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P.S NO.

: PS/441/316

PURCHASE SPECIFICATION
REV. NO : 00

GROUP : DRIVES & POWER SUPPLIES A4 – 12
PAGE 00 OF 14

REVISION HISTORY SHEET
COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be used directly or indirectly in anyway detrimental to the interest of the company.

REV. NO.

DATE

NATURE OF CHANGE

REASONS

PREPARED BY

APPROVED BY

00

FIRST ISSUE

------

REVISIONS

00

APPROVED BY

S.K.Iyengar

PREPARED BY Prachi Rao.V

ISSUED BY D & PS

DATE 16-12-06

Input voltage 4.Iyengar PREPARED BY Prachi Rao. : : ID Fan Drive (Squirrel Cage Induction Motor ) 4 Nos . Output Frequency : a) Resolution : b) Accuracy : REVISIONS 00 : : 0 to Vin 980 Amps at 50 deg C 0 to 50Hz 0. Altitude : 11. Output voltage of VFD 13. Application 2. Air-Conditioned Room 12.-15% (From a 6.K.P. Input phases 5. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 10 PAGE 01 OF 14 TECHNICAL SPECIFICATION OF VFD FOR 850 kW SQUIRREL CAGE INDUCTION MOTOR 1. Output Current of VFD 14.V ISSUED BY D & PS DATE 16-12-06 .01% APPROVED BY S. Fully Assembled Units (CBU) CBU Units – Completely Assembled & Tested Panel 3.S NO. Quantity COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. Relative Humidity : 10. Rated Power : 850 KW Rated Voltage : 690V Rated Speed : 750 rpm Power factor : 0. Power/Torque vs Speed: 9. Power α Speed3 < 95% (non condensing) Max 1000mts above mean sea level : 8. : PS/441/316 PURCHASE SPECIFICATION REV. Input frequency 6. Ambient temperature 7. 50Hz Transformer) 3 50 Hz ± 5 % 50°C Necessary derating in VFD Rating shall be done to account fo r the above. Location of VFD Panels : Indoor.3 ∅ . Motor data : : : : 690 V +10 %. It must not be used directly or indirectly in anyway detrimental to the interest of the company.001 Hz 0.85 Sine wave Efficiency(%): 94 Motor is designed for operation with IGBT PWM Inverter Torque α Speed2 .6 KV / 690V .

P. . 17. Interior surfaces shall be primed and finished with one coat of Paint. PAGE 02 OF 14 COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. floor mounting type. Exterior and Colour as per shall be as per Shade to be finalised at the time of final drawing approval. same shall be with low noise ventilation fans at the top of the cubicle. Interference Immunity : According to IEC68 . which shall suck air through the Power modules. Cable Gland Plates shall be blank (undrilled) to be drilled at site. Noise Level : Less than 80 dB at a distance of 3 ft.3. Outside Diameter of Cable.4 The panels shall be designed so as to have low Radio Frequency Interference (RFl) and Electromagnetic Interference (EMl). f) Limiting Dimensions: Height of Panels from finished floor level shall be 2400mm g) Cables : Unarmoured Type. VFD Panel Construction a) Protection Class : IP42 b) Panel : Free standing. one filler coat and finished with two coats of lacquer Paint. of Cables etc shall be given by BHEL during drawing approval stage. c) Cooling d) Door Interlock: The VFD shall have a door-interlocked input AC line disconnect switch with fuses. : PS/441/316 PURCHASE SPECIFICATION REV. Storage temperature : -40°C to +60 °C 18. It must not be used directly or indirectly in anyway detrimental to the interest of the company.The arrangement shall preferably be such that ventilation air passes only through Power modules heat sinks in a separate duct to prevent dust deposition. Suitable thermal relays for exit air temperature monitoring and control shall also be incorporated. Vibration 19. Gland Plates shall be 4mm thk Aluminium (steel not allowed) 16. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 15. The fuses should be of semiconductor type and have as asymmetrical short circuit interrupting capability of 200 kA e) Painting : All exterior surfaces of panels shall be given one primer coat. All doors & removable covers shall have neoprene gaskets.6 mm for other members. No.S NO. Ventilating louvers shall have easily removable and washable dust filters : Air Cooled (Natural or Forced Air Cooled) lf forced air cooling is adopted.2-6 : According to IEC801 parts 2. comprising of rigid welded structural frames with Cold Rolled Sheet Steel enclosure of minimum thickness 2 mm for load bearing and 1. Stranded Aluminium Conductor Details of Cable Size.

user programmable relay outputs for VFD ON. User programmable. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 20. k) Motor Space Heater Feeder: One 230 V.Operation from DCS Panel If VFD is set for speed reference from Remote. PAGE 03 OF 14 : Shall be > 96% : Class II Duty Overload as per IEC 146-1 (150% of Motor Rated Current for 60 secs at 50 deg C) : 2 nos.P. : 2 nos. 4 – 20 mA (Isolated) : b) Analog Outputs c) Digital Inputs d) Digital Outputs e) Varistors f) Input Choke g) Local/Remote Switch (Door Mounted) 8 nos. :One heater to be provided inside the Inverter. Final rating shall be provided during drawing stage l) PLC : PLC shall be provided for Interlocking and Protection : For 850 KW Motor 23.Operation from VFD Panel for Speed Control or Remote .)feeder to be provided on terminals for Motor Space heater. VFD Ready.0 Ohms 150 KW 104 KW 17. It must not be used directly or indirectly in anyway detrimental to the interest of the company. Overload Duty 22. User programmable : 4 nos. go to minimum speed or continue operation at its last known speed reference point whenever a loss of speed reference is detected. : Metal Oxide Varistors (MOVs) shall be provided for transient voltage suppression on the 3-phase AC incoming power line. Resistor value Peak Power Average Power Nominal Power Cycle Time . Braking Unit: Braking unit 6. : PS/441/316 PURCHASE SPECIFICATION REV. it shall be pos sible to program the VFD to either shutdown. : Input chokes to be provided if necessary. VFD Efficiency 21.3 KW 100 secs ON 500 secs OFF Number of Braking Units used in the Inverter to be specified.S NO. h) Door Mounted Local Start/Stop Pushbutton : To be provided i) Door Mounted Emergency Stop j) Anticondensation Heater : Lockable Push-Button to be provided. optocoupled. : Selector switch shall be provided for operator to select Local . VFD Requirements : a) Analog Input COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. 1200 W (Approx. VFD Fault and VFD Alarm.

NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 24. d) Power loss ride through (Kinetic Buffering) for minimum 2 secs time e) Automatic VFD tuning during start-up. PAGE 04 OF 14 26. l) m) Field adjustable Torque limits and acceleration & deceleration ramps. . f) Flux optimisation function shall be provided to reduced the total energy consumption and noise level in case drive is operated below nominal load. Input transformer BHEL shall provide the Input Transformer. 25. Output Breaker & Bypass Breaker: BHEL shall provide the Input Breaker. VFD Features : b) Soft Start & Auto Restart c) Auto Speed Search Facility (Catch on Fly) shall be available for starting into rotating loads. Input Breaker. : PS/441/316 PURCHASE SPECIFICATION REV. Output Breaker & Bypass Breaker: COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be used directly or indirectly in anyway detrimental to the interest of the company. Eight (8) user programmable preset speeds. g) DC magnetising features shall be provided to automatically magnetise the motor before start to ensure the highest possible break away torque.S NO.P. h) Selectable reverse run prohibition i) j) Adjustable motor overload feature Settable minimum and maximum operating frequency k) VFD shall produce not greater than 1 % torque pulsation to the shaft of driven equipment.

power etc. f) The operator interface shall be removable and remote mountable. All the fault messages shall be in clear English language. b) The operator interface shall be used for drive programming. It must not be used directly or indirectly in anyway detrimental to the interest of the company.P. PAGE 05 OF 14 c) The operator interface shall have LED indicators for drive fault. The operator interface must also be able to start and stop the drive. drive in current limit and forward direction of rotation. Transducer shall be capable of driving 500 ohms load. e) Messages shall be Alpha numeric in nature. Controls And Monitoring a) VFD shall be with an interactive and user-friendly door mounted digital operator interface with LCD display and sealed membrane type keypad. This power-up parameter would typically be a parameter that is important to the operator such as motor speed or motor load. torque. : PS/441/316 PURCHASE SPECIFICATION REV. g) The operator interface shall be able to display all real time operating variables and all drive programming parameters. drive monitoring and drive trouble shooting. current. h) The operator interface shall be capable of displaying a specific user selected parameter on power-up. i) All VFD operating parameter shall be stored in nonvolatile memory (EEPROM). voltage. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 27.S NO. reset VFD faults and manually adjust the VFD's speed reference. COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. . drive run. j) The drive shall have built in monitoring of following parameters as minimum on its digital operator interface and these parameter shall also be displayed at plant DCS : Output Frequency Output Current Motor Speed Output Voltage DC Bus Voltage Output Power (lt shall be possible to display power output of the drive in KW and the accumulated power output over the time (kWHr) Torque Digital Input Status Digital Output Status Analog Input Status k) Necessary transducer shall be provided with 4-20 mA output for indicating motor speed and current in the DCS. d) The digital operator shall allow simple monitoring of inverter operating conditions including speed.

m) The VFD shall store fault logs of minimum last 10 faults in memory. 28. modbus or profibus) shall be defined. e) Output Short Circuit f) Output Phase Loss/Fuse Failure g) Phase Sequence Protection h) Input Phase Loss/Single Phasing Preventer i) Over Speed j) Heat sink over temperature/VFD Panel Temperature High Stall prevention (During acceleratio n.e. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 PAGE 06 OF 14 l) The following indications shall be provided on the Panel Door: . Protection : Following protections shall be built in within the inverter and any other protection as required: a) Motor Overload / Over Torque b) Instantaneous Over current (This device shall monitor the peak output current continuously and shall provide instantaneous shutdown without component failure whenever its trip point is surpassed.Motor Running .P. : PS/441/316 PURCHASE SPECIFICATION REV.System "Ready to Start" . deceleration and constant speed operation) k) Loss of Cooling Fans .S NO. The trip point must be greater than or equal to 250 % of the VFD's rated full load output current) c) Ground Fault d) Over Voltage/Under Voltage VFD shall be able to withstand 30% dip in supply voltage for 3 cycles without damage to semiconductors or fuses.AC Mains "On" . Necessary hardware shall be included in the scope and the interface protocol (i.Motor Stopped/Tripped . n) The interface details of VFD shall be incorporated as required for data communication with DCS system with serial interfaces with RS485 & RS 422 data links.VFD System Fault COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. It must not be used directly or indirectly in anyway detrimental to the interest of the company.

Switching frequency :Shall not be less than 2 kHz.5% of maximum speed without the use of a motor mounted encoder or tachometer. 14 of 14 of this specification for Single Line Diagram l) Voltage harmonics Maximum individual voltage harmonics to be limited to 3% and Total Harmonic Distortion of System to be limited to 5% as per IEEE 519.S NO. It must not be used directly or indirectly in anyway detrimental to the interest of the company. ll) Current Harmonics a) Source side i) 5th harmonic Maximum 30 % ii) 7th harmonic Maximum 20 % iii) 11th harmonic Maximum 10 % 31. 1 KVA. 1Ph. PAGE 07 OF 14 VFD shall be capable of maintaining motor speed within 6 0. Scalar v/f. Flux vector control without speed feedback c. The drive shall have programmable V/F patterns along with a user definable custom V/F patterns. . 50 Hz UPS feeder shall be made available.Type of control:Completely programmable by the user as :a. Auxiliary Supply: 110V AC. Load requirement to be indicated by vendor. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 29. Harmonic limitations – Shall be as per IEEE – 519 Refer Pg.P. 32. All other supplies required to be derived from input feeder to VFD. : PS/441/316 PURCHASE SPECIFICATION REV. 30. Flux vector control with speed feedback b. COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.

3Ph.75KW or higher. AC Fuses 4 nos. Spares Supplier should quote item wise price for the following spares: MANDATORY SPARES: Unpriced List of Spares quoted for shall be provided in the Technical Offer. 690V. 1 No.P. 50Hz using the same electronic controller RECOMMENDED/COMMISSIONING SPARES: Besides these spares Supplier will provide the list of recommended spares during commissioning and for five(5) years trouble free operation with item -wise price. with Control Card : : : : : : : 4 Nos. 2 no. Unit Prices shall remain firm irrespective of any change. of each type 2 No. of each type 2 no. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 33. PAGE 08 OF 14 a) Electronic Cards b) Power Supply c) Door Interface Module d) Relays & Contactors e) Semi-conductor fuses f) Other fuses g) Converter Power Stack: h) Inverter IGBT Stack i) Braking Unit j) Limit Switch k) Pushbuttons and lamps l) Cooling Fan m) PLC n) Tools & Tackles : : : : : : 2 No. BHEL reserves the option of deleting or changing the quantities of the items listed below. Any special tools & tackles required for commissioning and troubleshooting shall be provided. DC Fuses 2 sets (1 set refers to the total qty required for one Drive) 2 No. 2 set 2 no. of each type 6 nos. with necessary connecting cables and fixing hardwares. with Control Card 2 Unit 2 No. It must not be used directly or indirectly in anyway detrimental to the interest of the company. This Inverter is to be used for training and simulation purpose. o) Small Rating IGBT Inverter : 0. .S NO. : PS/441/316 PURCHASE SPECIFICATION REV. COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. of each type and rating 2 No.

NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 34. and the schedule thereof shall be mentioned in the offer. 35. Testing & Quality Plan : a) Routine tests shall be carried out on all Panels as per relevant standards. 19 & 20 of Data Sheet to be demonstrated by manufacturer’s works. c) Test Protocol and Quality Plan for approval shall be submitted by supplier along with offer. This is to be incorporated in the Quality Plan. PAGE 09 OF 14 a) Customer and BHEL representative will be present at msnufacturer’s works for witnessing of final testing.S NO. Information required along with offer : a) b) c) d) e) f) g) h) i) Dimensional Drg of Panels along with minimum clearance to be mantained for effective cooling Tentative Scheme Weight Losses at Rated Load (Total including Cooling Fans) Quantity and Rating of Cooling Fans provided Experience list of similar rating Catalog User Manual Confirmation to all pts in Sl. No charges are applicable for this. It must not be used directly or indirectly in anyway detrimental to the interest of the company. Training & Commissioning Support: COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. d) Sl.e. 37. Necessary hardware shall be included in the scope and the interface protocol (i.39 (a) to (f) .18. 38. b) Training for two persons from BHEL/customer for a period of 2 weeks at manufacturer’s works free of cost. : PS/441/316 PURCHASE SPECIFICATION REV. modbus or profibus) shall be defined. Software for computer interface : This software should be an easy to use commissioning tool for drives and shall be provided along with the system. c) Two (2) visits of experts to site during commissioning free of cost for a period of 10 days per visit free of cost. b) Type test certificates for similar equipment supplied by the Bidder shall be submitted along with offer. Maintenance : The procedure for maintenance of VFD panels.P. The interface details of VFD shall be incorporated as required for data communication with DCS system with serial interfaces with RS485 & RS 422 data links. 36. Inspection.Nos. These documents shall explicitly list out all final tests done on the Fully Assembled Unit.

Commissioning and Maintenance manuals .10 Copies All drawings for approval 1 no. this guarantee shall be invoked by BHEL. e. shall be indicated separately. If there are no deviations to the specifications. Confirmations required from Supplier : a) After Sales Service & Support shall be given by vendor along with of for a minimum period of 10 (ten) years.S NO. CD ROM consisting of final drawings and documentation as mentioned above. Erection. PAGE 10 OF 14 b) The availability of VFD shall be greater than 99. The same shall be renewable for the above stipulated period of 10 years. Deviations if any. d. c. Maintenance manuals/Documentation to be given after Order Placement: a. e) Bank Guarantee Charges shall be borne by vendor. The prices of any spares and services during this period shall be decided keeping the quoted prices with this bid as base and applying increase/decrease after mutual discussions and acceptance as and when such a requirement arises. COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. supplier shall mention the same explicitly. c) Mean Time Between failures (MTBF) shall be greater than 40000 running hours. : PS/441/316 PURCHASE SPECIFICATION REV. Test and guarantee certificates. Confirmations/Deviations to Specification : Point-wise confirmation to this specification to be given along with offer. Complete Bill of Material (itemwise) for the equipment supplied. A Revolving Bank Guarantee for a period of 2 years (with a claim period of 6 months) equal to 10% of the value of Purchase Order shall be furnished as a guarantee towards the supply of spares and services.P. b. Price for the same shall be indicated in the offer as an optional price. In case of breach of such an agreement for the supply of spares and services. Address of the after sales and service representative in India to be given. The same shall be binding on the Principals irrespective ofany change in the Indian Representative. 41. All components of VFD shall be considered for MTBF calculations d) The vendor shall confirm that supply of spares and services shall be rendered for a period of 10 years after commissioning. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 39. Price for the period of Extended Warranty shall be indicated separately.90% for a period of 10 years after commissioning. A reply from vendor stating that “Equipment will generally meet the specifications” will not be accepted by BHEL. Further supplier shall give extended warranty of five years. Annual Maintenance Contract (AMC) for the above period to be provided for the system if the same is required by customer. It must not be used directly or indirectly in anyway detrimental to the interest of the company. . 40.

50 Hz +10%.P. 3 Ph.10% Indoor * * * 980 Yes Yes Yes Air Cooled * Vendor’s Details COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED.0 KW Volts Amps 13.0 8. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 PAGE 11 OF 14 Sl.0 3.5% +/.94 50 deg C 690V.S NO.0 10.0 DATA SHEET (To be filled in by supplier and attached along with offer) Description Unit Specification requirement Type of Drive Manufacturer Application Type of Motor Rating of Motor Quantity Rated Power Factor Efficiency Ambient Temperature Power Supply System a) Input Supply to VFD b) Variation in Voltage c) Variation in Frequency d) Combined Voltage & Frequency variation VFD Location VFD Offered : a) VFD Type No b) Rated Output Power c) Rated Output Voltage d) Rated Continuous Current at 50 deg C temperature VFD suitable for Duty Class II Overload a) VFD suitable for site ambient temperature b) Derating provided Type of Cooling Dimensions Deg C KW Inverter (IGBT Based PWM Controlled) * ID Fan Squirrel Cage Induction Motor 850 KW 4 0.0 Yes/No Yes/No Yes/No Yes/No 15.0 7.0 2. -15% +/.0 .0 16.0 4.0 14. 11.0 5.0 12. It must not be used directly or indirectly in anyway detrimental to the interest of the company. : PS/441/316 PURCHASE SPECIFICATION REV.0 9.No 1.0 6.85 0.

0 21.0 29.0 18.0 28.0 31.0 19.P.No 17.0 Yes/No Yes/No Yes/No Yes/No 33. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 Sl.0 24.cable length without output choke Confirmation/Deviations attached Unit Specification requirement IP 42 Vendor’s Details Yes/No Secs 2 Yes Yes/No Yes/No Yes/No Yes/No 20.0 COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. PAGE 12 OF 14 Description Degree of Protection Power Loss Ride Through Time Auto restart after power loss Kinetic Buffering Soft Start Catch on Fly Accelerate/Decelerate time Harmonic Limitation 1) Voltage Harmonics a) Source side b) Load side 2) Current Harmonics a) Source side (i) 5th (ii) 7th (iii) 11th Switching Frequency No.0 30.0 27.0 Secs 2 Yes Yes * As per IEEE 519 Maximum 30% Maximum 20% Maximum 10% > 2 KHz * 25.0 23.S NO. : PS/441/316 PURCHASE SPECIFICATION REV.0 22.0 32.0 26. of Braking Units in Inverter Address of Sales & Service Respresentative in Indi a Quality Plan submitted Test Protocol submitted Type test certificate submitted Reference List Max. It must not be used directly or indirectly in anyway detrimental to the interest of the company.0 Yes/No .

0 COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. Vendor’s Details 37.with offer as per Sl.0 Documents and confirmation required.0 38.0 35.0 36. : PS/441/316 PURCHASE SPECIFICATION REV.P. Required. It must not be used directly or indirectly in anyway detrimental to the interest of the company. PAGE 13 OF 14 Description Extended Warranty for 5 years Annual Maintenance Contract Bank Guarantee for Spares & Services for 10 yrs as per Sl.39. Optional to BHEL.38(a) – (i) Protections offered : To be filled in by vendor Unit Specification requirement Required Supplier to quote. . NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 Sl.No 34.S NO. Information reqd.

980 Amps SINGLE-LINE DIAGRAM .6 KV.P. 690V.6KV / 690 V Dd0 Transformer 1800 KVA. 50 Hz Short-Circuit Level = 360MVA COPYRIGHT AND CONFIDENTIAL The information on this document is the property of BHARAT HEAVY ELECTRICALS LIMITED. 6.25% Impedance I G B T M INDUCTION MOTOR 850KW. 3 Ph. NO : 00 GROUP : DRIVES & POWER SUPPLIES A4 – 11 PAGE 14 OF 14 6. It must not be used directly or indirectly in anyway detrimental to the interest of the company.S NO. : PS/441/316 PURCHASE SPECIFICATION REV. 6.