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Novolastic™ Subsea Thermal Insulation

00039 m2/hr) Application considerations  Water Absorption Specific Gravity 0.Novolastic™ Subsea Thermal Insulation Novolastic™ is a thermal insulation and protective coating applied to components subjected to deep-water immersion. • Effect of pressurized water on thermal conductivity. Mechanical Property Hardness Compressive Strength Tensile Strength Tensile Elongation 200 % Modulus Bulk Modulus Linear Coefficient of Thermal Expansion Poisson’s Ratio [2] Crystallization Temperature Value 50 ± 5 units. Simulated Service Test: Full-scale pipe section coated in Novolastic™ insulation with hot oil/air inside pipe and cold water at elevated external pressure. • Sea water on samples bonded to steel. jumpers and similar components on any remote site worldwide.95 ± 0.500 psi (300 bar)) 0.4 MPa) @ 50% compression 435 psi (3 MPa) ± 20% 285 % ± 20% 340 psi (2.096 BTU/(ft-hr-°F) Testing method 0. Easily applied at the worksite (shop. PLEM’s.167 W/(m-K) 1.  Away from direct sunlight. Available in 2 colors (non-glare white and yellow).40 °F (. Rated to 10. Superior tensile elongation properties (250-300%) as compared to standard syntactic foam (0. it can readily be applied to subsea trees. Material provides stable thermal performance over time and has a successful field track record for applications up to 300 °F (149 °C).6 wt.095 BTU/(ft-hr-°F) 0. Qualification Program:  Exxon  Total  BP Thermo-Physical Property Thermal Conductivity (dry) Thermal Conductivity (wet) Heat Capacity Thermal Diffusivity (dry) Material properties Value 0.4 wt.048 m) water depth.000 ft (3.45 J/(g-K) at 100 °C ASTM C518 ASTM C518 ASTM E1269 DSC ASTM D570 ASTM D792 0.400 MPa) 117 x 10-6/°F (211. Low water absorption permits the material to maintain its thermal conductivity properties over time.) Cures at room temperature. PLET’s. Superior field performance track record.0042 ft2/hr (0. Shore A: ASTM D2240 Aging tests: • Water absorption in pressurized water.5%) to allow thermal or mechanical expansion/movement of piping (such as flowline U-jumpers) without cracking or breaking. Novolastic superior thermal properties helps delay the onset of hydrate formation and wax deposition.165 W/(m-K) 0. Enabled by its easy cast-inplace application method.  Average daily temperature during first year shall be between 32 ºF (0 ºC) and 95 ºF (35 ºC). Material is easy to apply (cast-in-place with molds). Does not require pre-heating of substrate or molds and does not provide any risk of exothermic cracking.000 psi (1.3 MPa) ± 20% 203. Easy to repair in case of late requirement changes. manifolds.% (49 days at ambient) 0.2 x 10-6/°C) 0. Silicone-based insulation which is compounded with hollow glass microspheres to reduce the density and thermal conductivity of the material.346 BTU/(lb-°F) at 212 °F 0.40 °C) Testing method ASTM D2240 ASTM D575 ASTM D412 ASTM D412 ASTM D412 ASTM D575 ASTM E831 ASTM E132 DMA .% (100 hours at 250 °F (120 °C) and 4.  Product qualification status Novolastic™ has been rigorously qualified through the following series of tests to verify its performance for a range of deepwater service conditions at the design conditions stated:        Key features and benefits             Excellent solution as a thermal insulation material for subsea production and separation equipments. Minimal volumetric thermal expansion. etc. Extends cool down periods through low thermal conductivity.05     Short application durations provide significant time savings during manufacturing and fabrication phases and protects critical project schedules. fabrication yard. Non-exothermic reaction during the curing process results in a quicker and more reliable application. Storage requirements In the sealed containers in which the material was delivered. Thermal conductivity: ASTM C518 Density: ASTM D792 Heat capacity: ASTM E1269 Tensile strength: ASTM D412 Tensile Elongation: ASTM D412 Hardness. Cast-in-place application accommodates for very complex geometries.49 . Shore A 640 psi (4.

470 (1. Jumpers Trees.000 (1. Jumpers Trees Trees. Pluto Blind Faith FRADE Mexilhão Cascade Perdido Gumusuit Azurite BC-10 Pazflor Atlantis Isabella Kizomba CLOV Region Africa GoM GoM GoM GoM GoM GoM GoM Africa GoM GoM GoM GoM Various Customer ExxonMobil BP Shell Shell Anadarko LLOG ENI Ker McGee ChevronTexaco Helix Petrobras BP Amerada Hess Woodside Systems Insulated Tree Flow Loops Trees.074 (2.000 (3.250) 8. Caisson Trees. Manifolds.500 (1. Manifolds.© Copyright April 2012 | FMC Technologies | All rights reserved Field track record Project Zafiro Southern Thunder Horse Princess Llano GC 518 J.000 (2. Manifolds Trees PLET. Jumpers.560 (2.700 (1.200) 7.000) 5. Jumpers Trees.050) 4.200 (1. PLET Trees.500 (2.440 (440) 5.360) 6. Jumpers.156) 6.940) 3. Manifolds Trees. Field Joints Insulation Application Duration (from Start to Final Inspection) Novolastictm XT System Manifold (8 Slots) PLET Jumper 6 – 9 Days 12 Days 5 Days 4 Days Other materials 10 – 15 Days 26 Days 9 Days 8 Days www.000) 3.com/SubseaSystems FMC Technologies PO Box 440 NO-1373 Asker Norway Phone: +47 6675 3600 FMC Technologies 1777 Gears Road Houston TX 77067 USA Phone: +1 281 591 4000 .300 (1.200 (1. Jumpers Trees.130) 4. Manifolds Trees.700 (830) 3.300 (1.800 (2.500 (770) 6. Manifolds Trees. Pump Jumpers Trees. Manifolds Trees.980) 4. Jumpers. Manifolds. Manifolds 7.600 (800) 4. Jumpers. PLET Sleds.120) 1. Jumpers Trees. PLETs Trees.500) 4. Manifolds Trees. Manifolds Trees. PLET Trees.fmctechnologies.200 (670) 6.500 (2. Chinguetti II. Manifolds.000) 2. Flowbase Max Water Depth. Manifolds Trees. FLETs. Manifolds Trees.300 (700) 2.500 (1.900 (1.900 (2. Manifolds.600) 8.300) 2. Bellis EB-157 & GC-298 Various Agbami Devil’s Island Cottonwood Na Kika Penn State WEL Angel. ft (m) 2.520) Year 2002 2002–2003 2003 2003 2004 2004 2005 2005-2008 2007 2007 2007 2007 2007 2007 GoM Brazil Brazil GoM GoM Asia Africa Brazil Africa GoM GoM Africa Africa ChevronTexaco ChevronTexaco Petrobras Petrobras Shell Shell Murphy Shell Total BP BP Total Trees.700) 10.500) 2007 2008 2008 2008 2008 2008 2008 2008-2009 2009 2009-2011 2010-2011 2011 2011-2012 Saipem Riser Assemblies.500 (1.000 (1.000 (1. Jumpers Trees.140) 2.250) 4.600) 6.