Code No: RR310301

Set No. 1

III B.Tech I Semester Supplementary Examinations, February 2007 PRODUCTION TECHNOLOGY (Mechanical Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) What are the different pattern allowances? Explain their in detail. (b) Give an account of different pattern materials? [8+8]

2. (a) State the differences between true-centrifugal casting, semi-centrifugal casting, centrifuging. Which method is used for cast iron pipe production. (b) Discuss the various elements that comprise the gating system. [8+8]

3. (a) How the work piece is prepared for gas welding? Explain them with neat sketches? (b) Explain various welding positions? 4. (a) Briefly explain “Butt-welding” and “seam welding”? (b) With the help of a neat sketch explain the principle of Spot welding? 5. (a) Explain the term Brazing and different methods used in Brazing. (b) Explain the following terms used in computation of weld costs i. Operator factor ii. Overhead costs iii. Equipment costs. 6. (a) Explain the recrystallization process in detail. (b) Explain the features of grain growth on metals. 7. (a) Discuss the basic characteristics of extrusion process. (b) Discuss the following with the help of neat sketches i. Hydrostatic Extrusion ii. Impact Extrusion [6+10] [8+8] [8+8] [8+8]

[10+6]

8. (a) Sketch and show the difference between hand hammers and sledge hammers. (b) Discuss the advantages and limitations of cold forging. ⋆⋆⋆⋆⋆ [8+8]

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Code No: RR310301

Set No. 2

III B.Tech I Semester Supplementary Examinations, February 2007 PRODUCTION TECHNOLOGY (Mechanical Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) What are the functions of a pattern ? (b) Explain using simple sketches the following pattern types : i. Solid pattern. ii. Sweep pattern.

[6+10]

2. (a) State the differences between true-centrifugal casting, semi-centrifugal casting, centrifuging. Which method is used for cast iron pipe production. (b) Discuss the various elements that comprise the gating system. [8+8] 3. (a) How the work piece is prepared for gas welding? Explain them with neat sketches? (b) Explain various welding positions? [8+8] 4. (a) What is forge welding and what are the different types of forge welding? Explain any two types. (b) How does spot welding differ from roll spot welding and projection welding? [10+6] 5. (a) Describe the following metal joining techniques. i. Dip soldering ii. Wave soldering iii. Furnace brazing iv. Induction brazing. (b) How is Soldering different from Welding? And what are the materials used in Soldering. [12+4] 6. (a) What is tube spinning? Explain the process of making hollow shaft with steps. (b) Give the examples for the applications of super plastic forming. [10+6] 7. (a) Discuss the basic characteristics of extrusion process. (b) Discuss the following with the help of neat sketches i. Hydrostatic Extrusion ii. Impact Extrusion

[6+10]

8. (a) Sketch and show the difference between hand hammers and sledge hammers. (b) Discuss the advantages and limitations of cold forging. [8+8] ⋆⋆⋆⋆⋆ 1 of 1

Code No: RR310301

Set No. 3

III B.Tech I Semester Supplementary Examinations, February 2007 PRODUCTION TECHNOLOGY (Mechanical Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) What are the different types of furnaces used in foundry shop? Discuss their relative advantages and disadvantages. (b) State any four common green sand casting defects and give their causes and remedies. [8+8] 2. (a) Give the classification of centrifugal casting. Discuss the applications of each class. (b) Discuss the various types of gates that are normally used. 3. Write short notes on the following: (a) Welding rods (b) Fluxes (c) Gas flames (d) Working pressure of gasses in welding and cutting [4+4+4+4] [6+10]

4. (a) Why is cleaning of metal important for successful resistance welding? Explain. (b) State the purpose of Thermit welding. Where would you recommend it and why? [8+8] 5. (a) Explain various tests conducted for the qualification of Welds. (b) Explain the following metal joining techniques i. Wave soldering ii. Induction brazing iii. Brazewelding.

[8+8]

6. (a) Explain with a neat sketch the punch and die setup for cutting off operation. (b) Sketch and explain Nibbling, Bending and Ironing. [7+9]

7. (a) How welded pipes are manufactured? Describe with the help of neat sketches. (b) Discuss the functions of die-angle in wire drawing. 8. (a) Why the strength of a forged part is greater than cast part? Explain. (b) Discuss the forces acting on the stock and dies in forging operation. ⋆⋆⋆⋆⋆ 1 of 1 [8+8] [10+6]

Code No: RR310301

Set No. 4

III B.Tech I Semester Supplementary Examinations, February 2007 PRODUCTION TECHNOLOGY (Mechanical Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) List at least three constituents of the foundry sand mix and explain their quantum and functions. (b) Explain the construction and working of a core blower. 2. (a) Give the classification of die casting. method. [8+8]

Discuss the characteristics of each

(b) What is the ideal profile of a sprue? Explain how it is actually practiced. [10+6] 3. (a) What is meant by submerged arc welding? Explain how to use it for joining pipes? (b) Briefly explain on i. Welding electrodes ii. Type of power supply for arc welding 4. Describe the following types of welding techniques: (a) MIG welding (b) Friction welding (c) Laser Beam Welding. 5. (a) Explain the following metal joining techniques. i. ii. iii. iv. Dip soldering Wave soldering torch brazing Dip brazing. [5+5+6] [8+8]

(b) How is Brazing different from Welding? And what are the materials used in Brazing. [12+4] 6. (a) Explain with a neat sketch the working of fly press. (b) Sketch and explain blanking die. 7. (a) What is hot extrusion? In how many ways it can be performed? (b) Explain the role of container and die in the analysis of extrusion. [8+8] [8+8]

8. (a) Sketch and show the difference between hand hammers and sledge hammers. 1 of 2

Code No: RR310301

Set No. 4
[8+8] ⋆⋆⋆⋆⋆

(b) Discuss the advantages and limitations of cold forging.

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