Code No: RR412001

Set No. 1

IV B.Tech I Semester Supplementary Examinations, February 2007 WORK STUDY & INDUSTRIAL ENGINEERING PRACTICES (Production Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) What is the difference between Method Study and Work Measurement? State the objectives of each. (b) What steps are followed for doing a Method Study of job process? 2. (a) What are the various steps involved in process analysis? (b) Draw the symbols of Flow Process Chart and explain their significance.[8+8] 3. (a) List and explain the steps necessary in developing a time standard. (b) Why do conditions have to be standard before making a time study? [8+8] [8+8]

4. State the meaning and use of “Therblig“ Sketch any six symbols with their meaning and applications. [16] 5. (a) What are the advantages of Industrial Engineering? (b) What are the reasons for adopting Industrial Engineering tools? [2×8=16]

6. (a) What do you understand by wage and salary? What are the characteristic differences between them? (b) Explain briefly the factors influencing the wages. [2×8=16]

7. (a) “Planning is the essence of management, it‘s a management function“. Elucidate. (b) What is the importance of planning in modern organizations? [2×8=16]

8. (a) Why should employee and employer both be concerned about safety in industry? (b) Discuss the need for personnel protective equipment? ⋆⋆⋆⋆⋆ [8+8]

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Code No: RR412001

Set No. 2

IV B.Tech I Semester Supplementary Examinations, February 2007 WORK STUDY & INDUSTRIAL ENGINEERING PRACTICES (Production Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. Make out how work-study is useful for management, industrial productivity and the manpower employed. [16] 2. Draw a typical Flow Process Chart. How does it differ from an operation Chart? What are its uses? [16] 3. (a) Sketch a time study observation sheet. What information about the operation must be recorded in it and why? (b) What is relaxation allowance? Why is it given? How is it measured? [10+6] 4. Describe the principles of motion economy. How they are related to work place layout? [16] 5. How does Industrial engineering help to improve productivity of an enterprise?[16] 6. Describe the following methods of job evaluation? Discuss their merits and demerits also (a) Ranking method (b) Job classification method 7. (a) Describe the advantages of training program? (b) Give an account of the training practice in Indian Industry? [2×8=16] [2×8=16]

8. (a) Explain how the employer and employees both are affected by the accidents (b) Describe briefly various types of personnel protective equipment ⋆⋆⋆⋆⋆ [8+8]

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Code No: RR412001

Set No. 3

IV B.Tech I Semester Supplementary Examinations, February 2007 WORK STUDY & INDUSTRIAL ENGINEERING PRACTICES (Production Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) Explain the term work-study. State some of its applications in industris. (b) Explain the following. i. Recording techniques used in Method study ii. Work measurements. [8+8]

2. Draw a typical Flow Process Chart. How does it differ from an operation Chart? What are its uses? [16] 3. (a) Define time study. State its advantages and limitations. (b) A time study of a loading operation revealed a cycle time of 6.60 min for a worker rated at 118 percent. The allowances are personal = 24 min/day; delay = 36 min/day; fatigue = 72 min/day. Estimate the standard time for an 8-hour/ day shift. [8+8] 4. Discuss the scope, uses and limitations of photographic techniques as an aid in work study in relation to other techniques such as PMTS. [16] 5. Write about the duties, responsibilities and characteristics of Industrial Engineering department in any process Industry? [16] 6. Describe the following methods of job evaluation? Discuss their merits and demerits also (a) Ranking method (b) Job classification method [2×8=16]

7. Training program is frequently the first item that will be eliminated when management wants to cut costs? Why is it so? [16] 8. (a) Why should employee and employer both be concerned about safety in industry? (b) Discuss the need for personnel protective equipment? ⋆⋆⋆⋆⋆ [8+8]

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Code No: RR412001

Set No. 4

IV B.Tech I Semester Supplementary Examinations, February 2007 WORK STUDY & INDUSTRIAL ENGINEERING PRACTICES (Production Engineering) Time: 3 hours Max Marks: 80 Answer any FIVE Questions All Questions carry equal marks ⋆⋆⋆⋆⋆ 1. (a) Define work study. How is it related to productivity sciences? (b) How can productivity be increased with the application of work study techniques? [8+8] 2. Describe the importance of method study and discuss the following tools used for the purpose (a) Operation diagram (b) String diagram 3. (a) Describe the nature and uses of activity sampling. (b) The following information is collected during the work sampling study. Total study time = 8 hours, Number of pieces produced during this period = 20, the percentage of ‘working‘ from the work sampling study has been found as 85% . The average performance index noted = 120% . Personal and delay allowances = 15% . Determine the standard time per piece? [8+8] 4. State the meaning and use of “Therblig“ Sketch any six symbols with their meaning and applications. [16] 5. How does Industrial engineering help to improve productivity of an enterprise?[16] 6. (a) What is meant by incentive? Explain different types of incentive plans. (b) Incentives are necessary for smooth and efficient running of plant. Discuss. [6+10=16] 7. (a) What are the objectives of training? (b) Explain the various types of training programs? 8. Justify the following statements. (a) “An Injury prevented is a benefaction, an injury compensated is an apology.'' (b) “Accidents are accidental, but their rate can be minimized by taking safety measures". [8+8] ⋆⋆⋆⋆⋆ [8+8] [8×2=16]

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