BAY Valves ApS

Valve order No.:

bay@bayvalves.com
90011-10328

Tel.: +45 7022 1892

Fax.: +45 7014 1892
Page 1 of 33

Cargo tank Safety valves & Flame protection equipment

MAINTENANCE MANUAL NO.:

90011-10328

Project:

VESSEL CLASS A

Vessel:

BUNGA ANGSANA

Owner:

MISC BERHAD

IMO type:

CHEMICAL TANKER IMO 2

Size:

38000 DWT

Valve Production No.:

10328

Certificate No.:

NK 1279 CP 1300050
DNV / MED-B-7842

BAY Valves ApS, are pleased to have delivered the latest generation state of the art equipment according to the
specification as follows.
For easy reference to the mandatory Rules and Regulations that have been used to determine the specific design
and size of equipment, please look at the following pages where the applicable ones have been marked.
Exact calculations are likewise in-cooperated in this document where appropriate.
Should you have any questions, or require further information related to our delivery or any other cargo tank
ventilation issue, please do not hesitate to contact the undersigned or our office, and we will be pleased to assist
you.
Best regards,
BAY Valves ApS

BAY Valves ApS – Falstervej 10G - 5800 Nyborg - Denmark

BAY Valves ApS
Valve order No.:

bay@bayvalves.com
90011-10328

Tel.: +45 7022 1892

Fax.: +45 7014 1892
Page 2 of 33

Index
Index .............................................................................................................................................................................................2
Rules & Regulations ...................................................................................................................................................................4
System design ..............................................................................................................................................................................5
Questionnaire .....................................................................................................................................................................5
Piping lay-out .................................................................................................................................................................. 18
Pressure drop calculation .............................................................................................................................................. 18
Test report ....................................................................................................................................................................... 18
Valve characteristic.................................................................................................................................................................. 18
Valve description ............................................................................................................................................................ 18
Gas freeing Covers:...........................................................................................................................................................8
Test bench - portable: .......................................................................................................................................................9
Valve characteristic.................................................................................................................................................................. 11
Equipment sizing ................................................................................................................................................................ 11
Calculation DN 100 ....................................................................................................................................................... 11
Criteria: finding min pipe size at given loading rate ...................................................................................................... 11
Drawings: ......................................................................................................................................................................... 12
Documentation & Certificates .............................................................................................................................................. 17
Product evaluation according to ISO 15364 ....................................................................................................................... 19
Quick guide. .................................................................................................................................................................... 19
ISO ordering information.................................................................................................................................................. 20
Installation limitations ................................................................................................................................................... 21
Installation instructions ................................................................................................................................................. 22
Operating instructions ................................................................................................................................................... 22
Inspections prior to loading / Un-loading! ................................................................................................................ 22
Freezing conditions ........................................................................................................................................................ 22
Check-lift ......................................................................................................................................................................... 22
Pressure side valve ................................................................................................................................................ 22
Vacuum side valve ................................................................................................................................................ 22
Maintenance ............................................................................................................................................................................. 23
Corrosion protection system............................................................................................................................................. 23
Pressure side valve .............................................................................................................................................................. 24
Drawing 70001................................................................................................................................................................ 24
Description ...................................................................................................................................................................... 24
Item list ............................................................................................................................................................................ 25
Actions ............................................................................................................................................................................. 25
Inspections ............................................................................................................................................................. 25
Cleaning .................................................................................................................................................................. 25
Settings .................................................................................................................................................................... 25
Adjusting the setting ............................................................................................................................................. 25
Replacement of parts ..................................................................................................................................................... 26
Guide....................................................................................................................................................................... 26
Dismantling & reassembly ................................................................................................................................... 26
Vacuum side valve & Flame arrester ............................................................................................................................... 26
Drawing 70003................................................................................................................................................................ 26
Description ...................................................................................................................................................................... 27
Item list ............................................................................................................................................................................ 27
Actions ............................................................................................................................................................................. 27
Check-lift ................................................................................................................................................................ 27
Inspections ............................................................................................................................................................. 27
Cleaning .................................................................................................................................................................. 27
Settings .................................................................................................................................................................... 27

BAY Valves ApS – Falstervej 10G - 5800 Nyborg - Denmark

BAY Valves ApS
Valve order No.:

bay@bayvalves.com
90011-10328

Tel.: +45 7022 1892

Fax.: +45 7014 1892
Page 3 of 33

Replacement of parts ..................................................................................................................................................... 28
Guide....................................................................................................................................................................... 28
Dismantling & reassembly ................................................................................................................................... 28
Gas freeing unit ................................................................................................................................................................... 28
Drawing 70005................................................................................................................................................................ 28
Description ...................................................................................................................................................................... 28
Item list ............................................................................................................................................................................ 28
Actions ............................................................................................................................................................................. 29
Inspections ............................................................................................................................................................. 29
Cleaning .................................................................................................................................................................. 29
Replacement of parts ..................................................................................................................................................... 29
Guide....................................................................................................................................................................... 29
Dismantling & reassembly ................................................................................................................................... 29
Valve housing ...................................................................................................................................................................... 30
Drawing 70002................................................................................................................................................................ 30
Marking ..................................................................................................................................................................................... 31
Ordering spare-parts – just return this page ....................................................................................................................... 32
Contact ...................................................................................................................................................................................... 33

BAY Valves ApS – Falstervej 10G - 5800 Nyborg - Denmark

testing and locating of Devices to prevent the Passage of Flames into cargo tanks in tankers.1 System Design. purging.: +45 7014 1892 Page 4 of 33 Rules & Regulations 1.: +45 7022 1892 Fax.  SOLAS 74 chapter II-2 REG 59 Venting.Denmark .  USCG CFR 46 part 39 –Vapour control system. gas-freeing and ventilation.5800 Nyborg . BAY Valves ApS – Falstervej 10G . testing and locating of Devices to prevent the Passage of Flames into cargo tanks in tankers. test methods and limits for use.  CEN European Standard EN 12874 Flame arresters – Performance requirements.BAY Valves ApS Valve order No. ADNR 2003 Transport of Hazardous Material / Dangerous Goods on the river Rhein. 1.  IMO MSC/CIRC 1009 Amendments to the revised standards for the design.2 Test Standards  IMO MSC/CIRC 677 Revised standards for the design.  IMO MSC/CIRC 731 Revised factors to be taken into consideration when designing cargo tank venting and gas-freeing arrangements.  ISO 15364:2000 Ships and marine technology – Pressure/vacuum valves for cargo tanks.com 90011-10328 Tel.: bay@bayvalves.

: +45 7022 1892 Fax. which in both cases has to be protected by a Device to prevent the passage of flame as specified in IMO MSC/Circ 677/1009. A common system consists of a branch line from each cargo or slop tank connected to a common venting line.: +45 7014 1892 Page 5 of 33 System design Questionnaire According to SOLAS 74 II Reg.90 II IIB 0.65 III IIC 0. The system in question has been designed based on the following characteristic: IMO Designation Cargo Gas-group MESG USCG VCS Common Individual Cargo Segregation Loading rate Un-loading rate INFORMED IMO II IIB 0.Denmark .65 YES ESTIMATE Cargo tanks Slop tanks Other tanks Gas-freeing covers Gas freeing blower Setting – pressure Setting Vacuum Material Flange YES ALL 650 m3/h 550 m3/h INFORMED 18 2 ESTIMATE 20 IGS 2000 mm wg .com 90011-10328 Tel. An individual system is equipped with approved equipment on each tank in order to secure full flow capacity.BAY Valves ApS Valve order No.350 mm wg AISI 316 JIS 5K Please feel free to return this page only. 59 a system for cargo tank ventilation can be either a common or an individual one.: bay@bayvalves. IMO Designation: Gas Group: MESG: Setting Pressure: Setting Vacuum: Flange standard: Material: I IIA 0. listed at the top of the page. which will be identified by the manual No.50 Cargo segregation: Loading rate: Un-loading rate: Cargo Density: USCG VCS: Gas freeing blower: Yes/No N m3/h Comments: Please change accordingly: Date: Name: Company: BAY Valves ApS – Falstervej 10G .5800 Nyborg . For corrections or comments just mark withor in writing in the text box below. breathing capabilities and full cargo segregation.

5 hz / ISO 15364:2007) Controlled blow-down. Exchangeable wear parts. IMO MSC/Circ 677/1009/ ISO 15364 & EN 12874 Adjustable setting – Integrated gas freeing cover.: +45 7014 1892 Page 6 of 33 Application: Cargo tanks Units: Size: Flange standard: 18 100 JIS 5K (To be confirmed) Material-Housing: Material-Inner parts: Setting – Pressure: Setting – Vacuum: Stainless steel AISI 316 Stainless steel AISI 316 2000 mm wg .: bay@bayvalves. Industry’s highest constant net clearance between moving parts and valve housing – Suitable for freezing.350 mm wg Loading Rate: Capacity – SOLAS: Capacity – VECS: Un-loading rate: Vacuum Capacity: 650 m3/h 853 m3/h 1269 Nm3/h 550 m3/h 850 Nm3/h @ 700 mm WG Drawing: 90001 Flow curve -pressure 90001-1202-100-020 Flow curve.vacuum 90001-1202-100-002 Features: Test standard: High-end features: High velocity valve. sticking and crystallizing cargo.com 90011-10328 Tel.Denmark . securing instant pressure drop to safety level 30% below setting in order to allow loading at a high capacity and at the same time avoiding a boil-off of cargo.: +45 7022 1892 Fax. non-hammering Non-oscillating (frequency less than 0.5800 Nyborg . BAY Valves ApS – Falstervej 10G . Upgrading on-site to higher gas-groups.BAY Valves ApS Valve order No.

: +45 7022 1892 Fax. Upgrading on-site to higher gas-groups. BAY Valves ApS – Falstervej 10G .: +45 7014 1892 Page 7 of 33 Application: Slop tanks Units: Size: Flange standard: 2 65 JIS 5K (To be confirmed) Material-Housing: Material-Inner parts: Setting – Pressure: Setting – Vacuum: Stainless steel AISI 316 Stainless steel AISI 316 2000 mm wg . non-hammering Non-oscillating (frequency less than 0.350 mm wg Loading Rate: Capacity – SOLAS: Capacity – VECS: Un-loading rate: Vacuum Capacity: 180 m3/h 237 Nm3/h 352 Nm3/h 200 m3/h 400 m3/h @ 700 mm WG Drawing: 90001 Flow curve -pressure 90001-1202-065-020 Flow curve.vacuum 90001-1202-065-002 Features: Test standard: High-end features: High velocity valve.5 hz / ISO 15364:2007) Controlled blow-down.com 90011-10328 Tel. IMO MSC/Circ 677/1009/ ISO 15364 & EN 12874 Adjustable setting – Integrated gas freeing cover.: bay@bayvalves.5800 Nyborg .BAY Valves ApS Valve order No. Industry’s highest constant net clearance between moving parts and valve housing – Suitable for freezing. sticking and crystallizing cargo.Denmark . Exchangeable wear parts. securing instant pressure drop to safety level 30% below setting in order to allow loading at a high capacity and at the same time avoiding a boil-off of cargo.

com 90011-10328 Tel.5800 Nyborg .: bay@bayvalves.Denmark . if 3 tanks are being supplied simultaneously the nominal rate per tank is 500 m3/h.: +45 7022 1892 Fax. The minimum rate for this size of gas freeing units is 150 m3/h – A lower rate does not secure a minimum efflux velocity of 20 m/s. If the blower capacity is lower than 450 m3/h less tanks e.: +45 7014 1892 Page 8 of 33 Gas freeing Covers: Gas freeing covers approved according to IMO MSC/Circ 677. NOTE! The blower capacity is estimated to 1500 m3/h. alternatively a smaller flame screen unit can be used – Please state capacity of blower as well as requirement to number of tanks used simultaneously. BAY Valves ApS – Falstervej 10G .BAY Valves ApS Valve order No. Approved by leading Classification Societies and EC Notified bodies according to MED 96/98 and later amendments. securing a minimum gas velocity of 20 m/s. An industry high capacity for reduced pressure drop.g. Application: Cargo and Slop tanks Units: Size: Flange standard: 18 / 2 100 / 65 Integrated in the High velocity valve Material-Housing: Material-Inner parts: Stainless steel AISI 316 Stainless steel AISI 316 Gas freeing rate Estimated: Nominal per tank Lowest per tank: 1500 Nm3/h 500 Nm3/h 150 Nm3/h Features: Inert gas blower capacity gas freeing 3 tanks simultaneous in order to secure a minimum gas velocity of 20 m/s Safe opening with a bolted cover. 2 can be gas freed at the same time.

com 90011-10328 Tel.: +45 7014 1892 Page 9 of 33 .: bay@bayvalves.Denmark Fax.BAY Valves ApS Valve order No.portable: BAY Valves ApS – Falstervej 10G .5800 Nyborg .: +45 7022 1892 Test bench .

: +45 7014 1892 Page 10 of 33 .5800 Nyborg .: +45 7022 1892 BAY Valves ApS – Falstervej 10G .: bay@bayvalves.com 90011-10328 Tel.Denmark Fax.BAY Valves ApS Valve order No.

Denmark .or less than 40 m/s.25 Fouling factor FF = 1.05 Vapour density VD = 2.9 mm in order for the gas velocity in the piping system to be equal to .8 m/s with a DN 100 pipe.com 90011-10328 Tel.141592654 Loading rate Q Q = V x D2 x π/4 x 3600 s/h = 650.0 [m3/h] Gas evolution factor GEF = 1.1 [m3/h] 40 [m/s] 105. In this specific case the velocity is 44.29 [kg/m3] (given) Density factor DF DF = √¯(VD/AD) = 1. BAY Valves ApS – Falstervej 10G .5800 Nyborg .: +45 7014 1892 Page 11 of 33 Valve characteristic Equipment sizing Calculation DN 100 Criteria: finding min pipe size at given loading rate π 3.0 [mm] (standard) Actual velocity in pipe V = VQ x 4 / π x D2 x 3600 s/h = 44. Dv = 1268.9 [mm] (minimum) 100.49 Venting Capacity VQ VQ = Q x GEF x FF x DF = Velocity in pipe (max) Vmax = Diameter of pipe: Dmin =1000mm/m √ ((VQ x 4)/ (π x V x 3600 s/h)) = Actual diameter of valve/pipe.BAY Valves ApS Valve order No.: bay@bayvalves.8 [m/s] (Check) The above states that the correct minimum pipe size given a loading rate of 650 m3/h is 105.85 [kg/m3] Air density AD = 1.: +45 7022 1892 Fax.

Approved according to IMO MSC / Circ 677/1009 implementing ISO 15364.Denmark n 4 8 8 8 8 8 12 12 16 d 18 18 18 18 22 22 22 22 26 SIZE 65 80 100 125 150 200 250 300 400 .com 90011-10328 Tel. Type examination according to MED 96/98 latest 2002/75 EC provided by Bureau Veritas under Cert.BAY Valves ApS Valve order No.: bay@bayvalves.: +45 7014 1892 Page 12 of 33 Drawings: High velocity valve with integrated gas freeing unit Description: 70001 Pressure side high velocity valve 70002 Valve housing 70003 Vacuum side weight loaded valve 70004 Vacuum side flame screen 70005 Gas freeing unit Designation: Drawing No.g. No.: +45 7022 1892 Fax.: 90001 HI Jet ISO II 1202 Available in all material combinations e. 19876/AO EC May be supplied with flanged spool pieces / flange standard DIN pn 10 for reference only A 415 510 635 790 950 1200 1300 1500 1900 B 260 320 400 500 600 750 900 1000 1200 C 115 145 180 225 270 300 400 500 600 D 185 200 220 250 285 340 395 445 565 Dc 145 160 180 210 240 295 350 400 515 Dn 65 80 100 125 150 200 250 300 400 E 190 230 290 360 435 500 600 750 1000 F 275 340 425 525 635 800 1000 1200 1500 G 215 265 335 410 500 600 780 900 1200 BAY Valves ApS – Falstervej 10G .5800 Nyborg . from Cast iron to Duplex stainless steel.

BAY Valves ApS Valve order No. 65 11 70 0 0. No restrict.com 90011-10328 Document No.Denmark . 1202 Size 100 Restrictions: DN > 100 DN 80 DN 80 MESG 21°C / 1013 hPa Data Signature / Stamp Lenght [m] Bends [No] No restrict.: 90001-1202-100-020 Tel.: Document type: Flow diagram bay@bayvalves.5800 Nyborg .: +45 7014 1892 Page 13 of 33 Notified Body: Certificate No.: DNV To be informed PRESSURE SIDE – HIGH VELOCITY VALVE Valve setting: 20 Kpa √ √ √ √ √ √ Lowest setting: 12 Kpa Applicable rules IMO MSC/Circ 677/1009 ISO 15364 MED 96/98 SOLAS 74 API 2000 API 520 Valve capacity: 1700 Nm3/h @ 20 Kpa Conditions: Standard air Valve data Name HI Jet ISO II No.: +45 7022 1892 Fax.65 BAY Valves ApS – Falstervej 10G .

: BAY Valves ApS – Falstervej 10G .com 90011-10328 Document type: Flow diagram Tel.5800 Nyborg .: +45 7014 1892 Page 14 of 33 Notified Body: Certificate No.: 90001-1202-100-002 Fax.: DNV To be informed VACUUM SIDE VALVE VACUUM [Kpa] 8 7 6 5 4 3 2 1 0 0 100 200 300 400 500 600 700 800 900 FLOW [N m3/h] Valve setting: -3.5 Kpa Applicable rules IMO MSC/Circ 677/1009 ISO 15364 MED 96/98 SOLAS 74 API 2000 API 520 Document type: Valve capacity: 850 Nm3/h @ 7 Kpa Conditions: Standard air Valve data Name HI Jet ISO II No.5 Kpa √ √ √ √ √ √ Lowest setting: -3.BAY Valves ApS Valve order No.Denmark .: 21°C / 1013 hPa Data Signature / Stamp Lenght [m] na na na 0. 1202 Size 100 Restrictions: DN > 65 DN 80 DN 80 MESG Document No.65 Bends [No] na na na Notified Body: Certificate No.: bay@bayvalves.: +45 7022 1892 Document No.

: Flow diagram bay@bayvalves.65 BAY Valves ApS – Falstervej 10G .: +45 7014 1892 Page 15 of 33 DNV To be informed PRESSURE SIDE – HIGH VELOCITY VALVE Valve setting: 20 Kpa √ √ √ √ √ √ Lowest setting: 12 Kpa Applicable rules IMO MSC/Circ 677/1009 ISO 15364 MED 96/98 SOLAS 74 API 2000 API 520 Valve capacity: 550 Nm3/h @ 20 Kpa Conditions: Standard air Valve data Name HI Jet ISO II No.BAY Valves ApS Valve order No.5800 Nyborg .Denmark . 65 11 70 0 0. 1202 Size 65 Restrictions: DN > 65 DN 50 DN 50 MESG 21°C / 1013 hPa Data Signature / Stamp Lenght [m] Bends [No] No restrict.: +45 7022 1892 Fax. No restrict.com 90011-10328 90001-1202-65-020 Tel.

5 Kpa √ √ √ √ √ √ Lowest setting: -3.65 BAY Valves ApS – Falstervej 10G . 1202 Size 65 Restrictions: DN > 65 DN 80 DN 80 MESG 21°C / 1013 hPa Data Signature / Stamp Lenght [m] na na na 0.5 Kpa Applicable rules IMO MSC/Circ 677/1009 ISO 15364 MED 96/98 SOLAS 74 API 2000 API 520 Valve capacity: 400 Nm3/h @ 7 Kpa Conditions: Standard air Valve data Name HI Jet ISO II No.: +45 7022 1892 Document No.BAY Valves ApS Valve order No.: +45 7014 1892 Page 16 of 33 Notified Body: Certificate No.com 90011-10328 Document type: Flow diagram Tel.: 90001-1202-065-002 Fax.Denmark Bends [No] na na na .: DNV To be informed VACUUM SIDE VALVE VACUUM [Kpa] 8 7 6 5 4 3 2 1 0 0 50 100 150 200 250 300 350 400 FLOW [N m3/h] Valve setting: -3.5800 Nyborg .: bay@bayvalves.

BAY Valves ApS Valve order No.: +45 7014 1892 Page 17 of 33 Documentation & Certificates SCOPE OF SUPPLY: Flag: Classification Society: Certificate 1: Guarantee: Documentation: - Name plate.5800 Nyborg .MED 96/98 Type Examination Certificate -DNV 48 month from delivery Type Approval Certificate  Vendor’ s Certificate of Compliance/ Final Inspection Clearance  Class Certificate of Inspection (DNV)  Area Classification Certifications  Performance Test Results (as applicable)  Major Material Test Certificates  PMI  QC Punch List detailing any ni complete work  Complete Detailed Packing List BAY Valves ApS – Falstervej 10G .Denmark . - Required calibration and test certificates.com 90011-10328 Tel. - Paint Inside : NA for AISI 316 - Paint outside : NA for AISI 316 - All required sizing calculations and engineering activities. testing and inspection. - Extended guarantee 48 month Malaysian NK EC. - Quality control. - Packing and preservation for 6 months outdoor offshore storage. - MED Type Examination certificate – latest amendment.: +45 7022 1892 Fax.: bay@bayvalves. - Supply of drawings and documents according documentation requirements. - Surface preparation and painting.

: +45 7014 1892 Page 18 of 33 Piping lay-out See drawing in PDC – Pressure Drop Calculation Scheme Pressure drop calculation See separate scheme (Pressure drop calculation are not within the standard scope of supply and therefore it does not form part of this manual) Test report Please. The Gas freeing unit No. 70004.5800 Nyborg . a flame arrester is in function and available for gas flow from the tank to the atmosphere. 70003 automatically equalizes the vacuum when un-loading of the cargo tanks takes place. 70001 automatically relieves the pressure when loading of the cargo tanks takes place or there is a pressure rise due to heating of the tanks by e. also when performing said pressure / vacuum function.g. BAY Valves ApS – Falstervej 10G . By unscrewing the eye-bolts and sliding the cover. All valve items are recognized by its position on the valve body and fulfils the same function as described in the following. make a request at our office Valve characteristic Valve description The following drawing No.: bay@bayvalves.com 90011-10328 Tel. 70005 is optionally equipment used when the cargo tanks needs to be emptied for gas for maintenance work etc. The Pressure side valve No. In order to prevent the passage of flames into the cargo tanks. The Vacuum side valve No. In order to prevent the passage of flames into the cargo tanks. The actual size and shape of each valve item may vary from valve to valve size. Reference is made to the flow curve in the gas-freeing section. the velocity of the gas is always higher than 30 m/s. 90001 shows the complete pressure vacuum high velocity valve with an integrated gas-freeing unit that automatically regulates the pressure in the cargo tanks within preset values.Denmark . the sun. the valve is fitted with a flame arresting element No. provided a gas freeing blower with a sufficient capacity will facilitate the required gas flow securing a minimum velocity of 20 m/s.: +45 7022 1892 Fax. and at the same time actively can prevent the passage of flames into the cargo tanks.BAY Valves ApS Valve order No.

internal finish and surface requirements. can evaluate the suitability of the installed equipment.com 90011-10328 Tel.5800 Nyborg . A more detailed review is available in the Product review document as referred to in the EC – MED 96/98 certificate. a document which actually forms part of said certificate. It further specifies design and inservice performance criteria.Denmark . The standard specifies the minimum requirements for performance and testing of pressure-vacuum valves. with emphasis on selection of materials.: +45 7014 1892 Page 19 of 33 Product evaluation according to ISO 15364 Quick guide.BAY Valves ApS Valve order No. on a qualified basis.: bay@bayvalves. The following is an extract of the international standard made in order to facilitate a platform on which the user of the venting system.: +45 7022 1892 Fax. BAY Valves ApS – Falstervej 10G . operational testing and maintenance requirements.

If any of above mentioned information is in conflict with the present use.com 90011-10328 Tel.BAY Valves ApS Valve order No. gaskets. Please change accordingly: Date / Name Title: Company: Vessel name e-mail: Phone / Fax: BAY Valves ApS – Falstervej 10G .5800 Nyborg .: bay@bayvalves. seals.Annex B Coating – Annex C Maximum gas flow in standard air Design pressure drop of piping system Maximum tank pressure Maximum tank vacuum Maximum outer ice layer Maximum inner fouling layer Heating requirement Minimum velocity of the unimpeded gas jet above the valves outlet Cargo temperature Maximum gas leakage rate Informed – design criteria Corrections NOTE The information provided shall include the specifications by reference to a recognized national or international standard on materials of construction for the following components: • housing and bolting. springs.: +45 7022 1892 Fax. spindles. seats.: +45 7014 1892 Page 20 of 33 ISO ordering information Orders for devices under the specification of ISO 15364 shall include the following information. please return this page and we shall be pleased to assist you in a correctional step towards an improved functionality. • discs. flame arresting components. as applicable: Nominal pipe size Configuration of piping Pipe length Maximum gas density Maximum gas evolution factor Maximum experimental safe gap Set opening point – pressure Set opening point – vacuum Maximum overpressure surge allowed over the device at any flow rate Minimum reseating pressure Maximum ambient air temperature Minimum ambient air temperature Materials of construction .Denmark .

BAY Valves ApS Valve order No.Denmark See front . configuration of piping.: +45 7022 1892 Fax.: +45 7014 1892 Page 21 of 33 Installation limitations PRODUCTION / ORDER NO Nominal pipe size.65 Set opening points for pressure and vacuum 2000 / -350 mm wg Maximum pressure drop. 0.5800 Nyborg . See PDC 10328 Pressure drop at maximum flow See PDC 10328 Minimum reseating pressure 1000 mm wg Maximum and minimum ambient temperature NA Materials of construction AISI 316 Surface treatment and coating NA and maximum tank pressure. See PDC 10328 Lowest MESG.com 90011-10328 Tel. 20mm For high velocity vents: the minimum average velocity required for cross section of the valve's outlet to atmosphere.: bay@bayvalves. and pipe Length Specific limitations for this production 30m/dn80 and 62m/dn65 respectively Maximum considered gas density tank pressure limits. 30 m/s BAY Valves ApS – Falstervej 10G . See PDC 10328 Maximum outer ice layer thickness.

com 90011-10328 Tel. 70002 clock-wise app.Denmark .5800 Nyborg . Check-lifting should be done on a regular basis in order to register the force needed for opening.: bay@bayvalves. Operating instructions The device is a pressure and vacuum valve.that fouling conditions are minimized to establish safe operation and full capacity.: +45 7014 1892 Page 22 of 33 Installation instructions The device has to be installed vertically on a flange and pipe size matching the one on the valve. during transportation and final installation.g. 70003 Check-lifting should be done on a regular basis in order to register the force needed for opening.: +45 7022 1892 Fax. 59 for installation requirement relating to the vessel and other equipment. if the valve does not move freely inspection is needed BAY Valves ApS – Falstervej 10G . please see the EC MED Type Examination Certificate. Please observe great care when installing the valves.unobstructed movement of the moving parts. Freezing conditions When an end of line high velocity valve is covered with ice it cannot open within the preset values e.Then check that the valve and tank pressure is above 50% of the setting before operating the check lift carefully. Ice has to be removed by very carefully using a soft hammer or wooden stick on the top cover and moving disc until all ice has been removed . 10033 drawing No. and . that the top of the valve containing disc and magnet housing are not in any way bend or touched by crane wire etc. Please observe SOLAS 74 (2000) Part 2-II Reg. and watch the valve open.BAY Valves ApS Valve order No. For restrictions. the valve must always be check-lifted in order to verify . Check-lift Pressure side valve Turn the check-lift handle 10039 drawing No. which operates automatically once installed. 2000 mm WG. 90 degrees. Vacuum side valve Push the valve open by use of the knob pos. if the valve does not move freely inspection is needed. Failure to comply with the above will render the valve function and guarantee void. Inspections prior to loading / Un-loading! Prior to loading and un-loading.

com 90011-10328 Tel.5800 Nyborg . before any maintenance work is commenced.: +45 7014 1892 Page 23 of 33 Maintenance In general. Corrosion protection system Please consult the paint manufacturer for maintenance of the paint system identified as: For Oil tankers Hempel Hempadur 1540 For Chemical tankers Hempel Hempadur 1550 Paint description LAYER FIRST SECOND THIRD NUMBER NAME THICKNESS BAY Valves ApS – Falstervej 10G .: bay@bayvalves. For safety reasons.BAY Valves ApS Valve order No. the pressure in the cargo tanks has to be lowered to the same pressure as when ullage measurements take place.: +45 7022 1892 Fax. use only tools approved for work in cargo tanks.Denmark COLOUR .

: +45 7022 1892 Fax.BAY Valves ApS Valve order No. the valve will close again. at never less than 30 m/s.: bay@bayvalves.g. The valve closes tight between the disc 10012 and the seat 10004.5800 Nyborg . When the pressure in the tank has been lowered about 30 -50% depending on the setting. when the pressure in the tank rises due to loading or e. the valve will open and gas will be ejected between the two parts vertically.: +45 7014 1892 Page 24 of 33 Pressure side valve Drawing 70001 Description On drawing 70001 the pressure side valve is shown. BAY Valves ApS – Falstervej 10G . higher temperature.com 90011-10328 Tel.Denmark .

: +45 7022 1892 Fax.AISI 316 S. S. Remember to tighten the lock nut against the magnet nut and lock it with the locking devise after readjusting.S. 70001 Revision Part name High velocity valve Drawing No.AISI 316 S.com 90011-10328 Tel. place the dynamometer hook in the eye and set for >Peak-measurement<.S.AISI 316 S.S.: +45 7014 1892 Page 25 of 33 Item list Drawing No. . it is possible to check and adjust the setting by means of a simple dynamometer. Settings Due to the opening characteristic of the valve provided by the magnet.AISI 316 S.S.S.: bay@bayvalves. .BAY Valves ApS Valve order No.S. . Turn the magnet nut 10010 clock wise to lower the set pressure.S. and read the measurement – adjust if necessary.S.AISI 316 Rare earth – perm. Adjusting the setting Continue from above. optionally with a suitable cleaning detergent depending on the cargo.AISI 316 S. . Unscrew the topnut 10001 and mount an eye nut. Setting can also be checked and adjusted on a dedicated test bench where setting is shown on a mechanical gauge or alternatively on a digital reader. .AISI 316 S. .S. .AISI 316 S.Denmark .AISI 316 Actions Inspections Activate the check-lift and inspect the disc and seat 10012/10004 as well as the shaft 10005 for deposits Cleaning If cleaning has to take place.S.S.AISI 316 S.S. 1200 Valve No.AISI 316 S. Free the locking device 10018 and loose the lock nut 10006. 10001 10002 10003 10004 10005 10006 10007 10008 10009 10010 10011 10012 10013 10014 10015 10016 10017 10018 10019 Revision Part name Top nut Top Cover Seat Flange Seat Shaft Lock nut Magnet Shaft nut Magnet . activate the check-lift and clean the seat and disc as well as the shaft with a cloth. . 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 Description Material Valve complete Description Material S.S. and readjust if needed BAY Valves ApS – Falstervej 10G .AISI 316 S.AISI 316 S.5800 Nyborg . .opposite Magnet nut Magnet housing Pressure Disc Disc sealing Seat sealing Flow tube Flange Sealing Locking plate Locking plate Stop Nut Size Valve No.AISI 316 S. NOTE: Check the setting.S. . and counter clock-wise to raise the set pressure. . . . .AISI 316 Viton Viton S. . manually lift the valve until it opens.S.

Reassembling is done in the opposite sequence. Remove the magnet house No. Unscrew the shaft nut 10008. replacement and requirement to accuracy. lapping will be delivered.: bay@bayvalves.: +45 7022 1892 Fax. Loosen the lock nut 10006 and unscrew the magnet nut 10010 and the lock nut.Denmark . Vacuum side valve & Flame arrester Drawing 70003 BAY Valves ApS – Falstervej 10G . 10011 by un screwing the entire house from the disc 10012. Dismantling & reassembly Remove the topnut 10001 and cover 10002. a specific guide for dismantling.BAY Valves ApS Valve order No.g. e.: +45 7014 1892 Page 26 of 33 Replacement of parts Guide With each part delivered for replacement. the shaft will then be lowered and will rest on the shaft guide 10048 in the valve body.5800 Nyborg .com 90011-10328 Tel. The disc can now be pulled off the upper part of the flange 10003 which can then be removed by loosen the 4 bolts which holds the flange to the valve body.

AISI 316 S. lift the valve with the check lift and clean the disc and seat with a cloth. 70003 Check-lifting should be done on a regular basis in order to register the force needed for opening. alternatively use a suitable cleaning detergent depending on the cargo carried. 10021 10022 10023 10024 10025 10026 10027 10028 10029 10030 10031 10032 10033 Revision Part name Vacuum Disc Vacuum seat Vacuum Seat flange Vacuum housing Shaft Bushing Bushing Nut Flame Screen Bushing Flame Screen Flame Screen Guide Flame Screen Ring Flame Screen Cover Shaft Check lift handle Size Size Valve No. Settings The setting can only be changed by varying the weight of the disc. .com 90011-10328 Tel.S.g.5800 Nyborg . .: +45 7022 1892 Fax. .AISI 316 S.S.S. . 70003 70004 Revision Part name Vacuum valve Flame screen Drawing No. 1200 1200 Description Valve No. if the valve does not move freely inspection is needed Inspections On a regular basis e. . .AISI 316 S. Cleaning After having removed the gas freeing unit. once every six month depending on the cargo carried.AISI 316 S.BAY Valves ApS Valve order No.S. check the fouling indication pin pos.S.S. . Please contact our office. Alternatively lower the pressure in the tank to ullage level and remove the gas freeing unit – for description see section >Gas freeing unit<.AISI 316 Bronze Bronze Bronze S. 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 Description Material Material S. or if the valve does not move freely.AISI 316 S.AISI 316 Pom Actions Check-lift Push the valve open by use of the handle pos.: bay@bayvalves. BAY Valves ApS – Falstervej 10G . 10033 drawing No.Denmark . 10046 drawing No.S. 70002 for deposits. . .: +45 7014 1892 Page 27 of 33 Description Item list Drawing No.S.S.AISI 316 S.AISI 316 S.

e.AISI 316 S. Dismount the complete gas freeing unit No.: +45 7014 1892 Page 28 of 33 Replacement of parts Guide With each part delivered for replacement.: bay@bayvalves. .: +45 7022 1892 Fax.Denmark .BAY Valves ApS Valve order No.AISI 316 BAY Valves ApS – Falstervej 10G . Description 1200 Integral Material Valve No.5800 Nyborg . and lift the vacuum disc and shaft 10032 up-wards through the upper valve housing. 70005 Revision Part name Gas freeing Unit Drawing No. . Dismantling & reassembly Unscrew the check-lift handle 10033.AISI 316 S.S. . Lower the whole flame screen unit consisting of 10026. Unscrew the flame screen cover 10031 and the flame screen ring 10030.AISI 316 S.S. 10027 and 10028. a specific guide for dismantling. .AISI 316 S. lapping will be delivered.g. replacement and requirement to accuracy. Gas freeing unit Drawing 70005 Description Item list Drawing No. Dismount the flange by loosing the 4 bolts connecting the vacuum housing to the valve house. Description 1200 1200 1200 1200 1200 Material S. 10034 10035 10036 10037 10038 Revision Part name Gas Freeing Cover Gas Freeing Unit Flange Flame Filter Guide Flame Filter Flame Filter Ring Size Valve No. .S.S. 10027.com 90011-10328 Tel.S. 70005.

: +45 7014 1892 Page 29 of 33 Actions Inspections Unscrew the four eyebolts on the cover. If the unit is damaged it will be visible from at least the top.g.or bottom side.BAY Valves ApS Valve order No. alternatively unscrew only 3 and slide the cover so as to get access to the flame filter unit. BAY Valves ApS – Falstervej 10G . lapping will be delivered.5800 Nyborg . Unscrew the 4 counter sunk Allen screws holding the complete unit. replacement and requirement to accuracy. Unscrew the four Allen bolts and replace the flame screen in question. Cleaning As above Replacement of parts Guide With each part delivered for replacement. Dismantling & reassembly Unscrew the four eyebolts on the cover. and lift the unit upwards.: +45 7022 1892 Fax. a specific guide for dismantling.com 90011-10328 Tel. Inspect the unit for visible deposits. alternatively unscrew only 3 and slide the cover so as to get access to the flame filter unit.Denmark . e. Unscrew the 4 counter sunk Allen screws holding the complete unit. and lift the unit upwards. and if needed wash the filter with a suitable detergent depending og the cargo carried.: bay@bayvalves.

S. . 10039 10042 10043 10044 10045 10046 10047 10048 10049 10051 Revision Part name Valve housing Size Valve No. .5800 Nyborg .com 90011-10328 Tel.AISI 316 S. .S.S.AISI 316 S.S.S.AISI 316 S.S. 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 Description Material S.AISI 316 S. 1200 Description Housing Material Revision Part name Check lift handle Pressure side valve flange Vacuum side valve flange Gas freeing unit side flange Fouling indication Fouling indication Name plate Shaft guide Connecting flange Check lift cam Size Valve No.AISI 316 S. . . . .AISI 316 BAY Valves ApS – Falstervej 10G .BAY Valves ApS Valve order No.AISI 316 S.S.Denmark . 70002 Drawing No. .S. .AISI 316 S.: bay@bayvalves.S.: +45 7022 1892 Fax.AISI 316 S.AISI 316 S.S. .: +45 7014 1892 Page 30 of 33 Valve housing Drawing 70002 Drawing No.

com 90011-10328 Tel.: bay@bayvalves.: +45 7022 1892 Marking Each device is permanently marked according to ISO 15364:2007 BAY Valves ApS – Falstervej 10G .Denmark Fax.BAY Valves ApS Valve order No.5800 Nyborg .: +45 7014 1892 Page 31 of 33 .

Revision Part name Drawing No. Description Material Valve No. Revision Part name Drawing No. above. Revision Part name Drawing No. can also be located on the name plate of each valve. Revision Part name Drawing No.5800 Nyborg . Revision Part name Size Size Size Valve No.: +45 7022 1892 Fax. Description Material Valve No. Please return this page or alternatively remember to write the valve order No. on the drawing and valve order No.Denmark .com 90011-10328 Tel.: bay@bayvalves.BAY Valves ApS Valve order No. Description Material Valve No. Description Material Valve No. Revision Part name Drawing No. The No. Drawing No. Description Material Date / Name Title: Company: Vessel name e-mail: Phone / Fax: BAY Valves ApS – Falstervej 10G . Description Material Valve No.: +45 7014 1892 Page 32 of 33 Ordering spare-parts – just return this page All items are identified by its position No.

: +45 7022 1892 Contact BAY Valves ApS DK-5800 Nyborg. Denmark bay@bayvalves. +45 7022 1892 Fax.com Tel.5800 Nyborg . +45 7014 1892 BAY Valves ApS – Falstervej 10G .: bay@bayvalves.com 90011-10328 Tel.Denmark Fax.BAY Valves ApS Valve order No.: +45 7014 1892 Page 33 of 33 .