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Table Striking and

Transport Trolley
Item no. 028710
Instructions for use
05/2002 edition
product range 9.20
Contents

A Instructions for use Page

A1 Overview 1
A2 Safety precautions 2-3
A3 Use in accordance with
the regulations 4
A4 Use 5-9
A5 Product overview 10

B Appendix

B1 EC declaration of
conformity 11
B2 Testing instructions 12-14

Key

Safety precaution

Note

Visual inspection

Instructions for use Table Striking and Transport Trolley
A1 Overview

7

8

3 5

2

4

10
9 1.2
1.1

6

1.1 Transporting position 5 Crane eyes
1.2 Working position 6 Castor
2 Lifting standard 7 Extension 100
3 Load supporting arms + extension 8 Raising piece 60
4 Winch 9 Nameplate
10 Test plate

1 Instructions for use Table Striking and Transport Trolley
A2 Safety precautions
1. The contractor may only instruct 8. The Table Striking and Transport
persons with the erection, mainte- Trolley must be protected and
nance or operation of the Table stored away from the effects of
Striking and Transport Trolley who weather and aggressive materials,
are suitable and experienced for because safety can be affected by
this work! these!

2. The contractor must ensure that 9. Persons who use the Table Striking
the instructions for use supplied and Transport Trolley must check
by PERI are on site, brought to the the equipment for faults (e.g. de-
knowledge of the persons named formations, cracks, incomplete
above and are accessible to them! markings) during use!

3. The Table Striking and Transport 10. If a fault is found the contractor
Trolley is to be used in such a must ensure that the Table Striking
way that persons on the path of and Transport Trolley is taken out
transport are not endangered! of use!

4. Persons are forbidden from 11. The braking mechanism of the
being carried on the load! winch must not be greased or oiled!

5. The Table Striking and Transport 12. Replacing worn out braking rings
Trolley must not be loaded beyond on the cranking handle, or the
its carrying capacity! Loads must repair of defective cranking handles
be carried symmetrically to their is only permitted in the PERI
center of gravity! workshop!

6. Loads are to be set down and lifted 13. The contractor is to ensure that
from the trolley so that any unin- maintenance work on the Table
tentional collapse, falling apart or Striking and Transport Trolley is
slipping of the load is avoided! only carried out by persons who
have the necessary knowledge
7. The Table Striking and Transport and skills!
Trolley must be parked so that it
cannot tip over, fall down or slip
away!

2 Instructions for use Table Striking and Transport Trolley
A2 Safety precautions
14. The contractor is to ensure that
the Table Striking and Transport
Trolley is only used when it has
been checked by a competent
person and any faults found have
been repaired!

15. The contractor is to ensure that
the Table Striking and Transport
Trolley is given a thorough and
complete check by a competent
person after cases of damage or
special occurrences that could
affect the loading capacity, as
well as after maintenance!

16. The contractor is to ensure that
the Table Striking and Transport
Trolley is only used with a valid
test plate.

Instructions for use Table Striking and Transport Trolley 3
A3 Use in accordance
with the regulations
These instructions for use contain Only PERI original parts may be
important information for the used as spare parts!
handling and proper use of the Table
Striking and Transport Trolley. The latest safety and environmental
regulations valid in each country are
The Table Striking and Transport to be otherwise applied.
Trolley serves to move UNIPORTAL
table formwork and PERI table
modules. It is a steel construction of
hollow square tubes with 2 winches
for raising and lowering the loads
and castors for transporting. The
winches each have a carrying
capacity of 1,000 kg. The working
heights are freely adjustable from
1.45 m to 3.2 m. With the extension
100 and the raising piece 60 the
working height can be increased by
up to 1.60 m.
The Table Striking and Transport
Trolley can be fitted with a center
cross bracing 200 or 170 and used
depending on the size of the table
formwork.
The carriage of the Table Striking and
Transport Trolley can be altered to
pass through narrow areas. No load
may be placed on the Table Striking
and Transport Trolley during this
manoevrre.

Only materials may be used.
Damaged Table Striking and Trans-
port Trolleys are to be replaced!

4 Instructions for use Table Striking and Transport Trolley
A4 Use
9 1. Nameplate 9 (Fig. 1)
The markings are to VBG 9a
Clause 4 (1) *
Important Instructions for use:
1. Transport loads only on clear, level and adequately solid
bases A Table Striking and Transport
Table Striking and Transport Trolley
2. Move loads only when completely lowered
(danger of tipping) Item no: 019200 Trolley with a missing or
3. Always operate both winches equally Serial no:
4. See that loads are carried symmetrically Year of manufacture: 199 unreadable nameplate is not
5. Extend the supporting arms equally on both sides Year of manufacture: 1000 kg per winch
6. Move loads only with the castors aligned Safe working load: 431 kg to be used!
7. Not approved for transporting personnel Follow Instructions for Use!
8. Follow Instructions for use! Attach a new nameplate
(manufacturer)!
Fig. 1

2. Test plate 10 (Fig. 2)
10 Next Test certificate to VBG 9a Clause 4 *
1
12 2
Do not use a Table Striking
910 11

345

03 and Transport Trolley with
67 8
a missing or unreadable
te test plate!
s t d ate Arrange a test by a competent
Fig. 2
person and attach a new plate!

3. Carrying capacity:
1 tonne per winch

* valid only in Germany!

Instructions for use Table Striking and Transport Trolley 5
A4 Use
4. Storage and transport 1.1

Not permitted for
carriage of persons!

900
Store and transport the Table
Striking and Transport Trolley with
carriage folded up 1.1 on the 3340
storage space or on site.
Secure with bolts. Fig. 3 Fig. 3

Visual check of the bolts! 2

Both lifting standards 2 are lowered.
Block the castors 5 with the brakes.
Fig. 4
5

Fig. 4

Fit the two-way crane sling into the 6
crane eyes 6 for transporting with
a crane. Fig. 5

Check the functional ability of the
Table Striking and Transport
Trolley after a long idle period.

Fig. 5

6 Instructions for use Table Striking and Transport Trolley
A4 Use
5. Assembly
1.2
Transport the Table Striking and
Transport Trolley to the application
location on the construction site by
crane.

Alter the carriage 1.2 to the working
position.
Fix with bolts. Fig. 6

Visual check of the bolts! Fig. 6

Adjust the arms 3 to the width of the
table where required.
The extension 3.1 can be drawn
out for each arm to 1.0 m. They are
secured with bolts and cotter pins. 8
7

min 3.05 m max. 4.8 m with extension 100 + raising piece 60
SW 24
The extension must be
the same on both sides.

min. 2.45 m max. 4.2 m with extension 100
For working heights of over 3.2 m 2
the extension 100 7 and/or the raising
piece 60 8 is to be assembled on the
lifting standard 2.
The parts are bolted on with 4 hex. 2.00 m
max. 3.20 m

bolts M16x45, SW24. 1.40 m

Check that nuts are
fixed tightly! 3.1
min. 1.45 m

The extension of the arms 3.1 can 3
also be made on the extension 100
7 with bolts and cotter pins. Fig. 7.
125
min. 50

Fig. 7

Instructions for use Table Striking and Transport Trolley 7
A4 Use
6. Winches

– lubricate the gears through the
lubricating nipple annually.

– the rack and pinion winch 4 – apply a few drops of oil into the
is only to be used in perfect cranking handle nub if cranking
technical condition! Fig. 8 becomes heavy.

– only trained personnel may
use the rack and pinion winch. 4
Damages are to be reported
immediately!

– the loading capacity of the
winches must not be exceeded!

– operate both winches equally
and simultaneously!

– the winches are to be checked
at least once a year by a
competent person! Fig. 8
m

– replacing worn out braking
≥ 10 m

rings as well as repairs of
defective cranking handles is
only permissible in the PERI
plant!

– worn out braking rings occur with
a gap between the adjusting ring
and the cranking eye of more than
10 mm and must be exchanged.
Fig. 9 Fig. 9

8 Instructions for use Table Striking and Transport Trolley
A4 Use
7. Moving UNIPORTAL table
forms and table modules

3
– Carry out heavy transport
only on level and adequately
solid ground! 4
– Do not move on inclined
surfaces!
– Remove obstacles before
moving the tables!
– Danger of tipping! Lower Fig. 10
table form completely for
moving, fold up the props
where necessary! Fig. 12

– The carriage must be in the
working position.
– Do not turn the carriage when
loaded.
– Fix the table form tightly to the
transverse girders.
Move the Table Striking and
Fig. 11
Transport Trolley under the
table form. Fig. 10

Adjust the working height with
both winches 4 equally.

Fit the arms 3 below the yoke beams
and take the load of the table form.
Observe that the loads are set down
symmetrically when doing this.
Fig. 11

Fig. 12

Instructions for use Table Striking and Transport Trolley 9
A5 Product overview
Weight kg Item no.

Table Striking and Transport Trolley 2 t, l = 200 433,00 028710
Table Striking and Transport Trolley 2 t, l = 170 428,50 028715
For moving PERI table forms.
(UNIPORTAL, Table modules)
Minimum height: 1.45 m
Maximum height: 3.2 m min 1460 - max 2060

max 3200
With extension 100: 4.2 m 270

With raising piece 60: 4.8 m
Loading capacity per winch: 1 t

min 1450
125
50
1500
1640

2000 (1700)
1610 (1310)

830
Accessories:
Centre Cross Bracing 200 26,30 102251
2630 (2330)
Centre Cross Bracing 170 21,80 101854

Raising piece 60 15,20 104050
2 per Table Striking and Transport Trolley
Complete with:
Bolts M16x45 DIN 933-8.8 galv. with
Nut M16 DIN 934, galv. And
Spring washer A16 DIN 128, galv (4x) 200
600

With the raising piece 60 and
extension 100
the height of the trolley can be 150 100
M16x45
increased to: minimum height:
3.05 m, maximum height 4.80 m

Extension 100 for Table Striking and Transport Trolley 35,20 028720
2 per Table Striking and Transport Trolley.
1270
Use telescopic arms of the Table Striking and
Transport Trolley. 100 100

Complete with: 100 100

Bolts M16x45 DIN 933-8.8 galv. with 200 100 270 100
105
Nut M16 DIN 934, galv. And
5
100

150
Spring washer A16 DIN 128, galv (4x)
200
150

ø 17
890

M 16x45

With the extension 100 the height of the
10

trolley can be increased to: minimum height: 100
2.45 m, maximum height 4.20 m

10 Instructions for use Table Striking and Transport Trolley
B1 EC Declaration of
Conformity

EC Declaration of Conformity
as defined in EC Directive 98/37/EEC
Annex II A

We hereby declare that the following product, because
of its design and type and the form in which it is marketed,
conforms to the relevant basic health and safety
requirements of the EC Directive mentioned.
Any modification of the product not agreed with us will
invalidate this declaration.

Table Striking and Transport Trolley 2 t, l = 200
Item no. 028710
Table Striking and Transport Trolley 2 t, l = 170
Item no. 028715

Relevant EC Directives:
EEC Machine Guidelines 98/37/EEC

National standards and technical specifications applied:
DIN 1055, DIN 4421, DIN 4422, DIN 18800, BGV D8

Weissenhorn, January 28, 2002 Manfred Rathfelder Dipl-Ing
Research and Development Manager

Instructions for use Table Striking and Transport Trolley 11
B2 Testing instructions
Generally
1. Area of application 2. Purpose
Regular checking of the lifting appliance will
These testing instructions apply to regularly ensure that the operating and functional safety
recurring checks and checking after special is guaranteed and possible accident hazards
events to the following lifting appliances are excluded with proper handling. Checks must
manufactured and sold by PERI GmbH, or be carried out at regular intervals (in Germany
hired out by PMS GmbH: at least every 12 months!). Shorter intervals
may also be necessary according to conditions
Description: of use.
Table Striking and Transport Trolley
L = 200 Item no.: 028710 433.00 kg
L = 170 Item no.: 028715 428.50 kg 3. Responsibilities
Loading capacity: 1 tonne per winch The contractor (or his safety officer) is
responsible for arranging the regular safety
checks of the lifting appliance. Safety checks
on this lifting appliance may only be carried
out by trained personnel (competent person
according to UVV).
The guidelines and conditions of the national
and international regulations of appropriate
organizations apply to ultra-sonic and fissure
tests. For Germany these are the DGZFP
(German Association for Non-Destructive
Material Testing).

4. Sequences
4.1 Arranging the safety checks
The contractor arranges the checks to be carried
out with the manufacturer of the lifting appliance
or a suitable service company. Checks can be
carried out by the contractor only if a competent
person is available as a testing person.

12 Instructions for use Table Striking and Transport Trolley
B2 Testing instructions
Generally
4.2 Carrying out the test Maintenance and inspection work on the
The test includes a visual and a functional winches:
check. Carrying out other tests is at the Daily/before - visual check on the lock,
discretion of the competent person and can every use: the rack and pinion gear
include the following or other checks: and the crank handle
- function of the winches
Visual check: - brake function
– deformations and wear and tear on all parts Quarterly: - check the safety of the crank
– mechanical damages (e.g. defective castors, handle. If necessary change
m
defective winches, crank handles bent) the brake linings or have the
≥ 10 m
– presence of all components (e.g. toggle of whole safety crank handle
screw-on coupling) replaced
– corrosion damage - if there is a space between
– cracks in welded joints and components the adjusting ring and the
Functional check: crank hub of more than
– wind the arms of the Table Striking and 10 mm the brake linings
Transport Trolley into the upper and the are worn out or the brakes
lower positions without load defective
- lubricate the thread between
Measures: the adjusting ring and the
If faults are found in the safety checks these crank hub
must be repaired in accordance with the - Warning:
instructions of the competent person. A further No lubricant should be
check is to be carried out following any repairs. applied to brake linings
or their stopping faces
Annually: - all parts of the gears and the
crank handle to be checked
for wear and tear and any
defective parts to be replaced
- competent person to carry
out checks (only by
authorized specialists)
Every 2 years: - change lubricant. Open
gears and remove old lubri-
cant. Fill with new lubricant.
Reinstall gears.

Warning:
The life of the winches is limited, worn
parts must be renewed in good time.

Instructions for use Table Striking and Transport Trolley 13
B2 Testing instructions
Generally

Faults in the winches and their causes:
Fault Cause Repair
Winch can only be Lubrication in the bearings Carry out maintenance work.
wound with difficulty and rack and pinion is missing.
when not loaded Winch was improperly Check fixings.
installed Install properly.

Load is not held Brakes worn out or Renew safety crank handle.
defective.

Brake does not open, load Brake linings or brake Loosen the brake with a light
can only be lowered with mechanism too tight. blow of the hand on the crank arm
a great deal of force. in the lowering direction.

14 Instructions for use Table Striking and Transport Trolley
D 9.20 e 05/2002 2ma Art.Nr.: 791348

PERI GmbH
P.O. Box 1264
89259 Weissenhorn
Tel.: 0 73 09 / 9 50 -1
Fax: 0 73 09 / 9 51-0
info@peri.de
www.peri.de