Code No: RR311401

Set No. 1

III B.Tech I Semester Supplementary Examinations, February 2007 MANUFACTURING TECHNOLOGY (Mechatronics) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) Define the term pattern? Listout various types of Patterns. (b) Explain the desired properties required for the Pattern materials. 2. (a) Write the advantages and disadvantages of Die Casting Process. (b) Describe Hot Chamber Die Casting Machine with a neat sketch. 3. (a) Briefly explain the importance of various metal working processes. (b) Describe recovery, recrystallization and grain growth phenomena in metal working process. [8+8] 4. (a) What is meant by extrusion? What are the various types of extrusion processes? Describe their applications. (b) Explain the process of Piercing with a neat sketch. [8+8] [6+10] [8+8]

5. (a) Sketch and explain various smithy hand tools and mention their applications (b) Differentiate ‘open fire’ and ‘stock fire’ operations used in smiths forge. Which one is preferred and why? [10+6] 6. (a) What is “Arc blow”? Explain its causes and mention its remedial methods. (b) What are the various metallurgical changes occur in welding process and explain about “Heat affected Zone”? [8+8] 7. (a) How the slip gauges are made and what are its applications? (b) Explain clearly the differences between inspection and master gauges. [10+6] 8. (a) What are limit gauges? Sketch and explain the different types of limit gauges. (b) Distinguish between a measuring instrument and gauge. ⋆⋆⋆⋆⋆ [10+6]

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Code No: RR311401

Set No. 2

III B.Tech I Semester Supplementary Examinations, February 2007 MANUFACTURING TECHNOLOGY (Mechatronics) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) Describe various types of Chaplets used in moulding (b) Discuss the different types of cores. 2. (a) Describe Cold Chamber Die Casting Machine with a neat sketch. (b) Discuss the factors to be considered in the choice of Metal Melting Furnaces. [10+6] 3. (a) Define recrystallization and explain recrystallization process in metals. (b) Explain piercing process with a neat sketch. 4. (a) What is deep drawing? Explain its applications. (b) Explain hydrostatic extrusion process with a neat sketch. 5. (a) Describe the differences between hand forging and power forging. (b) What is forgeability of metal and how can it be determined? [8+8] [8+8] [8+8] [8+8]

6. (a) Differentiate between gas and arc welding processes and mention their applications and limitations. (b) Describe the characteristics of various flames used in gas welding and their applications. [8+8] 7. (a) Describe the construction and working principle of sine bar. Why sine bar cannot be used to measured angles greater than 450 . (b) Describe the possible effects in accuracy of measurement due to i. temperature variation ii. elastic deformation. [8+8]

8. (a) Sketch and explain the construction and salient features of “Sigma Comparator”. (b) How the two-wire method is used to find the effective dia of screw thread. [10+6] ⋆⋆⋆⋆⋆

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Code No: RR311401

Set No. 3

III B.Tech I Semester Supplementary Examinations, February 2007 MANUFACTURING TECHNOLOGY (Mechatronics) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) Write the advantages of Casting over other Manufacturing processes. (b) Describe various types of Pattern materials. 2. (a) Describe Cold Chamber Die Casting Machine with a neat sketch. (b) Discuss the factors to be considered in the choice of Metal Melting Furnaces. [10+6] 3. (a) Define rolling and describe various types of rolling mills. (b) Explain blanking process with a neat sketch. 4. (a) Describe the spinning process with a neat sketch. (b) Explain the advantages of backward extrusion process over forward extrusion processes. [8+8] 5. (a) What are the various parameters to be considered in selecting the presses or power hammers for forging operations? (b) Sketch and explain the working mechanism of Knuckle Joint press and give the advantages and limitations. [6+10] 6. (a) Differentiate between gas and arc welding processes and mention their applications and limitations. (b) Describe the characteristics of various flames used in gas welding and their applications. [8+8] 7. (a) How the slip gauges are made and what are its applications? (b) Explain clearly the differences between inspection and master gauges. [10+6] 8. (a) Differentiate between a measuring instrument and a comparator. Explain their applications. (b) What is best wire size? Derive an equation to find the diameter of best wire size. [8+8] ⋆⋆⋆⋆⋆ [10+6] [8+8]

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Code No: RR311401

Set No. 4

III B.Tech I Semester Supplementary Examinations, February 2007 MANUFACTURING TECHNOLOGY (Mechatronics) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) What is meant by seasoning of wood and describe various seasoning methods for wood. (b) Describe various pattern allowances 2. (a) Describe Semi Centrifugal Casting process with a neat sketch. (b) Differentiate between Die-Casting and Centrifugal Casting. 3. (a) Describe various rolling products used in industries. (b) How the forces in rolling are estimated? Explain the theory of rolling. [6+10] 4. (a) Explain the Coining process with a neat sketch. (b) Explain impact extrusion process with a neat sketch. [8+8] [10+6] [8+8]

5. (a) Sketch and explain the working of smith’s forge, Anvil, Swage block and various hammers used in forging. (b) What precautions are to be taken to maintain proper temperature depending on the materials to be forged? [10+6] 6. (a) Sketch and explain flash butt welding and mention its advantages and applications. (b) Differentiate between spot welding and projection welding [10+6]

7. (a) How the straightness is checked by straight edge and Auto-collimators? (b) Sketch and explain the construction and working of inside micrometer. [8+8] 8. (a) Differentiate between inter changeability and selective assembly. What are the advantages and limitations of each one of them? (b) Describe about limit, fit and allowance. ⋆⋆⋆⋆⋆ [10+6]

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