INDEX

 SCREEN NO 1- MAIN SCREEN  SCREEN NO 2- PRIME OVEN  SCREEN NO 3- FINISH OVEN  SCREEN NO 4- INCEINERATOR  SCREEN NO 5- CHEMICAL DRYER  SCREEN NO 6- PRIME AND CHEMICAL DRYER OPERATION  SCREEN NO 7- FINISH OVEN OPERATION  SCREEN NO 8-INCINERATOR AND EXHAUST BLOWER  SCREEN NO 9- THERMOCOUPLE  SCREEN NO 10- ANALOG STATUS  SCREEN NO 11- PID COMMUNICATION

MAIN SCRREN

This screen gives the complete plant overview of the color coating line. The main screen gives every interlock of the complete color coating line.

The following are the INTERLOCKS of the complete color coating line.

 For Authorization of the oven gas train or incinerator or chemical dryer In this interlock color indicate the state of the pressure switch means Red color indicate the faulty condition and green color indicate the healthy condition.  The gas authorization valve if this valve is in green color then it is in healthy condition and if it is in red color then it is in faulty condition.  The Compresure Air Pressure interlock is also indicate in main screen, this is one of the most important interlock in complete color coating line,Flue Damper for prime and finish oven is depent on this compressure air pressure.  Main Exhaust Flue speed can be adjust manually with the help of a button speed up and speed down from Main screen.  In Main screen Operator can monitor all blower status weather blower is triped or start or stoped with the help of color Means green color indicates start, yellow indicates triped condition and red yellow blinking indicates healthy condition of the blowers  From Main Screen We can monitor whether burner is glow or not with the help of red yellow blinking, also monitor temprature of individual zone of the oven and incinerator, chemical dryer also.  From Main Screen operator can start prime oven, finish oven, incinerator and chemical dryer in auto cycle with the help of auto Start button and also stop auto cycle with the help of auto Stop button

.

 Blower current status with the help of color .This screen gives the Pictorial View of the Prime oven.  Current status of the recirculation fans of each zone with the help of color means green color indicates start and red yellow blinking indicates healthy condition.  Prime oven screen give the burner description of both the zone mean whether burner is glow or not with help of red yellow blinking. .  This Screen gives the Differential Pressure Transmitter percentage flow.  This Screen gives percentage opening of prime oven flue damper and prime oven fresh air damper. green is equal to start and red is equal to the faulty condition  Process temprature and set temperature of each zone is monitored in this screen .  This Screen gives the LEL(Low Explosive Limit)percentage.

Tis screen gives pictorial view of Finnish oven. .

 This Screen gives the LEL(Low Explosive Limit)percentage.  Current status of the recirculation fans of each zone with the help of color means green color indicates start and red yellow blinking indicates healthy condition.  This Screen gives percentage opening of Finish oven flue damper and Finish oven fresh air damper.  Blower current status with the help of color .  This Screen gives the Differential Pressure Transmitter percentage flow . green is equal to start and red is equal to the faulty condition  Process temprature and set temperature of each zone is monitored in this screen . Finish oven screen give the burner description of both the zone mean whether burner is glow or not with help of red yellow blinking.

.

outlet solvent . primary heat exchanger.  This Screen gives the current temrature of the retention chamber.  Current status of the Pressure Low of each combustion blower with the help of color means green color indicates start and red color indicates stop condition. Incinerator screen give the burner description of both the zone mean whether burner is glow or not with help of red yellow blinking. inlet solvent. green is equal to start and red is equal to the faulty condition  Process temprature and set temperature of each zone is monitored in this screen . flue exaust.  This Screen gives speed of the exhaust blower in Hertz.  Blower current status with the help of color . secondry heat echanger.

 This Screen gives shows two burner one pilot burner and another is main burner.  Chemical Dryer screen give the burner description of chemical Dryer.  Blower current status with the help of color . green is equal to start and red is equal to the faulty condition  Process temprature and set temperature of each zone is monitored in this screen .  Current status of the Pressure Low of each combustion blower with the help of color means green color indicates start and red color indicates stop condition. . mean whether burner is glow or not with help of red yellow blinking.This screen gives pictorial view of chemical dryer.

OPERATION : THIS SCREEN GIVES THE OPERATIONAL DETAIL OF THE PRIME OVEN AND CHEMICAL DRYER SECTIONS OF THE COMPLETE PLANT.  FROM THIS SCREEN OPERATOR CAN START PLANT IN AUTO OPERATION MODE IN PRIME OVEN ORFINISH OVEN SECTION WITH THE HELP OF AUTO START OR AUTO STOP BUTTON. ALSO OPERATOR CAN OPERATE THE INDIVIDUAL EQUEPMENT IN MANNUAL MODE WITH THE HELP OF MANNUAL START AND MANNUAL STOP .

RECIRCULATION BLOWER:OPERATOR MANUALLY OPERATE RECIRCULATION BLOWER WITH THE HEP OF START BUTTON IN THE SCREEN BUT KEEP IN MND THAT MANNUAL START IS ACTIVE AND ALSO INDICATE THE STATUS OF THE COMBUSION AIR BLOWER. BURNER CONTROL UNIT: OPERATOR CAN OPERATE INDIVIDUAL BURNER BY USING START BUTTON AND STOP BUTTON IS USED FOR STOPING THE BURNER COTROL UNIT 4. .MEANS AUTO CONDITION OR IN TRIP CONDITION.TWO NO OF RECIRCULATION BLOWER IS THERE.AND STOP AUTHORIZATION BY USING STOP BUTTON IN AUTHORIZATION SECTION IN MANUAL MODE. BURNER CONTROL UNIT: OPERATOR CAN OPERATE INDIVIDUAL BURNER BY USING START BUTTON AND STOP BUTTON IS USED FOR STOPING THE BURNER COTROL UNIT 4. AUTHORIZATION: BY USING START BUTTON IN AUTHORIZATION SECTION OPERATOR CAN START AUTHORIZATION IN MANNUAL OPERATION.MEANS AUTO CONDITION OR IN TRIP CONDITION.THERE ARE FOLLOW EQUPEMENT IN PRIME OVEN SECTION: 1. 2.AND STOP AUTHORIZATION BY USING STOP BUTTON IN AUTHORIZATION SECTION IN MANUAL MODE. RECIRCULATION BLOWER:OPERATOR MANUALLY OPERATE RECIRCULATION BLOWER WITH THE HEP OF START BUTTON IN THE SCREEN AND ALSO INDICATE THE STATUS OF THE COMBUSION AIR BLOWER.MEANS AUTO CONDITION OR IN TRIP CONDITION.MEANS AUTO CONDITION OR IN TRIP CONDITION 2.THREE NO OF RECIRCULATION BLOWER IS THERE. COMBUSION AIR BLOWER:OPERATOR MANUALLY OPERATE COMBUSION AIR BLOWER WITH THE HEP OF START BUTTON IN THE SCREEN BUT KEEP IN MND THAT MANNUAL START IS ACTIVE AND ALSO INDICATE THE STATUS OF THE COMBUSION AIR BLOWER. 3. AUTHORIZATION: BY USING START BUTTON IN AUTHORIZATION SECTION OPERATOR CAN START AUTHORIZATION IN MANNUAL OPERATION.IN PRIME OVEN SECTION . COMBUSION AIR BLOWER: OPERATOR MANUALLY OPERATE COMBUSION AIR BLOWER WITH THE HEP OF START BUTTON IN THE SCREEN AND ALSO INDICATE THE STATUS OF THE COMBUSION AIR BLOWER. THERE ARE FOLLOW EQUPEMENT IN CHEMICAL DRYER SECTION: 1.IN PRIME OVEN SECTION . 3.

ALSO OPERATOR CAN OPERATE THE INDIVIDUAL EQUEPMENT IN MANNUAL MODE WITH THE HELP OF MANNUAL START AND MANNUAL STOP .5.  FROM THIS SCREEN OPERATOR CAN START PLANT IN AUTO OPERATION MODE IN PRIME OVEN ORFINISH OVEN SECTION WITH THE HELP OF AUTO START OR AUTO STOP BUTTON. THIS SCREEN GIVES THE OPERATIONAL DETAIL OF THE FINISH OVEN SECTIONS OF THE COMPLETE PLANT.

RECIRCULATION BLOWER:OPERATOR MANUALLY OPERATE RECIRCULATION BLOWER WITH THE HEP OF START BUTTON IN THE SCREEN BUT KEEP IN MND THAT MANNUAL START IS ACTIVE AND ALSO INDICATE THE STATUS OF THE COMBUSION AIR BLOWER.THERE ARE FOLLOW EQUPEMENT IN FINISH OVEN SECTION: 1.MEANS AUTO CONDITION OR IN TRIP CONDITION 2. 3.AND STOP AUTHORIZATION BY USING STOP BUTTON IN AUTHORIZATION SECTION IN MANUAL MODE . AUTHORIZATION: BY USING START BUTTON IN AUTHORIZATION SECTION OPERATOR CAN START AUTHORIZATION IN MANNUAL OPERATION.MEANS AUTO CONDITION OR IN TRIP CONDITION. BURNER CONTROL UNIT: OPERATOR CAN OPERATE INDIVIDUAL BURNER BY USING START BUTTON AND STOP BUTTON IS USED FOR STOPING THE BURNER COTROL UNIT 4.THREE NO OF RECIRCULATION BLOWER IS THERE.IN PRIME OVEN SECTION . COMBUSION AIR BLOWER:OPERATOR MANUALLY OPERATE COMBUSION AIR BLOWER WITH THE HEP OF START BUTTON IN THE SCREEN BUT KEEP IN MND THAT MANNUAL START IS ACTIVE AND ALSO INDICATE THE STATUS OF THE COMBUSION AIR BLOWER.

INCINERATOR. . COATER ROOM SECTIONS OF THE COMPLETE PLANT. FROM THIS SCREEN OPERATOR CAN START PLANT IN AUTO OPERATION MODE IN CHEMICALDRYER.AND COATER ROOM OPERATOR CAN NOT PERMISSION TO OPERATE THESE SECTIONSINDIVIDUAALY IN AUTO MODE. EXHAUST.THIS SCREEN GIVES THE OPERATIONAL DETAIL OF THE CHENICAL DRYER. ALSO OPERATOR CAN OPERATE THE INDIVIDUAL EQUEPMENT IN MANNUAL MODE WITH THE HELP OF MANNUAL START AND MANNUAL STOP. FLUE EXHAUST.OTHER SECTION LIKE INCINERATOR.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

OPERATION : .

.

OPERATOR SCREEN NO 02: .

.

SCREEN .