EN - GB - 120622 EKDR-Bas TD

Technical data
Demag DR-Bas rope hoist

Low-headroom monorail hoist
EKDR-Bas 3 - 5 - 10
43349044.eps
220612 enGB
203 736 44
714 IS 813
Design overview
- Explanation of size designations/type assignment
Selection criteria
Selection table
EKDR-Bas 3 low-headroom monorail hoist
10
EKDR-Bas 3 - 5 - 10 wheel load from deadweight
12
EKDR-Bas 3 - 5 - 10 wheel load from load
14
Key data for hoist drives EKDR-Bas 3 - 5 - 10
15
- Motor dimensions
16
- Modification of conductor cross-sections
16
Key data for cross-travel drives EKDR-Bas 3 - 5 - 10
17
20373644_en.indd/220612
Demag Cranes & Components
Contents
Design overview
EKDR-Bas low-headroom monorail hoist
Cross-travel motor
Electrical equipment cover

with geared limit switch
Electrical enclosure
Hoist motor
Counterweights
4/1 bottom block
Gearbox
43349144.eps
Explanation of size designations/type assignment

E
K DR-Bas 3 -
3,2
4/1 -
380
CC
50
F6 5/20 300 1400 45

Rail head width
Track gauge [mm]
Remarks
EZDR-Bas only
EZDR-Bas only
Flange width of the girder [mm]

Max. cross-travel speed [m/min]
Creep lifting 1:6 (pole-changing)
Frequency [Hz]
Electrical equipment code 1)
Operating voltage [V] 380 V ; 415 V
Lifting speed in [m/min]

Motor type: Z = MH-Bas; cylindrical rotor
Hook path in [m]
2/1; 4/1 reeving
Load capacity in [t]
Range 3; 5; 10
Demag rope hoist
F = Foot-mounted hoist
K = Low-headroom monorail hoist
20373644_en.indd/220612
U = Standard-headroom monorail hoist

Z = Double-rail crab
E = Electric travel trolley
1) CC code
NC code
with control system.

without control system
Selection criteria
The size of the hoist is determined by the load

spectrum, average operating time per working day,
load capacity and reeving.
1. What are the operating conditions?

2. What is the specified safe working load?
5. Do the loads need to be lifted and lowered with

great accuracy?
3. To what height must the load be lifted?
6. Is horizontal load travel necessary?
4. What is the required lifting speed?
7. How is the hoist to be controlled?
The load spectrum

(in most cases estimated) can be evaluated according to the definitions below:
The group is determined by the load spectrum and operating time.
Hoist units which are usually subject to very small

loads and in exceptional cases only to maximum
loads.
Load spectrum
Load capacity
1 Light
Small partial load

Small dead load
Operating time
2 Medium
Average operating time per working day in hours
Light
2-4
4-8
8-16
more than 16
Medium
1-2
2-4
4-8
8-16
Heavy
0,5-1
1-2
2-4
4-8
Very heavy
Group of mechanisms to
Load capacity
Hoist units which are usually subject to small loads

but rather often to maximum loads.
Large partial load

Medium partial load
Medium dead load
Operating time
3 Heavy
Load capacity
Hoist units which are usually subject to medium loads

but frequently to maximum loads.
Group of mechanisms
to FEM/ISO
1Am/M4
0,25-0,5
0,5-1
1-2
2-4
FEM
1Am
2m
3m
4m
ISO
M4
M5
M6
M7
2m/M5
Reeving arrangement
3m/M6
4m/M7
1Am/M4
2m/M5
2/1
3m/M6
4m/M7
4/1
Range
Load capacity in t
DR-Bas 3
1,6
1,25
3,2
2,5
DR-Bas 5
3,2
2,5
1,6
6,3
3,2
DR-Bas 10
6,3
3,2
12,5
10
6,3
Heavy dead load
Hoist units which are usually subject to maximum or

almost maximum loads.
Load capacity
Very heavy dead load
Operating time
The average operating time per working day is estimated or calculated as follows:
Operating time/
day =
Operating time/
day =
2 average hook path no. of cycles/hour working

time/day
60 hoist speed
2 3 20 8
60 6
= 2,66 hours
For the medium load spectrum and an average daily operating time of 2,66 hours,
the table above shows group 2m. For a load capacity of 5 t and 4/1 rope reeving,
the following table indicates hoist size DR-Bas 5 - 5.
4 Very heavy
5t
Medium from table
6 m/min
1 m/min
4/1
3m
20
8 hours
20373644_en.indd/220612
Operating time
Example
Load capacity
Load spectrum
Hoist speed
Creep lifting speed
Reeving
Average hook path
No. of cycles/hour
Working time/day
Selection table
Range
Group of mechanisms
Load capacity
Hook path
Hoist speed v
[t]
[m]
[m/min]
FEM
ISO
1Am
M4
2m
M5
1,6
3m
M6
1,25
4m
M7
1Am
M4
2m
M5
3,2
3m
M6
2,5
4m
M7
1Am
M4
3,2
2m
M5
2,5
3m
M6
4m
M7
1,6
Hoist motor
2/1
DR-Bas 3
10/1,6
12; 20; 30
MH-Bas 112A
12/2
4/1
5/0,8
6; 10; 15
6/1
MH-Bas 112A
2/1
DR-Bas 5
10/1,6
12; 20; 30
12/2
MH-Bas 132A
4/1
1Am
M4
6,3
2m
M5
3m
M6
4m
M7
3,2
1Am
M4
6,3
2m
M5
3m
M6
4m
M7
3,2
1Am
M4
12,5
2m
M5
10
3m
M6
4m
M7
6,3
5/0,8
6; 10; 15
6/1
MH-Bas 132A
2/1
12; 20; 30
10/1,6
MH-Bas 160A
4/1
4/0,6
6; 10; 15
5/0,8
MH-Bas 160A
20373644_en.indd/220612
DR-Bas 10
8/1,2
450
b
467
79
374
376
2/1: 792
4/1: 640,5
181,5
165
379
L 25
m2
n2
Hook travel
m4
n4
R4
R3
R1
30
R2
159
43349244.epss
20373644_en.indd/220612
159
Travel wheel
Dimensions in [mm]
EKDR-Bas 3
Symbol
H12
H20
110 - 400
45
100
10
L27
30
H30
i
L27
43349344.eps
Rope hoist
Dimensions in [mm]
EKDR-Bas 3
Symbol
H12
H20
H30
110 - 400
L25
727-b/2
m2
144
256,5
396,5
m4
23
135
275,5
n2
168
280,5
421
n4
84
140
210
590,5
815,5
1095,5
Counterweights
Type
Drum
Reeving
20373644_en.indd/220612
2/1
H12
EKDR-Bas 3
H20
H30
4/1
Quantity of plates
Flange width
Quantity of plates
Flange width
(in pairs)
[mm]
(in pairs)
[mm]
200 - 350
200 - 250
350 - 400
251 - 400
200 - 400
200 - 250
251 - 400
200 - 400
200 - 250
251 - 400
506,5
473
171,5
448
389,5
430
4/1: 705,5
2/1: 855
195
84
L25
m2
n2
Hook travel
m4
n4
R4
R3
R1
33
R2
160
43349444.eps
=
R
20373644_en.indd/220612
=
160
Travel wheel
Dimensions in [mm]
EKDR-Bas 5
Symbol
H12
H20
110 - 400
52
125
10
L27
33
H30
i
L27
43349344.eps
Rope hoist
Dimensions in [mm]
EKDR-Bas 5
Symbol
H12
H20
H30
110 - 400
l25
794-b/2
m2
151
268
m4
37,8
133
416
276
n2
174
291
436
n4
87
145,5
218
619,5
854,5
1149,5
Counterweights
Type
Drum
Reeving
20373644_en.indd/220612
2/1
H12
EKDR-Bas 5
H20
H30
4/1
Quantity of plates
Flange width
Quantity of plates
Flange width
(in pairs)
[mm]
(in pairs)
[mm]
200 - 400
200 - 250
251 - 400
110 - 130
110 - 150
131 - 310
151 - 320
311 - 400
321 - 400
110 - 200
110 - 150
201 - 350
151 - 270
351 - 400
271 - 400
631
b
535,5
212,5
570
547
546,5
4/1: 927
2/1: 1097
221
81,4
L25
m2
n2
Hook travel
m4
n4
R4
R3
R1
59
R2
182
43349544.eps
10
=
R
20373644_en.indd/220612
182
Travel wheel
Dimensions in [mm]
EKDR-Bas 10
Symbol
H12
H20
116 - 400
59
160
11
L27
H30
37,5
i
L27
43349344.eps
Rope hoist
Dimensions in [mm]
EKDR-Bas 10
Symbol
H12
H20
116 - 400
l25
874,5-b/2
H30
m2
162,5
292,5
m4
33
163,5
457,5
325
n2
195
325
488
n4
97,5
162,5
244
769
1029
1359
Counterweights
Type
Drum
Reeving
20373644_en.indd/220612
2/1
H12
EKDR-Bas 10
H20
H30
4/1
Quantity of plates
Flange width
Quantity of plates
Flange width
(in pairs)
[mm]
(in pairs)
[mm]
110 - 200
110 - 200
201 - 370
201 - 299
371 - 400
300 - 400
110 - 250
110 - 220
251 - 400
221 - 380
381 - 400
110 - 250
110 - 250
251 - 400
251 - 400
11
EKDR-Bas 3 - 5 - 10 wheel load from deadweight
2/1 reeving
Size
Hook path
Flange width
[m]
[mm]
R1
[kg]
R2
[kg]
R3
[kg]
200
50
130
300
48
133
400
29
200
12
EKDR-Bas 3
20
30
12
EKDR-Bas 5
20
30
12
EKDR-Bas 10
20
Deadweight
without bottom
block
Bottom block
R4
[kg]
[kg]
[kg]
156
60
398
160
57
398
142
170
35
375
45
139
171
55
410
300
45
139
172
55
410
400
44
140
172
55
410
200
35
158
196
44
433
300
39
155
191
48
433
400
41
153
189
50
433
200
45
225
285
57
612
300
51
219
278
64
612
400
53
217
274
68
612
200
36
240
319
48
644
300
46
230
306
62
644
400
34
233
309
45
622
200
43
264
361
59
727
300
52
255
350
71
727
400
40
257
352
55
705
200
120
354
459
156
1089
300
117
357
463
152
1089
400
72
379
492
93
1037
200
104
388
509
137
1139
300
109
383
503
144
1139
400
68
402
527
89
1087
200
86
431
572
114
1203
300
101
417
552
134
1203
400
65
431
571
86
1151
27
32
62
12
20373644_en.indd/220612
30
Wheel loads from deadweight
4/1 reeving
Size
Hook path
Flange width
[m]
[mm]
R1
[kg]
R2
[kg]
R3
[kg]
200
59
134
300
32
151
400
37
200
EKDR-Bas 3
10
15
EKDR-Bas 5
10
15
EKDR-Bas 10
10
Deadweight
without bottom
block
Bottom block
R4
[kg]
[kg]
[kg]
162
71
426
182
39
403
146
176
44
403
56
146
177
68
447
300
31
161
194
38
425
400
37
155
187
45
425
200
50
170
202
59
481
300
29
180
215
34
459
400
37
173
206
44
459
200
45
237
297
57
635
300
28
244
305
36
613
400
38
234
293
48
613
200
34
259
337
44
674
300
46
247
321
60
674
400
35
249
323
45
652
200
38
287
388
52
765
300
50
276
372
67
765
400
40
276
373
54
743
200
26
455
581
33
1095
300
60
421
537
77
1095
400
76
405
516
97
1095
200
102
430
548
130
1210
300
51
458
583
66
1158
400
72
437
557
92
1158
200
78
489
624
99
1289
300
100
467
596
127
1289
400
66
478
610
84
1237
29
51
129
20373644_en.indd/220612
15
Wheel loads from deadweight
13
EKDR-Bas 3 - 5 - 10 wheel load from load
Size
Reeving
2/1
EKDR-Bas 3
4/1
2/1
EKDR-Bas 5
4/1
2/1
EKDR-Bas 10
4/1
Drum
length
Unit
R1
R2
R3
R4
R1
R2
R3
R4
Top
Top
Top
Top
Bottom
Bottom
Bottom
Bottom
H12
H20
37,1%
37,1%
12,9%
12,9%
22,9%
22,9%
27,1%
27,1%
40,8%
40,8%
9,2%
9,2%
23,5%
23,5%
26,5%
26,5%
H30
42,5%
42,5%
7,5%
7,5%
23,3%
23,3%
26,7%
26,7%
H12
27,0%
27,0%
23,0%
23,0%
19,9%
19,9%
30,1%
30,1%
H20
33,3%
33,3%
16,7%
16,7%
24,7%
24,7%
25,3%
25,3%
H30
37,3%
37,3%
12,7%
12,7%
27,7%
27,7%
22,3%
22,3%
H12
37,4%
37,4%
12,6%
12,6%
23,3%
23,3%
26,7%
26,7%
H20
40,8%
40,8%
9,2%
9,2%
25,1%
25,1%
24,9%
24,9%
H30
43,1%
43,1%
6,9%
6,9%
24,1%
24,1%
25,9%
25,9%
H12
28,1%
28,1%
21,9%
21,9%
21,0%
21,0%
29,0%
29,0%
H20
32,8%
32,8%
17,2%
17,2%
24,2%
24,2%
25,8%
25,8%
H30
40,2%
40,2%
9,8%
9,8%
30,7%
30,7%
19,3%
19,3%
H12
35,7%
35,7%
14,3%
14,3%
23,0%
23,0%
27,0%
27,0%
H20
39,6%
39,6%
10,4%
10,4%
23,8%
23,8%
26,2%
26,2%
H30
41,8%
41,8%
8,2%
8,2%
24,5%
24,5%
25,5%
25,5%
H12
27,1%
27,1%
22,9%
22,9%
20,8%
20,8%
29,2%
29,2%
H20
32,9%
32,9%
17,1%
17,1%
25,0%
25,0%
25,0%
25,0%
H30
37,0%
37,0%
13,0%
13,0%
28,0%
28,0%
22,0%
22,0%
- All data in % of the load capacity in bottom/top hook position.
14
20373644_en.indd/220612
- The bottom block weight is assigned to the load as a share (%).
Key data for hoist drives EKDR-Bas 3 - 5 - 10

Design is in accordance with the VDE regulations and the FEM design rules to meet the high demands made on electric hoists.
EKDR-Bas 3: Main lifting F6

Motor size
No. of
poles
12
Hoist speed
CDF
Starts/h
[kW]
[rpm]
0,6
20
450
5/0,8; 6/1
3,7
40
Hoist speed
Rated current IN and

start-up current IA for
50 Hz
380 - 415 V
cos
cos
IN [A]
IA [A]
160
5,3
10,6
0,3
0,48
2790
80
7,9
50,56
0,86
0,87
CDF
Starts/h
cos
cos
[kW]
[rpm]
1,0
20
465
5/0,8; 6/1
5,8
40
2820
Hoist speed
CDF
[kW]
[rpm]
1,6
20
465
9,8
40
2820
10/1,6;
12/2;
MH-Bas 112A - 12/2

2

Motor size
No. of
poles
12
10/1,6;

50 Hz
380 - 415 V
IN [A]
IA [A]
160
7,7
17,40
0,35
0,54
80
11,9
74,73
0,93
0,81
12/2;
MH-Bas 132A - 12/2

2

Motor size
No. of
poles
12
8,0/1,3
Starts/h

50 Hz
380 - 415 V
cos
cos
IN [A]
IA [A]
160
12,5
28,5
0,31
0,47
80
21,5
130,01
0,81
0,76
10/1,6
MH-Bas 160A - 12/2
4,4/0,6
2
5/0,8
Required supply cable conductor cross-sections and fuse links

Motor size
Mains connection delay fuse for 50 Hz

1)
Supply lines for 5% voltage drop U and start-up current IA for 50 Hz 2)
20373644_en.indd/220612
380 V
380 V (U 20 V)
[A]
[mm]
[m]
MH-Bas 112A - 12/2
32
54
MH-Bas 132A - 12/2
32
53
MH-Bas 160A - 12/2
50
36
1) Fuse links also apply in conjunction with a cross-travel motor.

2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 m.
15
Motor dimensions
Motor size
Dimensions [mm]
MH-Bas 112A - 12/2
MH-Bas 132A - 12/2
MH-Bas 160A - 12/2
109,2
119,7
148,7
109,2
119,7
148,7
439
514,5
533
55
76
90
Weight [kg]
Modification of conductor
cross-sections
Example for calculating the cross-sections Q of the conductors of cables exceeding the length indicated in the table:
Required cross section =
Known cross-section required length

Known cable length
4 mm 70 m
54 m
= 5,2 mm
16
20373644_en.indd/220612
Selected cross section = 6 mm
Key data for cross-travel drives EKDR-Bas 3 - 5 - 10

Design is in accordance with the VDE regulations and the FEM design rules to meet the high demands made on electric hoists.
Motor size
No. of
poles
Travel
speed
8
MT-Bas 80A - 8/2
cos
cos
IA [A]
0,40
0,93
0,55
0,7
230
0,96
3,57
0,74
0,89
705
400
0,50
1,4
0,5
0,69
40
2855
200
1,40
5,56
0,67
0,88
0,18
20
720
380
1,00
3,2
0,48
0,76
0,75
40
2855
190
1,86
9,39
0,81
0,88
CDF
Inertia
factor
FI = 2,0

50 Hz
380 - 415 V
[kW]
[rpm]
C/h
IN [A]
0,06
20
705
460
0,25
40
2815
0,09
20
0,37
5/20
2
8
MT-BAS 80B - 8/2
5/20
2
8
MT-BAS 90A - 8/2
5/20
20373644_en.indd/220612
17
18
20373644_en.indd/220612
Notes
20373644_en.indd/220612
Notes
19
The current addresses of the sales offices and the subsidiaries and agencies worldwide
can be found on the Demag Cranes & Components homepage at
www.demagcranes.com/Contact
Reproduction in whole or in part only with prior consent of Demag Cranes & Components
Subject to change. Not liable for errors or omissions.

EN - GB - 120622 EKDR-Bas TD

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

EN - GB - 120622 EKDR-Bas TD

Uploaded by

Copyright:

Available Formats

Technical data

Demag DR-Bas rope hoist

- Explanation of size designations/type assignment

EKDR-Bas 3 low-headroom monorail hoist

EKDR-Bas 5 low-headroom monorail hoist

EKDR-Bas 10 low-headroom monorail hoist

EKDR-Bas 3 - 5 - 10 wheel load from deadweight

EKDR-Bas 3 - 5 - 10 wheel load from load

Key data for hoist drives EKDR-Bas 3 - 5 - 10

- Modification of conductor cross-sections

Key data for cross-travel drives EKDR-Bas 3 - 5 - 10

Demag Cranes & Components

EKDR-Bas low-headroom monorail hoist

Electrical equipment cover

4/1 bottom block

Explanation of size designations/type assignment

F6 5/20 300 1400 45

Flange width of the girder [mm]

Lifting speed in [m/min]

U = Standard-headroom monorail hoist

with control system.

The size of the hoist is determined by the load

1. What are the operating conditions?

5. Do the loads need to be lifted and lowered with

3. To what height must the load be lifted?

6. Is horizontal load travel necessary?

4. What is the required lifting speed?

7. How is the hoist to be controlled?

The load spectrum

Hoist units which are usually subject to very small

Small partial load

Average operating time per working day in hours

Hoist units which are usually subject to small loads

Large partial load

Hoist units which are usually subject to medium loads

Heavy dead load

Hoist units which are usually subject to maximum or

Very heavy dead load

2 average hook path no. of cycles/hour working

Demag Cranes & Components

Demag Cranes & Components

EKDR-Bas 3 low-headroom monorail hoist

Demag Cranes & Components

Demag Cranes & Components

EKDR-Bas 5 low-headroom monorail hoist

Demag Cranes & Components

Demag Cranes & Components

EKDR-Bas 10 low-headroom monorail hoist

Demag Cranes & Components

Demag Cranes & Components

EKDR-Bas 3 - 5 - 10 wheel load from deadweight

Demag Cranes & Components

Wheel loads from deadweight

Demag Cranes & Components

Wheel loads from deadweight

EKDR-Bas 3 - 5 - 10 wheel load from load

- All data in % of the load capacity in bottom/top hook position.

Demag Cranes & Components

- The bottom block weight is assigned to the load as a share (%).

Key data for hoist drives EKDR-Bas 3 - 5 - 10

EKDR-Bas 3: Main lifting F6

Rated current IN and

MH-Bas 112A - 12/2