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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET

Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

Page 1 of 76

Corrosion Calculation and Material Selection Report

Engineering Sub Contractor Mott MacDonald Pvt. Ltd. Kothari House, CTS No. 185 Off Andheri - Kurla Road Andheri (East) Mumbai 400 059

LSTK Contractor

Client

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing, Sector 54, Gurgaon - 122002

Oil and Natural Gas Corporation Ltd. 8th Floor,Core-3,Scope Minar , Laxmi Nagar,Delhi-110092 (India)

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

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List of Contents 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Introduction Abbreviations Process Description Design Basis for Facilities Prediction Models of Pipeline Corrosion NACE Guidelines and Our Calculation Model Corrosion Methods of controlling corrosion Corrosivity evaluation, corrosion protection and Material Selection Corrosivity evaluations in hydrocarbon systems Conclusion Bibliography: List of Holds : References: : Sample Calculations for Corrosion : Streamwise Corrosion Calculation : Material Selection Diagrams : Material Recommendation for Equipments : Corrosion Inhibitor Vendor Information (HOLD-2)

Page No. 4 5 6 13 14 16 17 20 22 53 54 56 57 58 60 64 65 67 76

Annexure I Annexure II Annexure III Annexure IV Annexure V

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

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Introduction
The Scope for this document is to Recommend Base Material for Piping, Equipments/vessels and pumps with calculation of corrosion allowance for sweet service i.e. Corrosion due to CO2 in absence of H2S based on appropriate corrosion model with proper justification and also suggests the suitable corrosion inhibitor and its injection rate. We found that for given services NACE is not applicable as the given services are not sour and partial pressure of CO2 is also very low (Refer to Para 1.3 and Table 1 of NACE Std. ISO15156-1) We have evaluated various corrosion models and found that only DEWARD model is suitable in our case. Hence the same is used for calculating corrosion allowance for various streams. DEWARD Model calculation is suitable for all services with a corrosion allowance, Corrosion Monitoring system and with injection of proper Corrosion Inhibitor with appropriate flow rate to achieve 75% inhibiting efficiency. It is to be noted that Corrosion allowance as given is suitable for 25 years only if the availability of inhibitor is 95% (Inhibitor is not available for 15 months in a span of 25 years i.e. 300 months) Corrosion, scale formation and salt accumulation pose increasing challenges for the operation of multiphase pipelines. Corrosion-resistant alloys such as 13% Cr steel and duplex stainless steel are often used down hole and, recently, also for short flow lines. For long-distance, large-diameter pipelines, carbon steel is the only economically feasible alternative and corrosion has to be controlled by Corrosion Inhibitors added to the transported fluids. The presence of carbon dioxide (CO2), hydrogen sulphide (H2S) and free water cause severe corrosion problems in oil and gas pipelines. Internal corrosion in wells and pipelines is influenced by temperature, CO2, H2S content, water chemistry, flow velocity, oil or water wetting, composition and surface condition of the steel. A small change in any one of these parameters can change the corrosion rate drastically due to changes in the properties of the thin layer of corrosion product that accumulates on the steel surface. When corrosion products are not deposited on the steel surface, very high corrosion rates of several millimetres per year (mm/y) can occur. This worst case corrosion is the easiest type to study and reproduce in the laboratory. In the event of CO2 dominating the corrosivity, the corrosion rate can be reduced substantially under conditions where iron carbonate can precipitate on the steel surface and form a dense and protective corrosion product film. This occurs more easily at high temperature or high pH value in the water phase. When H2S is present in addition to CO2, iron sulphide films are formed rather than iron carbonate, and protective films can be formed at lower temperature, since iron sulphide precipitates much easier than iron carbonate. Localised corrosion with very high corrosion rates can occur when the corrosion product film does not give sufficient protection, and this is the most feared type of corrosion attack in oil and gas pipelines. In our case we dont have H2S even in traces, and pH is also high hence only CO2 shall be dominating factor in causing corrosion.

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

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Abbreviations
ADB CPCB CO CO2 GGS GCV GGS HC HLL HP IDBH KOD KSSIIPL LPD MMPL MMSCMD NCV NFPA NPSH NOx OISD OMR ONGC OTPC OWS SDV SIL Agartala Dome Central Pollution Control Board Carbon Monoxide Carbon Di-oxide Gas Gathering Station Gross Calorific Value Group Gathering Station Hydrocarbon High Liquid Level High Pressure Indirect Water Bath Heater Knock Out Drum KazStroyService Infrastructure India Pvt. Ltd. Litres per Day Mott MacDonald Private Limited. Millions of Standard Cubic Meter per Day Net Calorific Value National Fire Protection Association Net Positive Suction Head Nitrogen Oxide Oil Industry Safety Directorate Oil Mines Regulations Oil and Natural Gas Corporation Limited ONGC Tripura Power Company Oily Water Sump / System Shut Down Valve Safety Integrity Level

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

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Process Description
The process description for new Konaban GGS, existing Konaban GGS and Palatana Terminal is given in the following paragraphs.

3.1

New Konaban GGS The process description for new Konaban GGS is as follows: The incoming well fluid from 22 present wells and 2 future wells for producing condensate, gas and water using different mechanisms for production shall be connected to the new Inlet Manifold consisting of HP header and test header, rated for shut in pressure of 252 kg/cm2g. These incoming well flow lines shall be provided with local PI and TI, PT, TT, sample connection, adjustable choke valve and retrieval type corrosion coupon. The new HP header and Test header shall be connected to existing HP and Test header. The existing Test Separator at Konaban GGS shall be used for testing of the wells connected to new Test Header. The interconnecting valve between existing and new test header shall be opened only when new header wells are required to be tested. Similarly, the interconnecting valve between new and existing HP header shall remain closed during initial phase of operation due to high operating pressure of the wells. Well fluid from new HP header shall be heated in Indirect Water Bath Heater to 45 C. This heated well fluid shall be sent to HP production Separator operating at a pressure of 27.2 kg/cm2g. The separated gas shall be sent to Gas Scrubber. The separated gas from gas scrubber shall be sent to Palatana terminal via gas metering skid. Part of this gas shall be used for internal consumption such as Fuel gas and Instrument gas via respective processing skids. This gas after pressure reduction shall be sent to Fuel Gas KOD to knock-out the liquid, if any and sent to Fuel Gas Filters. This filtered gas shall be used as fuel gas for the consumers such as bath heater burners, pilot burners of flare, pilot burners of evaporation pit etc. This new fuel gas header shall also be connected to existing fuel gas header. The new Instrument gas system shall consist of a Gas Drier package and Instrument Gas Receiver designed to cater the requirement of new as well as existing GGS considering instrument gas consumption of existing Konaban GGS as 5,000 Sm3/day. The part of gas from Gas Scrubber; after pressure reduction; shall be sent to Instrument Gas Drier package. This dry instrument gas shall be stored in an Instrument Gas Receiver and sent to various consumers via instrument gas header. Condensate from HP Production Separator shall be sent to Condensate Stabiliser operating at a pressure of 1.5 kg/cm2g. The stabilised condensate shall be sent to Condensate Storage Tanks. From condensate storage tanks, condensate shall be transferred to Road Tankers by using Condensate Loading Pumps through condensate metering with coriolis type mass flow meter and by using loading arm. Produced water from HP Production Separator shall be sent to Effluent Stabiliser operating at a pressure of 2 kg/cm2g. The stabilised effluent shall be sent to Evaporation Pit. A provision to transfer this effluent to Effluent Storage Tank shall also be provided. From

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

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Effluent Storage Tank, effluent shall be transferred to Road Tankers by using Effluent Transfer Pumps through effluent metering by using loading arm.

Figure 3.1.1 Process Block Diagram for New Konaban GGS

NEW FLARE HEADER FLARE EXIST. FLARE HEADER IG SKID INST. GAS

OFF PLOT

ON PLOT

TO NEW FLARE HEADER

EXIST. GAS LINE

GAS TO FG SKID

GAS To PALATANA GAS SCRUBBER CHOKE VALVE - 1 IDBH PRODUCTION SEPARATOR COND. STABILISER

Wel l-1 (TYP) Total 24 Wells

FG TO CANTEEN

CONDENSATE To LOADING via COND. TANK

NEW PROD DUCTI ON HEADE R

NEW TES T HEA DER

EFFL. STABILISER
EFFL. TO EVPN PIT VIA . TANK

EXIST. PRODDUCTION HEADER

EXIST. TEST HEADER EXIST. TEST SEPARATOR

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

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Feed Characteristics for Konaban GGS

The following Table 3.1.1 gives the feed characteristics for Gas and Condensate for Konaban GGS: Table 3.1.1: Feed Characteristics for Konaban GGS A) Gas Analysis Data (Note-1) Sr. No. Component Unit 1 Methane Mole % 2 Ethane Mole % 3 Propane Mole % 4 i-Butane Mole % 5 n-Butane Mole % 6 i-Pentane Mole % 7 n-Pentane Mole % 8 C6+ Mole % 9 Carbon Di-oxide Mole % 10 Nitrogen Mole % 11 Molecular Weight 12 Specific Gravity (Avg) 13 GCV kcal/m3 14 NCV kcal/m3 Note-1: Gas analysis data for sample dated June15, 2009. B) Sr. No. 1 2 3 4 5 6 7 Condensate Property Data Unit gm/cc API ppm psi (a) Weight % kcal / kg

Value 96.653 1.840 0.294 0.084 0.067 0.016 0.013 Traces 0.832 0.201 16.72 0.5783 9,177.79 8,269.93

Property Density Specific Gravity API Gravity Sulphur RVP Nitrogen Calorific Value (Avg.)

Value 0.8174 0.8178 41.50 52 2.4 0.02 10,996.9

C) Sr. No. 1 2 3 4 5 6 7 8 9 10

Volume % IBP 5 10 15 20 25 30 35 40 45

Condensate ASTM Data Temperature,C Sr. No. Volume % 62 11 50 88 12 55 104 13 60 115 14 65 123 15 70 131.5 16 75 138 17 80 143.5 18 85 150 19 90 155.5 20 93 (FBP)

Temperature,C 163.5 173 179.5 191 200 209 224 236 245 247

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

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3.2

Existing Konaban GGS The process description for existing Konaban GGS is as follows: The existing Konaban GGS has a capacity of processing 0.5 MMSCMD of gas, 10 m3/day of condensate and 50 m3/day of effluent water. The existing Konaban GGS has 10 flow lines connected to the Production and Test headers. These headers are provided with 2 Nos. of control valves installed in series (PCV-001/001A and PCV-002/002A respectively) for noise reduction and block discharge PSVs (PSV015/016 and PSV-017/018) to divert gas to flare. The well fluid from 8 production header is routed to bath heater (E-1) to heat up the well fluid through indirect water bath heater. The heated well fluid from bath heater is routed to production separator (SD-1) for separation of gas, condensate and water. Similarly, the well fluid from 6 test header is routed to bath heater (E-2) to heat up the well fluid through indirect heat water bath. The heated well fluid from bath heater is routed to test separator (SD-2) for separation of gas, condensate and water. Separated gas from Production and Test separators is passed through filters (F1 & F2) and routed to the metering station before dispatch to consumers. A provision to despatch the gas from existing Konaban GGS to Palatana terminal and that from new Konaban GGS to existing consumers is also provided under the scope of this project. The condensate separated out in production and test separators is routed to LP separator (SD-3) for stabilization where the dissolved gas is liberated from the condensate and routed to flare. The separated condensate is sent to Storage Tank. The water separated out in production and test separators is routed to water flash drum (SD4) where the dissolved gas is liberated from the water and currently routed to flare. The separated water is routed to evaporation pit for evaporation. A provision to send the gas from LP Separator and Water Flash Drum along with the produced gas from new Condensate and Effluent Stabilisers to Canteen as fuel gas is also provided under the scope of this project.

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

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3.3

Palatana Terminal The gas from Konaban GGS along with gas from Sonamura GGS and Agartala Dome GGS is sent to Palatana terminal via pipelines from respective GGS. This collected gas shall be sent to a Gas Scrubber via a header where the condensate from the gas is knocked out and gas shall be sent to OTPC power plant through custody transfer meters. The condensate from Gas Scrubber shall be stabilised in Condensate Stabiliser and sent to loading in Tankers via an overhead Condensate Storage Tank. Vents and outlet of the pressure relief devices will be connected to a Vent Stack with CO2 snuffing system. Figure 3.3.1 Process Block Diagram for Palatana Terminal

OFF PLOT

ON PLOT

PIG RECEIVER GAS FROM AGARTALA DOME GGS GAS FROM KONABAN GGS GAS METERING
GAS TO OTPC POWER PLANT

GAS SCRUBBER PIG RECEIVER CONDENSATE STABILISER OVERHEAD CONDENSATE TANK

GAS TO VENT STACK

GAS FROM SONAMURA GGS

CONDENSATE To LOADING

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

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3.4

Pipeline Grid Pipeline Grid consisting of - 20, 53 km long pipeline between ADB and Palatana via Nimbutali Junction and Bagabasa. This pipeline shall be provided with 4 SVS's and is hooked up to a gas collection manifold at Palatana. - 16, 12 km long pipeline between Konaban GGS and Nimbutali Junction point. The pipeline is further connected to 20 line at Nimbutali from ADB GGS. - 16, 22 km long pipeline between Sonamura and Palatana. This pipeline shall be provided with 2 SVS's and hooked up to a gas collection manifold at Palatana. This pipeline shall be provided with one spare tapping of 16 with a blind to integrate with Phase II Pipeline grid comprising of Tichna and Gojalia. - Kunjaban manifold with provision to hook up 10 wells, 8, 19.5 km long Feeder pipeline and 6, 19.5 km long Test pipeline between Kunjaban manifold and ADB GGS. - Sundalbari manifold with provision to hook up 12 wells, 8, 12.5 km long Feeder pipeline and 6, 12.5 km long Test pipeline between Sundalbari manifold and Sonamura GGS.

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

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Figure 3.4.1 Pipelines Block Diagram

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

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4
4.1

Design Basis for Facilities


Konaban GGS The following table 4.1.1 gives the capacity of Konaban GGS: Table 4.1.1: Capacity of Konaban GGS Sr. No. Item Gas, MMSCMD Konaban GGS New Konaban GGSExisting Konaban GGSafter upgradation 0.1 / 1 - / 0.5 0.1 / 1.5 Capacity Min. / Max. Condensate, Sm3/day 1 / 10 10 1 / 20 Remarks Produced Water, Sm3/day 10 / 50 10 / 50 20 / 100

1 2 3

4.2

Palatana Terminal The following table 4.2.1 gives the capacity of Palatana terminal: Table 4.2.1: Capacity of Palatana Terminal Sr. No. Item Capacity Min. / Max. Gas, Condensate, MMSCMD Sm3/day 2.65 / 3.5 1.5 / Remarks Produced Water, Sm3/day -

Palatana Terminal

Process Parameters

The process parameters for the various streams involved are as follows: Min Temperature Max Temperature Min Operating Pressure Max Operating Pressure Mole Fraction of CO2 pH : : : : : : 2C 45C 1 kg/cm2g 80 kg/cm2g 0.008 > 6.5

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PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
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Prediction Models of Pipeline Corrosion


Several prediction models have been developed for CO2 corrosion of oil and gas pipelines. The models have very different approaches in accounting for oil wetting and the effects of protective corrosion films, and this can produce significant differences in behaviour between the models. Some of the models have a very strong effect of oil wetting for certain flow conditions, while others do not consider oil wetting effects at all. Some models include strong effects of protective iron carbonate films, especially at high pH value or high temperature. The models are correlated to different laboratory data and, in some cases, also to field data from the individual company. It is important to understand how the corrosion prediction models handle especially the effects of oil wetting and protective corrosion films when the models are used for corrosion evaluation of wells and pipelines. Most of the models cannot be used in situations where H2S or organic acids dominate the corrosion process. An important aspect in corrosion evaluation of oil and gas wells and pipelines is to obtain a realistic estimate of the actual pH value in the water phase. When formation water is produced it is important to obtain good water analysis data, especially with respect to bicarbonate and organic acids. The actual pH value must be calculated from the CO2 and H2S partial pressure, temperature, bicarbonate content in the water and ionic strength. When only condensed water is present the dissolved corrosion products may increase the pH value significantly. Corrosion caused by CO2 in presence of water, and in absence of sulphide, is called sweet corrosion In the absence of moisture in CO2, it is a non-corrosive gas. When dissolved in water it forms carbonic acid which leads to a decreased pH of the solution and thereby increased corrosivity. Following other models were reviewed for calculating Corrosion rate in Oil and Gas Pipelines and found not suitable because of following reasons...

5.1

DeWard Includes the effect of temperature and partial pressure of CO2 and not does not give any consideration for pH

5.2

Cormed The CORMED prediction mode, which qualitatively estimates the probability of corrosion attack, is based on a detailed analysis. The model takes the CO2 partial pressure, in-situ pH, Ca+2 concentration and the amount of acetic acid which does matches to streams.

5.3

Lipucorr This Model is used where H2S dominates the corrosion but our service is sweet hence this model is not applicable.

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5.4

Hydrocorr Inhouse model of SHELL.

5.5

Casandra Involves Slug Flow i.e. A multiphase-fluid flow regime characterized by a series of liquid plugs (slugs) separated by a relatively large gas pockets. In vertical flow, the bubble is an axially symmetrical bullet shape that occupies almost the entire cross-sectional area of the tubing. The resulting flow alternates between high-liquid and high-gas composition.

5.6

Predict This Model is used where H2S and acetic acid dominates the corrosion but our service is sweet and no formation of acids hence this model is not applicable.

5.7

CorPos This Model is used where H2S dominates the corrosion but our service is sweet hence this model is not applicable.

5.8

NORSOK 506 It includes the effect of pH, temperature and partial pressure of CO2 .In our case pH is not low hence this model is not applicable In our case the pH Value is more than 6.5 hence pH is not to be considered and here Deward is the Model which includes the effect of temperature and partial pressure of CO2 only and does not give any consideration for pH. Hence, DEWARD has been selected for calculation of corrosion rate.

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NACE Guidelines and Our Calculation Model


As per NACE Corrosivity evaluations in hydrocarbon systems, Evaluation of corrosivity should include following parameters at minimum CO2-content, H2S-content, Oxygen content and content of other oxidizing agents, Operating temperature and pressure, Organic acids, pH, Halide, metal ion and metal concentration, Velocity, flow regime and sand production, Biological activity, Condensing conditions.

From the criteria mentioned above, Following are the status of considerations which has been taken care in Calculation of corrosion allowance Table 6.1 Criteria considered for Calculation of corrosion allowance
Criteria CO2-content Oxygen content Content of other oxidizing agents, Operating temperature and pressure, Organic acids, pH H2S-content Halide, metal ion and metal concentration, Velocity, flow regime Sand production, Biological activity, Condensing conditions. Consideration Yes No No Yes No Yes No Yes No No No Remarks As per DeWard Model Not applicable Not applicable As per DeWard Model Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable Not applicable

The table shown above is enough that NACE guidelines has been fulfilled to calculate the corrosion allowance

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Corrosion
The Starting point for any materials selection exercise is to examine the suitability of carbon steel. Only if the corrosion study indicates that the cost of achieving a viable working life from carbon steel is likely to be excessive should attention be directed to more expensive materials.
(a) CO2 Corrosion

It will be noted that the produced hydrocarbons contain CO2 in almost all the streams shown in PFDs Theoretical considerations predicated that corrosion rates would be a function of pH, which in turn would be a function of the partial pressure of carbon dioxide (PCO2). The measured the corrosion rates for Carbon steel in carbonic acid/brine solution in laboratory tests. From these results a relationship was developed between PCO2 and the temperature. The equation has recently been revised and is now:

LogV = 5.8 +

1710 + 0.67log(pCO 2 ) T

(1.1)

Where V = predicted corrosion rate for carbon steel (mm/y)* T = temperature pCO2 = Partial Pressure of CO2 It is widely believed that Equation 1.1 gives a pessimistic estimate of corrosion rate, and this is often confirmed by field experience. However, there is also evidence that field data sometimes exceed the predictions of the equation by a factor of three or more at elevated temperature (60C) and high flow rate DeWaard at al have gone some way towards resolving these difficulties.
(b) Effect of Oil

It is said that crude oil in a flow line can have a beneficial effect on corrosion by CO2 There are three reasons: - The steel becomes hydrophobic (oil-wetted). - The oil may contain natural corrosion inhibitors. - Providing the flow rate is sufficiently high, the potentially corrosive water will be dispersed in the oil, i.e. no water drop-out occurs.

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Corrosion allowance calculated in this report are based on worst situation, without taking wetting factor into account, but in some places it is adjusted (adjustment is <1mm Corrosion allowance for 25 years) considering some oil wetting into account. (c) Effect of Temperature A real moderating effect on the predicted corrosion rate is the possible formation of protective corrosion product films, in practice, carbonic acid solution will always deposit such films on steel, but these are not necessarily protective. At temperature above about 60C the film becomes progressively more protective and adherent. Thus the corrosion rate increases with temperature until a temperature is reached (the scaling temperature) where the protective films begin to form, where the corrosion rate decreases once more. The scaling temperature (Tscale) is given by de Waard et al as:

Tscale =

2400 6.7 + 0.6 log(CO 2 )

(1.2)

Of course, the continuity and protectiveness of the corrosion product will be adversely affected by high fluid flow rates with the result that Tscale will be flow dependent. In our case this is not applicable as scaling temperature is much above than design temperature.
(d) Effect of pH

There are a variety of reasons why the corrosion rate might exceed the predictions of equation 1.1. The most important is the effect of pH. The equation was developed from steady state corrosion rate data determined under conditions where the ferrous ion (Fe2+) concentration of the solution was at the value needed for iron carbonate (FeCO3) and/or magnetite (Fe3O4) saturation. This pH is higher than the value produced by the dissolution of CO2 in water at the pCO2 and temperature prevailing in the dissolution of CO2 in water at the pCO2 and temperature prevailing in the process stream. That is, until any liquid water present is saturated with Fe2+, the corrosion rate will be higher than that predicted by equation 1.1. Conversely, it is equally true that if the pH exceeds the saturation value (because of the dissolution of alkaline buffering salts, for example), the corrosion rate will be lower. The pH due to dissolution of CO2 in water is given by: pH CO2 = 3.71 + 0.00417t 0.5 log (pCO2) where t is the temperature (C)
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(1.3)

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The pH for saturation with magnetite is:

pHmag = 1.36 +

1307 0.17 log(CO 2 ) t

(1.4)

and for iron carbonate: pHcarb = 5.4 0.66 log (pCO2) (1.5)

As long as the pH remains lower than the lowest pH given by equation (1.4) or (1.5) the solution will be unsaturated with Fe2+ and the corrosion rate will exceed that given by equation 1.1. This adverse effect can be accounted for by the application of a factor (FpH) to equation 1.1: log FpH = 0.32 ( pHsat pHact) (1.6)

where pHsat is the lower of the pH values given by equations (1.4) and (1.5) and pHact is the actual pH. In the absence of a measured value for pHact, pH CO2 (equation 1.6) may be calculated and used. In many respects it is the more reliable value. In our case actual pH is more than 6.5 hence FpH can not exceed 1 hence no additional corrosion allowance to be added to basic equation 1.1. Please refer Annexure I for sample Calculation

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Methods of controlling corrosion


There are various methods of mitigating corrosion some of them are: Corrosion inhibitors Hydrate preventers Reduction of water wetting Increasing pH Reducing CO2 partial pressure Selection of materials

8.1

Use of Corrosion Inhibitors: Corrosion control of carbon steel pipelines is often managed by the use of corrosion inhibitors. These are organic molecules that are added in parts per million (ppm) levels and form surface layers that reduce the corrosion reaction on the steel. Different inhibitors are used depending on the actual conditions in each pipeline. Selection and qualification of inhibitors in the laboratory prior to implementation in the field is essential and, most often, dedicated laboratory experiments will have to be performed with candidate inhibitors for each field or pipeline. A number of factors may influence inhibition in multiphase pipelines. Factors such as temperature, water-oil partitioning, water chemistry and flow conditions have been widely studied. Less attention has been paid to factors such as the composition and microstructure of the steel, the type of corrosion products formed on the steel surfaces, inhibitor adsorption on suspended particles in the produced water and inhibitor accumulation on gas bubbles, oil/water droplets and emulsions. It has been difficult to account for the effects of multiphase flow on corrosion inhibition in laboratory screening tests. We are using this method to prevent corrosion where ever uninhibited corrosion allowance is exceeding 7 mm. Efficiency of Corrosion Inhibitor is taken 75% (However NORSOK code allows Efficiency of Corrosion Inhibitor from 0% ~ 100%) with an availability of 95% i.e. Inhibitor is not available for 15 months spread in 25 years.

8.2

Hydrate preventers: Glycols can be used as hydrate preventer for which calculation can be done in similar way as done in inhibitor injection.

8.3

The pH stabilisation technique: The pH stabilisation technique can be used for corrosion control in wet gas pipelines when no or very little formation water is transported in the pipeline. This technique is based on precipitation of protective corrosion product films on the steel surface by adding pH-stabilising agents to increase the pH value of the water phase in the pipeline. The pH-stabilisation technique has been taken into use in several wet gas condensate pipelines and is currently being considered for several new fields. This technique is very well suited for use in pipelines where glycol is used as hydrate preventer, as the pH stabiliser will be regenerated together with the glycol. This means that there is very little need for replenishment of the pH stabiliser.

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Experiments for qualification of the pH stabilization technique at the IFE have shown that protective films form in a short time at temperatures between 40C and 100C, reducing the corrosion rate to less than 0.1mm/y. At lower temperatures around 20C, the iron carbonate precipitation is very slow and it may take several months to obtain protective corrosion films. Since the initial corrosion rate is low at 20C and with a high pH value, it is acceptable to wait a few months for a protective corrosion film to form When glycol is used to prevent hydrate formation, it is convenient to transport and inject the pH stabilizer together with the glycol. The pH stabiliser is regenerated together with the glycol and the consumption is therefore very low. However, under some conditions with high CO2 partial pressure, the demand for pH stabiliser can be so high that it is not possible to dissolve enough pH stabilisers in the glycol. The pH-stabilisation technique cannot be used for pipelines carrying large quantities of formation water due to formation of carbonate scale at the elevated pH value. Replenishment of pH stabiliser may become costly for systems where even small amounts of formation water are carried over from the offshore processing. When the glycol is regenerated, the salts will be accumulated in the regenerated glycol. When salts are removed, the pH stabiliser will usually also be removed, and even a small formation water carry-over may then require considerable replenishment of the pH stabiliser. The pH-stabilisation technique has been used mostly for wet gas pipelines without any H2S in the gas, but is now being taken into use also for pipelines with considerable amounts of H2S in addition to CO2. Here, the corrosion product depositing on the surface will be iron sulphide instead of iron carbonate. These sulphide films have different protective properties than the iron carbonate films forming in sweet systems. Localised corrosion in the form of pitting is the critical factor in H2S-containing systems. In our case pH is greater than 6.5 hence this technique is not relevant. 8.4 Reduction of Water Wetting: Special Inhibitors are to be used, in our case some consideration is given to oil wetting due some oil content in Wet Streams. But this consideration is <1mm and is used only round down the Corrosion Allowance by some fraction of 1mm. 8.5 Reducing CO2 partial pressure: Reducing CO2 partial pressure is not possible in our case 8.6 Selection of materials: Use of CRAs include huge capital cost hence where ever Inhibited Corrosion allowance is exceeding 6.0 mm we have used Corrosion Resistant Alloys (CRAs)

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Corrosivity evaluation, corrosion protection and Material Selection


As per Para 4.3 of NORSOK standard M-001. A corrosion allowance of 3 mm is generally recommended for carbon steel piping, unless higher corrosion allowances are required. NORSOK is a recommended practice for the evaluation of CO2 corrosion. A corrosion evaluation with inhibition should be based on the Corrosion inhibitor availability, considered as the time the inhibitor is present in the system, at a concentration at or above the minimum dosage
A.

Percentage availability (A %) is defined as: A % = 100 x (inhibitor available time)/(lifetime) Corrosion allowance (CA) = (the inhibited corrosion allowance) + (the uninhibited corrosion allowance) CA = (CRinhib x A %/100 x lifetime) + (CRuninhib x {1 A %/100} x lifetime)

B.

C.

where CRinhib = inhibited corrosion rate. CRuninhib = uninhibited corrosion rate (from DEWARD or other model). Corrosion Summary for various streams is as follows. This summary is based on 75% Inhibitor Efficiency and 95% availability

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Table 9.1 A : Corrosion Allowances Calculated for Konaban GGS (4 Cases)

Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency

Net Corrosion Allowance with 95% Availability

Recommended Corrosion Allowance

KONABAN GGS CASE-1: WELL FTHP 154 KG/CM2G, INLET MANIFOLD AT 80 KG/CM2G AND 20C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Production Manifold IDBH Outlet To HP Separator Package Produced Gas To Gas Scrubber Condensate From HP Production Separator Effluent From HP Production Separator Produced Gas From Scrubber Condensate From Gas Scrubber Gas To Palatana To Instrument Gas Header Total Condensate To Condensate Stabiliser Gas From Condensate Stabilser To Canteen Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge 16.68 48.03 11.03 DRY GAS 1.37 1.47 DRY GAS 1.35 DRY GAS DRY GAS 1.37 DRY GAS 1.36 1.36 1.36 4.17 12.01 2.76 NR NR NR NR NR NR NR NR NR NR NR NR 4.8 13.82 3.18 NR NR NR NR NR NR NR NR NR NR NR NR 4.75 SS316L 3 3 3 3 3 3 3 3 3 3 3 3 3

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Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years DRY GAS 1.48 1.48 1.48 CI CI DRY GAS DRY GAS 4.3 DRY GAS 4.3 DRY GAS DRY GAS 4.3 DRY GAS DRY GAS 0.97

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR

Recommended Corrosion Allowance

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Gas from Effluent Water Stabiliser to Canteen Effluent Water To Storage Effluent Loading Pump Suction Effluent Loading Pump Discharge CI Pump Suction CI Pump Discharge To Gas Dryer Package Instrument Gas To Receiver Condensate From Gas Dryer Package Instrument Gas Header Condensate From Instrument Gas Receiver Instrument Gas to New Konaban GGS Instrument Gas to Existing Konaban GGS Condensate To OWS Header Gas To Fuel Gas Scrubber Fuel Gas From Fuel Gas Scrubber Condensate From Fuel Gas Scrubber

3 3 3 3 3 3 3 3 4.5 3 4.5 3 3 4.5 3 3 3

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Stream Stream Description Number Fuel Gas To Existing Konaban GGS Fuel Gas Header Fuel Gas To IDBH Fuel Gas To Flare Package Fuel Gas To Flare Header Purging Fuel Gas To Evaporation Pit Package Gas From Existing Konaban GGS Gas From Existing LP Sep. & Water Flash Drum

Corrosion Allowance (Uninhibited) for 25 years DRY GAS DRY GAS DRY GAS DRY GAS DRY GAS DRY GAS DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR NR NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR NR NR NR NR

Recommended Corrosion Allowance

33 34 35 36 37 38 39

3 3 3 3 3 3 3

KONABAN GGS CASE-2: WELL FTHP 154 KG/CM2G, INLET MANIFOLD AT 80 KG/CM2G AND 40C 1 2 3 4 5 6 7 8 9 Production Manifold IDBH Outlet To HP Separator Package Produced Gas To Gas Scrubber Condensate From HP Production Separator Effluent From HP Production Separator Produced Gas From Scrubber Condensate From Gas Scrubber Gas To Palatana 39.48 48.03 11.08 DRY GAS 1.37 1.48 DRY GAS 1.36 DRY GAS 9.87 12.01 2.77 NR NR NR NR NR NR 11.36 13.82 3.19 NR NR NR NR NR NR SS316L SS316L 3 3 3 3 3 3 3

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Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years DRY GAS 1.37 DRY GAS 1.36 1.36 1.36 DRY GAS 1.48 1.48 1.48 CI CI DRY GAS DRY GAS 4.33 DRY GAS 4.33 DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR

Recommended Corrosion Allowance

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

To Instrument Gas Header Total Condensate To Condensate Stabiliser Gas From Condensate Stabilser To Canteen Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge Gas from Effluent Water Stabiliser to Canteen Effluent Water To Storage Effluent Loading Pump Suction Effluent Loading Pump Discharge CI Pump Suction CI Pump Discharge To Gas Dryer Package Instrument Gas To Receiver Condensate From Gas Dryer Package Instrument Gas Header Condensate From Instrument Gas Receiver Instrument Gas to New Konaban GGS

3 3 3 3 3 3 3 3 3 3 3 3 3 3 4.5 3 4.5 3

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Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years DRY GAS 4.33 DRY GAS DRY GAS 0.98 DRY GAS DRY GAS DRY GAS DRY GAS DRY GAS DRY GAS DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR NR NR NR NR NR NR NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR NR NR NR NR NR NR NR NR NR

Recommended Corrosion Allowance

28 29 30 31 32 33 34 35 36 37 38 39

Instrument Gas to Existing Konaban GGS Condensate To OWS Header Gas To Fuel Gas Scrubber Fuel Gas From Fuel Gas Scrubber Condensate From Fuel Gas Scrubber Fuel Gas To Existing Konaban GGS Fuel Gas Header Fuel Gas To IDBH Fuel Gas To Flare Package Fuel Gas To Flare Header Purging Fuel Gas TO Evaporation Pit Package Gas From Existing Konaban GGS Gas From Existing LP Sep. & Water Flash Drum

3 4.5 3 3 3 3 3 3 3 3 3 3

KONABAN GGS CASE-3: WELL FTHP 80 KG/CM2G, INLET MANIFOLD AT 30 KG/CM2G AND 20C 1 2 3 4 Production Manifold IDBH Outlet To HP Separator Package Produced Gas To Gas Scrubber 8.85 24.72 22.44 DRY GAS 2.22 6.18 5.61 NR 2.56 7.11 6.46 NR 3 SS316L 6 3

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Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years 2.86 2.98 DRY GAS 2.83 DRY GAS DRY GAS 2.85 DRY GAS 2.85 2.85 2.85 DRY GAS 2.99 2.99 2.99 CI CI DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR

Recommended Corrosion Allowance

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Condensate From HP Production Separator Effluent From HP Production Separator Produced Gas From Scrubber Condensate From Gas Scrubber Gas To Palatana To Instrument Gas Header Total Condensate To Condensate Stabiliser Gas From Condensate Stabilser To Canteen Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge Gas from Effluent Water Stabiliser to Canteen Effluent Water To Storage Effluent Loading Pump Suction Effluent Loading Pump Discharge CI Pump Suction CI Pump Discharge To Gas Dryer Package

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

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Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years DRY GAS 9.45 DRY GAS 9.45 DRY GAS DRY GAS 9.45 DRY GAS DRY GAS 2.16 DRY GAS DRY GAS DRY GAS DRY GAS DRY GAS DRY GAS DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR 2.37 NR 2.37 NR NR 2.37 NR NR NR NR NR NR NR NR NR NR

Net Corrosion Allowance with 95% Availability NR 2.73 NR 2.73 NR NR 2.73 NR NR NR NR NR NR NR NR NR NR

Recommended Corrosion Allowance

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Instrument Gas To Receiver Condensate From Gas Dryer Package Instrument Gas Header Condensate From Instrument Gas Receiver Instrument Gas to New Konaban GGS Instrument Gas to Existing Konaban GGS Condensate To OWS Header Gas To Fuel Gas Scrubber Fuel Gas From Fuel Gas Scrubber Condensate From Fuel Gas Scrubber Fuel Gas To Existing Konaban GGS Fuel Gas Header Fuel Gas To IDBH Fuel Gas To Flare Package Fuel Gas To Flare Header Purging Fuel Gas TO Evaporation Pit Package Gas From Existing Konaban GGS Gas From Existing LP Sep. & Water Flash Drum

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

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KONABAN GGS CASE-4: WELL FTHP 80 KG/CM2G, INLET MANIFOLD AT 30 KG/CM2G AND 40C Corrosion Allowance (Uninhibited) for 25 years 20.9 24.72 22.44 DRY GAS 2.85 2.98 DRY GAS 2.83 DRY GAS DRY GAS 2.85 DRY GAS 2.84 2.84 2.84 DRY GAS 2.99 Corrosion Allowance (Inhibited) for 25 years with 75% efficiency 5.23 6.18 5.61 NR NR NR NR NR NR NR NR NR NR NR NR NR NR Net Corrosion Allowance with 95% Availability 6.02 7.11 6.46 NR NR NR NR NR NR NR NR NR NR NR NR NR NR Recommended Corrosion Allowance

Stream Stream Description Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Production Manifold IDBH Outlet To HP Separator Package Produced Gas To Gas Scrubber Condensate From HP Production Separator Effluent From HP Production Separator Produced Gas From Scrubber Condensate From Gas Scrubber Gas To Palatana To Instrument Gas Header Total Condensate To Condensate Stabiliser Gas From Condensate Stabilser To Canteen Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge Gas from Effluent Water Stabiliser to Canteen Effluent Water To Storage

6 SS316L 6 3 3 3 3 3 3 3 3 3 3 3 3 3 3

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Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years 2.99 2.99 CI CI DRY GAS DRY GAS 9.45 DRY GAS 9.45 DRY GAS DRY GAS 9.45 DRY GAS DRY GAS 2.16 DRY GAS DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR NR NR NR 2.37 NR 2.37 NR NR 2.37 NR NR NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR NR NR NR 2.73 NR 2.73 NR NR 2.73 NR NR NR NR NR

Recommended Corrosion Allowance

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Effluent Loading Pump Suction Effluent Loading Pump Discharge CI Pump Suction CI Pump Discharge To Gas Dryer Package Instrument Gas To Receiver Condensate From Gas Dryer Package Instrument Gas Header Condensate From Instrument Gas Receiver Instrument Gas to New Konaban GGS Instrument Gas to Existing Konaban GGS Condensate To OWS Header Gas To Fuel Gas Scrubber Fuel Gas From Fuel Gas Scrubber Condensate From Fuel Gas Scrubber Fuel Gas To Existing Konaban GGS Fuel Gas Header Fuel Gas To IDBH

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

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Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years DRY GAS DRY GAS DRY GAS DRY GAS DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR NR NR

Recommended Corrosion Allowance

35 36 37 38 39

Fuel Gas To Flare Package Fuel Gas To Flare Header Purging Fuel Gas TO Evaporation Pit Package Gas From Existing Konaban GGS Gas From Existing LP Sep. & Water Flash Drum

3 3 3 3 3

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Stream Number

Stream Description

Corrosion Allowance (Uninhibited) for 25 years

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency

Net Corrosion Allowance with 95% Availability

Recommended Corrosion Allowance

KONABAN GGS CORROSION SUMMARY


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Production Manifold IDBH Outlet To HP Separator Package Produced Gas To Gas Scrubber Condensate From HP Production Separator Effluent From HP Production Separator Produced Gas From Scrubber Condensate From Gas Scrubber Gas To Palatana To Instrument Gas Header Total Condensate To Condensate Stabiliser Gas From Condensate Stabilser To Canteen Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge Gas from Effluent Water Stabiliser to Canteen Effluent Water To Storage SEE DETAIL CORROSION SUMMARY (TABLE 9.1 B) FOR ALL 4 CASES IN KONABAN SS316L SS316L 6 (With Inhibitor) 3 3 3 3 3 3 3 3 3 3 3 3 3 3

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Stream Number

Stream Description

Corrosion Allowance (Uninhibited) for 25 years

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency

Net Corrosion Allowance with 95% Availability

Recommended Corrosion Allowance

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Effluent Loading Pump Suction Effluent Loading Pump Discharge CI Pump Suction CI Pump Discharge To Gas Dryer Package Instrument Gas To Receiver Condensate From Gas Dryer Package Instrument Gas Header Condensate From Instrument Gas Receiver Instrument Gas to New Konaban GGS Instrument Gas to Existing Konaban GGS Condensate To OWS Header Gas To Fuel Gas Scrubber Fuel Gas From Fuel Gas Scrubber Condensate From Fuel Gas Scrubber Fuel Gas To Existing Konaban GGS Fuel Gas Header Fuel Gas To IDBH Fuel Gas To Flare Package

3 3 3 3 3 3 3 (With Inhibitor) 3 3 (With Inhibitor) 3 3 3 (With Inhibitor) 3 3 3 3 3 3

SEE DETAIL CORROSION SUMMARY (TABLE 9.1B) FOR ALL 4 CASES IN KONABAN

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CAPetrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

Page 35 of 76

Stream Number

Stream Description

Corrosion Allowance (Uninhibited) for 25 years

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency

Net Corrosion Allowance with 95% Availability

Recommended Corrosion Allowance

36 37 38 39

Fuel Gas To Flare Header Purging Fuel Gas TO Evaporation Pit Package Gas From Existing Konaban GGS Gas From Existing LP Sep. & Water Flash Drum SEE DETAIL CORROSION SUMMARY (TABLE 9.1B) FOR ALL 4 CASES IN KONABAN

3 3 3 3

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CAPetrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 36 of 76

Table 9.1 B: Corrosion Summary for Konaban (4 Cases)


CASE I FOR 25 YEAR Stream Number Stream Description
CA Uninhibi ted CA Inhibit ed Net CA 95% Availabil ity CA Uninhibi ted

CASE II FOR 25 YEAR


CA Inhibit ed Net CA 95% Availabili ty Recomm ended CA CA Uninhibi ted

CASE III FOR 25 YEAR


CA Inhibited Net CA 95% Availa bility Recomm ended CA CA Uninhib ited

CASE IV FOR 25 YEAR


CA Inhibite d Net CA 95% Availabili ty MAX RECOM MEDED CA

Recomme nded CA

Recomme nded CA

mm 1 Production Manifold
16.68

mm
4.17

mm
4.8

mm
4.75

mm
39.48

mm
9.87

Mm
11.36

mm
SS316L

Mm
8.85

mm
2.22

mm
2.56

mm
3

mm
20.9

mm
5.23

mm
6.02

mm
6

mm
SS316L

IDBH Outlet To HP Separator Package Produced Gas To Gas Scrubber Condensate From HP Production Separator Effluent From HP Production Separator Produced Gas From Scrubber Condensate From Gas Scrubber Gas To Palatana

48.03

12.01

13.82

SS316L

48.03

12.01

13.82

SS316L

24.72

6.18

7.11

SS316L

24.72

6.18

7.11

SS316L

SS316L

11.03

2.76

3.18

11.08

2.77

3.19

22.44

5.61

6.46

22.44

5.61

6.46

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

1.37

NR

NR

1.37

NR

NR

2.86

NR

NR

2.85

NR

NR

1.47

NR

NR

1.48

NR

NR

2.98

NR

NR

2.98

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

1.35

NR

NR

1.36

NR

NR

2.83

NR

NR

2.83

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 37 of 76

Table 9.1 B: Corrosion Summary for Konaban (4 Cases)


CASE I FOR 25 YEAR Stream Number Stream Description
CA Uninhibi ted CA Inhibit ed Net CA 95% Availabil ity CA Uninhibi ted

CASE II FOR 25 YEAR


CA Inhibit ed Net CA 95% Availabili ty Recomm ended CA CA Uninhibi ted

CASE III FOR 25 YEAR


CA Inhibited Net CA 95% Availa bility Recomm ended CA CA Uninhib ited

CASE IV FOR 25 YEAR


CA Inhibite d Net CA 95% Availabili ty MAX RECOM MEDED CA

Recomme nded CA

Recomme nded CA

mm 10 To Instrument Gas Header Total Condensate To Condensate Stabiliser Gas From Condensate Stabilser To Canteen Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge Gas from Effluent Water Stabiliser to Canteen Effluent Water To Storage Effluent Loading Pump Suction
Dry Gas

mm
NR

mm
NR

mm
3

mm
Dry Gas

mm
NR

Mm
NR

mm
3

Mm
Dry Gas

mm
NR

mm
NR

mm
3

mm
Dry Gas

mm
NR

mm
NR

mm
3

mm
3

11

1.37

NR

NR

1.37

NR

NR

2.85

NR

NR

2.85

NR

NR

12

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

13

1.36

NR

NR

1.36

NR

NR

2.85

NR

NR

2.84

NR

NR

14

1.36

NR

NR

1.36

NR

NR

2.85

NR

NR

2.84

NR

NR

15

1.36

NR

NR

1.36

NR

NR

2.85

NR

NR

2.84

NR

NR

16

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

17

1.48

NR

NR

1.48

NR

NR

2.99

NR

NR

2.99

NR

NR

18

1.48

NR

NR

1.48

NR

NR

2.99

NR

NR

2.99

NR

NR

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 38 of 76

Table 9.1 B: Corrosion Summary for Konaban (4 Cases)


CASE I FOR 25 YEAR Stream Number Stream Description
CA Uninhibi ted CA Inhibit ed Net CA 95% Availabil ity CA Uninhibi ted

CASE II FOR 25 YEAR


CA Inhibit ed Net CA 95% Availabili ty Recomm ended CA CA Uninhibi ted

CASE III FOR 25 YEAR


CA Inhibited Net CA 95% Availa bility Recomm ended CA CA Uninhib ited

CASE IV FOR 25 YEAR


CA Inhibite d Net CA 95% Availabili ty MAX RECOM MEDED CA

Recomme nded CA

Recomme nded CA

mm 19 Effluent Loading Pump Discharge CI Pump Suction


1.48

mm
NR

mm
NR

mm
3

mm
1.48

mm
NR

Mm
NR

mm
3

Mm
2.99

mm
NR

mm
NR

mm
3

mm
2.99

mm
NR

mm
NR

mm
3

mm
3

20

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

21

CI Pump Discharge

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

22

To Gas Dryer Package Instrument Gas To Receiver Condensate From Gas Dryer Package Instrument Gas Header Condensate From Instrument Gas Receiver Instrument Gas to New Konaban GGS

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

23

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

24

4.3

NR

NR

4.75

4.33

NR

NR

4.75

9.45

2.37

2.73

9.45

2.37

2.73

4.75

25

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

26

4.3

NR

NR

4.75

4.33

NR

NR

4.75

9.45

2.37

2.73

9.45

2.37

2.73

4.75

27

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 39 of 76

Table 9.1 B: Corrosion Summary for Konaban (4 Cases)


CASE I FOR 25 YEAR Stream Number Stream Description
CA Uninhibi ted CA Inhibit ed Net CA 95% Availabil ity CA Uninhibi ted

CASE II FOR 25 YEAR


CA Inhibit ed Net CA 95% Availabili ty Recomm ended CA CA Uninhibi ted

CASE III FOR 25 YEAR


CA Inhibited Net CA 95% Availa bility Recomm ended CA CA Uninhib ited

CASE IV FOR 25 YEAR


CA Inhibite d Net CA 95% Availabili ty MAX RECOM MEDED CA

Recomme nded CA

Recomme nded CA

mm 28 Instrument Gas to Existing Konaban GGS Condensate To OWS Header Gas To Fuel Gas Scrubber Fuel Gas From Fuel Gas Scrubber Condensate From Fuel Gas Scrubber Fuel Gas To Existing Konaban GGS Fuel Gas Header Fuel Gas To IDBH Fuel Gas To Flare Package Fuel Gas To Flare Header Purging
Dry Gas

mm
NR

mm
NR

mm
3

mm
Dry Gas

mm
NR

Mm
NR

mm
3

Mm
Dry Gas

mm
NR

mm
NR

mm
3

mm
Dry Gas

mm
NR

mm
NR

mm
3

mm
3

29

4.3

NR

NR

4.75

4.33

NR

NR

4.75

9.45

2.37

2.73

9.45

2.37

2.73

4.75

30

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

31

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

32

0.97

NR

NR

0.98

NR

NR

2.16

NR

NR

2.16

NR

NR

33

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

34

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

35

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

36

Dry Gas

NR

NR

NR

NR

NR

NR

NR

NR

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 40 of 76

Table 9.1 B: Corrosion Summary for Konaban (4 Cases)


CASE I FOR 25 YEAR Stream Number Stream Description
CA Uninhibi ted CA Inhibit ed Net CA 95% Availabil ity CA Uninhibi ted

CASE II FOR 25 YEAR


CA Inhibit ed Net CA 95% Availabili ty Recomm ended CA CA Uninhibi ted

CASE III FOR 25 YEAR


CA Inhibited Net CA 95% Availa bility Recomm ended CA CA Uninhib ited

CASE IV FOR 25 YEAR


CA Inhibite d Net CA 95% Availabili ty MAX RECOM MEDED CA

Recomme nded CA

Recomme nded CA

mm 37 Fuel Gas TO Evaporation Pit Package Gas From Existing Konaban GGS Gas From Existing LP Sep. & Water Flash Drum
Dry Gas

mm
NR

mm
NR

mm
3

mm
Dry Gas

mm
NR

Mm
NR

mm
3

Mm
Dry Gas

mm
NR

mm
NR

mm
3

mm
Dry Gas

mm
NR

mm
NR

mm
3

mm
3

38

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

39

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

Page 41 of 76

Table 9.1C Corrosion Summary For Utilities (Konaban) Corrossion Allowance (Ihibited) for 25 years with 75% efficiency Mm NR NR NR NR NR NR NR NR

Stream Number

Stream Description

Corrossion Allowance (Unihibited) for 25 years Mm

Net Corrossion Allowancewith 95% Availability mm NR NR NR NR NR NR NR NR

Recommended Corrosion Allowance mm 3 3 3 3


CS (Galv.) C.A. 0mm

50 51 52 53 54 55 56 57

58 59 60 61

Feed From New Konaban GGS to Flare KOD Flare Gas to Flare Package Condensate Transfer Pumps Suction Condensate Transfer Pump Discharge Effluent Water From Flare Package to OWS System Oily Water from New OWS Header Oily Water from Existing OWS Header Condensate From OWS to Condensate Storage Tank Effluent Water From OWS to Effluent Storage Tank Bore well Pump Dischage Service Water To Flare Package Service Water To IDBH Package Potable Water To Safety Shower & Eye Wash Package KON-A-0420 Feed From Existing Konaban GGS to Flare KOD Potable Water To Safety Shower & Eye Wash Package KON-A-0720

0.49 0 0.51 0.51 0 2.92 2.92 2.91

3 3 3

0 0 0 0

NR NR NR NR

NR NR NR NR

3
CS (Galv.) C.A. 0mm CS (Galv.) C.A. 0mm CS (Galv.) C.A. 0mm CS (Galv.) C.A. 0mm

62

NR

NR

63

2.2

NR

NR

3
CS (Galv.) C.A. 0mm

64

NR

NR

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CAPetrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

Page 42 of 76

Table 9.2 A : Corrosion Allowances Calculated for PALATANA (4 Cases)

Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency

Net Corrosion Allowance with 95% Availability

Recommended Corrosion Allowance

CASE-1: WELL FTHP 154 KG/CM2G, INLET MANIFOLD AT 80 KG/CM2G AND 20C 1 2 3 4 5 6 7 8 9 Gas From Sonamura GGS Gas From ADB & Konaban GGS To Gas Scrubber Gas To OTPC Power Plant Condensate To Condensate Stabiliser Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge Vent Gas DRY GAS DRY GAS DRY GAS DRY GAS 0.99 0.99 0.99 0.99 DRY GAS NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR 3 3 3 3 3 3 3 3 3

CASE-2: WELL FTHP 154 KG/CM2G, INLET MANIFOLD AT 80 KG/CM2G AND 40C 1 2 3 4 5 Gas From Sonamura GGS Gas From ADB & Konaban GGS To Gas Scrubber Gas To OTPC Power Plant Condensate To Condensate Stabiliser DRY GAS DRY GAS DRY GAS DRY GAS 0.99 NR NR NR NR NR NR NR NR NR NR 3 3 3 3 3

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CAPetrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

Page 43 of 76

Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years 0.99 0.99 0.99 DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR NR

Recommended Corrosion Allowance 3 3 3 3

6 7 8 9

Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge Vent Gas

CASE-3: WELL FTHP 80 KG/CM2G, INLET MANIFOLD AT 30 KG/CM2G AND 20C 1 2 3 4 5 6 7 8 9 Gas From Sonamura GGS Gas From ADB & Konaban GGS To Gas Scrubber Gas To OTPC Power Plant Condensate To Condensate Stabiliser Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge Vent Gas DRY GAS DRY GAS DRY GAS DRY GAS 0.99 0.99 0.99 0.99 DRY GAS NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR 3 3 3 3 3 3 3 3 3

CASE-4: WELL FTHP 80 KG/CM2G, INLET MANIFOLD AT 30 KG/CM2G AND 40C 1 2 3 Gas From Sonamura GGS Gas From ADB & Konaban GGS To Gas Scrubber DRY GAS DRY GAS DRY GAS NR NR NR NR NR NR 3 3 3

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CAPetrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

Page 44 of 76

Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years DRY GAS 0.99 0.98 0.98 0.98 DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR NR NR NR

Recommended Corrosion Allowance

4 5 6 7 8 9

Gas To OTPC Power Plant Condensate To Condensate Stabiliser Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge Vent Gas

3 3 3 3 3 3

PALATANA CASE SUMMARY 1 2 3 4 5 6 7 8 9 Gas From Sonamura GGS Gas From ADB & Konaban GGS To Gas Scrubber Gas To OTPC Power Plant Condensate To Condensate Stabiliser Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Discharge Vent Gas SEE DETAIL CORROSION SUMMARY (TABLE 9.2B) FOR ALL 4 CASES IN PALATANA 3 3 3 3 3 3 3 3 3

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CAPetrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 45 of 76

Table 9.2 B : Corrosion Allowances Calculated for PALATANA (4 Cases)


CASE I FOR 25 YEAR Stream Number CASE II FOR 25 YEAR Recom mende d CA mm 3 CASE III FOR 25 YEAR Recom mende d CA mm 3 CASE IV FOR 25 YEAR Recom mende d CA mm 3

Stream Description

CA
Uninhibite d

CA
Inhibite d

Net CA
95% Availabilit y

CA
Uninhibite d

CA
Inhibite d

Net CA
95% Availabilit y

CA
Uninhibite d

CA
Inhibited

Net CA
95% Availab ility

CA
Uninhibite d

CA
Inhibited

Net CA
95% Availabilit y

Recom mende d CA mm NR

mm 1 Gas From Sonamura GGS Gas From ADB & Konaban GGS To Gas Scrubber Gas To OTPC Power Plant Condensate To Condensate Stabiliser Condensate To Storage Tank Condensate Transfer Pump Suction Condensate Transfer Pump Suction Dry Gas

mm NR

mm NR

mm Dry Gas

mm NR

mm NR

Mm Dry Gas

mm NR

mm NR

mm Dry Gas

mm NR

mm NR

MAX RECO MMED ED CA mm 3

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

NR

0.99

NR

NR

0.99

NR

NR

0.99

NR

NR

0.99

NR

NR

NR

0.99

NR

NR

0.99

NR

NR

0.99

NR

NR

0.98

NR

NR

NR

0.99

NR

NR

0.99

NR

NR

0.99

NR

NR

0.98

NR

NR

NR

0.99

NR

NR

0.99

NR

NR

0.99

NR

NR

0.98

NR

NR

NR

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 46 of 76

CASE I FOR 25 YEAR Stream Number

CASE II FOR 25 YEAR Recom mende d CA mm 3

CASE III FOR 25 YEAR Recom mende d CA mm 3

CASE IV FOR 25 YEAR Recom mende d CA mm 3

Stream Description

CA
Uninhibite d

CA
Inhibite d

Net CA
95% Availabilit y

CA
Uninhibite d

CA
Inhibite d

Net CA
95% Availabilit y

CA
Uninhibite d

CA
Inhibited

Net CA
95% Availab ility

CA
Uninhibite d

CA
Inhibited

Net CA
95% Availabilit y

Recom mende d CA mm NR

mm 9 Condensate Transfer Pump Discharge Vent Gas 0.99

mm NR

mm NR

mm 0.99

mm NR

mm NR

Mm 0.99

mm NR

mm NR

mm 0.98

mm NR

mm NR

MAX RECO MMED ED CA mm 3

10

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

Dry Gas

NR

NR

NR

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

Page 47 of 76

Table 9.3 : Corrosion Allowances Calculated for KUNJABAN MANIFOLDS

Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency

Net Corrosion Allowance with 95% Availability

Recommended Corrosion Allowance

WELL FTHP 154 KG/CM2G AND INLET MANIFOLD AT 20C 1 2 3 From Pig Launcher KUN-L0101 From Pig Launcher KUN-L0102 From Pig Launcher KUN-L0102 7.54 5.85 4.46 1.89 NR NR 2.18 NR NR 3 5.75 4.5

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Table 9.4 : Corrosion Allowances Calculated for ADB GGS

Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years 6.51 6.65 6.65 4.46 DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR NR NR

Recommended Corrosion Allowance

1 2 3 4 5

To Existing HP Header To Existing Test Header To Existing Test Header To Existing MP Header Gas To Palatana VIA Nimbutali

6 6 6 4.5 3

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Table 9.5 : Corrosion Allowances Calculated for SUNDALBARI MANIFOLDS

Stream Stream Description Number

Corrosion Allowance (Uninhibited) for 25 years 8.08 8.12 4.54

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency 2.02 2.03 NR

Net Corrosion Allowance with 95% Availability 2.33 2.34 NR

Recommended Corrosion Allowance

1 2 2

From Pig Launcher SUN-L0101 From Pig Launcher SUN-L0102 From Pig Launcher SUN-L0102

3 3 4.5

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Table 9.6 : Corrosion Allowances Calculated for SONAMURA GGS

Stream Number

Stream Description

Corrosion Allowance (Uninhibited) for 25 years 7.71 7.79 7.79 4.54 DRY GAS

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency 1.93 1.95 1.95 NR NR

Net Corrosion Allowance with 95% Availability 2.22 2.25 2.25 NR NR

Recommended Corrosion Allowance

1 2 3 4 5

To Existing HP Header To Existing Test Header To Existing Test Header To Existing MP Header Gas To Palatana

3 3 3 4.5 3

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Table 9.7 : Corrosion Allowances Calculated for NIMBUTALI JUNCTION POINT

Stream Number

Stream Description

Corrosion Allowance (Uninhibited) for 25 years

Corrosion Allowance (Inhibited) for 25 years with 75% efficiency NR NR NR

Net Corrosion Allowance with 95% Availability NR NR NR

Recommended Corrosion Allowance

1 2 3

Gas From Konaban GGS Gas From ADB GGS Gas To Palatana

DRY GAS DRY GAS DRY GAS

3 3 3

Refer Annexure II for CORROSION CALCULATION SHEET FOR Various Streams.

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Wherever inhibited corrosion is written as NR (Not Required) says that stream does not require injection of corrosion inhibitor. The inhibitor availability to be used in a design calculation depends on the planned corrosion management programme, including corrosion monitoring and corrosion inhibition. Maximum inhibitor availability shall not exceed 95 %. 95 % inhibitor availability requires that a qualified inhibitor is injected from day one and that a corrosion management system is in place to actively monitor corrosion and inhibitor injection. The effect of any inhibitor depends on reservoir conditions which may change during production time. Due to complex geometries and normally high flow rates, there is an increased risk for high inhibited corrosion rates locally in process systems compared to pipelines, which will influence the need for inspection and maintenance.

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10

Corrosivity evaluations in hydrocarbon systems


As per NORSOK Std. M-001 Evaluation of corrosivity shall as a minimum include
CO2-content, H2S-content, Oxygen content and content of other oxidising agents, Operating temperature and pressure, Organic acids, pH, Halide, metal ion and metal concentration, Velocity, flow regime and sand production, Biological activity, Condensing conditions.

A gas is considered dry when the water dew point at the actual pressure is at least 10 C lower than the actual operation temperature for the system. Materials for stagnant gas containment need particular attention. The inhibited corrosion rate shall, however, be documented by corrosion tests at the actual conditions or by relevant field or other test data. It should be noted that to achieve the target residual corrosion rate, high dosages of inhibitor may be required. The inhibitor availability to be used in a design calculation depends on the planned corrosion management programme, including corrosion monitoring and corrosion inhibition. The effect of any inhibitor depends on reservoir conditions which may change during production time. Use of corrosion inhibitors in process can be used provided the inhibitor in each process stream satisfies the inhibitor supplier's minimum recommended concentration for each stream and flow rate. Due to complex geometries and normally high flow rates, there is an increased risk for high inhibited corrosion rates locally in process systems compared to pipelines, which will influence the need for inspection and maintenance. Vessel materials for oil separation and gas treating systems shall be selected based on the same corrosivity criteria as for hydrocarbon piping systems. Vessels manufactured in solid CRAs, internally CRA clad or weld overlaid, will not need additional internal corrosion protection systems. Galvanic corrosion between CRA equipment and the vessel wall in internally paint coated (lined) carbon steel vessels shall be addressed in case of coating damages. As a minimum CRA support brackets shall be painted. Please refer Annexure III for the Material Selection Diagrams of different facilities.
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11

Conclusion
Unless otherwise specified on the other project specifications, carbon steel pipes shall have min 3 mm corrosion allowance to all pressure retaining parts and all surfaces of nonremovable internals exposed to the process fluid, no Corrosion Allowance is permitted for Austenitic Stainless steel. Corrosion allowance can exceed 3 mm but not more than 6mm for carbon steel. Where ever calculated Corrosion allowance is exceeding 7 mm we need to provide corrosion inhibitors. Where ever Corrosion Allowance is exceeding 6 mm but less than 7 mm we have rounded down the Corrosion Allowance to 6 mm taking some oil wetting into consideration as injecting Corrosion Inhibitor for saving less than 1mm Corrosion Allowance is not economical. If Inhibited Corrosion Allowance (with 75% inhibiting efficiency and 95% availability) is also exceeding 7 mm then MOC is changed to SS316L. When ever Inhibited Corrosion Allowance is exceeding 6 mm but less than 7 mm we have rounded down the Corrosion Allowance to 6 mm taking some oil wetting into consideration which shall support inhibitor. Selecting SS316L for saving less than 1mm Corrosion Allowance is not economical. Vendor recommendations are attached in Annexure IV for Inhibitor details. Table 11.1 : Corrosion inhibitors requirement Summary Corrosion inhibitor Flow Rate, LPH HOLD-1 HOLD-1 HOLD-1 HOLD-1 HOLD-1 HOLD-1 HOLD-1 HOLD-1 HOLD-1 HOLD-1

Area

Stream No. 3

Description

KONABAN

24 26 29 1 1 2 3 1 2

KUNJABAN SONAMURA

SUNDALBARI Notes:

To HP Separator Condensate From Gas Dryer Package (NOTE-1) Condensate From Instrument Gas Receiver (NOTE-1) Condensate To OWS Header (NOTE-1) FROM PIG LAUNCHER KUN-L-0101 To Existing HP Header To Existing Test Header To Existing Test Header FROM PIG LAUNCHER SUN-L-0101 FROM PIG LAUNCHER SUN-L-0102

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1.

The injection point indicated at the downstream of Gas Scrubber (KON-S-0301) stream no. 7 is not required in view of the calculated corrosion allowance being very less. This corrosion inhibitor point shall be shifted to the locations mentioned in table 11.1 above.

SS316L is recommended at Production manifold (Stream 1), and IDBH Outlet (Stream 2) for Konaban GGS. Rest for all the streams CS material is recommended with CA as mentioned in Tables 9.1 to 9.7. Valves MOC shall be as per following table 11.2

Table 11.2 : Valve MOC Recommendation


Criteria Uninhibited CA < 3mm or Dry Gas Uninhibited CA < 3mm or Dry Gas Uninhibited CA > 3mm and stream MOC CS Uninhibited CA > 3mm and stream MOC CS Stream MOC SS316 Stream MOC SS316 Inhibitor lines Inhibitor lines Rating Cl.150 , Cl. 300 Body / Trim CS / Trim 1

>= Cl.600

CS / Trim 5

Cl.150 , Cl. 300

CS / Trim 12

>= Cl.600

CS / Trim 16

Cl.150 , Cl. 300 >= Cl.600 >= Cl.600 >= Cl.600

SS316 L / Trim 12 SS316 L / Trim 16 SS04 / Trim 10 SS304 / Trim 15

Trim No. Shall be as per API600

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12

Bibliography:
1. 2. 3. 4. 5. NORSOK Std M-001 Rev4 Aug2004 Corrosion Vol. 59, No. 8 IFE Paper by Rolf Nyborg NTNU Paper NACE Std. ISO 51516-1 Material for Oil Field Equipment NACE Std. : NACE RP0775 : Material selection : NACE Paper on CO2 Corrosion in Oil & Gas Production : Corrosion Control in Oil and Gas Pipelines : Corrosion in Hydro Carbon systems : Sulphide Stress Cracking Resistance Metallic : Preparation & Installation of Corrosion Coupons and interpretation of test data in Oilfield Operations : By Einar Bardal : NACE Paper on CO2 Corrosion de Waard : Pumps : Valves

6.

7. 8. 9. 10.

Corrosion and Protection NACE paper no. 69 API 610 API 600

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List of Holds :
1. 2. Corrosion Inhibitor Flow Rates Based on Vendor Information (MMPL). Vendor Information for Corrosion Inhibitors (MMPL).

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References:
1. 2. 3. Process design Basis Doc No. UkonPGP/COM/R/DBS/001 Equipment List DOC NO: Ukon/COM/PRO/SCH/3/A/001 Process Flow Diagrams (PFD) as per below list:

Sr. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Drawing No. UKON-KON-PRO-PFD-0-A-100 UKON-KON-PRO-PFD-0-A-101 UKON-KON-PRO-PFD-0-A-102 UKON-KON-PRO-PFD-0-A-103 UKON-KON-PRO-PFD-0-A-104 UKON-KON-PRO-PFD-0-A-105 UKON-KON-PRO-PFD-0-A-106 UKON-KON-PRO-PFD-0-A-107 Sheets 1 to 4 UKON-KON-PRO-UFD-0-A-100 UKON-KON-PRO-UFD-0-A-101 UKON-KON-PRO-UFD-0-A-102 UKON-PAL-PRO-PFD-0-A-100 UKON-PAL-PRO-PFD-0-A-101 UKON-PAL-PRO-PFD-0-A-102 Sheets 1 to 2 UKON-KUN-PRO-PFD-0-A-100 UKON-KUN-PRO-PFD-0-A-101 UKON-ADB-PRO-PFD-0-A-100

Rev D D D D D D D D C C C C C C C C C

Drawing Title Inlet Manifold, IDBH and HP Separator Gas Scrubber And Metering Condensate Stabilizer, Storage And Loading Effluent Stabilizer, Storage And Loading Corrosion Inhibitor Dosing System Instrument Gas System Fuel Gas System Heat and Mass Balance Drawings Borewell Pump Flare System OWS and Evaporation Pit Gas Scrubber & Condensate Stabilizer Condensate Storage & Loading Heat and Mass Balance Drawings Inlet Manifolds & Pig Launchers Heat and Mass Balance Drawings Pig Receivers, Inlet Manifolds & Pig Launcher

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Sr. No. 18 19 20 21 22 23 24

Drawing No. UKON-ADB-PRO-PFD-0-A-101 UKON-SUN-PRO-PFD-0-A-100 UKON-SUN-PRO-PFD-0-A-101 UKON-SON-PRO-PFD-0-A-100 UKON-SON-PRO-PFD-0-A-101 UKON-NIM-PRO-PFD-0-A-100 UKON-NIM-PRO-PFD-0-A-101

Rev C C C C C C C

Drawing Title Heat and Mass Balance Drawings Inlet Manifolds & Pig Launchers Heat and Mass Balance Drawings Pig Receivers, Inlet Manifolds & Pig Launcher Heat and Mass Balance Drawings Pig Receiver for Konaban To Nimbutali Pipeline Heat and Mass Balance Drawings

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Annexure I
1. Symbols
CRt P T tc pCO2
:

: Sample Calculations for Corrosion

Corrosion Rate at Temperature t in mm/year Total System Pressure in bar Temperature given in Kelvin. Temperature given in C CO2 partial pressure in bar Corrosion Rate in mm Partial Pressure of CO2

: : :

: Vcorr : pCO2 :

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2. Input for sample


KONABAN GGS CASE-1: WELL FTHP 154 KG/CM2G, INLET MANIFOLD AT 80 KG/CM2G AND 20C Production Manifold Stream Description Vapour Fraction Temperature Pressure Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity C kg/cm2 g kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP Overall Phase mass density Vapour Liquid Aqueous Overall Phase viscosity Vapour Liquid Aqueous Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP 0.9341 20 80.00 1882.8 32323.7 1068419.6 98.6 448.6 0.8 71.6 71.6 65.9 800.0 1013.5 0.013 0.8 1.0 0.0078 0.06

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3. Calculation
P tC Mole Fraction of CO2 p p p
CO2 CO2 CO2

= = =

80.00 kg/cm 20 C 0.0078

= mole fraction x P /1.01 barg = 0.0078 x 80 /1.01 barg = 0.624 barg

T = 273 + tC T = 273 + 20 T = 293 As per de Waard Milliams Equation of Dewards Model Log10 (Vcorr) = 5.8 1710 / T + 0.67 log10(p
CO2

Log10 (Vcorr) = 5.8 1710 / 293 + 0.67 log10(0.624) Hence Vcorr = 0.67 mm per year 0.67 mm/year is uninhibited corrosion rate and for 25 years same shall be 25 x 0.0.67 = 16.75 mm hence we need corrosion inhibitor with 75% efficiency. Inhibitor efficiency = 75% (Inhibitor efficiency is corrosion inhibiting capability in %) Hence inhibited corrosion rate shall be 0.67 x (1-75/100) Inhibited corrosion rate = 0.17 mm / yr Inhibited corrosion rate for 25 years shall be 0.17 x 25 = 4.25 mm / yr A corrosion evaluation with inhibition should be based on the inhibitor availability, considered as the time the inhibitor is present in the system at a concentration at or above the minimum dosage. The percentage availability (A %) is defined as: A% = 100 x (Inhibitor Available Time) / (Lifetime) CA = (CRinhib x A %/100 x Lifetime) + (CRuninhib x {1 A %/100} x Lifetime) CRinhib = Inhibited Corrosion Rate. CRuninhib = Uninhibited Corrosion Rate

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As per NORSOK M-001 the Inhibitor availability to be used in a design calculation depends on the planned corrosion management programme, including corrosion monitoring and corrosion inhibition. Unless otherwise defined, an inhibitor availability of 90 % shall be used. Maximum inhibitor availability shall not exceed 95 %. 95 % inhibitor availability requires that a qualified inhibitor is injected from day one and that a corrosion management system is in place to actively monitor corrosion and inhibitor injection. We have CRinhib CRuninhib We take A CA CA CA

= = = = = =

0.17 mm / yr 0.67 mm / yr 95% (0.17 mm x 95%/100 x 25 ) + (0.67 x {1 95%/100} x 25) (4.03) + (0.84) 4.87 mm

Conclusion: For selected stream the calculated corrosion allowance is 4.87 mm with inhibitor having efficiency of 75% and availability of 95%

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Annexure II
Sr. No. 1 2 3 4 5 6 7

: Streamwise Corrosion Calculation


Area Konaban Palatana Kunjaban ADB Sundalbari Sonamura Nimbutali No. of Sheets 5 2 1 1 1 1 1

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ADB GGS
DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

1 To Existing HP Header C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP 0.9132 19 51.70 17.23 847.2 14599.4 480738.9 43.9 320.0 0.41 45.4 45.4 40.6 806.8 1013.2 0.012 0.8 1.0 0.0031 0.08 0.16 6.51 Not Required Not Required #N/A

Overall Vapour Liquid Aqueous Phase viscosity Overall Vapour Liquid Aqueous Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 Corrossion Allowance (Unihibited) for 25 years Corrossion Allowance (Ihibited) for 25 years with 75% efficiency Net Corrossion Allowancewith 95% Availability Recommended Corrosion Allowance

barg mm mm mm mm

2 HOLD-1 To Existing Test Header 0.9126 20 51.70 17.24 231.2 3984.5 131182.4 12.0 87.5 0.11 45.3 45.3 40.5 806.7 1012.8 0.012 0.8 1.0 0.0031 0.08 0.16 6.65 Not Required Not Required #N/A

3 HOLD-1 To Existing Test Header 0.9126 20 51.70 17.24 231.2 3984.5 131182.4 12.0 87.5 0.11 45.3 45.3 40.5 806.7 1012.8 0.012 0.8 1.0 0.0031 0.08 0.16 6.65 Not Required Not Required #N/A

4 HOLD-1, NOTE-2 To Existing MP Header 0.9130 19 28.60 17.26 423.7 7313.2 240450.0 21.9 300.9 0.21 24.2 24.2 21.6 819.1 1012.4 0.012 0.9 1.0 0.0031 0.08 0.09 4.46 Not Required Not Required #N/A

5 Gas To Palatana VIA Nimbutali 1.0000 26 24.00 16.65 3876.9 64530.8 2200000.0 210.6 3713.5 17.4 0.012 17.4 17.4 0.0 0.012 0.0038 0.00 0.1 0 Not Required Not Required #N/A

NOTES: 1. FOR PROCESS FLOW DIAGRAMS, REFER PFD DRAWING NO. Ukon/ADB/PRO/PFD/0/A/100. 2. NORMALLY THERE WILL NOT BE ANY FLOW TO MP HEADER. THE FLOW FROM NEW TEST MANIFOLD TO MP HEADER TO BE DIVERTED BASED ON THE WELL FTHP. 3. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE

CLIENT

OIL AND NATURAL GAS CORPORATION LTD., INDIA KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

LSTK CONTRACTOR

HOLDS: 1. FLOW RATE TO MP HEADER & TEST HEADER AT ADB GGS THROUGH 6" MANIFOLD FROM KUNJABAN (ONGC). REV DATE DESCRIPTION PRPD CHKD APRD

Annexure - II CORROSSION CALCULATION SHEET FOR ADB GGS UKON/COM/PRO/RPT/4/I/005 SHEET 1 OF 11

KONABAN GGS CASE-1: WELL FTHP 154 KG/CM G, INLET MANIFOLD AT 80 KG/CM G AND 20 C
Stream Number 1 Production Manifold Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density
DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

2 IDBH Outlet 0.9362 45 79.50 17.17 1882.8 32323.7 1068419.6 98.6 517.4 0.62 62.1 62.1 57.5 798.9 994.7 0.014 0.7 0.6 0.0078 0.06 0.62 48.03 12.01 13.82 SS316L

3 To HP Separator Package 0.9357 27 27.20 17.17 1882.8 32323.7 1068419.6 98.6 1490.1 0.74 21.7 21.7 19.9 821.7 1006.7 0.012 0.9 0.9 0.0078 0.06 0.21 11.03 2.76 3.18 3

4 Produced Gas To Gas Scrubber 1.0000 27 26.64 16.81 1761.7 29621.5 999722.9 95.7 1520.5 0.00 19.5 0.0 19.5 19.5 821.3 0.012 0.012 0.9 0.0083 0.00 0.22 0 Not Required Not Required 3

8 Condensate From Gas Scrubber 0.0980 25 1.51 123.10 0.0 0.1 0.3 0.0 0.0 0.00 110.5 110.5 1.9 831.7 0.011 1.1 0.0025 0.00 0.01 1.35 Not Required Not Required 3

9 Gas To Palatana 1.0000 27 25.03 16.78 2610.9 43798.4 1481578.7 141.8 2406.9 18.2 0.0 18.2 18.2 0.012 0.012 0.0080 0.00 0.2 0 Not Required Not Required 3

10 To Instrument Gas Header 1.0000 19 10.50 16.81 32.0 537.6 18143.9 1.7 0.00 8.1 0.0 8.1 8.1 831.1 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

11

12

13 Condensate To Storage Tank 0.0071 26 0.00 134.80 4.5 600.9 2529.2 0.7 0.8 0.72 401.3 401.3 0.9 832.9 0.011 1.1 0.0006 0.00 0.01 1.36 Not Required Not Required 3

14

15

16 Gas from Effluent Water Stabiliser to Canteen 1.0000 27 0.80 18.21 0.0 0.0 0.0 0.0 0.0 1.3 0.0 1.3 1.3 0.012 0.012 0.0685 0.01 0.06 0 Not Required Not Required 3

17 Effluent Water To Storage 0.0000 27 0.00 18.02 116.1 2092.0 2.1 2.08 1005.5 0.8 1005.5 1005.5 0.842 0.8 0.0001 1.00 0.01 1.48 Not Required Not Required 3

18 Effluent Loading Pump Suction 0.0000 27 1.01 18.02 663.5 11954.4 12.0 12.00 1005.5 0.8 1005.5 0.9 1005.5 0.842 0.012 0.8 0.0001 1.00 0.01 1.48 Not Required Not Required 3

Condensate From HP Effluent From HP Produced Gas From Production Separator Production Separator Scrubber 0.0999 26 1.51 123.30 5.0 610.3 2809.7 0.7 4.9 0.72 108.7 108.7 1.9 832.2 0.011 1.1 0.0025 0.00 0.01 1.37 Not Required Not Required 3 0.0000 27 2.01 18.02 116.1 2092.0 65887.0 2.1 2.08 1005.6 0.8 1005.6 1005.6 0.843 0.8 0.0001 1.00 0.01 1.47 Not Required Not Required 3 1.0000 27 26.33 16.81 1761.7 29621.4 999722.6 95.7 1537.9 0.00 19.3 0.0 19.3 19.3 821.2 0.012 0.012 0.9 0.0083 0.00 0.22 0 Not Required Not Required 3

Total Condensate To Gas From Condensate Condensate Stabilser Stabiliser To Canteen 0.0999 26 1.51 123.30 5.0 610.4 2810.1 0.7 4.9 0.72 108.7 108.7 1.9 832.2 0.011 1.1 0.0025 0.00 0.01 1.37 Not Required Not Required 3 1.0000 25 0.80 19.09 0.5 9.5 280.9 0.0 6.8 1.4 0.0 1.4 1.4 0.011 0.011 0.0196 0.00 0.02 0 Not Required Not Required 3

Condensate Transfer Condensate Transfer Pump Suction Pump Discharge 0.0000 26 1.0 135.60 75.5 10285.8 12.0 12.00 832.9 1.1 832.9 0.9 832.9 1.130 0.011 1.1 0.0004 0.00 0.01 1.36 Not Required Not Required 3 0.0000 26 3.40 135.60 75.5 10285.8 12.0 12.00 832.9 1.1 832.9 0.9 832.9 1.130 0.011 1.1 0.0004 0.00 0.01 1.36 Not Required Not Required 3

Phase viscosity

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr 3 ACT_m /hr m3/hr kg/m3 cP kg/m3 Overall kg/m3 Vapour 3 kg/m Liquid 3 Aqueous kg/m Overall cP Vapour cP Liquid cP Aqueous cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 Corrossion Allowance (Unihibited) for 25 years Corrossion Allowance (Ihibited) for 25 years with 75% efficiency Net Corrossion Allowancewith 95% Availability Recommended Corrosion Allowance

barg mm mm mm mm

0.9341 20 80.00 17.17 1882.8 32323.7 1068419.6 98.6 448.6 0.78 71.6 71.6 65.9 800.0 1013.5 0.013 0.8 1.0 0.0078 0.06 0.62 16.68 4.17 4.8 4.75

Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

19 Effluent Loading Pump Discharge 0.0000 27 2.96 18.02 663.5 11954.4 12.0 12.00 1005.5 0.8 1005.5 0.9 1005.5 0.842 0.012 0.8 0.0001 1.00 0.01 1.48 Not Required Not Required 3

20 NOTE-3 CI Pump Suction 0.0000 20 1 *** *** *** *** 0.00625 *** *** *** *** *** *** *** 0 *** 0 #NUM! #NUM! #NUM! 3

21 NOTE-3 CI Pump Discharge 0.0000 20 31 *** *** *** *** 0.00625 *** *** *** *** *** *** *** 0 *** 0 #NUM! #NUM! #NUM! 3

22 To Gas Dryer Package 1.0000 19 10.50 16.81 17.6 296.3 10000.0 1.0 36.7 0.00 8.1 0.0 8.1 8.1 831.1 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

23 NOTE-4 Instrument Gas To Receiver 1.0000 19 10.00 16.81 17.6 296.3 10000.0 1.0 36.7 0.00 8.1 0.0 8.1 8.1 831.1 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

24 NOTE-5 Condensate From Gas Dryer Package 0.0000 19 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 4.3 Not Required Not Required 4.75

25 NOTE-4 Instrument Gas Header 1.0000 19 10.00 16.81 17.6 296.3 10000.0 1.0 36.7 0.00 8.1 0.0 8.1 8.1 831.1 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

26 NOTE-5 Condensate From Instrument Gas Receiver 0.0000 19 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 4.3 Not Required Not Required 4.75

27 NOTE-6 Instrument Gas to New Konaban GGS 1.0000 19 10.00 16.81 8.8 148.1 5000.0 0.5 18.4 0.00 8.1 0.0 8.1 8.1 831.1 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

28 NOTE-6 Instrument Gas to Existing Konaban GGS 1.0000 19 10.00 16.81 8.8 148.1 5000.0 0.5 18.4 0.00 8.1 0.0 8.1 8.1 831.1 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

29 Condensate To OWS Header 0.0000 19 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 4.3 Not Required Not Required 4.75

30 Gas To Fuel Gas Scrubber 1.0000 19 10.50 16.81 14.4 241.3 8143.9 0.8 29.9 0.00 8.1 0.0 8.1 8.1 831.1 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

31 Fuel Gas From Fuel Gas Scrubber 1.0000 19 10.49 16.81 14.4 241.3 8143.8 0.8 29.9 8.1 0.0 8.1 8.1 831.1 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

32 Condensate From Fuel Gas Scrubber 0.0373 18 1.51 128.80 0.0 0.0 0.0 0.0 0.0 0.00 251.1 251.1 1.9 834.8 0.011 1.2 0.0013 0.00 0.01 0.97 Not Required Not Required 3

33 NOTE-8 Fuel Gas To Existing Konaban GGS Fuel Gas Header 1.0000 15 3.00 16.81 0.0 0.0 0.0 0.0 0.0 2.8 0.0 2.8 2.8 0.011 0.011 0.0083 0.00 0.03 0 Not Required Not Required 3

34 NOTE-7 Fuel Gas To IDBH 1.0000 15 3.00 16.81 *** *** *** *** *** 2.8 0.0 2.8 2.8 0.011 0.011 0.0083 0.00 0.03 0 Not Required Not Required 3

35 NOTE-7 Fuel Gas To Flare Package 1.0000 15 3.00 16.81 *** *** *** *** *** 2.8 0.0 2.8 2.8 0.011 0.011 0.0083 0.00 0.03 0 Not Required Not Required 3

36 NOTE-7 Fuel Gas To Flare Header Purging 1.0000 15 3.00 16.81 *** *** *** *** *** 2.8 0.0 2.8 2.8 0.011 0.011 0.0083 0.00 0.03 0 Not Required Not Required 3

Phase viscosity

C 2 kg/cm g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr 3 kg/m cP kg/m3 Overall kg/m3 Vapour kg/m3 Liquid 3 Aqueous kg/m Overall cP Vapour cP Liquid cP Aqueous cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 Corrossion Allowance (Unihibited) for 25 years Corrossion Allowance (Ihibited) for 25 years with 75% efficiency Net Corrossion Allowancewith 95% Availability Recommended Corrosion Allowance

barg mm mm mm mm

Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

Phase viscosity

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr 3 ACT_m /hr 3 m /hr 3 kg/m cP kg/m3 Overall kg/m3 Vapour kg/m3 Liquid 3 Aqueous kg/m Overall cP Vapour cP Liquid cP Aqueous cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 Corrossion Allowance (Unihibited) for 25 years Corrossion Allowance (Ihibited) for 25 years with 75% efficiency Net Corrossion Allowancewith 95% Availability Recommended Corrosion Allowance

barg mm mm mm mm

37 Fuel Gas TO Evaporation Pit Package 1.0000 15 3.00 16.81 *** *** *** *** *** 2.8 0.011 2.8 2.8 0.0 0.011 0.0083 0.00 0.03 0 Not Required Not Required 3

38 Gas From Existing Konaban GGS 1.0000 30 25.58 16.70 881.1 14714.6 500000.0 47.8 803.9 18.3 0.0 18.3 18.3 0.012 0.012 0.0076 0.00 0.2 0 Not Required Not Required 3

39 Gas From Existing LP Sep. & Water Flash Drum 1.0000 31 0.80 16.70 1.8 29.4 1000.0 0.1 24.7 1.2 0.0 1.2 1.2 0.011 0.011 0.0076 0.00 0.01 0 Not Required Not Required 3

NOTES: 1. *** INFORMATION WILL BE PROVIDED LATER. 2. FOR PROCESS FLOW DIAGRAMS REFER PFD DRAWING NOS. FROM Ukon/KON/PRO/PFD/0/A/100 TO Ukon/KON/PRO/PFD/0/A/106. 3. THE CAPACITY OF CORROSION INHIBITOR DOSING PUMP SHALL BE 150 LITERS/DAY (MIN.). VENDOR TO PROVIDE THE STREAM COMPOSITION AND PROPERTIES. 4. INSTRUMENT GAS DEW POINT AT THE INSTRUMENT GAS DRYER PACKAGE OUTLET SHALL BE MIN. -40C AT 1 ATM. VENDOR TO PROVIDE / CONFIRM THE INSTRUMENT GAS COMPOSITION AND PROPERTIES. 5. VENDOR TO PROVIDE / CONFIRM THE CONDENSATE PROPERTIES FROM INSTRUMENT GAS DRYER PACKAGE. 6. THE INSTRUMENT GAS SYSTEM IS DESIGNED TO SUPPLY AND MEET THE REQUIREMENT OF NEW AS WELL AS EXISTING FACILITIES. 7. FUEL GAS TO INDIVIDUAL SYSTEM SHALL BE PROVIDED BY THE VENDOR. 8. NORMALLY THERE IS NO FUEL GAS FLOW TO THE EXISTING KONABAN GGS. 9. CAPACITY OF FUEL GAS SCRUBBER TO BE CONFIRMED BASED ON THE VENDOR INFORMATION FOR FUEL GAS CONSUMPTION FOR PACKAGE ITEMS. 10. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE

CLIENT

OIL AND NATURAL GAS CORPORATION LTD., INDIA


LSTK CONTRACTOR

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India
ENGINEERING SUBCONTRACTOR

REV

DATE

DESCRIPTION

PRPD

CHKD

APRD

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

Annexure - II CORROSSION CALCULATION SHEET FOR KONABAN UKON/COM/PRO/RPT/4/I/005 SHEET 2 OF 11

KONABAN GGS CASE-2: WELL FTHP 154 KG/CM2G, INLET MANIFOLD AT 80 KG/CM2G AND 40 C
Stream Number 1 Production Manifold Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density 0.9339 40 80.00 17.24 1882.8 32459.7 1068440.6 98.6 500.2 0.82 64.5 64.5 59.3 796.1 998.5 0.014 0.7 0.7 0.0078 0.06 0.62 39.48 9.87 11.36 SS316L 2 IDBH Outlet 0.9345 45 79.50 17.24 1882.8 32459.7 1068440.6 98.6 516.3 0.79 62.5 62.5 57.5 795.8 994.7 0.014 0.7 0.6 0.0078 0.06 0.62 48.03 12.01 13.82 SS316L 3 To HP Separator Package 0.9340 27 27.20 17.24 1882.8 32459.7 1068440.6 98.6 1488.1 0.91 21.8 21.8 19.9 819.8 1006.6 0.012 0.9 0.9 0.0078 0.06 0.21 11.08 2.77 3.19 3 4 Produced Gas To Gas Scrubber 1.0000 27 26.64 16.82 1758.6 29584.0 997957.7 95.6 1518.5 0.00 19.5 0.0 19.5 19.5 819.5 0.012 0.012 0.9 0.0083 0.00 0.22 0 Not Required Not Required 3 5 Condensate From HP Production Separator 0.1001 26 1.51 122.20 6.1 748.1 3474.1 0.9 6.1 0.89 107.6 107.6 1.9 830.6 0.011 1.1 0.0025 0.00 0.01 1.37 Not Required Not Required 3 6 Effluent From HP Production Separator 0.0000 28 2.01 18.02 118.1 2127.6 67008.8 2.1 2.12 1005.5 0.8 1005.5 1005.5 0.841 0.8 0.0001 1.00 0.01 1.48 Not Required Not Required 3 7 Produced Gas From Scrubber 1.0000 27 26.33 16.82 1758.6 29583.9 997957.4 95.6 1535.8 0.00 19.3 0.0 19.3 19.3 819.3 0.012 0.012 0.9 0.0083 0.00 0.22 0 Not Required Not Required 3 8 Condensate From Gas Scrubber 0.0982 26 1.51 122.00 0.0 0.1 0.3 0.0 0.0 0.00 109.4 109.4 1.9 830.1 0.011 1.1 0.0025 0.00 0.01 1.36 Not Required Not Required 3 9 Gas To Palatana 1.0000 27 25.03 16.78 2612.1 43833.4 1482266.6 141.9 2408.6 18.2 0.0 18.2 18.2 0.012 0.012 0.0080 0.00 0.2 0 Not Required Not Required 3 10 To Instrument Gas Header 1.0000 19 10.50 16.82 27.7 465.1 15690.8 1.5 0.00 8.1 0.0 8.1 8.1 829.8 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3 11 12 13 Condensate To Storage Tank 0.0072 26 0.00 133.70 5.5 736.5 3126.5 0.9 1.0 0.88 398.5 398.5 0.9 831.3 0.011 1.1 0.0006 0.00 0.01 1.36 Not Required Not Required 3 14 Condensate Transfer Pump Suction 0.0000 26 1.0 134.50 75.5 10285.8 12.0 12.00 831.3 1.1 831.3 0.9 831.3 1.103 0.011 1.1 0.0004 0.00 0.01 1.36 Not Required Not Required 3 15 Condensate Transfer Pump Discharge 0.0000 26 3.40 135.50 75.5 10285.8 12.0 12.00 831.3 1.1 831.3 0.9 831.3 1.103 0.011 1.1 0.0004 0.00 0.01 1.36 Not Required Not Required 3 16 Gas from Effluent Water Stabiliser to Canteen 1.0000 27 0.80 18.21 0.0 0.0 0.0 0.0 0.0 1.3 0.0 1.3 1.3 0.012 0.012 0.0685 0.01 0.06 0 Not Required Not Required 3 17 Effluent Water To Storage 0.0000 28 0.00 18.02 118.1 2127.6 2.1 2.12 1005.4 0.8 1005.4 1005.4 0.840 0.8 0.0001 1.00 0.01 1.48 Not Required Not Required 3 18 Effluent Loading Pump Suction 0.0000 28 1.01 18.02 663.5 11954.4 12.0 12.00 1005.4 0.8 1005.4 0.9 1005.4 0.840 0.012 0.8 0.0001 1.00 0.01 1.48 Not Required Not Required 3 Total Condensate To Gas From Condensate Condensate Stabiliser Stabilser To Canteen 0.1001 26 1.51 122.20 6.1 748.2 3474.5 0.9 6.1 0.89 107.6 107.6 1.9 830.6 0.011 1.1 0.0025 0.00 0.01 1.37 Not Required Not Required 3 1.0000 25 0.80 19.14 0.6 11.7 348.0 0.0 8.4 1.4 0.0 1.4 1.4 0.011 0.011 0.0196 0.00 0.02 0 Not Required Not Required 3

DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

Phase viscosity

Overall Vapour Liquid Aqueous Overall Vapour Liquid Aqueous

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2

barg

Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

19 Effluent Loading Pump Discharge 0.0000 28 2.96 18.02 663.5 11954.4 12.0 12.00 1005.4 0.8 1005.4 0.9 1005.4 0.840 0.012 0.8 0.0001 1.00 0.01 1.48 Not Required Not Required 3

20 NOTE-3 CI Pump Suction 0.0000 20 1 *** *** *** *** 0.00625 *** *** *** *** *** *** *** 0 *** 0 #NUM! #NUM! #NUM! 3

21 NOTE-3 CI Pump Discharge 0.0000 20 31 *** *** *** *** 0.00625 *** *** *** *** *** *** *** 0 *** 0 #NUM! #NUM! #NUM! 3

22

23 NOTE-4 Instrument Gas To Receiver 1.0000 19 10.00 16.82 17.6 296.4 10000.0 1.0 36.7 0.00 8.1 0.0 8.1 8.1 829.8 0.011 0.011 1.1 0.0083 *** --0 Not Required Not Required 3

24 NOTE-5

25 NOTE-4

26 NOTE-5 Condensate From Instrument Gas Receiver 0.0000 19 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 4.33 Not Required Not Required 4.75

27 NOTE-6

28 NOTE-6

29 Condensate To OWS Header 0.0000 19 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 4.33 Not Required Not Required 4.75

30 Gas To Fuel Gas Scrubber 1.0000 19 10.50 16.82 10.0 168.7 5690.8 0.5 20.9 0.00 8.1 0.0 8.1 8.1 829.8 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

31 Fuel Gas From Fuel Gas Scrubber 1.0000 19 10.49 16.82 10.0 168.7 5690.7 0.5 20.9 8.1 0.0 8.1 8.1 829.8 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

32 Condensate From Fuel Gas Scrubber 0.0373 18 1.51 128.00 0.0 0.0 0.0 0.0 0.00 249.6 249.6 1.9 833.6 0.011 1.2 0.0013 0.00 0.01 0.98 Not Required Not Required 3

33 NOTE-8 Fuel Gas To Existing Konaban GGS Fuel Gas Header 1.0000 15 3.00 16.82 0.0 0.0 0.0 0.0 0.0 2.8 0.0 2.8 2.8 0.011 0.011 0.0083 0.00 0.03 0 Not Required Not Required 3

34 NOTE-7 Fuel Gas To IDBH 1.0000 15 3.00 16.82 *** *** *** *** *** 2.8 0.0 2.8 2.8 0.011 0.011 0.0083 0.00 0.03 0 Not Required Not Required 3

35 NOTE-7 Fuel Gas To Flare Package 1.0000 15 3.00 16.82 *** *** *** *** *** 2.8 0.0 2.8 2.8 0.011 0.011 0.0083 0.00 0.03 0 Not Required Not Required 3

36 NOTE-7 Fuel Gas To Flare Header Purging 1.0000 15 3.00 16.82 *** *** *** *** *** 2.8 0.0 2.8 2.8 0.011 0.011 0.0083 0.00 0.03 0 Not Required Not Required 3

To Gas Dryer Package 1.0000 19 10.50 16.82 17.6 296.4 10000.0 1.0 36.7 0.00 8.1 0.0 8.1 8.1 829.8 0.011 0.011 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

Condensate From Gas Instrument Gas Header Dryer Package 0.0000 19 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 4.33 Not Required Not Required 4.75 1.0000 19 10.00 16.82 17.6 296.4 10000.0 1.0 36.7 0.00 8.1 0.0 8.1 8.1 829.8 0.011 0.011 1.1 0.0083 *** --0 Not Required Not Required 3

Instrument Gas to New Instrument Gas to Konaban GGS Existing Konaban GGS 1.0000 19 10.00 16.82 8.8 148.1 5000.0 0.5 18.4 0.00 8.1 0.0 8.1 8.1 829.8 0.011 0.011 1.1 0.0083 *** --0 Not Required Not Required 3 1.0000 19 10.00 16.82 8.8 148.1 5000.0 0.5 18.4 0.00 8.1 0.0 8.1 8.1 829.8 0.011 0.011 1.1 0.0083 *** --0 Not Required Not Required 3

Phase viscosity

Overall Vapour Liquid Aqueous Overall Vapour Liquid Aqueous

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

Phase viscosity

Overall Vapour Liquid Aqueous Overall Vapour Liquid Aqueous

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

37 Fuel Gas TO Evaporation Pit Package 1.0000 15 3.00 16.82 *** *** *** *** *** 2.8 0.011 2.8 2.8 0.0 0.011 0.0083 0.00 0.03 0 Not Required Not Required 3

38 Gas From Existing Konaban GGS 1.0000 30 25.58 16.70 881.1 14714.6 500000.0 47.8 803.9 18.3 0.0 18.3 18.3 0.012 0.012 0.0076 0.00 0.2 0 Not Required Not Required 3

39 Gas From Existing LP Sep. & Water Flash Drum 1.0000 31 0.80 16.70 1.8 29.4 1000.0 0.1 24.7 1.2 0.0 1.2 1.2 0.011 0.011 0.0076 0.00 0.01 0 Not Required Not Required 3

NOTES: 1. *** INFORMATION WILL BE PROVIDED LATER. 2. FOR PROCESS FLOW DIAGRAMS REFER PFD DRAWING NOS. FROM Ukon/KON/PRO/PFD/0/A/100 TO Ukon/KON/PRO/PFD/0/A/106. 3. THE CAPACITY OF CORROSION INHIBITOR DOSING PUMP SHALL BE 150 LITERS/DAY (MIN.). VENDOR TO PROVIDE THE STREAM COMPOSITION AND PROPERTIES. 4. INSTRUMENT GAS DEW POINT AT THE INSTRUMENT GAS DRYER PACKAGE OUTLET SHALL BE MIN. -40 C AT 1 ATM. VENDOR TO PROVIDE / CONFIRM THE INSTRUMENT GAS COMPOSITION AND PROPERTIES. 5. VENDOR TO PROVIDE / CONFIRM THE CONDENSATE PROPERTIES FROM INSTRUMENT GAS DRYER PACKAGE. 6. THE INSTRUMENT GAS SYSTEM IS DESIGNED TO SUPPLY AND MEET THE REQUIREMENT OF NEW AS WELL AS EXISTING FACILITIES. 7. FUEL GAS TO INDIVIDUAL SYSTEM SHALL BE PROVIDED BY THE VENDOR. 8. NORMALLY THERE IS NO FUEL GAS FLOW TO THE EXISTING KONABAN GGS. 9. CAPACITY OF FUEL GAS SCRUBBER TO BE CONFIRMED BASED ON THE VENDOR INFORMATION FOR FUEL GAS CONSUMPTION FOR PACKAGE ITEMS. 10. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE

CLIENT

OIL AND NATURAL GAS CORPORATION LTD., INDIA

LSTK CONTRACTOR

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India
ENGINEERING SUBCONTRACTOR

REV

DATE

DESCRIPTION

PRPD

CHKD

APRD

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

Annexure - II CORROSSION CALCULATION SHEET FOR KONABAN UCON/COM/PRO/RPT/4/I/005 SHEET 3 OF 11

KONABAN GGS CASE-3: WELL FTHP 80 KG/CM2G, INLET MANIFOLD AT 30 KG/CM2G AND 20 C
Stream Number 1 Production Manifold Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density 0.9357 20 30.00 17.06 1882.1 32113.0 1068055.9 98.3 1308.4 0.53 24.5 24.5 22.6 824.9 1012.0 0.012 1.0 1.0 0.0078 0.06 0.24 8.85 2.22 2.56 3 19 Effluent Loading Pump Discharge 0.0000 45 2.96 18.02 663.5 11954.4 12.0 12.00 992.4 0.6 992.4 0.9 992.4 0.598 0.013 0.6 0.0001 1.00 0.01 2.99 Not Required Not Required 3 37 Fuel Gas TO Evaporation Pit Package 1.0000 33 3.00 16.84 *** *** *** *** *** 2.6 0.012 2.6 2.6 0.0 0.012 0.0083 0.00 0.03 0 Not Required Not Required 3 2 IDBH Outlet 0.9388 45 29.50 17.06 1882.1 32113.0 1068055.9 98.3 1477.0 0.41 21.7 21.7 20.1 821.0 993.1 0.012 0.9 0.6 0.0078 0.06 0.23 24.72 6.18 7.11 SS316L 20 NOTE-3 CI Pump Suction 0.0000 20 1 *** *** *** *** 0.00625 *** *** *** *** *** *** *** 0.0000 *** 0 #NUM! #NUM! #NUM! 3 38 Gas From Existing Konaban GGS 1.0000 30 25.58 16.70 881.1 14714.6 500000.0 47.8 803.9 18.3 0.0 18.3 18.3 0.012 0.012 0.0076 0.00 0.2 0 Not Required Not Required 3 3 To HP Separator Package 0.9389 44 27.20 17.06 1882.1 32113.0 1068055.9 98.3 1598.4 0.41 20.1 20.1 18.6 822.3 993.7 0.012 0.9 0.6 0.0078 0.06 0.21 22.44 5.61 6.46 6 21 NOTE-3 CI Pump Discharge 0.0000 20 31 *** *** *** *** 0.00625 *** *** *** *** *** *** *** 0.0000 *** 0 #NUM! #NUM! #NUM! 3 39 Gas From Existing LP Sep. & Water Flash Drum 1.0000 31 0.80 16.70 1.8 29.4 1000.0 0.1 24.7 1.2 0.0 1.2 1.2 0.011 0.011 0.0076 0.00 0.01 0 Not Required Not Required 3 4 Produced Gas To Gas Scrubber 1.0000 44 26.64 16.84 1767.2 29751.8 1002818.5 95.9 1630.9 0.00 18.2 0.0 18.2 18.2 822.3 0.012 0.012 0.9 0.0083 0.00 0.22 0 Not Required Not Required 3 22 5 Condensate From HP Production Separator 0.0901 43 1.51 133.60 2.5 335.1 1423.5 0.4 2.4 0.40 121.0 121.0 1.8 830.0 0.012 1.0 0.0020 0.00 0.01 2.86 Not Required Not Required 3 23 NOTE-4 Instrument Gas To Receiver 1.0000 37 10.00 16.84 17.6 296.7 10000.0 1.0 39.2 0.00 7.6 0.0 7.6 7.6 835.3 0.012 0.012 1.1 0.0083 *** --0 Not Required Not Required 3 6 Effluent From HP Production Separator 0.0000 45 2.01 18.02 112.5 2026.1 63813.9 2.0 2.04 992.5 0.6 992.5 992.5 0.598 0.6 0.0001 1.00 0.01 2.98 Not Required Not Required 3 24 NOTE-5 7 Produced Gas From Scrubber 1.0000 44 26.33 16.84 1767.2 29751.7 1002818.1 95.9 1649.5 0.00 18.0 0.0 18.0 18.0 822.3 0.012 0.012 0.9 0.0083 0.00 0.22 0 Not Required Not Required 3 25 NOTE-4 8 Condensate From Gas Scrubber 0.0883 43 1.51 133.60 0.0 0.1 0.5 0.0 0.0 0.00 123.1 123.1 1.8 829.9 0.012 1.0 0.0020 0.00 0.01 2.83 Not Required Not Required 3 26 NOTE-5 Condensate From Instrument Gas Receiver 0.0000 37 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 9.45 2.37 2.73 3 9 Gas To Palatana 1.0000 39 25.03 16.79 2616.7 43935.2 1484914.0 142.0 2522.6 17.4 0.0 17.4 17.4 0.012 0.012 0.0080 0.00 0.2 0 Not Required Not Required 3 27 NOTE-6 10 To Instrument Gas Header 1.0000 37 10.50 16.84 31.6 531.2 17904.1 1.7 0.00 7.6 0.0 7.6 7.6 835.3 0.012 0.012 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3 28 NOTE-6 11 12 13 Condensate To Storage Tank 0.0063 43 0.00 144.90 2.3 330.9 1295.6 0.4 0.4 0.40 429.4 429.4 0.9 830.5 0.012 1.0 0.0005 0.00 0.01 2.85 Not Required Not Required 3 31 Fuel Gas From Fuel Gas Scrubber 1.0000 37 10.49 16.84 13.9 234.5 7904.1 0.8 31.0 7.6 0.0 7.6 7.6 835.4 0.012 0.012 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3 14 Condensate Transfer Pump Suction 0.0000 43 1.0 145.70 75.5 10285.8 12.0 12.00 830.5 1.0 830.5 0.9 830.5 1.043 0.012 1.0 0.0003 0.00 0.01 2.85 Not Required Not Required 3 32 Condensate From Fuel Gas Scrubber 0.0330 37 1.51 143.30 0.0 0.0 0.0 0.0 0.0 0.00 281.3 281.3 1.8 837.7 0.012 1.2 0.0010 0.00 0.01 2.16 Not Required Not Required 3 15 Condensate Transfer Pump Discharge 0.0000 43 3.40 145.70 75.5 10285.8 12.0 12.00 830.5 1.0 830.5 0.9 830.5 1.043 0.012 1.0 0.0003 0.00 0.01 2.85 Not Required Not Required 3 33 NOTE-8 Fuel Gas To Existing Konaban GGS Fuel Gas Header 1.0000 33 3.00 16.84 0.0 0.0 0.0 0.0 0.0 2.6 0.0 2.6 2.6 0.012 0.012 0.0083 0.00 0.03 0 Not Required Not Required 3 16 Gas from Effluent Water Stabiliser to Canteen 1.0000 44 0.80 18.27 0.0 0.0 0.0 0.0 0.0 1.2 0.0 1.2 1.2 0.012 0.012 0.0694 0.03 0.06 0 Not Required Not Required 3 34 NOTE-7 Fuel Gas To IDBH 1.0000 33 3.00 16.84 *** *** *** *** *** 2.6 0.0 2.6 2.6 0.012 0.012 0.0083 0.00 0.03 0 Not Required Not Required 3 17 Effluent Water To Storage 0.0000 45 0.00 18.02 112.5 2026.1 2.0 2.04 992.4 0.6 992.4 992.4 0.598 0.6 0.0001 1.00 0.01 2.99 Not Required Not Required 3 35 NOTE-7 Fuel Gas To Flare Package 1.0000 33 3.00 16.84 *** *** *** *** *** 2.6 0.0 2.6 2.6 0.012 0.012 0.0083 0.00 0.03 0 Not Required Not Required 3 18 Effluent Loading Pump Suction 0.0000 45 1.01 18.02 663.5 11954.4 12.0 12.00 992.4 0.6 992.4 0.9 992.4 0.598 0.013 0.6 0.0001 1.00 0.01 2.99 Not Required Not Required 3 36 NOTE-7 Fuel Gas To Flare Header Purging 1.0000 33 3.00 16.84 *** *** *** *** *** 2.6 0.0 2.6 2.6 0.012 0.012 0.0083 0.00 0.03 0 Not Required Not Required 3 Total Condensate To Gas From Condensate Condensate Stabiliser Stabilser To Canteen 0.0901 43 1.51 133.60 2.5 335.2 1424.0 0.4 2.4 0.40 121.0 121.0 1.8 830.0 0.012 1.0 0.0020 0.00 0.01 2.85 Not Required Not Required 3 29 1.0000 43 0.80 19.13 0.2 4.3 128.4 0.0 3.3 1.3 0.0 1.3 1.3 0.012 0.012 0.0181 0.01 0.02 0 Not Required Not Required 3 30 Gas To Fuel Gas Scrubber 1.0000 37 10.50 16.84 13.9 234.5 7904.1 0.8 31.0 0.00 7.6 0.0 7.6 7.6 835.3 0.012 0.012 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

Phase viscosity

Overall Vapour Liquid Aqueous Overall Vapour Liquid Aqueous

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2

barg

Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

To Gas Dryer Package 1.0000 37 10.50 16.84 17.6 296.7 10000.0 1.0 39.2 0.00 7.6 0.0 7.6 7.6 835.3 0.012 0.012 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3

Condensate From Gas Instrument Gas Header Dryer Package 0.0000 37 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 9.45 2.37 2.73 3 1.0000 37 10.00 16.84 17.6 296.7 10000.0 1.0 39.2 0.00 7.6 0.0 7.6 7.6 835.3 0.012 0.012 1.1 0.0083 *** --0 Not Required Not Required 3

Instrument Gas to New Instrument Gas to Konaban GGS Existing Konaban GGS 1.0000 37 10.00 16.84 8.8 148.1 5000.0 0.5 18.4 0.00 7.6 0.0 7.6 7.6 835.3 0.012 0.012 1.1 0.0083 *** --0 Not Required Not Required 3 1.0000 37 10.00 16.84 8.8 148.1 5000.0 0.5 18.4 0.00 7.6 0.0 7.6 7.6 835.3 0.012 0.012 1.1 0.0083 *** --0 Not Required Not Required 3

Condensate To OWS Header 0.0000 37 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 9.45 2.37 2.73 3

Phase viscosity

Overall Vapour Liquid Aqueous Overall Vapour Liquid Aqueous

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

Phase viscosity

Overall Vapour Liquid Aqueous Overall Vapour Liquid Aqueous

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

NOTES: 1. *** INFORMATION WILL BE PROVIDED LATER. 2. FOR PROCESS FLOW DIAGRAMS REFER PFD DRAWING NOS. FROM Ukon/KON/PRO/PFD/0/A/100 TO Ukon/KON/PRO/PFD/0/A/106. 3. THE CAPACITY OF CORROSION INHIBITOR DOSING PUMP SHALL BE 150 LITERS/DAY (MIN.). VENDOR TO PROVIDE THE STREAM COMPOSITION AND PROPERTIES. 4. INSTRUMENT GAS DEW POINT AT THE INSTRUMENT GAS DRYER PACKAGE OUTLET SHALL BE MIN. -40 C AT 1 ATM. VENDOR TO PROVIDE / CONFIRM THE INSTRUMENT GAS COMPOSITION AND PROPERTIES. 5. VENDOR TO PROVIDE / CONFIRM THE CONDENSATE PROPERTIES FROM INSTRUMENT GAS DRYER PACKAGE. 6. THE INSTRUMENT GAS SYSTEM IS DESIGNED TO SUPPLY AND MEET THE REQUIREMENT OF NEW AS WELL AS EXISTING FACILITIES. 7. FUEL GAS TO INDIVIDUAL SYSTEM SHALL BE PROVIDED BY THE VENDOR. 8. NORMALLY THERE IS NO FUEL GAS FLOW TO THE EXISTING KONABAN GGS. 9. CAPACITY OF FUEL GAS SCRUBBER TO BE CONFIRMED BASED ON THE VENDOR INFORMATION FOR FUEL GAS CONSUMPTION FOR PACKAGE ITEMS. 10. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE

CLIENT

OIL AND NATURAL GAS CORPORATION LTD., INDIA

LSTK CONTRACTOR

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India
ENGINEERING SUBCONTRACTOR

REV

DATE

DESCRIPTION

PRPD

CHKD

APRD

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

Annexure - II CORROSSION CALCULATION SHEET FOR KONABAN UKON/COM/PRO/RPT/4/I/005 SHEET 4 OF 11

KONABAN GGS CASE-4: WELL FTHP 80 KG/CM G, INLET MANIFOLD AT 30 KG/CM G AND 40 C
Stream Number 1 Production Manifold Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density 0.9358 40 30.00 17.12 1882.5 32222.3 1068259.7 98.3 1420.2 0.55 22.6 22.6 20.9 819.3 996.9 0.012 0.9 0.7 0.0078 0.06 0.24 20.9 5.23 6.02 6 19 Effluent Loading Pump Discharge 0.0000 45 2.96 18.02 663.5 11954.4 12.0 12.00 992.4 0.6 992.4 0.9 992.4 0.598 0.013 0.6 0.0001 1.00 0.01 2.99 Not Required Not Required 3 37 Fuel Gas TO Evaporation Pit Package 1.0000 33 3.00 16.85 *** *** *** *** *** 2.6 0.012 2.6 2.6 0.0 0.012 0.0083 0.00 0.03 0 Not Required Not Required 3 2 IDBH Outlet 0.9367 45 29.50 17.12 1882.5 32222.3 1068259.7 98.3 1473.9 0.52 21.8 21.8 20.2 818.6 993.1 0.012 0.9 0.6 0.0078 0.06 0.23 24.72 6.18 7.11 SS316L 20 NOTE-3 CI Pump Suction 0.0000 40 1 *** *** *** *** 0.00625 *** *** *** *** *** *** *** 0.0000 *** 0 #NUM! #NUM! #NUM! 3 38 Gas From Existing Konaban GGS 1.0000 30 25.58 16.70 881.1 14714.6 500000.0 47.8 803.9 18.3 0.0 18.3 18.3 0.012 0.012 0.0076 0.00 0.2 0 Not Required Not Required 3 3 To HP Separator Package 0.9368 44 27.20 17.12 1882.5 32222.3 1068259.7 98.3 1595.0 0.52 20.2 20.2 18.6 820.0 993.7 0.012 0.9 0.6 0.0078 0.06 0.21 22.44 5.61 6.46 6 21 NOTE-3 CI Pump Discharge 0.0000 40 31 *** *** *** *** 0.00625 *** *** *** *** *** *** *** 0.0000 *** 0 #NUM! #NUM! #NUM! 3 39 Gas From Existing LP Sep. & Water Flash Drum 1.0000 31 0.80 16.70 1.8 29.4 1000.0 0.1 24.7 1.2 0.0 1.2 1.2 0.011 0.011 0.0076 0.00 0.01 0 Not Required Not Required 3 4 Produced Gas To Gas Scrubber 1.0000 44 26.64 16.85 1763.6 29713.5 1000757.2 95.7 1627.4 0.00 18.3 0.0 18.3 18.3 820.0 0.012 0.012 0.9 0.0083 0.00 0.22 0 Not Required Not Required 3 22 To Gas Dryer Package 1.0000 37 10.50 16.85 17.6 296.9 10000.0 1.0 39.2 0.00 7.6 0.0 7.6 7.6 833.9 0.012 0.012 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3 5 6 7 8 Condensate From Gas Scrubber 0.0886 43 1.51 131.90 0.0 0.1 0.5 0.0 0.0 0.00 121.4 121.4 1.8 827.9 0.012 1.0 0.0020 0.00 0.01 2.83 Not Required Not Required 3 26 NOTE-5 Condensate From Instrument Gas Receiver 0.0000 37 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 9.45 2.37 2.73 3 9 Gas To Palatana 1.0000 39 25.03 16.80 2617.1 43962.9 1485091.7 142.1 2522.8 17.4 0.0 17.4 17.4 0.012 0.012 0.0080 0.00 0.2 0 Not Required Not Required 3 27 NOTE-6 Instrument Gas to New Konaban GGS 1.0000 37 10.00 16.85 8.8 148.1 5000.0 0.5 18.4 0.00 7.6 0.0 7.6 7.6 833.9 0.012 0.012 1.1 0.0083 *** --0 Not Required Not Required 3 10 To Instrument Gas Header 1.0000 37 10.50 16.85 27.6 465.1 15665.0 1.5 0.00 7.6 0.0 7.6 7.6 833.9 0.012 0.012 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3 28 NOTE-6 Instrument Gas to Existing Konaban GGS 1.0000 37 10.00 16.85 8.8 148.1 5000.0 0.5 18.4 0.00 7.6 0.0 7.6 7.6 833.9 0.012 0.012 1.1 0.0083 *** --0 Not Required Not Required 3 11 12 13 Condensate To Storage Tank 0.0063 43 0.00 143.10 2.9 418.0 0.0 0.5 0.5 0.50 425.2 425.2 0.9 828.6 0.012 1.0 0.0005 0.00 0.01 2.84 Not Required Not Required 3 31 Fuel Gas From Fuel Gas Scrubber 1.0000 37 10.49 16.85 10.0 168.2 5665.0 0.5 22.2 7.6 0.0 7.6 7.6 833.9 0.012 0.012 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3 14 15 16 Gas from Effluent Water Stabiliser to Canteen 1.0000 44 0.80 18.27 0.0 0.0 0.0 0.0 0.0 1.2 0.0 1.2 1.2 0.012 0.012 0.0694 0.03 0.06 0 Not Required Not Required 3 34 NOTE-7 Fuel Gas To IDBH 1.0000 33 3.00 16.85 *** *** *** *** *** 2.6 0.0 2.6 2.6 0.012 0.012 0.0083 0.00 0.03 0 Not Required Not Required 3 17 Effluent Water To Storage 0.0000 45 0.00 18.02 115.7 2085.3 2.1 2.10 992.4 0.6 992.4 992.4 0.598 0.6 0.0001 1.00 0.01 2.99 Not Required Not Required 3 35 NOTE-7 Fuel Gas To Flare Package 1.0000 33 3.00 16.85 *** *** *** *** *** 2.6 0.0 2.6 2.6 0.012 0.012 0.0083 0.00 0.03 0 Not Required Not Required 3 18 Effluent Loading Pump Suction 0.0000 45 1.01 18.02 663.5 11954.4 12.0 12.00 992.4 0.6 992.4 0.9 992.4 0.598 0.013 0.6 0.0001 1.00 0.01 2.99 Not Required Not Required 3 36 NOTE-7 Fuel Gas To Flare Header Purging 1.0000 33 3.00 16.85 *** *** *** *** *** 2.6 0.0 2.6 2.6 0.012 0.012 0.0083 0.00 0.03 0 Not Required Not Required 3 Condensate From HP Effluent From HP Produced Gas From Production Separator Production Separator Scrubber 0.0904 43 1.51 131.90 3.2 423.5 1822.4 0.5 3.0 0.50 119.3 119.3 1.8 828.1 0.012 1.0 0.0020 0.00 0.01 2.85 Not Required Not Required 3 23 NOTE-4 Instrument Gas To Receiver 1.0000 37 10.00 16.85 17.6 296.9 10000.0 1.0 39.2 0.00 7.6 0.0 7.6 7.6 833.9 0.012 0.012 1.1 0.0083 *** --0 Not Required Not Required 3 0.0000 45 2.01 18.02 115.7 2085.3 65680.2 2.1 2.10 992.5 0.6 992.5 992.5 0.598 0.6 0.0001 1.00 0.01 2.98 Not Required Not Required 3 24 NOTE-5 Condensate From Gas Dryer Package 0.0000 37 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 9.45 2.37 2.73 3 1.0000 44 26.33 16.85 1763.6 29713.4 1000756.7 95.7 1646.0 0.00 18.1 0.0 18.1 18.1 819.9 0.012 0.012 0.9 0.0083 0.00 0.22 0 Not Required Not Required 3 25 NOTE-4 Instrument Gas Header 1.0000 37 10.00 16.85 17.6 296.9 10000.0 1.0 39.2 0.00 7.6 0.0 7.6 7.6 833.9 0.012 0.012 1.1 0.0083 *** --0 Not Required Not Required 3 Total Condensate To Gas From Condensate Condensate Stabilser Stabiliser To Canteen 0.0904 43 1.51 131.90 3.2 423.6 1822.9 0.5 3.0 0.50 119.3 119.3 1.8 828.1 0.012 1.0 0.0020 0.00 0.01 2.85 Not Required Not Required 3 29 Condensate To OWS Header 0.0000 37 10.00 *** *** *** *** *** *** *** *** *** *** 1.1 0.0083 *** 0.09 9.45 2.37 2.73 3 1.0000 43 0.80 19.21 0.3 5.6 164.9 0.0 4.2 1.3 0.0 1.3 1.3 0.012 0.012 0.0180 0.01 0.02 0 Not Required Not Required 3 30 Gas To Fuel Gas Scrubber 1.0000 37 10.50 16.85 10.0 168.2 5665.0 0.5 22.2 0.00 7.6 0.0 7.6 7.6 833.9 0.012 0.012 1.1 0.0083 0.00 0.09 0 Not Required Not Required 3 Condensate Transfer Condensate Transfer Pump Suction Pump Discharge 0.0000 43 1.0 143.80 75.5 10285.8 12.0 12.00 828.6 1.0 828.6 0.9 828.6 1.012 0.012 1.0 0.0003 0.00 0.01 2.84 Not Required Not Required 3 32 Condensate From Fuel Gas Scrubber 0.0331 36 1.51 141.90 0.0 0.0 0.0 0.0 0.0 0.00 279.0 279.0 1.8 836.4 0.012 1.2 0.0010 0.00 0.01 2.16 Not Required Not Required 3 0.0000 43 3.40 143.80 75.5 10285.8 12.0 12.00 828.6 1.0 828.6 0.9 828.6 1.012 0.012 1.0 0.0003 0.00 0.01 2.84 Not Required Not Required 3 33 NOTE-8 Fuel Gas To Existing Konaban GGS Fuel Gas Header 1.0000 33 3.00 16.85 0.0 0.0 0.0 0.0 0.0 2.6 0.0 2.6 2.6 0.012 0.012 0.0083 0.00 0.03 0 Not Required Not Required 3

DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

Phase viscosity

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr 3 ACT_m /hr m3/hr kg/m3 cP kg/m3 Overall kg/m3 Vapour 3 kg/m Liquid 3 Aqueous kg/m Overall cP Vapour cP Liquid cP Aqueous cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2

barg

mm Corrossion Allowance (Unihibited) for 25 years Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance

Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

Phase viscosity

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP 3 kg/m Overall kg/m3 Vapour kg/m3 Liquid 3 Aqueous kg/m Overall cP Vapour cP Liquid cP Aqueous cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

Phase viscosity

C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr 3 m /hr 3 kg/m cP kg/m3 Overall kg/m3 Vapour 3 kg/m Liquid 3 Aqueous kg/m Overall cP Vapour cP Liquid cP Aqueous cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm mm Net Corrossion Allowancewith 95% Availability Recommended Corrosion Allowance mm

NOTES: 1. *** INFORMATION WILL BE PROVIDED LATER. 2. FOR PROCESS FLOW DIAGRAMS REFER PFD DRAWING NOS. FROM Ukon/KON/PRO/PFD/0/A/100 TO Ukon/KON/PRO/PFD/0/A/106. 3. THE CAPACITY OF CORROSION INHIBITOR DOSING PUMP SHALL BE 150 LITERS/DAY (MIN.). VENDOR TO PROVIDE THE STREAM COMPOSITION AND PROPERTIES. 4. INSTRUMENT GAS DEW POINT AT THE INSTRUMENT GAS DRYER PACKAGE OUTLET SHALL BE MIN. -40C AT 1 ATM. VENDOR TO PROVIDE / CONFIRM THE INSTRUMENT GAS COMPOSITION AND PROPERTIES. 5. VENDOR TO PROVIDE / CONFIRM THE CONDENSATE PROPERTIES FROM INSTRUMENT GAS DRYER PACKAGE. 6. THE INSTRUMENT GAS SYSTEM IS DESIGNED TO SUPPLY AND MEET THE REQUIREMENT OF NEW AS WELL AS EXISTING FACILITIES. 7. FUEL GAS TO INDIVIDUAL SYSTEM SHALL BE PROVIDED BY THE VENDOR. 8. NORMALLY THERE IS NO FUEL GAS FLOW TO THE EXISTING KONABAN GGS. 9. CAPACITY OF FUEL GAS SCRUBBER TO BE CONFIRMED BASED ON THE VENDOR INFORMATION FOR FUEL GAS CONSUMPTION FOR PACKAGE ITEMS. 10. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE

CLIENT

OIL AND NATURAL GAS CORPORATION LTD., INDIA

LSTK CONTRACTOR

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India
ENGINEERING SUBCONTRACTOR

REV

DATE

DESCRIPTION

PRPD

CHKD

APRD

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

Annexure - II CORROSSION CALCULATION SHEET FOR KONABAN UKON/COM/PRO/RPT/4/I/005 SHEET 5 OF 11

KUNJABAN MANIFOLDS: WELL FTHP 154 KG/CM2G (HOLD-1) AND INLET MANIFOLD AT 20 C
Stream Number 1 HOLD-2 2 HOLD-2,3 2 HOLD-2,3 NOTE-2 FROM PIG LAUNCHER FROM PIG LAUNCHER FROM PIG LAUNCHER KUN-L-0101 KUN-L-0102 KUN-L-0102 C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP 0.9131 20 60.85 17.23 847.2 14599.4 480738.9 43.9 268.2 0.41 54.1 54.1 48.5 802.6 1012.9 0.013 0.8 1.0 0.0031 0.08 0.19 7.54 1.89 2.18 3 0.9126 20 41.63 17.26 423.7 7313.2 240450.0 21.9 203.1 0.22 35.9 35.9 32.0 811.3 1012.4 0.012 0.9 1.0 0.0031 0.08 0.13 5.85 Not Required Not Required 5.75 0.9130 19 28.60 17.24 423.7 7313.2 240450.0 21.9 300.9 0.21 24.2 24.2 21.6 819.1 1012.4 0.012 0.9 1.0 0.0031 0.08 0.09 4.46 Not Required Not Required 4.5

DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

Overall Vapour Liquid Aqueous Phase viscosity Overall Vapour Liquid Aqueous Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2

barg

Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

NOTES: 1. FOR PROCESS FLOW DIAGRAMS, REFER PFD DRAWING NO. Ukon/KUN/PRO/PFD/0/A/100. 2. NORMALLY THERE WILL NOT BE ANY FLOW TO MP HEADER AT ADB GGS. THE FLOW FROM NEW TEST MANIFOLD TO MP HEADER TO BE DIVERTED BASED ON THE WELL FTHP. 3. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE

CLIENT

OIL AND NATURAL GAS CORPORATION LTD., INDIA


LSTK CONTRACTOR

HOLDS: 1. KUNJABAN WELLS FTHP (ONGC). 2. KUNJABAN MANIFOLD OPERATING TEMPERATURE (ONGC). 3. FLOW RATE FOR 6 TEST MANIFOLD FROM KUNJABAN (ONGC). REV DATE DESCRIPTION PRPD CHKD APRD

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

Annexure - II CORROSSION CALCULATION SHEET FOR KKUNJABAN UKON/COM/PRO/RPT/4/I/005 SHEET 6 OF 11

NIMBUTALI JUNCTION POINT


Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density
DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

Overall Vapour Liquid Aqueous Phase viscosity Overall Vapour Liquid Aqueous Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 Corrossion Allowance (Unihibited) for 25 years Corrossion Allowance (Ihibited) for 25 years with 75% efficiency Net Corrossion Allowancewith 95% Availability Recommended Corrosion Allowance

C 2 kg/cm g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP

barg mm mm mm mm

1 Gas From Konaban GGS 1.0000 21 23.77 16.78 1762.0 29560.0 1000080.0 95.7 1668.0 17.7 0.012 17.7 17.7 0.0116 0.0116 0.0080 0.00 0.19 0 Not Required Not Required 3

2 Gas From ADB GGS 1.0000 21 23.77 16.65 3877.0 64530.0 2200080.0 210.6 3671.0 17.6 0.012 17.6 17.6 0.0116 0.0116 0.0038 0.00 0.09 0 Not Required Not Required 3

3 Gas To Palatana 1.0000 21 23.77 16.69 5639.0 94090.0 3199200.0 306.3 5339.0 17.6 0.012 17.6 17.6

0.0116 0.0116

0.0052 0.00 0.13 0 Not Required Not Required 3

NOTES: 1. FOR PROCESS FLOW DIAGRAMS, REFER PFD DRAWING NO. Ukon/NIM/PRO/PFD/0/A/100. 2. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE
CLIENT

OIL AND NATURAL GAS CORPORATION LTD., INDIA KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India

LSTK CONTRACTOR

HOLDS: 1. FLOW RATE TO MP HEADER & TEST HEADER AT SONAMURA GGS THROUGH 6" MANIFOLD FROM KUNJABAN (ONGC).
ENGINEERING SUBCONTRACTOR

REV

DATE

DESCRIPTION

PRPD

CHKD

APRD

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

Annexure - II CORROSSION CALCULATION SHEET FOR NIMBUTALI UKON/COM/PRO/RPT/4/I/005 SHEET 7 OF 11

PALATANA CASE-1: WELL FTHP 154 KG/CM2G, INLET MANIFOLD AT 80 KG/CM2G AND 20 C
Stream Number 1 Gas From Sonamura GGS C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP 1.0000 19 17.00 16.56 528.7 8755.9 300047.8 28.7 695.1 0.00 12.6 0.0 12.6 12.6 860.2 0.011 0.011 1.9 0.0021 0.00 0.04 0 Not Required Not Required 3 2 Gas From ADB & Konaban GGS 0.9999 19 17.00 16.70 5640.0 94203.2 3200508.1 306.5 7413.5 0.06 12.7 12.7 12.7 852.3 0.011 1.6 0.0052 0.00 0.09 0 Not Required Not Required 3 3 To Gas Scrubber 0.9999 19 17.00 16.69 6168.7 102959.1 3500555.9 335.2 8108.6 0.06 12.7 12.7 12.7 853.0 0.011 1.6 0.0049 0.00 0.09 0 Not Required Not Required 3 4 Gas To OTPC Power Plant 1.0000 19 16.00 16.68 6168.4 102905.6 3500346.6 335.2 8588.4 12.0 0.0 12.0 12.0 0.011 0.011 0.0049 0.00 0.08 0 Not Required Not Required 3 5 Condensate To Condensate Stabiliser 0.0623 19 1.51 145.00 0.4 53.5 209.3 0.1 0.2 0.06 188.5 188.5 1.9 856.8 0.011 1.8 0.0011 0.00 0.01 0.99 Not Required Not Required 3 6 Condensate To Storage Tank 0.0071 19 0.00 153.40 0.3 53.1 196.3 0.1 0.1 0.06 442.1 442.1 0.9 857.2 0.011 1.8 0.0004 0.00 0.01 0.99 Not Required Not Required 3 7 Condensate Transfer Pump Suction 0.0000 19 1.01 154.40 4286.0 5.00 857.2 1.8 857.2 857.2 1.840 1.8 0.0003 0.00 0.01 0.99 Not Required Not Required 3 8 Condensate Transfer Pump Discharge 0.0000 19 3.08 154.40 4286.0 5.00 857.2 1.8 857.2 857.2 1.840 1.8 0.0003 0.00 0.01 0.99 Not Required Not Required 3 9 Vent Gas 1.0000 20 1.01 *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** 0.0003 *** --0 Not Required Not Required 3 Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

Phase viscosity

Overall Vapour Liquid Aqueous Overall Vapour Liquid Aqueous

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2

barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

PALATANA CASE-2: WELL FTHP 154 KG/CM2G, INLET MANIFOLD AT 80 KG/CM2G AND 40 C
Stream Number 1 Gas From Sonamura GGS C 2 kg/cm g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP 3 kg/m kg/m3 3 kg/m 3 kg/m cP cP cP cP 1.0000 19 17.00 16.56 528.7 8755.8 300047.7 28.7 695.1 0.00 12.6 0.0 12.6 12.6 860.3 0.011 0.011 1.9 0.0021 0.00 0.04 0 Not Required Not Required 3 2 Gas From ADB & Konaban GGS 0.9999 19 17.00 16.70 5640.0 94212.8 3200506.7 306.5 7413.4 0.06 12.7 12.7 12.7 852.0 0.011 1.6 0.0052 0.00 0.09 0 Not Required Not Required 3 3 To Gas Scrubber 0.9999 19 17.00 16.69 6168.7 102968.7 3500554.4 335.2 8108.5 0.06 12.7 12.7 12.7 853.0 0.011 0.0049 0.00 0.09 0 Not Required Not Required 3 4 Gas To OTPC Power Plant 1.0000 19 16.00 16.68 6168.4 102915.2 3500344.8 335.2 8588.4 12.0 0.0 12.0 12.0 0.011 0.011 0.0049 0.00 0.08 0 Not Required Not Required 3 5 Condensate To Condensate Stabiliser 0.0623 19 1.51 144.80 0.4 53.5 209.6 0.1 0.2 0.06 188.1 188.1 1.9 856.6 0.011 1.8 0.0011 0.00 0.01 0.99 Not Required Not Required 3 6 Condensate To Storage Tank 0.0071 18 0.00 153.20 0.3 53.1 196.5 0.1 0.1 0.06 441.6 441.6 0.9 857.0 0.011 1.8 0.0004 0.00 0.01 0.99 Not Required Not Required 3 7 Condensate Transfer Pump Suction 0.0000 18 1.01 154.10 4284.9 5.00 857.0 1.8 857.0 857.0 1.832 1.8 0.0003 0.00 0.01 0.99 Not Required Not Required 3 8 Condensate Transfer Pump Discharge 0.0000 18 3.08 154.10 4284.9 0.1 5.00 857.0 1.8 857.0 857.0 1.832 1.8 0.0003 0.00 0.01 0.99 Not Required Not Required 3 9 Vent Gas 1.0000 20 1.01 *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** 0.0003 *** --0 Not Required Not Required 3 Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

Phase viscosity

Overall Vapour Liquid Aqueous Overall Vapour Liquid Aqueous

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2

barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

CLIENT

OIL AND NATURAL GAS CORPORATION LTD.,


LSTK CONTRACTOR

NOTES: 1. *** INFORMATION WILL BE PROVIDED LATER. 2. FOR PROCESS FLOW DIAGRAMS REFER PFD DRAWING NOS. FROM Ukon/PAL/PRO/PFD/0/A/100 AND Ukon/PAL/PRO/PFD/0/A/101. 3. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE REV DATE DESCRIPTION PRPD CHKD APRD

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India
ENGINEERING SUBCONTRACTOR

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

Annexure - II CORROSSION CALCULATION SHEET FOR PALATANA UKON/COM/PRO/RPT/4/I/005 SHEET 8 OF 11

PALATANA CASE-3: WELL FTHP 80 KG/CM2G, INLET MANIFOLD AT 30 KG/CM2G AND 20C
Stream Number 1 Gas From Sonamura GGS C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m /hr m3/hr kg/m3 cP Overall Vapour Liquid Phase viscosity Aqueous Overall Vapour Liquid Aqueous kg/m3 kg/m3 kg/m
3 3

2 Gas From ADB & Konaban GGS 0.9999 19 17.00 16.70 5639.8 94209.4 3200418.3 306.4 7414.1 0.06 12.7 12.7 12.7 847.3 0.011 1.4 0.0052 0.00 0.09 0 Not Required Not Required 3

3 To Gas Scrubber 0.9999 19 17.00 16.69 6168.6 102963.5 3500457.6 335.1 8109.2 0.06 12.7 12.7 12.7 848.5 0.011 1.5 0.0049 0.00 0.09 0 Not Required Not Required 3

4 Gas To OTPC Power Plant 1.0000 19 16.00 16.68 6168.2 102910.2 3500243.7 335.1 8589.1 12.0 0.011 12.0 12.0 0.011 0.011 0.0049 0.00 0.08 0 Not Required Not Required 3

5 Condensate To Condensate Stabiliser 0.0625 19 1.51 141.20 0.4 53.2 213.9 0.1 0.2 0.06 183.9 183.9 1.9 853.0 0.011 1.7 0.0011 0.00 0.01 0.99 Not Required Not Required 3

6 Condensate To Storage Tank 0.0071 18 0.00 149.40 0.4 52.8 200.5 0.1 0.1 0.06 434.5 434.5 0.9 853.4 0.011 1.7 0.0004 0.00 0.01 0.99 Not Required Not Required 3

7 Condensate Transfer Pump Suction 0.0000 18 1.01 150.30 4267.2 5.00 853.4 1.683 853.4 853.4 1.683 1.7 0.0003 0.00 0.01 0.99 Not Required Not Required 3

8 Condensate Transfer Pump Discharge 0.0000 18 3.08 150.30 4267.2 5.00 853.4 1.683 853.4 853.4 1.683 1.7 0.0003 0.00 0.01 0.99 Not Required Not Required 3

9 Vent Gas 1.0000 20 1.01 *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** 0.0052 *** --0 Not Required Not Required 3

Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density
DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

1.0000 19 17.00 16.56 528.7 8754.0 300039.4 28.7 695.1 0.00 12.6 0.011 12.6 12.6 861.9 0.011 0.011 2.0 0.0021 0.00 0.04 0 Not Required Not Required 3

kg/m3 cP cP cP cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 Corrossion Allowance (Unihibited) for 25 years Net Corrossion Allowancewith 95% Availability Recommended Corrosion Allowance barg mm mm mm

Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm

PALATANA CASE-4: WELL FTHP 80 KG/CM2G, INLET MANIFOLD AT 30 KG/CM2G AND 40C
Stream Number 1 Gas From Sonamura GGS C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m /hr m3/hr kg/m3 cP Overall Vapour Liquid Phase viscosity Aqueous Overall Vapour Liquid Aqueous kg/m3 kg/m3 kg/m
3 3

2 Gas From ADB & Konaban GGS 0.9999 19 17.00 16.70 5639.8 94223.6 3200413.9 306.4 7414.0 0.06 12.7 12.7 12.7 846.5 0.011 1.4 0.0052 0.00 0.09 0 Not Required Not Required 3

3 To Gas Scrubber 0.9999 19 17.00 16.69 6168.6 102977.6 3500452.9 335.1 8109.2 0.06 12.7 12.7 12.7 847.8 0.011 1.5 0.0049 0.00 0.09 0 Not Required Not Required 3

4 Gas To OTPC Power Plant 1.0000 19 16.00 16.68 6168.2 102924.4 3500238.1 335.1 8589.1 12.0 0.011 12.0 12.0 0.011 0.011 0.0049 0.00 0.08 0 Not Required Not Required 3

5 Condensate To Condensate Stabiliser 0.0626 19 1.51 140.50 0.4 53.2 214.8 0.1 0.2 0.06 183.0 183.0 1.9 852.4 0.011 1.6 0.0011 0.00 0.01 0.99 Not Required Not Required 3

6 Condensate To Storage Tank 0.0071 18 0.00 148.00 0.4 52.7 201.3 0.1 0.1 0.06 433.1 433.1 0.9 852.8 0.011 1.7 0.0004 0.00 0.01 0.98 Not Required Not Required 3

7 Condensate Transfer Pump Suction 0.0000 18 1.01 148.60 4264.2 5.00 852.8 1.660 852.8 852.8 1.660 1.7 0.0003 0.00 0.01 0.98 Not Required Not Required 3

8 Condensate Transfer Pump Discharge 0.0000 18 3.08 149.60 4264.2 5.00 852.8 1.660 852.8 852.8 1.660 1.7 0.0003 0.00 0.01 0.98 Not Required Not Required 3

9 Vent Gas 1.0000 20 1.01 *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** *** 0.0052 *** --0 Not Required Not Required 3

Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

1.0000 19 17.00 16.56 528.7 8753.9 300038.9 28.7 695.1 0.00 12.6 0.011 12.6 12.6 862.0 0.011 0.011 2.0 0.0021 0.00 0.04 0 Not Required Not Required 3

kg/m3 cP cP cP cP

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2 Corrossion Allowance (Unihibited) for 25 years Net Corrossion Allowancewith 95% Availability Recommended Corrosion Allowance barg mm mm mm

Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm

CLIENT

OIL AND NATURAL GAS CORPORATION LTD.,

LSTK CONTRACTOR

NOTES: 1. *** INFORMATION WILL BE PROVIDED LATER. 2. FOR PROCESS FLOW DIAGRAMS REFER PFD DRAWING NOS. FROM Ukon/PAL/PRO/PFD/0/A/100 AND Ukon/PAL/PRO/PFD/0/A/101. 3. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE REV DATE DESCRIPTION PRPD CHKD APRD
ENGINEERING SUBCONTRACTOR

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

Annexure - II CORROSSION CALCULATION SHEET FOR PALATANA UKON/COM/PRO/RPT/4/I/005 SHEET 9 OF 11

SONAMURA GGS
Stream Number Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density 1 To Existing HP Header C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP 0.8248 20 71.00 17.25 682.4 11772.7 387257.3 33.1 163.9 0.24 70.8 70.8 57.7 800.9 1013.4 0.013 0.8 1.0 0.0028 0.17 0.2 7.71 1.93 2.22 3 2 HOLD-1 To Existing Test Header 0.8247 20 71.00 17.25 256.0 4416.4 145245.7 12.4 61.5 0.09 70.8 70.8 57.7 800.8 1013.3 0.013 0.8 1.0 0.0028 0.17 0.2 7.79 1.95 2.25 3 3 HOLD-1 To Existing Test Header 0.8247 20 71.00 17.25 256.0 4416.4 145245.7 12.4 61.5 0.09 70.8 70.8 57.7 800.8 1013.3 0.013 0.8 1.0 0.0028 0.17 0.2 7.79 1.95 2.25 3 4 HOLD-1, NOTE-2 To Existing MP Header 0.8253 20 31.00 17.28 341.0 5894.1 193505.5 16.5 201.7 0.14 29.1 29.1 23.4 818.8 1012.2 0.012 0.9 1.0 0.0028 0.17 0.09 4.54 Not Required Not Required 4.5 5 Gas To Palatana 1.0000 20 22.00 16.56 528.7 8745.5 300000.0 28.7 539.7 16.2 0.0 16.2 16.2 0.0 0.012 0.0021 0.00 0.05 0 Not Required Not Required 3

DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

Overall Vapour Liquid Aqueous Phase viscosity Overall Vapour Liquid Aqueous Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2

barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

NOTES: 1. FOR PROCESS FLOW DIAGRAMS, REFER PFD DRAWING NO. Ukon/SON/PRO/PFD/0/A/100. 2. NORMALLY THERE WILL NOT BE ANY FLOW TO MP HEADER. THE FLOW FROM NEW TEST MANIFOLD TO MP HEADER TO BE DIVERTED BASED ON THE WELL FTHP. 3. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE

CLIENT

OIL AND NATURAL GAS CORPORATION LTD., INDIA

HOLDS: 1. FLOW RATE TO MP HEADER & TEST HEADER AT SONAMURA GGS THROUGH 6" MANIFOLD FROM KUNJABAN (ONGC).

LSTK CONTRACTOR

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India
ENGINEERING SUBCONTRACTOR

REV

DATE

DESCRIPTION

PRPD

CHKD

APRD

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

Annexure - II CORROSSION CALCULATION SHEET FOR SONAMURA GGS UKON/COM/PRO/RPT/4/I/005 SHEET 10 OF 11

SUNDALBARI MANIFOLDS: WELL FTHP 154 KG/CM2G (HOLD-1) AND INLET MANIFOLD AT 20 C
Stream Number 1 HOLD-2 2 HOLD-2,3 2 HOLD-2,3 NOTE-2 FROM PIG LAUNCHER FROM PIG LAUNCHER FROM PIG LAUNCHER SUN-L-0101 SUN-L-0102 SUN-L-0102 C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP 0.8248 20 74.19 17.25 682.4 11772.7 387257.3 33.1 156.2 0.24 74.3 74.3 60.6 799.8 1013.3 0.013 0.8 1.0 0.0028 0.17 0.21 8.08 2.02 2.33 3 0.8247 20 73.60 17.25 256.0 4416.4 6051.9 12.4 59.1 0.09 73.6 73.6 60.0 799.8 1013.2 0.013 0.8 1.0 0.0028 0.17 0.21 8.12 2.03 2.34 3 0.8253 20 31.00 17.28 341.0 5894.1 193505.5 16.5 201.7 0.14 29.1 29.1 23.4 818.8 1012.2 0.012 0.9 1.0 0.0028 0.17 0.09 4.54 Not Required Not Required 4.5

DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

Overall Vapour Liquid Aqueous Phase viscosity Overall Vapour Liquid Aqueous Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2

barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

NOTES: 1. FOR PROCESS FLOW DIAGRAMS, REFER PFD DRAWING NO. Ukon/KUN/PRO/PFD/0/A/100. 2. NORMALLY THERE WILL NOT BE ANY FLOW TO MP HEADER AT SONAMURA GGS. THE FLOW FROM NEW TEST MANIFOLD TO MP HEADER TO BE DIVERTED BASED ON THE WELL FTHP. 3. SCALING OF FECO3 IS NOT TAKEN INTO ACCOUNT AS TEMPERATURE IS BELOW 60 DEG CENTIGRADE

CLIENT

OIL AND NATURAL GAS CORPORATION LTD., INDIA

LSTK CONTRACTOR

HOLDS: 1. SUNDALBARI WELLS FTHP (ONGC). 2. SUNDALBARI MANIFOLD OPERATING TEMPERATURE (ONGC). 3. FLOW RATE TO MP HEADER AT SONAMURA GGS THROUGH 6 MANIFOLD FROM SUNDALBARI (ONGC).

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India

REV

DATE

DESCRIPTION

PRPD

CHKD

APRD

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

Annexure - II CORROSSION CALCULATION SHEET FOR SUNDALBARI UKON/COM/PRO/RPT/4/I/005 SHEET 11 OF 11

UFD STREAMS DATA


Stream Number
DISCLAIMER: This document is issued for the party which commissioned it and for specific purposes connected with the above-captioned project only. It should not be relied upon by any other party or used for any other purpose. We accept no responsibility for the consequences of this document being relied upon by any other party, or being used for any other purpose, or containing any error or omission which is due to an error or omission in data supplied to us by other parties.

50 Feed From New Konaban GGS to Flare KOD C kg/cm2 g kg/kgmoles kgmole/hr kg/hr STD_m3/d m3/hr ACT_m3/hr m3/hr kg/m3 cP kg/m3 kg/m3 kg/m3 kg/m3 cP cP cP cP 0.9386 4 0.50 17.24 1883.0 32460.0 1002960.0 98.6 26980.0 2.70 1.2 1.2 1.105 857.7 1023.0 0.011 1.8 1.5 0.0078 0.06 0.01 0.49 Not Recommended Not Recommended 3

51 Flare Gas to Flare Package 1.0000 5 0.50 16.87 2653.0 44750.0 1505520.0 143.9 40600.0 1.1 0.011 1.1 1.102 0.011 0.011 0.0083 0.01 0.01 0 Not Recommended Not Recommended 3

52 Condensate Transfer Pumps Suction 0.0000 5 1.01 21.39 530.4 11350.0 11.7 12.00 942.9 2.1 942.9 858.6 1022.0 2.1 1.9 1.5 0.0000 0.97 0.01 0.51 Not Recommended Not Recommended 3

53 Condensate Transfer Pump Discharge 0.0000 5 4.01 21.39 530.4 11350.0 11.7 12.00 942.9 2.1 942.9 858.6 1022.0 2.1 1.9 1.5 0.0000 0.97 0.01 0.51 Not Recommended Not Recommended 3

54 Effluent Water From Flare Package to OWS System 0.0000 5 1.01 18.02 ** ** ** ** 1000.0 1.0 1000.0 1000.0 1.0 1.0 0.0000 1.00 0 0 Not Recommended Not Recommended 0

55 Oily Water from New OWS Header 0.0000 44 1 21.09 137.0 2889.0 3.0 3.00 961.1 0.8 961.1 828.6 992.8 0.8 1.0 0.6 0.0000 0.98 0.01 2.92 Not Recommended Not Recommended 3

56 Oily Water from Existing OWS Header 0.0000 44 1 21.09 0.0 0.0 0.0 3.00 961.1 0.8 961.1 828.6 992.8 0.8 1.0 0.6 0.0000 0.98 0.01 2.92 Not Recommended Not Recommended 3

57 Condensate From OWS to Condensate Storage Tank 0.0000 44 10.0 144.10 3.3 481.6 0.6 0.58 828.6 1.0 828.6 828.6 1.0 1.0 0.0003 0.00 0.01 2.91 Not Recommended Not Recommended 3

58 Effluent Water From OWS to Effluent Storage Tank 0.0000 44 ** 18.02 133.6 2407.0 2.4 2.43 992.8 0.6 992.8 992.8 0.6 0.6 0.0000 1.00 0 0 Not Recommended Not Recommended 3

59 Bore well Pump Dischage 0.0000 37 1.83 18.02 ** ** ** ** 1000.0 1.0 1000.0 1000.0 1.0 1.0 0.0000 1.00 0 0 Not Recommended Not Recommended 0

Stream Description Vapour Fraction Temperature Pressure Molecular Weight Molar Flow Mass Flow Std Gas Flow Std. Ideal Liq Vol Flow Actual Gas Flow Actual Liquid Flow Mass Density Viscosity Phase mass density

Phase viscosity

Overall Vapour Liquid Aqueous Overall Vapour Liquid Aqueous

Master Composition Mole Frac (CO2) Master Composition Mole Frac (H2O) Partial Pressure of CO2

barg Corrossion Allowance (Unihibited) for 25 years mm Corrossion Allowance (Ihibited) for 25 years with 75% efficiency mm Net Corrossion Allowancewith 95% Availability mm Recommended Corrosion Allowance mm

60 61 62 63 64 Potable Water To Potable Water To Feed From Existing Service Water To Flare Service Water To IDBH Safety Shower & Eye Safety Shower & Eye Konaban GGS to Flare Package Package Wash Package KON-AWash Package KON-AKOD 0420 0720 0.0000 0.0000 0.0000 0.9072 0.0000 37 37 37 37 37 1.01 1.01 1.01 0.5 1.01 18.02 18.02 18.02 17.10 18.02 ** ** ** 976.5 ** ** ** ** 16700.0 ** 502800.0 ** ** ** 49.8 ** 13620.0 ** ** ** 1.77 ** 1000.0 1000.0 1000.0 1.2 1000.0 1.0 1.0 1.0 1.0 1000.0 1000.0 1000.0 1.226 1000.0 1.095 860.9 1000.0 1000.0 1000.0 1021.0 1000.0 1.0 1.0 1.0 1.0 0.011 1.987 1.0 1.0 1.0 1.453 1.0 0.0000 0.0000 0.0000 0.0075 0.0000 1.00 1.00 1.00 0.10 1.00 0 0 0 0.01 0 0 0 0 2.2 0 Not Recommended Not Recommended 0 Not Recommended Not Recommended 0 Not Recommended Not Recommended 0 Not Recommended Not Recommended 3 Not Recommended Not Recommended 0

NOTES: 1. *** INFORMATION WILL BE PROVIDED LATER.


CLIENT

OIL AND NATURAL GAS CORPORATION LTD., INDIA

LSTK CONTRACTOR

KazStroyService Infrastructure India Pvt. Ltd. 1st Floor, Vatika Towers, A-Wing Sector 54, Gurgaon - 122002, India

ENGINEERING SUBCONTRACTOR

REV

DATE

DESCRIPTION

PRPD

CHKD

APRD

REV

DATE

DESCRIPTION

PRPD AMG

CHKD NSS

APRD

APPROVED BY & DATE

STATUS

Mott MacDonald Pvt. Ltd., Kothari House, CTS No. 185, J.B. Nagar, Off Andheri - Kurla Road, Andheri (East), Mumbai 400 059, India PROJECT: UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET CONTRACT: DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010

UTILITY FLOW DIAGRAM HEAT AND MATERIAL BALANCE FOR KONABAN SHEET 1 OF 1

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

Page 65 of 76

Annexure III

: Material Selection Diagrams

Following sheets shall be referred for material selection diagram Table A: Material Selection Diagrams for Konaban GGS Sr. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Drawing No. KON-MSD-100 KON-MSD-101 KON-MSD-102 KON-MSD-103 KON-MSD-104 KON-MSD-105 KON-MSD-106 KON-MSD-107 KON-MSD-108 KON-MSD-109 Drawing Title Inlet Manifold, IDBH and HP Separator Gas Scrubber And Metering Condensate Stabilizer, Storage And Loading Effluent Stabilizer, Storage And Loading Corrosion Inhibitor Dosing System Instrument Gas System Fuel Gas System Borewell Pump Flare System OWS and Evaporation Pit

Table B: Material Selection Diagrams for Palatana Terminal Sr. No. 1. 2. Drawing No. PAL-MSD-100 PAL-MSD-101 Drawing Title Gas Scrubber & Condensate Stabilizer Condensate Storage & Loading

Table C: Material Selection Diagrams for Kunjaban Manifolds Sr. No. 1. Drawing No. KUN-MSD-100 Drawing Title Inlet Manifolds & Pig Launchers

Table D: Material Selection Diagrams for ADB GGS r. No. 1. Drawing No. ADB-MSD-100 Drawing Title Pig Receivers, Inlet Manifolds & Pig Launcher

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CAPetrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

Page 66 of 76

Table E: Material Selection Diagrams for Sundalbari Manifolds Sr. No. 1. Drawing No. SUN-MSD-100 Drawing Title Inlet Manifolds & Pig Launchers

Table F: Material Selection Diagrams for Sonamura GGS Sr. No. 1. Drawing No. SON-MSD-100 Drawing Title Pig Receivers, Inlet Manifolds & Pig Launcher

Table G: Material Selection Diagrams for Nimbutali Junction Point Sr. No. 1. Drawing No. NIM-MSD-100 Drawing Title Pig Receiver for Konaban To Nimbutali Pipeline

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CAPetrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 67 of 76

Annexure IV

: Material Recommendation for Equipments

Table A: Material Recommendation for Konaban GGS


Equipment No. KON-A-0001 KON-A-0002 KON-A-0110 Title KONABAN GGS PRODUCTION MANIFOLD KONABAN GGS TEST MANIFOLD INDIRECT WATER BATH HEATER PACKAGE Area Code KON KON KON SHELL MOC : CS + 3 mm C.A. SHELL HEAD MOC: CS+6mm C.A. VENDOR TO RECONFIRM TUBE MOC:SS316L VENDOR TO RECONFIRM KON-S-0201 KON-S-0301 KON-M-0301 HP PRODUCTION SEPARATOR GAS SCRUBBER STATIC MIXER KON KON KON MOC : CS + 3 mm C.A. MOC: CS + 3 mm C.A. VENDOR TO RECOMMEND MOC KON-MSD-100 KON-MSD-101 KON-MSD-101 SS316L SS316L RECOMMENDED MATERIAL MSD NO. KON-MSD-100 KON-MSD-100

KON-F-0111

INDIRECT WATER BATH HEATER

KON

KON-MSD-100

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 68 of 76

Equipment No. KON-A-0410 KON-T-0411 KON-P-0411A/B KON-P-0401 KON-A-0420 KON-T-0421 KON-S-0501 KON-T-0601 A/B KON-P-0601A/B KON-A-0710 KON-Z-0711

Title CORROSION INHIBITOR PACKAGE CORROSION INHIBITOR STORAGE TANK CORROSION INHIBITOR DOSING PUMPS CORROSION INHIBITOR TRANSFER PUMP SAFETY SHOWER & EYE WASH PACKAGE WATER TANK CONDENSATE STABILIZER CONDENSATE STORAGE TANK CONDENSATE TRANSFER PUMPS CONDENSATE LOADING ARM PACKAGE CONDENSATE LOADING ARM

Area Code KON KON KON KON KON KON KON KON KON KON KON

RECOMMENDED MATERIAL

MSD NO.

SS304 CLADDED VESSEL / SS304

VENDOR TO CONFIRM
S-6 / API610 VENDOR TO CONFIRM S-6 / API610 VENDOR TO CONFIRM

KON-MSD-103 KON-MSD-104 KON-MSD-104

MOC : LDPE MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MOC: S-6/ API 610

--KON-MSD-102 KON-MSD-102 KON-MSD-102 KON-MSD-102

VENDOR TO RECOMMEND MOC

KON-MSD-102

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 69 of 76

Equipment No. KON-A-0720 KON-T-0721 KON-S-0801 KON-T-0901 KON-P-0901A/B KON-Z-0901 KON-A-1510 KON-S-1511A/B KON-S-1512 KON-S-1513A/B KON-D-1511A/B

Title SAFETY SHOWER & EYE WASH PACKAGE WATER TANK EFFLUENT WATER STABILIZER EFFLUENT STORAGE TANK EFFLUENT TRANSFER PUMPS EFFLUENT LOADING ARM GAS DRYER PACKAGE INSTRUMENT GAS PRE-FILTERS ACTIVATED CARBON FILTER INSTRUMENT GAS AFTER FILTERS GAS DRYERS

Area Code KON KON KON KON KON KON KON KON KON KON KON

RECOMMENDED MATERIAL

MSD NO. ---

MOC : LDPE MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MOC: S-6/ API 610 VENDOR TO RECOMMEND MOC

--KON-MSD-103 KON-MSD-103 KON-MSD-103 KON-MSD-103 KON-MSD-105

MOC : CS+3mm C.A. VENDOR TO RECONFIRM MOC : CS+3mm C.A. VENDOR TO RECONFIRM MOC : CS+3mm C.A. VENDOR TO RECONFIRM MOC : CS+3mm C.A. VENDOR TO RECONFIRM

KON-MSD-105 KON-MSD-105 KON-MSD-105 KON-MSD-105

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 70 of 76

Equipment No. KON-V-1501 KON-S-1701 KON-S-1702A/B KON-A-1810 KON-T-1811 KON-A-1811 KON-S-2001 KON-P-2001A/B KON-A-2110 KON-V-2111 KON-A-2111

Title INSTRUMENT GAS RECEIVER FUEL GAS SCRUBBER FUEL GAS FILTERS EVAPORATION PIT PACKAGE EVAPORATION PIT FLAME FRONT GENERATOR FLARE KNOCK OUT DRUM FLARE KOD CONDENSATE TRANSFER PUMPS FLARE PACKAGE WATER SEAL DRUM FLAME FRONT GENERATOR

Area Code KON KON KON KON KON KON KON KON KON KON KON

RECOMMENDED MATERIAL MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A.

MSD NO. KON-MSD-105 KON-MSD-106 KON-MSD-106

MOC: Concrete Pit. VENDOR TO RECOMMEND MOC MOC : CS + 3 mm C.A. MOC: S-6/ API 610

KON-MSD-109 KON-MSD-109 KON-MSD-108 KON-MSD-108

MOC : CS + 3 mm C.A.VENDOR TO RECONFIRM MOC VENDOR TO RECOMMEND MOC

KON-MSD-108 KON-MSD-108

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 71 of 76

Equipment No. KON-A-2112 KON-A-2113 KON-F-2111 KON-K-2111A/B KON-S-2201 KON-P-2201 KON-P-2202 KON-P-2301 KON-A-2410 KON-T-2411 KON-DG-2411 FLARE STACK MOLECULAR SEAL FLARE TIP AIR BLOWER OWS PIT

Title

Area Code KON KON KON KON KON KON KON KON KON KON KON

RECOMMENDED MATERIAL MOC : CS + 3 mm C.A.VENDOR TO RECONFIRM MOC MOC : CS + 3 mm C.A.VENDOR TO RECONFIRM MOC VENDOR TO RECOMMEND MOC VENDOR TO RECOMMEND MOC MOC : Concrete Pit MOC: S-6 / API 610 MOC: S-6 / API 610 MOC: S-6/ API 610

MSD NO. KON-MSD-108 KON-MSD-108 KON-MSD-108 KON-MSD-108 KON-MSD-109

OWS CONDENSATE TRANSFER PUMP OWS EFFLUENT WATER TRANSFER PUMP BORE WELL PUMP DIESEL GENERATOR PACKAGE DIESEL GENERATOR DAY TANK DIESEL ENGINE

KON-MSD-107

MOC: CS + 3mm CA VENDOR TO RECOMMEND MOC

-----

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 72 of 76

Equipment No. KON-G-2411 KON-L-2601 KON-P-2701 GENERATOR

Title

Area Code KON KON KON

RECOMMENDED MATERIAL VENDOR TO RECOMMEND MOC MOC : CS + 3 mm C.A. VENDOR TO RECOMMEND MOC

MSD NO. --KON-MSD-101 ---

PIG LAUNCHER FOR KONABAN GAS PIPELINE JOCKEY PUMP

Table B: Material Recommendation for PALATANA


Equipment No. PAL-R-0001 PAL-R-0002 PAL-S-0101 PAL-S-0102 PAL-A-0210 Title PIG RECEIVER FOR ADB GAS PIPELINE PIG RECEIVER FOR SONAMURA GAS PIPELINE GAS SCRUBBER CONDENSATE STABILIZER GAS CUSTODY TRANSFER METERING SKID Area Code PAL PAL PAL PAL PAL RECOMMENDED MATERIAL MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. VENDOR TO RECOMMEND MOC MSD NO. PAL-MSD-100 PAL-MSD-100 PAL-MSD-100 PAL-MSD-100 PAL-MSD-100

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 73 of 76

Equipment No. PAL-T-0301 PAL-P-0301A/B PAL-A-0410 PAL-A-0411

Title CONDENSATE STORAGE TANK CONDENSATE TRANSFER PUMPS VENT STACK PACKAGE VENT STACK

Area Code PAL PAL PAL PAL

RECOMMENDED MATERIAL MOC : CS + 3 mm C.A. MOC: S-6/ API 610

MSD NO. PAL-MSD-101 PAL-MSD-101

MOC : CS + 3 mm C.A. VENDOR TO RECONFIRM MOC

PAL-MSD-101

Table C: Material Recommendation for KUNJABAN


Equipment No. KUN-A-0001 KUN-A-0002 KUN-L-0101 KUN-L-0102 Title KUNJABAN PRODUCTION MANIFOLD KUNJABAN TEST MANIFOLD PIG LAUNCHER FOR KUNJABAN PRODUCTION MANIFOLD PIG LAUNCHER FOR KUNJABAN TEST MANIFOLD Area Code KUN KUN KUN KUN RECOMMENDED MATERIAL MOC : CS + 3 mm C.A. WITH CORROSION INHIBITOR MOC: CS + 6mm C.A. MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MSD NO. KUN-MSD-100 KUN-MSD-100 KUN-MSD-100 KUN-MSD-100

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 74 of 76

Table D: Material Recommendation for ADB


Equipment No. ADB-R-0001 ADB-R-0002 ADB-L-0101 Title PIG RECEIVER FOR KUNJABAN PRODUCTION MANIFOLD PIG RECEIVER FOR KUNJABAN TEST MANIFOLD PIG LAUNCHER FOR ADB GAS PIPELINE Area Code ADB ADB ADB RECOMMENDED MATERIAL MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MSD NO. ADB-MSD-100 ADB-MSD-100 ADB-MSD-100

Table E: Material Recommendation for SUNDALBARI


Equipment No. SUN-A-0001 SUN-A-0002 SUN-L-0101 SUN-L-0102 Title SUNDALBARI PRODUCTION MANIFOLD SUNDALBARI TEST MANIFOLD PIG LAUNCHER FOR SUNDALBARI PRODUCTION MANIFOLD PIG LAUNCHER FOR SUNDALBARI TEST MANIFOLD Area Code SUN SUN SUN SUN RECOMMENDED MATERIAL MOC : CS + 3 mm C.A. WITH CORROSION INHIBITOR MOC : CS + 3 mm C.A. WITH CORROSION INHIBITOR MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MSD NO. SUN-MSD-100 SUN-MSD-100 SUN-MSD-100 SUN-MSD-100

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Rev: C
Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Page 75 of 76

Table F: Material Recommendation for SONAMURA


Equipment No. SON-R-0001 SON-R-0002 SON-L-0101 Title PIG RECEIVER FOR SUNDALBARI PRODUCTION MANIFOLD PIG RECEIVER FOR SUNDALBARI TEST MANIFOLD PIG LAUNCHER FOR SONAMURA GAS PIPELINE Area Code SON SON SON RECOMMENDED MATERIAL MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MOC : CS + 3 mm C.A. MSD NO. SON-MSD-100 SON-MSD-100 SON-MSD-100

Table G: Material Recommendation for NIMBUTALI


Equipment No. NIM-R-0001 Title PIG RECEIVER FOR KONABAN TO NIMBUTALI PIPELINE Area Code NIM RECOMMENDED MATERIAL MOC : CS + 3 mm C.A. MSD NO. NIM-MSD-100

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CA-Petrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc

PROJECT UPGRADATION OF KONABAN GGS & PIPELINE GRID PROJECT - TRIPURA ASSET
Contract No : DLH/OES/MM/UKon_PGP/AGT/X11PC09003/2010
Corrosion Calculation and Material Selection Report

Doc No: UkonPGP/COM/PRO/RPT/4/I/005

Rev: C

Page 76 of 76

Annexure V

: Corrosion Inhibitor Vendor Information (HOLD-2)

P:\Andheri\IndiaProject\Kazstroy-ONGC-Tripura\09 Document Control\Outside Services\Mat Selection-CAPetrochem\From Petrochem\Rev. C Final\Editable\Final MSR Rev. C.doc