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Abhijeet New India Cement Private Limited

Tender Evaluation: Stackers & Reclaimers

TENDER EVALUATION REPORT

OF STACKER RECLAIMER
FOR
9000 TPD GREENFIELD CEMENT PROJECT
AT
CHANDRAPUR (MAHARASTRA)

ABHIJEET NEW INDIA CEMENT PRIVATE LIMITED,


NAGPUR (MAHARASTRA)

Tender
Page # 1

Evaluation:

Stackers

&

Reclaimers

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

TECHNICAL EVALUATION REPORT

INTRODUCTION
Abhijeet New India Cement Private Limited (ANICPL) propose to establish a Greenfield
cement project of capacity 5.07 MTPA Portland Pozzolana Cement (PPC) through an
integrated cement plant at Chandrapur and split grinding unit at Nagpur, Maharashtra
with following configuration:

3.3 MTPA Clinker and 3.42 MTPA Cement at IU - Chandrapur

1.65 MTPA Cement at GU Nagpur

The Offers received from the bidders have been evaluated and compared on the basis
of specifications, technical data and descriptions furnished in the offer submitted by
bidders.
This shall involve installation of Stackers & Reclaimer at Chandrapur plant for handling
of raw materials.
Lime stone, coal and corrective Stackers and reclaimers are required at Chandrapur,
Maharashtra.
This report covers the technical evaluation of offers and the recommendations /
guidelines for negotiation, to enable ANICPL to finalize the order.

TENDER DOCUMENT
A comprehensive tender document detailing the requirement and design data for the
Stackers & Reclaimers was issued to the tenderers on 09.03.2012
The tender for the same was floated to following parties:

Tender
Page # 2

ELECON

TAKRAF

KSN -NHI

TECPRO

HAMTEK

SCORPIO

METSO-Regretted for offer.

TRF-Regretted for offer.

HUNAN-Regretted for offer.

Evaluation:

Stackers

&

Reclaimers

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

OFFERS DETAIL
Technical concept and requirements for Stacker Reclaimer was elaborated in the
Tender Document in various parts namely:
Part I

Condition of tendering

Part II

Condition of contract

Part III

Plant Design Basis

Part IV

Design Criteria (Mechanical)

Part V

Design Criteria (Motors and Drives)

Part VI

Design Criteria (Sub Control System & Field Instruments)

Part VII

Requirements: Mechanical Equipments

Part VII-O

Annex :VII 1 Scope Of Supply

Annex : VII - 2 Data Sheets

Annex : VII 3 Performance Guarantees

Layout & Flow Sheets

Stackers & Reclaimers offers have been received from the following tenderers for the
following projects:

S.N
o.

Supplier

Revised Offer
Vide mail Date

MOM Date

1.

ELECON

16.08.2012

13.07.2012

2.

TAKRAF

13.08.2012

26.07.2012

3.

KSN NHI

NHI/SMMIEC/11/2012/03/23/00T Dtd 23rd


Jul 2012

06.08.2012

20.07.2012

4.

TECPRO

DD/06-12/SKM/0091

04.08.2012

17.07.2012

5.

HAMTEK

HTIPL/12-13/APL/ST/004/TECH/R2 Dtd 6th


Aug 2012

06.08.2012

14.07.2012

6.

SCORPIO

BU2/0199/MPR/MH/REV2 Dtd 18/07/2012

06.08.2012

17.07.2012

Reference
A702/SCHM538/R03 Dtd 16th Aug 2012
2012441 A-R2 Dtd 13th Aug 2012

Inserts in offer submitted is summarized in the table as under;

Supplier

ELECO
N

TAKR
AF

KSN_N
HI

TECPR
O

HAMT
EK

SCOR
PIO

Technical specs

Scope & exclusion


Sheet
Data Sheet

Tender
Page # 3

Evaluation:

Stackers

&

Reclaimers

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PG sheet

SDC Confirmations

GA drawing

Tools and Trackels

Commissioning spares

2 Years operational
spares

TECHNICAL REQUIRMENT
The technical requirement for equipment at different location is listed
below:

Project Location

Chandrapur

Stacker details

Pile Details

Pre-blending System

Limestone

Corrective system

Coal System

Material

Limestone

Bauxite

Iron ore

Corrective

Coal

Angle of
Repose(Deg)

38

38

38

38

38

1.36/1.52

1.2/1.35

2/2.4

1.2/1.35

0.72/0.96

Capacity(MT)

2 x 45000

5000

3000

5000

2 X 12500

Type

Luffing
Stacker

Luffing Stacker

Rated
Capacity(TPH)

1200

1500

Designed
Capacity(TPH)

1500

1800

Type

Bridge Type
Reclaimer

Side Scraper Reclaimer

900

200

Bulk Density
(t/m3)
(Vol/Pow)

Designed
Capacity(TPH)
Tender
Page # 4

Evaluation:

Stackers

Bridge Side Scraper


Reclaimer
Type
Reclaimer (Optional)
200

&

200

Reclaimers

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

Project Location

Chandrapur

Pre-blending System
Material

Limestone
Limestone

Corrective system
Bauxite

Iron ore

Coal System

Corrective

Coal

Boom Conveyor
Reclaimer Details

1 Nos
Qty

1 Nos.

1 Nos

1 Nos

Width(mm)

1600

2000

Speed(m/s)

Max Up to
2.0

Max Up to 2.5

SF for Gear Box


Design

2.5

2.5

The technical requirement for Belt Conveyor for this package at different location is
listed below:
Belt Conveyor detail for Stacker & Reclaimer Package

S. No

Description

Material
Type

Location

Nos

Capacit
y

Width

Length

Limestone

1500

1600

432

Limestone

1000

1400

340

Stacker Conveyor

TT1
Limestone
Stacker

Reclaimer
Conveyor

Limestone
Reclaimer
TT2

Stacker Conveyor

TT4 to Stacker

Coal/Iron
Ore/Bauxite

1800

2000

470

Reclaimer
Conveyor

Additive
Coal
Reclaimer
to
TT6

Coal

200

800

300

Reclaimer
Conveyor

Additive
reclaimer
TT5

Iron
Ore/Bauxite

200

800

245

Tender
Page # 5

Evaluation:

to

to

to

Stackers

&

Reclaimers

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

Belt conveyor with


tripper car

TT9 to Tripper
Car

Gypsum

1800

2000

160

Battery Limit for the package is :Design,Manufature & supply of: (Complete in all
(Mechanical, E & I) respect)
Single luffing boom stacker and bridge type reclaimer comprising suitable
dust suppression system on machine, covering all auxiliary equipments for
limestone application.

Single luffing boom stacker common for coal and corrective, bridge type
reclaimer for coal & side scraper reclaimer for corrective application
comprising suitable dust suppression system on stacker machine covering
all auxiliary equipments.

Stacker belt conveyor with discharge


equipments complete in all respect.

chutes covering

all auxiliary

Reclaimer belt conveyor upto discharge chutes covering all auxiliary


equipments complete in all respect.
Gypsum overhead tripper conveyor covering all auxiliary equipments
complete in all respect.

At present all the stackers & reclaimers shall be supplied with VVVF drive instead
of fluid coupling.

Regarding the purchase of stacker and reclaimer for Limestone, Coal & Corrective
handling at Chandrapur final decision to be taken from ANICPL.

Optional price to be asked to supply for Side scrapper type reclaimer for Coal
application.
TECHNICAL EVALUATION
The Offers received from the bidders have been evaluated and compared on the
basis of specifications, technical data and descriptions furnished in the offer
submitted by bidders.
The evaluation done on the basis of following parameters for each section:

5.1

Scope of supply

Technical parameters

Strength and weakness of supplier

GENERAL
The Offers received from the bidders have been evaluated and compared on the
basis of specifications, technical data and descriptions furnished in the Tender
Documents read in conjunction with amendments issued and clarifications provided.
Comparative datasheet attached as Part 5 Annexure-I A & C.

Tender
Page # 6

Evaluation:

Stackers

&

Reclaimers

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

All the Bidders have furnished key data(s). However, some minor aspects including
complete compliance to the Tender Document would still need to be clarified with
the Bidders, which will be done during the final techno commercial meeting with
them.

5.2

SCOPE OF SUPPLY
Each supplier provides the scope of supply. Comparative scope sheet attached as
Part 5 Annex ure-I B.
Time schedule is to be discussed with the suppliers during negotiation meeting.

Tender
Page # 7

Evaluation:

Stackers

&

Reclaimers

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

5.3

TECHNICAL PARAMETERS
A. Comparison of Key Parameters:
PACKAGE SUPPLIERS

SN
o
A

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

TRF

FLS

TKIL

KHD

SINOMA

Limestone

Limestone

Limestone

Limestone

Limestone

Limestone

Limeston
e
<50, 70
Max.

Limeston
e

Limestone

Limestone

<50, 70
Max.

Limeston
e
(-)50, 70
Max.

mm

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

40/50

<50, 70
Max.

<80

Moisture, Normal

4%

Moisture, Maximum

4%

4.00

Bulk Density for


Volumetric sizing

t/m3

1.36

1.36

1.36

1.36

1.36

1.36

1.36

1.36

1.36

1.36

1.4

Bulk Density for


Power sizing

t/m3

1.52

1.52

1.52

1.52

1.52

1.52

1.52

1.52

1.52

1.52

1.5

deg.

38

38

38

38

38

38

38

40

38 / 40

38

38

t/h

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

~300

300

400

300

258

250

~300

250

354

300

400

mx
m

37 X 145

142 x 37

143 x 34

142 x 37

290x37

162.74
37

37 X 142

128 x 37

150 x 37

163 x 34

-- X 37

Height of Pile

14.44

14.5

13.28

14.45

14.45

13.28

14.44

15.52

15.52 /
14.45

13.28

14.5

Total Capacity

46000

2 x 45000

45000

45000

45000

90000

2X45000

45000

45000

45000

66000

Blending efficiency

10:01

10:1

10:1

10:01

1:10

12:1

10:01

10:1

10:1

10:1

10:1

FEED (MATERIAL
TO BE HANDLED)
Material
Feed Size 90%

Angle of Repose
STORAGE
STOCKPILE
Configuration
(triangle, half
triangle)
No. of piles
No. of Layers
Length & Width of
Pile Base

EP SUPPLIERS

STACKER -

Tender Evaluation: Stackers & Reclaimers

Page # 8

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

EP SUPPLIERS

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

TRF

FLS

TKIL

KHD

SINOMA

Stacking method
(Pattern):
Windrow/Chevron

W/C

Chevron

Chevron

Chevron

Chevron

Chevron

Chevron

Chevron

Chevron

Chevron

Chevron

Windrow

Variable reversing
points

yes /
no

Yes

Yes

Yes

Yes

No

Yes

Yes

Yes

Yes

Yes

Yes

Stacking capacity Nominal / Design

tph

1200 /
1500

1200 /
1500

1200 /
1500

1200 /
1500

1200/1500

1200 /
1500

1200 /
1500

1500 /
1650

1350 /
1500

1500/1650

1200

m/mi
n

20

25

20

10 to 30

20

18

20

14.47

20

25

22

263

255

300

263

295

160

300

225

340

300

200

263

300

400

380

258

250

Approx.
300

250

354

300

>400

mm

5000

5000

5000

5000

5000

5000

5000

5000

5000

5000

5000

Kg/m

52 Kg/M

52 kg/m or
UIC 60

50

52

52

64.2

52

52 or
UIC60

52

52 or UIC
60

80

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffin
g Stacker

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffi
ng
Stacker

Non
Slewing
Hyd.Luffi
ng
Stacker

Non
Slewing
Hyd.Luffi
ng
Stacker

Non
Slewing
Hyd.Luffin
g Stacker

Non Slewing
Hyd.Luffing
Stacker

tph

1200 tph
(rated) /
1500 tph
(Design)

1200 tph
(rated) /
1500 tph
(Design)

1200 tph
(rated) /
1500 tph
(Design)

1200 tph
(rated) /
1500 tph
(Design)

1200 tph
(rated) /
1500 tph
(Design)

1200 tph
(rated) /
1500 tph
(Design)

1200 tph
(rated) /
1500 tph
(Design

1200 tph
(rated) /
1500 tph
(Design)

1200 tph
(rated) /
1500 tph
(Design)

1200 tph
(rated) /
1500 tph
(Design)

1200 tph
(rated) /
1500 tph
(Design)

~26.0

26

27.9

25.7

28.6

23.4

~26.0

26.924

25

24.5

25.5

mm

1600

1600

1600

1600

1,600

1600

1600

1400

1400

1400

1400

GENERAL

Traveling speed
Travel length
considered for CRD
Number of layers
Distance between
rails
Type of rails
No of driven wheels
D

BOOM CONVEYOR

Type of equipment

Capacity

Conveyor c/c
Belt width

Tender Evaluation: Stackers & Reclaimers

Page # 9

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

EP SUPPLIERS

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

TRF

FLS

TKIL

KHD

SINOMA

Slew Angle

deg

N.A

N/A

NA

NA

NA

NA

NA

NA

NA

NA

NA

Trough angle

Deg

35

35

14/14

35

35

35

35

45

35

45

35

Belt speed

m/s

1.5

1.5

1.8

1.65

1.5

1.5

1.95

1.8

1.8

1.6

deg /
deg

+14 / -15

+14,-14

14/-14

15

16

+ 14 / - 12

+14,-14

-10 / +15

+14/-19

+14/-14

+14/-10

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Manually
Operated
Hydraulic
Jack

Screw
Takeup

Screw
Takeup

yes/n
o

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Motor Power
(Luffing)

kW

7.5

7.5

15

5.5

15

9.3

7.5

2.2

7.5

1 x 11

55

Motor Speed
(Luffing)

rpm

1500

1500

1480

1475

1,500

1440

1500

1000

1500

1500

1500

NA

Motor +
Fluid
Coupling
+ Bevel
Helical
Gear Box
with
hollow
shaft
output

Electro
Mechanica
l

Pin & Bush


type
flexible
coupling

No

Hollow
shaft

No

Boom inclination
range to horizontal
position (+/-)

Type of Take-up

Hydraulic Unit for


Luffing

Drive Arrangement

VVVF

VVVF

VVVF

VVVF

VVVF

VVVF

VVVF

Type and size of


Input couplimg

Geared
Coupling

Geared
Coupling

Geared
Coupling

Geared
Coupling

Geared
Coupling

Geared
Coupling

Geared
Coupling

NA

Fluid
Coupling

Type and size of


Output couplimg

N.A

NA (Hollow
shaft)

N.A

N.A

N.A

N.A

N.A

NA

Hollow
Shaft

Tender Evaluation: Stackers & Reclaimers

Page # 10

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

EP SUPPLIERS

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

TRF

FLS

TKIL

KHD

SINOMA

Type of boom
actuators
(Mech./Hydr.)

M/H

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Belt width

mm

1600

1600

1600

1600

1,600

1600

1600

1400

1400

1400

1400

Trough angle

Deg

35

35

35

35

35

35

35

45

35

45

35

Inclination

Deg

16

16

16

14

16

15

16

18

14

16

14

12

11.85

12.1

13

10.5

11.2

12

11

14

55 / 1500

1 x 55

90/1480

75/1475

75/1500

55 / 1440

1x75

55/1500

1 x 55

55/1500

7.5 / 1500

1x15

7.5 /1500

1 x 11

7.5 /1500

2x11 /
1500

2 x 15

4X7.5/1500

TRIPPER

Height of tripper
pulley from top of
rail
Motor Rating
Boom conveyor
Luffing drive
Travel drive

1 x 7.5

15/1480

5.5/1480

15/1500

9.3 / 1440

2 x 15 /
1500

2 x 18.5

4x7.5/148
0

4
5.5/1475

4x5.5

2x7.5 /
1440

2x15

2 x 37 /
1500
2.2 /
1000
2 x 5,5 /
1500

CRD drive

kW /
RPM

1.1 /
Geared
Motor

during
detail
engg.

3.7/1475

3 Kw Mono
Spiral

3.7 / 1440

Shall be
furnished
later

Slewing drive (if


applicable)

kW /
RPM

N.A

N/A

NA

NA

NA

NA

NA

kW

102.1

~125

145

116.2

125

90

~130

Coal / Iron
Ore /
Bauxite /
Corrective

Coal / Iron
Ore /
Bauxite /
Corrective

Coal / Iron
Ore /
Bauxite /
Corrective

Coal / Iron
Ore /
Bauxite /
Corrective

Coal / Iron
Ore /
Bauxite /
Corrective

Coal / Iron
Ore /
Bauxite /
Corrective

mm

<50, 70

<50, 70

<50, 70

<50, 70

<50, 70

<50, 70

Total Installed motor


power including
auxiliaries
A

kW /
RPM
kW /
RPM
kW /
RPM

2.2 /
1500

NA

2X3/1500

NA

NA

NA

90

100

100

Coal / Iron
Ore /
Bauxite /
Corrective

Coal / Iron
Ore /
Bauxite /
Corrective

<50, 70

<80

FEED (MATERIAL
TO BE HANDLED)

Material
Feed Size 95%

Tender Evaluation: Stackers & Reclaimers

Coal /
Iron Ore /
Bauxite /
Correctiv
e
<50, 70

Coal /
Iron Ore /
Bauxite /
Correctiv
e
50 /70

Page # 11

Coal /
Iron Ore /
Bauxite /
Correctiv
e
<50, 70

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

EP SUPPLIERS

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

TRF

Max.

Max.

Max.

Max.

Max.

Max.

Max.

FLS

TKIL

KHD

Max.

Max.

SINOMA

Moisture, Normal

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

Moisture, Maximum

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

15/4/4/4

Bulk Density for


Volumetric sizing

t/m3

0.72/2.0/1.
2/1.2

0.72/2.0/1.
2/1.2

0.72/2.0/1.
2/1.2

0.72/2.0/1.
2/1.2

0.72/2.0/1.
2/1.2

0.72/2.0/1.
2/1.2

0.72/2.0/
1.2/1.2

0.72/2.0/
1.2/1.2

0.72/2.0/
1.2/1.2

0.72/2.0/1.
2/1.2

0.72-2.0

Bulk Density for


Power sizing

t/m3

0.96/2.4/1.
35/1.35

0.96/2.4/1.
35/1.35

0.96/2.4/1.
35/1.35

0.96/2.4/1.
35/1.35

0.96/2.4/1.
35/1.35

0.96/2.4/1.
35/1.35

0.96/2.4/
1.35/1.35

0.96/2.4/
1.35/1.35

0.96/2.4/
1.35/1.35

0.96/2.4/1.
35/1.35

0.96-2.4

Angle of Repose

deg.

38

38

38

38

38

38

38

40

38 /
31/35

38

38

t/h

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

Triangle

2/1/1/1

2/1/1/1

2/1/1/1

2/1/1/1

2/1/1/1

2/1/1/1

2/1/1/1

2/1/1

2/1/1

2/1/1/1

250(For
coal only)

250 min
(For coal
only)

300(For
coal only)

109

Max.165

250 (For
coal)

250 (For
coal)

90

mx
m

116x30/25
x30/39x30/
39x30

113.5 x 30/
38x30 /
24.5x
30/38 x 30

145x30/30
x30/30x30
/40x30

115 x 30

495 x 30

126.7x30/2
4.5x30 /
40.5x30/28
x30

115x30/2
5x30/39x
30/39x30

11.72/9.77/
11.72/11.7
2

11.72 /
11.72 /
9.57 /
11.72

11.719

11.7

11.7

10.93/
10.93/ 9.56

2x12800/1
x3100/1x5
200/1x520
0

2 x 12500 /
1x5000 /
1x3000 /1x
5000

2x
12500 /
1x5000 /
1x3000 /
1x 5000

2 x 12500 /
1x5000 /
1x3000 /1x
5000

2 x 12500 /
1x5000 /
1x3000 /1x
5000

2 x 12500 /
1x5000 /
1x3000 /1x
5000

STORAGE
STOCKPILE
Configuration
(triangle, half
triangle)
No. of piles
No. of Layers

Length & Width of


Pile Base

Height of Pile

Total Capacity

Tender Evaluation: Stackers & Reclaimers

250 (coal)

>400

124 x 25

128x30/4
8x30/
Dia30/
38x 30

113.5x30/
38 x30/
Dia. 24.5/
38x30

28

14.5/9.7/
11.7/11.7

10.5

12.58/9.0
1 /10.50

11.72 /
11.72 /
9.57 /
11.72

10.5

2x12500/
1x3000/1
x5000/1x
5000

12500 /
5000 /
3000 /
5000

25000/50
00/3000

12500 /
5000 /
3000 /
5000

Page # 12

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

ELECON

TAKRAF

6:01 for
Coal
System &
3:01 for
Corrective
System

6:01 for
Coal
System &
3:01 for
Corrective
System

Stacking method
(Pattern):
Windrow/Chevron

W/C

Chevron

Variable reversing
points

yes /
no

Stacking capacity Nominal / Design

Blending efficiency

TECPRO

HAMTECK

SCORPIO

TRF

FLS

10:1

Chevron

Yes

tph

TKIL

KHD

SINOMA

06:01

Coal
1:10Additiv
e 1:3

10:1

6:01 for
Coal
System &
3:01 for
Correctiv
e System

5:1

Chevron

Chevron

Chevron

Chevron

Chevron

Chevron

Chevron

Chevron

W/C

Yes

Yes

Yes

No

Yes

Yes

Yes

Yes

Yes

Yes

1500/1800

1500 /
1800

1500 /
1800

1500/1800

1500/1875

1500 /
1800

1500 /
1800

1500 /
1800

1500/180
0

1500 /
1800

300

m/mi
n

17

15

17

10-30

20

18

17

22.59

20

15

22

356

~ 382

360

380

200
(Center
Feed)

380

393

255

365.5

200

356

~ 382

300

165 Max

250

Approx
300

90

102

250 (coal)

>400

4:1

STACKER GENERAL

Traveling speed
Travel length
considered for CRD
Number of layers
No of driven wheels
Wheel diameter
D

KSN-NHI

EP SUPPLIERS

mm

109

500

630

630

630

630

500

630

630

630 mm

630

710

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffin
g Stacker

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffi
ng
Stacker

Non
Slewing
Hyd.Luffi
ng
Stacker

Non
Slewing
Hyd.Luffi
ng
Stacker

Non
Slewing
Hyd.Luffing
Stacker

Non
Slewing
Hyd.Luffing
Stacker

1500 tph
(rated) /
1800 tph
(Design0

1500 tph
(rated) /
1800 tph
(Design0

1500 tph
(rated) /
1800 tph
(Design0

1500 tph
(rated) /
1800 tph
(Design0

1500 tph
(rated) /
1800 tph
(Design0

1500 tph
(rated) /
1800 tph
(Design0

1500 tph
(rated) /
1800 tph
(Design0

1500

1500

1800

1200

BOOM CONVEYOR

Type of equipment

Capacity

tph

Tender Evaluation: Stackers & Reclaimers

Page # 13

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

EP SUPPLIERS

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

TRF

FLS

TKIL

KHD

SINOMA

Conveyor c/c

~22.5

22.1

23

19

22.7

20.5

22.1

20.56

20.7

22.1

23

Belt width

mm

2000

2000

2000

2000

1800

1800

2000

1600

1800

2000

1000

Trough angle

Deg

35

45

35

35

35

35

45

45

35

45

35

Belt speed

m/s

1.7

1.6

2.5

2.5

2.5

1.6

2.52

1.8

deg /
deg

+14 / -14

+12, -16

15/-15

15

12

+ 12 / - 15

+14,
-14

-10 / +15

+12/-19

+12, -16

+14/-10

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

Screw
Takeup

yes/n
o

Yes

Yes

Yes

No

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Motor Power
(Luffing)

kW

7.5

1 x 7.5

15

5.5

15

7.5

1x7.5

2.2

7.5

1 x 11

22

Motor Speed
(Luffing)

rpm

1500

1500

1480

1500

1500

1440

1500

1000

1500

1500

1500

Electro
Mechanical

Boom inclination
range to horizontal
position (+/-)
Type of Take-up
Hydraulic Unit for
Luffing

Drive Arrangement

VVVF

VVVF

VVVF

VVVF

VVVF

VVVF

VVVF

NA

Motor +
Pin Bush
Coupling
+ Bevel
Helical
Gearbox
+ with
hollow
shaft
output

Type and size of


Input couplimg

Geared
Coupling

Geared
Coupling

Geared
Coupling

Geared
Coupling

Geared
Coupling

Geared
Coupling

Geared
Coupling

NA

Fluid
Coupling

Pin & Bush


type
flexible
coupling

No

N.A

N.A since
Gearbox
with Hollow
o/p shaft is
considered

N.A

N.A

N.A

N.A

N.A

NA

Bevel
Helical

NA

No

Type and size of


Output couplimg

Tender Evaluation: Stackers & Reclaimers

Page # 14

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

EP SUPPLIERS

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

TRF

FLS

TKIL

KHD

SINOMA

Type of boom
actuators
(Mech./Hydr.)

M/H

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Belt width

mm

2000

2000

2000

1600

1,600

1800

2000

1600

1800

2000

800

Trough angle

Deg

35

45

35

35

35

35

45

45

35

45

35

Inclination

Deg

16 Deg.

16

16

14

16

15

16

18

14

16

15

11

11

12.1

11.5

11.5Mtrs
(Approx)

18.7

11

11

10

Boom conveyor

kW /
RPM

75 / 1500

1 x 55

75/1480

90/1500

75/ 1500

55 / 1440

1X90

2 x 37 /
1500

75/1500

1 x 55

22/1500

Luffing drive

kW /
RPM

7.5 / 1500

1 x 7.5

15/1480

5.5/1500

15/1500

7.5 / 1440

1X15

2.2 /
1000

7.5/1500

1 x 11

5.5 /1500

Travel drive

kW /
RPM

2 x 15 /
1500

2 x 15

4X7.5/148
0

4*5.5/1500

2 x 7.5

2x5.5 /
1440

2x15

2 x 5.5 /
1500

2X7.5/15
00

2 x 15

2X7.5/1500

CRD drive

kW /
RPM

1.1 /
Geared
Motor

During
deail engg

N/A

1.5/1500

3 Mono
Spiral Type

3.7 / 1440

Shall be
furnished
later

Slewing drive (if


applicable)

kW /
RPM

N.A

N/A

N/A

N/A

N/A

N/A

N/A

kW

122.1

~120

155

Approx
131.1

35

90

145

TRIPPER

Height of tripper
pulley from top of
rail
Motor Rating

Total Installed motor


power including
auxiliaries
A

2.2 /
1500

NA

FEED (MATERIAL
TO BE HANDLED)

Tender Evaluation: Stackers & Reclaimers

Page # 15

NA

2X3/1500

NA

NA

100

55

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description
Material

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

TRF

FLS

TKIL

KHD

SINOMA

Limestone

Limestone

Limestone

Limestone

Lime Stone

Limestone

Limeston
e

Limeston
e

Limeston
e

Limestone

Limestone

<50, 70
Max.
4

<50, 70
Max.
4

<50, 70
Max.
4

<50, 70
Max.
4

<50, 70
Max.
4

<50, 70
Max.
4

50

50

50

<80

Moisture, Normal

<50, 70
Max.
4

Moisture, Maximum

Bulk Density for


Volumetric sizing

t/m3

1.36

1.36

1.36

1.36

1.36

1.36

1.36

1.36

1.36

1.36

1.4

Bulk Density for


Power sizing

t/m3

1.52

1.52

1.52

1.52

1.52

1.52

1.52

1.52

1.52

1.52

1.5

Angle of Repose

deg.

38

38

38

38

38

38

38

40

38/40

38

38

Elecon

Refer to list
of makes

CHINA

TECPRO

TRF LTD./
Equivalen
t

FLS

TKIL

Feed Size 90%

mm

GENERAL
Make

EP SUPPLIERS

Reclaiming rate Nominal / Design

t/h

900

900 / 1000

900-1000

900

900/1125

900 / 990

900 /
1000

900 / 990

900/
1000

900 / 990

900

Pile width

37

37

37

37

37

37

37

37

37

34

37

On-board control
cabin

yes /
no

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Reclaimer belt width

mm

1400

1400

1400

1400

1400

1400

1400

1200

1200

1000

1200

Reclaimer belt speed


- operational

m/s

1.3

1.3

1.5

1.5

1.2

1.5

1.3

1.5

1.5

On-board flowmeter

yes /
no

No

No

No

No

No

No

No

No

No

No

Yes

H/
I /C

Horizontal

Horizontal

Horizontal

Horizontal/I
nclined

Horizontal

Curved
Chain

Horizonta
l

Curved
Chain

Horizonta
l/Inclined

Horizontal

Curved
Chain

RECLAIMER
BRIDGE
Concept (Horiz.,
Inclined, Curved
Chain)

Tender Evaluation: Stackers & Reclaimers

Page # 16

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

Type / Design *

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

TRF

FLS

TKIL

KHD

Bridge
Type

Bridge

Bridge

Bridge

Bridge

Bridge

Bridge

Bridge

Bridge

Bridge

SINOMA

Design for curved


chains (Guide rail,
Sprocket)

G/S

Sprocket

Sprocket

Sprocket

Sprocket

Sprocket

Sprocket

Sprocket

Sprocket

Guided
rail /
Sprocket

Sprocket

Sprocket

Diameter and width


of bogie wheels

mm /
mm

630

630

710/150

710

710

630 / 146

630

630

630

630

800/200

40

39

38

40

39

39

39

39

41

36

41

52 kg/m

63.69kg/m

63.69kg/m

64.2Kg/m

64.2Kg/m

64.2Kg/m

63.69Kg/
m

64.2Kg/m

89
Hydraulic
ally
Activated
Thrustor
Brake

Thrustor

Hydraulic

Rail gauge
Type / Weight of
Rails

100

EHT

EHT

YWZ4200/23

EHT

EHT

EHT

EHT

Inbuilt
brake in
motor

301

275

300

200

319

170
(Center
Feed)

300

224

147

317

200

Travel speed for


reclaiming operation

m/mi
n

0.01 to 0.1

0.05 to
0.005

0.00520.052

0.06

0.005 to
0.05

0.055

.01to0.1

0.0389

0.005-.05

0.06 -0.006

0.00480.048

Travel speed for pile


relocation

m/mi
n

10

10

5.24

10

10.7

10

10

10

10

10

10

2/1

2/1

mmx
mm

2000 x 350

2000 x 350

1850X450

2200 x 400

2000 x 600

2000 x 325

2000x35
0

2200X40
0

2400x30
0

2000 x 350

2000X400

mm

800

630

630

630

630

630

630

630

630

630

630

W/B

Welded

Bolted

Bolted

Welded

Bolted

Welded

Bolted

Welded

Welded

NA

Bolted

Type of Brake

Travel length
considered for CRD

No. of driven wheels


D

EP SUPPLIERS

SCRAPER BLADES
Scraper blade
dimension (W x H)
Blade spacing (pitch)
Fixation of wear
plates (Welded,
Bolted)

Tender Evaluation: Stackers & Reclaimers

Page # 17

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

TRF

FLS

TKIL

KHD

SINOMA

Blade support
(Rollers / Chain)

R/C

Chain

Chain

Chain

Chain

Chain

Rollers

Chain

Chain

Chain

Chain

R / SC

Rake

Rake

Rake

Rake

Rake

Rake

Rake

Rake

Rake

Rake

Rake

Through
chain &
Sprocket

During
detail engg

Electrical

Chain and
Sprocker

Chain,
Sprockets

Through
chain &
Sprocket

Mechanic
al
TRIANGU
LAR

TRIANGUL
AR

PILE FACE
ACTIVATION
Rake / Scraper chain

Rake method of
actuation

TRIANGUL
AR

Rake **

EP SUPPLIERS

Inclination range

deg

38

36 - 40

38

25 - 40

33-41

36 - 40

38

38-42

36 - 40

36 - 40

38

Travelling speed

m/sec

0.3

0.3

0.3

0.3

0.1-0.2

0.2

0.3

0.3

0.3

0.3

0.1-0.2

Travel drive reclaiming operation

kW

2 X 0.5
KW

2 x 1.1

4 X 5.5

2 x 0 .75

4 x 4 Kw x
1000Rpm

0.55 x 4

2 x 7.5

2x1.1

2 x 1.1

2X0.75

Travel drive - pile


relocation

kW

2 X 5.5 KW

2 x 11

4 X 0.75

2 x 7.5

4 x 4 Kw x
1000Rpm

5.5 x 4

2 x 7.5

2x11

2 x 11

2X11

Chain drive

kW

160

2 x 75

2 X 75

2 x 90

2 x 90 Kw
x
1500Rpm

132

2 x 75

2 x75

2 x 75

2X90

Rake drive

kW

18.5

1 x 55

55

30

3.7

37

30

22

1 x 45

55

CRD drive

kW

1.1

During
detail engg

NA

1.5

3.7

Lub. Pump for


scraper chain

kW

1.5

1 x 0.37

NA

Automatic
Gravity
Feed

3.7

0.75

DRIVES

Tender Evaluation: Stackers & Reclaimers

2 x 1.1

2 x 11

2 x 90

1 x 55
Shall be
furnished
later
1.5

2.2
2.2

Page # 18

2X3
0.37

0.55

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

kW

197.6

~245

250

Approx
238.7

210

200

Coal

Coal

coal

Coal

Coal

Coal

Coal

Coal

Coal

Coal

Coal

mm

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

60/75

<50, 70
Max.

<80

15

15

15

15

15

15

15

15

15

15

15

15

Bulk Density for


Volumetric sizing

t/m3

0.72

0.72

0.72

0.72

0.72

0.72

0.72

0.72

0.72

0.72

Bulk Density for


Power sizing

t/m3

0.96

0.96

0.96

0.96

0.96

0.96

0.96

0.96

0.96

0.96

deg.

38

38

38

38

38

38

40

40

38

38

Elecon

Refer to list
of makes

FLS

ThyssenK
rupp

t/h

200

200 /220

200/250

200

200/250

200 / 220

200 /
220

200/220

200 /220

300

30

30

30

30

30

28

25

30

30

28

yes /
no

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

mm

800

800

800

800

800

800

800

800

1000

800

Total installed power


of Reclaimer
including other misc.
drives
A

TRF

FLS

TKIL

KHD

SINOMA

220

~250

FEED (MATERIAL
TO BE HANDLED)
Material
Feed Size 90%
Moisture, Normal
Moisture, Maximum

Angle of Repose
B

EP SUPPLIERS

4
15
0.72
0.96
38

GENERAL
Make
Reclaiming rate Nominal / Design
Pile width
On-board control
cabin
Reclaimer belt width

TRF Ltd./
Equivalent

Tecpro

Tender Evaluation: Stackers & Reclaimers

200 /220
30
Yes
800

Page # 19

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description
Reclaimer belt speed
- operational
On-board flowmeter

EP SUPPLIERS

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

m/s

1.5

1.5

1.5

1.5

1.20

1.5

yes /
no

No

No

No

No

No

No

H/
I /C

Horizontal

Horizontal

Horizontal

Horizontal/I
nclined

Horizontal

Curved
Chain

Bridge
Type

Bridge
Type

Bridge
Type

Bridge
Type

Bridge
Type

Bridge
Type

G/S

Sprocket

Sprocket

Sprocket

Sprocket

Sprocket

Sprocket

34

32

33

33

34

34

52 kg/m

63.69kg/m

63.69kg/m

64.2Kg/m

64.2Kg/M

64.2Kg/M

EHT

EHT

YWZ9200/E30

EHT

EHT

EHT

240

220

280

125

300

130
(Center
Feed)

m/mi
n

0.01 to 0.1

0.04 to
0.004

0.004 to
0.04

0.06

0.005 to
0.04

0.004 to
0.04

m/mi
n

10

10

8.5

10

10

10

2/1

TRF

FLS

TKIL

KHD

1.5

1.5

1.2

No

No

No

Yes

Horizontal

Curved
Chain

Horizonta
l/Inclined

Horizontal

Inclined

Bridge Type

Bridge
Type

Bridge
Type

Bridge
Type

Sprocket

Guided
rail /
Sprocket

Sprocket

Sprocket

32

31

1.5
No

RECLAIMER
BRIDGE
Concept (Horiz.,
Inclined, Curved
Chain)
Type / Design *
Design for curved
chains (Guide rail,
Sprocket)
Rail gauge
Type / Weight of
Rails

Sprocket

27

34
63.69 kg/m

Type of Brake

Travel length
considered for CRD
Travel speed for
reclaiming operation
Travel speed for pile
relocation
No. of driven wheels
D

SINOMA

EHT

240
0.01 to 0.1
10
4

64.2Kg/
M

89 / 52

Inbuilt
brake in
motor

Hydraulic
ally
Activated
Thrustor
Brake

Thrustor

Hydraulic

253

128

221

200

0.0358

0.005-.05

0.04 to
0.004

0.00480.048

10

10

10

10

2/1

SCRAPER CHAIN

Tender Evaluation: Stackers & Reclaimers

Page # 20

43

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

Bush Roller
Chain

Bush Roller
Chain

double
roller
chain

Bush Roller
Chain

Bush Roller
Chain

Bush
Roller
Chain

~ 34.0

31.5

33.5

32
( Approx )

38

31

m/s

0.6

0.60

0.45

0.6

0.56

0.6

10

10

10

10

10

10

mm

250

250

315

315

250

315

Diameter of drive
sprocket

mm

653

653

823

653

653

823.1

Diameter of
tensioning sprocket

mm

558

653

823

653

653

823.1

yes /
no

Yes for
drive
sprocket
only

Yes

Yes

Yes

Yes

Yes

yes /
no

Yes

Yes

Yes

Yes

Yes

Yes

yes /
no

Yes

Yes

drop oil

Yes

Yes

Yes

mmx
mm

1200 x 300

1200 x 300

1700x320

1400 x 300

1300 X 280

1100 x
220

mm

500

500

630

630

500

630

S/A

Symmetric

Symmetric

Symmetric

Symmetric

Symmetric

Symmetri
c

Scraper chain type


Horizontal c/c for
chain conveyor
Chain speed
Safety factor for
chain
Chain pitch

Replaceable sprocket
segments
Chain support by
rollers
Chain lubrication
system
E

EP SUPPLIERS
SCORPIO

TRF
Bush Roller
Chain
~33
0.60
10
250
653
653

Yes

Yes
Yes

FLS

TKIL

KHD

SINOMA

Roller
Chain

Roller
Chain

Roller
Chain

SLEEVE

23.5

36

31.5

45

0.65

0.56

0.6

0.57

10

10

630

250

250

823

653

653

823

653

653

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

1400 x
300

1600x30
0

1000 x 300

1500X300

630

630

500

500

Symmetr
ic

Symmetri
c

Symmetric

Symmetric

SCRAPER BLADES
Scraper blade
dimension (W x H)
Blade spacing (pitch)
Type of blades
(symmetr./
asymmetr.)

Tender Evaluation: Stackers & Reclaimers

1200 x 300
500

Symmetric

Page # 21

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

Blade support
(Rollers / Chain)

R/C

Chain

Chain

Chain

Chain

Chain

Rollers

SCORPIO

R / SC

Rake

Rake

Rake

Rake

Rake

Rake

Chain and
Sprockets

During
detail engg

Chain and
Sprockets

Electrical

Chain and
Sprockets

Chain,
Sprockets

TRIANGUL
AR

TRIANGUL
AR

TRIANGUL
AR

TRIANGUL
AR

TRIANGUL
AR

TRIANGU
LAR

deg

38

36 - 40

38

25 - 40

32-40

32-40

m/sec

0.3

0.3

0.141

0.1-0.2

0.2

0.2

2 x 0.55

4 X 5.5

2 x .75

2x4

0.37 x 4

TRF

Chain

FLS

TKIL

KHD

SINOMA

Chain

Chain

Chain

Chain

Rake

Rake

Rake

Rake

TRIANGU
LAR

TRIANGU
LAR

TRIANGUL
AR

38-42

36 - 40

36 - 40

38

0.3

0.3

0.3

0.1-0.2

2 x 7.5

2 x 0.55

2X0.75

2 x 7.5

2X7.5

2 x 11

2X7.5

55

1 X 75

1 x 37

45

15

1 X 15

1 x 22

30

PILE FACE
ACTIVATION
Rake / Scraper chain
Rake method of
actuation

Rake **
Inclination range
Travelling speed
G

EP SUPPLIERS

Rake

Chain and
Sprockets
TRIANGULA
R
38
.3

Mechani
cal drive

DRIVES
Travel drive reclaiming operation

kW

Travel drive - pile


relocation

kW

2 X 5.5 KW

2 x 11

4 X 0.55

2 x 7.5

2x4

5.5 x 4

kW

55

1 x 37

90

90

55

45

kW

15

1 x 30

55

22

3.7

22

kW

1.1

During
detail engg

3.7

1.5

3.7

kW

1.5

1 x 0.37

manual

Automatic
Gravity
Feed

3.7

0.75

Chain drive
Rake drive

2 X 0.5
KW

CRD drive

Lub. Pump for


scraper chain

Tender Evaluation: Stackers & Reclaimers

2 x 0.55
2 x 11
1 x 55
1 x 30
Shall be
furnished
later
1 x 0.37

2.2

2.2

Page # 22

2X3

1 x 0.37

0.55

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

kW

89.1

~110

170

Approx
140.7

80

97

Iron Ore /
Bauxite /
CorrectiveX

Iron Ore /
Bauxite /
CorrectiveX

Iron Ore /
Bauxite /
Corrective
-X

Iron Ore /
Bauxite /
CorrectiveX

Iron Ore /
Bauxite /
CorrectiveX

Iron Ore /
Bauxite /
Correctiv
e-X

mm

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

<50, 70
Max.

Moisture, Normal

4/4/4

4/4/4

4/4/4

4/4/4

4/4/4

4/4/4

Moisture, Maximum

4/4/4

4/4/4

4/4/4

4/4/4

4/4/4

4/4/4

Bulk Density for


Volumetric sizing

t/m3

2.0/1.2/1.2

1.2 / 2 / 1.2

1.2 / 2 /
1.2

1.2 / 2 / 1.2

1.2 / 2 / 1.2

1.2 / 2 /
1.2

Bulk Density for


Power sizing

t/m3

2.4/1.35/1.
35

2.4/1.35/1.
35

2.4/1.35/1.
35

2.4/1.35/1.
35

2.4/1.35/1.
35

2.4/1.35/
1.35

Angle of Repose

deg.

38

38

38

38

38

38

NHI

TECPRO

Total installed power


of Reclaimer
including other misc.
drives

SCORPIO

TRF

FLS

TKIL

KHD

SINOMA

100

~110

FEED (MATERIAL
TO BE HANDLED)

Material

Feed Size 90%

EP SUPPLIERS

Iron Ore /
Bauxite /
CorrectiveX
(-)50, 70
Max.
4/4/4
4/4/4
1.2 / 2 / 1.2
2.4/1.35/1.3
5
38

Bauxite /
Correctiv
e/
Ironore

Correctiv
e/
Additive

Bauxite /
Corrective
/ Ironore

Bauxite
/Ironore

<50, 70
Max.

40/50

<50, 70
Max.

<80

1.2 / 1.2 /
2

1.2/2

1.2 /1.2/2

1.2/2.0

1.35 /
1.35 / 2.4

1.35/2.4

1.35 /
1.35 /2.4

1.35/2.4

40

40

38

38

FLS

TKIL

Side
Scraper

Side
Scraper

Side
Scraper

200

200

200

300

25

26.4

29

26.13

GENERAL
TRF/Equival
ent

Make

Elecon

Type / Design *

Side
Scraper

Side
Scraper

Side
Scraper

Side
Scraper

Side
Scraper

Side
Scraper

Reclaiming rate Nominal / Design

t/h

200

200

200

200

200

200

Reclaimer boom
length

33.75

29

29.5

29

29

27

Tender Evaluation: Stackers & Reclaimers

Side
Scraper
200
29

Page # 23

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

Reclaimer boom
max. inclination

deg.

41

46

0-45

38

0-45

42

On-board control
cabin

yes /
no

Yes

Yes

Yes

Yes

Yes

Yes

Reclaimer belt width

mm

800

800

800

800

800

800

Reclaimer belt speed


- operational

m/s

1.5

1.5

1.5

1.5

1.5

1.5

On-board flowmeter

yes /
no

No

No

No

No

No

No

SCORPIO

30 M

30 M

30

30

30

28

mm /
mm

630 mm
Dia.

630 mm
Dia.

710/150

710 / 120

710

500

TRF

FLS

TKIL

KHD

42

42

46

Yes

Yes

Yes

Yes

800

800

800

800

1.5

15

0.17

No

No

No

Yes

30

25

30

28

630 mm
Dia.

630

630

800/200

38
Yes
800
1.5
No

SINOMA

RECLAIMER
Width of storage pile
Diameter and width
of bogie wheels
Rail gauge
Type / Weight of
Rails

52 kg/m

52 kg/m

63.69

CR - 80

6420%

CR80 /
64.2

EHT

EHT

YWZ9200/E30

EHT

EHT

EHT

116

116

125

112

160

70

m/mi
n

0.2 - 2

0.2 - 2

0.2 - 2

0.7 2.0

0.022

Bush Roller
Chain

Bush Roller
Chain

double
roller
chain

Bush Roller
Chain

Bush Roller
Chain

Bush
Roller
Chain

kg/m

Type of Brake

Travel length
considered for CRD
Travel speed for
reclaiming operation
No. of driven wheels
D

EP SUPPLIERS

5
52 kg/m

EHT

116
0.2 2
4

Crane
rail / 89 /
64

52

QU120

Inbuilt
brake in
motor

Electro
Hydraulic
Thrustor
Brake

112

69

100

2.9

2-5

10

Roller
Chain

Roller
Chain

NA

Hydraulic

SCRAPER CHAIN
Scraper chain type

Tender Evaluation: Stackers & Reclaimers

Bush Roller
Chain

Page # 24

Roller
Chain

SLEEVE

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description
Horizontal c/c for
chain conveyor
Chain speed

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

~ 34.0

31.5

29.5

29

38

31.3

m/s

0.65

0.54

0.5

0.6

0.56

0.6

10

10

10

10

10

10

Safety factor for


chain

EP SUPPLIERS
SCORPIO

Chain pitch

mm

250

250

315

315

250

315

Diameter of drive
sprocket

mm

653

653

653

653

653

823.1

Diameter of
tensioning sprocket

mm

558

653

653

653

653

823.1

Replaceable sprocket
segments

yes /
no

Yes for
drive
sprocket
only

Yes

Yes

Yes

Yes

Yes

Chain support by
rollers

yes /
no

no

Yes

Yes

Yes

Yes

Yes

Chain lubrication
system

yes /
no

Yes

Yes

Yes

Yes

Yes

Yes

mmx
mm

1100 x 200

1100 x 200

1500 x
260

1100 x 300

1500 x 300

1100 x
220

Blade spacing (pitch)

mm

500

500

500

500

500

630

Type of blades
(symmetr./
asymmetr.)

S/A

Symmetric

Symmetric

Symmetric

Symmetric

Symmetric

Symmetri
c

TRF

~33
0.6
10
250
653.28
653.28

Yes

Yes
Yes

FLS

TKIL

KHD

SINOMA

25

26.4

32.5

26.13

0.65

0.56

0.54

0.57

10

10

500

315

250

315

653

653

823

653

653

705

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

1250 x
200

1600x30
0

1000 x 200

1600X260

500

630

500

630

Symmetr
ic

Symmetri
c

Symmetric

Symmetric

SCRAPER BLADES
Scraper blade
dimension (W x H)

Tender Evaluation: Stackers & Reclaimers

1100 x 200
500

Symmetric

Page # 25

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

EP SUPPLIERS

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

Fixation of wear
plates (Welded,
Bolted)

W/B

Welded

Welded

Bolted

Welded

Bolted

SCORPIO

Welded

Blade support
(Rollers / Chain)

R/C

Chain

Chain

Chain

Rollers

Chain

Rollers

Hoisting speed operating

m/sec

0.02

0.0167 to
0.05

0.031

0.0167 to
0.05

0.0167 to
0.05

0.0167 to
0.05

3 x 5.5

2 X 5.5

2x7.5

0.7 x 2

TRF

Boletd

Chain

0.02

FLS

TKIL

KHD

SINOMA

Welded

Welded

Welded

Chain

Rollers
conncete
d to
chain

Chain

Rollers

0.048

0.0167 to
0.05

0.0167 to
0.05

2x3

2 X 7.5

3 x 3.7

2X2

2x3

2x7.5

3 x 3.7

2X7.5

45

45

1 x 37

75

NA

15

NA

DRIVES
Travel drive reclaiming operation

kW

Travel drive - pile


relocation

kW

2 X 5.5

same as
above

2 X 2.2

2 x 7.5

2x7.5

5.5 x 2

Chain drive

kW

55

1 x 37

75

55

55

45

Rake drive

kW

N.A

NA

NA

30

3.7

7.5

CRD drive

kW

1.1

During
detail engg

1.5

1.5

3.7

Lub. Pump for


scraper chain

kW

1.5

1 x 0.37

Automatic
Gravity
Feed

3.7

0.75

Total installed power


of Reclaimer
including other misc.
drives

kW

86.6

~85

130

Approx
113.7

110

82

Coal

Coal

Coal

Coal

Coal

Coal

3 x 5.5
3 x 5.5
1 x 75
NA
Shall be
furnished
later
1 x 0.55

2X3

2.2

~100

FEED (MATERIAL
TO BE HANDLED)
Material

Tender Evaluation: Stackers & Reclaimers

Coal

Page # 26

0.37

0.55

80

100

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

EP SUPPLIERS

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

Feed Size 95%

mm

<50 , max
70

<50 , max
70

<50 , max
70

<50 , max
70

0-70

<50 ,
max 70

Moisture, Normal

Moisture, Maximum

15

15

15

15

15

15

Bulk Density for


Volumetric sizing

t/m3

0.72

0.72

0.72

0.72

0.72

0.72

Bulk Density for


Power sizing

t/m3

0.96

0.96

0.96

0.96

0.96

0.96

Angle of Repose

deg.

38

38

38

38

38

38

NHI

TECPRO

TRF

FLS

(-)50 , max
70
4
15
0.72
0.96
38

GENERAL
TRF LTD./
Equivalent

Make

Elecon

Type / Design *

Side
Scraper

Side
Scraper

Side
Scraper

Side
Scraper

Side
Scraper

Side
Scraper

Reclaiming rate Nominal / Design

t/h

200

200

200

200

200

200

Reclaimer boom
length

33.75

29

29.5

29

29

30

Reclaimer boom
max. inclination

deg.

41

46

0-45

38

0-45

38

On-board control
cabin

yes /
no

Yes

Yes

Yes

Yes

Yes

Yes

Reclaimer belt
width

mm

800

800

800

800

800

800

Reclaimer belt
speed - operational

m/s

1.5

1.0

1.5

1.5

1.20

1.5

Tender Evaluation: Stackers & Reclaimers

Side
Scraper
200
29
38
Yes
800
1.5

Page # 27

TKIL

KHD

SINOMA

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

On-board flowmeter

yes /
no

No

No

No

No

No

No

TRF

Width of storage
pile

30 M

30 M

30

30

30

30

Number of bogie
wheels

mm /
mm

630 mm
Dia.

630 mm
Dia.

710/150

710 / 120

630

500

52 kg/m

63.69KG/M

63.69KG/M

64.2Kg/M

64.2Kg/M

64.2Kg/M

EHT

EHT

YWZ9200/E30

EHT

EHT

EHT

116
0.2 2

FLS

No

RECLAIMER
BRIDGE

Diameter and width


of bogie wheels
Rail gauge
Type / Weight of
Rails
Type of Brake

30

630 mm
Dia.
5
52 kg/m
EHT

116

116

125

70

160

125
(Center
Feed)

Travel speed for


reclaiming
operation

m/mi
n

0.22

0.22

0.22

0.005 to
0.04

0.03

Travel speed for pile


relocation

m/mi
n

10

10

10

10

10

10

Bush Roller
Chain

Bush Roller
Chain

plate chain

Bush Roller
Chain

Bush Roller
Chain

Roller
bush
type

Bush Roller
Chain

~ 34.0

31.5

29.5

29

38

29

m/s

0.6

0.54

0.5

0.6

0.56

0.6

Travel length
considered for CRD

No. of driven wheels


D

EP SUPPLIERS

SCRAPER CHAIN
Scraper chain type
Horizontal c/c for
chain conveyor
Chain speed

Tender Evaluation: Stackers & Reclaimers

~33
0.6

Page # 28

TKIL

KHD

SINOMA

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o

Description

Unit

Safety factor for


chain

EP SUPPLIERS

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTECK

SCORPIO

10

10

10

10

10

10

Chain pitch

mm

250

250

315

315

250

315

Diameter of drive
sprocket

mm

653

653

653

653

653

823.1

Diameter of
tensioning sprocket

mm

558

653

653

653

653

823.1

Replaceable
sprocket segments

yes /
no

Yes for
drive
sprocket
only

Yes

Yes

Yes

Yes

Yes

Chain support by
rollers

yes /
no

Yes

Yes

Yes

Yes

Yes

Yes

mmx
mm

1200 x 300

1100 x 300

1500x260

1100 x 300

1300 X 280

1100 x
220

Blade spacing
(pitch)

mm

500

500

500

500

500

630

Type of blades
(symmetr./
asymmetr.)

S/A

Symmetric

Symmetric

Symmetric

Symmetric

Symmetric

Symmetri
c

Fixation of wear
plates (Welded,
Bolted)

W/B

Welded

Welded

Bolted

Welded

Bolted

Welded

Blade support
(Rollers / Chain)

R/C

Chain

Chain

Chain

Rollers

Chain

Rollers

Hoisting speed operating

m/sec

0.02

0.0167 to
0.05

0.031

0.0167 to
0.05

0.0167 to
0.05

0.0167 to
0.05

TRF

FLS

10
250
653.28
653.28

Yes

Yes

SCRAPER BLADES
Scraper blade
dimension (W x H)

Tender Evaluation: Stackers & Reclaimers

1100 x 200
500

Symmetric

Bolted

Chain
0.02

Page # 29

TKIL

KHD

SINOMA

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PACKAGE SUPPLIERS
SN
o
F

Description

Unit

ELECON

TAKRAF

KSN-NHI

3 x 5.5

2X5.5

TECPRO

EP SUPPLIERS

HAMTECK

SCORPIO

2 x 7.5 Kw
x 1000Rpm

0.7 x 2

TRF

FLS

TKIL

KHD

SINOMA

DRIVES
Travel drive reclaiming
operation

kW

Travel drive - pile


relocation

kW

2 X 5.5

same as
above

2X2.2

2 x 7.5

2 x 7.5 Kw
x 1000Rpm

5.5 x 2

Chain drive

kW

55

1 x 45

75

55

55 Kw x
1500Rpm

45

Rake drive

kW

N.A

NA

NA

30

3.7

7.5

CRD drive

kW

1.1

During
detail engg

1.5

1.5 kw

3.7

Lub. Pump for


scraper chain

kW

1.5

1 x 0.37

Automatic
Gravity
Feed

3.7

0.75

Total installed
power of Reclaimer
including other
misc. drives

kW

86.6

~90

130

Approx
113.7

110

75

S.N
O
A

B. Comparison of Evaluating Parameters:


EVALUATING
ABHIJEE
UNIT
PARAMETERS
T
Blending Efficiency
Blending efficiency (For
Limestone)

10:01

Tender Evaluation: Stackers & Reclaimers

3 x 5.5

3 x 5.5

1 x 75

NA
Shall be
furnished
later
1 x 0.55

~110

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTEK

SCORPIO

10:01

10:1

12:01

12:01

10:1

10:01

Page # 30

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

S.N
O

EVALUATING
PARAMETERS

ABHIJEE
T

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTEK

SCORPIO

10:01

For Coal06:01
For
Corrective
-03:01

For Coal03:01
For
Corrective
-03:01

For Coal10:01
For
Corrective
-03:01

For Coal06:01
For
Corrective
-06:01

For Coal10:01
For
Corrective
-10:01

For Coal10:01
For
Corrective
-10:01

TPH

1200/150
0

1200/1500

1200/1500

1200/1500

1200/1500

1200/1500

1200/1500

TPH

1200/150
0

1200/1500

1200/1500

1200/1500

1200/1500

1200/1500

1200/1500

1600
1.3

1600
1.3

1600
2

1600
1.8

1600
1.65

1600
1.5

2.5

2.5

2.5

35
VVVF

35
VVVF

35
VVVF

35
VVVF

35
VVVF

35
VVVF

1500/180
0

1500/1800

1500/1800

1500/1800

1500/1800

1500/1800

1500/1800

1500/180
0

1500/1800

1500/1800

1500/1800

1500/1800

1500/1800

1500/1800

2000
1.7

2000
1.6

2000

2000

2.5

1600
2.5

1800
2.5

2.5

2.5

2.5

2.5

2.5

2.5

35

45
VVVF

35

35

35

35

VVVF

VVVF

VVVF

VVVF

UNIT

Blending efficiency (For Coal &


Additive/ Corrective)

System Capacities
B

B.1

B.2

For Limestone Preblending


Stockpile
Stacker Boom Conveyor
(Rated/Design)
Belt Width
Belt Speed
Service Factor for GB design(on
motor power)
Troughing Angle
Drive

Deg

For Coal &


Corrective/Additive
Stockpile
Stacker Boom Conveyor
(Rated/Design)
Belt Width
Belt Speed
Service Factor for GB design(on
motor power)
Troughing Angle
Drive

mm
m/s

TPH
mm
m/s

VVVF

Specific Power Consumption

Tender Evaluation: Stackers & Reclaimers

Page # 31

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

S.N
O

EVALUATING
PARAMETERS
For Limestone Preblending
Stockpile
Specific power consumption
for entire battery limit
Stacker-Installed Power
Stacker-Specific Power
Reclaimer-Installed Power
Reclaimer-Specific Power
Total Specific Power
Consumption
For Coal &
Corrective/Additive
Stockpile
Specific power consumption
for entire battery limit
Stacker-Installed Power
Stacker-Specific Power
Coal Bridge Reclaimer-Installed
Power
Coal Bridge Reclaimer-Specific
Power
Coal Side Reclaimer-Installed
Power- Alternate Quote
Coal Side Reclaimer-Specific
Power- Alternate Quote
Corrective Reclaimer -Installed
Power
Corrective Reclaimer -Installed
Power
Total Specific Power
Consumption
Life of wear parts
Reclaimer Chain life

UNIT

ABHIJEE
T

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTEK

SCORPIO

Kw
Kwh/t
Kw
Kwh/t

102.1

125
0.07

145

116.2

125

90

0.0866

0.054

0.08

0.053

Kwh/t

UNIT
Kwh/t

------0.075

197.6

245

250

238.7

210

200

0.196

0.24

0.216

0.211

0.222

0.18

0.271

0.31

0.3026

0.265

0.302

0.233

Kw
Kwh/t

122.1
0.064

120
0.07

155
0.093

131.1
0.051

35
0.072

90
0.046

Kw

89.1

110

170

140.7

80

97

Kwh/t

0.375

0.45

0.575

0.532

0.44

0.39

Kw

86.6

85

130

113.7

110

82

Kwh/t

0.39

0.43

0.65

0.382

0.5

0.26

Kw

86.6

90

130

113.7

110

75

Kwh/t

0.375

0.37

0.65

0.382

0.5

0.3

Kwh/t
tonne

1.204

1.32

1.968

1.347

1.512

0.996

hrs.

15000

15000

30000

15000

20000

25000 to

Kwh/t

-------

Tender Evaluation: Stackers & Reclaimers

Page # 32

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

S.N
O

EVALUATING
PARAMETERS
Reclaimer Blade life

Weight of equipments
LS Stacker
LS Reclaimer
Coal/Corrective Stacker
Coal Reclaimer
Coal Side Reclaimer Alternate Quote
Corrective Reclaimer

No of Installation of similar
equipment in last five years

UNIT

ABHIJEE
T

ELECON

TAKRAF

KSN-NHI

TECPRO

HAMTEK

SCORPIO
30000
3000 to
5000

hrs.

10000

15000

30000

10000

15000

T
T
T
T

160
180
166
138

130
200
130
150

186
255
182
226

125
160
125
100

128
210
90
128

120
160
85
140

107

94

127

80

91

100

102

94

127

80

90

70

Limeston
e

14

Coal

3 Nos
installatio
ns till the
date in
India.

3 Nos
installation
s till the
date of
Max 500
TPH.

Nos

Tender Evaluation: Stackers & Reclaimers

Page # 33

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

5.4

STRENGTHS AND WEAKNESSES


All the bidders under consideration have reasonably good manufacturing and
designing capabilities. Brief description of strength & weakness of individual
suppliers are mentioned as below.

5.4.1 ELECON

Good material handling experience in India.

They have supplied stacker / reclaimers for all the three Grasim mega projects of
10000tpd plants.

They have supplied high capacities of stackers/reclaimers.

ELECON has good reputation in the market in various industries for various
products.

They have their own manufacturing facilities.

5.4.2 TAKRAF

Good material handling experience in India.

They have tied up with MAN, a German Company.

MAN will provide the technical assistance to TAKRAF in the form of drawing and
manufacturing supervision.

They dont have their own manufacturing facilities and is dependent on other
workshops for manufacturing .Regarding manufacturing facilities it has to be
discussed with them.

The reclaimer chains have roller bush arrangement.

5.4.3 KSN VENTURES

Good material handling experience in China. They have maximum no of


installation of stackers and reclaimers in China.

Good manufacturing facilities.

They have supplied stacker /reclaimer recently to Dalmia cement, Andhra


cement for ongoing project.

They have supplied high capacities of stacker/reclaimers up to 3500tph.

Spare parts are to be delivered from China.

5.4.4 TECPRO

They have collaboration with Changchun (a Chinese company).

Good material handling experience in China.

They have supplied coal stacker /reclaimer for Balco and Indian.

5.4.5 HAMTEK

Tender
Page # 34

They have collaboration with a Chinese company.

Evaluation:

Stackers

&

Reclaimers

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

Good material handling experience in China.

They have supplied coal stacker /reclaimer for Indian.

5.4.6 SCORPIO

6
6.1

They have tied up with Ameco, a French company who had FLS as their previous
partner.

Ameco in collaboration with FLS has supplied at all the erstwhile L&T cement
plants tacker/reclaimer where FLS has supplied the cement plant machinery.

Ameco will provide the technical assistance to Scorpio in the form of drawing
and manufacturing supervision.

They have manufacturing facilities to produce shipload and belt conveyors,


Stacker/reclaimer are new to them.

RANKING OF TENDERERS
TECHNICAL
Technical ranking based on the above mentioned parameters is done as follows;
Considering the various technical aspects, all the tenders are technically acceptable.
However, the final scoring as per the technical offers of the suppliers is enclosed with
this report as Part 6, Annexure II A & B:

6.2

COMMERCIAL
Commercial conditions to be discussed with the bidders during the meeting.

Tender
Page # 35

Evaluation:

Stackers

&

Reclaimers

Abhijeet New India Cement Private Limited


Tender Evaluation: Stackers & Reclaimers

PART 1: SUMMARY AND RECOMMENDATIONS


TABLE OF CONTENTS

1 INTRODUCTION

2 TENDER DOCUMENT

3 OFFERS DETAIL

4 TECHNICAL REQUIRMENT

5 TECHNICAL EVALUATION

5.1 GENERAL

5.2 SCOPE OF SUPPLY

5.3 TECHNICAL PARAMETERS

5.4 STRENGTHS AND WEAKNESSES

34

5.4.1 ELECON

34

5.4.2 TAKRAF

34

5.4.3 KSN VENTURES

34

5.4.4 TECPRO

34

5.4.5 HAMTEK

34

5.4.6 SCORPIO

35

6 RANKING OF TENDERERS

35

6.1 TECHNICAL

35

6.2 COMMERCIAL

35

Page #38