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OPERATION INSTRUCTION FOR RADIATOR

PY120718-1200KW
MODEL

: PY120718-1200KW

NO :

HENAN PINGYUAN RADIATOR CO.LTD


FOREWORD

PY120718-1200KW

Welcome to choose our

PY120718-1200KWradiator .

This instruction introduce the performance of Gearbox


radiator technical specification configuration principle
lubrication and maintenance common malfunction
elimination

and the

,and so on . Please read and make full use of this

instruction to make the radiator to achieve the best condition .

Because the compile is limited , please understand the


discrepancies .


CONTENTS
.........................................
The performance
1.1 ...............................
The installation and debugging
1.2 .......................................
The principle
1.3 ................................... ..
The working medium and the environment

...................................................

The technical specification


2.1 ..............................................
The overall dimension
2.2

....................................................

The material
.......................................................
The structural principle
3.1

........................................................

The structure
3.2

..............................................................

The principle

...........................................
The lubrication and maintenance
4.1

....................................

The inspection and maintenance before working


4.2

............................................

The inspection and maintenance on regular

..............................................

Safety notice
5.1

.......................................................

The basic request


5.2

.......................................................

Before and after working

.................................

The malfunction and elimination methods


PERFORMANCE
1.1
The installation and debugging

The radiator assembly radiate for gas engine cylinder


liner after cooler and gear box . The radiator should be
installed at a wide and ventilation ( there are no corrosive
air and dust ) place .
The radiator should parallel the ground . In and out let
cable are installed through the junction box bottom and
are connected with ground wire .
The in and out let pipe should link up according to he
indicator board on the radiator . Before debugging , the user
should add the cooling fluid until full level checking the
water level gauge of expansion tank at the same time .

1.2
The principle of working cycle

The cooling water enter into the upper inlet pipe through the
pump and output through the bottom pipe It will radiate
in circle adding cooling water into he gas engine air-water
heat exchanger .
1.3
The working medium and the environment

)
(

(
)

We should put into the antifreeze or soften water


before working ( acid liquid is forbidden ) . Stop to inject
after injecting the liquid to a certain level . If the work
environment is below zero , the water should be exhausted
(antifreeze can be letting go) after finishing work to prevent
parts damaged by frost.

Suggestion : it will be more better to use the ethylene


glycol antifreeze Perennial . The radiator can not touch the
acid or alkaline fluid . Or it will cause the leak . We can not
supply the 3 guarantee services owing to use the unfit
cooling fluid .

The technical specification

2.1
The overall dimensions of the equipment

mm

14400mm*2090mm*2050mm (
*
*
)
This overall size (mm) is 14400mm*2090mm*2050mm
(height*width*thickness) after installation .

2.2
The material


T3


9.52mmX0.33mm.

BLYGOLD

TP2
DN125 PN1.6MPa

The radiator structure is fin-pipe model . The pipe is T 3


red copper pipe . The pipe model is 9.52mm*0.33mm .
The fin material : aluminum fin (including BLYGOLD
coating ) ; collecting pipe material : TP 2 ; collecting flange :
DN125 PN1.6MPa

The structure
3.1
The structure

3 1

the radiator is composed of core , lateral plate , motor ,


fan and cover net and so on . One group three sets connect
together through bellows
3.2
The principle
480V
60HZ
2.2KW 860 /min

900mm

YFK132S-8-2.2KW,
B5

6208 IP55 F 18

The motive power is 480V,60HZ, 2.2 KW 860 rp/m . The


fan diameter is 900mm . the motor is direct drive .

Motor is YFK132S-8-2.2KW , which have the aluminum


die-casting cover . B5 installation structure . Bearing model :
6208 IP55 F grade . 18 sets fan .

The lubrication and maintenance

4.1

The lubrication and maintenance before working

We should inject the cooling water or antifreeze liquid


up to the designated position before working . We need
to check if the water-stage is in place or not , if not , add it
timely .whats more we also need to check if the radiator
and its associated part is leaking or not . if leaking , a timely
conversion is needed . The user must change water liquid

to antifreeze protecting the radiator core from freeze when


the temperature is lower than 0

4.2

The lubrication and maintenance on regular

3-5

2-3

The radiator need to be inspected every 3-5days


once when it works or not . If the working environment is
very bad , we need to check it daily . Whats more , the dust
and other debris between the cooling fin need to be cleaned
timely . we generally clean it in 2-3years depending on the
dust .

SAFETY NOTICE
5.1
The basic request

Do not get close to the radiator and the fan using hand or
other anything when working .

5.2
Before and after work

70

Please see the radiator attention before working . Do


not open the pressure cap when operating . Its more better
for us to open the pressure cap when the temperature is
lower than 70 after stopping . it can not be neglected .


The malfunction and the elimination method

The reason and features of

Elimination method

malfunction
1
.

the radiator do not cool well

inject the cooling water and clear


debris
Check the temperature temperature
box if the temperature adjustment
is too high to the fan do not work
completely

The fan do not work

Check if the power or motor work


or not

the water circulation system

leak

check if the interface loose or not .


If the core leak , please do not fix by
yourself . Please contact with the
seller in time or hire the special
people to fix


ADDRESS The junction of Xinwei road
xiang City Henan province
0373-4099282 0373-4099727
Tel: 0373-4099282 Fax:0373-40997272
WWW.hnyxsx.com
Web: www.hnpysxc.com.cn
Emailhnyxsx@163.com

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