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(This list is compiled for guidance only.

For details and exact set points, refer manuals and as built drawings CT Chacko). ( !"#"$#)

DESAL 9, HRSG C & D.


LOGIC CONTROLS, INTERLOCKS AND TRIPS. 1. SEA WATER PUMPS. %tart permissi&es. #. %ea water inlet &al&e %' #$$ ( $) open. (*emo&ed "%ep $$#) . %ea water outlet &al&e %' #$$+ (#$ ) open. (*emo&ed ,an $$#) +. -ump .ero rotation. /. -ump discharge 0*1 closed. !. %tand by pump discharge 0*1 closed. 2. 3asin le&el ( / m. 44 5nterlock remo&ed on /"6"$ . 7ow alarm at /.$ 8. Clears at /.#9 8. 6. -ump discharge &al&e open. Trips. #. 3asin le&el : +.$ 8 with +$ sec delay. *esets at +.#9 8. . 8otor bearing oil le&el low. +. 8otor bearing oil temperature ( ;$ <C /. -ump bearing cooling water low flow 44""""""Trip remo&ed, only alarm. !. =ischarge 0*1 not opening 6! ) within 6$ sec. > =uring start up 2. =ischarge 0*1 not opening #$$ ) within 9$ sec. > 6. 8otor winding temperature ( # $ <C. 9. -ump discharge &al&e not open. ;. -ump discharge 0*1 not open #$$) with 9$ sec delay %tart se?uence. #. 8otor starts. . 0*1 oil pump starts. +. 3earing cooling water 8@1 opens. %top se?uence. #. 0*1 closes. . 0*1 : #! ) open, pump motor stops. +. 3earing cooling water 8@1 closes. *ecommended change o&er procedure (till simultaneous pump operation is allowed). #. %ABT running pump from se?uence window. . %TC*T stand by pump from motor window as soon as permissi&e is a&ailable. 2. BAND SCREEN. #. Cutomatic operation e&ery 9 hrs for #! minutes. (# #D+ re&olution). . Clarm appears at $$ mm difference in inlet and outlet le&els. +. Ct +$$ mm, screen starts at normal speed. /. Ct /$$ mm, screen runs at twice the normal speed. 3. ELECTROLYZER. %tart permissi&es " Consent . #. 5nlet 8@1 open. . 0o seawater low flow with $ min delay. +. Aydrogen blower in ser&ice and no low flow. 4 /. %torage tank no high le&el. Trips. #. %ea water flow : ! m+Dhr. (Clarm at +$ m+Dhr). . 3lowers discharge pressure low. +. %torage tank high le&el 2$$$ mm. (*esets at /$$$ mm) 4. ELECTROLYZER INLET MOV #. Closes on storage tank high le&el at 2$$$ mm. . SEA WATER INLET TO DESAL SW 1!!2. #. @pening permissi&e %' #$$+ not closed. . Closing permissi&e %' Tempering pump not running. ". SEA WATER OUTLET SW 1!!3 #. 0o permissi&es. . Cuto opens for ! sec on Tempering pump trip. -1-

#. RECYCLE BRINE PUMPS. %tart permissi&es. #. %uction 8@1 open. . =ischarge 8@1 ( ! ) open 3ypassed (,an $#) +. Trip not present. Trips #. %uction 8@1 : !) open with ! sec delay. . =ischarge 8@1 closed with ! sec delay. +. =eaerator le&el low #!$ mm with D+ logic. /. 8otor winding temperature (# $ <C. !. -ump bearing temperature (;$ <C. (Clarm at 9$ <C) $. RB PUMP SUCTION MOV. #. Closes automatically if pump trips.4 9. RB PUMP DISCHARGE MOV. #. %tops opening if last stage le&el lower than #!$mm. . %tops opening after $ sec 4. 1!. RB %LOW CONTROL VALVE RB 1! 1. #. Closing limited to +$ ) if at least one *3 pump running. 11. 14 STAGE WB VENT RB 1!"$. #. @pens when last running *3 pump trips. 12. BRINE BLOW DOWN PUMPS. %tart permissi&es. #. %uction manual &al&e open. . =ischarge manual &al&e open. +. 7ast stage le&el ( "!$ mm. Trips. #. 7ast stage le&el low ( D+ logic). 5f the pump has been in ser&ice for (! sec, . =ischarge pressure :$.#! bar with ! sec delay. +. =ischarge &al&e not fully open with #$ sec delay. /. %uction &al&e not fully open with ! sec delay. !. 8otor winding temperature (# $ <C. 2. -ump bearing temperature (;$ <C. 13. BRINE BLOW DOWN CONTROL VALVE. #. Forced to close when no 3low down pump running. . 3oth %ea water pumps trip with 9$ sec delay. (*emo&ed @ct $$#) 14. DISTILLATE PUMP. %tart permissi&es. #. %uction manual &al&e open. . =ischarge manual &al&e open. +. 7ast stage distillate le&el ( "#!$ mm. Trips. #. 7ast stage distillate le&el low ( D+ logic). 5f the pump has been in ser&ice for (! sec, . =ischarge pressure : .2 bar with ! sec delay. +. =ischarge &al&e not fully open with #$ sec delay. /. %uction &al&e not fully open with ! sec delay. !. 8otor winding temperature (# $ <C. 2. -ump bearing temperature (;$ <C. 1 . DISTILLATE LEVEL CONTROL VALVE. #. Forced to close when no distillate pump running. 1". DISTILLATE SHUT O%% VALVES. #. 5n auto, operates at !$ E% with # sec delay.

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1#. BH CONDENSATE PUMPS. %tart permissi&es. #. %uction manual &al&e open. . 3A condensate le&el : !$ ) ( $ mm). Trips. #. 3A condensate le&el low ( D+ logic). 5f the pump has been in ser&ice for ( ! sec, . =ischarge pressure : $./ bar with ! sec delay. +. %uction &al&e not fully open with ! sec delay. 1$. BH CONDENSATE CONTROL VALVES. #. 5n auto, operates at 9 E% with # sec delay 19. SEA WATER TEMPERING PUMP. %tart permissi&es. #. %uction manual &al&e open. . =ischarge manual &al&e open. +. %ea water flow to A*% ( $ ). /. %ea water to A*% temperature : ! <C. !. *ecirculation 8@1 %' #$/$ closed. Trips. -ump in ser&ice for +$ sec, #. *ecirculation &al&e : + ) open with ! sec delay. . *ecirculation flow : ! ) (#$$ tDhr) with ! sec delay. +. %ea water flow to A*% : $ ) with ! sec delay. /. 8otor winding temperature high #$! <C. !. -ump bearing temperature high 9$ <C. 2!. SW TEMPERING PUMP DISCHARGE MOV SW 1!4!. @pen permissi&e. #. 1al&e should be #$ ) open or . Tempering pump discharge manual &al&e open and pump running. +. 3egins to open automatically when Tempering pump is started and stops at #$ ). 21. ANTISCALANT DOSING PUMPS. %tart permissi&e #. Tank le&el (2$$ mm. Trip #. Tank le&el : $$ mm . 7ow flow alarm at ! kg D hr with pump running. 22. ANTISCALANT TANK STIRRERS. %tart permissi&e #. Tank le&el (9$$ mm. 23. SODIUM SULPHITE DOSING PUMPS. %tart permissi&e # Tank le&el (2$$ mm. Trip # Tank le&el : +$$ mm . 7ow flow alarm at ! kg D hr with pump running. 24. SODIUM SULPHITE TANK STIRRERS. %tart permissi&e #. Tank le&el (9$$ mm. 2 . ANTI%OAM DOSING PUMPS. %tart permissi&e #. Tank le&el (6$$ mm. Trip #. Tank le&el : +!$ mm . 7ow flow alarm at ! kg D hr with pump running.

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2". ANTI%OAM TANK STIRRER. %tart permissi&e #. Tank le&el (6$$ mm. 2#. E&ECTOR STEAM MOV MS 1!!1. #. Closes when both %ea water pumps @FF with 9$ sec delay.4 2$. LP STEAM MOV LS 1!!1. Cuto closes. #. T3T (## < C. . 3oth condensate pumps not running and condensate le&el (9$mm with #$ min delay. +. 3oth *3 pumps ha&e stopped. @pen permissi&e. #. T3T :#$9 <C 29. LP STEAM CONTROL VALVE LS 1!!2. Forced to manual and close #. 3oth *3 pumps @FF. . 7- steam 8@1 #$$# closed. +. T3T ( ## <C. /. *3 flow : /$$$ tDhr. %tops to open. #. 3A steam temperature ( # $ <C. 4Cll interlocks with T3T (## <C are bypassed for hi temperature trial, 8arch $$#.

3!. DESUPERHEATER SPRAY CONTROL VALVE LS 1!!". Forced to close. #. 7- steam control &al&e : # ) open. 31. HRSG C, D %tart up permissi&es. #. Fconomi.er inlet &al&e 81 #+$ open. . Ct least one of the feed water &al&es 81 #+$# CD3 open. +. Ct least one feed water line a&ailable. (Feed water pressure ( $ bar) /. =rum le&el ade?uate (("2$$ mm) !. %canners cooling air pressure ade?uate. (( !$ mbar) Trips. #. 1ery high drum le&el ( D+ logic) G#;$ mm with min delay. . 1ery low drum le&el "2$$ mm with # min delay. +. %team to =esal not re?uired (7% #$$# closed) with +$ sec delay. /. %canners cooling air pressure low (: !$ mbar). !. 3oth %ea water pumps @FF with 9$ sec delay. (*emo&ed @ct $$#) 2. 3oth *3 pumps @FF and 7% #$$ less than # ) open with ! sec delay. 6. %team line not a&ailable a. -*% both 8@1s closed. > b. 3oth control &al&es tripped. > c. @ne control &al&e closed and other tripped. > with #$ sec delay d. 3oth control &al&es : + ) open. > 9. HT tripped with +$ sec delay. 32. GT C, D -ermissi&e to start. #. 3ypass damper open and or inlet damper closed @* . C permissi&e signal from 38% (%canners cooling fan @0 and pressure (!$ mbar). Trips. #. 5nlet damper not closed in #9$ sec after A*%H trip. . 3ypass damper not opened in 9$ sec after A*%H trip. 33. HRSG INLET DAMPER. @pen permissi&es. #. C signal from 38% this re?uires a. Fuel &ent &al&es open. To %TC*T 3oiler purge se?uence b. Fuel shut off &al&e closed. 3oiler start up D shut down se?I CBT@ c. 0o flame detected. =ownstream temperature : +!$ <C d. -urge completed (5f re?uired). . 3oiler start up conditions present. +. -urge not necessary or open re?uired for purging. -4-

-ermissi&es to close #. 3ypass damper open. . -ost firing system off. Cuto closes. #. A*%H trip. 34. HRSG BYPASS DAMPER. @pening permissi&e. #. -ost firing system off (0o flame detected). Cuto opens a. 1ery high drum pressure 44"""""" *emo&ed. b. A*%H trip. c. @ne *3 pump trip or T3T ( ## <C with inlet damper open. Cuto closes #. =uring purging. 3 . BURNERS. Trips. #. A*%H trip. . 3ypass damper open (

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3". %UEL GAS %LOW CONTROL VALVE @pening limited by post firing high temperature ((2+$ <C) 8inimum opening position at #$ ). Cuto closes #. Fuel shut off &al&e is closed. 3#. %EED WATER SYSTEM. -ermissi&e to start. #. =eaerator le&el ( # $$ mm. 3$. %EED PUMPS. %tart permissi&es. #. %uction &al&e open. . =ischarge 8@1 closed. +. =eaerator le&el (# $$ mm. Trips. #. %uction &al&e closed . =ischarge 8@1 closed when pump in ser&ice. +. =eaerator le&el :#!$ mm. /. 8otor winding temperature ( # $<C. 39. %EED PUMP DISCHARGE MOV. @pen permissi&e. #. -ump @0 @* . Feed 'ater header pressure ( /.$ bar Closing permissi&e. #. -ump @FF. 4!. %EED WATER SHUT O%% VALVE '3! () MV13!1 B. Cuto opens. #. +$ ) control &al&e is selected. . Feed water line open re?uired. Cuto closes. #. Feed water line closed re?uired. . #$$ ) control &al&e ( + ) open. +. 8ain steam flow ( +! tDhr. /. #$$ ) 8@1 open.

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41. %EED WATER CONTROL VALVE '3! () LV1!!1 B. Forced to close. #. #$$ ) control &al&e in selected in auto. . Fconomiser inlet &al&e 81 #+$ is closed. +. Feed water line not a&ailable (Feed water pressure : $ bar) 8inimum opening position when A*%H in ser&ice.4 42. %EED WATER SHUT O%% VALVE '1!! () MV13!1 A Cuto opens. #. #$$ ) control &al&e is selected. . F' line open re?uired. Cuto closes. #. Feed water line closed re?uired. . Fconomiser inlet &al&e 81 #+$ closed re?uired. 43. %EED WATER CONTROL VALVE '1!! () LV1!!1 A. Forced to close. #. 81 #+$ closed. . Feed water line not a&ailable. (Feed water pressure : $ bar) "8inimum opening position when A*%H is in ser&ice.4 "%election between +$ ) and #$$ ) &al&es are automatic and depends on a boiler load signal. "#$$ ) &al&e can be selected e&en if load is less than +$ ). 44. %EED WATER BYPASS MOV MV 131!. 0o permissi&es. 4 . ECONOMISER INLET VALVE MV 13!2 Cuto opens. #. Feed water line open re?uired. . 'hen drum le&el is normal ("+!$ mm ) after a high le&el closure if inlet damper is open. Forced to close. #. Feed water line closed re?uired. . =rum le&el high. G#;$ mm. with A*%H in ser&ice. 4". ECONOMISER RECIRCULATION PUMP. %tart permissi&es. #. =rum le&el ( G#$$ mm Cuto starts #. *ecirculation control &al&e ( #$) open. Trips. #. 1ery low drum le&el 2$$ mm. . =ifferential pressure across pump D filter low 44""""""*emo&ed. +. *ecirculation control &al&e : #$ ) with +$ sec delay. 4#. ECONOMISER RECIRCULATION CONTROL VALVE TV 1!!2. Forced open to #$ ) #. HT firing and a. Fconomiser inlet temperature : ## < b. 8ain steam flow :+$ ) Forced to close #. HT not firing. 4$. START UP VENT VALVE MV 13!". Forced to open to $ ). #. 5nlet damper is open and main steam pressure : bar.4 . 3oiler drum high pressure #9.! bar +. A*%H in ser&ice and main steam shut off &al&e is closed for # min. 4 /. A*%H in ser&ice and T3T ( ## <C. Forced to close. #. 8ain steam &al&e open and steam flow ( )4 . A*%H inlet damper closed.

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49. MAIN STEAM SHUT O%% VALVE MV 13!9 -ermissi&es to open. #. A*%H drum pressure ( ##.$ bar. . 8ain steam bypass &al&e 81 #+$9 open. Cuto close. #. A*%H trip with 6$ sec delay . Flame not detected.4 !. MAIN STEAM BYPASS VALVE MV 13!$ Cuto closes. #. 8ain steam shut off &al&e is open. . A*%H inlet damper is closed. 1. PRS ISOL VALVES MV 3!!1, MV 3!14. -ermissi&e to open. #. =own stream control &al&e no trip. Cuto closes #. =own stream control &al&e trip. 2. PRS CONTROL VALVES PV 3!!", PV 3!19. Forced to close. #. =own stream high pressure .$ bar . 7- steam &al&e 7% #$$# closed. 3. CBD MOV MV 1311 Cuto opens. #. %aturated steam conducti&ity high ;$ E%. . %aturated steam pA high #$.$ Cuto closes. #. %aturated steam conducti&ity normal . %aturated steam pA normal 9.$ +. A*%H inlet damper closed. 4. BLOW O%% MOV MV 13!3 Cuto opens #. =rum le&el high G#;$ mm. Cuto closes #. when drum le&el has come down to +!$ mm. . A*%H inlet damper closed. . SUPERHEATER DRAIN MOV MV 13! . -ermissi&e to open #. =rum pressure : bar.4 Cuto opens #. A*%H in ser&ice and drum pressure : bar.4 Cuto closes #. =rum pressure ( bar4 . A*%H not in ser&ice. ". BH CONDENSATE TO HRSG DEAERATOR MOV MV 3!!3. -ermissi&e to close. #. Feed pumps not running. Cuto closes #. =eaerator high le&el G 9!$ mm. 44"""""*emo&ed. . Feed water pumps trip 4 +. Feed water pump discharge 8@1s closed.4 Cuto opens #. =eaerator le&el normal after high le&el closure. #. HRSG DEAERATOR LEVEL CONTROL VALVE LV 3! 2. -ermissi&e to open. #. =eaerator le&el : G+$$ mm. Cuto closes #. 3AC to =eaerator 8@1 +$$+ closed. -7-

. =eaerator high le&el G 9!$ mm. $. HRSG DEAERATOR DRAIN VALVE LV 3!!#. Cuto opens #. =eaerator le&el high G 9!$ mm. Cuto closes4 9. HP DOSING PUMPS -ermissi&e to start. #. Tank le&el ( +$$ mm. Cuto starts #. @n failure of running pump ( =ischarge pressure : bar)4 Trips #. Tank le&el : +$$ mm. Cuto stops #. A*%H trip 4 -ump stroke auto control based on A*%H pA &alue or feed flow. 4 "!. HP DOSING TANK STIRRER. -ermissi&e to start. #. Tank le&el ( 2$$ mm. Cuto starts on adJustable timer.4 "1. LP DOSING PUMPS -ermissi&e to start. #. Tank le&el ( +$$ mm. Cuto starts #. @n failure of running pump ( =ischarge pressure : bar)4 Trips #. Tank le&el : +$$ mm. Cuto stops #. A*%H trip 4 -ump stroke auto control based on A*%H pA &alue or feed flow. 4 "2. HP DOSING TANK STIRRER. -ermissi&e to start. #. Tank le&el ( 2$$ mm. Cuto starts on adJustable timer.4 "3. DEMI PLANT INLET VALVE MV 3! 9. -ermissi&e to open. #. 8@1 +$!2 closed. 4 Cuto opens #. 3*FT le&el : 2!$ mm. Cuto closes #. 3*FT le&el high. 4 "4. BR%T PUMPS 3!!2 A, B. -ermissi&es to start 4 #. 3*FT le&el ( 2!$ mm. For transfer to =eaerator #. 81 +$ ; open. . 81 +$$+ open. +. 81 +$# closed. " . R%T TRANS%ER PUMPS 3!!1 A, B. -ermissi&es to start.4 For transfer to 3*FT. #. 81 +$## open. . 81 +$# closed. +. 81 +$#+ open. /. 81 +$ ; closed.

For transfer to *FT !. #. 81 +$# open. . 81 +$ ; closed. +. 81 +$#+ closed. /. 81 +$## closed.

For transfer to =eaerator. #. 81 +$ ; open . 81 +$$+ open. +. 81 +$#+ closed. /. 81 +$## open.4 !. 81 +$# closed4 -8-

"". MAKE UP WATER TRANS%ER PUMPS 3!!3 A, B. Cuto stop #. 3*FT le&el : +!$ mm. "#. SA%ETY VALVES SET POINTS. 0o # + / ! 2 6 9 ; #$ =escription =rum safety &al&e 0orth (*) =rum safety &al&e %outh (7) %uperheater safety &al&e Flectromatic safety &al&e -*% safety &al&es 7- steam header safety &al&e 3A safety &al&e FJector safety &al&es C3= tank safety &al&e A*%H =eaerator safety &al&e %et pressure bar +.! +.$ #.$ #;.$ 2.$ #.! #.! !.$ .2 .2 2.+ 7ift pressure bar /. +.6 #.2 *eset pressure bar .!2 .# $.#2 #9. / !.$

"$. MB% D *egeneration timings. 0o # 3ackwash *egeneration + / ! 2 6 # %low rinse =raining Cir mixing *efilling Fast rinse 3ad water detention Luality rinse + / ! 2 6 9 ; #$ %top regeneration on 0eutrali.ation tank high le&el Ccid tank filling Clkali tank filling 0eutrali.ation cycle (-it) Time out draining 0eutrali.ation tank Ccid compensation Clkali compensation Clkali temperature rise 4 To be &erified. -9%tep =uration min #$ +$ !! ; #! +9 !$ 1al&es open 1 ,# 16, 2, !, /, + 16, 2, ! 1 ,9 1 ,; 1 ,2 1##, 9 Ccid flow !$$ lph, Clkali flow /$$ lph. 4 -ressing K with K#2 @0 bypasses regeneration steps one by one. *emarks

@ther timings. 5f the 83F is in automatic ser&ice (K#2), on +$ sec high condty, goes to Luality rinse and if still high, to regeneration. @n manual ser&ice #$ (K#2GK#), filter will go to standby mode. %tops manual rinse also. *estarts when le&el comes down. #! #! $ #!$ ! ! #$ (Tank neutrali.ation)