Waste Paper Recycling

Paper Waste to Product

Technology and Action for Rural Advancement

Paper Recycling

Creating Wealth from Waste!!

Technology and Action for Rural Advancement

Process of Paper making
24,000 gallons of water used up!!! Chemicals like Chlorine, NaOH etc are used ZnS, Titanium oxide

Effluent is a major polluter For every ton of paper, the paper industry uses 2.8 tons of dry timber!!

Technology and Action for Rural Advancement

Impacts
• • • • • • • • Loss of forest cover Loss of biodiversity Soil erosion and loss of fertility Reduced forest access for local people Conventional pollutants like BOD, COD, TSS Effluents from bleaching process Additives like dyes End of life waste - high Methane emissions due to anaerobic decomposition of paper waste.

Technology and Action for Rural Advancement

Need of Paper recycling …..
• Saving Paper is Saving trees!!

• If each child saves 1 sheet of paper a day, then 40,000 trees are saved per year by students !!

Technology and Action for Rural Advancement

One ton of recycled paper uses:
• • • • 64% less energy 50% less water 74% less air pollution Reduces chemicals utilization • Saves 17 trees • Creates 5 times more jobs • Reduces garbage

Technology and Action for Rural Advancement

Importance of recycling
• 6 trees for life–giving oxygen, soil and water • 3 years of cooking fuel for one village family • 25 years’ drinking water for one person • 1 square foot of land for a waste dump site • 1 month’s income for 20 village people

Technology and Action for Rural Advancement

Benefits of Paper Recycling
• Conservation of material resources • Conservation of water • Excellent opportunity for value addition to waste paper • Blending possible with waste cellulosic materials • Decentralized scale of operation • Good substitute for plastic materials

Technology and Action for Rural Advancement

Features of TARA Paper Recycling System
• Consists of only physical processes • No de-inking or use of chemicals • Handles paper, cotton rags and biomass materials • Environmentally benign processes • Simple to use machines and equipment

Technology and Action for Rural Advancement

TARA Mini Paper Recycling System
• Create environmental awareness • Demystify technological processes • Conserve resources by inculcating concept of recycling • Promote use of recycled paper • A do-it-yourself approach

Technology and Action for Rural Advancement

Objective of MPRU
• To convert the waste paper generated into useful products e.g. Office stationery, Certificates, Pen stands, Carry bags, Visiting Cards, Invitation Cards • Conserve resources by inculcating concept of recycling at appropriate scale • Promote use of recycled paper in the offices

Technology and Action for Rural Advancement

TARA Recycling System – the process
• • • • • • • • Chopping or shredding Cleansing and soaking Pulping and blending Lifting and couching Pressing and water removal Drying Calendering Cutting

Technology and Action for Rural Advancement

TARA Recycling System
• Chopping or shredding • Cleansing and soaking

Technology and Action for Rural Advancement

TARA Recycling System
• Pulping and blending

Technology and Action for Rural Advancement

TARA Recycling System
• Lifting and couching

Technology and Action for Rural Advancement

TARA Recycling System
• Pressing and water removal

Technology and Action for Rural Advancement

TARA Recycling System
• Drying

Technology and Action for Rural Advancement

TARA Recycling System
• Calendaring • Cutting

Technology and Action for Rural Advancement

Manpower
• Trained Supervisor (to be recruited first) : 1 No. • Number of operators
 For

Paper making : 4 Nos.  For Product making : 2 Nos.

Technology and Action for Rural Advancement

Electricity/Water Requirement
• Electricity Requirement  1phase electrical connection with 2 hp connected load. • Water Requirement  800 kg of drinking quality water for every day and the used water can be utilized for the gardening purpose after settling down the waste pulp in it.

Technology and Action for Rural Advancement

Space Requirement
Area Open Space Wet Space Dry Space (Store, Calendaring & Cutting) Dry Space (Product & Material Store) Total Space Schools 0 0

(in sq meters)

Institutions 80 40 40

20

40

20 sq mt

200 sq mt

Technology and Action for Rural Advancement

Output
With this plant one can recycle 36 kg of waste (paper) per day and 180 Kg per week. This should translate into 135 kgs of paper per week, which means 2700 sheets per week and 1,40,000 sheets per annum. If we assume the cost of sheet is Rs. 3.50, than total realization would be Rs. 4.90 Lacs per annum, which is more/equivalent to the expenditure made during the financial year. So, the total cost incurred per annum can be recovered easily

Technology and Action for Rural Advancement

Possibilities with Recycled Paper
• • • • • • • • Certificates Pen stands Carry bags Invitation Cards Greeting Cards Visiting Cards Folders Files

Technology and Action for Rural Advancement

Govt. of NCT Leads the Way
• Support for installation of recycling units in Delhi schools • Commissioning of recycling unit at Delhi Secretariat • Commitment to recycle waste paper and utilize for stationery within the secretariat • First initiative of its kind in the country

Technology and Action for Rural Advancement

TARA Paper Recycling Units with Govt. of NCT support
• • • • • • • • • Gyan Mandir Public School, Naraina St. Mark’s Sr. Sec. Public School, Meera Bagh Springdales School, Dhaula Kuan Bal Bharti School, Pitampura Greenfields Public School, Dilshad Garden Sanskriti School, Chanakyapuri St. Francis De Sales Sr. Sec. School, Janakpuri Bal Bhavan Public School, Mayur Vihar Phase II Salwan Public School (A), Rajender Nagar

Technology and Action for Rural Advancement

TARA Paper Recycling Units with Govt. of NCT support
• • • • • • • • • D.P.S Schools, Mathura Road, Dwarka St. Mary School, Dwarka St. Columbus School, Ashok Road St. Thomas School, Karol Bagh Mothers Pride, Ashok Vihar Govt. Schools, Delhi Sarvodaya Kanya Vidalaya, Delhi Kendriya Vidalaya, Badarpur Hansraj Public School, Punjabi Bagh ..…and many more

Technology and Action for Rural Advancement

TARA Offer to Schools
• Design of recycling system • Turn key installation and commissioning of paper recycling • Training to operators and school children • Support services including supply of specialty pulp, calendaring services • Equipment servicing and spares • Access to TARA Demonstration Unit at the Building Centre, Mehrauli- Gurgaon Road, New Delhi

Technology and Action for Rural Advancement

• TARA Paper Maker is a Technology of the Future – It recycles waste and produces wealth. • National Capital is setting a good example for the whole Country

Technology and Action for Rural Advancement

Reduce, Reuse, Recycle Paper!!

Technology and Action for Rural Advancement

Equipments for School

Technology and Action for Rural Advancement

Spreading and Lifting

UNIVAT Technology and Action for Rural Advancement

UNIVAT

Stacking Technology and Action for Rural Advancement

Couching

Technology and Action forSCREWdvancement Rural A PRESS

Drying

Technology and Action for Rural Advancement

Calendaring Technology and Action for Rural Advancement

Technology and Action for Rural Advancement

Technology and Action for Rural Advancement

Technology and Action for Rural Advancement

Technology and Action for Rural Advancement

Technology and Action for Rural Advancement

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