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C1-30-EN

SIBRE Crane Wheel Systems

B06 20 224 E-EN page 1 / 12 04.2009

page General Applications Driven- and Non-Driven Assemblies with roller bearing similar to DIN 15090 codification of Wheels Wheel shape codification Shaft Types of driven Wheel Assemblies Selection Parameter Support of Wheel Assemblies Dimensions and Nomenclature of Wheel Assemblies Driven- & Non-Driven Assemblies with spherical roller bearing series 222 approx. Weights of Driven- & Non-Driven Wheel Assemblies Parts List for Driven- & Non-Driven Wheel Assemblies Basics of Wheel Assembly Calculation (extract of DIN 15070) Rectified nominal life time of bearings L10h in hours [h] Example of calculation 2 2 2 3 3 4 4 5 6 7 7 8 9 11 12

Alterations reserved Siegerland Bremsen – Emde GmbH & Co. KG – Auf der Stücke 1-5 – D-35708 Haiger, Germany Tel.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre.de – www.sibre.de
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Driven. Applications • • • • Gantry Travel Drives Trolley Travel Drives Slewing Drives etc. a broad variety of options is available.de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04. Our production portfolio includes separate wheels of diameter 315 to 1000 mm as well as complete wheel assemblies similar to DIN.sibre. KG – Auf der Stücke 1-5 – D-35708 Haiger. as per customer drawing or as design proposal approved by our customer.de – www.BHKE 500x90 Z 100x152 – 222 pict. Germany Tel. 1: Driven Wheel Assembly: T.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme General B06 20 224 E-EN page 2 / 12 04.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre.2009 Wheels are machine-components with load bearing function.BHKE 500x90 – 222 Alterations reserved Siegerland Bremsen – Emde GmbH & Co. For particularly high demands the wheels can be deep-hardened for reduced tread-wear.and Non-Driven Assemblies with roller bearing similar to DIN 15090 pict. SIBRE standard wheels are made of forged cylinders of material 42CrMo4V. When selecting wheels and their material quality.doc . 2: Non-Driven Wheel Assembly: M.

SHKD 500x90 – 222 codification of Wheels T – BHKE 500x90 Z100x152 – 222 bearing series shaft end as adapter shaft Ø100x152.de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04.sibre. series 2 wheel Ø. KG – Auf der Stücke 1-5 – D-35708 Haiger.de – www. 3: Driven Wheel Assembly: T.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme B06 20 224 E-EN page 3 / 12 04. Germany Tel.doc .: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre.SHKD 500x90 P 90x132 pict.2009 pict. 4: Non-Driven Wheel Assembly: M. dimension b1 wheel shape codification driven wheel assembly Wheel shape codification code meaning narrow wheel wide wheel wheel with flanges wheel without flanges wheel without rim with oil-pressure interference fit assembly without oil-pressure interference fit assembly S B H G K D E Alterations reserved Siegerland Bremsen – Emde GmbH & Co.

de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04.de – www. rotation speed life expectiation ambient conditions available assembly dimensions wheel shape „B“ (wide). to DIN 15071.sibre. 5 • • • • with connecting shaft resp. Germany Tel. DIN 5480 with extended shaft for slide on gear box with shrink disc type Z type P type V type H Selection Parameter For an optimum selection. Alterations reserved Siegerland Bremsen – Emde GmbH & Co.2009 Ausf ührtype ung " Z" Ausf ührtype ung " H" Ausf ührtype ung " V" DI N 5480 pict. to DIN 15070 and the bearing calculation is made acc. DIN 6885 T1 with gearing acc.doc . coupling hub with key-way acc. „S“ (narrow) type of shaft end for drive wheel assemblies Wheel calculation is made acc.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme Shaft Types of driven Wheel Assemblies We supply driven wheel assemblies with shafts for any type of drive Ausf ührtype ung " P" B06 20 224 E-EN page 4 / 12 04. to DIN 15072. Correlation of wheel profile and rail is selected acc. KG – Auf der Stücke 1-5 – D-35708 Haiger.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre. the following parameter must be indicated by the customer • • • • • • • • wheel load rail profile and material travelling speed.

2009 In parallel to the wheel assemblies with 45° split support (pict. 6). we can also supply driven.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme Support of Wheel Assemblies B06 20 224 E-EN page 5 / 12 04.sibre. Germany Tel.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre. KG – Auf der Stücke 1-5 – D-35708 Haiger. 7: rectangular split support Alterations reserved Siegerland Bremsen – Emde GmbH & Co. pict.de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04. 6: 45° split support pict.and nondriven wheel assemblies with rectangular split support (pict.de – www.doc . 7) similar to TGL 34968.

8: driven wheel assembly type T-BHKE 9 10 16 11 b2 b1 1 11 16 10 9 15 15 7 n l 5 n 12 d2 d1 d5 d4 Area 15° offset Ber ei drawn ch um 15° ver set zt gezei chnet 12 17 4 d3 17 2 4 13 13 5 14 l 1 14 l 1 6 3 3 l 6 pict. KG – Auf der Stücke 1-5 – D-35708 Haiger.de – www.doc d7 .2009 15 n l 5 n 11 7 12 d2 d1 d5 d4 d3 Area drawn 15° offset Ber ei ch um 15° ver set zt gezei chnet 17 4 2 8 13 3 5 14 l 6 l 1 l 2 l 12 14 6 3 13 6 pict. 9: non-driven wheel type M-BHKE Alterations reserved Siegerland Bremsen – Emde GmbH & Co.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre. Germany Tel.sibre.de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme Dimensions and Nomenclature of Wheel Assemblies b2 b1 9 10 16 11 1 11 16 10 9 15 B06 20 224 E-EN page 6 / 12 04.

to DIN 15450. Weights of Driven. driven HK GK 100 150 155 230 220 215 315 300 360 560 530 475 820 780 580 1010 960 700 1310 1240 865 1680 1590 3) 2) weight calculation is based on series 2 of shaft ends. without connecting flange resp.& Non-Driven Wheel Assemblies series 222 Wheel 1) shape d1 h9 S 315 B S 400 B S 500 B S 630 B S 710 B S 800 B S 900 B S 1000 B weight2) 1) S = narrow wheel = in kgs 3) non-driven HK GK 95 145 150 220 210 205 305 290 345 540 515 460 790 755 560 975 930 675 1260 1220 835 1610 1570 B = wide wheel.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme Driven. KG – Auf der Stücke 1-5 – D-35708 Haiger. to DIN 15091. Indicated weights are approx. Germany Tel. coupling disc. only for driven wheel assemblies l2 d7 4) l12 d7 4) l12 5) 220 240 240 260 260 275 305 345 325 365 345 385 365 435 385 500 110 140 140 150 160 180 210 180 210 190 210 190 210 235 265 280 280 290 325 335 350 395 355 405 375 430 385 450 222 18 222 20 222 20 222 22 222 22 222 24 222 26 222 30 222 28 222 32 222 30 222 34 222 32 222 40 222 34 222 44 185 190 205 215 215 225 250 265 260 300 275 310 290 335 300 355 series1 70 105 70 105 80 120 80 100 100 110 110 130 140 160 120 152 152 152 172 202 202 series 2 70 105 80 120 80 120 90 132 90 132 100 152 100 152 110 110 152 130 172 120 172 140 202 130 172 160 202 140 202 180 252 1) S = narrow wheel B = wide wheel 2) dimension for track gauge b1 when ordering please advise 3) interference fit of wheel and shaft. 5) series 2 is in accordance with cardan shaft classification acc. figures and are supposed to provide an orientation.doc .de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04. DIN 635-2 dim´s. referring to max. 6) for wheel shape S dimensions b2 and l5 are not identical approx.2009 b1 2) b2 6) d2 d3 3) d4 h7 210 230 230 250 250 265 290 330 310 350 330 370 350 420 370 480 d5 l5 6) l1 ≈ 171 173 188 202 202 210 237 245 249 278 255 289 268 315 279 332 l6 n +0.15 +0.05 62 62 72 72 82 94 94 104 94 114 104 134 114 146 Roller bearings acc. 3) see codification Alterations reserved Siegerland Bremsen – Emde GmbH & Co. The actual weight depends on the selected version and the selected manufacturing process.& Non-Driven Assemblies with spherical roller bearing series 222 dimensions and shape for wheels d1 h9 315 400 500 630 710 800 900 1000 S B S B S B S B S B S B S B S B 45-55 55-65 55-65 70-90 55-65 70-90 65-75 80-110 75-90 95-160 75-90 95-160 75-90 95-160 75-90 95-160 90 110 350 110 120 110 120 440 140 130 110 130 540 140 140 120 160 680 160 180 140 170 760 210 190 140 180 850 210 200 140 190 950 210 230 140 200 1050 210 250 Form 1) B06 20 224 E-EN page 7 / 12 04.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre. H7 / u6 4) tolerance for d7 acc.sibre. b1.de – www.

de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04. Germany Tel.8 VZ 13 hexagon screw 16 16 16 16 24 16 24 24 24 24 16 16 16 16 24 16 24 24 24 24 DIN 931-8.Ød1 Pos.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme Parts List for Driven.sibre.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre. KG – Auf der Stücke 1-5 – D-35708 Haiger.doc . No.2009 material / DIN 1000 S B 42CrMo4V 2 wheel shaft 1 1 42CrMo4V 3 bearing frame 2 1 St 52-3 4 cover 1 2 St 52-3 5 cover 1 2 St 52-3 6 cover 1 1 St 52-3 7 shaft washer 1 1 St 52-3 8 wheel bushing 1 ʩ C 45 9 nipple adapter 2 2 9SMn28K 10 spherical roller bearing 2 2 222 SNR premier 11 shaft sealing 3 2 NBR 12 hexagon screw 3 6 DIN 933-8.8 VZ 14 hexagon nut 16 16 16 16 24 16 24 24 24 24 16 16 16 16 24 16 24 24 24 24 DIN 934-8 VZ 15 grease nipple 2 2 DIN 3404 A2 16 grub screw 2 2 DIN 913-45H VZ 17 lock washer 3 6 B 53070 VZ Alterations reserved Siegerland Bremsen – Emde GmbH & Co.& Non-Driven Wheel Assemblies quantities for wheel.de – www. Nomenclature 315 S 1 wheel B 400 S B 500 S B Driven Wheel ass’y 630 S B 1 710 S B 800 S B 900 S B 1000 S B 315 S B 400 S B 500 S B Non-driven wheel ass’y 630 S B 1 710 S B 800 S B 900 S B B06 20 224 E-EN page 8 / 12 04.

: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre.6 N/mm² =1 =1 (3) R 0 = 5.2009 R ≤ p zul ⋅ c 2 ⋅ c 3 ⋅ d1 ⋅ (k − 2 r1 ) The result is the wheel diameter: (1) d1 = R p zul ⋅ c 2 ⋅ c 3 ⋅ (k − 2 r1 ) R k-2r pzul d1 c2 c3 (2) = wheel force [N] = ideal usable width of rail head [mm] = allowed compression between wheel and rail [N/mm²] = diameter of wheel [mm] = rotation speed factor [chart mating of materials] = operating time factor [chart mating of materials] The characteristic wheel force R0 is the result of equation (1) if: pzul c2 c3 inserted to: = 5. KG – Auf der Stücke 1-5 – D-35708 Haiger. following formula: B06 20 224 E-EN page 9 / 12 04.6 ⋅ d1 ⋅ (k − 2 r1 ) R0 = characteristic wheel force By usage of characteristic wheel force the allowed wheel force can be calculated simplified by following formula R ≤ R0 ⋅ c1 ⋅ c 2 ⋅ c 3 (4) For crane wheels: R= R min + 2 ⋅ R max 3 Rmax Rmin = max wheel force [N] = min.sibre.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme Basics of Wheel Assembly Calculation (extract of DIN 15070) Calculation of wheels: The wheel force is calculated acc.doc .de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04. wheel force [N] (5) For trolley wheels: R = R max (6) Rmax and Rmin should be found by the frequent operating position of charged trolley. Germany Tel. Alterations reserved Siegerland Bremsen – Emde GmbH & Co.de – www.

8 B06 20 224 E-EN page 10 / 12 04.13 1. c2 -1 n min 28 25 22.79 0.4 20 18 16 c2 1.84 0.de – www.0 wheel .8 0.63 490 4.3 5.94 0.2009 wheel .77 0.6 1.factor n.92 0.rotation speed .factor c3 Operating time of travel drive c3 (referred to 1 hour) up to 16% 1.87 0.12 over 25 – 40% 1 over 40 – 63% 0.96 0.7 0.9 over 65% 0.97 0.0 690 740 7.25 over 16 – 25% 1.82 0.5 410 3.6 5 1.89 0.factor c1 material pzul tensile strength at least c1 N/mm² N/mm² rail wheel 590 330 2.25 operating time.1 12.5 31.99 1.6 0.rotation speed .04 1.09 14 1. Germany Tel.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre.5 0.16 1.02 1.14 1.15 1.11 1.2 10 8 6.doc .8 590 5.0 1.factor n.03 1.sibre. KG – Auf der Stücke 1-5 – D-35708 Haiger.17 Characteristic Wheel Force R0 Chart I wheeldiameter d1 [mm] 315 400 500 630 710 800 900 1000 R0 in N narrow wheel for crane rail: A 45 A 55 A 65 65000 83000 101000 104000 126000 159000 187000 211000 R0 in N wide wheel for crane rail: A 75 A 55 A 65 A 75 A 100 79000 119000 132000 148000 165000 208000 282000 235000 318000 264000 358000 297000 403000 330000 448000 A 120 398000 448000 504000 560000 Alterations reserved Siegerland Bremsen – Emde GmbH & Co.66 0.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme Mating of Materials Rail / Wheel allowed compression pzul and material. c2 -1 n min 200 160 125 112 100 90 80 71 63 58 50 45 40 35.12 1.91 0.07 1.5 c2 0.06 1.de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04.5 11.

doc . Differing wheel forces and factors can be calculated simplified as follows: Nominal life time of bearings: L10 h  1 = LKenn ⋅  c  Ges     10 / 3 ⋅ 31. Chart II wheeldiameter d1 [mm] 315 400 500 630 710 800 900 1000 narrow wheel wide wheel for crane rail: for crane rail: A 45 A 55 A 65 A 75 A 55 A 65 A 75 A 100 A 120 336000 355000 297000 154000 215000 152000 330000 174000 155000 108000 210000 122000 218000 79000 119000 83000 83000 39000 95000 91000 43000 100000 135000 64000 114000 183000 87000 The figures for bearing lifetime L Kenn as mentioned in chart II are based on characteristic wheel force R0 with factors c1 = c2 = c3 = 1.de – www.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre.0) for spherical roller bearings.2009 Nominal characteristic. KG – Auf der Stücke 1-5 – D-35708 Haiger. DIN 15070.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme Rectified nominal life time of bearings L10h in hours [h] B06 20 224 E-EN page 11 / 12 04.0 according DIN 15070.life time of bearings LKenn in hours [h] (calculatet with characteristic wheel forces R0 and the factors c1 = c2 = c3 = 1.5 nvorh [h] (7) L Kenn: according Chart II [h] -1 n vorh: existing rotation speed [min ] C ges: total factor Based on given wheel force R and by usage of characteristic wheel force acc. SNR premium. the total factor can be calculated simplified with following formula: R ≤ R 0 ⋅ c 1 ⋅ c 2 ⋅ c 3 ≤ R 0 ⋅ c Ges c Ges = R R0 (8) (9) Alterations reserved Siegerland Bremsen – Emde GmbH & Co.sibre. Germany Tel.de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04. type 222.

Germany Tel.5 = 77 Alterations reserved Siegerland Bremsen – Emde GmbH & Co.85 Nominal life time: L10h  1 = L Kenn ⋅  c  Ges L Kenn     10 / 3 ⋅ 31.7 132 = 0.2009 = 400 mm = 145 kN = 45 kN Wheel force: R= R min + 2 ⋅ R max 3 (5) = 111.85  L10h = 106800 h ⋅ 31. wheel force • min. wheel force : d1 : B : A : n vorh : R max : R min = 75 = 77 min -1 B06 20 224 E-EN page 12 / 12 04.5 n vorh [h] (7) [from chart II] = 152000 h 10 / 3  1  L 10h = 152000 h ⋅    0.sibre.7 KN R= 45 + 2 ⋅ 145 3 Total factor: c Ges = R R0 = 132 kN DIN 15070 = Ø400 mm = A 75 (6) R0 wheel crane rail c Ges = 111.doc .de G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04.: +49 2773 94000 – Fax: +49 2773 9400-10 – e-mail: info@sibre. KG – Auf der Stücke 1-5 – D-35708 Haiger.C1-30-EN SIBRE Crane Wheel Systems Laufradsysteme Example of calculation • wheel diameter • wheel type • existing rail • average rotation speed • max.de – www.