Code No. NR-222002 II Year II-Semester Supplementary Examinations November 2003 MACHINE TOOL ENGINEERING (Production Engineering) Max.

Marks: 80 Answer any Five questions All question carry equal marks ***

Set No.

1

Time: 3 hours

1.a) b) 2.

What are the different types of chips encountered in metal cutting? Explain the conditions favouring the formation of each one of them. Explain the term machinability. What do you understand by machinability Index? Sketch and explain the following work holding devices used on engine lathes. a) Carriers and Catch Plates b) Chucks c) Mandrels d) Steady Rest and Follower Rest. With the help of a sketch explain the principal parts of a horizontal shaping machine. Sketch and explain any four operations performed on a drilling machine. What is indexing? Explain the different methods of indexing. Write notes on centreless grinding machines. What are their applications? Write notes on selection of grinding wheels. With the help of a sketch explain the principal parts of a slotting machine. Enumerate the different types of abrasives used in the manufacture of grinding wheels. Explain the principal fearures of different types of automatic lathes. Explain the kinematic scheme of a grinding machine. Write notes on broaching process. With the help of a sketch explain the constructional features of a horizontal boring machine. -*-*-*-

3.a) b) 4. 5.a) b) 6.a) b) 7.a) b) 8.a) b)

Code No. NR-222002 II Year II-Semester Supplementary Examinations November 2003 MACHINE TOOL ENGINEERING (Production Engineering) Max. Marks: 80 Answer any Five questions All question carry equal marks ***

Set No.

2

Time: 3 hours

1.a) b)

Clearly distinguish between orthogonal and oblique cutting. Explain the Merchants circle diagram of forces in metal cutting with the help of sketch. Derive expressions for the shear force, force acting normal to the shear plane, frictional force and normal force acting on the rake surface in terms of the cutting force and thrust force. Give a detailed classification of lathes. Explain the Tool Layout for a typical component machined on a capstan lathe with the help of sketches. Explain the kinematic scheme of a shaping machine. Give a detailed classification of drilling machines. How are milling machines specified? Sketch and explain any six milling cutters used on milling machines indicating the operations for which they are used. Write notes on selection criteria for machine tools. Write note on tool and cutter grinding machines. Write notes on cam design for automatic lathes. Explain the kinematic scheme of milling machine. What do you understand by redundant location with respect to jigs and fixtures? Explain with suitable examples. How can this be avoided? With the help of a sketch explain the constructional features of a drilling machine. With the help of a sketch explain the process of thread cutting on a lathe. Explain the different types of bonding techniques used in the manufacture of grinding wheels. -*-*-*-

2.a) b) 3.a) b) 4.a) b) 5.a) b) 6.a) b) 7.a) b) 8.a) b)

Code No. NR-222002

Set No.

II Year II-Semester Supplementary Examinations November 2003 MACHINE TOOL ENGINEERING (Production Engineering) Time: 3 hours Max. Marks: 80 Answer any Five questions All question carry equal marks *** 1.a) Explain the geometry of a single point cutting tool as per ASA system of tool nomenclature with the help of sketches. What is the significance of each of these tool angles? b) Enumerate the various cutting tool materials giving their characteristics and areas of application. 2,a) b) 3.a) b) 4.a) b) 5.a) b) 6.a) b) 7.a) b) 8.a) b) c)

3

How is an engine lathe specified? Explain with the help of sketches. Clearly distinguish between engine lathe, capstan lathe and turret lathe with the help of sketches. With the help of a sketch explain the principal parts of a double housing planning machine. Sketch and explain the constructional details, features and application of a jig boring machine. Give a detailed classification of milling machies. Sketch and explain the different types of milling cutters used on milling machines. What is the purpose of jigs and fixtures? Clearly distinguish between jigs and fixtures with the help of sketches. Sketch and explain the constructional features of different types of surface grinding machines. Sketch and explain any four tool holding devices used on capstan lathes and turret lathes. Sketch and explain the constructional details and working of any two types of jigs. Explain the kinematic schemes of a slotting machine and a planing machine. Write notes on lapping and honing. Sketch and explain the constructional details and working of any two types of fixtures. How is a grinding wheel specified? What do you understand by grit, grade and structure of grinding wheels? -*-*-*-

Code No. NR-222002 II Year II-Semester Supplementary Examinations November 2003

Set No.

4

MACHINE TOOL ENGINEERING (Production Engineering) Time: 3 hours Max. Marks: 80 Answer any Five questions All question carry equal marks *** 1.a) What is the purpose of chip breakers? What are the different types of chip breakers used in metal cutting? Explain with the help of sketches. b) Explain the Taylor’s tool life equation. c) What are the functions of cutting fluids? 2. 3.a) b) 4.a) b) 5.a) b) 6.a) b) 7.a) b) 8.a) b) Explain the various methods of turning tapers on a lathe with the help of sketches. Mention the applications and limitations of each of the methods. Explain the constructional features of speed gear boxes and feed gear boxes of a shaping machine. Give a detailed classification of planing machines. With the help of a sketch explain the working of a column and knee type milling machine. Explain the various operations performed on milling machines with the help of sketches. Give a detailed classification of grinding machnes. Explain the 3-2-1 principle of location in Jigs and Fixtures with the help of an example. Sketch and explain the different types of collet chucks used on capstan lathes and turret lathes. Explain the constructional features of speed gear boxes and feed gear boxes of a Milling Machine. Give a detailed classification of automatic lathes. What is the purpose of Jigs and Fixtures? Clearly distinguish between Jigs and Fixtures with the help of sketches. Explain the scheme of tool layout for an automatic lathe. Explain the process of differential indexing with the help of an example. -*-*-*-