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BOOK 4: WELDING
t!2NBRIDGE
Related Standards
Requirements
Section
STANDARDS
Subject
Inspection
Canada
Canadian Standards Association (CSA):
CSA Z662 - Oil and Gas Pipeline Systems
Canadian General Standards Board (CGSB):
020206
Subject Number
CAN/CGSB 48.9712 - Nondestructive Testing; Qualification
and Certification of Personnel
United States
American Petroleum Institute (API):
ANSI/API Std 1104 - Welding of Pipelines and Related
Facilities, Section 9
American Society for Non-destructive Testing (ASNT)
ASNT SNT-TC-IA - Nondestructive Testing
All welds must be nondestructively inspected in accordance with
CSA Z662 (CAN), or API Std 1104, Section 9 (USA) .
Workers must be aware of company policies concerning weld
inspection to ensure standards are met.
Use contractors for:
magnetic particle inspection (MPI)
. ultrasonic inspection (except to determine wall thickness)-
. radiographic inspection
1 + 1 CAN ................................ :. Contractors who are retained to perfonm nondestructive
examination (NDE) must be hired directly by the company and
must not be subcontracted through a second or third party.
Contractors must submit a written procedure describing the
nondestructive testing method that includes as a minimum:
equipment used
calibration of the equipment
how to use the equipment
Qualification
1+1 CAN ... - ......................... Contractor personnel establishing inspection procedures or
techniques, scanning weldments, or interpreting results must be
qualified to Level II or Level III in accordance with CAN/CGSB
48.9712-2000.
Juty 1,2009 Page 1 of 3
02-02-06
Inspection
= USA ...... .
Page2of3
BOOK4
Contractor personnel establishing inspection procedures or
techniques, scanning weldments or interpreting results must be
qualified to Level II or Level III in accordance with ASNT RP
SNT-TC-IA.
Visual Inspection
Observe the welding process to ensure the weld is completed
according to the qualified procedure.
Fillet Welds
For all welding on in-service pipe, inspect the weld for defects
using MPI (a) immediately after completing the weld, and (b) at
least 12 hrs after completing the weld. IfMPI identifies crack
indications, complete ultrasonic inspection on all suspected areas.
Any undercut must be blended out and the area re-examined.
Cracks, regardless of length, are defects that must be repaired (see
Book 3: Pipeline Facilities, Tab 06 Pipe Repair and Modification).
NOTE: Exceptions to the 12-hr wait for branch connections
reinforced with a saddle or split tee (see below) and in special
circumstances must be' approved by regional management.
When adding a branch connection that will be reinforced with a
saddle or split tee, the weld between the branch and the mainline
can be inspected immediately after welding. The 12-hr waiting
period must be observed ~ f o r e nondestructive examination of the
fillet welds between the branch and the reinforcement and between
the run pipe and the reinforcement
Magnetic Particle Inspection
Use magnetic particle inspection to check:
. fillet welds
nozzle welds
sleeve long-seam welds
longitudinal welds on pipe (manufacturers' welds)
NOTE: For more information, see 02-03-03 Magnetic Particle
inspeclion of Fillel Welds.
July 1,2009

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BOOK 4
Records'
Ultrasonic Inspection
Use ultrasonic inspection to:
evaluate pipe wall thickness
evaluate internal corrosion
examine fillet welds
examine nozzle welds
02-02-06
Inspection
examine longi tudinal welds on pipe (manufacturers' welds)
NOTE: For more information, see 02-03-04 Ultrasonic Inspection
of Fillet Welds.
Radiographic Inspection (X-Ray)
Use radiographic inspection (or x-ray) to examine:
butt welds
NOTE: For more information, see CSA 2662 (CAN) and
ANSI!API Std 1104 (USA).
NOTE: In Canada, ultrasonic inspection may be used as an
alternative to radiographic inspection at the company's discretion.
Defects
Welds that exceed the defect acceptance criteria of CSA 2662
(CAN) or ANSI! API Std 1104 (USA) must be repaired or removed
(see 02-02-04 Defect Repair).
Nondestructive Testing Report
Record the results of ultrasonic and magnetic particle inspections
of fillet welds using the Nondestructive Testing Report.
Retain all Nondestructive Testing Reports permanently in the PLM
Activity Reporting database.
X-Ray Inspection of Girth Welds Form
Record the results of radiographic inspection of butt welds using
the X-Ray Inspection of Girth Welds form.
- USA .................................. Retain all X-Ray Inspection of Girth Welds forms permanently in
the PLM Activity Reporting database.
July 1. 2009 Page 3 of 3
Welding
1. Scope of Work
The scope of this section is to ensure the required Welding Procedure Qualification and Welding
Procedure Specification (WPS) are met and the necessa ry Welder Performance Qualifications are
adequate and current. All regulatory requirements are noted below in Section 2. Enbridge O&MP Book
4 - Welding is the primary standard and includes incorporation of other regulatory requirements.
The pipe replacement section will be welded into the existing pipeline using pre-approved Company
WPS. Welders currently qualified to the WPS will perform the welding required. Two WPS' s will be used
as part of the welding repair process. Enbridge procedure to be determined will be used as the WPS for
welding 2" branch connections on the existing line to allow thorough drain-up of any remaining product
in the line and venting during the welding process. Enbridge procedure UB-7S will be used as the WPS
for butt weld tie-ins of replacement pipe to the existing pipeline. Both procedures are manual, shielded
metal arc weld (SMAW) welding procedures. The SMAW process uses consumable electrodes coated in
flux to lay the weld. The WPS's are included as attachments to this section of the work plan.
At the completion of the respective replacement pipe segment installation welding processes, the
integrity of all welds will be verified by a non-destructive testing (NOT) . The 2" drain connections will be
tested by Magnetic Particle Inspection (MPI) . The requirements for the MPI process are addressed in
Enbridge O&MP Book 4, Section 02-02-06 Inspection and Section 02-03-03 Performing Magnetic Particle
Inspection of Fillet Welds. The butt welds will be inspected by radiography. The radiographic process is
addressed in Enbridge O&MP Book 4, Section 02-02-06 Inspection. All NOT will be performed by
independent, third party Contractors who have the required, qualified NOT procedures and technical
personnel to perform the respective NOT process.
2. Regulatory Requirements
API 1104 Welding of Pipelines and Related Facilities, 19
t h
Edition
ASME Section IX of the Boiler and Pressure Vessel Code
CFR Title 49, Part 195:
195.202 Compliance with specifications or standards.
Each pipeline system must be constructed in accordance with comprehensive written specifications or standards that
are consistent with the requirements of this part.
195.206 Material inspection.
No pipe or other component may be installed in a pipeline system unless it has been visually inspected at the site of
installation to ensure that it is not damaged in a manner that could impair its strength or reduce its serviceability.
195.214 Welding procedures.
(a) Welding must be performed by a qualified welder in accordance with welding procedures qualified under Section 5
of API 1104 or Section IX of the ASME Boil er and Pressure Vessel Code (incorporated by reference, see 195.3) .
The quality of the test welds used to qualify the welding procedure shall be determined by destructive testing.
(b) Each welding procedure must be recorded in detail, including the results of the qualifying tests. This record must
be retained and followed whenever the procedure is used.
195.222 Welders: Qualification of welders.
(a) Each welder must be qualified in accordance with section 6 of API 1104 (incorporated by reference, see 195.3)
or section IX of the ASME Boiler and Pressure Vessel Code, (incorporated by reference, see 195.3) except that a
welder qualified under an earlier edition than listed in 195.3 may weld but may not re-qualify under that earlier
edition.
(b) No welder may weld with a welding process unless, within the preceding 6 calendar months, the welder has-
(1) Engaged in welding with that process; and
(2) Had one welded tested and found acceptable under section 9 of API 1104 (incorporated by reference, see
195.3).
195_224 Welding: Weather.
Welding must be protected from weather conditions that would impair the qual ity of the completed weld.
195.226 Welding: Arc burns_
(a) Each arc bum '!lust be repaired.
(b) An arc bum may be repaired by completely removing the notCh by grinding, if the grinding does not reduce the
remaining wall thickness to less than the minimum thickness required by the tolerances in the specification to which
the pipe is manufactured. If a notch is not repairable by grinding. a cylinder of the pipe containing the entire notch
must be removed.
(c) A ground may not be welded to the pipe or fitting that is being welded.
195.228 Welds and welding Inspection: Standards of acceptability.
(a) Each weld and welding must be inspected to insure compliance with the requirements of this subpart. Visual
inspection must be supplemented by nondestructive testing.
(b) The acceptability of a weld is determined according to the standards in Section 9 of API 1104. However, if a girth
weld is unacceptable under those standards for a reason other than a crack, and if Appendix A to API 1104
(incorporated by reference, see 195.3) applies to the weld, the acceptability of the weld may be determined under
that appendix.
195.230 Welds: Repair or removal of defects.
(a) Each weld that is unacceptable under 195.228 must be removed or repaired. Except for welds on an offshore
pipeline being installed from a pipelay vessel, a weld must be removed if it has a crack that is more than 8 percent of
the weld length.
(b) Each weld that is repaired must have the defect r ~ m o v e down to sound metal and the segment to be repaired
must be preheated if conditions exist which would adversely affect the quality of the weld repair. After repair, the
segment of the weld that was repaired must be inspected to ensure its acceptability.
(c) Repair of a crack, or of any defect in a previously repaired area must be in accordance with written weld repair
procedures that have been qualified under 195.214. Repair procedures must provide that the minimum mechanical
properties specified for the welding procedure used to make the original weld are met upon completion of the final
weld repair.
195.234 Welds: Nondestructive testing.
(a) A weld may be nondestructively tested by any process that will clearly indicate any defects that may affect the
integrity of the weld.
(b) Any nondestructive testing of welds must be performed-
(1) In accordance with a written set of procedures for nondestructive testing; and
(2) With personnel that have been trained in the established procedures and in the use of the equipment employed in
the testing.
(c) Procedures for the proper interpretation of each weld inspection must be established to ensure the acceptability of
the weld under 195.228.
(d) During construction, at least 10 percent of the girth welds made by each welder during each welding day must be
nondestructively tested over the entire circumference of the weld.
(e) All girth welds installed each day in the following locations must be nondestructively tested over their entire
circumference, except that when nondestructive testing is impracticable for a girth weld, it need not be tested if the
number of girth welds for which testing is impracticable does not exceed 10 percent of the girth welds installed that
day: .
(1) At any onshore location where a loss of hazardous liquid could reasonably be expected to pollute any stream,
river, lake, reservoir, or other body of water, and any offshore area;
(2) Within railroad or public road rights-of-way;
(3) At overhead road crossings and within tunnels;
(4) Within the limits of any incorporated subdivision of a State government; and
(5) Within populated areas, including, but not limited to, residential subdivisions, shopping centers, schools,
designated commercial areas, industrial facilities, public institutions, and places of public assembly.
(I) When installing used pipe, 100 percent of the old girth welds must be nondestructively tested.
(g) At pipeline tie-ins, including tie-ins of replacement sections, 100 percent of the girth welds must be
nondestructively tested.
',\
3. Company Standards
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O&MP Book 4 - Welding
4. Exceptions to standards or specific site requirements - None
tilNBRIDGE
Welding Procedure Specification Datasheet
Application: Butt weld for maintenance welding of non-in-service pipe or fittings
with and without notch toughness requirement to -46'C (-50'F)
Codes: ASME Section IX, Compliant to CSA Z662, CFR 49 Parts 192 and 195
Inspection Standards: CAN: ASME B31.3; USA: API 1104
Material Qualified
;5; API 5L Gr.X70; "CSA Z245 Gr.4S3, ASME IX PI(SI) Group 112/3
CEo ", 0.50
Datasheet No.: UB-75 Rev. : 0
WPS No.: UB-75 (rev 0)
(typical P I materials include SA 106, SA333, SA516-70, SA537CL2) - contact Pi".line Intellrity for other material substitutions
Diameter Range Welding Process Polarity
All SMA W, Manual DCRP (Electrode Positive)
Wall Thickness Range
3.2 - 25.4 mm (0.125 - I in.)
Preheat Temperature
120'C (250'F)
Welding Position
All
Interpass Temperature
(250'F) and ;5;232'C (450' F)
Filler Metal
E60 I 0 and ESO IS-C3
Postweld Heat Treatment
NIA
Preheat must be applied to an area of at least 2" on each side of the weld joint for the entire circumference prior to welding.
Preheating may be applied by oxyfuel torch, propane torch, electrical induction coils or other method approved by Enbridge.
Preheat temperature must be checked using temperature indicating crayons, thermocouple pyrometers or other suitable method
approved by Enbridge to determine that the required preheat temperature is obtained prior to, and maintai ned during the
welding operation.
Line Up Clamp Removal
Internal Clamp: 100% of root complete prior to removal.
External Clamp: 50% of root complete and ,uniformly spaced prior to removal.
Welding Technique
Root Pass: String
Hot I Fili i Cap: String or Weave
Bead
Number
Rootlhot
Electrode
Size AWS
mm (in.) Class
2.4 (3132)
3.2 (liS) E6010 5P+
4.0 (5132)
2.4 (3/32)
Minimum No. of Welders
One for OD <= 12"
Two for OD >12"
Welding
Amperage
Range
Progression
amperes
R,oot: upldown
50 - 70
75 - 130
Hot: down
90-160
SO - 1I0
Voltage
Range
volts
19 -30
Maximum Time Interval Between Passes
Root I Hot: 5 Minutes
To Completion: 72 Hours (Unless otherwise
Authorized by Enbridge Assigned Designate)
Interpass Cleaning
Brush, chip andlor grind as required
Travel Speed
mOl/min
(in.!min)
50 - 300 (2,0 - 12,0)
75 - 350 (3,0 - 14,0)
100 - 400 (4,0 - 16.0)
50 - 250 (2,0 10,0)
Heat Input
kJ/mm
(kJlin.)
SO,69 (17,5)
for wt S12, 7mm (OS')
SLI3 (28,8)
for wt >12,7mm ,<0.5"1
SLO& (27,0)
for wt S12,7mm (OS')
Remaining 3.2 (1/8) ESOIS-C3 Uphi ll 100 - 150 IS-2S 100 - 300 (4,012.0)
4,0 (5132) 130 - ISO 125 - 350 (5,0 - 14,0)
SL42 (36,2)
for wt > 12, 7mm (OS')
JOINT PREPARATION AND WELDING DETAILS
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-), 1- ' 16'
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1116', tlt6'
lIS" mu
! Reinforcemenl h.eight
Enbri dge Engineering Approval: // /
Date: June 30, 2010 Page 1 of 1
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UB-75 Rev. 0
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WELDING PROCEDURE SPECIFICATION No. UB-75 (Rev. 0) Date: 20 May 2010
Company: Enbridge Pipelines Inc., PO Box 398, 10201 Jasper Avenue, Edmonton, AB T5J 2J9
Supporting PQR(s) : UB-70-1, UB-70-2, EPI-08-WP9-1
Intended Application: Above and below ground piping and repair welding
Base Metals: P1 Groups 1, 2 &3 to P1 Groups 1, 2 &3
Carbon Equivalent: 0.5 max.
Welding Process: SMAW Type: Manual
Minimum No. of Root Bead and Hot Pass Welders:
Weld Types: Groove and Fillet
Two for NPS 12 and greater
Position: All positions Diameters: All
Filler Metals: E6010 5P+, E8018-C3
Thickness Qualified: 3.2 mm to 25.4 mm (0.125 to 1.000 in.) inclusive
Notch Toughness: -46C as-welded condition
JOINTS (QW-402)
Type: All groove and fillet weld joints Backing:
Root Opening: 1.6 to 4.0 mm (1/16 to 5132 in.) Retainers:
with or without
not required
BASE METALS (QW-403)
P-Number: P1 Groups 1, 2&3 To P-Number : P1 Groups 1, 2&3
Thickness Range: Groove: 3.2 to 25.4 mm (0.125 to 1.000 in.) inclusive
Fillet: All base metal thicknesses
Pipe Diameter Ranges: Groove: all Fillet: all
Max. Deposited Weld Metal (Per Pass): 12.7 mm (0.50 in.)
FILLER METALS (QW - 404)
SMAW
Specification No. (SFA) 5.1
AWS No. (Class) E6010 5P+
F-No. F3
A-No. A1
Diameter mm (in.) 2.4 3.2 & 4 (3/32, 118 & 5/32)
Deposited Metal Thickness Range
Groove
Fillet
POSITION (QW -405)
Position of Groove:
Weld Progression:
PREHEAT (QW - 406)
6.4 mm (0.250) max.
All fillet sizes
All positions Position of Fillet:
F3: vertical up or down; F4: vertical up
SMAW
5.5
'E8018-C3
F4
A1
2.4 to 6.4 (3/32 to 114)
19.05 mm (0.750) max.
All fillet sizes
All positions
Preheat Temperature: 120C Maximum Interpass Temperature: 232C
Preheat Maintenance: 120C prior to welding. Preheat maintenance is not required if welding is interrupted or
after the completion of welding unless required by the code of construction.
POSTWELD HEAT TREATMENT (QW - 407)
Temperature: None Time: Not applicable


\ ) ELECTRICAL CHARACTERISTICS (QW - 409)
Current: Direct Polarity:
Amps: see summary Volts:
M i Hilt ax mum ea npu:
Reverse, electrode positive
see summary
UB-75 Rev. 0
Base Metal Thickness Range E6010 Electrode E8018-C3 Electrode
3.2 to 12.7 mm 690 J/mm 1060 J/mm
(0.125 to 0.500 In.) 17486 J/in. 27000 J/in.
12.7 to 25.4 mm 1130 J/mm 1420 J/mm
(0.500 to 1.000 in.) 28800 J/in. 36225 J/in.
TECHNIQUE (QW - 410)
String or Weave: Root - String, Fill & Cap - Either Travel Speed: see summary
Initial & Interpass Cleaning: Brushing, chipping, or grinding as required
Method of Back Gouging: Air carbon arc, back-grind as required
Multiple or Single Pass Per Side: Multiple Multiple or Single Electrodes: Single
Peening: Not required
REPAIR WELDING
Welding Technique:
Defect Removal:
Length of Repair:
Preheat:
Reexamination:
Date: 20 May 2010
Welding shall be performed using the details listed in this speCification, in
addition to the details listed beiow.
Defects shall be removed by grinding and may extend through the
complete wall thickness when approved by the Company representative.
The minimum repair length shall be 50 mm.
The area to be rewelded shall be preheated to 120C.
The area shall be reexamined using the same method(s) originally used
t6 identify the defect.
SUMMARY OF WELDING PARAMETERS
Signed:

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PROCEDURE QUALIFICATION TEST REPORT
PQR No. EPI-OB-WP9-1 Date March 19. 200B
Welder (a) Brad Whitworth Welder (b) Shannon Whitworth
Base Material CSA Z245.1 Grade _____ _
Heat Number 591747 Carbon Equivalent
Size 914 mm (36.0 in.) 0.0. Wall Thickness 15.9 mm (0.625 in.)
Preheat & Min. Interpass 120'C (250'F) Max. Interpass 160' C (320'F) .
Technique Root & hot pass - string. Fill & Cap - weave Thermal Condition As welded
Welding Progression Root & Hot: Down Remaining: Up Welding Position ::'"fix-e"7
d
"'T.(5::-:G""')
Time Delay: NI A Test No.: _"..-;::::--:2"' 5""R"'D=-.,--__ _
Electrode Trade Name: E6010 (Lincoln Fleetweld 5P+), EB010-P1 (Lincoln Pipeliner 8P+)
E8018-C3 (Air Liquide LA B01B-C3)
WELDING PARAMETERS
ELECTRODE CURRENT
Pass Class Size Type & Amperage Voltage Arc Speed Heat Input
Polarity mm I min. (Lp.m.) kJ I mm (J I inch)
1a E6010 1/B DCRP 100 23.5 203 B.O 0.69 (17,625
1b E6010 11B DCRP 95 25.5 319 12.5 0.46 (11 62B
2a EB010-P1 5/32 DCRP 160 27.5 274 10.8 0.96' 24,444
2b EB010-P1 5/32 DCRP 160 29.5 290 11.4 0.9B 24,842 .
3a EB018-C3 3/32 DCRP 115 25.5 90 3.5 1.96. 50,271
3b E8018-C3 3/32 DCRP 95 24 66 2.6 2.07 52,615
4a E8018-C3 1/B DCRP 155 25 82 3.2 2.B4 72,656
4b E8018-C3 1/8 DCRP 125 25 39 1.5 4.81 ( 125,000
5a E8018-C3 1/8 DCRP 160 25 80 3.2 3.00 75,000
5b E8018-C3 1/8 DCRP 120 24 45 1.B 3.84 96000)
'6a E8018-C3
1/8 . DCRP 155 23 89 (3.5)
2.40 61 ,114)
Brad Completed the weld using si x passes, Shannon used five.
-r
15J1mm

II
1.8 mm
Prepared by Ludwig Associates ltd. Page 4 of 4
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Materials and Welding Consulting
LABORATORY TEST REPORT
CUSTOMER: Enbrldge Pipelines Inc.
10201 Jasper Avenue
Edmonton, AB
Laboratory Test No.: E08-213. 18
Date: April 11, 2008
T5J 2J9
Attention: Bob Hogg
PQR No.: EPI08WP91 Heat No.: 591747
Material: CSA Z245.1 Gr. 483 Weld Test No.: 25rd
Size: 914 mm (36.0 In.) 0 .0. x 15.9 mm (0.626 in.) W.t.
Thermal Condition: As Welded
TENSILE TEST
. SAMPLE NUMBER T1 T2
WIDTH mm (in.) 25.5 (1.00) 25.3 (0.996)
THICKNESS mm (in.) 15.8 (0.624) 15.7 (0.618)
AREA sq. mm (sq. In.) 404 (0.626) 397 . (0.616)
ULTIMATE LOAD N (Ibs) 249819 (56,200) 251 183 (56,500)
UTS MPa (psi) 618 (89,600) 632 (91,700)
FRACTURE TYPE
Partial Cup & Cone Partial Cup & Cone
FRACTURE LOCATION
Parent Metal Parent Metal
SAMPLE WIDTH:
PLUNGER SIZE:
SAMPLE TYPE
SAMPLE NUMB.ER(S)
RESULTS
SAMPLE NUMBER(S)
REMARKS
GUIDEDBEND TEST
12.7 mm (0.500 In.)
88.9 mm (3.50 in.)
Side. Bend
S1
Pass
SAMPLE THICKNESS:
Side Bend
S2
Pass
YOKE SIZE:
Side Bend
S3
Pass
NICK BREAK TEST .
N1
Pass
N2
Pass
15.9 mm (0.626 In.)
120 mm (4.72 in.)
Side Bend
54
'Pass
We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the
requirements of C.sA Z662 07. Materie/lnformatlon has been provided by the Customer whose name appears
on this report.
Sample .... ,Ocl.t.d with thl. report wi b. dlscard.d In 30 d.ys.
Laboratory Test Conducted By: ______
Natashua Collier, C. E. T.
4027 14 SU" , S.E . CALGARY, ALBERTA T2C 3K6 PHONE, (403) 262-7072 FAX, (403) 26&.3169
1925 Davits EDMONTON, ALBERTA T6 4N' PHONE: (780) FM:'(780) 468-3OJ1
Page' of f

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, /) LUDWIG ASSOCIATES LTD.
CUSTOMER:
Attention:
PQR No.:
Material:
Size:
Materials and Welding Consulting
LABORATORY TEST REPORT
Enbrldge Pipelines Inc.
10201 Jasper Avenue
Edmonton, AB
Laboratory Test No.: E08-213.16
Date: April 11, 2006
T5J 2J9 .
Bob Hogg
EPI-06-WP9-1 Heat No.:
CSA Z245.1 Gr. 463 Weld Test No.:
914 mm (36.0 in.) 0.0. x 15.9 mm (0.626 in.) W.t.
591747
25rd
Thermal Condition: As Welded
NOTCH-TOUGHNESS TEST
TYPEO OF TEST: Charpy V-Notch
-5C (23F)
ORIENTATION: Transverse
TEST TEMPERATURE:
SPECIMEN SIZE: 10 x 10 mm .
Specimen
Number
Notch
Location
J2.1 Weld Metal within 1/16" of root
J2.2 Weld Metal within 1/16" of root
J2.3 Weld Metal within 1/16" of root
J3.1 HAl
J3.2 HAl
J3.3 HAl
Impact Values
Joules (ft.lbs)
152 (112)
130 (96.2)
>163 (>120)
>163 (>120)
>163 (>120)
>163 (>120)
We certify the test results in this report and that the speclmen(s) were prepared and tested In accordance with the
requirements o( ASME Section VIII, Div. I, UG-B4 - 2007 edition and latest addenda. Material Information has
been provided by the Customer whose name appears on this re art.
Sample. I ocl.ted with thl. report be dIscarded In 30 dlYS.
Laboratory Test Conducted By: . .
Natashua Collier, C.E. T.
4027. 14S1t .. S.E., CAlQlRY, Al8ERTA T2G 3K6 PHONE, (403) 2627072 FAX, (403) 266-3169
7925 D.vles Ro.d, EDMONTON, ALBERTA 16E 4NI PHONE, (780) 46(1.3030 FAX, (780) 4683032
Page 1 01 1

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CUSTOMER:
Attention:
PQR No.:
Material:
Size:
Materials and Welding Consulting
LABORATORY TEST REPORT
Enbrldge Pipelines Inc.
10201 Jasper Avenue
Edmonlon. AB
Laboratory Test No.: EOa213.18
Date: April 11. 2008
T5J 2J9
Bob Hogg
EPI-08-WP9-1 Heat No.:
CSA Z245.1 Gr. 483 Weld Test No.:
914 mm (36.0 in.) 0 .0. x 15.9mm (0.626 In.) w.t.
591747
25rd
Thermal Condition: As Welded
HARDr-lESS TEST
Type ofT est: Vickers 10kg (HV 1 0) Instrument: Leco V-100-C1
'm - ...----.---<'
,t = 1 "
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.
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I
I
..
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We CfJrtify the test results in this report and that the speGlmen(s) were prepared and tested In OGGoroonoe with the
requIrements o( ASTM E9282 (Reapproved 2003). Meterial inform. Yon h.s been provIded by the Customer whose name
app rn on this report.
Semples es.socleled with this repay"/! In 30 deys
Laboratory Test Conducted By: ______ I-IlLJL//,--,
Natashua Collier. C.E.T.
4027 - "51,.., S.E., OUG.'IRY, T2G JK6 PHONE: (40J) 2617072 FAX, (4OJ) 266J .69
7915 Oavles Road, EDMONTON, ALBERTA T6[ 4Nr PHONE: (780) 4683030 FItX: (780) 46&-3032
Pagel of 1

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MILL I"t:RTIFICATE
Certificate
l
PackaaelD:
4454
Chemistry
Celtific.ate
Fonn Number:
L 2422
Customer: ENBRJDGE PIPEUNES tHe.
Customer Ortler Oate:
Size: 36.000 In
O3J!>4I2D01
Speclfieatlon: API5L 43RO EO I ENBfUOGE &S103-2006 REV 0 8tU06
MIROrder TIme:
Wall: D.625 In
No: 7000888'1 13: 05:41 Gf'ad&: X70 PSL 2
Coli PIpe Typo C Mn S P SI
I
Cu I NI
I
C, V I Cb I Sn I Mo I
AJ C. B 1 TI I N I c.
CEFcm So AI
He.t 511747
HEAT
...,
.... .....
..""
.... .... CUI o... O.tol 1.0471 0.110 o.on
.. -
...... i ' .01
..... ..... o. ..
;;:;;
C!2 .170 PRODUCT .113 ... , ... ..... . G.2: .lO 0.07' . .... a.cUl O.1U 0 . .,7
.. ""
o.oocnJ 0,01' . .... .....
o."
0.n1
C53 0173 PRODUCT ....
1."
... , ..... 0.> .... . ... .., ..0>3 . nl
... 1
0.1tS 0.031
.. ""
. U ti O.tel .....
.. " . "
Deoxidization Pradice: Numilum Fully KiRed WE HEREBY CERTIFY THATTHE PRODUCT
rUmace: E1.ECTRIC ARC Casting: CONTINUOUS SLAB Rofmg Mil: STECKEL OESCRIBED ABOVE HAS PASSED AU THE (l,l!.
TESTS REQUIRED BY THE SPECIFICATIONS. J!..-.C .>.'
I O: ::!I.l C!;a:1ti t Ouattr Assurance
' .
\.
rHUn-UJ npel1nes t;anada
RIll a....,_ ....
1431-70_
EdrMMon, _ TIP INa
+780-955-3518
T-724 P003/003 F-543
Date mldIy; ?!l- i? II - tJ Y
Time; ______ _
N; (7101-
-(780)_

RADIOGRAPHIC TESTING REPORT
'_-..-_--:_
Project: -I; I'M
Loeatlo.: 11.:1. A'!3 f ..{;?nJ)
(]Ieat Job 'rr.o.',
RTDJob':
.
RTD Procedmre: ;( 1- lJ f!) I Rev. ':
CedelSpecUlcadoD: "'. .<.13-2 he. ,2 . . rxz
Item(I)I pected: .36 "
Materl_1t Type; s;.-rl. / Weld Reinforcement: .,,3'-W,6.!.dl ...... '--_
Esr-re: B"s'ingJe Wan 0 Double Will Vl ...... g: ci?single Wan 0 Double Wan RTD
. ' '. , ..... _"" '. ' '': .
D - 17" \I 7",,,, I / - 17,,// -"' .. '"
.
Type: g Iridium 192 nube Source Size: 0.005" g Front g Back
o Cobalt 60 . Other Focal Spot Size: ---- 0.010" U Pront U Back
. ' SOD: ____ PI"!'C ... ID,: [3'",o"u,", 0 Automatic Scr ... Type: Ib . Pi/Z_;....
OFD: Note:: 1M OPlJ (Ob}tel 10 FII". Dt/lance) .1111/1 U wUtJlllrulJrom 1M maxi",,,,,. df,tanct/ro", lire 101If"c;C ,Ide o/thct1bJeel io t/Nfl/Iff.
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Total Houn:
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ColllWOlblea:
Dr" ONo
TOOlll ... OJ .R.clUltS are &II oCtbc iD.spoction method, aot a JUUUl'tt. Clicol dltD&ture iDdlcatet IcccptaQCCI of report, Rsults &I)d applic.able charles.
Whitc :- Oiall Orta-OieDt Yellow-OfIic:e Pink-loYOice OokleD,RodTccMiciao
,
Address:
POfWO:
RTD QUALITY INC.
1431-70 AVENUE, EDMONTON,
ALBERTA, CANADA T6P INS
TIL: (780) 440-6600 FAX: 4402538
+780-955-3518 T-724 P002/003 F-643
NDEREpORT # 2585
DlIe m/dly: 2)".. _ <It- P sr' Page ---L- of ---L-
RTDlobN: 009'11
RTD Dep. #: P.s
lob location: ______ _
Procodwe(s): _?n-=-=--,-,T,--c-il2", ' '-'0<:....>5<.. .... _____ _
Code(s): -'C""S""'Au- ... .....0'-'1'--__ _
Client Rep.:
Part (s) Examined: .J.1'. ... ..... tIdL",, ' _______ _
Calibration Standard: ; I
Surface Condition: -O-Qrou-n-d--O-Ma-ch-in-'-d-O-s-an-d-blo-,,-.-d-O-h-i-.I-ed-O-O-th-,,----------
Method: OPT ovr DOthe, Surface Temp (CO): 0<5 0>60
Equipment

l!!rYoke
D Penn. Mean"
DCoil
o BI.oIe';",.
alDA"elN
/07.2.2
CalibratiOD D.te
?n",-IJ/- ,,1'
Test Medium
o Wet Fluorescent
Technique

Doc
!..PI
o Water Washable
D Post Emulsified
D Solvent Removable
o Alloy Aoalyzer
. 0 Hard .... Too'"
DOlfI"


Black and Whit.
Fluor .. cent
Visible Dye
DOlhcr .
B
Continuous
Ro.idual
o Other
Dwell Time:
Developer Time: ----
. :., . .... ' .. ... .. ,'
. ,
,::. "
. ..... ' .: ,:: .. i.',:':: ... :.,. .
A .. ; ..... : DO&! 6&I,Av1J( f)
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o COSB 0 ASNT CI SIfT 1Ave1: 0 ,
Diooip'''e: Dur C1MT OPT CI ET ORT OVT
Unll: Km: T,.vol l1mo;
011
...
.... . . ,
-- ---
Stari Time: Stop Time: Work bn:
------
o OTM .. I CI S.bow.. .... qulted TaIa'lva: ___ _
: :.: l ..... : . ........ ; .. : . 1
..,
Tullal, I .. :
COS 0 ASNT 0 SNT L ... ' : 0 I
Our em OPT CIIIT (3"RT Ovi
?30,
Ob.clptiae:
Slplhm;
Clialt Name:
M
Coa.umabla: Climt Sla'natare:
1'094, Rev. 2 Rnuh. ate 1.0 lntuprcttUOIl oribe IDlpcctiOIiIMthod. not JUlrante., Client Jlldlc.lct accepl&Gc:O of report. rauki end applicable char,Cl.
Apr. U. 0) Wtt - CHenl Yellaw - OftIce Pink -invoice Ooldca R.od - TecbaicJan
PROCEDURE QUALIFICATION RECORD (PQR)
Procedure Qualification No:
Welding Procedure Specification No:
UB-70-1
UB-70
JOINTS
t
<) 0.2""
,\2/) !
! (
1 "')
118'
I-!
BASE METALS
Material Spec: _____
Type or Grade: __ .,-__ ..:6::.0'-/7"'0'--_-:-::-:-_
P No: _--,1,--_ Group No.: _",,1:.;&:;.2,--_
Heat Number: ___________ _
ASME Carbon Equivalent: _____ ---'0,;,..4'--____ _
CSA Carbon quivalent: ___________ _
f
To:
To:
To:
To:
To:
To:
?
118"
SA 537
CL 2
P No: 1 Group No. : _-,3,--_
0.45
Coupon Thickness: Machined to 0.249" To Machined to 0.249"
Coupon Diameter: __ --'PI:::.at::e'--_______ -'Tc:o ______ ---'P.:;la:..:te:::.... _____ _
FILLER METALS
Process
Number of Layers
SFA Spec. No.
AWS Class No.
FNo.
ANo.
Size of Filler Metal
Manufacturer
Trade Name
Heat/Lot No.
:
:
:
:
:
:
:
:
:
:
:
:
Weld Metal Thickness
Flux Type
Flux Trade Name
Other
:
:
POSITIONS
SMAW
1
5.1
E60105P+
F3
A1
1/8"
Lincoln .
Fleetweld 5P+
0.100"
NA
NA
Covered Electrode
SMAW
2
5.5
E8018-C3
.,
F4
A10
3/32"
Air Liquide
LA8018-C3
0.149"
NA
NA
Covered Electrode
Position of Groove: 3G 3G
Process: I SMAW SMAW
Welding -==_ -==_ =_ -==_ -==_-==_-==_ -==_ =_ -==_ -==_ -==_ -==_ -==_ -==_ -==_ -==_ -==_ -==_ -==_ -==_ -==_ -=j..,J
1 of 3
a NBRIDGE
PROCEDURE QUALIFICATION RECORD (PQR)
PREHEAT
Preheat Temp: 50' F

Interpass Temp: __________ ------.::5::.50::...,;F,.-----:---:----------
Other: ________ T_e_m--'-p_e_ra_t_u_re_m_o;..n_i.;..to;..r...;e..;.d_u'-s;..in-'g"-'.te;;..m---"p_le:..;s;..t",ic.;..k,,-s _______ _
POST WELD HEAT TREATMENT
Temperature: _______________ --:.;Nc..A=----______________ _
Time:
----------------------------------------------
Heating:
-------------------------------------------------------
Coollng: _______________________________ __
GAS
SFA Composition Flow Rate (CFH)
Shlelding:lt-___ -:-N:::A;..... __ -t-_______ -t-_______ -+ ___ -+ ___ --l
Backlng:L.. ___ ..:.N::.A=----__ --L.. _______ --L.. _______ -l. ___ -l. ___ --l
ELECTRICAL CHARACTERISTICS
:
:
:
:
:
t
:
:
Process
Current Type
Polarity
Amps
Volts
Maximum Heat rnpu
(Joules/Inch)
Tungsten Electrode
Size & Type
Mode of Meta I
:
:
Transfer for GMAW
Electrode Wire
Feed Speed
Electrode Stick OUI :
TECHNIQUE
:
5
String or Weave Bead
Multiple or Single Pas
(Per Side
Multiple or Singl
Electrodes
):
e
Gas Cup Size
Oscillation
Other
:
:
:
:
SMAW- F3
Direct (DC)
Reverse (EP)
82-87
22-26
17,486
NA
NA
NA
NA
Process Filler Metal
SMAW E6010 5P+
SMAW ES018-C3
SMAW ES01S-C3
F3
String
single
NA
NA
NA
SMAW -F4
Direct (DC)
Reverse (EP)
72-92
18-22
27,000
.'
Diameter Amps Volts Travel (IPM)
l/S" S5 24 7
3/32" 90 20 4
3/32" SO 21 4
F4
String & Weave
Multiple Passes from One Side
single
2 of 3
,
PROCEDURE QUALIFICATION RECORD (PQRj
TENSILE TEST
Specimen No.
GUIDED BEND TEST
Specimen No.
TOUGHNESS TEST
Specimen
No.
1
2
3
4
5
6
7
8
9
OTHER TESTS
Hardness:
Width Thickness
(In.) (In.)
Type

Notch location
SA 516 HAZ
SA516 HAZ
SA516 HAZ
Weld Zone
Weld Zone
Weld Zone
SA-537 HAZ
SA-537 HAZ
SA-537 HAZ
Area
Ultimate Total Ultimate Unit
Type of Failure
(In')
Load {lb.1 Stress (psi)
& location
Figure No. Result
Notch
Impact literal
Qu.,fflalUon
Values
% Shear Expansion
Type
Temper.hlle
ft-I bs (Inches)
V-notch -50"F 34 NA
V-notch -50"F 35
V-notch -50"F 38
V-notch -50"F 26
V-notch -50"F 25
V-notch -50"F 26
V-notch -50"F 58
-
V-notch -50"F 45
V-notch -50"F 61
----------------------------------------------
Ferrlte: ______________ ,-_________ -, ________ __
Chemical Analysls: _________________________________ __
liquid Penetrant: _________________________________ __
PMI:
Welder's Name: Greg McKecheran File No.:____ 10
Test Conducted By: ___ .;..A"'lf.:.o_r M=e.:;ta:...li.:.u,-,rg"ic:.:a;;..I.:.Co.:.m=p.:.an-"Y,-l:.:t.:.d.___ lab. Test No.: 09-363
We certify that the statements In this record are correct and that the test welds were prepared, welded, and
tested In accordance with the requirements of Section IX of the ASME Code.
Manufacturer: _______ E:;n.:.:b::.r::id"' g;:.e.:.P;.tip:.:;e.:.;lin:.:;e:;s:.;l:.:.td::; . ______ _
Oate: ________ ________ _
Signed: __________________ _
3 of 3
?) .

PROCEDURE QUALIFICATION RECORD (PQR)
Procedure Qualification No:
Welding Procedure Specification No:
UB-70-2
UB -70
JOINTS
'y?/
BASE METALS
Material Spec: ____
Type or Grade:

SA 516 To:
60/70 To:

1 Group No.: 1&2 To:
Heat Number: To:

ASME Carbon Equivalent:

0.42 To:
CSA Carbon Equlvalent : ___________ __
To:
SA 537
CL 2
P No 1 Group No.:
0.47
3
Coupon Thickness: __ ===:...:::..... __ == __ --=.::.:.. ___ ====-.:.:..... __ -,0;;; .5;.::0.:,0_" _
Machined to 0.500" To: Machined to
Coupon Diameter: __ -'-.:...:.;'-___ _____ -'-______ -'-'-= _____ _
Plate To Plate
FILLER METALS
Process
Number of Layers
SFA Spec. No.
AWS Class No.
F-No.
A-No.
Size of Filler Metal
Manufacturer
Trade Name
Heat/Lot No.
Weld Metal Thickness
Flux Type
Flux Trade Name
Other
POSITIONS
:
:
:
:
:
:
:
:
:
:
:
:
:
:
SMAW
1
5.1
E6010 5P+
F3
A1
1/8"
Lincoln
Fleetweld 5P+
0.125"
NA
NA
Covered Electrode
SMAW
2
5.5
E8018-C3
F4
A10
3/32"
Air Liquide
LA8018-C3
0.375"
NA
NA
Covered El ectrode
process:1 SMAW SMAW
Position of Groove:I-___ -'3:.:G:,.,.,... __ -+ ____ --:--'3:.:G:,.,.,... ____ -+ ___________
Welding progresslon:I-__ --'U"'p;.:,h:;,;iI;",1 __ -+ ____ --'U"'p;.:,h:;,;il;",1 ____ -+ ___________

10f3

PROCEDURE QUALIFICATION RECORD (PQR)
PREHEAT
preheatTemp: ______________________________
Interpass Temp: 550' F
Other: ---------------
POST WELD HEAT TREATMENT
Temperature: ______________________________ ....;..N"-A'-____________________________ _
Time:
-------------------------------------------------------
Heating: ______________________________________________________________ __
Cooling: ______________________________________________________________ __
GAS
SFA
Shlelding:1 NA
Backing: . NA
ELECTRICAL CHARACTERISTICS
:
:
:
:
:
I
Process
CurrentType
Polarity
Amps
Volts
Maximum Heat Inpu
(Joules/Inch
Tungsten Electrod
Size & Type
Mode of Meta
Transfer for GMAW
Electrode Wir
Feed 5peed
):
e
:
I
:
e
:
Electrode Stick Out :
TECHNIQUE
SMAW- F3
Direct (DC)
Reverse (EP)
80-90
23-24
28,800
NA
NA
NA
NA
Process Filler Metal
SMAW E6010 5P+
SMAW E8018-C3
SMAW E8018-C3
SMAW E8018-C3
SMAW E8018-C3
Composition Flow Rate (CFH)
SMAW -F4
Direct (DC)
Reverse (EP)
100-115
21-22
36,225
Diameter Amps Volts TravelllPM)
1/8" 90 23/24 4.5
3/32" 100 21 5
3/32" 105 22 4
3/32" 102 22 4
1/8" 115 21 4
SIring or Weave
Multiple or Single Pass
(Per Side):
e Multiple or Singl
Electrodes
Gas Cup Size
Oscillation
Other
:
:
:
:
Multiple Passes fron One Side
single single
NA
NA
NA
2 of 3
/;;:;7
t;ENBRIDGE
PROCEDURE QUALIFICATION RECORD (PQR)
TENSILE TEST
Width Thickness Area
Ultimate Total Ultimate Unit
Type of Failure
Specimen No.
(In.) (In.) (In')
Load (lb.1 Stress (psi)
& location
1 0.749 0.488 0.366 29,000 79,300 Ductile/Weld
2 0.753 0.476 0.358 28,500 79,700 Ductile/Weld
GUIDED BEND TEST
Specimen No. Type Figure No. Result
1 Side Bend QW-462.2 Pass
2 Side Bend QW-462.2 Pass
3 Side Bend QW-462.2 Pass
4 Side Bend QW-462.2 Pass
TOUGHNESS TEST
Specimen Notch
Impact Lateral
Notch location
Qllitltflcil ion
Values % Shear
hpansion
No. Type
Trmper.turr
ftlbs (Inches)
1 . SA 516 HAZ V-notch -50"F 132 NA
2 SA516 HAZ V-notch -50"F 125
3 SA516 HAZ V-notch -50"F 121
4 Weld Zone V-notch -50"F 75
5 Weld Zone V-notch -50"F 59
6 Weld Zone V-notch -50"F 62
7 SA-537 HAZ V-notch -50"F 146
8 SA-53? HAZ V-notch -50"F 162
9 SA-537 HAZ V-notch -50"F 149
OTHER TESTS
Hardness: ____________ ---'s;::e.:.e..:a"'tt:.:a.:.ch"'e:.:d;...r:..::e"'p..::o.:.;rt=--___________ _
Ferrite:

Chemical Analysls: _______________________________ _
Liquid Penetrant: _______________________________ __
PMI: _________________________
Nick Break see attached report

Welder's Name: Greg McKecheran File No.: _____ 10
Test Conducted By: ___ A..;;I;..;fo"-r..;.M.:.;e:..;ta",I",lu",rg,,, ic;;.:a.;.1",Co",m=pa",n"-y..:U,,,d..;; ' -:-__ lab. Test No.: 09-363
We certify that the statements In this record are correct and that the test welds were prepared, welded, and
tested In accordance with the requirements of Section IX of the ASME Code.
Manufacturer: ______ _____ _
Date: ________ ---'5:.-.:,:)u:..;I-..:O.:.9 ________ _
Signed: ___________________________________ __
30f3