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DIGITAL PLAIN PAPER COPIER

DP1600/2000/2500

File No. 31100011 R0111216600-TTEC

Copyright 2000

TOSHIBA TEC CORPORATION

GENERAL PRECAUTIONS REGARDING THE INSTALLATION AND SERVICE FOR DP1600/2000/2500 SERIES
The installation and service should be done by a qualified service technician.

1. Transportation
• When transporting/installing the copier, employ two persons and be sure to use the positions as indicated below. The copier is fairly heavy and weighs approximately 50 kg (110 lb), therefore pay full attention when handling it.

4 portions

2. Installation
• • • • • • Be sure to use a dedicated outlet with AC 115 or 120V/15A (220V, 230V, 240V/10A) or more for its power source. The copier must be grounded for safety. Never ground it to a gas pipe or a water pipe. Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and direct sunlight. Also provide proper ventilation as the copier emits a slight amount of ozone. To insure adequate working space for the copying operation, keep a minimum clearance of 80 cm (32") on the left, 80 cm (32") on the right and 10 cm (4") in the rear. After having installed the copier, be sure to push the carrying handles into the copier.

3. Service of Machines
• • • • • • Basically, be sure to turn the main switch off and unplug the power cord during service. Be sure not to touch high-temperature sections such as the exposure lamp, the fuser unit, the damp heater and their periphery. Be sure not to touch high-voltage sections such as the chargers and the high-voltage transformer. Be sure not to touch rotating/operating sections such as gears, belts, pulleys, fans, etc. When servicing the machines with the main switch turned on, be sure not to touch live sections and rotating/operating sections. Avoid exposure to laser radiation. Use suitable measuring instruments and tools.

December 2000 © TOSHIBA TEC

1600/2000/2500 GENERAL PRECAUTIONS

Avoid exposure to laser radiation during servicing. – Avoid direct exposure to beam. – Do not insert tools, parts, etc. that are reflective into the path of the laser beam. – Remove all watches, rings, bracelets, etc. that are reflective.

4. Main Service Parts for Safety
• The breaker, door switch, fuse, thermostat, thermofuse, thermistor, etc. are particularly important for safety. Be sure to handle/install them properly.

5. Cautionary Labels
• During servicing, be sure to check the rating plate and the cautionary labels such as “Unplug the power cord during service”, “Hot area”, “Laser warning label” etc. to see if there is any dirt on their surface and whether they are properly stuck to the copier.

6. Disposition of Consumable Parts/Packing Materials
• Regarding the recovery and disposal of the copier, supplies, consumable parts and packingm a terials, it is recommended to follow the relevant local regulations or rules.

7. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related documents. Be careful not to reassemble small parts such as screws, washers, pins, E-rings, toothed washers in the wrong places. 8. Basically, the machine should not be operated with any parts removed or disassembled. 9. Precautions Against Static Electricity
• The PC board must be stored in an anti-electrostatic bag and handled carefully using a wristband, because the ICs on it may become damaged due to static electricity. Caution: Before using the wrist band, pull out the power cord plug of the copier and make sure that there is no uninsulated charged objects in the vicinity. Caution: Dispose of used batteries and RAM-ICs including lithium batteries according to the manufacturer's instructions. Attention: Se débarrasser de batteries et RAM-ICs usés y compris les batteries en lithium selon les instructions du fabricant. Vorsicht: Entsorgung des gebrauchten Batterien und RAM-ICs (inklusive der Lithium-Batterie) nach Angaben des Herstellers.

1600/2000/2500 GENERAL PRECAUTIONS

December 2000 © TOSHIBA TEC

1.

SPECIFICATIONS • ACCESSORIES • OPTIONS • SUPPLIES ............................. 1-1

1.1 Specifications ............................................................................................ 1-1 1.2 Accessories .............................................................................................. 1-5 1.3 Options ..................................................................................................... 1-6 1.4 Replacement Units/Supplies ..................................................................... 1-6 1.5 System List ............................................................................................... 1-7

... Max size: A3/LD • Copy speed DP1600 series Paper supply Paper size (Copies/min. pasted sheets and stapled sheets. LT A4-R LT-R B4 LG A3.) PFP Upper Lower cassette cassette (with CM) 20 16 16 14 14 12 20 16 16 14 14 12 LCF Bypass feeding (SFB) No paper size Paper size designated designated 12 12 12 12 12 12 20 16 16 14 14 12 Upper PFU cassette 20 16 16 14 14 12 20 16 16 14 14 12 A4...). LD - DP2000 series Paper supply Paper size (Copies/min.. excluding carbon paper. book. LT A4-R LT-R B4 LG A3..... Type: sheet... Fixed table (the left rear corner used for standard original placement) • Acceptable originals ........... and 3-dimensional object.29 lb/Single-sheet: 105 ......... or 29 .... the automatic document feeder (option) only accepts sheets of paper (Multi-sheet: 50 . Indirect electrophotographic process (dry) • Type .. or 13 ......34 lb..) PFP Upper Lower cassette cassette (with CM) 16 12 13 11 11 9 LCF Bypass feeding (SFB) No paper size Paper size designated designated 9 9 9 9 9 9 16 12 13 11 11 9 Upper PFU cassette 16 12 13 11 11 9 16 12 13 11 11 9 A4..105 g/m2...127 g/m2... Desktop type (console type when the paper feed pedestal and Large capacity feeder are installed) • Original table ...1.. LD 20 - December 2000 © TOSHIBA TEC 1-1 1600/2000/2500 SPECIFICATIONS ........... SPECIFICATIONS • ACCESSORIES • OPTIONS • SUPPLIES 1... However.......1 Specifications • Copy process .

17 . • System copy speed Copy mode Single-sided originals Single-sided copies (Non sort) Single-sided originals Two-sided copies (Sort) Two-sided originals Single-sided copies (Sort) Two-sided originals Two-sided copies (Sort) 1 set 3 sets 5 sets 1 set 3 sets 5 sets 1 set 3 sets 5 sets 1 set 3 sets 5 sets (Copies/min. * The copy speeds in the above table are available when originals are manually placed for singleside.6 19 20 16 16 14 LCF Bypass feeding (SFB) No paper size Paper size designated designated 14 14 14 14 14 14 24.6 19 20 16 16 14 24. FOLIO LD .6 19 20 16 16 14 Upper PFU cassette 24. 21 . multiple copying. LT A4-R LT-R B4 LG A3. FOLIO LD .6 19 20 16 16 14 24.6 19 20 16 16 14 A4. • Copy paper Cassette Size Weight Special paper Duplexing Bypass copy A3 .21 lbs — — 1600/2000/2500 SPECIFICATIONS 1-2 02/04 December 2000 © TOSHIBA TEC .A5-R.80 g/m2 17 .163 g/m2. LD 24.21 lbs Single copy: 80 .80 g/m2. COM Continuous copy: 64 .ST-R.DP2500 series Paper supply Paper size (Copies/min.) DP1600/1600S DP2000/2000S DP2500/2500S series series series 12/12 15/15 15/15 14/14 17/17 19/19 15/15 18/18 21/21 4/5 5/6 5/6 6/8 7/10 8/11 6/9 8/12 8/13 6/6 7/7 7/7 10/10 12/12 14/14 12/12 14/14 17/17 4/5 5/6 5/6 6/8 7/11 8/11 6/10 8/12 9/13 * Copy speeds include the first copy time. COM 64 . They are available when the copy modes in the above table are selected and 10 LT-size originals are set in the automatic document feeder.43 lbs Recommended OHP film/Thick paper Remarks A3 .6 - * "-" shows "Cannot be used".) PFP Upper Lower cassette cassette (with CM) 24.ST-R.A5-R.

. ST-R: 50 sheets (with ADF) B4.... A3..)) LCF-optional (Stack height 165 mm... Actual ratio: Zooming: 100% 50 ...... 64 to 80 g/m2 (17 to 21 lb.. 100%... DP1600 series: DP2000 series: DP2500 series: Less than 60 seconds Less than 75 seconds Less than 75 seconds • Multiple copying ..400% in increments of 1% (for DP2000/2500 series. entry by numeric keys • Reproduction ratio . A5-R...5 mm.. the Upper cassette.5 mm... Equivalent to 1250 x 2 sheets. LT..)) • Capacity of originals of automatic document feeder ......... Folio.... original placed manually) Less than 7.. the Upper cassette..4 dot/mm (406 dpi x 392 dpi) Copier’s cassette 1 piece standard Expandable up to 3 pieces by installing optional cassettes..... 64 to 80 g/m2 (17 to 21 lb. A3.)) PFP-optional (Stack height 60.. original placed manually) Less than 7. Folio.. LG.....0 seconds (A4/LT.. 100%... B5-R.. 100%. A5-R. LT-R.. LT.. A4-R......200% in increments of 1% 25 ... Up to 999 copies. DP1600 series: DP2000 series: DP2500 series: Less than 7... LD: B4......... A4. original placed manually) • Warming-up time .... PFU-optional (Stack height 60........ LG.)) Bypass feeding (Stack height 16 mm. Automatic toner sensor detection • Density control ......9 seconds (A4/LT. A4-R........• First copy time . Comp... Automatic density mode and manual density mode selectable in 7 steps 50 sheets (with ADF) 100 sheets (with RADF) A4............. DP2000/2500 series: Expandable up to 4 pieces by installing optional cassettes.... Comp.... Equivalent to 100 sheets. with original cover) • Resolution/Gradation .......... Read: Copy: Printer: Fax: • Paper feeding .... B5-R.. the Upper cassette. ST-R: 100 sheets (with RADF) December 2000 © TOSHIBA TEC 1-3 1600/2000/2500 SPECIFICATIONS ....... Equivalent to 550 sheets.. LD: • Toner supplying ....... 64 to 80 g/m2 (17 to 21 lb.....0 seconds (A4/LT. LT-R... Equivalent to 550 sheets.. 64 to 80 g/m2 (17 to 21 lb. Automatic feeding: DP1600 series: 600 dpi x 600 dpi 600 dpi x 600 dpi 1200 dpi x 600 dpi 16 dot/mm x 15... B5.. B5.

. 50Hz/60Hz 120VAC. 50Hz/60Hz 220-240VAC.) (with Process unit/Toner cartridge) 124 Kg (273 lb................... 115VAC. 50Hz/60Hz 127VAC.. (W) x (D) x (H) mm DP1600 series Standard Standard + Original cover Standard + ADF Standard + RADF Standard + ADU + RADF Standard + Original cover + PFU Standard + Original cover + PFU + PFP Standard + Original cover + JSP Standard + Original cover + SFB Standard + Original cover + OCT Standard + Original cover + Stapler Standard + Original cover + Finisher 530 x 554 x 600 mm 530 x 554 x 643 mm 530 x 554 x 731 mm 545 x 599 x 772 mm 607 x 599 x 772 mm 530 x 554 x 757 mm 530 x 554 x 1039 mm 604 x 554 x 643 mm 801 x 554 x 643 mm 604 x 554 x 643 mm 787 x 554 x 676 mm ----DP2000/2500 series 530 x 554 x 600 mm 530 x 554 x 643 mm 530 x 554 x 731 mm 545 x 599 x 772 mm 607 x 599 x 772 mm 530 x 554 x 757 mm 530 x 554 x 1039 mm 604 x 554 x 643 mm 801 x 554 x 643 mm 604 x 554 x 643 mm 787 x 554 x 676 mm 957 x 554 x 643 mm DP1600 series 03-3 03-4 1600/2000/2500 SPECIFICATIONS 1-4 December 2000 © TOSHIBA TEC ..• Weight ..... 1..... Standard: 50 Kg (110 lb. 50Hz/60Hz • Power consumption ....4 KW or less • Dimensions: ...) (DP1600 series)/ • Power requirements .........) (DP2000/2500 series) Full system: 92 Kg (203 lb..................................

1pc. 1pc. 1pc. 1pc. (for NAD) 1pc. 1pc.DP2000/2500 series T-808 T-101-2 1. December 2000 © TOSHIBA TEC 1-5 1600/2000/2500 SPECIFICATIONS . (for MJD) 1pc.2 Accessories Setup instructions Operator’s manual Setup report Warranty sheet CS card Process unit Toner cartridge Operator’s manual pocket Detouchable power cord * Machine version NAD: North America MJD: Europe AUD: Australia ASD: Asia SAD: Saudi Arabia TWD: Taiwan CND: China 1pc. (for NAD and MJD) 1pc.

1. PU-1600CS (for DP1600S/2000S/2500S series) (3) Supplies Toner cartridge T-1600. PU-1600CN (for DP1600/2000/2500 series) PU-1600S. GC-1050-N GD-1060-EU. PU-1600CA. MJ-5001-N MJ-5002.4 Replacement Units/Supplies (1) Replacement units Fuser unit FUSER-1600-120. T-2500E. GH-1020-N (for DP1600/2000/2500 series) GH-1030. GD-1060-TW GD-1070 GF-1110 KK-1600 MJ-1011 (for DP2000/2000S/2500/2500S series) 1. T-2500C (for DP2000/2000S/2500/2500S series) 1600/2000/2500 SPECIFICATIONS 1-6 02/03 December 2000 © TOSHIBA TEC . MR-2012-N MR-3011 MY-1015. GD-1060-NA. MJ-5002-N MY-1016. GH-1010-N (for DP1600 series) GH-1020. KD-1010-N (for 2000/2000S/2500/2500S series) GH-1010. PU-1600EN. T-2500D. MY-1016-N GA-1030 (for DP1600 series) GA-1031 GC-1050. KD-1009-N MD-0101. PU-1600DS. MD-0101-N MR-2012. T-1600C (for DP1600/1600S series) T-2500. PU-1600DN. PU-1600ES. PU-1600DSN. GD-1060-AU. T-1600D. MY-1015-N MY-1017.3 Options Original cover Paper feed pedestal-1 (PFP) Automatic duplexing unit-1(ADU) Automatic document feeder (ADF) Reverse automatic document feeder-1 (RADF) Paper feed unit (PFU) Cassette module (CM) Large capacity feeder (LCF) Paper feed controller (PFC) Paper feed controller (PFC) Paper feed controller (PFC) Job separator (JSP) Offset tray Stack feed bypass (SFB) Printer kit (Printer control) Printer kit (Printer control) Memory kit Fax board kit Internet fax kit NIC kit (Network interface card) Staple with surface Finisher KA-1600PC. PU-1600DNN. KA-1600PC-N KD-1009. MY-1017-N (for DP2000/2000S/2500/2500S series) KD-1010. FUSER-2500-240 (for DP2000/2000S/2500/2500S series) Transfer charger unit MAIN-CH-1600 (2) Process unit Process unit PU-1600N. FUSER-1600-240 (for DP1600/1600S series) FUSER-2500-120. T-1600E. GH-1030-N (for DP1600S/2000S/2500S series) MJ-5001.

2$  # IAHEAI /0 ! /0 ! B H .  4A =O > =H@ 1+ !H@ ?=IIAJJA +.  .* . 4  4  HECE = ? LAH ) $2+ ) $2+ 5J=F AH MEJD IKHB=?A $ .2  5 # #5 IAHEAI > IAF=H=J H  52 1 AH JOFA # # .+ /0  /0  B H . % B H . B H .2 .2  5 # #5 IAHEAI 1 JAH AJ B=N EJ /. $ )7 /.7 . 1-5-1 December 2000 © TOSHIBA TEC 1-7 02/03 1600/2000/2500 SPECIFICATIONS .5 System List 4ALAHIA =KJ =JE? @ ?K A J BAA@AH 4).1. $ -7 /. ' .2$5 5 #5 IAHEAI )KJ =JE? @KF ANE C K EJ ).E EIDAH EJ 0= CE C JOFA  B H . ' "JD ?=IIAJJA +=IIAJJA @K A +  .  .2$  # IAHEAI .7 .  BBIAJ JH=O 1 AH JOFA # # A HO EJ /+ # /+ # 2HE JAH EJ 2HE JAH ? JH  /) ! B H .2$ IAHEAI /0   /0   B H .): > =H@ F= A > =H@ 2=FAH BAA@ FA@AIJ= 2. # AJM H E JAHB=?A ?=H@ EJ  1+ /. # .. $ ) /.2$ IAHEAI /) ! @ ?=IIAJJA 2=FAH BAA@ K EJ 2.=N > =H@ EJ /.  . $ . $ 69 +7 FAH=JE . $ IJ ?=IIAJJA 5J@  2=FAH BAA@ ? JH AH 2.2  5 # #5 IAHEAI 2=FAH IE A )" 6 =HCA ?=F=?EJO BAA@AH .2$5 5 #5 5J=? BAA@ >OF=II IAHEAI 5. % . 4 ! )KJ =JE? @ ?K A J BAA@AH ). % 01-05-01 Fig..

..............................4.................................... 2-19 2......................................................................................4...... 2-1 2...........................5 System Block Diagrams .. 2-21 Removal of PC boards ...................3 Symbols and Functions of Various Devices . 2-29 ............................................. PFP...............4............... LCF.........................2 Removal and reinstallation of covers............................................ ADU........ 2-18 When the PFU........4 Normal ...................1 Sectional View ......... 2-13 2. SFB and JSP are mounted .......3 2.......2 Location of Electrical Parts ...1 2.........4...........4 Copy Paper Path ....................... SFB and Finisher are mounted .... 2-21 2.......... 2-1 2... 2-5 2.................. 2-19 When the PFU......................................................6. ADU........ PFP....................... 2-18 When the PFU......... CM.2. OUTLINE OF THE MACHINE .....2 2.................. SFB and OCT are mounted ...... 2-18 2.......................6.......1 2. 2-20 2................. ADU.......6 Removal and Reinstallation of Covers and PC Boards .....

OUTLINE OF THE MACHINE 2.2.1 Sectional View [A] Front view 1 7 4 3 5 2 12 10 11 8 6 9 13 15 16 21 22 24 23 18 19 20 17 14 43 44 45 46 47 42 25 26 27 28 29 41 30 33 40 39 38 32 49 31 48 37 36 35 34 December 2000 © TOSHIBA TEC 2-1 1600/2000/2500 OUTLINE OF THE MACHINE .

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 ADF glass Original glass Carriage 1 Carriage 2 Exposure lamp Reflecting mirror 1 Reflecting mirror 2 Reflecting mirror 3 CCD unit Scanner control PWA Shading sheet Wire F Exit cover Scraper Exit pinch roller Exit roller Fuser unit Separation claw Pressure roller Cleaning roller Heat roller Heater lamp Heater thermofuse Heater thermistor 1/2 Process unit Transfer charger Transfer guide roller Pinch roller Registration roller Feed roller Pickup roller Timing pulley Separate roller 2nd pinch roller 2nd feed roller Cassette slider Cassette catch Toner supply gear 39 40 41 42 43 44 45 46 47 48 49 Toner supply motor Paper cassette (STD) LSU stay Laser scanner unit Duct lower Ozone filter cover/Ozone filter Duct upper Duct front Toner cartridge Timing belt 194 Timing belt 124 1600/2000/2500 OUTLINE OF THE MACHINE 2-2 December 2000 © TOSHIBA TEC .

[B] Rear view 1 2 3 4 5 6 10 9 11 12 8 13 7 14 15 16 24 29 26 27 51 32 33 52 34 31 30 36 35 41 42 43 44 48 49 50 45 39 40 23 28 25 37 38 21 22 17 18 19 20 47 46 December 2000 © TOSHIBA TEC 2-3 1600/2000/2500 OUTLINE OF THE MACHINE .

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Scanner drive gear Timing belt 157 Scanner motor pulley Timing belt 142 Scanner motor Wire R PS fan motor Exit drive gear 1 Exit drive gear 2 Exit drive gear 3 Exit drive gear 4 Exit drive gear 6 Exit drive gear 5 Exit drive gear 7 HR drive gear 1 HR drive gear 2 HR drive gear 3 Transmission gear 1 Transmission gear 2 Main drive gear 1 Main drive gear 2 Main drive gear 3 Main drive gear 4 Main drive gear 5 Main drive gear 6 Timing belt 176 Developer drive pulley Main motor Drum drive gear Transmission gear 3 Registration drive gear Registration roller clutch Cassette feed gear 1 Cassette feed gear 2 Timing belt 309 Pickup clutch Cassette feed gear 3 Cassette feed gear 4 Cassette feed gear 5 40 41 42 43 44 45 46 47 48 49 50 51 52 Cassette feed gear 6 Cassette feed gear 7 Cassette feed gear 8 2nd feed clutch Clutch pulley Tray-up motor Tray-up gear 1 Tray-up gear 2 Tray-up gear 3 Tray-up gear 4 Tray-up gear 5 Pinch roller gear (DP2000/2500 series) Registration wheel 1600/2000/2500 OUTLINE OF THE MACHINE 2-4 December 2000 © TOSHIBA TEC .

2 Location of Electrical Parts (A-1) Boards RLY MAN MEM-1 (Option) MEM-2 (Option) 02-02-01 FUS (ASD/AUD/CND/TWD/SAD models) HVPS PIF December 2000 © TOSHIBA TEC 2-5 1600/2000/2500 OUTLINE OF THE MACHINE .2.

(A-2) Boards CCD SLG INV LCD PNL VL LDR LVPS 02-02-02 PDV 1600/2000/2500 OUTLINE OF THE MACHINE 2-6 December 2000 © TOSHIBA TEC .

switches and clutches *APS-3 *APS-2 *APS-1 (ASD/AUD/CND/TWD/SAD/MJD models) *APS-5 *APS-4 *APS-6 (NAD model) SEN1 SEN2 SEN3 SEN4 SEN5 CL1 02-02-03 CL2 * : DP2000/2500 series December 2000 © TOSHIBA TEC 2-7 1600/2000/2500 OUTLINE OF THE MACHINE .(B-1) Sensors.

(B-2) Switches SW1 SW2 02-02-04 1600/2000/2500 OUTLINE OF THE MACHINE 2-8 December 2000 © TOSHIBA TEC .

switches and clutches SEN6 02-02-05 SEN7 SW3 CL3 December 2000 © TOSHIBA TEC 2-9 1600/2000/2500 OUTLINE OF THE MACHINE .(B-3) Sensors.

10 December 2000 © TOSHIBA TEC .(C-1) Motors M1 M2 M3 M4 02-02-06 M5 M6 M7 1600/2000/2500 OUTLINE OF THE MACHINE 2 .

thermistors and heaters THM1 HL2 (ASD/AUD/CND/MJD models) HL3 (ASD/AUD/CND/MJD models) THM2 02-02-07 THM3 HL1 (NAD/TWD/SAD models) December 2000 © TOSHIBA TEC 2 .11 1600/2000/2500 OUTLINE OF THE MACHINE .(D-1) Thermofuse.

(D-2) Sensors.12 December 2000 © TOSHIBA TEC . switches. thermofuse. thermistors. lamps and heaters *THM4 EXP *DH1 DLE SW5 SW6 02-02-08 SEN8 SW4 THM5 * : ASD/AUD/CND/TWD/SAD models 1600/2000/2500 OUTLINE OF THE MACHINE 2 .

PWA which controls the processing of CCD images. PWA which locally connects the copier to a PC. PWA which drives the laser. PWA which controls exposure when scanning a document. (A-2) (A-2) Key switch PWA (A-2) PWA which relays signals between PWA and I/O. (Option) (A-1) PWA which drives the polygon motor. LCD PWA (A-2) (A-2) (A-2) (A-2) (A-1) (A-1) Name PWA-F-MAN Function PWA which controls the entire system. (A-2) Variable resistor PWA for adjusting the LCD display darkness. Remarks (A-1) December 2000 © TOSHIBA TEC 2 .2.13 1600/2000/2500 OUTLINE OF THE MACHINE .3 Symbols and Functions of Various Devices (1) Boards Symbol MAN RLY PIF INV CCD SLG Main PWA PWA-F-RLY Relay PWA PWA-F-PIF PC I/F PWA INV-EXPO Inverter PWA PWA-F-CCD CCD PWA PWA-F-SLG Scanner control PWA LCD PNL VL LDR PDV MEM-1 MEM-2 LCD UNIT LCD PWA PWA-F-PNL-TO Operation panel PWA PWA-F-VR-TO LCD volume PWA PWA-LDR Laser drive PWA PWA-PDV Polygonal motor drive PWA PWA-F-MEM Optional memory PWA (GC-1050) 64 Mbyte expansion memory PWA. PWA which controls the scanning optical system and ADF (MR-2012)/RADF (MR-3011) (Option).

Detects the transport of paper at the exit section. NAD model) (B-1) Name Function Detects the size of document. (DP2000/2500 series. Detects the transport of paper at the developer. (B-3) (B-3) (B-1) (B-1) (B-1) (B-1) Detects the first scanning position. (B-1) Detects the size of document. ASD/AUD/CND/TWD/SAD/MJD models) Remarks (B-1) 1600/2000/2500 OUTLINE OF THE MACHINE 2 . Detects the lift-up of the tray. Detects the transport of paper from the option cassette. (DP2000/2500 series. (In Process unit) (D-2) Detects the open/close state of the original cover.14 December 2000 © TOSHIBA TEC .(2) Sensors Symbol APS-1 APS-2 APS-3 APS-4 APS-5 APS-1 APS-2 APS-3 APS-4 APS-5 APS (Automatic Paper Size detection) sensor APS-2 APS-3 APS-4 APS-5 APS-6 APS-2 APS-3 APS-4 APS-5 APS-6 APS (Automatic Paper Size detection) sensor SEN1 SEN2 SEN3 SEN4 SEN5 SEN6 SEN7 SEN8 HOME-SEN Home position sensor ORCOV-SEN Original cover sensor EXT-SEN Exit sensor FED-SEN Feed sensor OCF-SEN 2nd feed sensor PE-SEN Paper empty sensor T-UP-SEN Tray-up sensor TNRE-SEN Toner empty sensor Detects the toner density. Detects the presence or absence of paper placed in the copier cassette.

Lifts up the tray of the copier cassette. etc. (C-1) (C-1) Name Function Performs scanning for the optical system. Detects the open/close state of the copier cassette. Detects the open/close state of the front cover when changing the toner cartridge. (C-1) Sucks the developed paper from the drum. Remarks (B-2) (4) Motors Symbol M1 M2 M3 SCN-MOT Scanner motor PU-FAN Process unit FAN motor POW-FAN Power supply unit FAN motor M4 M5 M6 M7 VCM-FAN Vacuum FAN motor MD-MOT Main motor TS-MOT Toner supply motor T-UP-MOT Tray-up motor Drives the auger in the toner cartridge and supplies toner to the process unit.(3) Switches Symbol SW1 SW2 SW3 SW4 SW5 TC-SW Toner cartridge switch FRCOV-SW Front cover switch CST-SW Paper cassette switch MAIN-SW Main switch SIIL-SW Interlock switch (Side cover) SW6 FRIL-SW Interlock switch (Front cover) Detects the open/close state of the side cover when removing a jam at the transfer section.15 1600/2000/2500 OUTLINE OF THE MACHINE . etc. (C-1) Allows ozone to escape from the inside of the copier. and cuts off the +24V power supply. Remarks (C-1) December 2000 © TOSHIBA TEC 2 . and cuts off the +24V power supply. Cools the inside of the copier. (C-1) (C-1) Main drive motor to drive the entire system. (D-2) (D-2) Detects the open/close state of the front cover. Power ON/OFF switch (D-2) (B-3) (B-2) Name Function Detects the presence of a toner cartridge.

(D-2) (D-2) (D-1) (D-1) Function Prevents abnormal overheat of the heater Remarks (D-1) 1600/2000/2500 OUTLINE OF THE MACHINE 2 . Keeps the scanner damp heater at a fixed temperature. Remarks (B-1) (6) Thermofuse and thermistors Symbol THM1 THM2 THM3 THM4 FUS-THM Heater thermofuse HEA1-THM Heater thermistor 1 HEA2-THM Heater thermistor 2 SCN-THM Scanner thermofuse THM5 DRM-THM Drum thermistor Name lamp. Detects the surface temperature of the heat roller end.16 December 2000 © TOSHIBA TEC . (ASD/AUD/CND/TWD/SAD models) Detects the surface temperature of the drum.(5) Clutches Symbol CL1 CL2 CL3 Name RGST-CLT Registration roller clutch OCF-CLT 2nd feed roller clutch PU-CLT Pickup roller clutch Transmits power to the 2nd feed roller of the option cassette. (B-3) (B-1) Function Transmits power to the registration roller. Transmits power to the pickup roller and feed roller of the copier cassette. Detects the surface temperature of the heat roller.

(SAD model) Dehumidifies the inside of the scanner. (ASD/AUD/CND models) Removes residual charge on the drum surface. (ASD/AUD/CND/MJD models) (D-1) (D-1) (D-1) Function A light source lamp for document scanning. Remarks (D-2) (8) Transformers Symbol HVPS PS-HVPS High voltage power supply unit Name Function PWA which generates high voltage power. (NAD/TWD/SAD models) Fixes toner to the paper.(7) Heaters and lamps Symbol EXP HL1 HL2 HL3 DH1 Name EXPO-LAMP Exposure lamp U900-HL Heater lamp U900 E400-HL Heater lamp E400 E500-HL Heater lamp E500 SCN-DH-100 Scanner dump heater SCN-DH-115 Scanner dump heater SCN-DH-230 Scanner dump heater DLE PWA-F-DLE Discharge LED PWA Dehumidifies the inside of the scanner. PWA which relays AC power to each damp heater. Remarks (A-1) (9) Others Symbol LVPS Name PS-LVPS-US PS-LVPS-EU Function PWA which generates DC power. (TWD model) Dehumidifies the inside of the scanner. PWA which generates DC power. (In Process unit) (D-2) (D-2) Fixes toner to the paper.17 1600/2000/2500 OUTLINE OF THE MACHINE . (ASD/AUD/CND/TWD/SAD models) Remarks (A-2) (A-2) (A-1) Switching power supply unit (NAD/TWD/SAD models) Switching power supply unit (ASD/AUD/CND/MJD models) FUS PWA-F-FUS Fuser relay PWA December 2000 © TOSHIBA TEC 2 .

4.1 Normal 02-04-02 2. SFB and OCT are mounted Duplex print 02-04-03 1600/2000/2500 OUTLINE OF THE MACHINE 2 .18 December 2000 © TOSHIBA TEC . ADU.2 When the PFU.4. PFP.4 Copy Paper Path 2.2.

2. ADU.4.19 1600/2000/2500 OUTLINE OF THE MACHINE . ADU. SFB and Finisher are mounted Duplex print 02-04-05 December 2000 © TOSHIBA TEC 2 . LCF. SFB and JSP are mounted Duplex print 02-04-04 2.4 When the PFU.4.3 When the PFU. CM. PFP.

5 System Block Diagrams 1600/2000/2500 OUTLINE OF THE MACHINE 4 RTC 16 16 8 I/O port GA-2 SRAM 256Kbit x2 RADF (MR-3011) SDRAM 64Mbit x8 PWA-F-MEM 2 (GC-1050/GC-1050-N) 8 16 Sub-MPU System control GA System data bus ADF (MR-2012/MR-2012-N) CM (MY-1017/MY-1017-N) DP2000/2000S/ 2500/2500S series 2 .34 MODEM Option PWA-F-NCU-US/EU External telephone FAX kit (GD-1060-NA/TW/AU/EU) 02-04-01 December 2000 © TOSHIBA TEC .PWA-F-CCD 8 PWA-F-SLG PWA-F-MAN CCD Amp A/D Converter Scanner control GA LSU EET 8 16 16 Sensors 16 16 16 16 Flash ROM 16Mbit x2 CODEC 16 Motors 16 CPU SDRAM 64Mbit x4 8 Exposure lamp SRAM 256Kbit Flash ROM 1Mbit/4Mbit Inverter Scanner motor 16 SDRAM 64Mbit x8 SRAM 256Kbit x2 8 I/O port GA-1 16 PTC GA Flash ROM 4Mbit 16 Motor control IC Scanner MPU PWA-F-MEM 1 (GC-1050/GC-1050-N) PIX data bus Sensors SFB (MY-1016/MY-1016-N) Process unit ADU (MD-0101/MD-0101-N) PFU (MY-1015/MY-1015-N) PWA-F-RLY PS-HVPS PFP (KD-1009/KD-1009-N) PS-LVPS-US/EU 2.20 02/05 16 16 16 A/D Converter 8 D/A Converter SDRAM 64Mbit PC PWA-F-PIF PWA-F-PCL-AU1 (GA-1030) DP1600 series (GA-1031) PFC (GH-1010/GH-1010-N) DP1600 series (GH-1020/GH-1020-N) DP1600/2000/2500 series (GH-1030/GH-1030-N) DP1600S/2000S/2500S series LCF (KD-1010/KD-1010-N) DP2000/2000S/ 2500/2500S series JSP (MJ-5001/MJ-5001-N) Coin vendor DP2000/2000S/2500/2500S series OCT (MJ-5002/MJ-5002-N) PWA-F-MAN-AU1 (GD-1070) Network PWA-F-NIC-AU1 (GF-1110) PWA-F-RLY-AU1 (GF-1110) PWA-F-FAX 16 CODEC 16 8 Finisher (MJ-1011) DP2000/2000S/2500/2500S series IPC Bridge cover SRAM 256kbit x2 Finisher 8 PWA-F-PNL-TO Battery (NiMH) Memory backup circuit PWA-F-OTK-TO PC board PSTN V.

If an Original Cover (KA-1600PC). release hook. 2-6-1 001 Position of 9 screws Fig. Detach the manual pocket. If an Original Cover (KA-1600PC). Remove the cushion rubber at 3 places. If a STP (KK-1600) is attached to the copier. If a STP (KK-1600) is attached to the copier. 4. Cushion rubber 003-1 Fig. 2. Detach the manual pocket. Remove all screws (17 or 9) and detach rear cover. open it.2. 2. 2. Screw Screw Rear cover Fig. or the RADF (MR-3011) is attached to the copier. ADF (MR-2012). disconnect the power cable. 3. 2-6-1-1 [B] Top cover 1. detach it.6 Removal and Reinstallation of Covers and PC Boards 2. and detach top cover. Remove 3 screws.21 01/05 1600/2000/2500 OUTLINE OF THE MACHINE . Top cover 002 Screw Hook Fig. or the RADF (MR-3011) is attached to the copier.6. 3. disconnect the power cable. 2-6-2 [C] Scanner cover 1. 2-6-3 December 2000 © TOSHIBA TEC 2 .1 Removal and reinstallation of covers [A] Rear cover 1. ADF (MR-2012).

If a STP (KK-1600) is attached to the copier. ADF (MR-2012). 2-6-2) 6. 4. (See Fig. Detach the manual pocket. 2. Remove 2 screws. or the RADF (MR-3011) is attached to the copier. detach it. release 2 tabs. Remove 3 screws. and detach top cover R by lifting in the direction of the arrow. disconnect the power cable. ADF (MR-2012). (See Fig. 2-6-5 Top cover R Tab Tab Screw 1600/2000/2500 OUTLINE OF THE MACHINE 2 . 3. release 2 tabs. 2.22 01/05 December 2000 © TOSHIBA TEC . Detach the manual pocket. and detach top cover L by lifting in the direction of the arrow. detach the finisher plate. Fig. 2-6-2) 5. 3. 4. 5. 2-6-4 [D] Top cover L 1. Detach top cover. If a Finisher (MJ-1011) is attached to the copier. detach it. or the RADF (MR-3011) is attached to the copier.3. Scanner cover Screw 003-2 Fig. Detach top cover. Remove 3 screws and detach scanner cover. If an Original Cover (KA-1600PC). 2-6-6 Screw 005 Tab Top cover L Tab Screw 004 Fig. [E] Top cover R 1. If an Original Cover (KA-1600PC). detach it. If a STP (KK-1600) is attached to the copier.

[G] Control panel bottom cover 1. Detach control panel bottom cover. ADF (MR-2012). and detach control panel bottom cover. 2-6-3 and 2-6-4) 006-1 4. Detach control panel front cover. December 2000 © TOSHIBA TEC 2 . and remove control panel. 2-6-8) 6. Note: When attaching the control panel. (See Fig. or the RADF (MR-3011) is attached to the copier. 3. (See Fig. 2. 2-6-3 and 2-6-4) 4. or the RADF (MR-3011) is attached to the copier. (See Fig. release one tab. and detach control panel front cover. [H] Control panel 1. or the RADF (MR-3011) is attached to the copier. 2-6-8 Control panel Screw Ground wire Screw Screw Core 007 Clamp Control panel harness Fig. Remove one screw and detach the ground wire. ADF (MR-2012). Detach scanner cover. If an Original Cover (KA-1600PC). 3. 7. Remove 2 screws. Detach control panel front cover. detach the finisher plate. If a Finisher (MJ-1011) is attached to the copier. (See Fig.[F] Control panel front cover 1. If an Original Cover (KA-1600PC). detach the finisher plate. ADF (MR-2012). open it. open it. Detach scanner cover. 2-6-7) 5. 2-6-9 1600/2000/2500 OUTLINE OF THE MACHINE . 2. release one tab.23 01/05 Screw Control panel front cover Fig. 2-6-3 and 2-6-4) 4. If a Finisher (MJ-1011) is attached to the copier. Detach scanner cover. detach the finisher plate. 8. If a Finisher (MJ-1011) is attached to the copier. 3. (See Fig. Detach control panel harness. Remove 2 screws at the lower part of control panel. 2-6-7 Screw Control panel bottom cover 006-2 Screw Fig. (See Fig. release 2 hooks. Remove one screw. secure it with the clamp to prevent the core from dropping. open it. If an Original Cover (KA-1600PC). 2. 2-6-7) 5.

If a Finisher (MJ-1011) is attached to the copier. 2-6-11) 3. 6. 4. Remove 3 screws holding the paper tray cover. 2.24 December 2000 © TOSHIBA TEC . 4. and detach power switch cover. If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. If a Finisher (MJ-1011) is attached to the copier. Detach ozone filter.[I] Ozone filter/ozone cover 1. 2-6-11 Paper cassette Fig. detach the finisher plate and junction block. Lift ozone cover off while holding both sides. 2-6-12 [L] Left cover 1. Ozone filter Ozone cover Ozone cover 008 Fig. Screw Power switch cover 009 Paper tray cover Fig. If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. 2-6-13 1600/2000/2500 OUTLINE OF THE MACHINE 2 . [K] Paper cassette 1. Draw out paper cassette and lift it off in the direction of the arrow. detach it. Detach the toner cartridge. Screw Paper cassette Left cover 010 011 Fig. 2-6-10 [J] Paper tray cover 1. 3. (See Fig. 2. 2. detach it. 3. Detach paper tray cover. (See Fig. 2-6-10) 5. Detach ozone cover. Remove 3 screws. release 2 tabs. detach the tray. Take out the paper cassette. Remove 4 screws and detach left cover.

detach it. release one hook. and detach left cover R. 2-6-11) 3. Open side cover. 2.2-6-15-1 013-3 December 2000 © TOSHIBA TEC 2 . 1. Detach left cover. Remove 2 screws and detach lower right cover R. If an ADU (MD-0101) and/or SFB (MY-1016) are attached to the copier. Remove one screw holding the top cover L. detach it. Remove 2 screws and detach lower right cover R. 2-6-13) 4. 2. 3. 6. 4. Open side cover. Remove 3 screws. If a Finisher (MJ-1011) is attached to the copier. Remove 2 screws and detach upper right cover R. 5. Remove 3 screws and detach right cover R. Remove 2 screws and detach upper right cover R. (See Fig. 3. 3. 1. 2-6-15 [N-2] Upper right cover R/Lower right cover R In case that an ADU and SFB are not attached or a SFB is attached. 2. Open an ADU (MD-0101) and release the wire. 5.[M] Left cover R 1. If a SFB (MY-1016) is attached to the copier. Detach an ADU (MD-0101) from the copier. detach it. Screw Screw Left cover R Top cover L Hook 012 Fig. Side cover Lower right cover R Upper right cover R Screw Screw In case that an ADU is attached or an ADU and SFB are attached. [N-1] Right cover R 1. Fig. 2. detach it. (See Fig. Remove 3 screws holding the paper tray cover. 4.25 01/05 1600/2000/2500 OUTLINE OF THE MACHINE . If a SFB (MY-1016) is attached to the copier. 2-6-14 Right cover R Screw Screw Side cover 013 Fig. Pull release lever and open side cover.

release 2 hooks. If an ADU (MD-0101) and/or SFB (MY-1016) are attached to the copier. Open ADU (MD-0101) if it is attached. 1-2. detach it. Connector Side cover 014 Clamp Fig. 2-6-18 1600/2000/2500 OUTLINE OF THE MACHINE 2 . Detach one connector and release the clamp. then detach paper guide B.2-6-15) 2-2. and detach right cover.[O] Side cover assembly 1-1. detach it. 2-1. (See Fig. Detach right cover R. Detach upper right cover R. 2-6-15) 3. 2-6-17 [P] Right cover 1.26 01/05 December 2000 © TOSHIBA TEC . (See Fig. Detach right cover R. Remove 2 screws. 2. If an ADU (MD-0101) and/or SFB (MY-1016) are attached to the copier. (See Fig.2-6-151) 3. Guide pin Screw Paper guide B Guide pin Spring Stopper Side cover assembly Stopper Screw 015 Fig. Hook Right cover Screw 016 Fig. 2-6-16 4. Remove 2 screws securing stopper and guide pin. spring and side cover assembly.

2-6-3 and 2-6-4) 6. If a Finisher (MJ-1011) is attached to the copier. and detach front frame cover F and front frame cover R. Open side cover. (See Fig. 2-6-7) 7. ADF (MR-2012). 019 Stop ring Exit cover open it. Detach control panel front cover. 3. 3. Detach front frame covers F and R. 5. 2-6-8) 8. (See Fig. detach the finisher plate and junction block. 2-6-3 and 2-6-4) 6. 2-6-21 December 2000 © TOSHIBA TEC 2 . Detach scanner cover. 2-6-20 [R] Exit cover 1. Detach control panel bottom cover. 9. detach the finisher plate and junction block. 2-6-7) 7. Detach control panel front cover.[Q] Front frame cover F/R 1. 2-6-19 and 2-6-20) 9. Remove stop ring and detach exit cover. If an Original Cover (KA-1600PC). Fig. or the RADF (MR-3011) is attached to the copier. 10. ADF (MR-2012). Remove one screw.27 01/05 1600/2000/2500 OUTLINE OF THE MACHINE . Detach scanner cover. If an ADU (MD-0101) is attached to the copier. 2. or the RADF (MR-3011) is attached to the copier. If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. Open exit cover. Hook Screw Front frame cover R Side cover Exit cover Fig. 2. 4. detach it. 5. (See Fig. If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. open it. 2-6-8) 8. open it. 2-6-19 017 Hook Front frame cover F 018 Fig. If a Finisher (MJ-1011) is attached to the copier. If an Original Cover (KA-1600PC). release 4 hooks. (See Fig. Detach control panel bottom cover. open it. (See Fig. detach it. If an ADU (MD-0101) is attached to the copier. 4. (See Fig. (See Fig.

(See Fig. 2-6-23) 12. 5. open it. 2-6-11) 7. and detach front cover. release one hook. 2-6-19) 9. 2-6-8) 8. detach it. 2-6-23 [U] Main cover 1. 2. 2-6-3 and 2-6-4) 6. Detach control panel bottom cover. and detach inner cover. Detach ozone cover. Remove one screw holding the top cover L. release 4 hooks. Detach ozone cover. Detach control panel front cover. Top cover L Left cover R Screw Inner cover Screw Inner cover Screw 020 Fig. Open front cover. If a Finisher (MJ-1011) is attached to the copier. and detach main cover. (See Fig. detach the finisher plate and junction block. Detach the toner cartridge.[S] Inner cover 1. 2-6-19) 8. Remove 2 screws holding the left cover R. 3. 2-6-19 and 2-6-20) 11. detach it.28 01/05 December 2000 © TOSHIBA TEC . 2-6-10) 6. ADF (MR-2012). If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. (See Fig. 2. (See Fig. Main cover Screw 022 Screw Screw Fig. or the RADF (MR-3011) is attached to the copier. 2-6-10) 9. (See Fig. (See Fig. (See Fig. Detach scanner cover. 2-6-24 1600/2000/2500 OUTLINE OF THE MACHINE 2 . 2-6-11) 10. Open exit cover. (See Fig. If an Original Cover (KA-1600PC). release 2 hooks. (See Fig. 2-6-22 Hook Front cover 021 Fig. Open side cover. detach the finisher plate and junction block. 4. Detach paper tray cover. If a Finisher (MJ-1011) is attached to the copier. If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. 3. 2-6-7) 7. Detach paper tray cover. Remove one screw. 4. Remove 4 screws. (See Fig. Detach front cover. [T] Front cover 1. (See Fig. Detach front frame cover F and front frame cover R. 5.

If a NIC kit (GF-1110) or I-FAX (GD-1070) is attached to the copier. If finisher (MJ-1011) is attached to the copier. Important: After the replacement of the MAIN PWA. 9. 3. 2-6-25 CN8 CN9 Battery DP2000/2500 Screw CN4 CN18 Screw Clamp Screw December 2000 © TOSHIBA TEC 2 . If a STP (KK-1600) is attached to the copier. Dispose of used batteries according to the manufacturer's instructions. Fig. (for DP2000/2500) [CAUTION] There is a danger of a component explosion. use the FUNCTION LIST on the inside of the rear cover.29 1600/2000/2500 OUTLINE OF THE MACHINE . Replace only with the same or equivalent type recommended by the manufacturer. 5. Detach the connectors from MAIN PWA (CN4/CN8/CN9/CN18).2.2 Removal of PC boards [A] MAIN PWA Before removing the MAIN PWA. print the FUNCTION LIST for setup after MAIN PWA replacement. Detach rear cover. If a FAX kit (GD-1600-NA/TW/EU/AU) is attached to the copier. 1. 7. Detach the manual pocket. Remove 4 screws and then release the clamp. Remove 4 screws and remove MAIN PWA (CN15) from RELAY PWA (CN21). 2-6-25-1 023-1 CN9 Battery DP1600 CN8 MAIN PWA CN4 CN18 Screw 023 Fig. (See Fig. detach the finisher PWA. 2-6-1) 4. 6. to remove MAIN PWA (CN15) from RELAY PWA (CN21). 2.6. (for DP1600) 10. if the battery is incorrectly replaced. detach the FAX PWA and NCU PWA. detach it. disconnect the power cable. set the copier according to the following procedures. unplug the connectors for CN14 and CN17. If a PCL kit (GA-1030/GA-1031) or Memory (GC-1050) is attached to the copier. If it is unable to print it. 8.

30 01/09 December 2000 © TOSHIBA TEC . 1 3 # Power ON Warming up Power OFF 6.2. Writing in memory (entering the drum counter value (DRUM COUNTER). RAM Clear with the [1]. see chapter 5 of the Operator's Manual. Downloading of the MAIN PWA firmware For details. 8. For the setting procedures. 1600/2000/2500 OUTLINE OF THE MACHINE 2 ." Short size counter value: Enter the remainder obtained by dividing the total counter value (08-351) by the process unit life value (27k or 33k).Settings after the replacement of the MAIN PWA 1. (Reading of the total counter value) 0 8 3 8 8 SET or START Power OFF Power ON 3. Execution of 08-388 mode. TWD: 8 8 6 With Fax kit See the 1. CND: 8 6 . Settings for the country code or region code Without Fax kit Setting the country or region code for the CND and TWD. Settings for the date and time For details. if necessary. For the setting value. 7. Drum counter value: Find a remainder by dividing the total counter value (08-351) by the process unit life value (27k or 33k). Long size counter value: Enter "0. perform the following setting. Execution of 08-665 mode (05: adjustment clear/08: programming clear) 0 8 6 6 5 SET or START Power OFF Power ON 5. [3]. SETTING PROGRAM 0 3 0 1 DD-MM-YYYY DAY 15-11-2000 WED HH:MM 10:10PM LT: 0 2 A4: 4 Power ON 1 4 SET or START INITIAL SETUP DATE & TIME 9. and [#] keys. see chapter 5 of the Service Handbook. Enter the value obtained by multiplying the remainder by 10. When the DRUM UNIT LIST is not printed. 1 3 * Power ON Warming up Power OFF 4. after confirming the version of it. [3]. Download the scanner PWA firmware. long size counter value (A3/ LD) and short size counter value (A4/LT)). refer to section 1.2. refer to the DRUM UNIT LIST printed before replacing the MAIN PWA.5 of the Service Handbook. RAM Clear with the [1]. 2.6 of the Service Handbook (GD-1060). and [*] keys.

it is not necessary to enter the 08-252 value. 1: 2: 3: 4: 5: 6: 7: 8: 9: 10: 11: 12: 13: 14: 15: 16: 17: 18: 19: 20: 21: 05-205 (Developer bias DC adjustment) 05-210 (Grid voltage initial value adjustment) 05-220 Transfer H 05-221 Transfer C 05-233 Separation H 05-234 Separation C 05-235 Separation L 05-400 (Printer primary scanning reproduction ratio) 05-410 (Laser start position) 05-421 (Printer secondary scanning reproduction ratio) 05-440 (Leading edge) 05-430 (Top margin) 05-431 (Left margin) 05-432 (Right margin) 05-433 (Bottom margin) 08-404 (Developer material counter) 08-401 (Drum life counter) 08-251 (PM counter setting value) 08-252 (PM counter present value) 08-446 Transfer ON position 08-447 Transfer OFF position 11. 12. 08-251: When it was set before the MAIN PWA was replaced. When 08-251 is “0.2. SRAM test/DRAM test/Clock IC test/CODEC test mode.2.1 and 1. December 2000 © TOSHIBA TEC 2 . 08-404: Enter the remainder obtained by dividing the total counter value (08-351) by the process unit life value (27k or 33k).7 (for DP1600/2000 series) or 4. For the setting procedures. 1: 2: Confirm whether the attached options are reflected on the bit information correctly.10. 08-401: Find a remainder by dividing the total counter value (08-351) by the process life unit value (27k or 33k). Refer to 1.5 (for DP2500 series). perform the following setting. For the setting values.31 1600/2000/2500 OUTLINE OF THE MACHINE . Enter the setting value for the following 21 items. For details. Enter the value obtained by multiplying the remainder by 4.” however. refer to sections 1. Sensor test in the [1] [3] test mode. refer to the FUNCTION LIST printed before replacing the MAIN PWA. or the FUNCTION LIST on the inside of the rear cover of the copier. Entering the adjustment value for the printing position.4 of the Service Handbook. 08-252: Enter the remainder obtained by dividing the total counter value (08-351) by the PM life value (81k or 99k). perform the setting again. see chapter 8 of the Operator’s Manual.2 of the Service Handbook.2. When the FUNCTION LIST is not printed in 08-404/401/251/252.

6. 5. 2-6-27 1600/2000/2500 OUTLINE OF THE MACHINE 2 . 2-6-26 PC I/F PWA CN2 Screw 025 PC I/F PWA cover Fig. disconnect the power cable. and detach the connector. 3. If a FAX kit (GD-1600-NA/TW/EU/AU) is attached to the copier. 8. If a STP (KK-1600) is attached to the copier. (See Fig. detach the finisher PWA. If a NIC kit (GF-1110) or I-FAX (GD-1070) is attached to the copier. Detach rear cover. Remove one screw. Remove 2 screws and remove PC I/F PWA. disconnect the power cable. detach it.32 December 2000 © TOSHIBA TEC . If finisher (MJ-1011) is attached to the copier. Screw PC I/F PWA RELAY PWA RELAY PWA Screw 024 Fig. 10. 3.[B] RELAY PWA 1. If a STP (KK-1600) is attached to the copier. Remove MAIN PWA. [C] PC I/F PWA 1. Detach the manual pocket. If a PCL kit (GA-1030/GA-1031) or Memory (GC-1050) is attached to the copier. 2. Detach the manual pocket. 2. 5. Detach all the connectors from RELAY PWA. 2-6-1) 4. 7. (See Fig. Detach rear cover. unplug the connectors for CN14 and CN17. 2-6-25 and 2-6-25-1) 9. detach PC I/F PWA cover. (See Fig. 2-6-1) 4. detach the FAX PWA and NCU PWA. Remove 4 screws and remove RELAY PWA.

If a STP (KK-1600) is attached to the copier. If a NIC kit (GF-1110) or I-FAX (GD-1070) is attached to the copier. unplug the connectors for CN14 and CN17. detach it. Detach all the connectors. remove 4 screws. 2-6-29 December 2000 © TOSHIBA TEC 2 . disconnect the power cable. release 2 clamps. 5. then remove high voltage power supply. (See Fig. Remove 2 screws.33 01/07 1600/2000/2500 OUTLINE OF THE MACHINE . 2-6-1) 4. and detach HVPS cover. 7. Screw High voltage power supply Clamp Clamp Screw HVPS cover 026-1 Fig. 2. 2-6-28 High voltage power supply Screw 026-2 Fig. If a PCL kit (GA-1030/GA-1031) is attached to the copier.[D] High voltage power supply 1. Detach the manual pocket. Detach rear cover. 3. 6.

2-6-11) 6. (See Fig. LVPS LVPS cover 027-1 Screw Screw Fig. Detach ozone cover. 7. If a Finisher (MJ-1011) is attached to the copier. 9. Loosen 5 screws. pay attention to the color of the connectors when connecting the power cables. 2. (See Fig. detach the finisher plate and junction block. Detach the toner cartridge. detach it. 2-6-30 Screw Clamp LVPS Screw 027-2 Fig. Detach all the connectors and release one clamps. 8.[E] LVPS 1. (CND model) CND model Yellow LVPS Red Reset switch Connector Screw Clamp LVPS Screw Fig. When attaching the main power switch. Remove 3 screws and remove LVPS. make sure that the reset switch connector is in the lower side. Remove one screw and detach LVPS cover. 2-6-31 Main power switch White Blue Note: With the CND model. 4. Detach paper tray cover. If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. 2-6-31-1 027-2-3 1600/2000/2500 OUTLINE OF THE MACHINE 2 . 2-6-10) 5.34 01/07 December 2000 © TOSHIBA TEC . 3.

(SAD/ASD/AUD/CND models) SAD/ASD/AUD/CND models FUS PWA cover Screw 028-1 Fig. 2-6-32-1 6. Detach the manual pocket. 2-6-33 December 2000 © TOSHIBA TEC 2 . 2-6-32 5. Release 4 locking supports and remove FUS PWA. Remove 5 screws to detach PFC PWA cover and FUS PWA cover (TWD model).35 01/07 1600/2000/2500 OUTLINE OF THE MACHINE . 7.[F] FUS PWA (TWD/SAD/ASD/AUD/CND models) 1. CN110 CN111 Locking support FUS PWA 028-2 Fig. 2. disconnect the power cable. TWD model FUS PWA cover PFC PWA cover 028-4 Fig. If a STP (KK-1600) is attached to the copier. Detach all the connectors from FUS PWA. Detach rear cover. (See Fig. 3. 2-6-1) 4. Remove one screw and detach FUS PWA cover.

.................... 3-10 01/11 .................................................................... 3-2 3.. 3-1 3.............................................3.....................................3 List of Copying Process Conditions .........4 Disassembly and Replacement ........................ COPYING PROCESS .......................... 3-1 3.....................2 Details of Copying Process ...........1 Copying Process .................................. 3-9 3....................

3.2 KV 8 1 Charger Charger -674 V DC -637 V DC for DP2000/2500 for DP1600 series series 4 Printing Semiconductor laser Pw = 3. along with the toner.5 nJ/mm 2 7 6 Guide bias +375 V DC Toner Carrier Development 5 Magnetic roller Bias -430 V DC Bias -460 V DC +150 V DC +150 V DC for DP2000/2500 series for DP1600 series Sheet feed bypass (100 sheets : Option) Paper cassette (550 sheets) Paper feed unit (550 sheets : Option) Large capacity feeder (1250 x 2 sheets : Option) for DP2000/2500 series Paper feed pedestal (550 sheets : Option) Cassette module (550 sheets : Option) for DP2000/2500 series 03001 Fig.1 Copying Process Image processing 3 Scanning CCD 600DPI (7450 pixels) 2 Orignal exposur Xenon lamp 14 W : 1900 V rms for DP1600 series 1250 V rms for DP2000/2500 series 9 Fixing Paper exit Heat roller 100V: 900W x 1 200V: 400W x 1 500W x 1 10 11 Discharger LED array Wavelength 660 nm x 15 Cleaning Separation H : -4.9 KV Transfer H : 5. Cleaning: Mechanically removes any remaining toner on the drum. Transfer bias: Increases transfer efficiency. COPYING PROCESS 3. from the drum Fixing: Fixes the toner on the transfer sheet by applying heat and pressure. Printing: Image electrical signals are converted to optical signals (for laser emission) and exposed on the photosensitive drum. Development: toner adheres to the surface of the photosensitive drum and forms a visible image. Transfer: Transfers the visible image from the drum onto the transfer (copy) sheet.5 KV C : 5.1 KV L : -3. December 2000 © TOSHIBA TEC 3-1 1600/2000/2500 COPYING PROCESS . Original exposure: Images are converted to optical signals.3 KV C : -4. Separation: Separates the transfer sheet. Scanning: Image optical signals are converted to electrical signals. 3-1-1 Charging: Negatively charges the surface of the photosensitive drum. Discharger LED array: Discharges any remaining charge from the drum.

2 Details of Copying Process (1) Photosensitive Drum The photosensitive drum has two layers. and the inner layer is an aluminum. Transformer Grid control circuit 03004 Photoconductive layer Base 03002 Fig. The drum surface potential is determined by the potential of the grid. 3-2-2 Electric potential of the photosensitive drum Main charger Rotation of drum Fig. printing and discharging processes (described later). the resistance increases (photosensitive drum becomes an insulator). scanning. (Example) • When incident light is strong. The outer layer is a photoconductive layer that uses an organic photoconductive carrier (OPC). The image on the drum resulting from this minus potential is called a “latent image” as it cannot be seen directly by the human eye. The resistance held by the drum material changes (increases. The minus corona discharge of the charger wire is controlled by the grid to charge the drum surface to a uniform minus potential. conductive cylindrical drum. • When incident light is weak. and the grid is determined by the grid control circuit inside the transformer. and the minus potential remains on areas corresponding to white areas of the original. an outer and an inner layer. (2) Charging "Charging" is the process of uniformly applying a charge to the surface of the photosensitive drum. the resistance decreases (photosensitive drum becomes a carrier). decreases) according to the strength of the light incident to the photoconductive carrier. 3-2-3 1600/2000/2500 COPYING PROCESS 3-2 December 2000 © TOSHIBA TEC . 3-2-1 Structure of the photosensitive drum Time (t) 0 Surface potential (V) Black area of original – 500 White area of original – 1000 Discharge process Charging process 03003 Fig.3. [Formation of Electrostatic Latent Image] The minus potential on the drum surface corresponding to black areas of the original are removed by the charging.

(3) Scanning: "Scanning" is the process of directing light at the original, and converting light reflected from the original to electrical signals. Light reflected from the original is picked up by a CCD (charged coupled device), the image information held by that light is converted to electrical signals (image signals), and the image signals are sent to the image processor.
Image processor Scanner control PC board CCD board

03005

Fig. 3-2-4
(Example) Light intensity at the CCD photodetector Light

Value of signals to be output 255 Contrast (differences in light and dark) is divided into 256 steps.

Dark

0

Fig. 3-2-5 (4) Printing "Printing” is the process of converting the image signals sent from the image processor to optical signals, and exposing these optical signals on photosensitive drum. Image signals from the image processor are converted to optical signals, and these optical signals are exposed by a semiconductor laser to form a static latent image on the photosensitive drum.
Photosensitive drum
03006

Image processor

Printing controll block

Polygonal mirror

Semiconductor laser

Fig. 3-2-6

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(5) Development • “Developing” is the process of converting the electrostatic latent image to an image visible to the human eye.

Drum

Sleeve roller
03008

Fig. 3-2-7 The developing agent is fed to the surface of the photosensitive drum by the magnetic rollers, and impressed on the rollers. Toner in the developer agent attaches to areas on the photosensitive drum having a potential lower than the developer bias (reverse developing method).
Magnet Carrier (Always attracted on to the magnet)
When the potential of the photosensitive drum is higher than the developer bias:

White background

Intermediate tones

Black solid

Sleeve

White background
600V 460V or 430V 300V

Image is not developed by bias potential. Image is developed by toner.

Bias voltage

Toner Bias voltage -460V or -430V
When the potential of the photosensitive drum is lower than the developer bias:

200V

100V

0
03009 03009-a

Fig. 3-2-8

Fig. 3-2-9

• Switching of developing bias polarity Fogging is reduced by switching the bias of negative (approx. +150V).
Magnetite (40 ~ 65%) Ferrite

voltage charged areas to positive

polarity

• About Developing Agent Toner and carrier are mixed. The toner is charged to minus polarity, and the carrier is charged to plus polarity by friction caused by stirring. Toner: Comprises plastic and Magnetite. Fig. 3-2-10 Carrier: Ferrite
Resin (35 ~ 60 %) [Toner] [Carrier] 5 ~ 20 µm Approx. 60 µm

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December 2000 © TOSHIBA TEC

Magnetic roller

- Magnetic brush development The South and North poles are arranged, as shown in the figure on the right inside the magnetic roller. The developer material contacts the drum forming a brush. This is caused by the lines of magnetic force between the South and North poles.
Sleeve
03012

Drum Lines of magnetic force

N

S
Magnet

Fig. 3-2-11

(6) Transfer • This process transfers the (visible) image developed on the drum surface by the toner onto the paper. • Method: Corona discharge (reverse polarity of toner) is caused by the transfer charger to happen to paper
03013

S

Drum

Paper

Transfer charger

passing between the drum and the transfer charger. Fig. 3-2-12
Progress of paper Transfer charger

The toner moves from the drum surface onto the paper.
Rotation of drum

Toner

03014

Fig. 3-2-13 * For smooth transfer, this machine features a transfer bias stage. The transfer bias process prevents the charge of the transfer charger from flowing to the paper feed pinch roller and paper transfer guide plate through the paper by applying the bias voltage (375V DC) to the paper feed pinch roller and paper transfer guide plate. This is done to improve transfer efficiency. Normally, the corona discharge is applied by a voltage of 5.2 kV DC. However, to improve transferability at the leading edge of the paper, a higher output (5.5 kV DC) is applied to the leading edge of the paper.

December 2000 © TOSHIBA TEC

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(7) Separation • At the transfer process, the sheet of paper becomes temporarily attached to the drum due to static electricity. The separation process separates the paper from the drum. • Method: A negative DC bias is applied to
Rotation of drum Separation chager

the separation charger.
Progress of paper
03015

The negative charge on the paper is decreased.

Fig. 3-2-14 The electrostatic attraction between the paper and the drum weakens.

The paper is separated from the drum by its own weight. * Output is controlled as follows to obtain satisfactory separability and transferability. Position of Paper in Relation to Transfer Point Leading edge Trailing edge Separation Output -4.3 KV DC -3.9 KV DC

Reference • Combined use of separation charger and separation claw. To prevent the copy paper from failing to be separated during the operation, due to incomplete transfer charging, incomplete separation charging, or absorption of moisture, and thus jamming up the cleaner, a separation claw mechanically separates any copy paper which fails to be separated.
03016

Separation claw

Paper movement

Rotation of drum

Separation chager

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3-6

December 2000 © TOSHIBA TEC

(8) Fixing The toner on the paper is melted by applying heat and fixed on the paper. Method: Melting point of the toner (main component: resin) is 100°C - 110°C.
Heat roller Pressure

(Heat)

A heat roller with a surface temperature melts the toner.
Paper
03017

Fig. 3-2-15 plus (Pressure) + A pressure roller pressured by a spring solidifies the toner.
Separation claw Heat roller

(Fixing)

Heat and pressure are applied to the paper going through the two rollers. The toner on the paper becomes fixed.

Heater lamp

(Pressure)

Direction of paper movement

Pressure roller
03018

Fig. 3-2-16

(9) Cleaning This process collects any toner remaining on the drum. Method: The edge of a urethane rubber blade (main blade) is placed
Rotation of drum
03019

Main blade

Recovery blade

against the drum surface.

This blade scrapes off the remaining toner from the drum.

Fig. 3-2-17

Another blade collects the scraped toner (recovery blade).

The drum surface is cleaned.

December 2000 © TOSHIBA TEC

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Method: Discharge LED array illuminates the entire drum surface. The drum is ready for the next copy. The drum becomes a conductor. the electric charge escapes. 1600/2000/2500 COPYING PROCESS 3-8 December 2000 © TOSHIBA TEC . The potential of the drum surface becomes uneven at charging for the next copy. If discharge is not performed: Drum Discharge LED array The electric charge remains on the drum surface. 03020 Fig.(10) Discharge Erases any electric charge remaining on the drum after transfer. Since the drum is grounded. 3-2-18 The copy image is doubled (the previous image remains).

Development (1) Developer roller (2) Auto-toner (3) Toner replenishment (4) Toner-empty detection (5) Toner (6) Developing material (7) Developer bias With magnetic roller inside Toner end sensor Toner cartridge system Toner end sensor T-1600 D-1600 -430 V DC. Main charger 3. output adjustable (at printing) +150 V DC fix (others) T-2500 Automatic exposure and manual 7-step LCD setting Laser scan (adjustment not needed) OPC ø30 Highly sensitized. Drum (1) Sensitivity (2) Surface potential 2.3 List of Copying Process Conditions Process 1.3. Cleaning (1) System (2) Recovered toner Blade system Non-reusable Discharge by exposure after cleaning Discharge by red LED Adjustment not needed Adjustable output (constant current) using the digital keys Adjustable output (constant current) using the digital keys -460 V DC. Transfer bias 6. Exposure (1) Light control (2) Light source 4. Discharge (1) Discharging position (2) Discharge lamp 9. output adjustable (at printing) +150 V DC fix (others) 5. high copy volume drum -637 V DC -674 V DC Scolotron system (constant current) Variable grid output (constant voltage) DP1600 DP2000/2500 December 2000 © TOSHIBA TEC 3-9 1600/2000/2500 COPYING PROCESS . Separation 8. Transfer 7.

3.4 Disassembly and Replacement
When disassembling the process unit, pay special attention not to damage the drum and magnetic roller. Also, be careful not to be injured by the edges of the parts. [A] Separation claw 1. Remove the toner cartridge and the process unit. 2. Lift the shutter and detach the separation claw. Note: Be careful not to be injured by the edges of the separation claw and star wheel.
Shutter

Spring

Separation claw

Fig. 3-4-1 [B] Main charger wire/ Main charger grid 1. Remove the toner cartridge and the process unit. 2. Remove 4 screws and detach the drum assembly.
Drum assembly

3-4-01

Screw Screw

Fig. 3-4-2 3. Remove 2 screws and detach the DLE PWA assembly.

3-4-02

Screw

DLE PWA assembly

Screw

Fig. 3-4-3

3-4-03

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3 - 10 01/11

December 2000 © TOSHIBA TEC

4. Detach the main charger assembly. Note: Be sure not to touch the grid part of the main charger grid.

2 1
Fig. 3-4-4 5. Release 4 hooks and detach the main charger grid.
Main charger grid Main charger assembly
3-4-04

Hook Hook

Fig. 3-4-5 6. Pull out the main charger wire bracket and remove the main charger wire located in front side from the spring. 7. Remove the main charger wire located in rear side from the hook.
Spring Main charger wire bracket Main charger wire

3-4-05

Hook

Fig. 3-4-6 Notes: 1. Be sure to attach the main charger wire through the space between the main charger cleaning pads. (See Fig. 3-4-7.) 2. Do not touch the main charger wire with your fingers. 3. Clean the inside of the main charger assembly if toner is stuck.
Main charger wire cleaning pad Main charger wire Main charger wire cleaning pad

3-4-06

Fig. 3-4-7

3-4-07

December 2000 © TOSHIBA TEC

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1600/2000/2500 COPYING PROCESS

[C] Drum 1. Remove the toner cartridge and the process unit. 2. Detach the separation claw. (See Fig. 3-4-1.) 3. Detach the drum assembly. (See Fig. 3-4-2.) 4. Remove 2 screws and detach the drum bracket. 5. Detach the drum. Note: When the drum is replaced with a new one, apply patting powder (lubricant) on the entire surface of the new drum (including both edges to where the OPC is not coated).
3-8-08

Drum

Screw Drum bracket

Fig. 3-4-8

[D] Drum cleaning blade 1. Remove the toner cartridge and the process unit. 2. Detach the separation claw. (See Fig. 3-4-1.) 3. Detach the drum assembly. (See Fig. 3-4-2.) 4. Detach the DLE PWA assembly. (See Fig. 3-43.) 5. Detach the main charger assembly. (See Fig. 3-4-4.) 6. Detach the drum. (See Fig. 3-4-8.) 7. Pull out 2 pins and detach the drum cleaning blade. Note: Be sure not to touch the contact part of the drum cleaning blade and drum. Fig. 3-4-9
3-8-09

Pin

Drum cleaning blade

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3 - 12 01/11

December 2000 © TOSHIBA TEC

[E] Recovery sheet 1. Remove the toner cartridge and the process unit. 2. Detach the separation claw. (See Fig. 3-4-1.) 3. Detach the drum assembly. (See Fig. 3-4-2.) 4. Detach the drum. (See Fig. 3-4-8.) 5. Peel off the recovery sheet.
3-4-10

Recovery sheet

Fig. 3-4-10 Notes: 1. Before attaching the recovery sheet, wipe the surface to be attached. 2. Attach the recovery sheet in the position described in right. Attach the recovery sheet securely with no portion lifted and no wrinkles appeared.
Recovery sheet

Reference position

Fig. 3-4-11 [F] Cover sheet A/ Cover sheet B 1. Remove the toner cartridge and the process unit. 2. Detach the drum assembly. (See Fig. 3-4-2.) 3. Peel off the cover sheet B from the developer assembly.
Cover sheet B

3-4-11

Developer assembly

Fig. 3-4-12 Notes: 1. Before attaching the cover sheet B, wipe the surface to be attached. 2. Attach the cover sheet B by putting it against the reference position described in right. Attach the cover sheet B securely with no portion lifted and no wrinkles appeared.
Cover sheet B Reference position Reference position

3-4-12

Fig. 3-4-13

3-4-13

December 2000 © TOSHIBA TEC

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1600/2000/2500 COPYING PROCESS

4. Peel off the cover sheet A from the developer assembly.
Cover sheet A

Developer assembly

Fig. 3-4-14 Notes: 1. Before attaching the cover sheet A, wipe the surface to be attached. 2. Attach the recovery sheet A in the position described in right. Attach the cover sheet A securely with no portion lifted and no wrinkles appeared.
Reference position Reference position

3-4-14

Cover sheet A
3-4-15

Fig. 3-4-15
Screw

[G] Developer material 1. Remove the toner cartridge and the process unit. 2. Detach the drum assembly. (See Fig. 3-4-2.) 3. Remove 2 screws and detach the developer cover.
Screw

Developer cover

Developer assembly

Fig. 3-4-16 4. Turn the developer assembly up side down and detach the old developer material.
Developer assembly

3-4-16

Fig. 3-4-17

3-4-17

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3 - 14 01/11

December 2000 © TOSHIBA TEC

Detach the drum assembly. Attach the developer cover. 3. Shake the developer assembly from right to left several times to flatten the developer material. Detach the DLE PWA assembly. [H] Main charger wire cleaning pad 1. 3-4-20 3-4-20 December 2000 © TOSHIBA TEC 3 . 3-4-19 9. (See Fig. 2. 7. Be careful not to damage the mylar for stirring. 2. 3-4-6. 6. Notes: 1.) 5. 3-43. Be careful so that the vacuum cleaner does not touch the toner empty sensor. Magnetic roller Developer material Developer assembly Fig. 3-4-18 3-4-18 Developer assembly 1 2 Gear Fig. Detach the main charger assembly. (See Fig.) 3. Detach the main charger wire cleaning pad from the main charger wire cleaning lever.5. Detach the main charger wire. 3-4-2.) 4. Rotate the gear several times until the developer is supplied to the magnetic roller. 3-4-4. Remove the toner cartridge and the process unit. (See Fig. (See Fig.15 01/11 1600/2000/2500 COPYING PROCESS . Clean the developer materials remaining on the surface of the magnetic roller inside of the developer assembly by a vacuum cleaner.) 6. 8. Be careful not to damage the surface of the magnetic roller. Fill with new developer material. Main charger wire cleaning pad Main charger wire cleaning lever 3-4-19 Main charger wire cleaning pad Fig.

2. Remove the toner cartridge and the process unit. 3-4-21 Developer gear cover Developer assembly Screw Fig. 3-4-24 3-4-24 1600/2000/2500 COPYING PROCESS 3 . Detach the drum assembly. 3-4-2. Remove one E-ring and detach the washer and developer drive gear 2. Detach the magnetic roller drive gear. Remove the timing belt 138.[I] Magnetic roller/ Doctor blade 1. Note: Apply 0. 3-4-21 4. Release 2 hooks and detach the magnetic roller guide.16 01/11 December 2000 © TOSHIBA TEC . Timing belt 138 Developer assembly Fig. 3-4-23 Magnetic roller guide 3-4-23 Developer assembly Fig. 7. Remove one E-ring and detach the developer drive gear 1 and washer. 8. developer drive gear 2 and magnetic roller drive gear. 3-4-22 5. Remove 2 screws and detach the developer gear cover.1g of the grease (X5-6020 GREASE) to the gear teeth of the developer drive gear 1 (except the part used for hooking the timing belt 138).) 3. (See Fig. Developer assembly Washer Developer drive gear 2 3-4-22 Washer E-ring E-ring Magnetic roller Developer drive gear drive gear 1 Fig. 6.

275” into the gap between the magnetic roller and doctor blade. 1) Fix the doctor blade using 3 screws temporarily. repeat the procedure from 1). 3-4-16. The jig should be inserted into the positions of 3 screws.9. If the gap is out of the specified value. (See Fig. adjust the position by the procedure below. 3) Tighten the screws while the doctor blade is passed against the doctorsleeve jig lightly. 3-4-25 Notes: 1. Detach the developer cover.30” cannot be insert into the gap. If the magnetic roller is rotated during the adjustment. 2) Insert the jig of the gauge “0. Do not rotate the magnetic roller until the adjustment is completed. When attaching the doctor blade. When closing the developer cover. Remove 3 screws and detach the doctor blade.) 10. repeat the procedure from 1). Fig. 4) Insert the jig of the gauge “0. 6) Close the developer cover and reconfirm the gap.25” into the gap between the magnetic roller and doctor blade. do not push the magnetic roller guide.17 01/11 1600/2000/2500 COPYING PROCESS . 5) Apply the screw lock paint to 3 screws. Doctor blade Screw Developer assembly Fig. 3-4-26 Magnetic roller Doctor-sleeve jig Magnetic roller Doctor-sleeve jig Doctor blade 3-4-25 Doctor blade 3-4-26 December 2000 © TOSHIBA TEC 3 . Confirm that the jig moves smoothly to the front and rear sides and the jig of the gauge “0.

3-4-28 13. 3-4-28 1 2 Magnetic roller Fig. Doctor blade Doctor blade seal Reference position Doctor blade Fig.2. Detach the magnetic roller assembly. 3-4-30 3-4-30 1600/2000/2500 COPYING PROCESS 3 . 3-4-29 14. Detach 2 washers and the 2 magnetic roller spacer. Detach the bushing. Attach the doctor blade seal to the doctor blade at the position described in right. Slide the bushing located in the front. Bushing 3-4-27 Bushing Fig.18 01/11 December 2000 © TOSHIBA TEC . 15. Bushing Washer Magnetic roller spacer 3-4-29 Magnetic roller spacer Washer Magnetic roller Fig. 3-4-27 11. 12. Detach the bushing located in rear side.

terminal . Fuse DLE PWA assembly Fig. replace the fuse by the procedure below. 3-4-31 3-4-31 1. 2.) 4.) 3. Detach the drum assembly.terminal Fig. (See Fig.[J] Fuse Measure the resistance of the fuse (the resistance between the electrodes shown in right). Detach the DLE PWA assembly.19 01/11 1600/2000/2500 COPYING PROCESS . (See Fig. + terminal To the + terminal To the . 3-4-32 3-4-32 December 2000 © TOSHIBA TEC 3 . Remove the toner cartridge and the process unit. 3-4-2. 3-43. Replace the fuse shown in right. If the fuse is blown out.

.............................................4 Flow Charts................................................................................................................................................. 4-9 Copying at platen (Simplex → Simplex) ................ COPIER OPERATION ...4....1 4................................. 4-1 4...................................................1 4....................1 4.....................4........3 Warming up ........ 4-12 4...............4.........................................................2.3........................................................ 4-4 Classification of faults ............. 4-6 At power ON time ..................................................2.5 4......................................... 4-2 Automatic feed copying using the START key ................................................................4..1 Operation Outline ...................................... 4-9 ........................................2 4.........3 4..........2...........2 Description of Operation ......2............ 4-1 4......................................2.................................. 4-1 Standby ......................3 Fault Detection ...2 4........... 4-11 Copying using cassette 1 ..... 4-4 Interrupt copying ...........................................................2 4.....3..... 4-1 4............. 4-3 Bypass-feed copying .............................................. 4-5 4............... 4-5 Explanation of faults .........4 4.......

• Initialization of paper feed mechanism Each tray is lifted. (It will not move if it has already been lifted.4. The Exposure lamp goes off. December 2000 © TOSHIBA TEC 4-1 1600/2000/2500 COPIER OPERATION . COPIER OPERATION 4. The peak position is detected as the carriage moves. • Initialization of optical unit The carriage moves to the home position and then stops. • The message “Please wait” appears on the display. • The PS fan motor operates and the process unit fan motor operates at low speed. The Exposure lamp lights and the peak is detected (Shading sheet is detected).) (2) When the temperature of the heat roller has been sufficiently stabilized.1 Warming up (1) Initialization Ž Turn on the power switch.2.2 Description of Operation 4.1 Operation Outline Copier Operation Operation during warm up and standby Automatic feed copying using START key Copying Operation Bypass-feed copying Interrupt Copying 4. the copy quantity shows “1” and the word “READY” appears.

The standard switching time is 15 minutes. program so that such switching takes place from the standard mode to the Sleep mode. while in the Low Power mode. The Sleep mode will not switch to the Low Power mode. to 240 min. At this time. to save power consumption. The Sleep mode is deactivated when you press the START key or an effective key under READY on the display or open and close the platen. open and close the platen. 1600/2000/2500 COPIER OPERATION 4-2 December 2000 © TOSHIBA TEC . The Low Power mode is deactivated when you press the START key or an effective key under READY on the display or open and close the platen. Turns the heater OFF. The LED of the SUPER ENERGY SAVER key only is lit. The Low Power mode switches to the Sleep mode if no operation has been performed for a fixed time.2. • • Returns the display for the Low Power mode to the normal display. This mode is switched to when you press the SUPER ENERGY SAVER key or when the Sleep mode timer stops. either.). 3) Super Power Save The Super Power Save mode function turns the CPU OFF to save power consumption. the program performs the following two operations.4.). When the Low Power mode is deactivated. The time taken before such switching can be changed (1 min. while in the Sleep mode. the power of the main CPU turns OFF so that each device is not controlled and the panel is not displayed on. the power of the main CPU is turned on so that the operation begins with the same processing as when the power is turned ON. Returns the fusing temperature to the fusing temperature for standby. to 240 min.2 Standby There are the following four kinds of power save functions: 1) Low Power 2) Sleep 3) Super Power Save 4) Weekly Timer 1) Low Power The Low Power mode function lowers the heater temperature to a fixed temperature after the set time has elapsed. Controls the Sleep mode for each day of the week. Lowers the heater to a fixed temperature. Turns the main CPU OFF. When the Super Power Save mode is activated. The standard mode switches to the Low Power mode if no operation has been performed for a fixed time. The time taken before such switching can be programmable (3 min. or open and close the document feeder (ADF or RADF) or loading a document into the document feeder (ADF or RADF) if installed. If the Low Power function is invalid. 2) Sleep The Sleep mode function turns the heater power OFF after the set time has elapsed. The standard mode is restored from the Super Power Save mode when you press the SUPER ENERGY SAVER key again. to save power consumption. The standard switching time is 15 minutes.

9) Transfer output turns ON (High). paper separation bias output is turned OFF. 13) In a specified time after the paper separation bias output has been switched to Low. 8) Laser exposure begins. 7) A required time after the feed sensor has turned ON. charge output begins. When a specified time has elapsed. At the same time. 5) After the polygon motor has reached a constant speed. 11) In a specified time after the feed sensor has turned OFF. 14) The paper separation bias output is switched to High in a specitied period of time after the transfer output is turned OFF. 18) The development bias output is reversed and paper separation bias output is turned ON (Low). 4) A specified time after the charge output has begun. the Weekly Timer function does not work unless the function is ON. the paper separation bias output is switched to Low. the registration roller drive is stopped. 17) The polygon motor and main motor turn OFF. At the same time. At the same time. You can program this function on the panel and determine the ON/OFF time (in minutes) for each day of the week from Sunday through Saturday (one week). 2) The polygon motor and main motor start operation. The exhaust fan begins to turn at high speed. the transfer output is switched to Mid. 19) The development bias output is turned OFF after a specified time. 6) Paper pickup begins. The Weekly Timer function itself can also be turned ON or OFF. 12) In a specified time after the feed sensor has turned OFF. registration roller drive begins. Even if the time is set. At the same time. the laser is forced to turn OFF for synchronizing the UFE. 10) Transfer guide bias output turns ON. the development bias output is switched to negative. 4. the laser enable output is turned OFF.3 Automatic feed copying using the START key 1) Press the START key. and the paper separation bias output and the discharge LED output are turned OFF at the same time. 15) When a specified time has elapsed. Paper separation bias output turns ON (Low). 3) After the main motor reaches a constant speed. the transfer guide bias is turned OFF. the paper separation bias output is switched to Low.2. 16) In a specified time after the exit sensor has turned OFF. When a specified time has elapsed. development bias positive output begins and the discharge LED turns ON. the charge is turned OFF and the paper separation bias output switched to OFF at the same time. paper separation bias output is turned ON (High). the transfer output is switched to OFF. the paper separation bias is switched to Mid. At the same time.4) Weekly Timer The Weekly Timer function controls the Sleep mode for each day of the week. December 2000 © TOSHIBA TEC 4-3 1600/2000/2500 COPIER OPERATION .

and the discharge lamp lights. The present copy operation is stopped temporarily.4. The drum. The copy mode automatically becomes the interrupt copy mode. (1) Place paper in the bypass tray and adjust the document guides F and R to the paper width. 4.4 Bypass-feed copying Select Bypass Tray with the Paper Supply key on the display. The INTERRUPT key is illuminated and the message “Job interrupted” appears. the process unit fan motor rotates at high speed. (2) Interrupt copying takes place. (3) After the interrupt copying ends. 1600/2000/2500 COPIER OPERATION 4-4 December 2000 © TOSHIBA TEC . developer. The main motor operates. heat roller.” The polygon motor operates. The feed sensor turns ON and the word “Ready for bypass feeding” appears. When INTERRUPT key is pressed again. The message changes from “Ready for bypass feeding” to “COPYING. the illumination of the INTERRUPT key turns off and the copier is restored to its state prior to the interruption. (2) Press the START key. The message “Ready to resume job“ appears. the work “READY” appears.2.2.5 Interrupt copying (1) Press the INTERRUPT key. (4) Press the START key and the operation prior to the interruption is resumed. and exit roller move.

Display • Toner empty • Check process • Misfeed in copier • Misfeed in doc.3 Fault Detection Errors are roughly classified into the following three kinds: 4. the operation can be resumed. turn the power OFF. Display • Call for service December 2000 © TOSHIBA TEC 4-5 1600/2000/2500 COPIER OPERATION . Display • Add paper • Toner is low • Drum life warning B) Jam error An error where the copier can be restored when the operator removes the cause of the abnormal condition from the machine. After stoppage. In this case.3.4. It can occur even during non-operation. such as a paper empty state. feeder • Misfeed in duplexer • Misfeed in finisher • Misfeed in bypass C) Error subject to service call An error which has detected that the machine cannot be operated.1 Classification of faults A) Warning error An abnormal condition which can occur even during normal operation.

Reset procedure : Open the side cover and remove the paper to turn the sensor OFF. Reset procedure : Supply toner.3. the message “Misfeed in copier” will be displayed. A)-2 Toner is low This error occurs when the toner sensor detects the insufficiency of toner. a FEED JAM will be assumed. • If the time taken from the moment when the registration clutch turns ON to the moment when the exit sensor turns ON exceeds 3. • If the time taken from the moment when the registration clutch turns ON to the moment when the feed sensor turns OFF exceeds 5. At this time.2 Explanation of faults A)-1 Add paper This error occurs when the sensor in the cassette tray detects the absence of paper. then close the side cover. etc. There are the following six kinds of jams including those for the installation of options.4. the sensors feed sensor and exit sensor turn ON and OFF. in order. (This error message is also displayed when the cassette tray is not lifted due to a fault of the lift-up motor.) Reset procedure : The error state can be reset by supplying paper or installing the cassette again. B)-1 Misfeed in copier This error message is displayed when a paper jam has occurred in the transport path. 1600/2000/2500 COPIER OPERATION 4-6 December 2000 © TOSHIBA TEC . the message “Misfeed in copier” will be displayed. if the feed sensor or exit sensor does not turn ON for a fixed time. Cause of occurrence : No paper is loaded into the cassette or the cassette is not correctly installed in the copier. FEED JAM When paper is fed from the cassette of the copier.38 seconds.02 seconds.

Reset procedure : Remove the jammed paper and remove all the paper remaining in the tray of the SFB to turn OFF the SFB feed sensor. The following are jams which can occur when options are installed. December 2000 © TOSHIBA TEC 4-7 1600/2000/2500 COPIER OPERATION . then close the cover.EXIT JAM When paper is fed from the cassette of the copier.) in the ADU do not turn ON for a fixed time. Reset procedure : Open the side cover and remove the paper to turn the sensor OFF. if the feed sensor of the copier does not detect the presence of paper even after a fixed time has elapsed. PFU With the PFU installed. the SFB feed sensor detects the presence of paper. an EXIT JAM will be assumed. the exit sensor detects the presence or absence of paper. if the exit sensor of the copier does not turn ON for a fixed time. the sensors feed sensor and exit sensor turn ON and OFF. SFB miss feed will be assumed and the message “Misfeed in bypass” will be displayed. At this time. • If the time taken from the moment when the feed sensor turns OFF to the moment when the exit sensor turns OFF exceeds 3.12 seconds. At this time. Reset procedure : Open the ADU and remove the jammed paper to turn OFF the ADU sensors. ADU When performing duplex copying. in order. ADU miss feed will be assumed and the message “Misfeed in duplexer” will be displayed. At this time. At this time. if the sensors (2 pcs. if the exit sensor does not turn OFF for a fixed time after the feed sensor of the copier has turned OFF. The SFB clutch motor turns ON to pick up the paper. the message “Misfeed in copier” will be displayed. SFB When paper is loaded into the SFB. then close the side cover. PFU miss feed will be assumed and the message “Misfeed in copier” will be displayed. Reset procedure : Open the PFU cover or copier side cover and remove the jammed paper. the one-side-printed paper passes through the ADU. Press the START button to turn ON the PFU clutch motor to pick up the paper. if paper feed from the PFU is selected.

printing cannot be performed until toner is supplied. C) Call for service If this message is displayed. none of the operations can be performed. Reset procedure : Open the ADF cover or RADF cover and remove the jammed document. It is also displayed when the life of the process unit has been reached. Press the START button to turn ON the PFP clutch motor to pick up the paper. The explanation of the error code is written in the “SERVICE HANDBOOK. B)-3 Toner empty When a fixed number of sheets are printed after a Toner Low state has been detected.” 1600/2000/2500 COPIER OPERATION 4-8 December 2000 © TOSHIBA TEC . Reset procedure : Supply toner. the error code will appear on the display. B)-4 Check process This message is displayed when some trouble has occurred in the process unit. a Toner Empty state will be assumed to stop the printing. this message is displayed when a document jam has occurred. PFP miss feed will be assumed and the message “Misfeed in copier” will be displayed. At this time. Reset procedure : Remove and install the process unit or replace it. If a Toner Empty state occurs. if paper feed from the PFP is selected. When you press the CLEAR/ STOP key and 8 key at the same time while the message is displayed. the PFP paper feed sensor Upper (Lower) sensor detects the presence or absence of paper. Reset procedure : Open the PFP cover or copier side cover and remove the jammed paper. The one in parentheses applies when the cassette module is installed. B)-2 Clear misfed document With the optional ADF or RADF installed.PFP With the PFP installed. if the PFP paper feed sensor Upper (Lower) sensor does not turn ON for a fixed time.

1 At power ON time Main switch ON Power supply unit fan motor ON Cover open? NO Power supply unit fan motor NG NO Paper present over sensor? *1 NO YES Cover open YES Service call "C95" YES *1 hinds of sensors Paper jam "E03" YES End of drum Feed sensor Exit sensor Option cassette feed sensor (with PFU/PFP installed) PFP paper feed sensor (Upper) (with PFP installed) ADU paper jam sensor (Upper/Lower) (with ADU installed) End of drum? NO Process unit fan motor at low speed Heater ON Polygon motor ON Process unit fan motor NG? NO YES Service call "C96" A December 2000 © TOSHIBA TEC 4-9 1600/2000/2500 COPIER OPERATION .4 Flow Charts 4.4.4.

after heater ON? NO YES Service call "C43 or 44" Toner empty? YES NO Standby Toner empty 1600/2000/2500 COPIER OPERATION 4 . after heater ON? YES Service call "C41" NO Over 205 sec.10 December 2000 © TOSHIBA TEC .A Polygon motor NG? NO Toner low or toner empty NO YES Service call "CA1" YES Main motor ON Main motor NG? NO Supply of toner YES Service call "C01" Stop of main motor Print temperature OK? YES NO YES Over 40˚C? NO Over 25 sec.

11 1600/2000/2500 COPIER OPERATION .2 Copying at platen (Simplex → Simplex) Start button ON Scanning of document Cassette feed Copy Ejection Final copy? YES Standby NO December 2000 © TOSHIBA TEC 4 .4.4.

12 December 2000 © TOSHIBA TEC .4.3 Copying using cassette 1 Start button ON Main motor ON Polygon motor ON Process unit fan motor high speed rotation Development bias ON Separation bias ON Charge bias ON Discharge lamp ON Process system control Transfer system control Optical system control Retraction of carriage Polygon motor OK? YES Laser ON NO Service call "CA1" YES Pickup clutch ON Pickup clutch OFF Transfer bias ON Ragistration roller clutch ON Ragistration roller clutch OFF NO Remaining copy count 0? YES Exit sensor check 1 OK Exit sensor check 2 OK NG Paper jam "E01" Retraction of carriage NG Paper jam "E02" End of optical system control Charge bias OFF Main motor OFF Development bias OFF Separation bias OFF Discharge lamp OFF Process unit fan motor low speed rotation Stop of carriage Exposure lamp OFF Stop of carriage Main motor OK? NO Service call "C01" Exposure lamp ON Black shading Transfer guide bias ON Advance of carriage Laser OFF White shading Transfer bias OFF Scanning of document Transfer guide bias OFF Stop of carriage HSYNC OK YES NO Remaining copy count 0? YES Polygon motor OFF NO Service call "CA2" End of process system control Standby 1600/2000/2500 COPIER OPERATION 4 .4.

......2... 5-13 LED display circuit ...4 Description of Operation ..........................3 Relation between Copier Conditions and Operator’s Actions .................4.. 5-17 ....1 5.......................2....................1 Detailed Drawing of the Control Panel and the Display Panel ........................................2 Items Shown on the Display Panel ...............................................................................2 Display during normal copying ............................................... 5-4 5................................ DISPLAY UNIT....... 5-2 5... 5-1 5........ 5-12 5.............2 Dot matrix LCD circuit .....................................4... 5-2 Display in the event of faulty conditions ...................1 5................................ 5-13 5....5................... 5-1 5..........

2/3 x1 x1 Misfeed in copier Close lower side cover. DISPLAY UNIT 5. When the operator’s attention is needed. and a LCD displaying the copier state or message. Layout of the control panel Misfeed in copier Open lower side cover.1 Detailed Drawing of the Control Panel and the Display Panel The display unit consist of key switches for copier operation/selection of each mode. 3/3 LCD panel display calling for operator’s attention ( In case of PFU JAM Clearance) December 2000 © TOSHIBA TEC 5-1 1600/2000/2500 DISPLAY UNIT . 1/3 x1 x1 Misfeed in copier Remove any misfeed paper from copier.5. LEDs. a graphic symbol and a message indicating that particular condition is Displayed in the LCD panel.

• Bypass copying is possible. • Press the any key to clear. Now copying.2. 2 READY 3 COPYING 4 Saving energy 5 6 Select original size ----- Platen sort copying standby state. • Returns to the default condition if no key is pressed for the setting time of auto clear timer.2 Items Shown on the Display Panel 5. 3 → 2 → 1 → 3" and copying is completed. Timer off • No message is displayed in the display panel. Energy saver conditions. • Copy quantity indicator shows "1". Fig. When a digital key is pressed. 1600/2000/2500 DISPLAY UNIT 5-2 December 2000 © TOSHIBA TEC . 5-2-1. • Copy quantity indicator becomes "ex.5.1 Display during normal copying Message No. • After completion of copying. • When using original cover. the quantity and reproduction ratio of copies are indicated. 1 Wait warming up Condition of machine Being warmed up • Displayed after the main switch is turned ON up until the machine becomes ready for copying. that number indicates the set quantity. • The set quantity can be cleared to "1" by pressing the CLEAR/ STOP key. or example. • Reset by pressing the any key except the SUPER ENERGY SAVER key. • Displayed by pressing the START key. "100%". the copy quantity indicator returns to the initially set number. Notes • When the main switch comes ON. as "1". Standby for copying • The machine is ready for copying and operator's instructions on copying conditions can be input.

GD-1060. 5-2-1 Wait warming up December 2000 © TOSHIBA TEC 5-3 1600/2000/2500 DISPLAY UNIT . Fig.OPTION No Walk up screen SCAN? Yes (3) ENTER E-MAIL ADDRESS (MAX256): Nov15-2000 11:30am RESOLUTION:600dpi M:100% :AUTO Note: "Scan" does not exist when GA-1030/1031.POWER ON Please wait Walk up screen Copy? Yes (1) READY No 1 PAPER : A4 :AUTO FINISHING:NONSORT ZOOM:100% EDIT Walk up screen Fax? Yes (2) ENTER TEL NUMBER(MAX128): Nov15-2000 11:30am M:100% RESOLUTION:STANDARD :AUTO COMM. GF-1110 and GD-1070 are not attached.

A in Fig. • Capable of copying. Indication of lack of toner. motors. • Indicates when there is no paper in cassette.2 Display in the event of faulty conditions No. C in Fig. 5-2-7 Misfeed in finisher Paper jammed in the sorter. feeder Original jammed (ADF) • An original is jammed in the ADF. • Bypass copying is possible. 5-2-3 is displayed when the toner in the toner cartridge becomes empty. 5-2-4. E in Fig. (Finisher) G in Fig. switches or sensors is abnormal. Remove the paper jammed in the sorter and open and close the front cover for once. 5-2-2. • Paper supplied from the cassette does not reach the aligning sensor in a set time. Misfeed in duplexer (ADU) Call for service Paper jammed in the ADU. F in Fig. H in Fig. Maintenance and inspection by a qualified service technician. • B in Fig. remove the cause of the fault and turn the machine back ON. and remove the jammed original. Remove the paper jammed in the copier by following the message.2. 14 15 16 Time for maintenance 1600/2000/2500 DISPLAY UNIT 5-4 December 2000 © TOSHIBA TEC . 5-2-9. 8 Toner empty 9 Misfeed in bypass 10 11 12 13 Misfeed in copier Paper jammed in the machine. Notes • Supply paper to the selected cassette. • Select another cassette. • Reset after the toner is supplied and the front cover is closed. Remove the paper jammed in the copier by following the message. Misfeed in doc. The machine returns to normal conditions automatically when the paper out is pulled from the bypass guide. • When this message is displayed. Bypass paper jamming (SFB).5. Turn OFF the machine. (Copier machine) • D in Fig 5-2-5. Remove the paper jammed in the copier by following the messages. it is not possible to copy. • Paper jams at the bypass guide. 5-2-8 . Open the ADF jam access cover and the ADF unit. Misfeed in copier (LCF) Cassette (LCF) paper misfeed. Some part of the mechanism. Indication of PM cycle. Message 7 Cassette 1 empty Condition of machine Indication of lack of paper. 5-2-6. • Displayed when it is time for preventive maintenance and inspection.

10 :AUTO ZOOM: 65% EDIT Add Paper 1 : Empty Blink → PAPER :AUTO FINISHING:SORT ZOOM:100% EDIT Copy Blink Fig. "Finish" READY PAPER : A4 FINISHING:SORT Copy Copy job is canceled. 5-2-2 Cassette 1 empty December 2000 © TOSHIBA TEC 5-5 1600/2000/2500 DISPLAY UNIT .READY PAPER : A4 FINISHING:SORT Copy 10 :AUTO ZOOM:100% EDIT [START] COPYING PAPER : A4 FINISHING:SORT Copy 5 :AUTO ZOOM: 65% "Out of paper" Cassette1 Empty Open Cassette1 Load paper Close Cassette1 Copy Blink [FAX] or [COPY] No action [CLEAR/STOP] x 1 A x 1 + [SET] "User Loads paper" Press Start to resume 5 PAPER : A4 :AUTO FINISHING:SORT ZOOM: 65% EDIT Copy Add paper Cancel job Continue Copy Blink [SET] [CLEAR/STOP] x 1 [START] x 1 + [SET] Note COPYING PAPER : A4 FINISHING:SORT Copy 5 :AUTO ZOOM: 65% Memory clear? Yes No Copy 5 [SET] Copy job is canceled.

ZOOM:100% EDIT After adding toner. 2/3 Blink [ ] [ ] Toner empty Close front cover. 3/3 Blink Fig. ZOOM:100% EDIT Wait adding toner Side cover open recovery Yes No PAPER : A4 FINISHING:SORT READY PAPER : A4 FINISHING:SORT 1 :AUTO Adding toner.Wait Warming Up PAPER : A4 FINISHING:SORT 1 :AUTO ZOOM:100% EDIT READY Toner low Yes No PAPER : A4 FINISHING:SORT 1 :AUTO ZOOM:100% EDIT 1 :AUTO Adding toner. 5-2-3 Toner empty 1600/2000/2500 DISPLAY UNIT 5-6 December 2000 © TOSHIBA TEC . 1/3 No PAPER : A4 FINISHING:SORT 1 :AUTO ZOOM:100% EDIT B Blink [ ] [ ] Toner empty Replace toner cartridge. toner end is determined Toner empty Open front cover. READY Toner low Yes Toner is low PAPER : A4 FINISHING:SORT 1 :AUTO ZOOM:100% EDIT When 100 pages printed.

5-2-4 Misfeed in bypass (SFB) D Misfeed in copier Open side cover of the copier.Misfeed in bypass Remove any misfeed paper. 2/4 x1 x1 Misfeed in copier Remove any misfeed paper from copier. 4/4 Fig. 5-2-5 Misfeed in copier December 2000 © TOSHIBA TEC 5-7 1600/2000/2500 DISPLAY UNIT . 3/4 x1 x1 Misfeed in copier Close side cover of the copier. 1/4 x1 x1 Misfeed in copier Release light blue fuser latches. 1/1 C Fig. Then set them again.

4/9 x1 x1 Misfeed in copier Remove any misfeed paper from copier. 5/9 x1 x1 Misfeed in copier Close lower side cover. 1/9 x1 x1 Misfeed in copier Remove any misfeed paper from copier. 3/9 x1 x1 Misfeed in copier Open lower side cover. 2/9 x1 x1 Misfeed in copier Close side cover of the copier. 7/9 x1 x1 Misfeed in copier Remove any misfeed paper from copier. 8/9 x1 x1 Misfeed in copier Close side cover of Large-CapacityFeeder. 5-2-6 Misfeed in copier (LCF) 1600/2000/2500 DISPLAY UNIT 5-8 December 2000 © TOSHIBA TEC . 9/9 Fig.E Misfeed in copier Open side cover of the copier. 6/9 x1 x1 Misfeed in copier Open side cover of Large-CapacityFeeder.

feefer Open jam access cover of doc. 3/4 x1 x1 Misfeed in doc.feeder. 2/4 x1 x1 Misfeed in doc.feefer Remove the misfeed sheets of original. feeder (ADF) December 2000 © TOSHIBA TEC 5-9 1600/2000/2500 DISPLAY UNIT .feefer Close jam access cover of doc. 4/4 Fig. 1/4 x1 x1 Misfeed in doc.feefer Turn light blue wheel.F Misfeed in doc.feeder. 5-2-7 Misfeed in doc.

2/6 Misfeed in finisher Remove any misfeed paper from finisher. 3/6 x1 x1 Misfeed in finisher Open bridge cover.10 December 2000 © TOSHIBA TEC . 1/6 x1 x1 Misfeed in finisher Examine stapler. 5-2-8 Misfeed in finisher (Finisher) 1600/2000/2500 DISPLAY UNIT 5 .G Misfeed in finisher Move finisher away from copier. 2/6 x1 x1 Misfeed in finisher Join finisher to copier. 5/6 x1 x1 Misfeed in finisher Close bridge cover. 4/6 x1 x1 Misfeed in finisher Remove any misfeed paper from bridge. 6/6 Fig.

3/6 x1 x1 Misfeed in duplexer Release light blue fuser latches. 5-2-9 Misfeed in duplexer (ADU) December 2000 © TOSHIBA TEC 5 . 1/7 x1 x1 Misfeed in duplexer Remove any misfeed paper from duplexer. 2/7 x1 x1 Misfeed in duplexer Open side cover of the copier. 4/7 x1 x1 Misfeed in duplexer Remove any misfeed paper from copier. 5/7 x1 x1 Misfeed in duplexer Close side cover of the copier.11 1600/2000/2500 DISPLAY UNIT .H Misfeed in duplexer Open duplex unit. 7/7 Fig. 6/7 x1 x1 Misfeed in duplexer Close duplex unit.

. (3) Function of the Clear/Stop key are as follows according to the machine condition...... December 2000 © TOSHIBA TEC .: Ignores the operation 5......... Copy operation .... Press the key once to return the number placed to "1". (2) Avoid switching the exposure during copy operation....... Except for case of copy operation ....3 Relation between Copier Conditions and Operator’s Actions 5 .......12 (1) Energy saver conditin is released by pressing the Super Energy saver key...START key CLEAR/STOP FUNCTION CLEAR key keys Zoom LIGHT/DARK PAPER SUPPLY keys key key Interrupt key Energy saver key - 1600/2000/2500 DISPLAY UNIT Condition Warm-up Copy ready Copying Lack of paper Lack of toner Manual feed jammed Toner bag replaced Paper jammed in the unit Serviceman call Interrupted - : Performs the action or indication according to the operation . Stop the copy operation.....

13 1600/2000/2500 DISPLAY UNIT . STN: Super Twisted Nematic December 2000 © TOSHIBA TEC 5 .4 Description of Operation 5.4. a frame and PC board.1 Dot matrix LCD circuit (1) Structure The HLM6244 is an STN black & white mode transmission type LCD with a 240 X 64 dots display capacity.5. It includes driver LSI.

14 December 2000 © TOSHIBA TEC .(2) Block diagram Coml Y driver Com64 Segl LCD 240 x 64 dots Seg240 X driver 1 X driver 2 X driver 3 FLM AC signal generating circuit LP SCP D VSS VDD VO VEE BIAS 1600/2000/2500 DISPLAY UNIT 5 .

The PROM outputs the data for displaying the message to the Main CPU.(3) LCD drive operation The following describes the drive operation to display the message “READY”. The Main CPU writes to RAM the data to be displayed on the LCD. and outputs The data to the LCD.15 1600/2000/2500 DISPLAY UNIT . The Main CPU requests the data for displaying “READY” from the PROM. CONNECTOR D0-D7 DATA BUS D0-D7 LATCH D CLK 7 x 16 KEY SW BUFFER Y CLK A SWC0-SWC15 Q SWS0-SWS6 E00008 WR E0000A E0000C RD LATCH D CLK SRAM Q LED7 LED6 LED5 LED4 LED3 LED2 LED1 LED9 LED0 LED8 LED15 LED14 LED13 LED12 LED11 LED10 LED19 LED18 LED17 LED16 E00010E0001E WR LCD controller LCD 240 x 64 DEC A1-A4 IORD IOWR OP ASIC FOR POWER SAVE MODE SW LED December 2000 © TOSHIBA TEC 5 . The LCD controller/driver reads the display data from RAM.

240 1.1 1 2 3 240 1 2 1 63 CPI (LP) D 64 1 2 64 1 64. (1~240) 1.240 2. (1~240) FLM 1600/2000/2500 DISPLAY UNIT 5 . (1~240) 2.16 December 2000 © TOSHIBA TEC .(4) LCD Controller Block Diagram Address Main board Data System Resister Bit check control Attribute control Line memory control Address SRAM Data Line memory SRAM control Clock Timing generator SD FLM LP SCP (5) Data Transmission Method 64 CPI (LP) 240 CP2 (SCP) D 48. (1~240) 1.1 1.2 1.

5.4.2 LED display circuit (1) Timing chart of LED display READ OA1~4 IOCS0X IORDX IOWRX OD0~7 WRITE December 2000 © TOSHIBA TEC 5 .17 1600/2000/2500 DISPLAY UNIT .

18 December 2000 © TOSHIBA TEC . EC-N016 L125HZ0 2SC411B L125HZ1 2SC411B LED9 LED8 LED7 LED6 OTK board LED5 LED4 LED3 LED2 LED1 LED0 1600/2000/2500 DISPLAY UNIT 5 . The output connected to the cathode of the LED is the level “L”.(2) The circuit is controlled ad shown below. The transistor connected to the LED anode is ON. The LED comes ON when both and above are satisfied.

......................................3....... 6-3 Functions of the image processing circuit ............... 6-1 6...... 6-3 6............... 6-1 6................................... 6-7 6...................................................... 6-2 6....................4 Scanner ..... 6-8 .......................................6...............................................................3 SLG Board ..........................................1 Introduction ...................................1 6........................................................................ IMAGE PROCESSING.......................................................................3.......................................................5 Printer ......................................2 Features ....... 6-3 6............2 Image Processing Circuit ...

Scanner Original Image processor Printer Original glass Page memory Smooting ASIC (EET) CCD board Shading control Image processing Image processing/ Print control ASIC (PTC) MAIN board Laser drive board [LDR] Polygonal motor drive board [PDV] ASIC (ST. Board SLG Board No. and external output systems interface MAIN Board 2 Image area control.6. 6-1-1 The following table describes the board and its functions for image processing. tone processing.1 Introduction The following diagram shows the processes on the digital copier. smooting processing December 2000 © TOSHIBA TEC 6-1 1600/2000/2500 IMAGE PROCESSING . gamma correction processing.LOUIS) SLG board Semiconductor laser device Photosensitive drum 07001 Fig. of ASIC 1 Function High quality image processing. laser relation control. editing processing. image memory editing. from the scanning of the original up to transfer onto the photosensitive drum. IMAGE PROCESSING 6.

sheet insertion mode. image memory editing. <Functions> High quality image processing. vertical/horizontal alternate copy. gamma correction processing. date annotation. group copy. ASIC [EET] Smoothing processing Image processing section Fig. simplex reduction concatenation. 6-2-1 07002 1600/2000/2500 IMAGE PROCESSING 6-2 December 2000 © TOSHIBA TEC .LOUIS] Shading correction High quality image processing. gamma correction. editing processing. and external output systems interface. (2) Image Processing Circuit on the SLG Board The SLG board contains an image processing ASIC which implements the following functions. image memory editing. and converts the image into electrical signals. editing processing.6. The electrical signals are A/D converted into digital signals and output from the CCD board as image signals. duplex reduction concatenation. The results are output to the printer. tone processing. tone processing and external output system interface CCD board CCD A/D conversion SLG board ASIC [ST. image combination. magazine copy.2 Image Processing Circuit (1) Outline This digital copier scans optically the original placed on the original glass and reads an original image using the CCD (charge coupled device). MAIN board ASIC [PTC] External input systems interface Image area control Laser related control Laser unit Laser drive : Image data flow Page memory Memory copy. sort copy. The image signals from the CCD board are input to the image processing section where shading correction (compensation for variance in the CCD or the light source) and various image-processing operations are performed. etc.

6-3-1 Histogram December 2000 © TOSHIBA TEC 6-3 1600/2000/2500 IMAGE PROCESSING .3. this function can reduce the background density. Range correction This function converts the image signal to density range width and corrects it to match each original.2 Functions of the image processing circuit The image processing ASIC installed on the SLG board implements the following functions. • • • • • • High quality image processing Image memory editing Editing processing Gamma correction processing Tone processing External output systems interface 6. When making a copy of originals with a certain level of background such as newspapers.1 Features (1) The image processing ASIC is controller by the CPU on the SLG board. of ixels Smaller Text Lower Density Higher Smaller No. (2) The SLG board implements the following image processing functions. (1) High quality image processing A. of ixels Background Larger Lower Density Higher 07003 Fig. Dynamic range width After range correction Extended dynamic rage width Larger No.6.3.3 SLG Board 6.

Density Density After low-pass filter processing 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 Primary scanning pixel positions Primary scanning pixel positions 07005 1600/2000/2500 IMAGE PROCESSING 6-4 December 2000 © TOSHIBA TEC . respectively. (a) Low-pass filter circuit By averaging the differences between the target pixel and its adjacent ones. and the densities of its front and back positions to be a and b. For (3 x 1) matrix: a x b x’= a+b+x 3 The above operation is performed for all pixel positions to accomplish high original reproducibility. the circuit eliminates image and electrical noise as well as restricts moire to obtain an image with high reproducibility of the original. The following figure shows the low-pass filtering processing on the primary scanning pixel. For example. the density of the target pixel position x’ after lowpass filter operation is given as follows.(2) Filtering This function uses a low-pass filter circuit and a high-pass filter circuit. assuming the density of the target pixel position to be x.

(b) High-pass filter circuit When an original with sharp image edges (text originals. and updated with new pixel data each time the next line is scanned. <Example> Enlargement 100% 1 2 3 4 5 6 7 8 9 10 200% 1 1 2 2 3 3 4 4 5 5 07007 <Example> Reduction 100% 1 2 3 4 5 6 7 8 9 10 50% 1 3 5 7 9 07008 December 2000 © TOSHIBA TEC 6-5 1600/2000/2500 IMAGE PROCESSING . (a) Enlargement/reduction This function is accomplished by using line memory control in a part of operations. etc.) is optically scanned and its image signals are output through the CCD. the edges tend to become dull due to the characteristics of the lens used and other reasons. The line memory is used for storing one line of pixel data in the primary scanning direction. edge enhancement operation is performed on the differences in density between the target pixel and its adjacent ones to obtain an image with high reproducibility of the original. To compensate for this phenomenon. Solid black area Low contrast area Original Image signal After correction 07006 (3) Image memory editing Editing functions such as enlargement/reduction and mirror image are performed using line memory.

(4) Editing processing This function reverses image data from negative to positive or vice versa on the entire area. (5) Gamma correction This function corrects input/output characteristics of the scanner/printer to obtain image signals having input/output characteristics suitable for the copy mode. (6) Tone processing This function processes tone to faithfully reproduce halftone images such as photographs. 1600/2000/2500 IMAGE PROCESSING 6-6 December 2000 © TOSHIBA TEC .(b) Mirror image This function reverses the right side and the left side in the primary scanning direction of the original and outputs this reversed image. (7) External output systems interface This function controls output interface of the MAIN board.

6-1. and the required image processing is carried out on these digital signals. 6-2. For details. These analog electrical signals are then converted to digital signals by A/D conversion.4 Scanner Light reflected from the original surface is picked up by the CCD (Charge Coupled Device) where photovoltaic conversion is carried out. optical image data are converted to electrical signals. (3) A/D conversion Analog signals are converted to digital signals. see Chapter 7. (4) Shading correction The signals picked up by the CCD device are compensated. By photo-voltaic conversion.6. December 2000 © TOSHIBA TEC 6-7 1600/2000/2500 IMAGE PROCESSING . For details. see Chapter 7. the electrical signals are amplified. (2) Signal amplification After conversion by the CCD. CCD Signal amplification A/D conversion Shading compensation To next stage (1) Photo-voltaic conversion Optical signals from the original are converted to electrical signals by the CCD device.

.... synchronized with the signal... • ON/OFF control of the semiconductor laser and APC (Auto Power Control) control.. left and right margins are set......... • The top. bottom.... • HSYNC and the reference clock signal at printer block block of horizontal synchronizing signal (HSYNC) (3) Laser drive block .. they are laser-controlled for the write operation.. (1) Setting of effective image area .5 Printer Image signals processed on the Main board are processed on the print-control ASIC and the laser drive board on the same Main board.. Then................. (2) Synchronization Clock Generation ................... 1600/2000/2500 IMAGE PROCESSING 6-8 December 2000 © TOSHIBA TEC .6.....

..3 Scanner Motor Operation ... 7-10 Photo-voltaic conversion .........................................................5 Exposure Lamp Control ..............4 Scanner Motor Drive Circuit ... 7-6 7................ 7-13 Principle of original-size detection.................................7....................................................................7........1 7.............................................................................................................. 7-5 7................................. 7-14 7................ 7-18 ............5....... 7-9 Exposure Lamp Control Circuit .... 7-12 7. SCANNER ....................................................................................... 7-14 7........................2 7.....5.....................7 Automatic Original-Size Detection Circuit (DP2000/2500 series) ................................................................. 7-12 Shading compensation................. 7-9 7.......2 Exposure lamp ................................................................9 Disassembly and Replacement ... 7-1 7.8 Damp Heater Control Circuit (ASD/AUD/CND/TWD/SAD models) ...............1 Functions .........2 7.........................................6......................................................1 7....................... 7-2 7.......7...... 7-14 Original size detection ..2 Configuration ..................................... 7-1 7...... 7-17 7...................................6 General Description of CCD control.................1 7..........................6.....................................

These resultant analog signals undergo A/D conversion to be converted to digital signals. and the light reflected from the original projects to the CCD (Charge Coupled Device) by means of mirrors. and then sent to the printer. Photo-voltaic conversion by this CCD converts optical image data to electrical signals. lens and a slit. SCANNER 7. light is directed at the surface of the original.7.1 Functions In this copier's scanner. These digital signals are computed and processed. Original glass Carriage 1 rail Reflector Exposure lamp (Xenon) Scanner motor pulley Carriage 1 Scanner drive gear Carriage 2 rail Carriage 2 Lens CCD PWA Scanner control PWA 08-01-01 December 2000 © TOSHIBA TEC 7-1 1600/2000/2500 SCANNER . These digital signals undergo various compensation processes to create the required image.

Mirror 2 is described later on. Original Reflector Original glass Exposure lamp Mirror 1 08-02-02 1600/2000/2500 SCANNER 7-2 December 2000 © TOSHIBA TEC .7. Reflector The reflector is for efficiently directing light from the exposure lamp onto the surface of the original. (1) Original glass The original glass is for placing the original. (2) Carriage 1 Carriage 1 is driven by the scanning motor to scan the original.2 Configuration The following describes the configuration of the optical system and the purpose of its components. c. (Xenon lamp) b. Exposure lamp The exposure lamp emits the light for illuminating the original. The original is illuminated by light from the exposure lamp passing through the original glass. Mirror 1 Mirror 1 is for guiding light reflected from the original to mirror 2. and is made up of the following parts: Exposure lamp Reflector Mirror 1 Carriage 1 08-02-01 a.

December 2000 © TOSHIBA TEC 7-3 1600/2000/2500 SCANNER .(3) Carriage 2 Carriage 2 leads light reflected from mirror 1 to the lens by mirrors 2 and 3. The CCD is located at the focal point of a fixed lens. and scans at a speed half that of carriage 1. and is made up the following: Carriage 2 is driven by a scanning motor in the same way as carriage 1. (The distance that the carriage scans is half that of carriage 1.) Mirror 2 Mirror 3 Carriage 2 08-02-03 (4) Lens → CCD Light reflected from mirror 3 is projected to the CCD.

mixing and A/D conversion of electrical signals obtained by photo-voltaic conversion by the CCD). 1600/2000/2500 SCANNER 7-4 December 2000 © TOSHIBA TEC . CCD PWA Lens Scanner control PWA 08-02-04 (6) Automatic original detection unit (DP2000/2500 series) The automatic original detection unit (APS sensor) uses sensors located in front of the lens cover and on the base frame for detection of the size of the original without the process of scanning.(5) CONTROL The Image processing board performs image processing (amplification.

December 2000 © TOSHIBA TEC 7-5 1600/2000/2500 SCANNER . First of all. carriages 1 and 2 moves to the home position.7. Home position is detected by carriage 1 passing the home position sensor.3 Scanner Motor Operation Carriage 1 Carriage 2 roller Carriage 2 Wire Timing belt 142 Timing belt 157 Wire roller Wire roller Scanner drive shaft Scanner motor Scanner drive gear Scanner motor pulley 08-03-01 Rotation of the scanner motor is transmitted to carriages 1 and 2 via the timing belt and carriage drive wire. Carriages 1 and 2 then scan the original when the [START] key on the control panel is depressed.

Process of Excitation IC4 turns the BENB signal to the HIGH level to turn off Q1.5 Scanner motor 67 60 68 CPUA0~19 IC1 Scanner MPU CPUD0~15 IC4 69 BCKO BSTB BDTA BDTB +5V 5. and BSTB. excitation method (2-/1-2-/ W1-2-/2W1-2-Phase). BDTA/BDTB (Serial Data Signal A/B). IC4 sends the BPWM signal (current value setting signal) to IC9. BDTB. The current flowing through the motor flows from R9 to R12 to generate voltage. /A.13 6 17 1 8 11 1 3 4 6 CN7 SA S/A SB S/B A /A B /B IC9 Motor driver 18 9 10 Motor control IC 71 61 BPWM BENB R16 R15 C15 SG SG R14 C14 3 2 Q1 4 3 14 R9. 1600/2000/2500 SCANNER 7-6 December 2000 © TOSHIBA TEC .7. B. BDTA.R10 R11. and clock (double-edge/single-edge)). /B) based on the timing of BCKO. and BSTB (Strobe Signal) to IC9 based on the register settings (rotational direction (CW/CCW).16 2. This voltage is compared with the voltage set by the BPWM signal in IC9 and the current to flow through the motor is controlled based on its result. IC4 sends BCKO (Clock Signal). IC9 allows current to flow through each phase of the motor (A.R12 R13 SG PG 08-04-01 .4 Scanner Motor Drive Circuit The drive circuit is mainly comprised of the following: • • • • Scanner MPU(IC1) Motor control IC (IC4) Motor driver (IC9) Current detection resistors (R9 to R12) Scanner control PWA +24V 2. thereby driving the motor.

Relations between motor drive condition and output signal pattern Output signal pattern 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 2 0 -2 -4 6 -7 -6 -4 6 7 6 4 2 0 -2 -4 6 7 6 4 2 0 -2 -4 -6 -6 -2 2 -0 -2 -4 -6 -7 -6 -4 -2 0 -7 -7 -0 0 -4 7 -4 0 2 -6 -6 2 7 4 0 -4 -7 7 4 -0 -4 -7 -4 -4 4 4 -4 -4 4 6 -2 -2 6 -0 -4 -7 -4 0 4 -4 -4 4 7 0 -0 7 7 0 -0 7 6 2 2 6 4 -4 -4 4 -4 -4 -4 -4 4 4 4 4 4 4 4 4 4 5 4 4 5 Excitation Rotation Serial method direction Data Reset 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 2 CW BDT December 2000 © TOSHIBA TEC BSTB signal are shown below. BCKO signal. BDTB CCW BDTA BDTB 1-2 CW BDTA BDTB CCW BDTA BDTB The relations between the motor drive condition and each output of the BDTA/B signal. and 7-7 W1-2 CW BDTA BDTB CCW BDTA BDTB 2W1-2 CW BDTA 3 2 1 -0 -1 -2 -3 -4 -5 -6 -7 -7 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 7 7 6 5 4 5 6 7 7 7 6 5 4 3 2 1 -0 -1 -2 -3 -4 -5 -6 -7 -7 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 7 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 -7 -7 -6 -5 -4 -3 -2 -1 -0 1 2 3 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 -7 -7 -6 -5 -4 -3 -2 -1 -0 1 2 3 4 5 6 7 7 7 6 5 4 BDTB CCW BDTA BDTB 1600/2000/2500 SCANNER .

Output signal pattern Positive number BCK0 BSTB 0 (0%) 1 (20%) 2 (40%) Negative number BDTA BDTB 3 (55.4%) 5 (83%) 6 (91%) 7 (100%) 08-04-02 1600/2000/2500 SCANNER 7-8 December 2000 © TOSHIBA TEC .5%) 4 (71.

Electrons then flow and clash with the Xenon atom inside the pipe to excite them. and generate the ultraviolet ray.5 Exposure Lamp Control 7.5.7. This ultraviolet ray converts the fluorescer into the visible light. and discharge is started. (1) Structure Fluorescer is applied on the inside surface of the lamp pipe (except a part to be an opening) which is filled with the Xenon gas.1 Exposure lamp External electrode type Xenon fluorescent lamp is used as an exposure lamp in this copier. A pair of the external electrodes covered by the film with the adhesive agent is attached over the pipe. PET film Glass valve Aluminum tape electrode Fluorescer Adhesive agent 08-05-03 Xenon gas (2) Behavior inside the lamp The electron inside the pipe is led to the electric field by applying voltage to the pair of the external electrodes. (6) (5) (7) (2) (4) (1) (8) (3) 08-05-04 (1)Electrode (2)Electron (3)Xenon atom (4)Ultraviolet ray (5)Fluorescer (6)Visible light (irradiated from the opening to outside the pipe) (7)Opening (8)Harness December 2000 © TOSHIBA TEC 7-9 1600/2000/2500 SCANNER .

The transistors (Q1. the primary circuit resonates due to the Np winding and capacitor (C1). Q2 turns off because it is reverse biased. Q1 and Q2 should be substituted for each other.5. high-frequency voltage is produced in the primary circuit of T1. At this time. and the transformer. DP1600 series The motor control IC (IC4) turns the LAMP signal to the HIGH level. The transistor (Q3) on the Inverter PWA turns on to apply +24V to the Inverter PWA.10 December 2000 © TOSHIBA TEC . At this time. either of Q1 and Q2 turns on due to the transistor characteristics. Q1 turns off due to the reverse bias voltage and Q2 turns on. This voltage is boosted by the Np winding and Ns winding and supplied to the exposure lamp for lighting. The circuit configurations are different on the DP1600 series and DP2000/2500 series. When current flows through T1. R2).2 Exposure Lamp Control Circuit This circuit is made up of the motor control IC (IC4). Bias voltage of Q1 is produced in the Nb winding of the transformer (T1) to allow Q1 to completely turn on. Q2) are biased by the starting resistors (R1. As Q1 and Q2 turn on and off alternately in this way. If Q2 has turned on. This causes the bias voltage of the Nb winding to be reversed. The transistor (Q3) turns on and the LAMP signal turns to the GND level. Scanner control PWA Inverter PWA ICP1 Q3 T1 +24V 1 1 Q1 1 CPUA0~19 CN2 CN1 2 2 3 R1 IC4 58 Np C1 Ns CN2 Exposure lamp IC1 Scanner MPU CPUD0~15 LAMP Motor control IC Q3 3 R2 PG PG Q2 4 Nb 08-05-01 1600/2000/2500 SCANNER 7 . The following explains a case where Q1 has turned on. capacitor and other peripheral elements on the Inverter PWA and controls the lighting of the exposure lamp.7.

As IC1 turns on and off Q1 in this way. Scanner control PWA Inverter PWA F1 T1 3 Exposure lamp CN2 +24V 1 1 Q2 Np Ns 1 Q5 Q7 VCC 14 CPUA0~19 CN2 CN1 2 2 3 IC1 Scanner MPU CPUD0~15 IC4 58 Q2 LAMP Motor control IC Q3 3 IC1 PG PG 1 Switching regulator 08-05-02 December 2000 © TOSHIBA TEC 7 .DP2000/2500 series The motor control IC (IC4) turns the LAMP signal to the HIGH level. the energy accumulated in winding Np is supplied from the Ns winding of the secondary circuit as electric power. IC1 monitors the input voltage and controls the on/off time in response to the fluctuation in the input voltage.Q7) on the Inverter PWA turns on to apply +24V to the switching regulator IC(IC1). IC1 turns off Q1. Current flows through the Np winding of the transformer (T1) where energy is accumulated. and extends the on time of Q1 when the voltage drops. highfrequency electric power is supplied from the secondary circuit of T1 and fed to the exposure lamp for lighting. IC1 turns on FET (Q1).Q5.11 1600/2000/2500 SCANNER . The transistor (Q3) turns on and the LAMP turns to the GND level. The transistor (Q3. It shortens the on time of Q1 when the input voltage rises. At this time.

The charge generated at the photosensor is transferred to the transfer area.7.450 of these photosensing elements.6. This copier uses a CCD having 7.1 Photo-voltaic conversion The purpose of photo-voltaic conversion is to form electrical signals corresponding to the intensity of light reflected from the original. Optical energy generates a (-) (minus) charge on the P-layer proportional to the optical energy and irradiation time. shifted from right to left in the figure below according to the transfer clock.12 December 2000 © TOSHIBA TEC . Transfer clock Optical energy Transfer area 1 2 3 4 7447 7448 7449 7450 P-layer N-layer Detailed photosensor Photosensor area Transfer area Shift register Transfer clock Principle of CCD Photo-Voltaic Conversion 08-06-01 1600/2000/2500 SCANNER 7 . A CCD (Charge Coupled Device) is used for photo-voltaic conversion.6 General Description of CCD control 7. The photosensor comprises a P-layer. N-layer semiconductor. and is output from the CCD. the reaction speed of the CCD is slow (it takes time for the charge to be transferred by the shift register). so even-numbered and odd-numbered image signals are output in parallel. CCDs are single-chip photo-voltaic conversion device in which several thousands of photosensing elements several microns square are arranged in a single line. During this operation.

there is a difference in the intensities of light reaching the CCD. The photo-voltaic capacities of each of the 7.13 1600/2000/2500 SCANNER .2 Shading compensation The following problems effect the voltage values obtained by photo-voltaic conversion by the CCD: As a light distribution of light source is varied.6.450 CCD elements are uneven.K) (W . these problems must be compensated.7.K) December 2000 © TOSHIBA TEC 7 . I=kx where. This is called “shading compensation. and compensating for uneven illuminance of the image data and device unevenness. k: S: K: W: Coefficient Image data before compensation Black data (in black memory) White data (in white memory) (S . Consequently.” Shading compensation involves normalizing optical energy according to the following equation based on already known scanned black data and white data. The reflected light is collected by a lens (the light path is shortest at the CCD center and longest at the ends).

2 Original size detection (1) If the copier is set in the original size detection mode.7 Automatic Original-Size Detection Circuit (DP2000/2500 series) This circuit detects the original size (standard sizes only) using reflection-type photosensors on the base frame of the optical unit. In this way. light-emitting side) and a phototransistor (light-receiving side). 3. [ASD/AUD/CND/TWD/SAD/MJD models] Original Original glass [NAD model] Original Original glass 08-07-01 08-07-02 APS-1. the carriage 1 is set at its home position. each sensor receive the reflecting light and the condition of a matrix shown in (4) are satisfied. 6 7.7.7. (2) Detection is performed in an instant when the platen cover is opened. 1600/2000/2500 SCANNER 7 . Each photosensor comprises an infrared light emitting diode (LED.1 Principle of original-size detection The reflection-type photosensors are located on the base frame of the optical unit. 7. 5 APS-2. 5. the presence or absence of an original is detected by whether reflected light exists or not. 4.14 December 2000 © TOSHIBA TEC .7. the light emitted by the LED’s is reflected by the original and led to the phototransistor. 4. (3) Original size detection is performed when the output signals from each sensor are input to the scanner MPU (IC1) on the scanner control PWA. 2. 3. When an original is placed on the original glass.

[ASD/AUD/CND/TWD/SAD/MJD models] APS-5 APS-4 A5-R B5-R APS-3 A4-R APS-2 B5 APS-1 A4 B4 A3 08-07-03 [NAD model] APS-5 APS-6 APS-4 ST-R APS-3 LT-R APS-2 LG LT LD 08-07-04 December 2000 © TOSHIBA TEC 7 .15 01/03 1600/2000/2500 SCANNER .

The carriage-1 is stay on the standby position even though the reproduction ratio is changed when original size is changed.(4) Original size is determined by a combination of the presence/absence of the original at the each locations stated in step (3). Combination charts for size determination of ASD/AUD/CND/TWD/SAD/ MJD models and NAD model are shown below.) APS-2 APS-3 APS-4 APS-5 APS-1 A3 B4 A4 A4-R B5 B5-R A5-R : Original presence blank [NAD model] APS-2 LD LG LT LT-R ST : Original presence blank * Original cover sensor=OFF • Following judgement is performed by the APS sensor output signal. * Original cover sensor SW=ON • Keep the recognized original size (or no original state) just before the original cover sensor is turned on regard-less the APS sensor output signal. : Original absence 1 beam sensor (No. Size not fixed : The scanner MPU sends a no-document signal to the Main PWA.16 01/03 December 2000 © TOSHIBA TEC .) APS-3 APS-4 APS-5 APS-6 : Original absence 1600/2000/2500 SCANNER 7 . Size decision : The scanner MPU (IC1) sends the detected document size to the Main PWA as a size signal. [ASD/AUD/CND/TWD/SAD/MJD models] 1 beam sensor (No.

lens.7.1°C or under. The scanner thermofuse turns ON at 21. The scanner damp heater operates on AC power input from the entrance to generate heat. and shading correction plate. mirror.1°C or above. and turns OFF at 29. The AC power from the entrance is always delivered while this machine is connected to the commercial power outlet. The scanner thermofuse detects the temperature inside the scanner unit and supplies or shuts off the AC power to the scanner damp heater according to the detected temperature. LVPS Entrance 1 FUS PWA F1 F1/F2 Scanner unit Connector 1 1 Scanner dump heater AC/I/L AC/I/N Noise filter HL 1 1 CN110 CN111 CN4 CN1 2 2 HN 3 2 3 FG Connector 3 1 Scanner thermofuse 08-08-01 December 2000 © TOSHIBA TEC 7 . the scanner damp heater heats the inside of the scanner to prevent dew condensation on the original glass inner side surface. A scanner thermofuse is connected to the AC power supply line in series with the scanner damp heater.8 Damp Heater Control Circuit (ASD/AUD/CND/TWD/SAD models) When the machine is stopped for hours. regardless of the ON/OFF state of the main switch.17 1600/2000/2500 SCANNER .

Detach top cover R. 2-6-3 and 2-6-4) 8. detach the finisher plate. Detach scanner cover. If a NIC kit (GF-1110) or I-FAX (GD-1070) is attached to the copier. 2-6-33) 20. 3. Detach control panel front cover. (See Fig.9 Disassembly and Replacement [A] Scanner assembly 1. 2-6-8) 12 If a FAX kit (GD-1600-NA/TW/EU/AU) is attached to the copier. If a Finisher (MJ-1011) is attached to the copier. (See Fig. Remove the one screw to release the washer and clamp. If the damp heater is installed. detach the finisher PWA.7. (See Fig. 13. (See Fig. 4. or the RADF (MR-3011) is attached to the copier. detach it. 2-6-6) 10. detach the FAX PWB and NCU PWB. 7-8-2 1600/2000/2500 SCANNER 7 . (See Fig. detach the damp heater harness connector and release the three clamps. 19. Detach the manual pocket. If an Original Cover (KA-1600PC). Detach top cover. 2-6-7) 11. Detach one connector from RELAY PWA (CN49) and release 2 clamps. 2-6-25 and 2-6-25-1) 17. 2.18 December 2000 © TOSHIBA TEC . 16. 14. 15. (See Fig. FUS PWA 039-3 Clamp Washer Screw CN49 Clamp RELAY PWA Fig. (See Fig. unplug the connectors for CN14 and CN17. 2-6-2) 7. 2-6-5) 9. (See Fig. Detach rear cover. detach it. 7-8-1 039-1 Clamp CN111 Fig. 5. 2-6-1) 6. If the damp heater is installed. Detach top cover L. If a PCL kit (GA-1030/GA-1031) is attached to the copier. remove the screw and detach FUS PWA cover. Detach control panel bottom cover. If a STP (KK-1600) is attached to the copier. If finisher (MJ-1011) is attached to the copier. Remove MAIN PWA. 18. ADF (MR-2012). detach it. (See Fig.

040 Screw Screw Scanner stay R Screw Fig. 7-8-3 24. NIC base plate NIC cover Screw Damp heater harness Fig. 7-8-4 041 December 2000 © TOSHIBA TEC 7 . 039-4 Screw Scanner stay L Screw Fig.19 1600/2000/2500 SCANNER . Remove 2 screws to detach the NIC cover. 7-8-2-1 23. Remove 8 screws and remove scanner stay R. 22. Lift the NIC base plate and release the damp heater harness. Remove 2 screws.21.

if necessary. refer to the Service Handbook. see chapter 5 of the Service Handbook. or the RADF (MR-3011) is attached to the copier. Important: 1. 7-8-6 4.8) ADF glass Original glass 043-2 Fig. 3. after confirming the version of it. Download the MAIN PWA firmware. When the error message “F14” appears after replacing the scanner assembly. Note: For installing the ADF glass and original glass and adjusting the tilt. Remove 2 screws and remove original glass stay. Note: When mounting scanner assembly. be careful not to damage the actuator. 3. download firmware for the scanner PWA.20 December 2000 © TOSHIBA TEC . For details. Remove 4 screws and remove original glass. open it. If an Original Cover (KA-1600PC). refer to the Service Handbook and perform (08-389). 7-8-7 1600/2000/2500 SCANNER 7 .25. [B] Original glass 1. 2. 7-8-5 Original glass stay Screw Original glass Screw Fig. 2. Release the clamp and take out scanner assembly. (See Chapter 1. 043-1 042 Scanner assembly Clamp Fig. Remove the double-sided tape and remove the ADF glass. ADF (MR-2012). After the replacement of the scanner assembly.

Remove one screw and remove the ADF connector plate. Note: Do not mix the screws removed. Remove scanner assembly. Detach one connector and detach the motor harness. ADF (MR-2012). (See Fig. 10. 3. 7-8-10 046 December 2000 © TOSHIBA TEC 7 . detach the finisher plate.21 1600/2000/2500 SCANNER . Remove 4 screws and remove scanner motor assembly while releasing timing belt 157. If an Original Cover (KA-1600PC). 7-8-6) 7.[C] Scanner motor 1. or the RADF (MR-3011) is attached to the copier. 9. 2. detach it. Screw Timing belt 142 Scanner motor bracket 1 Fig. If a Finisher (MJ-1011) is attached to the copier. Remove 4 screws and remove Scanner motor bracket assembly while releasing scanner timing belt 142. 8. 5. Detach the manual pocket. (See Fig. 7-8-8 044 Timing belt 157 Scanner motor assembly Screw Fig. Motor harness Harness Clamp ADF connector plate Screw Fig. If a STP (KK-1600) is attached to the copier. Remove original glass. 7-8-1 to 7-8-5) 6. Release the clamp and detach the harness. 7-8-9 Scanner motor bracket assembly 045 11. detach it. 4.

22 December 2000 © TOSHIBA TEC . ADF (MR-2012). 4. 7-8-11 [D] INV PWA (DP1600 series) 1. Note: For adjusting the timing belt when mounting the scanner motor. detach it. refer to the Service Handbook. release locking support. Remove 2 screws and remove scanner motor. Screw CN2 CN1 Screw INV PWA assembly Screw Fig. 7-8-12 049-1 INV PWA INV PWA plate 049-2 Fig. (See Chapter 1.12. 2. 5. If an Original Cover (KA-1600PC). Detach top cover. 7-8-13 1600/2000/2500 SCANNER 7 . Remove 2 screws and remove INV PWA assembly. and remove INV PWA.8) 047 Scanner motor Scanner motor bracket 2 Screw Fig. or the RADF (MR-3011) is attached to the copier. (See Fig. Detach 2 connector from INV PWA (CN1/CN2). 2-6-2) 3. Remove one screw.

ADF (MR-2012). 2. INV PWA Screw Locking support INV PWA plate Locking support 049-4 Fig. Remove 2 screws and remove INV PWA assembly. or the RADF (MR-3011) is attached to the copier. 2. 7-8-17 050-2 December 2000 © TOSHIBA TEC 7 . Remove 2 screws. 4. Remove original glass. 7-8-15 [E] Scanner PWA 1. If an Original Cover (KA-1600PC). 7-8-16 Note: If the damp heater is installed. Detach top cover. or the RADF (MR-3011) is attached to the copier. release one hook and detach one connector. Detach 2 connector from INV PWA (CN1/CN2). detach it.23 1600/2000/2500 SCANNER . (See Fig. INV PWA assembly Screw Connector 049-3 Connector Screw Fig. Blind plate Screw Screw Fig. 7-8-6) 3. If an Original Cover (KA-1600PC). and remove INV PWA. Remove 4 screws and remove blind plate. open it. 2-6-2) 3.(DP2000/2500 series) 1. release 2 locking supports. ADF (MR-2012). (See Fig. (TWD/SAD/ASD/AUD/CND models) Connector Screw Screw 050-1 Blind plate Fig. 7-8-14 5.

Screw 050-3 CCD PWA upper shield plate Fig. 7-8-17-3 050-5 1600/2000/2500 SCANNER 7 . fix the CCD PWA upper shield plate while pressing it to right (Scanner PWA side). (TWD model of DP2500 series) Screw 050-4 CCD PWA lower shield plate Fig.24 01/09 December 2000 © TOSHIBA TEC .4. Remove 2 screws and detach the CCD PWA upper shield plate. (TWD model of DP2500 series) Note: When attaching the CCD PWA upper shield plate. Remove 2 screws and detach the CCD PWA lower shield plate. 7-8-17-2 6. (TWD model of DP2500 series) Screw Shield plate Fig. Remove 2 screws and detach the lens shield plate. 7-8-17-1 5.

Note: Route the flexible cable under scanner PWA to avoid damage beforehand. see chapter 5 of the Service Handbook. if necessary. Remove 2 screws. When attaching the flexible cable. and then 305. after confirming the version of it. Important: 1. release 2 locking supports and detach the Scanner PWA. program 05-306. securely lock the connector locks on both sides of the connector. download firmware for the scanner PWA. 8. release 2 locking supports. 2.7. beware of scanner drive shaft. For details. After the replacement of the scanner PWA. Scanner PWA Screw Scanner PWA Flat cable 051 Locking support Fig. In case of the TWD model of DP2500 series.25 01/09 1600/2000/2500 SCANNER . refer to the Service Handbook and perform (08-389). Download the MAIN PWA firmware. and remove scanner PWA. After replacing the scanner PWA. Detach all the connectors from scanner PWA. by referring to the Service Handbook. 3. 4. 304. Note: When removing scanner PWA. When the error message “F14” appears after replacing the scanner assembly. 7-8-18 Connector December 2000 © TOSHIBA TEC 7 .

Detach the manual pocket. 2. (See Fig. 2-6-6) 9. Note: When attaching scanner frame cover. 2-6-3 and 2-6-4) 7. If a Finisher (MJ-1011) is attached to the copier. 5. (See Fig.[F] Exposure lamp 1. Remove INV PWA assembly. Detach the connector from INV PWA (CN2). (See Fig. Tighten the screws in the order of numbers. 7-8-20 DP2000/2500 Ground wire Connector Screw INV PWA Fig. remove one screw. Screw Ground wire Screw Screw Scanner frame cover Screw Screw Fig. Detach scanner cover. 9. If an Original Cover (KA-1600PC). Detach top cover R. Detach top cover. detach it. If a STP (KK-1600) is attached to the copier. 7-8-19 052 DP1600 Connector INV PWA 053-1 Fig. Remove the 12 screws and detach scanner frame cover. 3. or the RADF (MR-3011) is attached to the copier. 2-6-5) 8. and detach the ground wire. 7-8-21 053-2 1600/2000/2500 SCANNER 7 . (See Fig. 2-6-2) 6. correctly fit the tab of scanner frame and tighten the screws while keeping down scanner frame cover. detach it. The unnumbered screws may be tightened not in order. 4.26 December 2000 © TOSHIBA TEC . ADF (MR-2012). detach the finisher plate. 7-8-14) (for DP2000/2500) 10. (See Fig. Detach top cover L.

Note: To move carriage 1. Loosen one screw securing cable holder and release the lamp cable. or if you cannot reach there. note the following points: 1.27 1600/2000/2500 SCANNER .When retaining the lamp cable with cable holder. 14. secure it by moving the lamp cable frontto-back. push both ends of carriage 1 as Fig. Notes: When installing the lamp cable. 7-8-23 December 2000 © TOSHIBA TEC 7 . Remove 2 screws. check that carriage 1/carriage 2 is not lifted. If lifted.After installing the lamp cable. the mark of the lamp cable must be at the edge of cable holder. 2. 7-8-22. and detach the exposure lamp. Cable tie Exposure lamp Screw Ground wire Screw Lamp cable 054 Screw Carriage 1 Cable holder Fig. cut the cable tie. Move carriage 1 to around the center. 15. Remove one screw and detach the ground wire. 7-8-22 055 Fig. 13. turn scanner drive shaft to move the carriage.12.

(See Fig. If a STP (KK-1600) is attached to the copier. Notes: 1. Detach top cover. refer to the Service Handbook.28 December 2000 © TOSHIBA TEC .8) [CAUTION] Never turn the angle adjusting screw of mirror. (See Fig. 7-8-25 Spring plate 1600/2000/2500 SCANNER 7 . 7-8-24 Spring plate Spring plate Mirror 1 Fig. 2. Detach scanner cover. 2-6-2) 6. For mounting Carriage 1 and adjusting the distortion. or the RADF (MR-3011) is attached to the copier. Detach the manual pocket. 5. detach the finisher plate. 11. and remove carriage 1. 2-6-6) 9. 3. detach it. 7-8-19 to 7-8-22) 10. Release the lamp cable. Adjusting screw 056-2 Carriage 1 Screw Carriage 1 056-1 Fig. (See Fig. 2. Remove spring plate securing mirror 1 and remove mirror 1. detach it. Loosen 2 screws. ADF (MR-2012). Detach top cover L. 2-6-5) 8. Be careful that holding or pushing the lamp part can damage the lamp.[G] Carriage 1/ mirror 1 1. If an Original Cover (KA-1600PC). (See Fig. (See Chapter 1. 2-6-3 and 2-6-4) 7. release wire. Detach top cover R. 4. Clean the surface of mirror 1 if dirty. (See Fig. If a Finisher (MJ-1011) is attached to the copier.

13. If a Finisher (MJ-1011) is attached to the copier. 2-6-2) 6. 058 JIG (wire) Wire Scanner drive shaft Fig. detach the finisher plate. 2-6-6) 9. ADF (MR-2012). (See Fig. (See Fig. (See Fig. Remove carriage 1. Detach top cover L. Be careful when installing the clip jig. 7-8-26 12. If an Original Cover (KA-1600PC). Detach wire on the side where it is hooked and fixed to scanner frame and release wire from roller if carriage 2. If a STP (KK-1600) is attached to the copier. 7-8-27 Wire December 2000 © TOSHIBA TEC 7 . detach it. When the wire holder clip jig is installed.[H] Carriage 2/mirror 2/mirror 3 1. The wire holder clip jigs are the same time for the front and rear sides. Notes: 1. 4. Detach the manual pocket. 2. 7-8-24) 11. 3. Mount the clip jig to prevent the dislocation of wire wound on scanner drive shaft and secure wire. 7-8-19 to 7-8-22) 10. Wire Wire Roller Wire holder 059 Carriage 2 Roller Screw Fig. (See Fig. do not slide or loosen the wound wire. 2. Detach scanner cover. Detach top cover. detach it. Release the lamp cable. 5.29 1600/2000/2500 SCANNER . Loosen 2 screws retaining wire holder. 3. 2-6-3 and 2-6-4) 7. (See Fig. (See Fig. 2-6-5) 8. Detach top cover R. or the RADF (MR-3011) is attached to the copier.

Note: Clean the surface of mirror 2 if dirty. Notes: 1. Carriage 2 060-1 Fig. Remove spring plate securing mirror 3 and remove mirror 3. Spring plate Spring plate Mirror 2 Spring plate 060-2 Fig. 7-8-28 15. 2. (See Chapter 1. Spring plate Screw 060-3 Spring plate Spring plate Mirror 3 Fig. 7-8-29 16. For mounting Carriage 2.8) [CAUTION] Never turn the angle adjusting screw of mirror.30 December 2000 © TOSHIBA TEC . Remove spring plate securing mirror 2 and remove mirror 2. Remove carriage 2 by turning it by 45 degrees. Clean the surface of mirror 3 if dirty.14. 7-8-30 1600/2000/2500 SCANNER 7 . refer to the Service Handbook.

(See Fig. Detach 2 E-rings and 2 bearings. (See Chapter 1. remove scanner drive shaft assembly. 7-8-19 to 7-8-22) 8. detach the finisher plate. 5. If an Original Cover (KA-1600PC). 13. refer to the Service Handbook. Remove wire roller from scanner frame and release wire.31 1600/2000/2500 SCANNER . 7-8-27) 11. 7-8-16 and 7-8-17) 9. or the RADF (MR-3011) is attached to the copier. Remove carriage 1. 14. If a Finisher (MJ-1011) is attached to the copier. 3. (See Fig. If a STP (KK-1600) is attached to the copier. Note: For winding the wire. 7-8-24) 10. (See Fig. Remove the blind plate. Release the lamp cable.8) Wire E-ring Bearing Scanner drive shaft Bearing 064 Wire 063 Fig. ADF Wire roller Wire Wire (MR-2012). 2. (See Fig. 7-8-31 Wire Timing belt 157 Scanner drive gear Screw Fig. detach it. 12. detach it. 7-8-1 to 7-8-4) 6. 7-8-32 E-ring December 2000 © TOSHIBA TEC 7 . Remove scanner assembly.[I] Scanner drive shaft/wire 1. 7-8-8 and 7-8-9) 7. 4. Remove the screw and remove scanner drive gear. Remove scanner motor assembly. Detach wire from carriage 2. Detach the manual pocket. 1. Detach wire from scanner drive shaft assembly. (See Fig. (See Fig. and remove timing belt 157.

[J] CCD unit 1. If an Original Cover (KA-1600PC), ADF (MR-2012), or the RADF (MR-3011) is attached to the copier, open it. 2. Remove original glass. (See Fig. 7-8-6) 3. Remove the blind plate. (See Fig. 7-8-16 and 7-8-17) 4. Detach the CCD PWA upper shield plate. (TWD model of DP2500 series) (See Fig.7-8-17-1 and Fig.7-8-17-2.) 5. Attach 2 screws removed in Fig.7-8-17-1 to the CCD unit. (TWD model of DP2500 series) 6. Remove 3 screws, detach 2 connectors, and remove CCD unit. Notes: 1. When attaching the CCD unit, detach 2 screws fixing the lens shield plate. (TWD model of DP2500 series) (See Fig.7-817-1.) 2. When attaching the flexible cable, securely lock the connector locks on both sides of the connector. 3. For mounting the CCD unit and adjusting the enlargement/reduction of images, refer to the Service Handbook. (See Chapter 1.8)
Flat cable

Connector Screw CCD unit

065-2

Fig. 7-8-33

1600/2000/2500 SCANNER

7 - 32 01/09

December 2000 © TOSHIBA TEC

[K] Document size sensor (DP2000/2500 series) 1. If an Original Cover (KA-1600PC), ADF (MR-2012), or the RADF (MR-3011) is attached to the copier, open it. 2. Remove original glass. (See Fig. 7-8-6) 3. Remove the blind plate. (See Fig. 7-8-16 and 7-8-17) 4. Remove 5 screws, detach 5 connectors, and remove document size sensor. Note: When installing document size sensor, the harness must not obstruct CCD. NAD model
Screw Document size sensor

Document size sensor

Connector

Fig. 7-8-34

065-5-1

MJD/TWD/SAD/AUD/ CND models

065-5-2

Fig. 7-8-35 [L] Scanner thermofuse (TWD/SAD/ASD/AUD/CND models) 1. If an Original Cover (KA-1600PC), ADF (MR-2012), or the RADF (MR-3011) is attached to the copier, open it. 2. Remove original glass. (See Fig. 7-8-6) 3. Remove the blind plate. (See Fig. 7-8-16 and 7-8-17) 4. Detach 2 connectors. 5. Release the clamp. 6. Remove 2 screws and remove the scanner thermofuse. Fig. 7-8-36
Screw
065-6

Clamp

Connector

Scanner thermofuse

Fig. 7-8-37

065-7

December 2000 © TOSHIBA TEC

7 - 33 01/09

1600/2000/2500 SCANNER

[M] Damp heater (TWD/SAD/ASD/AUD/CND models) 1. If an Original Cover (KA-1600PC), ADF (MR-2012), or the RADF (MR-3011) is attached to the copier, open it. 2. Remove original glass. (See Fig. 7-8-6) 3. Move carriage 1 to around the center. (See Fig. 7-8-22) 4. Remove the screw, release the hook, and detach the damp heater plate.
065-9

Screw

Damp heater plate

Hook

Fig. 7-8-38

5. Release 2 clamps and detach the connector. 6. Remove 2 screws and remove damp heater.
Damp heater

Screw

Screw

Connector Clamp

065-8

Fig. 7-8-39

1600/2000/2500 SCANNER

7 - 34

December 2000 © TOSHIBA TEC

8.

PRINTING ................................................. 8-1

8.1 General Description .................................................................................. 8-1 8.2 Structure ................................................................................................... 8-2 8.3 Laser Diode .............................................................................................. 8-6 8.4 Disassembly and Replacement ................................................................ 8-7

8. PRINTING
8.1 General Description
The laser scanner unit reflects the laser beam by the polygonal mirror motor and irradiates it in the scanning direction of the drum through the fθ correction lens. As the drum rotates, an electronic image is formed on the drum. The laser scanner unit consists of the following: • • • • • • Laser unit which outputs a laser beam. Polygonal mirror which moves the laser beam in the scanning direction of the drum. fθ correction lens which makes uniform the rate at which the laser beam reflected by the polygon mirror reaches the drum. Polygonal mirror motor drive PWA which controls the polygonal mirror motor. Laser drive PWA which controls the laser beam. Hsync detection mirror, lens and Hsync detector which detect the Hsync signal on which the first printing position for every scanning is based. The laser scanner unit is precisely adjusted and assembled in a clean room to avoid the entry of dust which can cause trouble. For that reason, the laser scanner unit cannot be disassembled or adjusted in the field.
Lens Laser diode

Laser drive PWA Lens Polygonal mirror

Aperture

Hsync detector Lens Hsync detection mirror

Polygonal mirror motor drive PWA
08-01-01

Fθ correction lens 1

Fθ correction lens 2

Fig. 8-1-1

December 2000 © TOSHIBA TEC

8-1

1600/2000/2500 PRINTING

Such operations are hazardous and must not be attempted unless you are specifically trained to work in this area. and extreme care must be exercised when servicing involves focusing the laser. low-price. rings. The warning label shown below is attached on the PU guide assembly. Note. it is sensitive to heat. finite lens and aperture. 8-2-1 [CAUTION] • Do not insert tools that are highly reflective into the path of the laser beam. Laser diode controls emission of laser beams based on the laser control (ON/OFF) signals from the laser drive board.2 Structure (1) Laser Unit The laser unit comprises a laser diode. but focusing the parallel rays results in an increase in energy to which extended exposure is hazardous. etc. efficient. However. Laser diode The laser diode is compact.8. • Remove all watches. however. and has a long life. bracelets. 08-02-01 Fig. nor during normal servicing. There is thus no risk of leaks during use. operates on lower power. LASER SAFETY The beam of the semiconductor laser is itself extremely weak (about 5 mW). 1600/2000/2500 PRINTING 8-2 December 2000 © TOSHIBA TEC . that the laser beam is not visible. The laser optical system of the digital plain paper copier is encased in metal which in turn is housed in the external cover.

677 rpm Drum Polygonal mirror The laser beams emitted from the laser diode are reflected by this mirror.(2) Polygonal-Mirror Motor Unit The polygonal-mirror motor unit comprises a polygonal mirror and a polygonal-mirror motor.60 rpm B Laser light Drum A Laser light DP2000/2500 series 600 dpi 400 dpi : : 27. the direction of the reflected laser light moves in sync with the rotation. 09-02-02 Laser light C Drum December 2000 © TOSHIBA TEC 8-3 1600/2000/2500 PRINTING . The DC motor controls the rotation speed of the mirror as follows: DP1600 series 600 dpi 400 dpi : : 20. Six scans can be carried out with one rotation of the polygonal mirror. The direction of movement is the primary scanning direction of the image with each single scan ending in one plane of the polygonal mirror. As the polygonal mirror is rotated by the polygonalmirror motor. One scan is carried out on one plane of the polygonal mirror. Fig.874. 8-2-2 One scan is completed by completion of steps A to C .582.382. Polygonal-mirror motor The polygonal-mirror motor rotates the polygonal mirror at high speed.527.016 rpm 18. As the polygonal mirror has six planes.56 rpm 13. six scans are completed in one rotation of the polygonal mirror.

So. Deviation of the laser light (for the perfect horizontal) caused by this reflected face's pyramidal error is compensated. the dot-pitch on the drum becomes the wide spaces at the both edges and the narrow spaces in the center. in order to regularize intervals of dots.(3) Lenses 1 and 2 These lenses perform the following compensations on the laser light reflected by the polygonal mirror. Narrow Wide Fθ lens 1 Fθ lens 2 Equidistant 09-02-03 Fig. when the scan is completed. Then. and becomes incident to the PIN diode on the laser drive PWA. 8-2-3 Pyramidal error compensation The reflected face on polygonal mirror is tilted in either of two directions for the perfect vertical direction. That is. because the polygonal mirror is rotated at the same speed. 1600/2000/2500 PRINTING 8-4 December 2000 © TOSHIBA TEC . 8-2-4 The section's shape of the laser beam on the drum is compensated. laser light is compensated so that it is scanned on the drum at equal speeds. Equidistant scanning The reflected laser light on the polygonal mirror is scanned at the same angle. the primary scanning synchronizing is formed by detection of the laser light. is reflected by the HSYNC detection mirror. 09-02-04 Mirror plane is tilted Deviation (4) HSYNC detection The laser light. Fig. which is scanned by the any reflected face on the polygonal mirror.

(5) Laser Drive PWA This control board has the following functions: APC control function (for compensating disparity in the laser intensity caused by temperature) Laser ON/OFF generating function Function for generating synchronizing signals in the primary scanning direction December 2000 © TOSHIBA TEC 8-5 1600/2000/2500 PRINTING .

This semiconductor laser is powered by a + 5 V DC power supply. Emission of light is started when the forward current reaches or becomes greater than the threshold current. The monitor output from the semiconductor laser is controlled for each of the semiconductor lasers beforehand so that a constant voltage is maintained when the optical output is 1 mW.8. comparison of the laser power voltage set to the control circuit is carried out for every single scanning. The semiconductor laser has the optical forwardoutput current. After conversion. APC is also required to maintain the optical output at a constant value. These threshold currents and monitor currents are each disparate due to the characteristics of each of the semiconductor lasers. Optical output must be adjusted so that it is maintained at a constant value. and its oscillation wavelength is about 780 nm.3 Laser Diode The laser used in this copier is a GaAIAS type semiconductor laser. Here. 8-3-2 shows a block diagram of the semiconductor laser control circuit. Output of a PIN diode for monitoring light output built into the semiconductor laser is used for controlling this. Also. the forward current is increased in the laser driver circuit. as the optical output of the semiconductor laser drops when its temperature increases. the forward current is decreased so that the optical current is constant. and alternatively when the laser power is excessive. and its optical output is controlled to about 1mW. This semiconductor laser outputs in the single-horizontal mode. Low temp. As a result. and monitors the current characteristics shown in the figure on the right. 1600/2000/2500 PRINTING 8-6 December 2000 © TOSHIBA TEC . the voltages are fed back to the laser power comparison circuit. Fig. Threshold current 08-03-01 Semiconductor laser Laser power comparison circuit Laser driver circuit Constant optical output Monitor output Monitor output conversion 08-03-02 Fig. when the laser power is insufficient. A monitor current proportional to the optical output is output. 8-3-2 Block diagram Fig. 8-3-1 Current (mA) Forward current Monitor current Optical Output (mW) High temp.

[CAUTION] To prevent electrostatic destruction. Detach the toner cartridge. 8-4-2 Harness Screw Harness Ground plate Screw 067-1 Laser scanner unit Relay harness Harness 067 December 2000 © TOSHIBA TEC 8-7 02/01 1600/2000/2500 PRINTING . If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. The shield tape must be attached in the position as shown in right. remove 3 screws and one ground plate. When attaching the shield tape. be sure to use new shield tape. 8-4-1-1 9. and take out laser scanner unit. 3. detach the finisher plate and junction block. Detach the one connector and remove laser scanner unit. Remove LVPS. If a Finisher (MJ-1011) is attached to the copier. 2. blow away the dirt with the blower. 2-6-11) 6. detach it. Peel off the shield tape. 2-6-30 and 2-6-31) 7. Release 2 hooks and remove duct assembly. 10. Shield tape Shield tape Mylar Duct assembly Hook Fig. do not touch the connector pin when plugging or unplugging the connector. Note: When the lens gets dirty. 2. (See Fig. 8. Detach one connector. along the edge of the laser scanner unit with the mylar on the outside. Detach paper tray cover. 2-6-10) 5. (See Fig. Fig. 8-4-1 066 Reference position Fig.4 Disassembly and Replacement [A] Laser scanner unit 1. The ground plate is not attached to the TWD model of DP2500 series. (TWD model of DP2500 series) Notes: 1. (See Fig.8. Detach ozone cover. 4. Attach the shield tape securely with no portion waved.

.....3 Drive Description ...3.......................................................4........... PAPER FEEDING SYSTEM ...............4..................4.........2 9..........................................................3 9..5 Function of Each Part ............2 Construction............ 9-1 9...............4 Description of Operation ........................................... 9-9 9............................... 9-5 Cassette feeding operation .......................... 9-4 Paper separation ............................................................................................................................1 General Description ................... 9-7 9.................................. 9-2 Tray lift shaft .................... 9-4 Paper feeding section ......... 9-1 9........... 9-6 9..... 9-4 9.............................2 9.......... feed roller and registration roller .............................................3...................................................................................4................................................ 9-2 9.................................................. 9-10 ..................6 Tray-up Motor Drive Circuit .....9.... 9-3 Tray section ............... 9-1 9............................................................................................7 Disassembly and Replacement ......1 9......4 Pickup feed roller..................1 9...........

9.1 General Description The paper feeding section feeds the paper from the paper cassette to the transfer section.9. Driving of each of the paper feed and transport rollers is controlled by turning ON and OFF the clutches. Each sensor detects the transport state of the paper.2 Construction Pinch roller Registration roller Feed sensor Pickup roller Pickup feed roller Separate roller Paper tray Paper empty sensor Pickup sensor Tray-up assembly 09-02-01 The paper feeding system section consists of the following parts: • • • • • • • • • • Paper tray Tray-up assembly Pickup feed roller Pickup roller Paper empty sensor Pickup sensor Separate roller Feed sensor Registration roller Pinch roller December 2000 © TOSHIBA TEC 9-1 1600/2000/2500 PAPER FEEDING SYSTEM . PAPER FEEDING SYSTEM 9.

3. the pickup feed roller turns.1 Pickup feed roller.3 Drive Description 9. As the pickup clutch is turned ON. As the registration roller clutch is turned ON. feed roller and registration roller Main motor Main drive gear 2 Main drive gear 3 Main drive gear 4 Registration roller clutch Registration drive gear Main drive gear 6 Transmission gear 3 Pickup clutch Pickup roller 09-03-01 The driving force of the main motor is transmitted to each clutch through each gear of the main drive gear assembly.9. Main motor Main drive gear 2 Main drive gear 3 Main drive gear 4 Main drive gear 6 Transmission gear 3 Pickup clutch Pickup feed roller Pickup roller Registration drive gear Registration roller clutch Registration roller 1600/2000/2500 PAPER FEEDING SYSTEM 9-2 December 2000 © TOSHIBA TEC . the registration roller.

9.3.2 Tray lift shaft Tray-up gear 1 Tray-up gear 2 Tray-up motor Tray-up gear 3 Tray-up gear 4 Tray-up gear 5 09-03-02 The driving force of the tray-up motor is transmitted to the tray lift shaft through each gear of the tray-up assembly to turn the tray lift shaft. Tray-up motor Tray-up gear 1 Tray-up gear 2 Tray-up gear 3 Tray-up gear 4 Tray-up gear 5 Tray lift shaft December 2000 © TOSHIBA TEC 9-3 1600/2000/2500 PAPER FEEDING SYSTEM .

4. The rotation of the tray lift shaft causes the tray lift lever to lift the paper tray. 9.4. the pickup feed roller turns causing the pickup roller to turn through the belt.4 Description of Operation 9. the pickup lever is pushed by the hook of the paper cassette in the direction of the arrow.1 Tray section Paper tray Tray lift lever Tray lift shaft 09-04-01 As the tray-up motor of the tray-up assembly turns ON. 1600/2000/2500 PAPER FEEDING SYSTEM 9-4 December 2000 © TOSHIBA TEC . As the pickup clutch is turned ON. The driving force of the main motor is transmitted to the clutch through each gear of the main drive gear assembly.2 Paper feeding section Pickup arm Pickup roller Pickup shaft Pickup lever Pickup feed roller Transmission gear 3 Pickup clutch 09-04-02 When the paper cassette is mounted. the tray lift shaft turns through the lift gear. the pickup shaft turns and the pickup arm and pickup roller descend of their own weight. As the pickup lever is pushed.9.

the lower sheet is forcibly separated from the upper sheet and is sent back in the direction of the ( ) by the Pickup feed roller Separate roller 09-04-03 ). December 2000 © TOSHIBA TEC 9-5 1600/2000/2500 PAPER FEEDING SYSTEM .4. the friction between the rollers or that between the sheet and the separate roller is large enough to force the separate roller in the direction of the arrow ( limiter). causes the separate roller to rotate in the ( ) direction. and ) arrive at the If two sheets of the paper ( separate roller. the force of pickup feed roller. The separate roller is driven in the direction of the arrow ( ) through the arbor R (torque limiter).3 Paper separation Paper separation is performed by the pickup feed roller and separate roller in this machine. But when there is no paper or only one sheet between the rollers. sending the paper. the force of the respective rollers is greater than the friction between sheets of paper. Separate roller 09-04-04 Examples: If only sheet of paper arrive at the separate roller. However. The pickup feed roller is rotated in the direction of the arrow ( ) at the same Arbor R Pickup feed roller timing as the pickup roller by the main motor. which is greater than that of the separate roller. cause a slip in the arbor R (torque separate roller. The upper sheet is fed in the direction of the arrow ( ) by the feed roller. The separate roller is connected to its shaft through the arbor R (torque limiter). if multiple-sheet feeding occurs. and the top sheet in the ( is sent in the ( ) direction is sent by the feed roller while the bottom sheet ) direction by the separate roller. since the friction between the sheets is small.9.

9. (6) The paper is transported by means of the registration roller and pinch roller. the presence or absence of paper is detected by the paper empty sensor. (2) When the paper cassette is removed while in the standby mode. (2) When the paper tray pushes up the pickup roller to turn ON (L → H) the pickup sensor.4. [B] Ready state (1) When the paper tray of the paper cassette ascends and the presence or absence of paper is detected. thereby correcting it to be horizontal. (3) Even if the power is turned ON while the paper cassette is not mounted. the standby mode will be activated. the tray ascends causing the presence or absence of paper to be detected. the tray-up motor will not turn ON. (5) When the registration roller clutch is turned ON. (2) The rotation of the pickup feed roller is transmitted to the pickup roller through the belt. the tray lift shaft is dislocated from the tray-up assembly. thereby causing the tray to descend. 1600/2000/2500 PAPER FEEDING SYSTEM 9-6 December 2000 © TOSHIBA TEC . (4) A fixed time after the feed sensor detects the top of paper. the power of the main motor is transmitted to the pickup feed roller through each gear for rotation. At this time. Even if the paper has been transported askew. [C] Paper feeding (1) When the pickup clutch is turned ON. the tray-up motor turns OFF. (3) The paper is transported from the paper cassette by means of the pickup roller and pickup feed roller. the tray-up motor of the tray-up assembly turns ON to lift the paper tray of the paper cassette.4 Cassette feeding operation [A] From power-on to the ready state (1) When the power is turned ON. When the paper cassette is mounted again. the paper is pressed to the registration roller during the time from the moment when the feed sensor turns ON to the moment when the registration roller clutch is turned ON to make the paper sag. the registration roller clutch is turned ON. the power of the main motor is transmitted to the registration roller through each gear for rotation.

the power of the main motor is transmitted to the pickup feed roller for rotation.9. to the PU guide assembly. which has been transported by the pickup roller. The power of the pickup feed roller is transmitted to the pickup roller through the belt for rotation. (5) Pickup clutch When transporting the paper from the paper cassette. the registration roller clutch is turned ON to transmit the power of the main motor to registration roller. When the pickup clutch is turned ON. the separate roller turns by means of the power of the pickup feed roller. the separate roller allows only the top sheet of paper to pass due to the coefficient of friction between the pickup feed roller.5 Function of Each Part (1) Tray-up assembly The tray-up assembly turns the tray lift shaft of the paper cassette to lift the paper tray. paper. (4) Separate roller When two or more sheets of paper have been transported by the pickup roller. the power of the main motor is transmitted to the registration roller for rotation. the clutch is turned ON to transmit the power of the main motor to the pickup feed roller. and separate roller. (6) Main drive gear assembly The main motor gear assembly transmits the power of the main motor to the paper feed roller and feed roller. (7) Main motor The main motor is a power source for paper feed roller 1 and the feed roller. When the registration roller clutch is turned ON. (9) Registration roller clutch When transporting the paper from the transfer section to the exit roller. (3) Pickup feed roller The pickup feed roller transports the paper. December 2000 © TOSHIBA TEC 9-7 1600/2000/2500 PAPER FEEDING SYSTEM . (8) Registration roller The registration roller transports the paper from the PU guide assembly to the development section. (2) Pickup roller The pickup roller transports the paper from the paper cassette. When a single sheet of paper has been transported.

the pinch roller turns with the power of registration roller. (12) Pickup sensor The pickup sensor detects that the tray of the paper cassette has been lifted to the specified position. Registration clutch turns ON a fixed time after the feed sensor detects the top of paper. (11) Paper empty sensor The paper empty sensor detects the presence or absence of paper in the paper cassette. (13) Feed sensor The feed sensor detects the transport of the paper by the PU guide assembly. 1600/2000/2500 PAPER FEEDING SYSTEM 9-8 December 2000 © TOSHIBA TEC .(10) Pinch roller The pinch roller helps registration roller transport the paper. The tray is lifted until the pickup roller is pushed by the tray to turn OFF the pickup sensor. Pressed to registration roller by the spring.

In the control section.9. the motor is controlled (ON and OFF) based on the signals from the I/O port GA-1. Overheat protection circuit Overcurrent protection circuit Control logic 1 IN1 2 IN2 3 M(+) 4 GND 5 M(–) 6 N. refer to the table below. 7 VCC IN1 and IN2 are input terminals for the signals from the I/O port GA-1.6 Tray-up Motor Drive Circuit Tray-up motor : Driven by IC4 (PWA-F-RLY : TA8428K) The block diagram of TA8428K is shown below. Input IN1 H L H L IN2 H H L L M (+) L L H Output M (-) L H L Description BRAKE CCW (upward) CW (downward) OFF (high impedance) STOP December 2000 © TOSHIBA TEC 9-9 1600/2000/2500 PAPER FEEDING SYSTEM . For the control.C.

Detach the relay connector and remove tray-up assembly. Remove paper cassette. and remove separate roller. 070 Hook Separate holder assembly Fig. Detach rear cover. Remove 2 screws and release 2 clamps. (See Fig. arbor R. Notes: 1. 3. (See Fig. 5. 2-6-12) 2. 2-6-1) 4. Remove paper cassette. (See Fig.7 Disassembly and Replacement [A] Separate holder assembly 1.10 December 2000 © TOSHIBA TEC . 2. 4. Since the separate spring is coated with oil. Release 4 hooks and remove separate holder assembly. separate spring. Remove separate holder assembly.9. Detach the manual pocket. Lift separate roller lever and remove separate roller assembly. (See Fig. To detach/attach the separate roller from/ to the separate spring. 9-7-2 Spring 071 Shaft spring cover Separate Spring Arbor F Spring [C] Tray-up assembly 1. 037 Relay connector Tray-up assembly Screw Fig. 2-6-12) 2. 2. Fig. draw out shaft. If a STP (KK-1600) is attached to the copier. disconnect the power cable. the separate roller should not to be touched by the separate spring. and spring cover in this order. 9-7-3 Clamp 1600/2000/2500 PAPER FEEDING SYSTEM 9 . 9-7-1) 3. rotate the separate roller in the direction of the arrow. 9-7-1 Separate roller [B] Separate roller 1. Remove arbor F.

11 01/05 1600/2000/2500 PAPER FEEDING SYSTEM .2-6-15 and 2-6-15-1) 4. (See Fig. or upper right cover R and lower right cover R. Remove pickup assembly. Detach 2 E-rings. 9-7-4) 6. 8. Detach E-ring and remove pulley and clutch. or upper right cover R and lower right cover R. 9-7-7 December 2000 © TOSHIBA TEC 9 . Remove paper cassette. Release 2 hooks. Remove paper cassette. 9-7-1) 5. 9-7-1) 5. 9-7-1) 5.2-6-15 and 2-6-15-1) 4. 7. Release timing belt 124 and remove pickup roller shaft assembly. If an ADU (MD-0101) and/or SFB (MY-1016) are attached to the copier. (See Fig. Remove separate holder assembly. 9-7-4 Pickup feed roller Clutch Stop ring Fig. Remove paper cassette. Remove separate holder assembly. Remove right cover R. detach it. detach it. 2-6-12) 3. detach it. Remove right cover R. 2. 9-7-4) 6. 2-6-12) 3. (See Fig. Pulley Pickup roller shaft Clutch E-ring 081 073 Pickup assembly Screw 072 Fig. Remove stop ring and remove pickup feed roller. or upper right cover R and lower right cover R. (See Fig. 9-7-6 E-ring Fig. Remove pickup assembly. If an ADU (MD-0101) and/or SFB (MY-1016) are attached to the copier. (See Fig. [E] Pickup feed roller 1. 9-7-5 Pickup roller shaft assembly Timing belt 124 080 Fig. (See Fig. (See Fig. Remove right cover R. (See Fig. 2-6-12) 3. Remove 2 screws and remove pickup assembly.[D] Pickup assembly 1. (See Fig. 9. 2. (See Fig. 2. [F] Pickup roller 1.2-6-15 and 2-6-15-1) 4. If an ADU (MD-0101) and/or SFB (MY-1016) are attached to the copier. Remove separate holder assembly. (See Fig.

10. DRIVE SYSTEM ....................................... 10-1
10.1 Construction of Drive System ................................................................... 10-1 10.2 Description of Operations ......................................................................... 10-2 10.2.1 Part A ........................................................................................... 10-2 10.2.2 Part B ........................................................................................... 10-3 10.2.3 Part C ........................................................................................... 10-4 10.3 Disassembly and Replacement ................................................................ 10-6 10.4 Main Motor ................................................................................................ 10-12 10.4.1 Main motor drive .......................................................................... 10-12 10.4.2 Control signals ............................................................................. 10-13

10. DRIVE SYSTEM
10.1 Construction of Drive System
The drive system drives the drum, developer, exit roller, heat roller, registration roller, cassette feed roller, and drive transmission gears of options. They are driven by the main motor.
Driven by ADU ADU gear OCT or JSP gear Exit drive gear 1 (Exit roller)

Exit drive gear 6

Exit drive gear 5

Part A

HR drive gear 2 (Heat roller)

Drum drive gear (Coupling) Main motor

Developer drive pulley (Coupling) Part B Registration roller (Clutch) Timing belt 176 Timing belt 309 Cassette feed roller (Pick up clutch)

Cassette feed gear 8 Part C SFB gear Cassette feed gear 6

2nd feed roller (Clutch)

PFU gear
10-1-1 PPS2

Fig. 10-1-1 Drive system (Rear side view)

December 2000 © TOSHIBA TEC

10 - 1

1600/2000/2500 DRIVE SYSTEM

10.2 Description of Operations
10.2.1 Part A Part A drives the heat roller, feeds (ejects) paper, and transmits drive to the options (OCT, JSP , and Finisher).
Driven by ADU ADU gear OCT or JSP gear (Finisher : DP2000/2500 series) Exit drive gear 1 (Exit roller)

Exit drive gear 5 Exit drive gear 6

HR drive gear 2 (Heat roller)

Main motor

10-2-1 PPS2

Fig. 10-2-1 • Heat roller drive ................... The driving gear train from the main motor drives the HR drive gear 2. • Exit roller ............................. The driving gear train from the main motor drives the exit drive gear 1. When the ADU is attached, the gear is always driven by the ADU motor (upper) to slide the gear. • Exit drive gear 6 ................... The driving gear train from the main motor drives exit drive gear 6. This gear transmits the drive from the ADU to the exit roller while the ADU is attached. When the ADU is attached, the gear cuts off the drive from the main motor and starts to transmit the ADU drive. Therefore, the exit roller is always driven by the ADU even in one-side printing when the ADU is attached. • Exit drive gear 7 ................... The driving gear train from the main motor drives exit drive gear 7. When connected to this gear, the OCT or JSP is driven. (Finisher: DP2000/ 2500 series)

1600/2000/2500 DRIVE SYSTEM

10 - 2

December 2000 © TOSHIBA TEC

10.2.2 Part B Part B is comprised of the main dive gear assembly and the main motor, and drives the drum and the developer and transmits drive to Parts A and C.

Main drive gear assembly

Main motor Drum drive gear (Coupling)

Developer drive pulley (Coupling)

Timing belt 176

10-2-2 PPS2

Fig. 10-2-2 • Drum Drive .......................... The driving gear train from the main motor drives the drum drive shaft and coupling. The coupling part is fit to the drum, thereby driving the drum. • Developer Drive ................... The main motor transmits the drive to the developer drive pulley via timing belt 176, causing the developer connected with the coupling to be driven.

December 2000 © TOSHIBA TEC

10 - 3

1600/2000/2500 DRIVE SYSTEM

10.2.3 Part C Part C feeds (mainly supplies) paper and transmits drive to the options (SFB and PFU).

Registration roller (Clutch)

Timing belt 309

to Main motor Cassette feed roller (Clutch)

Cassette feed gear 8

SFB gear

Cassette feed gear 6

2nd feed roller (Clutch) PFU gear

10-2-3-1 PPS2

Fig. 10-2-3 • Registration roller ................ The driving gear train from the main motor drives the registration roller gear. • Cassette feed roller ............. The driving gear train from the main motor drives the cassette feed roller gear. • Cassette feed gear 8 ........... The driving gear train from the main motor drives cassette feed gear 8. When connected to this gear, the SFB is driven. • Cassette feed gear 6 ........... The driving gear train from the main motor drives cassette feed gear 6. When connected to this gear, the PFU is driven.

1600/2000/2500 DRIVE SYSTEM

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December 2000 © TOSHIBA TEC

. When supplying the paper.9 mm/ sec.• 2nd feed roller ... December 2000 © TOSHIBA TEC 10 . the timing belt is used to drive (speed: DP1600 series = 86.. The registration roller does not rotate either..... There are two systems on the 2nd feed roller drive. and the registration roller rotates... when the clutches are turned off.5 1600/2000/2500 DRIVE SYSTEM . 10-2-4 When the main motor rotates. The OCF-CLT is turned off.. The driving gear train from the main motor and the timing belt 309 drive the 2nd feed roller drive pulley.. only by the gear and by the timing belt. When feeding the paper. the RGST-CLT is turned on. When paper is fed into the paper path.. since the RGST-CLT is turned off. Timing belt 309 2nd feed roller Clutch pulley OCF-CLT (2nd feed clutch) 10-2-3-2 PPS2 Fig. When paper is picked up from the option cassette. DP2000/2500 series = 118 mm/sec).. the gear is used to drive (speed: DP1600 series = 260 mm/sec. Switching of the gear drive and timing belt drive is done by the clutch. At this time. DP2000/ 2500 series = 260 mm/sec). the respective rollers do not rotate. the clutch pulley prevents timing belt 309 from rotating... However... the OCF-CLT is turned on.. and the timing belt rotates the 2nd feed roller.. causing the 2nd feed roller to rotate.. Registration roller RGST-CLT (Registration roller clutch) Feed sensor The gear train from the main motor transmits the drive. the drive is transmitted to the gears of the RGST-CLT and OCF-CLT clutches and these gears rotate.

open it. 6. Open side cover. Detach the toner cartridge and the process unit. 2-6-1) 7. 3. If an ADU (MD-0101) is attached to the copier. (See Fig. (See Fig. If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. 13. 12.3 Disassembly and Replacement [A] Main drive gear assembly 1. Remove high voltage power supply. If a STP (KK-1600) is attached to the copier. detach the finisher plate and junction block. 2-6-28 and 2-6-29) 11. If a Finisher (MJ-1011) is attached to the copier. 5. release the timing belt 309.10. Remove 2 screws. (See Fig. Detach rear cover. Remove PC I/F PWA. 10-3-3 1600/2000/2500 DRIVE SYSTEM 10 . 4. (See Fig. Detach the manual pocket. 10-3-1 Side cover 030-1 Fig. detach it. Timing belt 309 029 Spring Cassette feed gear 2 assembly Screw Fig. and remove cassette feed gear 2 assembly. 2. 2-6-27) 10. Detach ozone cover. Remove 2 screws. 2-6-11) 9. (See Fig. Release the spring. 14. Screw Drum drive shaft 030-2 Fig. disconnect the power cable. 2-6-10) 8.6 December 2000 © TOSHIBA TEC . Detach paper tray cover. 10-3-2 15.

adjust it by referring to the Service Handbook. Connector Fig. 2. Notes: 1. 17.9) Screw Clamp Main drive gear assembly Screw Connector Harness 031-1 Fig. Detach rear cover. Detach 2 connectors from the PWA.16. 2. 3. Detach the manual pocket.7 01/09 1600/2000/2500 DRIVE SYSTEM . If the main motor is without the flange to the pulley. Note: When the main drive gear assembly is attached. attach it in the reverse procedure. Remove 3 screws and remove main motor. rotate the main motor to make sure that the coupling of the process unit rotates. After attaching the main motor. remove 7 screws. Detach the toner cartridge and the process unit. 2-6-1) Detach 2 connectors form the PWA. 5. 10-3-5 031-2 December 2000 © TOSHIBA TEC 10 . (See Fig. disconnect the power cable. 10-3-4 [B] Main moter (DP1600 series) 1. 4. Seeing from the gap of the main drive gear cover assembly. Release the harness from inside the copier. If a STP (KK-1600) is attached to the copier. 6. (See chapter 1. and remove main drive gear assembly. Screw Pulley Main motor Timing belt 176 7-1. confirm that the timing belt is securely installed.

9) 032-4 Spring Gear Timing belt 176 Screw Fig. disconnect the power cable. 10-3-8 1600/2000/2500 DRIVE SYSTEM 10 . (See Fig. Remove 3 screws to remove the drum drive shaft holder. 3. 2.8 01/09 December 2000 © TOSHIBA TEC . 5. Remove PC I/F PWA. 10-3-6 2. (See Fig. Attaching the main motor 1. Detach rear cover. After attaching the main motor to the main drive gear assembly. 2-6-1) 5. adjust it by referring to the Service Handbook. 10-3-7 (DP2000/2500 series) 1. 031-3 Drum drive shaft holder Screw Fig. 3. Note: When the main drive gear assembly is attached. 10-3-1 to 10-3-4) and attach the main motor by following the procedure below. Screw Main drive gear cover assembly Screw 032-3 Fig. Loosen 2 screws and attach timing belt 176. Detach the toner cartridge and the process unit. Remove the gear to remove the spring. remove the main drive gear assembly (see Fig. Detach the manual pocket. 4. 2-6-27) 6. Attach the spring and tighten 2 screws. If the main motor is with the flange to the pulley. 4.7-2. If STP(KK-1600) is attached to the copier. remove the main drive gear cover assembly by removing the four screws. Attach the gear and then the main drive gear cover assembly. (See chapter 1.

9 1600/2000/2500 DRIVE SYSTEM . Seeing from the gap of the main drive gear cover assembly. Notes: 1. After attaching the main motor. Remove the main motor by sliding it downward. Connector Main motor Screw Timing belt 176 031-4 Fig. 10-3-9 December 2000 © TOSHIBA TEC 10 .7. rotate the main motor to make sure that the coupling of the process unit rotates. confirm that the timing belt is securely installed. Remove 2 screws. 2.

Detach upper right cover R. 10-3-11. Open ADU (MD-0101) if it is attached. 2-6-1) Detach ozone cover. 7. (See Fig. detach it. 2-6-11) Hook Contact Green PU contact Brown PU contact Harness 3-1. (See Fig. (See Fig. Detach the relay connector and remove 7 screws. Connector Screw Note: If contact is found dirty. 16. If a STP (KK-1600) is attached to the copier.[C] PU guide assembly 1. (See Fig. 9. Detach the toner cartridge and the process unit. Remove paper guide B and side cover assembly. 13. (See Fig.10 01/05 December 2000 © TOSHIBA TEC . 2. detach the finisher plate and junction block. 17. Detach rear cover. If an ADU (MD-0101) and/or SFB (MY-1016) Fig. (See Fig. 14. Detach the manual pocket. 10-3-1 to 10-3-4) Detach the harness and remove PU contact. 5. detach it. 4. 2-6-16 and 2-6-17) Remove PC I/F PWA. 12. 2-6-15) 10-2. 2-6-10) Detach paper tray cover. 2-6-15-1) 11. 8. release 2 tabs. Pull out the PU contact harness through the hole Fig. 15. Detach right cover R. Harness PU guide assembly Screw 034 Plate Fig. 10-3-10 033 10-1. (See Fig. 6. are attached to the copier. and remove PU guide assembly. If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. (See Fig. 3-2. 10-3-11 1600/2000/2500 DRIVE SYSTEM 10 . 2-6-28 and 2-6-29) Remove main drive gear assembly. disconnect the power cable. If a Finisher (MJ-1011) is attached to the copier. 2-6-27) Remove high voltage power supply. clean with a cotton swab. (See Fig.

and regiatration wheel in this order. slide bushing in the direction of the arrow. detach it. Bushing Cassette feed gear 1 Registration wheel Stop ring Registration roller Registration roller clutch Fig. Detach right cover R. and remove cassette feed gear 1. Open ADU (MD-0101) if it is attached. remove bushing plate and detach the relay connector. Bushing plate Screw 034-1 Fig. (See Fig. (See Fig. Detach 2 stop rings. 10-3-13 6. Stop ring Registration roller assembly 035 Fig. 2. Detach stop ring. Loosen one screw.[D] Registration roller 1-1. Detach the toner cartridge and the process unit. Detach upper right cover R. If an ADU (MD-0101) and/or SFB (MY-1016) are attached to the copier.11 01/05 1600/2000/2500 DRIVE SYSTEM . regiatration roller clutch. and remove registration roller assembly. 1-2. 10-3-12 5. Connector 3-1. 2-6-15) 3-2. 10-3-14 036 December 2000 © TOSHIBA TEC 10 . 2-6-15-1) 4.

4. 1600/2000/2500 DRIVE SYSTEM 10 .3 1. (3) For the main motor.2. This allows each excitation phase of the motor to be excited through the motor drive circuit to start rotation.10.12 December 2000 © TOSHIBA TEC . (2) DP1600 series The I/O port GA-2 (IC6) on the Main PWA sends the MMON signal at “High” level to the main motor. This allows each excitation phase of the motor to be excited through the motor drive circuit to start rotation. It compares the detected rotational frequency with the MMCLK signal in terms of phase and speed. When the difference in each comparison is then eliminated and the rotation stabilizes. the motor drive circuit detects the rotor position in the motor and the rotational frequency (FG pulse). and MMBRK signal at “High” level to the main motor.5 3. the main motor sends the MMSYNC signal at “Low” level to the I/O port GA-2. DP2000/2500 series The I/O port GA-2 (IC6) sends the MMON signal at “High” level.4.1 Main motor drive Relay PWA Main PWA IC34 System control GA Q18 44 43 39 40 +5V 6(6) 5(5) Main motor 1(3) 2(4) IC3 29 SG 6 3(3) 1(1) 4(6) 6(8) Phase/Speed detection (FG pulse) MMCLK 42 42 5 CN29(CN30) 72 23 MMON MMSYNC MMBRK MMDIR 44 43 39 40 SG 4(4) 2(2) CN1(CN1) CN15 CN21 3(5) (7) 5 IC6 I/O port GA-2 43 44 Motor drive circuit NC Q17 SG 13 12 (7) (2) IC3 VM CN28 CN2 1.4 Main Motor 10.5 2. It adjusts the excitation timing to eliminate the difference in each comparison and control the rotation of the motor.4 Rotor position detection PG 06-04-01 Values in ( ) are for DP2000/2500 series (1) The system control GA (IC34) on the Main PWA sends the MMCLK signal to the main motor. MMDIR signal at “Low” level.

(4) DP1600 series To stop the rotation. (3) MMBRK signal (DP2000/2500 series) Rotational brake signal.4. “Low” level: OFF “High” level: ON (5) MMSYNC signal Detection signal for rotational state. the I/O port GA-2 turns the MMBRK signal to “High” level. thereby stopping the main motor. “Low” level: Rotation at constant speed “High” level: Rotation at non-constant speed December 2000 © TOSHIBA TEC 10 . “High” level: Rotates clockwise as viewed from the output shaft. (2) MMDIR signal (DP2000/2500 series) Rotational direction setting signal. 10.2 Control signals (1) MMCLK signal Reference clock signal for rotational speed. DP2000/2500 series To stop the rotation. thereby braking the rotation of the main motor. “Low” level: Rotates counterclockwise as viewed from the output shaft. “Low” level: Brake ON “High” level: Brake OFF (4) MMON signal ON/OFF control signal for main motor.13 1600/2000/2500 DRIVE SYSTEM . Then. the I/O port GA-2 turns the MMON signal to “Low” level to stop the main motor. the I/O port GA-2 turns the MMON signal to “Low” level.

... 11-1 11..............3 Drive Description . DRUM-RELATED SECTION........2 Control method.1 Outline .... 11-1 11.................................................5..... 11-3 11.....11...................................... 11-2 11..... 11-7 ........................................................... 11-1 11...........................5 High Voltage Output Control Circuit .....................1 General Description ..........................................2 Construction..............................................................................4 Function of Each Part ...........6 Disassembly and Replacement ...... 11-4 11................................................................... 11-4 11............5..................................................................................................... 11-4 11..........................................................................................................

2 Construction Paper guide assembly (guide bias) Drum shutter Drum Discharge (LED) Separation charger Main charger Vacuum fan motor Process unit Transfer charger Pinch roller (guide bias) 11-02-01 The drum-related section consists of the following parts: • • • • • • • • Drum Discharge LED Main charger Transfer charger Separation charger Drum shutter Paper guide assembly Vacuum fan motor December 2000 © TOSHIBA TEC 11 . 11. It also transfers a toner image on the drum to paper and separates the paper from the drum.1 1600/2000/2500 DRUM-RELATED SECTION . DRUM-RELATED SECTION 11.1 General Description The drum-related section performs discharging and charging to form an electrostatic latent image on the drum in the printing process.11.

the lever pushes the rod guide so that the rod guide pulls the shutter link to open the drum shutter. Then.3 Drive Description (1) Drum Main drive gear 5 Main motor Drum Drum drive gear 11-03-01 The drum rotates as the driving force of the main motor is transmitted to it through each gear.) When the side cover assembly is closed. 1600/2000/2500 DRUM-RELATED SECTION 11 .2 December 2000 © TOSHIBA TEC . Main motor Main drive gear 5 Drum drive gear (2) Drum shutter Drum Rod guide Lever Rod guide Shutter link Lever Drum shutter Shutter link Drum shutter Drum Drum 11-04-01 (Drum shutter is closed.11.) (Drum shutter is opened. the lever of the fuser unit is pushed.

(3) Discharge LED Lower the electrical resistance of the photosensitive surface that was left over after the exposure and transfer processes. The principle of “Photoconductivity” indicates that insulating properties of the material are evidenced in the dark. When high voltage is applied to this charger wire.3 1600/2000/2500 DRUM-RELATED SECTION . the air around the wire is ionized (electrostatically charged).4 Function of Each Part (1) Drum The drum comprises a drum-shaped.” The backside of the copy paper is negatively (minus) charged using the principle of corona discharge. December 2000 © TOSHIBA TEC 11 . (8) Drum shutter Mounted on the process unit.” In the dark. (6) Separation charger Separates the copy paper with toner from the drum. The cleaning effect neutralizes and eliminates the residual charge on the surface of the photosensitive element while the pre-exposure effect maintains a fixed photosensitive surface potential before the charging process is again initiated. The ionized air is attracted to the backside of the copy paper. This phenomenon is referred to as “corona discharged. the air around the wire is ionized (electrostatically charged). a cleaning effect and “pre-exposure” effect. its conductive properties are evidenced in the presence of light. When high voltage is applied to this charger wire. the drum shutter protects the surface of the drum. Likewise. The drum shutter is opened only when the process unit is installed in the copier and the charger cover assembly is closed. the surface of the drum is negatively (minus) charged using the principle of corona discharge. the air around the wire is ionized (electrostatically charged). The electrostatic attraction between the paper and the drum weakens. Aluminum base coated with an organic photosensitive element (photoconductor) film.” The backside of the copy paper is positively (plus) charged using the principle of corona discharge. (7) Vacuum fan motor Works to help separation of copy paper from the drum surface by sucking the air form the back side of the paper.11. (2) Main charger Applies a negative electrostatic charge to the drum (through a high-voltage transformer). This phenomenon is referred to as “corona discharged. The discharge LED has two effects. This phenomenon is referred to as “corona discharged. The ionized air is attracted to the backside of the copy paper. (5) Paper guide assembly Positive (plus) bias voltage is applied to the guide to prevent that the of translatability is lowered under the condition such as high humidity. When high voltage is applied to this charger wire. The ionized air is attracted to the drum’s surface. (4) Transfer charger Transfer the toner on the drum to the copy paper.

11. ↓ The system control GA converts the data loaded into the register to a DI signal (ADC setting signal) in serial format and sends it to the D/A converter (IC17) at the timing of the CLK signal (transfer clock signal) and the LD signal (load data signal). development. transfer. 1600/2000/2500 DRUM-RELATED SECTION 11 . Main PWA IC11 26 28 14 33 Relay PWA CHO THVCN PG SP 3 11 13 2 4 10 12 4 CCON 74 74 1 Main charger Magnetic roller Transfer charger CN24 IC66 CPU IC6 I/O port GA-2 DVVR TCON TCVR 75 76 77 75 76 77 2 3 4 CN15 CN21 CN1 59 DI LD CLK 17 15 16 2 HVPS Grid Separation charger Pinch roller Paper guide plate 11-05-01 IC34 61 IC17 D/A converter 3 19 5 System control GA GVR SPON SPDVR 78 79 80 78 79 80 7 8 9 60 PGON 82 82 10 11.5. Charging (Main charger) The I/O port GA-2 (IC6) turns the CCON signal (main charger control signal) to “Low” level. and separation. ↓ The HVPS generates high voltage based on the voltage value of the GVR signal and delivers it to the grid.4 December 2000 © TOSHIBA TEC .5.2 Control method Charging (Grid) The CPU (IC66) loads reference voltage data for the grid into the register of the system control GA (IC34). ↓ The HVPS generates constant-current and delivers it to the main charger.5 High Voltage Output Control Circuit 11.1 Outline This section describes the control circuit for each bias voltage and current for charging. ↓ The D/A converter converts the input data to a GVR signal (grid reference voltage signal) in analog form and sends it to the HVPS.

↓ The D/A converter converts the input data to a DVVR signal (development bias reference voltage signal) in analog form and sends it to the HVPS. December 2000 © TOSHIBA TEC 11 . the development bias voltage is delivered or cut off synchronizing with the timing of the SPON signal (separation charger control signal). the positive voltage is delivered. ↓ The HVPS generates high voltage based on the voltage value of the DVVR signal and delivers it to the magnetic roller. ↓ The HVPS generates current based on the voltage value of the TCVR and delivers it to the transfer charger. ↓ The system control GA converts the data loaded into the register to a DI signal (ADC setting signal) in serial format and sends it to the D/A converter (IC17) at the timing of the CLK signal (transfer clock signal) and the LD signal (load data signal). Only during the delivery of positive voltage. There are the following two cases where high voltage is delivered to the magnetic roller: the delivery of positive voltage (during initial operation) and the delivery of negative voltage (during printing operation).Development (Magnetic roller) The CPU (IC66) loads reference voltage data for development bias into the register of the system control GA (IC34). Transfer (Transfer charger) The CPU (IC66) loads reference voltage data for transfer bias into the register of the system control GA (IC34). ↓ The D/A converter converts the input data to a TCVR signal (transfer bias reference voltage signal) in analog form and sends it to the HVPS. ↓ The system control GA converts the data loaded into the register to a DI signal (ADC setting signal) in serial format and sends it to the D/A converter (IC17) at the timing of the CLK signal (transfer clock signal) and the LD signal (load data signal).5 1600/2000/2500 DRUM-RELATED SECTION . When the SPON signal is at “Low” level. ↓ The I/O port GA-2 (IC6) turns the TCON signal (transfer charger control signal) to “Low” level.

↓ The HVPS generates constant-voltage and delivers it to the paper guide plate/pinch roller. When the SPON signal is at “Low” level. Guide bias (Paper guide plate / Pinch roller) The I/O port GA-2 (IC6) turns the SPON signal (separation charger control signal) to “Low” level. the voltage is delivered. ↓ The I/O port GA-2 (IC6) turns the SPON signal (separation charger control signal) to “Low” level.Separation (Separation charger) The CPU (IC66) loads reference voltage data for separation bias into the register of the system control GA (IC34). High voltage to the paper guide plate/pinch roller is delivered or cut off synchronizing with the timing of the SPON signal (separation charger control signal). 1600/2000/2500 DRUM-RELATED SECTION 11 . ↓ The system control GA converts the data loaded into the register to a DI signal (ADC setting signal) in serial format and sends it to the D/A converter (IC17) at the timing of the CLK signal (transfer clock signal) and LD signal (load data signal). ↓ The D/A converter converts the input data to a SPDVR signal (separation bias reference voltage signal) in analog form and sends it to the HVPS.6 December 2000 © TOSHIBA TEC . ↓ The I/O port GA-2 turns the PGON signal (paper guide plate/pinch roller control signal) to “Low” level. ↓ The HVPS generates current based on the voltage value of the SPDVR signal and delivers it to the separation charger.

6 Disassembly and Replacement [A] Charger unit 1. If an ADU (MD-0101) is attached to the copier. Detach the charger unit. mount 2 springs to each guide firmly. (Fig. Front protection sheet Rear protection sheet Charger unit 11-6-3 Fig. Fig. Release 2 hooks and detach the guide roller assembly. Release 3 hooks and detach the charger unit. open it.7 1600/2000/2500 DRUM-RELATED SECTION . 11-6-1) 4. Open side cover. 2. Detach the charger unit. Open side cover. 2 guide roller collars. Peel off the front and rear protection sheets. 11-6-1) 4. Open side cover. If an ADU (MD-0101) is attached to the copier. 11-6-2 Guide roller bush Guide roller gear Guide roller collar Drum collar Guide roller Guide roller collar Drum coller Guide roller bush Charger unit 11-6-2 [C] Separation charger wire/transfer charger wire 1. the guide roller should rotate smoothly. (Fig. and 2 drum collars. Note: After the guide roller assembly is attached. open it.10-3-2) 3. If an ADU (MD-0101) is attached to the copier. (See Fig. 5. 11-6-3 December 2000 © TOSHIBA TEC 11 . Note: When placing the front and rear protection sheets on the charger unit. 2.11.10-3-2) 3. 2. Charger unit Spring Spring Spring 11-6-1 Fig. (See Fig.10-3-2) 3. they do not extend from the charger unit. 11-6-1 [B] Guide roller collar/guide roller gear/ guide roller bush/drum collar 1. Note: To attach the charger unit. open it. (See Fig. Remove 2 guide roller bushes. one guide roller gear.

Guide roller Hook Separation charger guide Hook Charger unit Hook Charger unit 11-6-4 Fig. 11-6-6 1600/2000/2500 DRUM-RELATED SECTION 11 . Transfer charger wire Spring Spring Separation charger wire Wire 11-6-6 Fig. Note: Be careful handling the wires. Detach 2 dampers. Release 9 hooks and detach the separation charger guide. 11-6-5 7.8 December 2000 © TOSHIBA TEC . Damper Damper Damper 11-6-5 Fig.5. 11-6-4 6. Release the spring and detach the separation and transfer charger wires.

..................................................... 12-1 12.....5............................... 12-7 12......... 12-1 12..3 Toner supply motor .........................................................12.........6 Disassembly and Replacement ......................................................... 12-5 12..................................................................................... 12-6 12.................. DEVELOPER SECTION .............2 Construction..........5............ 12-1 12.............5 Toner Control Circuit ...3 Drive Description ........ 12-2 12......................... 12-6 12.................................................5......................................................2 Toner empty detection circuit ..........4 Function of Each Part ............................................ 12-6 12...........1 Outline ............................ 12-8 ...............................................................................1 General Description ..........................................................

12.1 1600/2000/2500 DEVELOPER SECTION .1 General Description The developer unit converts an electrostatic latent image on the drum surface to an image visible to the naked eye.2 Construction Toner cartridge auger Doctor Toner cartridge Drum Magnetic roller Auger Process unit Agitator Toner empty sensor 12-02-01 The developer section consists of the following parts: • • • • • • Magnetic roller Doctor Agitator Auger Toner empty sensor Toner cartridge auger December 2000 © TOSHIBA TEC 12 . DEVELOPER SECTION 12. 12.

2 December 2000 © TOSHIBA TEC .3 Drive Description (1) Magnetic roller.12. and auger Developer drive gear 4 Developer drive gear 2 Developer drive gear 5 Developer drive gear 1 PU pulley Agitator drive gear Magnetic roller drive gear 12-03-01 Developer drive gear 3 Auger drive gear Developer drive gear 3 Developer drive gear 8 Developer drive gear 7 12-03-02 Developer drive gear 6 1600/2000/2500 DEVELOPER SECTION 12 . agitator.

3 1600/2000/2500 DEVELOPER SECTION .The magnetic roller. and auger turn as the driving force of the main motor is transmitted to them through each gear. agitator. PU coupling (Main motor drive assembly) PU pulley Developer drive gear 1 Developer drive gear 2 Developer drive gear 3 Magnetic roller drive gear Developer drive gear 4 Developer drive gear 5 Agitator drive gear Magnetic roller Developer drive gear 6 Agitator Developer drive gear 7 Developer drive gear 8 Auger drive gear Auger December 2000 © TOSHIBA TEC 12 .

(3) Toner cartridge auger Toner supply motor Toner supply coupling Toner supply gear Toner cartridge Toner cartridge auger 12-03-03 The toner cartridge auger turns as the driving force of the toner supply motor is transmitted to them through each gear. Toner supply motor Toner supply gear Toner supply coupling Toner cartridge auger 1600/2000/2500 DEVELOPER SECTION 12 .4 December 2000 © TOSHIBA TEC .

This allows the toner cartridge auger to turn and toner to be added to the developer unit from the toner cartridge.4 Function of Each Part (1) Magnetic roller Magnetic roller is made of aluminum. the magnetic brush of the magnetic roller sweeps the surface of the photosensitive drum. enabling development. Through this rotation. (2) Doctor The doctor makes the thickness of the toner layer on the magnetic roller surface as specified to allow toner to pass between the magnetic roller and the drum. If the absence of toner in the developer unit is detected by the toner sensor.12. the developer material is attracted (because the carrier is made of iron powder). with magnets positioned inside it. and only the sleeves around magnetic roller rotate. magnets are secured. (6) Toner cartridge auger The toner cartridge auger supplies toner in the toner cartridge to the developer unit.5 1600/2000/2500 DEVELOPER SECTION . the toner cartridge motor operates for a fixed time. Further. (5) Toner empty sensor The toner empty sensor detects the presence or absence of toner in the developer unit. (4) Auger The auger delivers the toner supplied from the toner kit to the developer unit. December 2000 © TOSHIBA TEC 12 . By using the magnetic force. (3) Agitator The agitator supplies toner in the developer unit to the magnetic roller. forming magnetic lines of force shaped like a brush.

12.5. the oscillation of the sensor is obstructed due to the pressure of the toner. ↓ 3) The toner empty sensor performs oscillation by the TES signal. if there is not much toner in it. the pressure of the toner decreases to cause the sensor to perform oscillation so that the waveform of the TES signal almost remains unchanged. if there is much toner in the process unit.5 Toner Control Circuit 12. the TES driver sends the TESMON signal (toner empty signal) at “Low” level to the I/O port GA-2 (IC6).1 Outline The amount of toner remaining in the process unit is detected by the piezoelectric type toner empty sensor. ↓ 5) The CPU (IC66) judges the amount of remaining toner by the number of times the level of the TESMON signal becomes low. ↓ 4) The TES driver detects a change in phase of the TES signal. At this time. thus causing the waveform of the TES signal to change. and judges that there is no toner when a change in phase is small.6 December 2000 © TOSHIBA TEC . causing the toner to be supplied to the process unit. the toner supply motor is driven to rotate the auger in the toner cartridge. On the other hand.12.5. When the amount is small.2 Toner empty detection circuit The circuit for detecting the amount of toner remaining in the process unit consists of the following: Main PWA IC7 IC66 CPU I/O port GA-1 IC2 54 TONEREN 2 4 +5V Q1 8 1 Relay PWA Toner empty sensor TES 94 CN15 CN21 94 3 C425 IC6 I/O port GA-2 63 TESMON 5 TES driver 2 R493 4 SG CN27 IC3 12-4-01 1) The I/O port GA-1 (IC7) turns the TONEREN signal (toner detection start signal) to “High” level to turn on Q1. At this time. ↓ 2) The TES driver sends the TES signal (drive/detection signal) to the toner empty sensor. This allows a +5V power supply to be delivered to the TES driver (IC3). 1600/2000/2500 DEVELOPER SECTION 12 .

When TSMON signal becomes “L” level • IC5 is turned off → The current which was flowing in the motor winding flows via the route of diode. Main PWA Relay PWA IC5 Transistor array Toner supply motor +24V VM 4 3 CN15 IC7 I/O port GA-1 53 TSMON 21 CN21 21 PG CN27 12-4-02 The motor winding is connected to the +24V at its (+) side and to the collector of IC5 at its (-) side. The toner supply motor is driven by transistor (IC5). → the motor stops. and its circuit is structured as follows. . December 2000 © TOSHIBA TEC 12 .When TSMON signal (Toner supply motor drive signal) of the I/O port GA-1 (IC7) becomes “H” level • IC5 is turned on → The +24V power supply supplies current to IC5 via the motor winding → the motor rotates . → It decreases at the rate of the time constant determined by the inductance and resistance of the winding.7 1600/2000/2500 DEVELOPER SECTION .5.3 Toner supply motor The toner supply motor is provided to supply toner for the process unit.12.

Detach rear cover. Remove 3 screws and remove DEV. motor assembly 1. motor assembly. Screw DEV.6 Disassembly and Replacement [A] DEV. 12-6-2 10. Detach the toner cartridge and the process unit. 8. Open side cover. 4. 2-6-25) 6. If an ADU (MD-0101) is attached to the copier. 12-6-1 RELAY PWA CN39 CN32 CN54 Clamp 082 083 Front cover Side cover Fig. 2.8 01/02 December 2000 © TOSHIBA TEC . Detach the manual pocket. Open front cover. Detach the connectors from RELAY PWA (CN32/CN39/CN54) and release the clamp. motor assembly Screw Screw White Black Blue or Red 084 Fig. disconnect the power cable. 2-6-1) 5. 12-6-3 1600/2000/2500 DEVELOPER UNIT 12 . open it. Fig. (See Fig. 9. (See Fig. Remove MAIN PWA. If a STP (KK-1600) is attached to the copier.12. 3. 7.

........ 13-3 ....... 13-1 13....3 Drive Description .......... 13-1 13..............................................................................................................13................................1 General Description ......................................................... 13-1 13. CLEANER SECTION .....................................................................................................................................4 Function of Each Part ........2 Construction..... 13-2 13....

13.2 Construction Toner recovery auger Toner cartridge Cleaner paddle Recovery blade Drum Process unit 13-02-01 Main blade The cleaner section consists of the following parts: • • • • Main blade Recovery blade Cleaner paddle Toner recovery auger December 2000 © TOSHIBA TEC 13 .1 General Description The cleaner unit removes the residual toner from the drum surface and carries it to the toner bag of the toner cartridge. CLEANER SECTION 13.1 1600/2000/2500 CLEANER SECTION .13.

13.2 December 2000 © TOSHIBA TEC . Drum Drum gear Cleaner paddle drive gear Cleaner paddle Toner recovery auger gear Toner recovery auger 1600/2000/2500 CLEANER SECTION 13 .3 Drive Description Toner recovery auger drive gear Cleaner paddle drive gear Drum gear Drum 13-03-01 The cleaner paddle and toner recovery auger turn as the rotation of the drum is transmitted to them through each gear.

13. (2) Recovery blade Catches the toner after it is scraped off by the main blade.4 Function of Each Part (1) Main blade Scrapes off residual toner on the drum surface. (3) Cleaner paddle The cleaner paddle conveys the residual toner collected on the recovery blade to the toner recovery auger. The blade is pushed against the drum at a constant pressure by weight.3 1600/2000/2500 CLEANER SECTION . (4) Toner recovery auger Carries scrapped residual toner to the toner bag. December 2000 © TOSHIBA TEC 13 . (5) Toner bag Stores the scraped residual toner carried by the toner recovery auger.

....1 Fuser unit ......................5 Functions of Each Part ................................................... 14-1 14...... 14-3 14................................. 14-4 14......5.. 14-3 14......................................................... 14-10 ....................5. 14-6 14.............. 14-6 14............................................................4...............................................1 Temperature detection section ...............6 Heater Control Circuit ............................. 14-4 14...........................2 Temperature detection by the thermistor ........................................6............ 14-1 14.....................3 Drive Description ..............1 General Description .................... 14-2 14........................................................................... 14-9 14..............2 Paper exit unit .....4...................................1 Fuser unit .....................6...................................................................4 Description of Operations .........................2 Exit unit ...............14. 14-3 14........ 14-1 14........................................................................................ 14-5 14.................................................................... FUSER UNIT/EXIT UNIT ..............................................................................7 Disassembly and Replacement ....................2 Construction........

1 1600/2000/2500 FUSER UNIT/EXIT UNIT . FUSER UNIT/EXIT UNIT 14.1 General Description The fuser unit applies heat and pressure to a toner image formed on the paper to fix it to the paper. 14. The paper exit unit transports the paper.14. for which the fusing process has ended. to the paper tray cover.2 Construction Exit roller Pinch roller Exit unit Exit guide Exit sensor Separation claw Fuser unit Fuser thermostat Pressure roller Heater thermistor Cleaner fuser roller Heater roller Heater lamp 14-02-01 The fuser unit consists of the following parts: • • • • • • • Heater lamp Heater roller Pressure roller Separation claw Cleaner fuser roller Heater thermistor Fuser thermostat The exit unit consists of the following parts: • • • • Exit roller Pinch roller Exit guide Exit sensor December 2000 © TOSHIBA TEC 14 .

14.2 December 2000 © TOSHIBA TEC . HR drive gear 3 HR drive gear 2/Heater roller Pressure roller Cleaner fuser roller HR drive gear 1 Exit drive gear 7 Exit drive gear 3 Exit drive gear 2 Exit drive gear 1 Exit roller shaft 1600/2000/2500 FUSER UNIT/EXIT UNIT 14 . and exit roller shaft turn as the driving force of the main motor is transmitted to them through each gear. pressure roller. cleaner fuser roller.3 Drive Description Exit drive gear 2 Exit drive gear 1 Exit unit Exit drive gear 3 HR drive gear 1 Exit drive gear 7 Fuser unit Pressure roller Cleaner fuser roller HR drive gear 3 14-03-01 HR drive gear 2/Heater roller The heater roller.

Since the pressure roller is pressed against the heater roller by the spring. is stripped from the heat roller by the separation claw and transported to the exit unit. on which fixing has taken place.4 Description of Operations 14. The temperature of the heater roller is controlled by turning on or off the heater lamp according to the value detected by the thermistor. the paper is transported by the heater roller and pressure roller. Consequently.3 1600/2000/2500 FUSER UNIT/EXIT UNIT . electric power is supplied to the heater lamp inside the heater roller so that the toner image on the paper is melted and fixed by the heat of the heater roller surface and the pressure of the pressure roller. the supply of the electric power to the heater lamp is stopped by the thermostat. The pinch roller is pressed against the exit roller by the spring so that it is turned by the power of the exit roller. December 2000 © TOSHIBA TEC 14 . Consequently.1 Fuser unit The power of the main motor is transmitted to the gear of the fuser through the main drive gear assembly to turn the heater roller. it turns by the power of the heater roller.2 Exit unit Power from the main motor is transmitted to the gears of the exit unit through the gears of the fuser unit to turn the exit roller.4.14. The paper. 14. respectively.4. When the paper is transported by the fuser unit. If the heat roller temperature exceeds the specified temperature due to an abnormal condition. the paper is transported by the exit roller and pinch roller.

5. The heater lamp stays fixed even when the heat roller is rotating. (actually. and turn OFF when they are above the temperature setting. and the heat transfer efficiency is improved by the pressure of the pressure roller so that the toner soaks in between the fibers of the paper. This thermistor controls the temperature so that the heat lamp turns OFF when either of the values detected by the thermistor 1 or thermistor 2 exceeds the temperature setting.5 Functions of Each Part 14. i. It is heated by the heater lamps. Fusing is carried out by passing the transfer paper through the section where the heater roller and pressure roller each other so that the toner image on the paper faces the heater roller. (2) Heater roller The heater roller is made of aluminum having comparatively good heat conducting properties. In other words. the toner is melted by the heat of the heater roller.14. (3) Pressure roller The pressure roller is made of rubber to facilitate pressurization of the heater roller.e. 1600/2000/2500 FUSER UNIT/EXIT UNIT 14 . The thermistor 2 detects the temperature at the end section. In other words. (4) Separation claws The separation claws separate the paper affixed to the heater roller. (5) Cleaner fuser roller The cleaner fuser roller is attached so as to contact the pressure roller to remove the toner and paper scraps that have stuck to the heater roller during the fusing the process. around 200°C). The pressure roller is pressed against the heater roller by springs.1 Fuser unit (1) Heater lamp The halogen lamps are provided inside the heater roller to heat the heater roller. (6) Heater thermistor 1 (center section) The thermistor detects the temperature of the heat rollers so that it is maintained within a fixed temperature width. the thermistor controls the temperature so that the heater lamps turn ON when the heater roller is low than the temperature setting. higher than the lower limit (defective fusing temperature ) and the upper limit (toner burning temperature).4 December 2000 © TOSHIBA TEC . (7) Heater thermistor 2 (end section) The temperature distribution of the heater roller sometimes differs greatly at the center section and end section in the lengthwise direction depending on the printing conditions.

(8) Fuser thermostat The thermostat cuts the power to the heater lamps if the heater roller become abnormally hot as a result of thermistor malfunction. (3) Exit sensor The exit sensor detects the transport of paper at the paper exit unit. The thermostat on this copier is for preventing abnormal operation.5.2 Paper exit unit (1) Exit roller The exit roller turns as the power of the main motor or ADU motor (Upper) is transmitted to it through the gear of the fuser. for example. A paper jam is detected according to the on/off timing of the exit sensor.5 1600/2000/2500 FUSER UNIT/EXIT UNIT . The pinch roller is pressed against the exit roller by the spring so that it is turned by the power of the exit roller. December 2000 © TOSHIBA TEC 14 . the thermostat must be replaced together with the other damaged parts in the fuser. When the thermostat detects an abnormality. 14. (4) Exit guide The exit guide is used as a guide for transporting the paper to the option ADU. (2) Pinch roller The pinch roller helps the exit roller transport the paper. thereby transporting the paper.

25 seconds immediately after the start of warming-up immediately following the power ON or the start of warming-up at the time of restoration from the Super Power Save mode. • If the heat roller temperature abnormally rises due to short-circuiting of the triac or temperature control disabled by breaking of the thermistor. 1600/2000/2500 FUSER UNIT/EXIT UNIT 14 . The following abnormal conditions are detected: (1) Thermistor abnormal or heater lamp broken at warm-up time SERVICE CALL (C41) is displayed if the heat roller temperature is below 40°C (the output voltage of heater thermistor 1 is 0.6407V) continuously for 500 milliseconds. the thermostat cuts off the power supply line to the heater lamp to prevent the fuser unit from being damaged. (2) Thermistor abnormal after error diagnosis during warming-up SERVICE CALL (C43) is displayed if the heat roller temperature is below 40°C (the output voltage of heater thermistor 1 is 0. and that the lower the resistive value the higher the temperature.6 Heater Control Circuit 14. (4) Thermistor abnormal at the heat roller ends SERVICE CALL (C45) is displayed if the heat roller end temperature is above 270°C (the output voltage of heater thermistor 2 is 2.14. or if the temperature at the center of the heat roller is above 230°C (the output voltage of heater thermistor 1 is 3..1599V) continuously for 500 milliseconds after the error diagnosis performed during warming-up ends. etc. after the Ready state.0702V) continuously for 500 milliseconds. Therefore.6.1599V) continuously for 500 milliseconds.72V) continuously for 500 milliseconds or below 40°C (the output voltage of heater thermistor 2 is 0. Finding the detected temperature abnormal. the heater control circuit detects that the higher the thermistor resistive value the lower the heat roller temperature. The CPU controls turning ON and OFF the heat roller so that the detected temperature is within the set range of fusing temperatures.09V) continuously for 500 milliseconds or below 100°C (the output voltage of heater thermistor 1 is 0. after the Ready state.1 Temperature detection section This section detects the surface temperature of the heat roller in the fuser unit by means of two thermistors (heater thermistor 1 and 2) and turns ON and OFF the heater lamp to keep the fusing temperature fixed. • The thermistor has the property of reducing its resistive value at high temperature.6 December 2000 © TOSHIBA TEC . the CPU performs error processing to stop the supply of power to the heat roller. (3) Heater lamp abnormal after abnormal diagnosis performed during warming-up or after the Ready state SERVICE CALL (C44) is displayed if the heat roller temperature does not reach the ready set temperature even 205 seconds after the start of warming-up.

use code 400 in the 08 mode to check the thermistor/heater status counter. the counter is cleared to “0”.(5) Thermistor/Heater status counter control • To enhance the fuser unit safety.90KΩ) Heat roller surface temperature (DP2000/2500 series): 200°C (Thermistor resistance: 5. if turning the power ON does not turn the heater lamp ON and an error occurs again. CPU works to provide the following protection: After tow consecutive C41 errors. Heat roller surface temperature (DP1600 series): 190°C (Thermistor resistance: 5. if the copier becomes ready normally.7 1600/2000/2500 FUSER UNIT/EXIT UNIT . with the thermistor/heater status counter “1” or below. • After service calls C41 to C45 occurred and the thermistor and heater lamp have been repaired or replaced. instead immediately displaying a C41 error. and clear it to “0” if necessary. turning the power OFF and then ON does not work to turn ON the heater lamp. However.01KΩ) December 2000 © TOSHIBA TEC 14 . if a third C41 error has occurred.

check the thermistor/heater status counter. 0. Temperature control at heat roller ends During multi copying. Relationship between the heat roller surface temperature and the heater thermistor 1 resistance.01KΩ) or over 5. you have to check all the data inside SRAM.9KΩ (5. 3. high-voltage transformers and charge wires to see if any of them is defective. The thermistor/ heater status counter never has values other than 0. after repairing or replacing.Reference 1. approx. • When the power is turned ON. the heater lamp is set to automatically turn itself OFF. 8 and 9 written on it.9KΩ (5.01KΩ) 5. the temperature on the ends of the heat roller (non-paper passage areas) generally tends to become higher than that on the paper passage areas. when it detects a temperature of 245°C or over. 2.1599V when the temperature is 40°C. Then. Then.e. Check the bias. Temperature 190 (200) °C or below 190 (200) °C 190 (200) °C or over Thermistor resistance 5. 2.. 2. 1600/2000/2500 FUSER UNIT/EXIT UNIT 14 .01KΩ) or below ON The previous state kept intact OFF Fuser lamp state 16_001 Fig. Relationship between the thermistor output voltage and heat roller temperature: Approx. 4. and repair if necessary. 11).8 December 2000 © TOSHIBA TEC .g. if the heater lamp does not turn ON and service call C41 is displayed immediately. it is necessary to reset the counter to “0”(code 400 in 08 mode) and then turn the power ON. 2. regardless of the temperature on the paper passage areas.9KΩ (5. Values in ( ) are for DP2000/2500 series. This temperature is detected by the heater thermistor 2. • If the thermistor/heater status counter should show “10” or over (e. If it is “2” or over. i. 14-6-1 4. 7. 3.53V when the temperature is 200°C and approx. 1. 6. be sure to check the thermistor and heater lamp. there is a possibility that SRAM or the data in it may have been ruined. 5.33V when the temperature is 190°C.

• The input voltage changes. • The resistance of the heater thermistor 1 changes. December 2000 © TOSHIBA TEC 14 .14. +5V Heater thermistor 1 +5V R342 TH IC23 ADCDO A/D converter IC34 System control GA IC66 CPU R337 SG 14-06-02 Fig. • The surface temperature of the heat roller varies.6. Here. Heater thermistor 1 and R337.9 1600/2000/2500 FUSER UNIT/EXIT UNIT . • The input voltage is converted to digital data by the A/D converter and output to the register of the system control GA.2 Temperature detection by the thermistor * The detection circuits for heater thermistors 1 and 2 are equal to each other. 14-6-2 • The input voltage is obtained by dividing the +5V among R342. The CPU reads this value and detects a change in the data to judge if the heat roller temperature is normal or abnormal. heater thermistor 1 is described.

7 Disassembly and Replacement [A] Fuser unit 1-1. (See Fig. 14-7-1) 2. The colors of the harnesses of the fuser connector and relay connector are as shown in the figure on the right. Detach upper right cover R. 14-7-1-1 085-1 ASD/AUD/CND/MJD models Black White White Relay connector Relay connector Fuser connector Fuser connector White Black White Black White 085-2 Fig. 14-7-1-2) NAD/TWD/SAD models Black White Heater thermistor harness Boss Boss Screw Fuser unit Groove Screw 1 2 Rib Heater lamp harness Fig. 1-2. 14-7-1-1) 5. Detach right cover R. (See Fig. pass the heater lamp harness through the right of the heater thermistor harness and push it inside. detach it. 1. At this time. Pass the heater lamp harness through the space between the top and bottom of the ribs. 14-7-1 2 ) 4. Be sure to pass the heater thermistor harness through the groove of the fuser unit. remove 2 screws. 14-7-1 1 ) 3. 2-1. 2-6-15) 2-2. (See Fig. and remove fuser unit. (See Fig. 2-6-15-1) 3.14.10 02/07 December 2000 © TOSHIBA TEC . (See Fig. Detach 2 connectors. 14-7-1 3 -1 3 -2 085 Heater lamp harness Heater lamp harness Heater thermistor harness Fig. Open ADU (MD-0101) if it is attached. Note: The fuser unit is to be attached by following the procedures described below. (See Fig. Connect the heater lamp harness and then connect the heater thermistor harness. Be sure to fit the bosses of the fuser unit with the holes of the copier side properly. (See Fig. If an ADU (MD-0101) and/or SFB (MY-1016) are attached to the copier. 14-7-1-2 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT 14 .

Remove 2 screws and open fuser front cover. (See Fig. replace the heat roller thermistor with a new one. 14-7-2-1 (in the direction away from the heat roller). Also. and remove heater thermistor. When attaching the heater thermistor. Screw 14-7-2-2 Fuser front cover Screw Fig. Remove fuser unit. attach the heater thermistor with no slack. Detach 2 screws. confirm the continuity between the screw fixed in the front side and main frame with the multi-meter as shown in right. 2. If the metal portion of its tip is located above the dotted line as shown in Fig. (See Fig. Also. Screw Screw Heater thermistor Hook Hook Screw Heater thermistor Heat roller Fig. Remove fuser unit. 14-7-1) 2. 14-7-1) 2. Never touch the tip of the heat roller thermistor. check that the heat roller thermistor is not bent. Screw Fuser + terminal .Note: With the DP1600 series. 14-7-2 086 Fig.11 02/10 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT .terminal Frame 097-8 Fig. release 6 hooks. 14-7-3 087-1 December 2000 © TOSHIBA TEC 14 . its tip should contact with the heater roller. after attaching the fuser unit. Notes: 1. 14-7-2-1 [C-1] Heat roller separator/fuser front cover (screw type) 1. 14-7-1-3 [B] Heater thermistor 1.

Loosen 2 knobs and open the fuser front cover. Remove the fuser front cover.14-7-5-1 3. Spring Heat roller separator Fig. Remove the spring from the heat roller separator.12 02/01 December 2000 © TOSHIBA TEC .14-7-5-2 087-5 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT 14 . 14-7-4 4. Remove the spring from the fuser unit and detach the heat roller separator.3.14-7-1) 2. Remove the spring from the heat roller separator. 5. Remove the spring from the fuser unit and detach the heat roller separator. Spring 087-4 Heat roller separator Fig. Remove fuser unit. Fuser front cover 087-2 Fig. 14-7-5 [C-2] Heat roller separator 1. 4. (See Fig. Fuser front cover 087-3 Knob Fig.

Remove fuser unit. Remove fuser unit.[D] Housing 1. Fuser front cover Knob Fig. 14-7-7 4. (See Fig. Remove 2 screws and detach the housing assembly. (See Fig. Loosen 2 knobs and detach the fuser front cover. 14-7-1) 2. 14-7-2) 3. Remove the fuser front cover. Housing assembly Screw Screw 089-1 Fig. Screw Housing Screw 088 Fig. 14-7-6 [E] Fuser thermofuse/fuser front cover (knob type) (DP1600 series) 1. Remove 2 screws and detach the housing. 14-7-1) 2.13 02/01 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT . Remove heater thermistor.14-7-7-1 089-4 December 2000 © TOSHIBA TEC 14 . (See Fig. 14-7-3 and 14-7-4) 3. (See Figs.

Remove one screw and detach the spring plate. (See Fig. or detach one screw. 14-7-9 8. 14-7-8-1 7. Remove 2 screws and detach the fuser thermofuse. Remove 3 screws (A type: for NAD/TWD/SAD models) or 4 screws (B type: for ASD/AUD/ CND/MJD models) to release the heater cover assembly. Screw Fuser thermofuse 091 Fig. 14-7-5 and 14-7-5-2) 6.5. Screw Spring plate 089-2 Fig. 14-7-8 Screw Fig.14 02/01 December 2000 © TOSHIBA TEC . Remove the heat roller separator. 14-7-10 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT 14 . Screw A type B type 089-3 Screw Heater cover assembly 090 Fig.

Remove the heat roller separator. Remove 4 screws (A type: for NAD/TWD/SAD models) (B type: for ASD/AUD/CND/MJD models) to release the heater cover. Screw A type Btype Screw Screw Fig. and make sure that the gap shown in the right figure is ensured. Remove 2 screw and detach the housing assembly. 14-7-12 7. (See Fig.(DP2000/2500 series) 1. 14-7-1) 2. Remove 2 screws and detach the fuser thermofuse. 14-7-2) 3. 090-3 Fuser thermofuse Screw Fig. Partition plate 090-2 Fig. (See Fig. (See Fig. Remove fuser unit. Heat roller Screw 091-1 Fuser thermofuse assembly 091-2 Fig. 14-7-14 December 2000 © TOSHIBA TEC 14 . Release 2 hooks to detach the partition plate. 14-7-11 6.15 02/01 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT . 14-7-13 Note: Attach the fuser thermofuse assembly so that it is placed at the lowest position. 14-7-5 and 14-7-5-2) 5. Remove heater thermistor. (See Fig.14-7-7) 4.

Remove fuser unit. Remove the housing assembly. (See Figs. HR drive gear 3.14-7-11 and 14-7-12) 6. Release the heater cover assembly. apply 0. Note: When HR drive gear 1 is replaced. 14-7-7) 4. (See Fig. Release the heater cover assembly. Remove either the HR drive gear 3. Remove 2 screw and detach the heater lamp holder. (See Fig. 14-7-8 and 14-7-9) 092 Stud HR drive gear 1 6. apply 0. Remove the housing assembly. (See Fig. Remove heater thermistor. Remove the heat roller separator.1g of white grease (molykote HP-300) to each stud and gear teeth. 14-7-2) 3.1 g of white grease (molykote HP-300) to the stud. 14-7-5 and 14-7-5-2) 5. 14-7-16 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT 14 . Remove the HR drive gear 1. Remove fuser unit. (See Fig. 14-7-1) 2. 14-7-5 and 14-7-5-2) 5. Also. 14-7-1) 2. Remove heater thermistor. (See Fig. Remove the HR drive gear 1. outer HR drive gear 3 or inner HR drive gear 3 is replaced.16 02/03 December 2000 © TOSHIBA TEC . (See Fig. 14-7-2) 3. 14-7-7) 4. 14-7-15 HR drive gear 1 Stud HR drive gear 3 Stud Stud Outer HR drive gear 3 Inner HR drive gear 3 092-1 Fig. Remove the heat roller separator. (See Fig. (See Fig. (See Fig. or outer HR drive gear 3 and the inner HR drive gear 3.[F] HR drive gear 1 (DP1600 series) 1. and heater lamp holder and outer HR drive gear 3. 7. Note: When the HR drive gear 1. White grease Screw Heater lamp holder Fig. the same amount of grease should be applied to the part between the heater lamp holder and HR drive gear 3. 8. [G] HR drive gear1/ HR drive gear3 (DP2000/2500 series) 1.

Remove the heater lamp. 14-7-8 and 14-7-9) 093 DP1600 series Heater cover assembly Screw Hook 6. Remove one screw and detach the heater bracket. (See Figs. and then detach the heater cover assembly. release 4 hooks. Release the heater cover assembly. 14-7-17 DP2000/2500 series Screw Clamp 093-1 Fig. Remove one screw. Remove the housing assembly. (See Fig. (DP1600 series) 7. Remove the heat roller separator. 14-7-7) 4. Remove fuser unit.[H] Heater lamp U900/heater lamp E400/500 1. 14-7-5 and 14-7-5-2) 5.17 02/02 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT . Remove heater thermistor. 14-7-19 094-1 December 2000 © TOSHIBA TEC 14 . (See Fig. (See Fig. Heater bracket DP1600 series NAD/TWD/SAD models [CAUTION] Never touch the heater lamp with your bare hands. Remove one screw and release the clamp. (DP1600 series) 9. (DP2000/2500 series) Hook Fig. 14-7-2) 3. 14-7-1) 2. Heater lamp Screw Fuser thermofuse harness (White) Heater lamp harness (Black) Fig. 14-7-18 8. (See Fig.

the 400W heater lamp should be attached to the upper side. 14-7-22 094-4 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT 14 .Note: For the ASD/AUD/CND/MJD models. 14-7-20 10. [CAUTION] Never touch the heater lamp with your bare hands. Remove 2 screws and detach the heater arm holder. Remove the heater lamp. 14-7-21 Note: For the ASD/AUD/CND/MJD models. DP2000/2500 series NAD/TWD/SAD models Heater lamp Heater lamp harness (Black) Fuser thermofuse harness (White) Fig. DP1600 series ASD/AUD/CND/MJD models Heater bracket Screw Heater lamp Fuser thermofuse harness (White) Heater lamp harness (Black) Heater lamp harness (White) 094-2 Fig. (DP2000/2500 series) 11. the 400W heater lamp should be attached to the upper side. DP2000/2500 series ASD/AUD/CND/MJD models 094-3 Heater lamp Heater lamp harness (White) Heater lamp harness (Black) Fuser thermofuse harness (White) Fig.18 02/02 December 2000 © TOSHIBA TEC .

14-7-2) 3.1 g of white grease (molykote HP-300) to the stud. 14-7-7) 4. Remove the HR drive gear 3. (See Fig. (See Figs. 14-7-5 and 14-7-5-2) 5. apply 0. 14-7-15) 7. (See Fig. 14-7-17. (See Figs. detach press roller and the cleaning roller.075g of white grease (molykote HP-300) to the area around the boss inside of HR drive gear 2. 14-7-19 and 14-7-20) 8. Release the heater cover assembly. when HR drive gear 2 is replaced. pay special attention not to damage the heat roller. 14-7-23 HR drive gear 2 HR frame R assembly Cleaning roller Fig. (See Fig. Remove the C ring to detach the HR drive gear 2 and the heat roller bushing. Remove fuser unit. (See Fig. Note: When HR drive gear 3 is replaced. 14-7-1) 2. press roller and cleaning roller. 14-7-24 096 December 2000 © TOSHIBA TEC 14 . Remove the HR frame R assembly. Remove the HR drive gear 1. Remove the heat roller separator.[I] HR drive gear 3/heat roller/heat roller bushing/ press roller/press roller bushing/cleaning roller/ cleaning roller bushing When disassembling the fuser assembly. (DP1600 series) 1. Remove the heater lamp. 14-7-23-1 Press roller Boss 098 HR drive gear 3 Stud HR drive gear 2 C-ring Heat roller bushing Boss 095 Fig. Remove heater thermistor. 14-7-23-1) 10. Also. (See Fig. 9. Fig. (See Fig. apply 0.19 02/03 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT . 14-7-8 and 14-7-9) 6. Remove the housing assembly.

20 02/03 December 2000 © TOSHIBA TEC .075g of white grease (molykote HP-300) to the area around the boss inside of HR drive gear 2. Press roller bushing Spring Cleaning roller bushing Cleaning roller bushing Press roller bushing Spring 097-1 Fig. (See Fig. Remove heat roller. 12. Note: When heat roller is replaced. Remove 2 press roller bushings. 14-7-25 13. apply 0. 14-7-26 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT 14 . 14-7-23-1) Heat roller Heat roller bushing C-ring HR frame F assembly 097 Fig. Release the spring to remove the cleaning roller bushing. Remove the C-ring to detach the heat roller bushing. 14.11.

14-7-11 and 14-7-12) 6. Remove fuser unit. Note: When HR drive gear 2 is replaced.[J] Heat roller/ Heat roller bushing/ press roller/ press roller bushing/ cleaning roller/cleaning roller bushing When disassembling the fuser assembly. 14-7-5 and 14-7-5-2) 5.21 02/03 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT . Remove the HR drive gear 1 and HR drive gear 3. 14-7-27 HR drive gear 2 Boss Heat roller bushing C-ring Fig. and then remove the guide plate. 14-7-7) 4.14-7-21 and 14-7-22) 8. (See Fig. 14-7-1) 2. (See Fig. (See Fig. press roller and cleaning roller. 9. Remove heater thermistor. Remove the housing assembly. Remove the spring. pay special attention not to damage the heat roller. (See Fig. Remove 2 screws. detach the arm holder. Release the heater cover assembly. (DP2000/2500 series) 1. (See Fig. Remove the heat roller separator. (See Fig. Remove the heater lamp.075g of white grease (molykote HP-300) to the area around the boss inside of HR drive gear 2.14-7-16) 7. 14-7-28 095-2 December 2000 © TOSHIBA TEC 14 . (See Fig. 14-7-2) 3. Remove the C-ring to detach the HR drive gear 2 and the heat roller bushing. (See Fig. 10. 14-7-23-1) Screw Spring Guide plate Spring Arm holder Screw 095-1 Fig. apply 0.

Remove the press roller by removing 2 E-rings and 2 bearings. apply 0. Note: When heat roller is replaced. 14-7-30 13. Remove the C-ring to detach the heat roller bushing. 14-7-31 15.22 02/03 December 2000 © TOSHIBA TEC . Remove heat roller. Heat roller bushing 097-2 C-ring Fig.11. E-ring Screw Washer Press roller 097-3 Washer Screw Bearing Bearing 097-4 E-ring Fig. 14.075g of white grease (molykote HP-300) to the area around the boss inside of HR drive gear 2. (See Fig. Remove 2 screws to detach 2 washers securing the bearing. 14-7-23-1) Heat roller Fig. 14-7-32 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT 14 . Cleaning roller 097-5 Fig. 14-7-29 12. Release the cleaning roller bushing and remove the cleaning roller.

Spring Cleaning roller bushing 097-6 Fig.23 01/05 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT . 14-7-33 Spring Cleaning roller bushing 097-7 Fig.16. Release the spring and detach the cleaning roller bushing. 14-7-34 December 2000 © TOSHIBA TEC 14 .

(See Fig. 2-6-19 and 2-6-20) 11. 2-6-22) 13. Detach inner cover. 2. If an Original Cover (KA-1600PC). Detach front frame cover F/R. (See Fig. release the clamp. 8. 16. Detach the relay connector. detach it. open it. Remove one screw holding the top cover L. (See Fig.24 01/05 December 2000 © TOSHIBA TEC . Detach exit cover. Detach right cover R. (See Fig. If a Finisher (MJ-1011) is attached to the copier. 2-6-151) 10. Fig. 2-6-22) 15. (See Fig. Remove 2 screw holding the left cover R. Detach scanner cover. or the RADF (MR-3011) is attached to the copier. (See Fig. 5. wipe off. (See Fig. 2-6-8) Detach ozone cover. 2-6-21) 12. and remove exit unit. 2-6-15) 9-2. 3. (See Fig. 2-6-11) Harness Clamp Connector Screw Exit unit 038 Screw Note: If exit roller is found dirty. 14-7-35 9-1.[K] Exit unit 1. Detach upper right cover R. (See Fig. (See Fig. 2-6-3 and 2-6-4) Detach control panel front cover. ADF (MR-2012). (See Fig. 2-6-7) Detach control panel bottom cover. 2-6-10) Detach paper tray cover. 2-6-22) 14. 7. 6. detach the finisher plate and junction block. Remove 4 screws. If a JSP (MJ-5001) or OCT (MJ-5002) is attached to the copier. 1600/2000/2500 FUSER UNIT/PAPER EXIT UNIT 14 . 4. (See Fig.

..............................4 Dump Heater Power Supply Circuit (ASD/AUD/CND/TWD/SAD models) .................. 15-4 15....2 DC Output Circuit ................... 15-1 15........................................................................... 15-2 15............... 15-4 ................................3 Heater Lamp Drive Circuit..... POWER SUPPLY UNIT ............15..1 Outline ..................5 Stapler Power Supply Circuit ........................... 15-4 15................................................................................................................................................... 15-1 15.................

13. Main switch ASD/AUD/CND/TWD/SAD models CN4 SW/I/L 2 SW/I/N 1 SW/O/N 3 SW/O/L 4 Power supply unit Scanner dump heater HL HN Interlock switch Interlock switch (Side cover) (Front cover) DC output circuit C/O-IN C/O-OU 1 2 CN1 3 Entrance 20A/125V (NAD/TWD/SAD models) 10A/250V (ASD/AUD/CND/MJD models) F1 1 AC/I/L 2 10A/125V (NAD/TWD/SAD models) 5A/250V (ASD/AUD/CND/MJD models) F2 Noise filter ~ + Switching reguretor circuit 24VSW +24V CN5 9 (9) 7 (7) (20) 11 (12) FUS PWA 1 AC/I/N Noise filter 4A/125V(NAD/TWD/SAD models) 4A/250V(ASD/AUD/CND/MJD models) F4 24VFU2 16 (17) 4A/125V(NAD/TWD/SAD models) 4A/250V(ASD/AUD/CND/MJD models) F3 24VFU1 DP2000/2500 series FG ~ CN2 4 AC/O/L AC/O/N 12V -12V 5VPS Switching regurator circuit 5V 3.14.18 (8.3V SG AG 5 (5) 6 (6) 4 (4) 3 (3) 2 (2) 12. The unit is made up of the following circuits.18.19) CN3 Heater lamp 1 2 HN1 Heater lamp control circuit 1 PG HT1ON 1 (1) 10 (11) Heater lamp 2 2 HN1 Heater lamp control circuit 2 HT2ON ASD/AUD/CND/MJD models 15-01-01 Values in ( ) are for DP2000/2500 series. POWER SUPPLY UNIT 15.1 1600/2000/2500 POWER SUPPLY UNIT .14 (10.15) CN22 (CN23) CN6 (CN6) Stapler (Option) PWS 3 Relay PWA Fuser Fuser thermostat 1 Heater lamp drive circuit HL 15 (16) 8. Fig.1 Outline The power supply unit provides AC and DC power for each part of this machine.13.17.15. 15-1-1 December 2000 © TOSHIBA TEC 15 .

DC Voltage 24VSW 24VFU2 24VFU1 (DP2000/2500 series) 24V 12V -12V 5VPS 5V 3.2 December 2000 © TOSHIBA TEC . these circuits prevent overcurrent and overvoltage from flowing through the entire circuitry of this machine. +3. Each DC voltage is supplied or cut off when the Power Save mode is activated or the following covers are opened or closed as shown in the table below.3V : Output . 1600/2000/2500 POWER SUPPLY UNIT 15 . Turning on the main switch causes the supply of all DC voltages to begin.3 In Power Save mode (PWS signal = Low) Front Cover Side Cover = Open = Open - Output Protection An overcurrent and an overvoltage protective circuit are configured for each DC voltage output. +12V.15.2 DC Output Circuit This circuit converts the AC voltage input from the inlet to each DC voltage (+24V.: Cut off Voltage Value (V) +24 +24 +24 +24 +12 -12 +5 +5 +3. +5V.3V) and delivers it to each part of the machine. -12V. If the output is shorted for some reason or an abnormal condition occurs in a circuit.

24VFU2 +22. 15-2-1 December 2000 © TOSHIBA TEC 15 .75V 5VPS +22. +4.Power supply sequence ON OFF AC input +4.8V 24V. 0ms min.75V 5V +3.135V 3.-12V 500ms max. +11.8V 24VSW 0ms min.4V 12V.-11.3V 200ms max. ON:H ON:H PWS signal OFF:L Open Front cover Close Open Close Side cover Close Close 15-02-01 Fig.3 1600/2000/2500 POWER SUPPLY UNIT . 200ms max. 20ms min.4V.24VFU1.

4 December 2000 © TOSHIBA TEC .5 Stapler Power Supply Circuit This circuit supplies AC power to an optionally connected stapler (option). To prevent it.3 Heater Lamp Drive Circuit This circuit supplies AC power to the heater lamp in the fuser. AC power is always supplied to the dump heater. 15. AC power is supplied when the main switch is ON.15. 1600/2000/2500 POWER SUPPLY UNIT 15 . the circuit supplies AC power only when the AC voltage is around 0V. thereby supplying power to the scanner dump heater. AC power is supplied only when the HT1ON and HT2ON signals (ASD/AUD/CND/MJD models) are LOW. regardless of the ON or OFF state of the main switch.4 Dump Heater Power Supply Circuit (ASD/AUD/CND/TWD/SAD models) This circuit outputs the AC power input from the inlet directly to the FUS PWA. The heater lamp may be damaged if it is suddenly supplied with high voltage. 15.

..............1 PWA-F-MAN ......3 PWA-F-PIF ............................................................ 16-3 16........4 PWA-F-PNL .............................................................................................................................................. 16-4 16..............................2 PWA-F-RLY ..................... 16-2 16.......................................................................... 16-1 16.............................6 PWA-F-SLG ................................. 16-5 16.........................5 PWA-F-VR .....................................7 PWA-F-FUS (ASD/AUD/CND/TWD/SAD models) ........................................................... 16-6 ................. BOARD ASSEMBLY.......................... 16-4 16..........16..................... 16-1 16..................................

16.1 PWA-F-MAN 16-01-01 December 2000 © TOSHIBA TEC 16 .1 1600/2000/2500 PC BOARD . BOARD ASSEMBLY 16.

2 December 2000 © TOSHIBA TEC .2 PWA-F-RLY 16-02-01 1600/2000/2500 PCB BOARD 16 .16.

3 PWA-F-PIF 16-03-01 December 2000 © TOSHIBA TEC 16 .3 1600/2000/2500 PC BOARD .16.

16.4 December 2000 © TOSHIBA TEC .4 PWA-F-PNL 16-04-01 16.5 PWA-F-VR 16-05-01 1600/2000/2500 PCB BOARD 16 .

5 CN3 19 1 18 2 1 34 18 4 CN5 1 1 DA6 R71 DA5 TP28 CN9 SG TP27 L36 TP32 TP31 TP30 R107 R106 R105 R104 RA4 RA3 2 1 R119 C68 1 TP23 IC1 TMP95C063F IC4 EC-N017 25 1 6 RA6 RA5 R116 R114 R117 R115 R118 CN8 6 CN14 TP24 26 100 C164 L26 Q12 TP7 TP6 TP5 TP8 1 CN4 R69 DA4 R67 DA7 TP16 TP11 TP18 R73 DA2 C96 CP1 C97 R43 DA3 L35 C165 R46 R44 TP21R38 12 C7 R8 R7 C6 R6 R5 C5 IC10 SLA7044M TP2 TP1 TP26 TP4 TP3 TP25 C44 R102 R103 C45 50 51 75 76 25 26 IC6 LV14 CP2 L25 Q13 R4 L24 R3 Q14 CN13 R2 TP9 1 R45 DA1 R37 SG TP40 OSC1 Q1 TP17 C74 R1 13 C15 R16 R15 IC8 393 17 CP3 C98 TP12 TP13R18 IC9 SLA7044M R12 CN6 Q2 R20 C75 C14 R14 R13 C13 CN15 IC7 358 R11 Q10 1 2 CP4 FUSE2 R10 TP10 Q11 R9 C8 CN11 3 CN7 1 6 3 R123 R124 CN2 1 1 TP20 TP22 TP19 TP15 TP14 TP47 16-06-01 PG 1600/2000/2500 PC BOARD .C134 C135 R243 C188 L33 R121 R245 16.6 PWA-F-SLG B R137 Y R136 R138 R139 SG TP41 TP35 TP38 TP36 TP37 TP39 SG TP44 1 2 16 17 TP33 TP34 CN1 L31 L30 29 30 C174 C177 L32 C140 20 1 IC11 ST.LOUIS R148 R152 R151 A R149 R150 R94 RA10 RA9 IC16 HCT244 RA8 RA7 December 2000 © TOSHIBA TEC L29 C142 C178 IC3 MX29F100TTC-70 PCB-CONTROL IR4024K501B 94V-0 TW-5 1 C179 C141 15 14 30 29 IC14 R239 108 109 C72 C73 IC5 LV04 C71 C70 C69 48 TP42 L37 CN10 SG 1 2 IC15 LV244 LV244 24 RA2 28 R238 AG L36 25 C137 C136 L27 C175 TP46 RA1 73 72 30 29 IC13 LV04 1 C139 C138 L28 C176 TP43 16 17 14 33 34 15 Q8 144 37 Q9 1 36 SG IC12 LV04 UPD43256BGW-85X-9JL IC2 TP29 TP45 R92 16 .

16.7 PWA-F-FUS (ASD/AUD/CND/TWD/SAD models) 16-07-01 1600/2000/2500 PCB BOARD 16 .6 December 2000 © TOSHIBA TEC .

........... WIRE HARNESS CONNECTION DIAGRAMS .17.......... 17-1 .

17.3V -12V +12V AG AG IBACK1X IDACK1X PM1PLL PM1ID1 PM1ID3 PM1ID5 PM1ID7 PM1ID9 PM1ID11 PM1ID13 PM1ID15 IOCS9X IOWRX INTMD1 MDTRQ1 PWA-F-MAN FAXX33M (2/14) BUCHG SA1 SA3 SA5 SD1 SD3 SD5 SD7 SD9 SD11 SD13 SD15 PM1OD1 PM1OD3 PM1OD5 PM1OD7 PM1OD9 PM1OD11 PM1OD13 PM1OD15 LSYNC1 ODACK1X RX1 TX1 CH02 +5V SG FAXDET 3.3V -12V +12V 5VPS BV CN101(2/2) 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 PWA-F-FAX (Option) (2/2) 17-01-01 Fig.3VB 3.1 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS . WIRE HARNESS CONNECTION DIAGRAMS CN3 TX1 RX1 CML1 LD1 NC ATT3DB1 RLADJ11 RLADJ21 NC SG -12V AG +12V NC NC AG CI1 ANSDET0 REVA1 REVB1 HOOK1 NC 5VPS SG +5V -12V AG +12V NC NC CN9(US)/CN4(EU) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PWA-F-NCU-US/EU (Option) PWA-F-MAN (1/14) CN6(1/2) INTPM1X IDREQ1X RESETX PM1ID0 PM1ID2 PMI1D4 PM1ID6 PM1ID8 PM1ID10 PM1ID12 PM1ID14 DONE1 IOCS4X IORDX MDM1RES MDRRQ1 BATVCC BUCS SA2 SA4 SD0 SD2 SD4 SD6 SD8 SD10 SD12 SD14 PM1OD0 PM1OD2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 CN101(1/2) PWA-F-FAX (Option) (1/2) CN6(2/2) PM1OD4 PM1OD6 PM1OD8 PM1OD10 PM1OD12 PM1OD14 OBACK1X ODREQ1 2WRESETX BUENA CH01 +5V SG SG 3. 17-1-1 December 2000 © TOSHIBA TEC 17 .3V 3.

CN4 POEX PCDIR PCFWENA PCIFD0 PCIFD1 PCIFD2 PCIFD3 PCIFD4 PCIFD5 PCIFD6 PCIFD7 PCDET NSTROB NATFD NINIT 2WNINI NSELIN NACK BUSY PEERR SELECT NFAULT 5VPS 5VPS SG SG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN2 CN1 nStrobe DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 nACK Busy PError Select nAutoFd NC SG FG Logic SG SG SG SG SG SG SG SG SG SG SG SG nInit nFault NC NC NC nSelectIn 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PWA-F-PIF PC CN5(1/2) POEX PCFWENA NATFD 2WNINI NACK PEERR NFAULT PCIFD6 PCIFD4 PCIFD2 PCIFD0 CRDYX PWA-F-MAN PEADYX (3/14) ERROR VSP COMREQPCL DPOA15 DPOA13 DPOA11 DPOA9 DPOA7 DPOA5 DPOA3 DPOA1 DPOD15 DPOD13 DPOD11 DPOD9 DPOD7 DPOD5 DPOD3 DPOD1 DPORESX NC WAIT RBDINX G/PSEL +5V +5V 5VPS 5VPS SG PCDET SG SG SG SG SG SG SG PCDIR NSTROB NINIT NSELIN BUSY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 CN5(2/2) SELECT PCIFD7 PCIFD5 PCIFD3 PCIFD1 POWER TXDPCL RXDPCL PCLVD DOTCLK DPOA16 DPOA14 DPOA12 DPOA10 DPOA8 DPOA6 DPOA4 DPOA2 DPOA0 DPOD14 DPOD12 DPOD10 DPOD8 DPOD6 DPOD4 DPOD2 DPOD0 CSP1X DPORWX INTPRX PCLSET G/PCHK +5V +5V 5VPS 5VPS SG SG SG SG SG SG SG SG SG 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 PWA-F-PCL (Option) (1/2) PWA-F-MAN (4/14) PWA-F-PCL (Option) (2/2) 17-01-02 Fig. 17-1-2 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS 17 .2 December 2000 © TOSHIBA TEC .

3 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS . 17-1-3 December 2000 © TOSHIBA TEC 17 .LCD1 SD 1 FLM 2 NC 3 LP 4 SCP 5 SG 6 +5V 7 SG 8 -12V 9 VO 10 1 2 3 4 5 6 7 8 9 10 LCD1 LCD UNIT CN9 OD0 OD1 OD2 OD3 OD4 OD5 OD6 OD7 5IOCS0X OPIOWRX OPIOIRDX OA1 PWA-F-MAN OA2 (5/14) OA3 OA4 SG OPRESETX AG -12V +5V +5V SG SG PWRVSLED PWRSVKEY 5VPS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN60 CN61 VREF VO GREF 1 2 3 3 2 1 CN61 PWA-F-VR-TO CN62 CN63 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 PWA-F-PNL-TO LO LED5X LED4X SWS2 SWS3 SWS4 SWS5 SWC0 SWC1 SWC2 SWC3 SWC4 SWC5 SWC6 SWC7 SWC8 SWC9 SWC10 SWC11 SWC12 SWC13 SWC14 PWA-F-OTK (Option) 17-01-03 Fig.

3V 3.4 December 2000 © TOSHIBA TEC .3V 3.3V SG SG PWA-F-MAN PIXA1 (7/14) PIXA3 PIXA5 PIXA7 PIXA9 PIXA11 CS3XB PBA0 PSDWER PSDCASXR PSDDQMLR PSDCKER PIXD1 PIXD3 PIXD5 PIXD7 PIXD9 PIXD11 PIXD13 PIXD15 3.3V SG SG MEM2DET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 CN106 PWA-F-MEM 1 (Option) PWA-F-MEM 2 (Option) 17-01-04 Fig.3V 3.3V SG SG MEM1DET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 CN106 CN13 PIXA0 PIXA2 PIXA4 PIXA6 PIXA8 PIXA10 PIXA12 CS4XB PBA1 PSDRASXR PSDDQMUR SDCLK2 PIXD0 PIXD2 PIXD4 PIXD6 PIXD8 PIXD10 PIXD12 PIXD14 SDRM2ID 3.3V SG SG PWA-F-MAN PIXA1 (6/14) PIXA3 PIXA5 PIXA7 PIXA9 PIXA11 CS1XB PBA0 PSDWER PSDCASXR PSDDQMLR PSDCKER PIXD1 PIXD3 PIXD5 PIXD7 PIXD9 PIXD11 PIXD13 PIXD15 3. 17-1-4 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS 17 .CN12 PIXA0 PIXA2 PIXA4 PIXA6 PIXA8 PIXA10 PIXA12 CS2XB PBA1 PSDRASXR PSDDQMUR SDCLK1 PIXD0 PIXD2 PIXD4 PIXD6 PIXD8 PIXD10 PIXD12 PIXD14 SDRM1ID 3.3V 3.

CN14(1/2) SG SG SG 5IORDX D15 D13 D11 D9 D7 D5 D3 D1 A9 A7 A5 A3 A1 AU1INT PCIFD7 PCIFD5 PCIFD3 PCIFD1 NFAULT PEERR NACK AU1INIT NATFD PCDIR DPOD15 DPOD13 DPOD11 DPOD9 DPOD7 DPOD5 DPOD3 DPOD1 DPOA16 DPOA14 DPOA12 DPOA10 DPOA8 DPOA6 DPOA4 DPOA2 DPOA0 CSP1X DPORWX INTPRX SG SG SG SG 5IOWRX IOCS3X D14 D12 D10 D8 D6 D4 D2 D0 A8 A6 A4 A2 AU1SET PSVENA PCIFD6 PCIFD4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 PWA-F-MAN (8/14) PWA-F-MAN-AU1 / PWA-F-RLY-AU1 (Option) (1/2) PWA-F-MAN (9/14) CN14(2/2) PCIFD2 PCIFD0 SELECT BUSY NSELIN NINIT NSTROB OPOEX DPOD14 DPOD12 DPOD10 DPOD8 DPOD6 DPOD4 DPOD2 DPOD0 DPOA15 DPOA13 DPOA11 DPOA9 DPOA7 DPOA5 DPOA3 DPOA1 DPORESX OEPX WAIT RBDINX SG SG 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 PWA-F-MAN-AU1 / PWA-F-RLY-AU1 (Option) (2/2) CN17 SG 1 SG 2 5VPS 3 5VPS 4 5VPS 5 +5V 6 +5V 7 +5V 8 SG 9 SG 10 1 2 3 4 5 6 7 8 9 10 17-01-05 Fig. 17-1-5 December 2000 © TOSHIBA TEC 17 .5 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS .

CN15(1/2) FDS2ON CINVD01 TH STH JFLS1ON JFLS2ON JPOSON JCOSON JCONECT OFSET2 JJAMSW JPASSW FSELECT 24VONOFF LSU5V SG SG JSSON SG RRCON TSMON PUCON COS1ON MREQ PFTXD MACK/PF PFACK PFREQ PFRXD DFDS OPRSTX FCOSON PSS3 SG PWA-F-MAN PWRDWN (10/14) FDS1ON LPSON PESON MMBRK MMDIR MMFG MMCLK MMSYNC MMON LUMON1 MPFCON MPESON MPSS2ON MPSS0ON MPSS1ON FANDET FANH FANL PSFANDET PSFANON SPEAKER HTON0 HTON1 PWSV 5VPS 3.6 December 2000 © TOSHIBA TEC .3V 3.3V 3. 17-1-6 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS 17 .3V SG SG -12V +12V AG +5V +5V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 CN21(1/2) CN15(2/2) OHP SG SG CCON DVVR TCHON TCVR GVR SPON SPDVR SG PGON SG BAFANL LUMON2 PMCLK PMSTS PMTON DELON DELRET PUFRET PUFDEL DTH TES OFSET1 PFCDET BAFAN1 BAFANON MPSS3ON MCONECT 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 CN21(2/2) PWA-F-RLY (2/10) CN26 PWA-F-RLY (1/10) PWA-F-MAN (11/14) CN168 CN18 LPWR S/H VIDEOX LDENX SG LSU5V SG HSYNC 1 2 3 4 5 6 7 8 CN169 1 2 3 4 5 6 7 8 5 4 3 2 1 1 2 3 4 5 +24V PG /START /READY CLK PWA-PDV PWA-LDR LSU 17-01-06 Fig.

3V SG SG SG +12V AG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 1 34 2 33 3 32 4 31 5 30 6 29 7 28 8 27 9 26 10 25 11 24 12 23 13 22 14 21 15 20 16 19 17 18 1 34 2 33 3 32 4 31 5 30 6 29 7 28 8 27 9 26 10 25 11 24 12 23 13 22 14 21 15 20 16 19 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 CN4 CN9 +12V AG +12V AG SG +5V SG CK2A CK1A SG CCDCP CCDRS SG CK2B CCDSH SG AG AG +12V SG +5V SG CLP0 SG SHD10 SHD2 SG SHD11 MPX SG CN10 +5V SG AMPL0 AMPL1 AMPL2 AGCD0 AGCD1 AGCD2 AGCD3 AGCD4 AGCD5 AGCD6 AGCD7 AMPWR AMPRO SG 3.7 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS .3V DOA0 DOA1 DOA2 SG DOA3 DOA4 DOA5 SG DOA6 DOA7 SG ADCK SG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN1 PWA-F-MAN (12/14) CN2 PWA-F-CCD CN49 CN5 1 2 3 4 1 2 3 4 PWA-F-RLY (3/10) 24VF1 24VF1 PG PG PWA-F-SLG (1/2) CN8 +5V SG HPSEN +5V SG PLSEN 1 2 3 4 5 6 3 2 1 HOME-SEN 3 2 1 ORCOV-SEN CN7 SA +24V S/A SB +24V S/B 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 SCN-MOT 17-01-07 Fig.CN8 SIDTA0 SIDTA1 SIDTA2 SIDTA3 SIDTA4 SIDTA5 SIDTA6 SIDTA7 SCDCLK SHDEN SVDEN RXD TXD HT/REQ SC/ACK DTR DEN SCNRST PHSYC SG HT/ACK SC/REQ NC APDS1 COVER1 5VPS +5V 3. 17-1-7 December 2000 © TOSHIBA TEC 17 .3V 3.

8 December 2000 © TOSHIBA TEC .CN6 +24V +24V A /A B /B PG PG +5V D/A POS REGST/ACK VALID/DFFAN 5VPS EMPTY DF_OPN COVER/RXD SG WIDTH/TXD SG HAISI/DF-ACK SIZE2/DF-REQ ADF CNT/REQ RADF CNT SG NC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 CN1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 NC NC NC ADF (Option) FG NC NC FG CN1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 7 ASD/AUD/CND/TWD/ SAD/MJD models 3 2 1 NC NC NC NC APS-1 NC NC CN2 1 2 3 4 5 6 7 8 9 10 11 RADF (Option) CN13 +5V 1 SENS1 2 SG 3 +5V 4 SENS2 5 SG 6 +5V 7 SENS3 8 SG 9 +5V 10 SENS4 11 SG 12 PWA-F-SLG (2/2) 3 2 1 APS-2 NC 3 2 1 APS-3 FG 3 2 1 APS-4 CN14 +5V SENS5 SG +5V SENS6 SG 1 2 3 4 5 6 3 2 1 APS-5 3 2 1 APS-6 CN1 DP1600 series CN2 LAMP NC NC NC LAMP 1 2 3 4 5 NAD model DP2000/2500 series 1 2 3 INV-EXPO-AT EXPO-LAMP-AT CN2 +24V LAMP PG 1 2 3 3 2 1 CN1 CN2 INV-EXPO-AW LAMP NC LAMP NC 1 2 3 4 EXPO-LAMP-AW DP2000/2500 series 17-01-08 Fig. 17-1-8 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS 17 .

Entrance CN2 AC /I/L AC /I/N AC /O/N AC /O/L 1 2 3 4 FG N L DP1600 series CN22 HT1ON 3.3V 5V 5VPS 12V -12V 24V PG 24VSW HT2ON PWS SG SG SG AG 24VFU2 PG PG 28 2 27 1 27 STP (Option) MAIN-SW CN4 SW /I/N SW /I/L SW /O/N SW /O/L 1 2 3 4 CN120 1 3 2 2 3 4 CN5 C/O-IN C/O-OU 1 2 SIIL-SW FRIL-SW PS-LVPS-US/EU-AT/AW ASD/AUD/CND/TWD/SAD models 1 2 3 4 1 2 3 SCN-THM PWA-F-RLY (4/10) CN111 L NC N CN23 HT1ON 3.3V +5V 5VPS +12V -12V +24V PG VM PG HT2ON PWS SG SG SG AG 24VF1 PG PG 24VF2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CN6 HT1ON 3. 17-1-9 December 2000 © TOSHIBA TEC 17 .3V 5V 5VPS 12V -12V 24V PG 24VSW PG HT2ON PWS SG SG SG AG 24VFU2 PG PG 24VFU1 CN1 HL NC HN 1 2 3 1 2 1 2 SCN-DH-100/115/230 PWA-F-FUS CN110 CN112 L NC N CN113 N L 1 2 Not used 1 2 3 Not used Fuser NAD/SAD/TWD models CN3 HL HN1 NC 1 2 3 CN122 3 2 1 FUS-THM U900-HL DP2000/2500 series CN3 HL HN1 HN2 1 2 3 CN122 3 2 1 FUS-THM E500-HL E400-HL CN175 CN44 CHK +5V ATH1 +5V ATH2 THCHK 1 2 3 4 5 6 6 5 4 3 2 1 1 2 3 4 5 6 ASD/AUD/CND/MJD models HEA1-THM HEA2-THM 17-01-09 Fig.3V +5V 5VPS +12V -12V +24V PG VM HT2ON PWS SG SG SG AG 24VF1 PG PG 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 CN6 HT1ON 3.9 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS .

OUT6-2 CN24 CCON 1 DVVR 2 TCON 3 TCVR 4 VM 5 PG 6 GVR 7 SPON 8 SPVR 9 PGON 10 1 2 3 4 5 6 7 8 9 10 CN1 1 1 1 Paper guide plate OUT6-1 1 1 1 Pinch roller OUT5 1 1 1 Separation charger PS-HVPS OUT4 1 1 Transfer charger OUT3 1 OUT2 1 1 1 1 1 OUT1 1 CN27 +5V DTHA TES SG 1 2 3 4 NC NC 3 4 1 Process unit CN54 +24V DEL PUF 1 2 3 PWA-F-RLY (5/10) CN53 +5V DTHA 1 2 CN19 1 2 1 2 CN190 DRM-THM DP1600 series CN29 MMTR-ON NC MMTR-RFL PLL-OK SG +5V CN28 VM PG PG VM VM 1 2 3 4 5 5 4 3 2 1 1 2 3 4 5 6 6 5 4 3 2 1 MD-MOT-AT 5 4 3 2 1 CN30 MMTR-ON MMTR-BRK MMTR-RFL PLL-OK SG +5V MMTR-DIR MMTR-FG 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 MD-MOT-AW DP2000/2500 series 17-01-10 Fig.10 December 2000 © TOSHIBA TEC . 17-1-10 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS 17 .

11 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS . 17-1-11 December 2000 © TOSHIBA TEC 17 .CN304 CN31 SG 1 MPFCON 2 +24V 3 SG 4 MPESON 5 +5V 6 MPSS3ON 7 MPSS2ON 8 MPSS1ON 9 MPSS0ON 10 SG 11 MCONECT 12 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 SFB (Option) CN32 COS1ON SG 1 2 CN157 2 1 TC-SW CN33 SG FDS1ON +5V SG DHPON +5V CN45 SG FDS2ON FDSLED 1 2 3 3 2 1 1 2 3 1 2 3 4 5 6 CN156 3 2 1 NC NC NC CN179 CN173 3 2 1 FED-SEN EXT-SEN CN34 FANH FANL 1 2 2 1 1 2 VCM-FAN PWA-F-RLY (6/10) CN37 SG 1 +24V 2 LPSON 3 PUCON 4 +5V 5 LUMON 6 SG 7 +24V 8 PESON 9 +24V 10 +5V 11 PRCON 12 CN180A 7 6 5 4 3 2 1 CN180B 6 5 4 3 2 1 CN180A 1 2 3 4 5 6 7 CN180B 1 2 3 4 5 6 CN181 3 2 1 T-UP-SEN CN182 3 2 1 PE-SEN CN183 2 1 PU-CLT CN164 1 2 T-UP-MOT CN155 2 1 RGST-CLT CN38 NC CASSETTE SG 1 2 3 CN159 2 1 CST-SW 17-01-11 Fig.

17-1-12 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS 17 .12 December 2000 © TOSHIBA TEC .CN323 CN203 FDM-D FDM-B FDM-C FDM-A CRT-DOWNA ADUFL +5V SG ADCNT ADUFU ADUCOVSW EXM-A EXM-C EXM-B EXM-D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ADU (Option) CN324 CN204 SG SG +24V +24V 1 2 3 4 1 2 3 4 4 3 2 1 1 2 3 4 CN36 PFCDET SG 24VCHK PFCRST RSTPR RGTST EXIT/SW PSTP/1 PFRXD PFREQ PFACK MACK/PF PFTXD MREQ/PF CN35 +24V +24V PG PG +5V SG 1 2 3 4 5 6 1 2 3 4 5 6 1 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN201 CN208 SG PFUPEMP +5V SG PFUTUP +5V PFUPCLT +24V +5V SIZPFU1 SG PFUCNT NC SIZUPFU0 SG PFUCOV SG NC PFUTRM-A PFUTRM-B NC SG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 1 2 3 4 5 6 7 8 9 10 11 12 PWA-F-RLY (7/10) NC NC NC NC PFU (Option) CN202 NC PWA-F-PFC (Option) NC CN206 NC CLK-C CLK-B SCSW-C DRV7 DRV6 DRV5 DRV4 DRV3 DRV2 DRV1 DRV0 PFPRST +5V SG SIZE-0 SIZE-1 SIZE-2 SIZE-3 RETS-0 RETS-1 RETS-2 RETS-3 RETS-4 RETS-5 RETS-6 RETS-7 SCSW-B NC LCFCNT A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 1 2 3 4 5 6 7 8 9 10 11 12 NC CN500 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 CN165 CN154 CN205 1 2 3 3 2 1 1 2 3 4 1 2 3 4 5 SG PFUFD-SW +5V PFUFDCLT +24V PFP/LCF (Option) OCF-SEN 3 2 1 NC CN163 OCF-CLT 2 1 CN207 +24V +24V PG PG 1 2 3 4 1 2 3 4 CN501 1 2 3 4 1 2 3 4 17-01-12 Fig.

13 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS .CN39 VM TSMON NC 1 2 3 TS-MOT CN322 CN41 OFFSET2 OFFSET1 PG +24V JSSON JFLS2ON JOB/JAM JCOSON JOB/SW F/SELECT JCONECT SG FLS1ON +5V JPOSON 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 JSP / OCT / Bridge cover (Option) CN47 PWA-F-RLY (8/10) SP+ SP- 1 2 Speaker CN50 FANH FANL FANH FANL 1 2 3 4 CN170 1 2 POW-FAN CN172 1 2 PU-FAN CN52 SG FCOSON 1 2 2 1 FRCOV-SW 17-01-13 Fig. 17-1-13 December 2000 © TOSHIBA TEC 17 .

14 December 2000 © TOSHIBA TEC . 17-1-14 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS 17 .CN11 SG +5V A1 A3 A5 A7 D0 D2 D4 D6 SG 5IOWRX IOCS11X +5V SG SG +5V A2 A4 A6 A8 D1 D3 D5 D7 SG 5IORDX 5RESETX +5V IPCDET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PWA-F-MAN (13/14) PWA-F-IPC (DP2000/2500 series) (Option) CN48 PWA-F-RLY (9/10) 24VF2 PG SG +5V 1 2 3 4 17-01-14 Fig.

CN16 +5V 1 SG 2 COINVDI1 3 COINVDI2 4 NC 5 PWA-F-MAN COINVDO2 6 (14/14) COINVDO3 7 COINVDO4 8 COINVDO5 9 COINVDO6 10 COINVDO7 11 COINVDO8 12 for Coin vendor (DP2000/2500 series) CN42 PWA-F-RLY (10/10) +24V ON PG 1 2 3 17-01-15 Fig.15 1600/2000/2500 WIRE HARNESS CONNECTION DIAGRAMS . 17-1-15 December 2000 © TOSHIBA TEC 17 .

......................... 18-1 18................ 18-1 18......................................................... 18-2 18........................................................... 18-2 18..............................................3............. 18-5 18...........2 Schematic ...............2 Editing ...... 18-5 18............... 18-10 .............................................................................................................. 18-3 18......2..........................3 Description of Function .................18.............................1 Introduction ...................2 Structure ..........2................ PAGE MEMORY BOARD......................................................................1 Basic functions .............................................................1 Interfaces ..................3.

18. : Compresses image data when writing image data to memory at the scanner processor. • Makes multi-image copies • Rotates images.1 Introduction The page memory board stores digital image data scanned on the digital copier in page Units so that editing function such as rotation and sorting can be applied before output. (4) Editing : Executes the following processes the image data saved in the page memory. (3) Compression/decompression December 2000 © TOSHIBA TEC 18 .1 1600/2000/2500 PAGE MEMORY BOARD . : Outputs image data in the memory to the printer. (1) Scanning (2) Printing : Writes digital image data scanned on the digital copier into the page memory. PAGE MEMORY BOARD 18. The page memory board supports the following basic functions. and decompresses the image data when outputting to the printer at the printer output processor.

2 December 2000 © TOSHIBA TEC . (2) Scanner interface Image data scanned by the digital copier are loaded to page memory from the external interface of the scanner processor.1 Interfaces (1) I / O interface CPU on the main PC board handles the control data for controlling the page memory Board. 1600/2000/2500 PAGE MEMORY BOARD 18 .18. 18-02 Page memory board Rear side Memory cover 18.2.2 Structure The page memory boards are located on the main board when the memory cover is removed. (3) Printer interface Image data in page memory are output to the laser controllers in the digital copier’s printer by the external interface of the digital copier relay processor.

2 Schematic The figure below shows a schematic diagram of the page memory board.18. Page memory controller Control ASIC I/O Scanner Printer I/O control Address control Data control Rotation/merger control Compression/decompression Page memory Memory SD-RAM Standard 32MB Extension slot (2) Expanded memory board Max 128MB Page Memory Board Schematic (1) Page memory 32 MB of memory (DRAM) are mounted on the main board as standard. Adding on this memory board increases the memory to 128 MB.3 1600/2000/2500 PAGE MEMORY BOARD .2. December 2000 © TOSHIBA TEC 18 . The Option page memory board specification (DRAM) Model Access time Memory configuration Address HM5264405F-A60 or equivalent product 100 nS 4194304 x 4 bits x 4 banks Row address Column address Bank select address Refreshment cy 4096 cycle/64mS A0-A1 A0-A9 A12-A13 The page memory board is provided with two slots for mounting the main PC Board.

4 December 2000 © TOSHIBA TEC . and forms coded data. • Swaps data in the page memory during rotation processing. • Merges image data in the page memory with image data scanned by the digital copier. Decompresses the coding data compressed on the page memory to restore the image data. • When digital image data in the page memory are read.(2) Page memory control ASIC (EC-N024) Address control This ASIC forms the address on the page memory when the following condition are met: • When digital image data are written to the page memory. Rotation / merge control This ASIC executes the following operations: • Receives and wait for digital image data transfer control between the digital copier and the page memory PC board on the scanner and printer interface. 1600/2000/2500 PAGE MEMORY BOARD 18 . (3) Compression / decompression LSI ( PM-22 ) This LSI executes the following operations: • • Compressions image data on the page memory. Data control This ASIC executes the following operations: • Controls the images bus on the page memory board. • Receives and waits for image data transfer control between the compression/decompression LSI and the page memory. and writes image data into the page memory .

Example : The following describes an example of execution process where alternation and sorting have been specified when marking multi-copies. Image data stored in the memory are then decompressed at each page.3 Description of Function 18. Alternation assumes that a cassette of the same paper size having a different orientation is installed in the digital copier. decompression and printing at each page are repeated for N number of times. (2) Sort copying This operation is achieved by the compression/ decompression function on the page memory while being compressed. The orientation of multiple copies is switched for each copy or by each page at a time.5 1600/2000/2500 PAGE MEMORY BOARD . and printed. Assuming that printing of N number of copies has been set.3. Execution process (Basic function) Input process Input Scanner Memory module PM Output process Output Memory module Printer PM PM: Page Memory December 2000 © TOSHIBA TEC 18 .18.1 Basic functions (1) Alternation This operation is achieved by the page memory board compression/decompression and rotation functions.

Execution process (Alternation/sort copying) Input process Input Compression Image memory module Scanner Memory module CODEC PM PM IM Decompression process Decompression Image memory module Output CODEC Memory module Printer IM PM PM Roation PM: Page Memory IM: Image Memory 1600/2000/2500 PAGE MEMORY BOARD 18 .6 December 2000 © TOSHIBA TEC .

Example : The following describes an example where alternation and sorting have been specified when making copies using the ADF. Original to be fed by ADF present? YES Original fed to exposure position by ADF Original scanned Image data compression Stored in image memory Image data decompressed NO Continuous copy quantity conditions met? NO YES End Stored image data decompressed Even-numbered copies only rotated 1 sheet printed 1 sheet printed NO Final original of nth copy printed? YES 1st copy 3 2nd copy 3rd copy 3 3 2 1 2 1 2 1 December 2000 © TOSHIBA TEC 18 .7 1600/2000/2500 PAGE MEMORY BOARD .

The following describes an example of execution process using the magazine sorting function.8 December 2000 © TOSHIBA TEC . Execution process (Magazine sorting) Input process Input Compression Image memory module Scanner Memory module CODEC PM PM IM Compression process Decompression Image memory module Compression Image memory module CODEC Memory module CODEC IM PM 2in 1 4in 1 bind PM IM Decompression process Decompression Image memory module Output CODEC Memory module Printer IM PM Rotation PM PM: Page Memory IM: Image Memory 1600/2000/2500 PAGE MEMORY BOARD 18 .(3) Magazine sorting Sorts original in such a way a weekly magazine or newspaper can be made.

Page 4 and 5 are decompressed and stored as 1 page. stacked to ADU: (A) Printed on copy front side. stacked to ADU: (B) Printed on copy (B) rear side End 8 single-sided originals 8 Printed state 2 4 5 8 4 3 2 1 7 8 5 6 7 Reversal of printed sate 6 1 3 1 December 2000 © TOSHIBA TEC 18 . Page 1 and 8 are decompressed and stored as 1 page. Printed on copy (A) rear side Image data compression Printed on copy front side. Page 3 and 6 are decompressed and stored as 1 page. 8 originals transported by ADF? NO YES Original fed to exposure position by ADF Original scanned (by 71% reduction) Stored in page memory Page 2 and 7 are decompressed and stored as 1 page.9 1600/2000/2500 PAGE MEMORY BOARD .Example : The following describes an example where eight single-sided A4-size originals are output onto A4sized paper using the magazine sorting function.

4 in 1 : For originals are printed out onto single side of a single sheet of paper. rotation) 4in 1 copy Using the ADF Sub scanning Sub scanning Output of the ADF Sub scanning Main scanning Main scanning 1 3 2 4 Main scanning (Normal) (180 deg. 2in 1 copy Using the ADF Sub scanning Output of the ADF Sub scanning Main scanning 1 (Normal) (180 deg.2 Editing (1) 2 in 1 and 4 in 1 2 in 1 : Two originals are printed out onto single side of a single sheet of paper. rotation) 1600/2000/2500 PAGE MEMORY BOARD 18 .18. The orientation of the printed copy can be selected for each of these modes as Follows.3.10 December 2000 © TOSHIBA TEC 3 1 4 1 2 3 4 1 2 Main scanning Main scanning 2 2 1 2 .

101-8842 JAPAN . TOKYO. CHIYODA-KU.1-1. KANDA NISHIKI-CHO.