matching pitch to variable loading conditionsinstall a controllablepitch propeller. and making the 93 percent reduction for efficiency for our wider blades. we determine maximum thrust towing from Thrust Formula 58 (using the freerunning propeller we will actually install) and find it to be 13. alltowing propeller had an q of 0. Tugs and trawlers with highly variable loading should also consider installing a pyrometer (hightemperature thermometer) in the exhaust just aft of the manifold to detect significant rises in operating temperature quickly. Some manufacturers offer automatic pitchadjustment control. The lowerpitch. Entering our freerunning pitch ratio of 0. and additional pitch is cranked into the blades. All will give good service. It's important to note that if we had had room to install the optimum 116inch (297 cm) diameter propeller. and it may not be sustained at the low engine RPMs and powers at which these vessels often cruise.941. the pitch can be changed at will to exactly suit prevailing conditions. That is it. . selecting one is quite easy.8 long tonsan increase of 6 percent. Since pitch is fully controllable. this type of propeller allows the operator to twist or rotate each propeller blade about the blade axis during operation. is 16. This is an acceptable compromise.92 and reading at the intersection with the towing Bp of 115.Tugs and Bawlers Loss of Thrust During Towing with the FreeRunning Screw We should now check to see how much thrust we have lost at towing speed with this higherpitch propeller. If Tenacious Teddy were a new design. fit an oilpressure alarm. Avoiding Engine Overload A further consideration with controllablepitch propellers is that there is the possibility of overloading the engine. bollard pull would have been 17. Diameter is found exactly the same way as for a standard fixedpitch propeller using either Chart 53 or Formula 53. This causes a dangerous rise in engine temperature and oil pressure. freerunning propeller will deliver only 94 percent of the thrust of the ideal towing propeller.35 = 0. shafting and the pitchcontrol mechanism. Finally. Accordingly. The primary difference between these pitch controls is complexity and cost.35.4 long tons. It's wise to consult with the manufacturer of the propeller before final installation for suggestions as to sizing. This intersects efficiency at 0. and can ruin a good engine quickly. If. governed by the rise and fall in oil pressure. Selecting a ControllablePitch Propeller Although the design and construction of a controllablepitch propeller is complex. Pitch controls can be direct. manuallyoperated mechanical linkages. it would be well worth modifying the lines and engine placement to accommodate this additional diameter. Hydraulic controls should never be used on motorsailers and sailboats.
Not only do they cost much more than a standard fixedpitch propeller to begin with. As the blades are rotated away from this one angle. The firstand most importantis their high cost. For tugs. controllablepitch propellers are generally available in one of three configurations. Adjustable pitch with full reverse pitch. and enable the vessel to go from full ahead to full astern without changing the direction of shaft rotation. Further. the pitch of a controllablepitch propeller forms a true helix (constant pitch) at only one pitch setting. so the propeller can rotate at full speed without generating thrust or absorbing power). Fully feathering but not reversible. pitch is adjusted manually via the wheel. controllablepitch propeller with shaft coupling and pitchcontrol mechanism. . causing uneven blade loading and some loss of efficiency. This arrangement allows the blades to line up exactly foreandaft so they give minimum resistance to the water flow. Adjustable pitch only (no reverse pitch). Such propellers eliminate the need for a reverse gear. These propellers are ideal for motorsailers and sailboats. this can be a significant drawback. however. which need to be able to exert high thrust both ahead and astern. their pitch varies. controllablepitch propellers are being employed on niore and more vessels of every class. gong right through fully neutral pitch (blades at right angles to the water flow. Drawbacks of ControllablePitch Propellers There are two reasons why controllablepitch propellers are not more common. (Courtesy of Scandinavian Propellers als) Types of ControllablePitch Propellers Because of the practical limits on blade rotation. Figure 82 Dimension drawing of a typical threebladed. In spite of these disadvantages.Propeller Handbook Figure 82 Typical threebladed. In this case. ahead10 max astern lor CP15 (less lorCP12). but have little application on most other vessels. controllablepitch propeller showing shaft coupling and pitchcontrol mechanism. but the complex control mechanism must be carefully maintained throughout the life of the vessel. The second reason is that controllablepitch propellers are generally not as efficient in reverse as comparable fixedpitch propellers. (Courtesy of Scandinavian Propellers als) TYPE MR Prlch change shat 23 rws from max. remote control mechanical and hydraulic linkages are also commonly employed.
Increased Efficiency with Ducted Propellers Ducted propellers offer a significant increase in efficiency over standard open propellers. The propeller itself. You can . and nozzles designed for both ahead and astern thrust. ControllablePitchPropellers and Nozzles Controllablepitch propellers also may be fitted in nozzles. the additional drag of the nozzle will far outweigh the increase in thrust. because this would cause the blade tips to jam against the inside of the shroud. Bp must be greater than 30. Bp must be greater than 25 for ducted propellers to offer any advantage at all. four.10 TABLE 81 1. inside the duct or nozzle. Increase in Bollard Pull with Ducted Propellers The lower the boat speed.00 0. A rough rule of thumb is that the vessel be intended to operate at or under 12 knots. has square tipsvery much like a standard elliptical blade cut off at about 70 percent of diameter.80 Ahead & Astern 1. At lower Bp values. a reverse gear must be fitted with such systems. The most common of these blades are the Kaplanaccelerating series. or speeds higher than 12 knots. If Bp values are 35 or over. These are available in three.70 DAR. with about a 6percentgreater diameter than the nozzle propeller. with DARs of 0.70. Intended Use of Nozzles Nozzles come in a number of shapes designed to meet specific performance requirements. TABLE 81 NOZZLE BOLLARD PULL Standard Propeller Ahead Pull Ahead Only 1. The most significant variables are between nozzles designed for optimum ahead operation only.. DAR0. This combination offers the maximum possible thrust at all speed and loading conditions for vessels that operate at speeds suited to nozzles. Close tip clearances are not a problem for ducted propellers because there is no difference in clearance throughout the passage of the blade.79 Astern Pull All bollard pulls are related to the ahead pull of a standard. The shroud fits very closely around the propeller blade tips and is specifically designed to accelerate water flow through the propeller. This avoids detrimental changes in pressure. as there would be if a blade swept close to the hull and then away into open water (see Chapter 7). the greater the gain in thrust.70 propeller (at the same SHP and RPM) will be found.40 0.'hgs and lkawlers DUCTED PROPELLERS OR KORT NOZZLES Describing a Ducted Propeller Kort nozzles or ducted propellers are propellers surrounded with a hydrodynamically shaped ring or shroud (see Figure 83). Table 81 gives approximate relative bollard pulls for varying configurations.55 and 0.and fivebladed propellers of various disc area ratiosthe most common being fourbladed.38 1. A more exact measure is the power coefficient (Bp). For a significant advantage. fourbladed open propeller of 0. Accordingly. but only under special conditions. The drawback is that controllablepitch propeller blades of optimum diameter cannot rotate from ahead through astern. an increase in propeller towing power of about 30 percent over a standard fourbladed.
a nozzle designed for optimum ahead only operation is appropriate. operating at the same RPM. For most vessels. however. would jump to around 23. is an ideal candidate for a nozzle. and the entire duct swings or steers to direct thrust. with her free running Bp of 34. a ducted . for example. nozzles designed for both ahead and astern operation should be installed.Propeller Handbook Figure 8 3 A ducted propeller installation. towing Bp of 115. Alternatively. For tugs. from Table 81. By contrast. Additional Advantages of Ducted Propellers In addition to increasing thrust. Installing a nozzle on an existing vessel.6. to increase towing speed by 10 to 15 percent. the duct or shroud is a bit longer foreandaft than standard. Thus the tug's towing thrust would increase to 17. Maneuverability with a Ducted Propeller System A nozzle installed without alteration to thc rudder and steering system will increase the turning circle or tactical diameter of a vessel by about 20 percent. a ductedpropeller system will allow the same engine.4 long tons: and her bollard pull. ducted propellers can increase fuel efficiency. will enable her to run at lower RPM while attaining the same speed as before. (Courtesy of The Michigan Wheel Company) see that very significant increases in lowspeed thrust are possible with the nozzle propeller. This can amount to an 8 to 10 percent savings in fuel cost. Temcinzis Teddv. In this case.2 long tons. and top speed of 11 knots. With such an installation. an approximate 30percent increase in towsperd thrust can be expected. These values can be determined more exactly by referring to the Bp6 chart from the manufacturer for the particular pattern of nozzle and propeller being installed and using the standard Bp6 propeller selection method.
Accordingly. Figure 84 shows a section through an Aquamaster drive fitted with a nozzle. of course.Tugs and 'Ikawlers propeller may be fitted with a system of two or t h r e e rudders very close astern of. Such a rudder system directs the concentrated propeller wash from the aft end of the nozzle. It is critical that the nozzle system manufacturer be consulted before the final design and installation of a nozzle or ducted propeller system. thrust may be directed in any direction at will. and some may be installed at the stem of the vessel with the ability to kick up just like a small outboard or inboardoutboard. where maneuverability is the numberone consideration. this type of system gives significant improvement in handling. made by Hollrning Ltd. and can allow very high rudder angles (50 to 60 degrees. or mated to.) . For commercial vessels operating at under 14 knots or so. steerable Zdrives are the ultimate solution. Another steerable Zdrive is the Aquamaster. as opposed to 30 to 40 degrees for a conventional rudder). (Courtesy of AquamasterRuma Ltd. both to obtain the appropriate Bp6 diagrams. the nozzle. The turning circle can be reduced by as much as 60 to 70 percent from that of a standard open propeller and single rudder. Steerable Zdrives are available with or without nozzles. Figure 8 4 Cutaway view of a steerable Zdrive with a duct or shroud installed at the propeller. very much like an outboardalthough outboards. When properly designed. after the Schottle Company which was one of their pioneers. and to ensure that the nozzle installation will actually fit in the available space. These drives are sometimes known as Schottle Drives. These systems are essentially Zdrives that allow full 360degree rotation about the vertical shaft line. STEERABLE ZDRIVE SYSTEMS The ultimate in maneuverability is obtained from steerable drive systems. are more limited in their direction of rotation.
Propeller Handbook TRAWLERS In many respects. Use the minimum acceptable freerunning speed and add 6 to 8 percent to the SHP indicated. do not have to install nearly the power that tugs do. Like tugs. Similarly. and with sufficient blade area to avoid cavitation with trawling. And. though. as with a tug. can then be selected. . just as with tugs. and for free running. trawlers operate under conditions of widely varying load and speed. Raw1 Speed and Power Trawling speeds are usually between 5 and 7 knots. A compromise propeller based on the lowest acceptable freerunning speed. ControllablePitchand Ducted Propellers for Rawlers Controllablepitch propellers can eliminate the necessity of compromising on pitch. The nozzle or shroud also has the beneficial side effect of somewhat reducing the chance of the trawl or associated gear fouling the propeller. Displacement Speed Chart 21 or Formula 21 may be applied. most trawlers operate at speeds where ducted propellers will improve efficiency and thrust. the requirements of a trawler are very similar to those of a tugboat. depending on the size of the vessel and the nature of the trawl. a trawler's fixedpitch propeller must be calculated for both towing or trawling conditions. Trawlers. The savings from decreased fuel costs and increased freerunning speed frequently can more than pay back the higher initial and maintenance costs of a controllablepitch propeller.
feathering propellers usually offer the best combination of low drag under sail and good thrust under power. though. that a twobladed feathering propeller. the folding propeller offers the least drag under sail and gives the lowest thrust under power.Chapter 9 Sailboats. reliable and inexpensive solution for nonperformance craft. Use a solid.24) 2. . Without folding the blades. PROPELLERS FOR SAILBOATS AND MOTORSAILERS The Need for Reduced Propeller Drag Under Sail Sailing vessels equipped with engines range from lightdisplacement racing craft to performance cruisers to heavydisplacement motorsailers.I Y 11 1 I/ Ijl The first approach also has a number of secondary possibilities: 1. giving better bladeloading and thrust characteristics. This is because the blades can effectively be made larger than those of most folding propellers. Note. I 1' I Il 1 'I Advantages and Disadvantages of Approaches to Reduced Drag Generally.or threebladed feathering propeller. Outboards. with the propeller hidden in an aperture behind the deadwood. turn them so that they align straight foreandaft (the feathering propeller).and inboardoutboard boats with their highspeed installation requirements and techniques. With regard to their propellers. This is a good.or threebladed propeller. A fixed two. On cruising vessels. twobladed propeller with narrow blades (usually with a MWR of about 0. 3. however. Fold the two blades flat against each other when under sail (the folding propeller). ! I Approaches to Reducing Drag There are just two fundamental ways to achieve a reduction in drag.21 and a DAR of around 0. while producing I . both approaches should be used together: Make the propeller blades and blade area as small as possible. and yet its thrust under power is hardly better than that of a good two. and GoFast Wrinkles Propellers for Special Applications I n this chapter we will examine the requirements of two very different types of vesselssailboats that operate at low speed and often place secondary importance on their propeller installations. for a given diameter and shaft RPM. and inboard. and whenever possible. in the open. Hide the propeller behind the keel or deadwood. they all have one thing in commonthe need to combine reduced propeller drag under sail with adequate propeller thrust under power. For cruising sailboats. produces the most drag under sail. a $xed twoblader can be locked vertically in the aperture and thus largely kept out of the slipstream around the keel.
The solution to these problems has been to put geared connections between the blade and the closing mechanism on folding or feathered propellers. though. when locked vertically in the same aperture. and their additional cost is small compared to the gain in efficiency and control. create significantly less drag under sail. it will produce less drag when locked vertically.) If the propeller is neither folding nor feathering. when the propeller shaft is not rotating and there is no thrust. that some gearboxes are not lubricated unless the engine is running. while folding propellers need not be locked since they show so little area and have no tendency to rotate when folded. Folding and Feathering Mechanisms Both folding propellers and feathering propellers rely on centrifugal force or the torque of the propeller shaft to open them. the lower blade will often hang down in an annoying fashion under sail. The best of these propellers open and close evenly and positively. on folders. a fixed twoblader can be well hidden behind the keel.Propeller Handbook virtually the same thrust under power. and is exposed to the water flowas with a propeller on a strut well aft of a fin keelit will generate the least drag when it is free to rotate. on the other hand. Although many of these designs are still on the market. and on the pressure of the waterwhen under powerto hold them open. Early versions of folding and feathering propellers allowed the blades to fold or pivot more or less independently. (Courtesy of PYl lnc. Figure 91 A twobladed feathering propeller in fully feathered position has a remarkably lowdrag shape. once the speed of the vessel exceeds 1'/2 knots or so. if possible.) . The blades can open and close out of step with each other and. Locked Propeller or Free to Rotate for Minimum Drag? This brings us to the old argument as to whether a propeller produces the least drag when it is free to rotate or locked. their bearings will be destroyed if the shaft is allowed to rotate. if so. Fullyfeathering propellers should be locked vertically. keel and propeller. will. The answer is both. they offer lessthansatisfactory service. (Note. depending on the configuration of the hull. If. The force of the water pushes them closed.
even with the same blade area as a fixedbladed propeller. and GoFast Wrinkles Figure 92 When in use. though. while fixed blades. cannot. The answer then is to turn to a geared folding propeller. It is necessary to haul the boat in order to adjust the pitch. (Courtev of PYZ Znc. When powering begins. a threebladed feathering propeller is an ideal solution. When fully open. As a result. It's interesting that a feathering propeller can actually be more efficient than a fixedbladed propeller when in reverse. Folding Propellers for Performance Craft Owners of racing craft or performance cruisers often find even the reduced drag of a good feathering propeller excessive. its blades will be at a given pitch. Both of these propellers allow pitch adjustments. immediately. a threebladed feathering propeller delivers almost as much thrust as afixed threeblader.) TWO BLADE THREE BLADE . and yet it will deliver as much as 90 percent of the ahead thrust of a fixed threeblader. By controlling how far open the blades can go. they cannot be as efficient. it creates less drag than afixed twobladed propeller. A further refinement in the best feathering propellers is the ability to adjust the pitch. where even greater thrust under power is required. most feathering propellers have flat blades with no builtin twist for true helical or constant pitch. When feathered. while in the fully feathered position. For larger cruising vessels.Sailboats. Since the blades on these propellers are made as narrow as possible. (Courtesy of PYI Inc.) Feathering Propellers To reduce folded frontal area to a minimum. the blade shape that Figure 93 Diagrams of the feathering mechanisms of the two. This is because the feathering blades will pivot so that their leading edges always face into the direction of rotation. the pitch of the propeller can be adjusted to exactly suit each installation. such a propeller will produce no more drag than most fixed twobladers. obviously. Outboards. a feathering propeller goes from fully feathered to fully open.and threebladed propellers shown in Figures 91 and 92.
designed by the author to achieve 14 knots under both sail andpower. where it can do the most work.Propeller Handbook Figure 9 4 Lines of a 57foot performance motorsailer.) . Note the wide. She is fitted with a 38inchdiameter geared folding propeller. (Courtesy of Jastram Ltd. She is powered by a 275horsepower diesel driving a 38inch geared folding propeller at 750 RPM. Such a propeller can give very impressive performance. shaft and strut arrangement) of a 57foot sailboat designed by the author to do 14 knots under sail and 14 knots under power. squarecontour blades and the extremely lowdrag shape when folded. Quicksilver. Such a shape also places more of the blade area at the tips. It is the opinion of the author that a wide. rectangularcontourbladed. gives the maximum area is nearly rectangular. geared folding propeller of large diameter will give the best combination of speed under power and low drag under sail. Figure 94 shows the lines (including propeller. The key is to use a very large reduction gear so that the propeller can be of the largest possible diameter. driven by a 275 HP diesel. Figure 95 Timelapse photo of a typical geared folding twobladedpropeller.
the additional wear and tear of cavitation can be an acceptable compromise. The ability to adjust pitch at will while underway. adjustments to propeller diameter and blade width should be made to eliminate cavitation as described in Chapter 5. For larger motorsailers. these propellers have no more drag than normal fully feathering propellers. and all longdistance cruisers that will power over 30 percent of the time. All controllablepitch propellers are more expensive?but the increase in control and performance is well worth the cost. Using the Slip Method to Calculate a Sailboat Propeller For most sailboats. For such craft. and GoFast Wrinkles Shaft speed is only 750 RPM. that many sailboat propeller installations accept the vibration and loss of thrust from high blade loading in order to use narrow blades and limit drag under sail.33. though.24 can be used as a good general starting point.) Some Auxiliaries Accept Small Amounts of Cavitation Blade loading should be checked as described in Chapter 5. The calculation may be made as usual for a standard threebladed fixed propeller with a MWR of 0. Outboards. the efficiency should be reduced to 90 or 95 percent. Note. The adjustment factors from Table 52 for twobladed propellers should be used as required. of the values found from these tables. which can be expected to operate under both sail and power a great deal of the time. permits maximum thrust at minimum engine RPM and HP in all possible conditions. Finally. heavydisplacement motorsailers. though. (A poor propeller design can give even lower efficiencies. respectively. Table 63 should then be consulted to adjust efficiency for the reduced area of the narrower blades. controllablepitch propellers are the best solution.21 and a disc area ratio of 0. When fully feathered. ControllablePitch Propellers for Motorsailers At the other end of the spectrum are large. With any other type of propeller. Since most sailing auxiliaries power only a few dozen hours out of the year. This presents them with many of the same variableloading problems experienced by tugs and trawlers (see Chapter 8). Figure 96 A stem view of the same geared folding propeller shown in Figure 95.Sailboats. fullyfeathering. the slip method is adequate for selecting a propeller. if applicable. If no detailed information is available on the developed blade areaas is often the case with sailboat propellersa mean width ratio of 0. top sailing speed would have been severely limited as a result of the additional drag from the greater exposed blade area. since the propeller will be folding or feathering.) . (Courtesy of Jastram Ltd.
The additional drag and resistance from their large keels make the values from Wake Factor vs Block Coefficient Chart 61 or Formula 61 unreliable. In most instances. lowspeed outboard craft often can benefit from four. heavy. standard models will have suitable reduction gears. As a consequence.and even fivebladed propellers to overcome the limitations in diameter caused by the size and shape of the lower unit and the location of the cavitation plate. the actual shaft horsepower and the actual RPM at the propeller after the reduction gear are the critical factorsalong with boat speed. the Bp6 method will not always give more reliable results than the slip method for sailboats. the Bp6 method should be used. from manufacturers specializing in highspeed outboard power. while allout racers can obtain custom gears. For ordinary runabouts: planing power cruisers. Further. blade loading should be checked and adjustments to eliminate cavitation made. wake factors for sailboats should be estimated as in Table 91: TABLE 91 SAILBOAT WAKE FACTORS (Wf) Propeller Location Wake Factor 0. 95 percent. so no further deductions need to be made. the information available about boat speed. engine performance and propeller shape does not justify using the Bp6 method.89 0. with large reduction ratios. many manufacturers offer heavyduty andior sailor models. Most outboard manufacturers (unlike inboard manufacturers) now rate engine horsepower at the shaft. and the slip method will give adequate results. The difficulty with applying the Bp6 method to calculating propellers for sailboats is that wake factor estimates are problematical. Assume that efficiencies for folding propellers are 90 percent of the values found in this way. the propeller calculation should be made based on a standard threebladed fixed propeller and adjustments from Table 52 and Table 63 should be used as appropriate. Outboard Shaft Speed and LowerUnit Gearing Shaft speed is determined by the reduction gear in the lower unit. . again as described in Chapter 5.85 0. Consult the manufacturer as to the reduction gears available. and for feathering propellers. OUTBOARDS AND GOFAST WRINKLES Outboard Propeller Selection Propellers for outboards are determined in exactly the same way as for other vessels. Instead. For low speed workboats and sailboats.80 0. give better understanding of the variables in selecting the propeller for each design. with low ratios for higher shaft speed. As with the slip method. however.91 Table 91 Ln badlyfaired aperture In wellfaired aperture In the open on a centerline strut In the open on a strut offset from the centerline The values in the table are necessarily estimates. It does. Finally. As with all other propellers.Propeller Handbook Using the BpS Method to Calculate a Sailboat Propeller For heavier motorsailers. and ski boats.
The smaller hub diameter allowed by not venting exhaust through the hub permits greater blade area and more egicient blade shape in the same diameter propeller. (Courtesy of The Michigan Wheel Company) . Note that most standard outboards vent their exhaust through the propeller hub.Sailboats. Such hubs are around 30 percent of diameter as opposed to around 20 percent for standard propellers. The three slots or holes in the hub are for this purpose. and GoFast Wrinkles Figure 97 A typical outboardmotor propeller. but it decreases useful blade area by increasing hub diameter. (Courtesy of The Michigan Wheel Company) Figure 98 A typical performanceoutboard or sterndrive propeller. This is a convenient system. Outboards. Some performanceoriented outboards avoid this problem by venting exhaust above the propeller.
which is quite differentsee Chapter 4. Like hydraulic jacking plates: hydraulic power trim allows the operator to achieve optimum trim angle while undenvay. on highspeed craftboats operating consistently over 35 knotsthe outboard is lifted vertically. Outboard Tilt or Trim The tilt or trim of an outboard is critical to planing performance. although it is a faster configuration once high speed is attained. the outboard is positioned so that the cavitation platejust above the propelleris about 1 inch (25 mm) below the bottom of the hull.ell. In practice. and the hull "stalls. Accordingly. it will begin to suck air down from the surface. (This is frequently and mistake~ly called cavitation. Obviously this makes a boat slower. shifting the engine weight aft permits lifting or jacking the engine somewhat more than is possible immediately behind the boat. jacking has its limits. exactly as if the boat had been made heavier. i t tends to push the bow up slightly (the propeller's thrust line projects well below. A jackedup propeller also delivers somewhat less thrust than its deeper counterpart. causing ventilation." Most conventional veebottom hulls operate best at about a 4 to 5 degree planing angle. helping to lift the bow. First. . a i t h the lower unit and propeller away from the hulltilts the thrust line down. Con\ersely a a. lifting the transom and depressing the bow Generall): in trim helps a boat break onto a plane more easily. Conversely. The most sophisticated highspeed craft are fitted with hydraulic jacking plates that allow fingertip raising and lowering of the engine while undenvay. trimming the motor inlower unit tow. the greater the planing angle. Like all such adjustments. Trimming the motor outthat is. Mounting Outboards on Transom Brackets Another speed refinement on performanceoriented craft is to mount the outboard on brackets that support it well aft of the transomusually 18 to 24 inches. Another factor is that when a propeller is deep in the water. In theory. In addition. Transom brackets have the further practical advantage on all craft of freeing up more interior room. As planing speed is achieved. they shift the weight of the engine aft. the more the lift and the better the planing performance. Both the additional thrust of the deep propeller and its tendencl to lift the bow assist in breaking out onto a plane. and partl? because the water aft of the hull rises slightly as it flows aft. large amounts of out trim depress the transom enough to actually place an additional load on the hull. since the f o n ~ a r d face of the outboard no longer projects into the vessel through the transom n. Third. This is called "jacking up the motor" and reduces appendage drag at high speed simply by lifting some of the appendage out of the water.ards the hulltilts the thrust line up. Second. excessive planing angle causes the hull underbody to have too large an angle of attack. the boat's center of gravitysee Chapter 7). If the propeller is lifted too far. since it works in the slightly less dense and more turbulent water near the surface. There are several advantages to transom brackets. As boat speed increases: the drag of the lower unit becomes an important factor. allowing it to get slightly freer water inflow. This pushes the stem down and lifts the bow.) Blades that are raked aft help delay the onset of ventilation somewhat. This is partly because the engine u2eight aft helps counteract the loss of bowup thrust from not having a deep propeller.Propeller Handbook "Jacking" or Lifting an Outboard On most average runabouts and cruisers. they move the propeller further away from the shadow of the hull.ell jackedup propeller near the surface is less efficient at breaking a boat out onto a plane. trim should be adjusted to maintain a planing atiitude of about 4 to 5 degrees. Hydraulic power trim is the answer.
with ordinary propellers. are available. Among other things. but surface propellers are specifically designed to operate in this way. These propellers only come into their own at speeds of over 35 knots. Surface propellers are designed to work half in and half out of the water. outdrives or inboardl outboards. although expensive. of course. SURFACE PROPELLERS Surface propellers are the ultimate combination of the beneficial effects of motorjacking. (Courtesy of Arneson Marine. exactly like a jet engine. effectively giving the operator a propeller of variable diameter. Outboards. so the manufacturer must be consulted in the selection. heavy craft are the added maneuverability gained from being able to steer them like an outboard. Inc. The reduction of appendage drag can increase speed by 10 to 12 percent. creating the helically Figure 99 A typical surface drive unit. The advantages of outdrives for larger.Sailboats. while at the same time avoiding cavitation by having the blades fully aerated all the time.) . maneuverability. In such conditions the surface drive. a surface propeller is an excellent. and increased freedom to operate in shallow water due to their ability to kick up on striking bottom. with the exception. of motorjacking and bracketmounting. rather than the usual cast aluminum. If high speed. offers the least appendage drag possible. and GoFast Wrinkles INBOARD/OUTBOARDS OR STERN DRIVES The preceding comments regarding outboards apply to sterndrives.) Sizing of a surface propeller cannot be done in the usual way. Most standard stem drives are similar to outboard lower units. a sizeable percentage of the power delivered to the propeller also goes into twisting the water around. it generates thrust. being largely out of the water. this would be an increase of about 6. industrialgrade sterndrives. CONTRAROTATING PROPELLERS When a propeller accelerates water into itself from ahead and expels it astern. They are mounted on the transom aftlike a stem drivebut are configured so that their shaft centerline falls only just below the water surface at rest. which can fit proportionately larger propellers and may even be made of solid bronze. Of course. aeration or ventilation is undesirable.5 knots. solution. Unfortunately. and the advantages of a steerable sterndrive. The hydraulic ram on the top allows adjustment of vertical trim. however. (On a 50knot craft. This unit steers like an outboard or conventional stern drive via the hydraulic ram on the side. surface propellers are usually about 30 to 40 percent larger in diameter than comparable standard propellers.5 knots. and are really justified at speeds of over 40 knots. to about 56. and shoal draft are prime considerations.
In this type of installation. in theory.Propeller Handbook Figure 910 A racing catamaran powered with twin surface drives. Figure 911 A steerable 2drive unit with contrarotating propellers. between 5 and 20 percent more eficient than standard single propellers. two propellers are positioned one immediately ahead of the other on the same shaft line. (Courtesy ofArneson Marine. This rotational energy is doing nothing to dnve the boatit is just waste. but rotating in opposite directions. Such propellers are.) shaped propeller wake. Contrarotating propellers eliminate this waste. Inc. with little twist. but 8 to 10 percent is a realistic practical range.) . The slipstream from contrarotating propellers is nearly smooth and straight. Such extremely highspeed craft gain the most from a surface drive installation. (Courtesy ofdquarnasterRuma Lrd. The rotational energy imparted to the water by the forward propeller is cancelled out by the opposite rotation of the aft propeller.
Sailboats. but rather to increase thrust and efficiency for fuel savings. This reduces cavitation problems. and GoFast Wrinkles The most common configuration for contrarotating propellers involves a propeller of smaller diameter and more blades behind a propeller of larger diameter and fewer blades. Not only does this increase the cost of contrarotating propellers to far above that of comparable standard single propellers. . both propellers should be absorbing the same horsepowerhence the additional blade on the after propeller. it must have a smaller diameter and steeper pitch. but it also increases the level of maintenance required. Volvo puts out highpower stemdrives equipped with contrarotating propellers (threebladed forward and fourbladed aft). in totala contrarotating propeller system has more blade area and thus lower blade loading than a comparable single propeller at the same horsepower. At the same time. Further. Nevertheless. This is because the astem propeller is working in a faster water flow than the ahead propeller. some of the gain in efficiency from thrust is lost to additional frictional resistance in the many extra gears and bearings. and as a result. The Aquamaster unit is not intended to increase speed. An efficiency increase of about 9 percent is expected. The drawback to contrarotating propellers is their tremendous complexity. and the large number of blades greatly diminishes vibration. Most boats report only modest increases in speed with the Volvo units. contrarotating propellers can offer some actual gains in operating efficiency. Outboards. and Aquamaster is offering a steerable Zdrive unit (see Chapter 8) with contrarotating propellers (fourbladed forward and fivebladed aft) for commercial applications. but noticeably improved handling and smoothness of operation. Because of the large number of bladesusually seven or nine.
It is often not possible to truly level the boat fore and aft because the entire boatyard may have a pronounced slope. however. and seldom requires more than an afternoon of work to get the actual measurements. Measurement of three critical stations. far fewer points have to be measured. Haul the Boat and Level Athwartships and ForeandAft The boat should then be hauled and leveled foreandaft and athwartships. Measuring a hull for this purpose is not difficult. Leave space to work around the hull on at least one side. The procedure outlined below is actually identical to taking off the lines of a boat. contrasting vertical line down the center of the stem or keel face. . carefully mark the waterline. as well as at midships. ESTABLISHING BASE DIMENSIONS Mark the Waterline Afloat With the vessel afloat in calm water. and cargo. from forwardthe bow plumb bob lines up with the vertical line. and the aftermost point of the waterline. Marks should be made at the stem face. To determine level. fullyloaded condition (twothirds fuel. and full crew and equipment). Measuring the boat or "taking off" can be divided into three basic steps. you must measure the hull itself. shims and jacks to adjust athwartships trim untilsighting aft. and subsequent measurements must be taken at right angles to it. Leveling the boat and establishing a reference line for measurements. it must be done with care and patience. 1. If the yard surface is uneven and bumpy. and the acceptable level of accuracy is somewhat lower. For the purpose of simply estimating displacement: though. adjust foreandaft trim until the length of the fore and after plumb bobs to the ground is identical. water. In later chapters. waterline beam and draft of the hull body. at rest in the normal. 2. Additional intermediate marks can be helpful. Use wedges. the reference line must be set to match the foreandaft angle of the waterline. attach a plumb bob to the waterline at the bow and stem. this will not present a problem. we found that we had to know the block coefficient. Next. 3. Transferring this information to paper and using the result to find displacement. Carefully draw a dark. but as long as the sloped surface is smooth and flat. It will help if you can find an assistant to help with positioning and recording measurements during the taking off process. If this information is not available from the original builder or designer.Appendix A Measuring the Hull Procedure for Determining Displacement I n Chapter 2 we discussed the importance of knowing exactly how much a boat weighs when making speed and powering estimates.
onequarter. resting it just on top of the transverse boards. Stretch a reference line taut between the two spikes. The squaredup transverse boards and the taut reference line will form the reference points for all subsequent hull measurements (see Figure A. Measuring these three stations will provide sufficient information to estimate displacement. fix the transverse boards firmly in place with heavy weights and or spikes. Adjust the angles of the transverse boards.75)." Set heavy nails or spikes vertically through the two referenceline centerline tick marks. Make marks on the reference line at onehalf. Place the transverse boards at the bow and stem of the vessel so they project out at right angles from the boat centerline with the plumb bobs centered over the boat centerline crossmarks. Make a cross or reference point a few inches from one end and mark it "boat centerline. so that they cross each other at exactly right angles (a large carpenter's square will be adequate for this).50. we'll need two long. Use a carpenter's level along with shims and wedges to adjust the transverse boards to level.Measuring the Hull Setting up the Reference Line and Determining Waterline Length Now measure the length between the plumb bobs and set up a reference line. and 0. MEASURING THREE CRITICAL SECTIONS Making a 'LkiangulationFrame from Scrap Lumber There are a number of methods for measuring section shape. The base board of the Figure AI Establishing base dimensions. and threequarters of the waterline length (stations 0.I). These points establish the foreandaft location of the midship station and the stations at 25 percent and 75 percent of the waterline. Draw a straight linethe transverse linedown the center of each board. When all is square. . One of the easiest and most reliable is to make a triangulation frame out of scrap plywood. straight boards (our transverse boards) about 80 to 90 percent as long as the beam of the boat.25." Then measure out along each transverse line exactk the same distance (about 75 percent of beam) and make a tick mark on each labeled "referenceline centerline. 0. making sure that the boat centerline cross marks remain centered under the foreandaft plumb bobs. To do this. Measuring along the reference line from spike to spike yields the exact waterline length of the vessel. and the length of the reference line.
Measure and mark the distances along the station centerline of the baseboard from each marker line to the hinge axis. but not shift from side to side. placing them so that one edge of the ruler runs exactly along the station centerline. On top of the pivot board.Appendix A Figure A2 Triangulation frame. Cut a roughly triangular piece of ?&inch plywood (the pivot board) about onethird the beam of the boat long and attach it to the end of the base with two hinges so that it can swing up at any angle. You will probably need two. and record this distance on the pivot board. draw a series of regularlyspaced marker lines (say. one about 50 percent of beam. and one about 25 percent of beam in length (see Figure A2). We are now ready to measure the midships section. On the pivot board. The ruler should be free to slide in the guides but have as little play as possible. . frame should be made of Yzinch (12 rnm) plywood about onehalf of the beam of the boat long. three inches apart) crossing the station centerline at exactly right angles. measure the distance along the station centerline from the hinge axis to the opposite edge of the pivot board. On the baseboard. install the ruler guides. Aluminum rulers are quite inexpensive. Draw a "station centerline" along the length of the baseboard and pivot board. Set the guides so that the ruler projects at exactly right angles to the pivotboard hinge axis. Finally. and two to three feet wide. and are available in a wide variety of lengths. hammer a set of frames or guides together to accept a standard 2inch (50 rnm) wide aluminum ruler.
In this way. while complex. Simple. Relevel the triangulation frame. at the garboard (where the hull meets the keel). and mark each on the baseline.) To locate the first hull point. Record the baseboard's marker line position carefullyyou will be using this position for a whole series of measurements. and recording the ruler length and baseboard reference marker line for that point. It may be necessary to move the baseboard to a new marker linesliding it in towards the hullto get measurements close to the keel. marking each point on the hull and assigning it a number with the grease pencil. Raise up the baseboard so that it just touches the reference line. and record the length of the ruler projecting beyond the edge of the pivot board. When you have finished with the midships section. FINDING DISPLACEMENT FROM THE MEASUREMENTS Drawing the Three Measured Sections to Scale You can now take a sheet of paper and draw the hull sections you have measured to any convenient scale. for instance. singlechine hulls can be measured with fewer points. It only remains to make sense out of the data.) Repeat this process at 6. (It is well worth spending the few dollars it costs to buy an architect's sixsided scale rule for this purpose. since every point is measured twice. Then. Once you've completed these measurements. This is simply done by lining up one of the baseboard marker lines so that it is exactly parallel and directly beneath the reference line. or baseline. but still at the same midships station. and then carefully measure each marked point on the hull again. Hold the triangulation frame firmly in place with heavy weights. with the pivot board end facing the hull. 4 and 8. recording the ruler lengths to the pivot board as before. use the same procedure for the stations at 25 percent and 75 percent of the waterline. and a vertical line representing the boat centerline. as we will see shortly. at the bottom of the keel and at the turn of the bilge or chine.450 mm) intervals down the side of the hull. the taking off job is finished. precisely at the rnidshipstation mark made earlier on the reference line. you used marker lines 2. slide the baseboard into a new marker line position. insert the most conveniently sized ruler into the pivot board guides and lift the pivot board. Make sure that the station centerline crosses the reference line at right angles.Measuring the Hull Taking the Station Measurements with the Tkiangulation Frame Place the triangulation frame at the midships station so that the baseboard lies flat on the ground under the reference line. Be sure to take a number of measurements on and close to all changes in hull shape. 10 to 15 points should be measured for each station.) Draw a horizontal line representing the ground. as point 1. Now measure in from the reference line the distance from each of the marker line settings you actually used to the pivot point on the triangulation frame. Measuring with a level. (If. sliding the ruler out until it just touches the hull at the waterline. Mark this point on the baseline. shim the baseboard so that it is horizontal in the boat's athwartship plane. Mark this point on the hull with a grease pencil. (It is not necessary to measure the angle of the pivot board. wineglasssection hulls require more. Set the point of the dividers on the appropriate markerline mark and draw a light pencilline arc. for instance. each point is triangulated and defined very exactly.to 18inch (150 . say point 1 . add the distance the ruler projects beyond the pivot board to the length of the pivot board and set a standard draftsman's compass to that distance in the scale you are using. On most hulls. Repeat this process for the same point. record the new marker line position. When you have measured as many points as desirable with the baseboard set at one marker line. Choose a convenient scalesay onehalf inch equals one footand measure the distance out from the boat centerline to the referenceline centerline on the transverse boards. mark these points as such on your drawing.
Without this expensive tool. This gives the shape of each station you have measured. but now using the second baseboard markerline position. (If the sections are drawn to the onehalfinchequalsonefoot scale [1:24]. measure from the waterline to the intersection of the keel. measure to the bottom of the keel. (Remember that since you've only drawn half a station. and soon you will have defined each point along the hull. You'll need to do some estimatingif a square falls about onethird in and twothirds Figure A 3 Drawing the measured section. then each small square on the graph paper will equal 0. you can set the triangulation frame aft and take a series of measurements there to find maximum draft. you'll have to multiply by two to get full beam at the waterline. simply count all the squares contained in each of the sections. Then draw a horizontal line (parallel to the baseline) through the highest (waterline) point at each station. Naval architects use an instrument called a planimeter for this purpose. Repeat this process for the other two stations. and the graph paper is divided into inches with each inch subdivided into tenths. . but now on paper. (If the draft is greatest at the stem.04 square feet of area t37. the easiest way to procede is to purchase transparent graph paper of convenient scale and lay it on top of your half sections. you can now measure the beam at the waterline directly from the midshipsstation half section.Appendix A at the waterline.) To calculate the area. and connect the other points in a smooth curve. Using your architect's scale. Repeat this procedure for each point you measured at the station.) Finding the Areas of Each Measured Section What remains now is to find the areas of each of these sections and use that information to find the volume and thus the displacement of the hull. for extreme draft. in scale.16 cm2].) To determine depth of hull. You will now have two arcs that cross at the point you measured on the hull.
2 square feet x 10 foot station spacing = 422 cubic feet (11. then the station halfarea would be 9. This displacement figure can now be used in the speed and powering formulas. Finding Hull Volume From Station Area To find the hull volume in cubic feet. if the station at 25 percent of the waterline aft of the bow had a fullsection area of 8.9 square feet (0. and the station at 75 percent of the waterline length aft of the bow had a fullsection area of 14. .55 square feet (0.2 square feet 42. the displacement found by this method will be accurate to within about 4 or 5 percent. or 12.1 square feet (1.2 square feet (1. If the waterline is 40 feet (12. the displacementlengthratio formula. for reliable propeller calculations.88 m2).04 square foot (37. If care has been taken with the measurements and with the drawing of the three sections.2 m). we would find hull volume as follows: Station Full Section Area 0. If the midships station.50 19.05 m).000 pounds or 12 long tons (12247 kg.32 m2).83 m2). and so on. the space between them is 10 feet (3.76 m2). and the three stations we measured are spaced at onequarter of this distance. add the three full section areas and multiply by the distance between stations. or 19. and the full section area would be twice that.9 0.1 0. count it as onethird of a square.2 metric tons). Now.16 cm2) squares. for example.25 8. out of the section.2 Total Areas = 42.Measuring the Hull Figure A4 Measuring section area.75 14. contains 238 of the 0.95 m3) 422 cubic feet X 64 poundfcubic foot (weight of sea water) = 27. the blockcoefficient formula.
on the lefthand vertical. the height above the base of the quarterbeam buttock at midships and.) Draw two vertical lines through these tick marks and mark. (See Chapter 2. Measure half of the halfbeam (the quarter beam) out from the boat centerline on the baseline. and draw a vertical line from this .) .point on the baseline up through the half sections. on the righthand vertical. in the 1:24 scale. this is at 10 feet (3. Measure the height above the baseline at which the quarter beam buttock line intersects the underside of the midships station and the station at 75 percent. (In our example. This is the quarterbeam buttock angle. spaced exactly the distance of the station spacing in the scale chosen. Draw a straight line between these two points and measure the angle it makes with the baseline. the height of the quarterbeam buttock at the station at 75 percent.Appendix A FINDING QUARTERBEAM BUTTOCK ANGLE The quarterbeambuttock angle may be found from the midships section and the section at 75 percent of the waterline aft of the bow. On a separate sheet. draw a long baseline and make two tick marks on it.05 m).
Appendix B Measuring the Propeller Procedure for Finding Diameter and Pitch It's frequently useful to be able to measure a propeller's diameter. Finding Template Area with the napezoidal Rule To find the expanded area. this paper template will be an exact reproduction of the expanded blade shape and area. Take ordinary paper (brown wrapping paper works well) and temporarily glue it (use paper cement) flat and flush along the surface of one blade. using onehalf of the lengths for segments "0" and "10.8 rnrn) and the segment lengths measure as follows. from the root to the tip. the radius doubled gives the diameter. Divide the centerline into ten equal segmentsusing eleven cross lines. and peel it off. MEASURING BLADE AREA Making a Paper Template Measuring expanded blade area is nearly as direct. Obviously. For example if the blade segments are spaced at 1. Add the segment lengths.45 inches (36. we use the trapezoidal rule. Except for minor differences caused by bladesurface convexity. The answer is the expanded blade area. Carefully trim the paper with a pair of scissors or a knife to match the outline of the blade. we find: . Lay the blade template flat and draw a straight line along its center (the blade centerline). Measure the radius of the propeller from the shaft centerline out to the tip of one blade. Measure the distance between the segment lines and the length of each segment. ensure that twinscrew vessels are actually fitted with propellers of identical dimensions. MEASURING DIAMETER Finding the diameter is quite straightforward." and multiply by the distance between segments. with cross line "0" exactly at the blade root and cross line "10" exactly at the blade tip. The cross lines must meet the blade centerline at right angles. This way you can check an existing propeller for suitability. pitch and blade area. or determine if a new propeller really corresponds to the measurements specified.
we work out the area as follows: [56. in this case it will be 7.58" 7.45 inch crossline spacing = 81.6 square inches (2113.38" 5. the total area would be 327. .84 3.00" Total = 56. Blade length from root to tip is simply measured along the blade centerline14.34" 5.36 inches (187 mm) at cross line 5.] Multiplying by the number of blades gives the total expanded area.52 inches X 1.95" 6. Figure BI Measuring propeller pitch with a right triangle. for example.29 6.52" T h g this total.9 square inch blade area (528. Determining Hub Diameter and BladeArea Ratios You can take maximum blade width directly from the above table of measured segments.36 7.Appendix B Cross Lines Cross Line Lengths divided by 2 lkapezoidal Rule Lengths = 0.5 cm2).56 6.10 divided by 2 = 0.4 cm2).5 inches (367 mm) in our example.12" 7. If this were a fourbladed propeller.
meanwidth ratio and so on. discarea ratio. MEASURING PITCH Finding Radius for Pitch at 45 Degrees Establishing pitch is inore difficult. for any convexity of the blade backs. Using all this information in the blade area and blade area ratio formulas in Chapter 4. by eye. Jack Laird. pulling the propeller. or Laird Engineering (see list of manufacturers and suppliers on p. and you have found the radius at which the propeller pitch is 45 degrees. and with his own consulting firm. then hub diameter would be 5. 45' pitch radius x 2 x 3. The true pitch is two times this radius times 7i ( ~ 3 . Even on quite small craft this can be a timeconsuming task. Holding a 45degree right triangle (45" 45" .8 inches (884 mm). flat surface. this gives a pitch ratio of 1.90 ") at right angles to the propeller's radius line. On larger vessels. The solution is to use a pitchometeran instrument specially designed to measure propeller pitch. Figure B2 shows his compact pitchometer from both sides. Measure the distance from the centerline.8 inches (884 mm). (Courtesy of Jack Laird and Caterpillar. slide it along the length of the bladebetween the blade backs and the grounduntil it just fits beneath the contour of the blade. Advantages of a Pitchometer The difficulty with the foregoing method is that the propeller must be taken off the shaft. Those interested in obtaining Laird's pitchometer should contact him at either Caterpillar Inc.8 inches (1036 mm) [6. on a smooth.17. A good pitchometer will enable you to measure pitch with the boat still in the water.5 inches (165 mm) from the centerline our example propeller has a pitch of 45 degrees its true pitch would be 40. 000).5 in. the labor involved is often prohibitive. and B3 describes its use. an engineer with Caterpillar Inc. If overall diameter is 34. With our measured diameter of 34. Without special measuring tools.8 inches (147 mm). Inc. Figure B2 Front and back views of Jack Laird's pifchome fer. 1 4 ) You . If at 6.) . this is usually far less than the cost of hauling a boat. will have to make some allowance. Laird Engineering. we can determine disc area. has perfected a patented pitchometer that meets all the above requirements. and reinstalling it..8 inches].14 = 40.Measuring the Propeller Find the hub diameter by subtracting two times the blade length (from root to tip) from the overall diameter. Although these instruments cost at least two to three hundred dollars. you'll have to pull the propeller and lay it face up.
The 8T5322 Pitchometer is now available for use in measuring the pitch (angle) of the blades on a marine engine propeller. e) Aids in determining which blades need to be "repitched". 8. make a mark @I on the rear face of the blade. at any point on the blade. Measure and record distance @ (from mark @I to the center of the propeller shaft). as PROPELLER PITCH CHECK (Propeller lr~stalled on Shaft) c) In any position. Scale Index Mark. 2. 1. PITCHOMETER ACCURACY: t 2% 1. Horizontal Edge. Housing. 5. 7 . and gives the same accuracy of an equivalent fixed installation propeller pitch checking system. Compensating Ring Index Mark. Vertical Edge. Housing Index Mark. including underwater. g) Gives improved efficiency by ensuring the correct pitch for the propeller blades of all propellers on a multipropeller installation. On propeller blade @ that is to be checked. Scale/Level Vial Holder. 4. 6. if necessary. 3. Compensating Ring. The 8T5322 Pitchometer provides a method of measuring blade pitch. f) Helps in reducing propeller vibration by giving an accurate check to ensure that all blades are at the same pitch. and by how much. 2. 9. . The 8T5322 Pitchometer provides a much simpler and faster method of checking blade pitch. Some further advantages of the 8T5322 Pitchometer d j Makes it possible to checklmeasure propeller pitch when the propeller is stored in the horizontal position and/or before the propeller is installed on the propeller shaft. Scale.
Position pitchometer @ so it is centered over centerline @. and that all blades have the same pitch.25" = 45" pitch 12.Measuring the Propeller and vertical edge @ to face toward engine. .0" x 2.) The product of this exercise is the amount of blade pitch at mark @. Do not permit them to move. To compensate for shaft angle. 9. 11. a 5. Turn propeller blade a so it is in a horizontal 8. Do Steps 11 1 at enough points on each propeller blade.) 3. 10. Locate and mark centerline @ through mark @ on 4. Multiply the value recorded in Step 10 by the measurement recorded as dimension @I (see Steps 1 and 2). Hold compensating ring @ firmly.25" 20. (it must not move) while turning scale/level vial holder @ to center (level) the bubble in the vial. to be sure that propeller pitch is the same over the full area of a blade. turn compensating ring @ and scale/vial level holder @ so the bubble in the level is centered (indicates level condition). (Hold compensating ring @ and scale/vial level holder in this position. as described in a Caterpillar pamphlet. Put pitchometer @ on blade so vertical edge @ is on mark @ . EXAMPLE: Dinlension @I = 20. Figure B3 How to use the pitchometer.0" Scale Reading = 2. Record the scale reading at compensating ring index mark @.] 7. Turn compensating ring @ and scale/level vial holder @ so scale index mark @ and compensating ring index mark @ are in alignment with housing index mark (This is the starting position when using the a. (This is the distance from the centerline of propeller shaft to the center of mark @ on the propeller blade.
and e x t e r n a l p i l o t diameter (Type 11) c o u p l i n g s w i t h s t r a i g h t bores. No torque tables are necessary. The second or outer nut carries the load. it makes little difference which nut goes on first. GENERAL: I n c l u d e s c o u p l i n g s w i t h an i n t e r n a l p i l o t d i a m e t e r ( T y p e I ) w i t h t a p e r e d o r s t r a i g h t bores. the halfheight nut may run off the shaft threads before contacting the hub.Appendix C Shaft Taper and Coupling Dimensions T h e following recommendations for the dimensions and configurations of propellershaft couplings. The inner nut must tighten firmly against the hub without contacting the shoulder of the shaft (see illustration page 139). hubs. and endings are taken from Society of Automotive Engineers standards.55. Tighten the jam nut against the propeller hub as hard as you can comfortably get it. 3. so the fullsize jam nut should go on second. both installations are seen frequently. however. Tighten the second nut against the jam nut to the same degree. as set forth in their publications SAE 5756 and SAE J7. In this lessthanideal case. PURPOSE: To p r o v i d e d e s i g n g u i d a n c e t h a t r e s u l t s i n d i m e n s i o n a l i n t e r c h a n g e a b i l it y o f m a r i n e p r o p e l 1 e r . In practice. Warrendale. One note on propeller installations: The small. SCOPE: T h i s SAE S t a n d a r d c o v e r s p r o p e l l e r s h a f t c o u p l i n g s f o r u s e w i t h p r o p e l 1e r s h a f t s u p t o 3 i n c h e s o u t s i d e d i a m e t e r . with a standard wrench of correct size. Pennsylvania 15096. 400 Commonwealth Drive. halfheight jam nut should go first (against the propeller hub). For more information contact the SAE. 2. If the hub is shorter than proper specified length.s h a f t c o u p l i n g s w i t h i n t h e s c o p e o f t h i s standara. 1. and both work. by hand. installing the thicker nut first is an adequate solution. .
A l l dimensions a r e i n inches u n l e s s o t h e r w i s e s t a t e d ( 1 i n = 25. No. TAPER BORE. SAE FLANGE NOS. . 3 f l a n g e c o u p l i n g b o l t i s 1ockwasher. 1TYPE I PROPELLERSHAFT COUPLING.4 mm. 2 . 1 f l a n g e c o u p l i n g b o l t i s lockwasher. B.Shaft Taper and Coupling Dimensions readfng af edge FIG. 1. Note 4 . Note 2No. Note 3See T a b l e 4 f o r t a p e r b o r e dimensions A. 2 f l a n g e c o u p l i n g b o l t i s 1ockwasher. No. No. 3. AND 4 Note 1Hub o u t s i d e t a p e r i s o p t i o n a l . INTERNAL PILOT.8 m). and C.. 4 f l a n g e c o u p l i n g b o l t i s t o be 3/824 X 11/4 w i t h p l a i n n u t and t o be 7/1620 X 11/2 w i t h p l a i n n u t and t o be 1/220 X 13/4 w i t h p l a i n n u t and t o be 5/818 X 2 w i t h p l a i n n u t and lockwasher. 1 f t = 304.
.
No. I S f l a n g e c o u p l i n g b o l t i s t o be 3/824 X 11/4 w i t h p l a i n n u t and lockwasher. No.A l l dimensions a r e i n i n c h e s u n l e s s o t h e r w i s e s t a t e d ( 1 i n = 25. 25 f l a n g e c o u p l i n g b o l t i s t o be 7/1620 X 11/2 w i t h p l a i n n u t and lockwasher.Shaft Taper and Coupling Dimensions  more reading af f d y e fhnn . Note 3See Table 5 f o r s t r a i g h t b o r e dimensions A.4 mn). STRAIGHT BORE. Note 4 . INTERNAL PILOT. 35 f l a n g e c o u p l i n g b o l t i s t o be 1/220 X 13/4 w i t h p l a i n n u t and 1ockwasher. 2TYPE I PROPELLERSHAFT COUPLING. SAE FLANGE NO...ca+or / FIG. . I S 2S. B. 45 f l a n g e c o u p l i n g b o l t i s t o be 5/818 X 2 w i t h p l a i n n u t and 1ockwasher. Note 2 . and C. 3S. No.E i t h e r cone o r dog p o i n t setscrews w i t h s p o t t i n g o f s h a f t i s recommended.002 + o f ~/nd. and 4s Note 1No.
.
500. No. AND 725 Note 1No. STRAIGHT BORE. 1 f t = 304. S e l e c t " X u and " Y " f l a n g e dimensions t o c l e a r these f a s t e n e r s . 410 and 510 f l a n g e c o u p l i n g b o l t s t o be s e l e c t e d based upon "F" and "W" f l a n g e t h i c k n e s s a c t u a l l y used. No. 3TYPE I 1 PROPELLERSHAFT COUPLING. Note 4 .E i t h e r cone o r dog p o i n t setscrews w i t h s p o t t i n g o f r h a f t i s recommended. SAE FLANGE NO. 600. B. 510. 500 f l a n g e c o u p l i n g b o l t i s t o be 7/1620 X 15/8 w i t h p l a i n n u t and 1ockwasher. 600 f l a n g e c o u p l i n g b o l t i s t o be 1/220 X 17/8 w i t h p l a i n n u t and 1ockwasher. . 725 f l a n g e c o u p l i n g b o l t i s t o be 5/818 X 21/4 w i t h p l a i n n u t and lockwasher.4 mm. EXTERNAL PILOT.Shaft Taper and Coupling Dimensions reading af edge FIG. Note ? . No. Note 3See Table 5 f o r s t r a i g h t b o r e dimensions A. 400. and C. 410.A l l dimensions a r e i n i n c h e s u n l e s s o t h e r w i s e s t a t e d ( 1 i n = 25.. 400 f l a n g e c o u p l i n q b o l t i s t o be 3/824 X 11/2 w i t h p l a i n n u t and lockwasher..8 nm). No.
.
Shaft Taper and Coupling Dimensions TABLE 4TAPERBORE D I M E N S I O N S ~ ~ SAE F 1ange No.131 0.259 0.421 1.437 aFor i n t e r n e d i a t e s i z e .131 0.322 0.6235 0.165 0.439 0.322 0.325 0.118 1.915 B cb Max 0.712 0.229 0.423 1.6250 0.100 0.5625 0.7485 Max 0.129 0.1865 0.195 0.4990 0.226 0.129 0.030 2.829 2.162 0.3125 0.2500 0.233 2. see B a s i c Data i n SAE Standard.291 0. b ~ e w a y s h a l l be c u t para1 l e l t o t a p e r .131 0.323 1 3/4 3 4 2 2 1 /4 2.164 0.2490 0.624 1.198 0.4375 0.2490 0.2500 0.710 0.4 m).110 1.218 1.1875 0.325 0.326 2 1.5000 0.913 r l ax 0.098 0.017 1.813 0.811 0.3750 0. .1/2 23/4 3 i . Marine P r o p e l 1 e r .032 2.3115 0.608 0.6250 0.3115 0.827 2.610 0.2490 0.015 1. 1 Nominal Shaft Dia 3 /4 7/8 1 11/8 11/4 13/8 1 1/2 Bore a t A M in 0.3740 0.262 0.5610 0.2500 0.6235 0.626 1. CAI 1 dimensions a r e i n i n c h e s u n l e s s o t h e r w i s e s t a t e d ( 1 i n = 25.7500 Mi n 0.294 0.235 2.4365 0.161 0.270 1.3125 0.129 blin 0.S h a f t Ends and HubsSAE 5755.
q 'SSLC 3VSSqnH Pup sPu3 q J e q ~ . P8EE.Z S90S'Z €622'1 OZOL'Z OZS6'1 LPZ8'1 LPL9'1 ZPZS'L PL6E'l 69PZ.J a ~ l a d o J dauLJeH 'pJepueqs 3 ~ u s i eqea 3 ~ s e aaas 'azks aqeipawJaqub ~ o j .U xe w I 8 OLSL'O 0929'0 0919'0 SE9S'O OLOS'O OIOS'O 000'E OSL'Z OOS'Z 0S2'2 000'1 SL8'1 666'2 6PL'Z 66P'Z 6PZ'Z 666'1 PL8.0 X ~ N PEEE'E SEEO'E 68LL'Z SLOS'Z EPZZ'Z OL60'Z OLP6'1 L618'1 L699'1 Z61S'l PZ6E'l 6LPZ.J J n J p 0 0 ~ UO paSQa.1 PLE'L 692'1 PZL'L 666'0 PL8'0 6PL'O UL PIE1 81s1 2/11 8/E1 P/l1 8/11 1 8/L P/E w w 3 e~ a JJWS LQuLWoN II I 3d h l 3dAl Sl38WrlN 33NVlJ 3VS 3 'eSNOISN3WIa 3L!08lH3IVllSS 318V1 7 .L ISll'l 8L86'0 8LE8.l 1OZI'L 8266'0 8ZP8..0 UL OESL'O 0819'0 0819'0 SS9S.O OEOS'O OEOS'O SOPP'O SOPP'O 08LE'O SSIE'O SSLE'O OESZ'O OESZ'O OESZ'O S06L. q~ o d a ~ ayq 4 0 u o i s i A a J a q a l d u o 3 e s a q e 3 ~ p uq~ ~ 'a1qiq q ~ o d a ay ~q 02 qxau s! ~ o q u X s ayq 4 1 . q c \ o d a ~ ayq 4 0 a n s s i s n o i ~ a ~ ayq d oq apew uaaq aAey s u o i s l A a J ~ e 3 ~ u y 3 a q aJayM seade 6 u i q e 3 0 ~u: J a s n aqq 4 0 a 3 u a ~ u a ~ u oa3y q JOJ s i ( d ) ~ o q w X s ~ y d ayl '(u P'SZ = U L 1 ) paqeJs asLmJaqJo s s a l u n s a q 3 u ~uk aJe suoksuawkp [ 1 y 3 'Sa3UPJalOJ ~ a y .1 E PIEZ 2112 911Z Z 8/L1 SZL SZL SZL 009OOLS 009'8OLS 009 O 01s OLSOOOS 01s 9 00s 015 8 OOS '01P OLS O OOS '019 O~ OlS 01s 01s 01s S~OL O OLQ O OLP O OLP '8 019 P'OO '009 '00~ 'OOP '00P SP SP SP SP SE SE SL SZ PSZ Sl Sl SL SL S8EP'O S8EPg0 09LE'O SElE'O SELE'O OISZ'O OISZ'O OLSZ'O S881'0 UL ~4 OSL'L SZ9'1 UOS'L SLE'l 0S2'1 SZ1'1 000'1 SL8'0 OSL'O xe 14 V 6PL'l 929'1 669.E S8EO'E 6E8L.