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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.


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EC-C1

VIEW ALL CALLOUTS

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button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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KEYS
CTRL / +
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SPACEBAR (hold down)
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RENR7090-02
May 2006

320C Excavator
Electrical System
MAB1-UP
PAB1-UP
GAC1-UP
FBC1-UP
EAG1-UP
GNG1-UP
SBN1-UP
HKT1-UP
RAW1-UP

2006 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location

Actuator-Engine Gov.

A-12

Solenoid- Flow Limit (ATCH)

B-8

45

Alarm-Action

D-1

Solenoid-1way/2way Control (ATCH)

A-4

46

Alarm-Travel (ATCH)

A-5

Solenoid-A/C Clutch

B-12

47

Alternator

C-12

Solenoid-Fine Swing (ATCH)

D-11

48

Battery

I-12

Solenoid-Hammer (ATCH)

H-12

49

Battery (ATCH)

I-12

Solenoid-Hydraulic Lock

D-12

50

Block

G-8

Solenoid-Power Shift Control

A-7

51

Breaker-Alternator

G-10

Solenoid-Quick Coupler (ATCH)

A-7

52

Control-Engine/Pump

F-9

Solenoid-Relief 1 (ATCH)

A-4

53

Control-Valve (ATCH)

D-9

10

Solenoid-Relief 2 (ATCH)

A-5

46

Control-Wiper

D-2

11

Solenoid-Relief Check 1 (ATCH)

A-4

54

Converter- 12V 7A

I-6

12

Solenoid-Relief Check 2 (ATCH)

A-5

55

Converter- Radio

D-5

13

Solenoid-Stem 1 Cont. (A) (ATCH)

A-8

56

Diode- Chassis Lamp Relay

I-11

14

Solenoid-Stem 1 Cont. (B) (ATCH)

A-8

56

Diode- Heater Control

H-7

15

Solenoid-Stem 2 Cont. (A) (ATCH)

A-8

56

Diode- Main Relay

I-8

16

Solenoid-Stem 2 Cont. (B) (ATCH)

A-8

56

Diode- Refueling Power Relay

A-2

17

Solenoid-Stem 3 Cont. (A) (ATCH)

A-8

57

Diode- Start Relay

H-7

18

Solenoid-Stem 3 Cont. (B) (ATCH)

A-9

57

Engine Speed Pickup

A-10

19

Solenoid-Swing Brake

D-12

50

Fuse Base

H-10

14

Solenoid-Thumb Close (ATCH)

A-9

56

Heater-Air

A-10

20

Solenoid-Thumb Open (ATCH)

A-9

56

Ind. Unit

G-1

21

Solenoid-Travel Speed

E-12

50

Joystick 1 (ATCH)

I-2

22

Solenoid-Travel Straight

D-12

58

Joystick 2 (ATCH)

G-1

21

Switch- Air Cleaner

I-11

59

Meter-Service

D-1

23

Switch- Lower Wiper (ATCH)

D-3

21

Monitor

F-1

24

Switch- Secondary Shutdown

G-3

60

Motor- Lower Wiper (ATCH)

I-1

25

Switch-Aux. Hydraulic Pressure (ATCH)

H-1

61

Motor-Lower Washer (ATCH)

I-12

26

Switch-Backup EPR Valve

G-2

62

Motor-Starter

B-12

27

Switch-Backup Gov.

G-2

62

Motor-Washer

I-12

26

Switch-Coolant Level

I-12

63

Motor-Wiper

E-1

28

Switch-Disconnect

G-11

64

Panel-A/C Switch

D-3

29

Switch-Engine Oil

A-12

65

Panel-Heater Switch

D-3

29

Switch-Engine Oil Level

A-12

66

Panel-Switch

D-2

30

Switch-Fine Swing Control (ATCH)

D-4

67

Pump-Refueling (ATCH)

A-3

31

Switch-Hammer Foot (ATCH)

I-3

68

Relay- Main

I-7

14

Switch-Hammer Pressue (ATCH)

H-12

49

Relay-Boom Lamp

I-11

32

Switch-Hammer Pressure (ATCH)

H-1

61

Relay-Cab Lamp

H-11

32

Switch-Hammer Pressure (ATCH)

A-9

56

Relay-Chassis Lamp

I-11

32

Switch-Horn

I-2

69

Relay-Heater

I-8

15

Switch-Hydraulic Oil Filter

A-6

70

Relay-Horn

H-11

33

Switch-Hydraulic Oil Level

A-6

71

Relay-Hydraulic Lock Solenoid

H-11

33

Switch-Joystick Pressure

I-3

72

Relay-Neutral Start

G-11

33

Switch-Key

G-1

21

Relay-Refueling Power (ATCH)

A-2

17

Switch-Lower Washer (ATCH)

D-3

21

Relay-Refueling Start (ATCH)

A-3

34

Switch-Medium Line Pressure (ATCH)

I-1

61

Relay-Refueling Stop (ATCH)

A-2

34

Switch-Neutral Start Limit

I-2

73

Relay-Start

G-7

18

Switch-One Touch Low Idle

H-1

21

Relay-Start Control

I-10

35

Switch-Quick Coupler (ATCH)

E-1

74

Relay-Thumb Close (ATCH)

I-8

18

Switch-Refueling (ATCH)

A-5

75

Relay-Thumb Open (ATCH)

I-9

18

Switch-Refueling Start (ATCH)

A-3

76

Relay-Timer

I-10

35

Switch-Refueling Stop (ATCH)

A-3

76

Resistor-Backup

I-7

16

Switch-Seat Heater (ATCH)

D-3

21

Seat w/Seat Heater (ATCH)

H-1

36

Switch-Straight Travel Pressure (ATCH)

H-1

77

Sender-Coolant Temperature

C-12

37

Switch-Throttle Position

G-1

21

Sender-Fuel Level

A-6

38

Switch-Travel Left Pressure

I-1

25

Sender-Hydraulic Oil Temperature

A-6

39

Switch-Travel Right Pressure

I-1

78

Sensor-A/C Photo

F-1

40

Switch-Under Window Limit (ATCH)

E-1

79

Sensor-AIH Coolant Temperature

C-12

37

Switch-Window Limit

F-1

80

Sensor-Pump Discharge Pressure 1

A-7

41

Unit-A/C

F-5

81

Sensor-Pump Discharge Pressure 2

A-7

42

Unit-Heater (ATCH)

F-5

81

Sensor-Squeeze Pressure (ATCH)

A-4

43

Unit-Heater Control

I-7

16

Sensor-Water Separator Level (ATCH)

I-12

44

CONNECTOR LOCATION
Schematic
Location

Machine
Location

CONN 1

D-12

82

CONN 2 ET CONN

I-11

35

CONN 4

G-9

CONN 5

G-8

CONN 6

G-8

18

CONN 7

G-8

18

CONN 8

G-7

18

CONN 9

G-7

18

CONN 10

E-7

CONN 11

C-6

56

CONN 12

D-6

83

CONN 13

I-6

84

CONN 14

G-5

72

CONN 15

F-5

85

CONN 16

F-4

85

CONN 17

F-4

85

CONN 18

F-3

85

CONN 19

H-3

60

CONN 20

H-3

86

CONN 21

B-3

87

CONN 22

B-3

87

CONN 23

A-3

88

CONN 24

A-3

88

CONN 25

C-2

89

CONN 26

C-2

90

CONN 27

E-2

91

CONN 28

F-2

92

CONN 29

H-2

86

CONN 3

G-9

CONN 30

H-2

86

CONN 31

H-2

86

CONN 32

I-2

84

CONN 33

I-2

84

CONN 34

I-2

84

CONN 35

G-1

93

CONN 36

A-5

94

Connector Number

CID / MID / FMI

Failure Mode Identifiers (FMI)


Component Identifiers (CID)
Module Identifier (MID)
Engine/Pump Controller
(MID No. 069)
CID

Component

FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

0091

Throttle Position Signal

Current below normal or open circuit.

0096

Fuel Level Sender

Current above normal or grounded circuit.

0110

Engine Coolant Temperature Sensor

Mechanical system not responding properly.

0167

Alternator

Abnormal frequency, pulse width, or period.

0168

Voltage of the Power Supply (Keyswitch)

Abnormal update.

0190

Speed Sensor

10

Abnormal rate of change.

0248

CAT Data Link

11

Failure mode not identifiable.

0286

Signal for Engine Oil Pressure Decrease

12

Bad device or component.

0374

Swing Brake Solenoid Valve

13

Out of calibration.

0376

Travel Alarm

14

Parameter failures.

0581

Proportional Reducing Valve for the Power Shift Pressure

15

Parameter failures.

0586

Engine Speed Dial

16

Parameter not available.

0587

Feedback Sensor for the Governor Actuator

17

Module not responding.

0590

Engine Control

18

Sensor supply fault.

0598

Travel Speed Solenoid

19

Condition not met.

0600

Hyrdraulic Oil Temperature Sender

20

Parameter failures.

1161

Pump Delivery Pressure Sensor (Drive)

1162

Pump Delivery Pressure Sensor 2 (Idle)

1525

Straight Travel Solenoid

2002

Action Alarm

Valve Control
(MID No. 6A)
CID
0145

Component
12V DC Power Supply

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes
Engine/Pump Control
Event
Code

Condition

17

Coolant Overheat

43

Battery Voltage Too Low


Battery Voltage Too High

1522

Check Valve Solenoid 2

50

1523

Check Valve Solenoid 2

59

Low Coolant Level

1593

Auxiliary Stem 1 Extend Solenoid Valve

95

Fuel Filter is Clogged

1594

Auxiliary Stem 2 Extend Solenoid Valve

100

Engine Oil Pressure is Low

1595

Auxiliary Stem 3 Extend Solenoid Valve

119

Fuel Level is Low

1596

Auxiliary Stem 1 Retract Solenoid Valve

171

Engine Oil Level is Low

1597

Auxiliary Stem 2 Retract Solenoid Valve

1598

Auxiliary Stem 3 Retract Solenoid Valve

179

Abnormal Battery Charge

1609

Clench Pressure Sensor

232

Water Separator Draining Demand


Hydraulic Oil Level is Low

1615

1way/2way Flow Solenoid Valve

235

1657

Left Joystick Slide Control

236

Hydraulic Oil Filter is Clogged

1658

Right Joystick Slide Control

237

Overload Warning

1665

Relief 1 Solenoid Valve

272

Air Filter is Clogged

1666

Relief 2 Solenoid Valve

600

Hydraulic Oil Overheat

The CID is a diagnostic code that indicates which component is faulty.

862

Special Filter is Clogged

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

863

Automatic Greasing Failure

SPECIFICATIONS AND RELATED MANUALS

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

Backup
Power Shift Control
Stem 1 (A)
Stem 1 (B)
Stem 2 (A)
Stem 2 (B)
Stem 3 (A)
Stem 3 (B)
Relief 1
Relief 2
Hydraulic Lock
Swing Brake
Travel Speed
Travel Straight
Thumb Close (ATCH)
Thumb Open (ATCH)

47 2

102-8016

Resistor:

111-9916

Solenoid:

112-0090

Solenoid:

121-1491

Solenoid:

152-8346

Solenoid:

163-6700

Sender:

Fuel Level

171-0188

Solenoid:

Flow Limit

4I-5394

Sender:

11.7 1.2

19.5 2

32.0 3.2

Quick Coupler (ATCH)

32.6 1.6
Empty: 83.5 1.5
Midpoint: 33.8 2.0
Full: 8.0 +1.0 or -0.5
11.5 0.5
20824-25451 @ 0C (32F)
6134-7496 @ 25C (77F)
3989-4875 @ 35C (95F)
2224-2718 @ 50C (122F)
973-1189 @ 75 (167F)
475-522 @ 100C (212F)
221-269 @ 125C (257F)

Hydraulic Oil Temperature

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title

Form Number

Alternator:

212-8561

SENR2143

Electric Starting Motor:

125-2988

REG00843

Engine/Pump Control:

RENR3814

Tool/Valve Control:

RENR3823

Off Machine Switch Specification


Part No.
154-0498

167-3466

Function
Air Cleaner
Travel Left Pressure
Travel Right Pressure
Medium Line Pressure (ATCH)
Hammer Pressure (ATCH)
Aux. Hydraulic Pressure (ATCH)
Straight Travel Pressure (ATCH)
Joystick Pressure

Actuate

Deactuate

635 58 mm H2O

490 49 kPa
(71.07 7.11 psi)

Contact Position
Normally Open

290 kPa MIN


(42.06 psi)

Normally Open

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18

A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
F774-WH-18
F773-OR-18
607-PK
M736-BU-18
169-PK-18
200-BK-18
235-BK-18

K906-GN-18
A768-BU-18
A769-GY-18
105-RD
A537-PK-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
308-YL
A770-PK-18
307-OR

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

1
2

2
1

1
2

1
2
3
4

L10
998-BR-18
F889-WH-18

780-PU-18
150-OR-18

308-YL
308-YL
2
1
308-YL
308-YL

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18

235-BK-18
235-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK
200-BK
200-BK-18
200-BK-14
200-BK-14

L42

150-OR-18
780-PU-18

M736-BU-18
169-PK-18
K907-BU-18
A770-PK-18
L969-WH-18
235-BK-18
L968-OR-18
F774-WH-18
F773-OR-18
K906-GN-18
A768-BU-18
235-BK-18
A769-GY-18
308-YL
326-RD
307-OR
105-RD
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18
200-BK-18
607-PK
L972-BU-18
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
A537-PK-18

11
A769-GY-18
E

(21) KEY SW
9G-7641

308-YL

326-RD
307-OR
105-RD

C OFF
S ON
B ST

CONN 35

200-BK
200-BK
615-YL
615-YL
A584-BU-18
200-BK-18

A584-BU-18
200-BK-18

615-YL
200-BK

JJ
L

JJ
L

615-YL
200-BK

H
1
2
3
4
5
6
7
8

103-RD-18
201-BK-18
169-PK-18
893-GN-18
892-BR-18
607-PK-18

RD-18
WH-18
ATCH CAB
GUARD LAMP
183-1035
(NOTE A)

RD-18
WH-18

ATCH
CAB LAMP
167-3441

(24) MONITOR
157-3198

ATCH CAB
GUARD LAMP
183-1035
(NOTE A)

+B
GND
ACC
+12V
CDL +
CDL LIGHT

(40) A/C PHOTO


SENSOR
167-7083
Y/G

F
C538-OR-18
C537-GN-18

Y/W

535-BU

(79) ATCH UNDER


WINDOW LIMIT SW
129-6466

MOTOR

A579-OR
A580-BR
A581-GN
A582-PU
200-BK

XX

L43

JJ
L

615-YL
200-BK

ATCH
CAB LAMP
167-3441

(80) WINDOW LIMIT SW


117-6306

152-BU

JJ
L

CONN 28

WW
150-OR
780-PU

150-OR-18
780-PU-18

(28) WIPER
MOTOR
189-3424

WW

(74) ATCH QUICK


COUPLER SW
7N-2353

CONN 27

1
2
3
4
5
6
7
8
9
10
11
12
13
(11) WIPER CONT
155-7042

129-BU
200-BK

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

W. CCW
W. CW
WIPER CUT
INT (6)
WA+
ACC
WASH
LOW
INT (3)
GND
RISE. S
STOP
REV

WASH
ALARM CANCEL IND
AEC MODE IND
GND

W. INT (6)
W. INT (3)
TRAVEL MODE SW
AEC MODE SW
ALARM CANCEL SW
+B
TRAVEL MODE IND 1
TRAVEL MODE IND 2

403-GN-18
200-BK-18

A579-OR
A580-BR
A584-BU-18
A586-OR-18
506-PU-18
118-GY
530-OR-18
501-GN-18
590-GY-18
200-BK

501-GN-18

530-OR-18
H465-GN-18
H466-BU-18
200-BK-18

ABBREV

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
(29) A/C SW PANEL
157-3210
(29) ATCH
HEATER SW PANEL
176-2005

615-YL
200-BK

1
2
3
4
5
6
7
8

A586-OR-18
590-GY-18
M734-BR-18
M742-PU-18
M741-GY-18
113-OR-18
H467-WH-18

646-RD-18
645-RD-18

C538-OR-18
C537-GN-18

607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18

+ -

(23) SERVICE
METER
6T-7337

(2) ACTION ALARM


132-1829

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL
CIRCUIT CONNECTED

CIGAR
LIGHTER
9W-0335

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

(30) SWITCH PANEL


163-6701

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

L1

L1

L1

L15

K856-PU-18
K857-WH-18
K858-YL-18
K860-BU-18
K861-GN-18
K862-GY-18
K868-BR-18
K869-BU-18

L15

L2

B
322-GY
200-BK

(3) ATCH
TRAVEL ALARM
3E-7738

CONN 21

SS

CONN 25

322-GY
200-BK

607-PK
200-BK

ATCH
BOOM LAMP
153-2521

HORN
7Y-3919

P (NOTE F)
R

HORN
7Y-3920

CHASSIS
LAMP
153-2523

PART NO.

LOC

HEATER AND AIR CONDITIONER CIRCUIT.


WIPER/WASHER CIRCUIT.

G-5
G-5
G-9
J-2
H-2
F-5
G-1
F-1
J-6
D-5
F-1
C-2
C-2
C-2
C-2
D-7
J-6
E-12
B-3
A-3
A-3
C-6
G-7
F-1
F-1
F-1
E-2
E-2
F-3
H-3

C
(NOTE F)
(NOTE K)
(NOTE D)

(NOTE L)
(NOTE G)
(NOTE A)
(NOTE H)
(NOTE H)

204-1685
170-6929
163-6775
163-6752
163-6751
204-1925
170-6929
170-9331

B-12
J-12
J-12
G-8
G-8
B-12 (NOTE C)
J-12 (NOTE C)
J-12 (NOTE C)

WIRE AS.
KK
LL
MM
NN
PP
RR
SS
TT

ENGINE PUMP CONTROL CIRCUIT.

CONN 22

238-1498
251-0277
259-4870
170-6959
197-4279
163-6787
170-6828
163-6810
167-3457
227-7221
167-3456
163-6750
116-0227
4I-5396
140-0923
213-0902
167-3473
213-0715
204-1686
116-0096
116-0098
183-0998
183-1061
170-9295
204-1953
204-1954
204-1919
204-1920
204-1923
238-1497

CABLE AS.
AA
BB
CC
DD
EE
FF
GG
HH

WIRE GROUP COLOR DESCRIPTIONS

L23

224-2858
163-6755
163-6757
111-4829
213-0873
224-2859
132-1827
170-9478

G-8
G-8
G-8
G-8
H-11
H-11
A-5
H-11

THIS SCHEMATIC IS FOR THE 32 0C TIER2 (OSJ) EXCAVATOR.


224-2910 HE05

COMPONENTS ARE SHOWN INSTAL LED ON A FULLY


OPERABLE MACHINE WITH THE KEY ON AND ENGINE OFF.

168-RD-18

UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE.

(17) DIODE
197-4385

325-PK-18

WIRE PAIRS OF 892-BR & 893-G N MUST BE


TWISTED AT LEAST 1 TURN PER 25mm.

(53) ATCH RELIEF 1


SOL
112-0090
(NOTE K)

NOTE B: NOT USED ON THIS VEHICLE.

NOTE C: USE WITH COLD WEATHER.

1
2

2
1

CONN 23

NOTE A: USE WITH CAB GUARD LAMP.


V

325-PK-18
365-YL-18

1
2

(31) ATCH
REFUELING PUMP
123-3929

P (NOTE F)
R

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.

CONN 24

V
X
X
(76) ATCH
REFUELING
STOP SW(NC)
9X-4184

W
W
(76) ATCH
REFUELING
START SW(NO)
6T-9442

NOTE D: USE WITH 12V 7A X 2 CONVERTER.


NOTE E: NOT USE WITH HEATER UNIT.
NOTE F: USE WITH SHORT BOOM.
NOTE G: USE WITH CONFIG.3.
NOTE H: USE WITH CONFIG.15.

(43) ATCH SQUEEZE


PRESS. SENSOR
157-3182
(NOTE K)

(38) FUEL LEVEL


(75) ATCH
SENSOR
REFUELING SW
163-6700
5C-6108

322-GY
322-GY
200-BK
200-BK

1
2

200-BK-10
323-WH-10

YL-18
BK-18
BR-18

(54) ATCH RELIEF


CHECK 1 SOL
215-4890
(NOTE K)

+B
GROUND
SIGNAL

T
(39) HYD OIL
(71) HYD OIL
TEMP
SENDER
(70) HYD OIL
LEVEL SW
4I-5394
FILTER SW
213-0677
173-3518

325-PK-18

BK
YL
B

(55) ATCH RELIEF (46) ATCH RELIEF 2 (46) ATCH 1WAY/2WAY


SOL
CONT SOL
CHECK 2 SOL
112-0090
215-4890
215-4890
(NOTE K)
(NOTE K)
(NOTE K)

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
JJ
UU
VV
WW
XX
YY
ZZ

ATCH
BOOM LAMP
153-2521

VALVE CONTROL CIRCUIT.


B

S
1
2

A
B
C

616-BU
200-BK

L17

K864-PK-18
K870-GN-18

K874-BR-18
235-BK-18

308-YL
235-BK-18
M906-BU-18

K866-WH-18
235-BK-18

K865-PU-18
K870-GN-18
1
2

CONN 36

616-BU
616-BU
200-BK
200-BK

616-BU
200-BK

CONN 26

365-YL-18

1
2

B
1
2

1
2

K875-BU-18
235-BK-18

321-BR-18
235-BK-18
B
1
2

B
2
1

1
2

1
2

325-PK-18

235-BK-18
495-GN-18

496-WH-18
235-BK-18

491-PK-18
235-BK-18

235-BK-18
487-OR-18
B

N
1
2

168-RD-18
168-RD-18
168-RD-10
323-WH-10

487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
780-PU-18
200-BK-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK
235-BK
235-BK
235-BK-18
235-BK-18
495-GN-18
325-PK-18
321-BR-18

A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
780-PU-18
200-BK-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK
235-BK
235-BK-18
235-BK-18
235-BK-18
235-BK-18
487-OR-18
491-PK-18
496-WH-18

B
616-BU
200-BK

329-YL-18
329-YL-18
168-RD-18
168-RD-18

L37

495-GN-18
321-BR-18
487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
235-BK
780-PU-18
200-BK-18
325-PK-18
325-PK-18
200-BK
200-BK
200-BK
200-BK-10
200-BK
200-BK
616-BU
780-PU-18
322-GY
607-PK
168-RD-10
616-BU
200-BK
322-GY
200-BK
607-PK
200-BK
200-BK-10
325-PK-18
168-RD-10

329-YL-18

CONN 11

M737-WH-18
M738-OR-18
M739-YL-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
780-PU-18
200-BK-18

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION

L2

B
A
B
C

M737-WH-18
M738-OR-18
M739-YL-18
M739-YL-18
M739-YL-18
M739-YL-18

L16

BK
RD

YL-18
BK-18
BR-18

YL-18
BK-18
BR-18

1
2

1
2
3
4
5
6

HARNESS AS.

SS

(41) PUMP DISCHARGE (42) PUMP DISCHARGE


PRESS. SENSOR1
PRESS. SENSOR2
157-3182
157-3182

10

(21) THROTTLE
POS SW
106-0107
COM
S1
S2
S3
S4

IDENT

(52) ATCH QUICK (51) POWER SHIFT


(56) ATCH STEM 1
(57) ATCH STEM 3
(56) ATCH STEM 2
CONT SOL
COUPLER SOL
CONT SOL (B)
CONT SOL (B)
CONT SOL (B)
111-9916
152-8346
111-9916
111-9916
111-9916
(NOTE
K)
(NOTE K)
(NOTE K)
(56) ATCH HAMMER
(56)
ATCH
STEM
1
(56) ATCH STEM 2
(57) ATCH STEM 3
PRESS. SW
CONT SOL (A)
CONT SOL (A)
CONT SOL (A)
167-3466
111-9916
111-9916
111-9916
(NOTE H)
(NOTE K)
(NOTE K)
(NOTE K)

235-BK-18

(21) IND UNIT


163-6702

L. CHASSIS
GND

L17

B
A
B
C

A
B
C

1
2

1
2

147-PU
235-BK-18
T967-YL-18

147-PU
235-BK-18
K904-GN-18

A768-BU-18
A769-GY-18

780-PU-18
200-BK-18

K856-PU-18
K868-BR-18

1
2

1
2
3
4
5
6

L#

L17

GROUND
SIGNAL

WH
BK
(19) ENG SPEED
PICKUP
196-7973

K860-BU-18
K868-BR-18

K857-WH-18
K868-BR-18

1
2

K861-GN-18
K868-BR-18

K862-GY-18
K869-BU-18

K849-YL-18
235-BK-18

T716-PK-18
200-BK-18

1
2

1
2

S
(56) ATCH THUMB (56) ATCH THUMB
CLOSE SOL
OPEN SOL
121-1491
121-1491
(NOTE H)
(NOTE H)

(21) ATCH JOYSTICK


177-7711
(NOTE K)
+12V
GND
PWM+
COMMON
SWITCH 1
SWITCH 2

OPERATOR STATION

308-YL
308-YL
308-YL
235-BK-18
235-BK-18
K866-WH-18
K865-PU-18
K875-BU-18
K870-GN-18
K870-GN-18
K870-GN-18
K870-GN-18
308-YL
M906-BU-18
K874-BR-18
K864-PK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

+B
GROUND
SIGNAL

1
2

1
2

CHASSIS

11

325-PK-18

L15

L15

+B
GROUND
SIGNAL

788-YL-18
A762-PU-18

UU

1
2

ENG
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
200-BK-18

UU

(21) ATCH LOWER


WIPER SW
163-6718

L3

200-BK-10
168-RD-10

M738-OR-18
M739-YL-18

M737-WH-18
M739-YL-18
1
2
(45) ATCH
FLOW LIMIT
SOL
171-0188
(NOTE L)

K858-YL-18
K869-BU-18

877-YL-4

UU
1
2

(20) AIR HEATER


168-5057
B

200-BK-18
200-BK-6
200-BK

235-BK-18
C468-BU-18

T713-GN-18

L20

L39
L35

607-PK-18
607-PK-18
578-BU
535-BU-18

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
L973-GN

200-BK-18
200-BK-18

607-PK-18
607-PK-18
586-BR
147-PU

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
K872-OR
K879-GN

K871-WH
200-BK-18
200-BK-18

607-PK-18
607-PK-18
147-PU

607-PK-18
607-PK-18
A537-PK-18
123-WH-18
200-BK-18
200-BK-18

(21) ATCH LOWER


WASHER SW
163-6719

(21) ATCH SEAT


HEATER SW
163-6721

168-RD-18

L32

(67) ATCH FINE


SWING CONT SW
163-6722

(21) ONE TOUCH


LOW IDLE SW
128-2134

(62) BACKUP
GOV SW
163-6711
(62) BACKUP
EPR VALVE SW
163-6710

A768-BU-18

L. CHASSIS
L. BOOM

1
2
3
7
8
4
5
6

ATCH
CONVERTER
205-4285

E472-GN-18
235-BK-18
E473-GY-18
235-BK-18
K843-GN-18
K847-PU-18

K906-GN-18

(NOTE B)

(NOTE B)

(NOTE B)

E
235-BK-18
L972-BU-18

235-BK-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18

201-BK-18
169-PK-18
103-RD
893-GN-18
892-BR-18
607-PK
C538-OR-18
C537-GN-18
152-BU
535-BU
200-BK
A581-GN
A582-PU
A580-BR
A579-OR
A579-OR
A580-BR
A582-PU
A581-GN
A584-BU-18
506-PU-18
118-GY
200-BK
410-WH-18
235-BK-18
403-GN-18
200-BK-18
129-BU
200-BK
530-OR-18
590-GY-18
A586-OR-18
501-GN-18
501-GN-18
A586-OR-18
590-GY-18
530-OR-18
646-RD-18
645-RD-18
M734-BR-18
M742-PU-18
113-OR-18
M741-GY-18
H467-WH-18
H466-BU-18
H465-GN-18
200-BK-18

168-RD-18

12

7
9

200-BK
200-BK
200-BK-18
200-BK
200-BK
200-BK-18
200-BK
200-BK-18
200-BK
200-BK-14
200-BK-14
200-BK
200-BK-18
201-BK-18
235-BK-18
169-PK-18
103-RD
893-GN-18
892-BR-18
607-PK
152-BU
535-BU
A584-BU-18
506-PU-18
118-GY
410-WH-18
403-GN-18
129-BU
646-RD-18
645-RD-18
M734-BR-18
M742-PU-18
113-OR-18
M741-GY-18
H467-WH-18
H466-BU-18
H465-GN-18
C538-OR-18
C537-GN-18

235-BK-18

2
1

6
5
4
3
1
7
2
8

L16

RD-00
RD-00

(NOTE B)

GROUND STRAP
132-1806

KEY
DECEL
ACCEL
F/B
+B
ESS
GND
GND

(NOTE B)

L2

L31

L37

405-GY-18

(66) ENG OIL


LEVEL SW
213-0677

(13) TO RADIO

1
2

168-RD-18
L976-GN-18

(65) ENG OIL SW


5I-8005

L37

FF (NOTE C)

L4

E
A537-PK-18
200-BK-18

L43

CAB

L5

(36) ATCH SEAT WITH


SEAT HEATER
164-0505

L23

Y
L16

L16

CONSOLE(RH)

CAB

200-BK-18

L17

K858-YL-18
K862-GY-18
K857-WH-18
K861-GN-18
K856-PU-18
K860-BU-18
K869-BU-18
K869-BU-18
K869-BU-18
K869-BU-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18
K868-BR-18

4
6

365-YL-18
L976-GN-18

L23

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
A718-PU-18
492-GY-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
E554-PK-18
304-WH-8
101-RD-4
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
877-YL-4
788-YL-18
A762-PU-18
200-BK
200-BK
200-BK-18
200-BK-6

L3

L976-GN-18
L976-GN-18

L2

L23

L41

1
3

L7

L2

L23

L41

10
12
E

L968-OR-18

365-YL-18
L976-GN-18

L2

T714-BU-18
200-BK-18

MOTOR

AA

235-BK-18

L5

235-BK-18

CONN 33

F773-OR-18
F774-WH-18

W. LOW

403-GN-18
410-WH-18
506-PU-18
578-BU
535-BU
152-BU
129-BU
645-RD-18
892-BR-18
893-GN-18
103-RD
235-BK-18

L2

1
2

MTRBAT

304-WH-8
101-RD-4

L969-WH-18
M736-BU-18

YY

L4

(77) ATCH
STRAIGHT TRAVEL
PRESS. SW
167-3466

1
2

ATCH
ANTENNA
167-3492

L23

K849-YL-18
T714-BU-18
T716-PK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
235-BK-18

1 E

2
E

K907-BU-18
A770-PK-18

1
2

L24

235-BK-18

A
H473-BR-18
235-BK-18

169-PK-18
169-PK-18

XX

1
2
3
4
5
6

GILDING TERMINAL

L23

1
2

E554-PK-18
200-BK-18

892-BR-18
893-GN-18
K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18
130-RD-14
130-RD-14
130-RD-14
130-RD-14
151-GN
E472-GN-18
E473-GY-18
E474-OR-18
K843-GN-18
K844-GY-18
K847-PU-18
K848-WH-18
E475-PK-18
E476-PU-18
235-BK-14
235-BK-14
235-BK-14
235-BK-14
308-YL
308-YL
308-YL
K856-PU-18
K857-WH-18
K858-YL-18
K860-BU-18
K861-GN-18
K862-GY-18
K868-BR-18
K869-BU-18
K870-GN-18
K864-PK-18
K865-PU-18
K866-WH-18
K874-BR-18
K875-BU-18
M906-BU-18
L41

A718-PU-18
492-GY-18
235-BK-18
200-BK-18
200-BK-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
200-BK-6
200-BK-18
200-BK-18
E554-PK-18
304-WH-8
101-RD-4
235-BK-18
235-BK-18
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
200-BK-18
877-YL-4
788-YL-18
A762-PU-18

B
S

CONN 17

L3

L2

200-BK-6
200-BK-18
200-BK-18

1
2
3
5
6
7
8
10
4
9
K

ATCH
12V 7A
SOCKET
121-0987
(NOTE D)

403-GN-18

1
2

200-BK
200-BK
103-RD-18
113-OR-18

ATCH
12V 7A
SOCKET
121-0987

509-WH-18
508-BU-18
200-BK
512-GN-18
511-BR-18

113-OR-18
200-BK-18
509-WH-18
512-GN-18
607-PK
103-RD
508-PU-18
511-BR-18
C566-PK-18
C560-OR-18

C569-YL-14
229-BK-14

135-BU-14
210-BK-14

PRV RET

E472-GN-18

E475-PK-18

K868-BR-18
K869-BU-18
K870-GN-18

E473-GY-18
E476-PU-18

K850-BR-18

K856-PU-18
K861-GN-18

E474-OR-18

K865-PU-18
K851-BU-18

K857-WH-18
K862-GY-18

M906-BU-18

K864-PK-18
K849-YL-18
K852-GN-18

K860-BU-18
K858-YL-18

K866-WH-18
K874-BR-18
K875-BU-18

151-GN

892-BR-18

893-GN-18

K844-GY-18
K848-WH-18
308-YL

K843-GN-18
K847-PU-18
130-RD-14
235-BK-14

K849-YL-18

130-RD-14
235-BK-14

L25

L38
B

(47) A/C CLUTCH


SOL
176-1895
(NOTE E)

(1) ENG GOV


ACTUATOR
157-3177

CONN 12

L2

L B
ALT P
RE

(4) ALTERNATOR
212-8561
(50A)

L6

169-PK-18

309-GY-18
K776-GN-18
109-RD-6

CAB

235-BK-18
492-GY-18

(27) STARTER
MOTOR
125-2988

L41

L33

(37) COOLANT TEMP


SENSOR
5I-7578

12V POWER SUPPLY

PUMP2 NEG CONT PRESS. SENSOR


LEFT FOOT PEDAL
PUMP1 NFC REDUCE PRV
PUMP2 NFC REDUCE PRV

ATT STEM 2 STATUS

PUMP1 NEG CONT PRESS. SENSOR


RIGHT JOYSTICK THUMBWHEEL
RIGHT FOOT PEDAL
PRV RET
PRV RET
PRV RET
PRV RET
PRV RET

ATT STEM 1 EXTEND PRV


ATT STEM 2 RETRACT PRV
ATT STEM 4 EXTEND PRV

SEPARATE LOAD PRESS. SENSOR


LEFT JOYSTICK THUMBWHEEL

VARIABLE RELIEF 2 PRV


ATT STEM 3 STATUS

ATT STEM 2 EXTEND PRV


ATT STEM 3 RETRACT PRV

L23
L24
L25
L38
L23
L24
L25
L38
L31

L32

L33

L41

L25
L24

200-BK
A718-PU-18
492-GY-18
309-GY-18
K776-GN-18
109-RD-6
403-GN-18
E554-PK-18
304-WH-8
101-RD-4
405-GY-18
C468-BU-18
308-YL
F774-WH-18
F773-OR-18
A761-PU-18
189-RD
M736-BU-18
877-YL-4
788-YL-18
A762-PU-18
235-BK-18
235-BK-18
200-BK
200-BK
200-BK
235-BK
200-BK-10
616-BU
322-GY
607-PK
495-GN-18
321-BR-18
487-OR-18
491-PK-18
496-WH-18
A768-BU-18
A769-GY-18
147-PU
147-PU
K904-GN-18
T967-YL-18
M737-WH-18
M738-OR-18
M739-YL-18
780-PU-18
168-RD-10

L6

UU

OPERATOR STATION

L38
A718-PU-18
200-BK-18

1
2

L7

(61) ATCH
AUX HYD
PRESS. SW
167-3466

1
2

607-PK
200-BK-18

L5

200-BK-18
200-BK
200-BK
200-BK-14
200-BK
201-BK-18

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

CONN 10

(10) ATCH VALVE CONT


157-3200
(NOTE K)

1
2

B
T

200-BK
200-BK
200-BK
200-BK
200-BK-18
A584-BU-18
200-BK
615-YL
615-YL
615-YL
615-YL

UU

L3

OPTION PWM SENSOR (1)

VARIABLE RELIEF 1 PRV


ATT STEM 1 STATUS
ATT STEM 4 STATUS

SEPARATE VALVE PRV


ATT STEM 1 RETRACT PRV
ATT STEM 3 EXTEND PRV
ATT STEM 4 RETRACT PRV

1WAY/2WAY CHANGE SOL


VARIABLE RELIEF 1 CHECK SOL
VARIABLE RELIEF 2 CHECK SOL

L25

CONN 1

(37) AIH COOLANT


TEMP SENSOR
196-7975

L7

235-BK-18

A
K852-GN-18
235-BK-18

CONN 31

CONN 30

(61) ATCH
HAMMER
PRESS. SW
167-3466 (NOTE J)

E
E472-GN-18
235-BK-18
E476-PU-18
(NOTE B)
L12

ZZ
ZZ
(60) SECONDARY
SHUTDOWN SW
4D-1836

200-BK
201-BK-18
A584-BU-18
508-PU-18
509-WH-18
511-BR-18
512-GN-18
607-PK-18
607-PK
607-PK
200-BK-14
103-RD
607-PK
615-YL
615-YL
607-PK
103-RD
103-RD
103-RD
103-RD
103-RD
200-BK-14
113-OR-18
113-OR-18
113-OR-18
113-OR-18
K871-WH
K872-OR
K879-GN
129-BU
307-OR
310-PU
586-BR
147-PU
A537-PK-18
578-BU
152-BU
575-YL-18
576-PK-18
123-WH-18
646-RD-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
410-WH-18
506-PU-18
118-GY
169-PK-18
893-GN-18
892-BR-18
200-BK-14
535-BU
535-BU
535-BU
535-BU
135-BU-14
210-BK-14
C569-YL-14
229-BK-14
L973-GN
235-BK-18

H473-BR-18

K851-BU-18
K852-GN-18
G976-BU-18
430-BU-18

H474-GN-18
C468-BU-18
405-GY-18
487-OR-18
892-BR-18

CONN 10

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

SW RET
OPTION SW (2)
OPTION SW (1)
CAT LINK RS-232 GND

SENSOR RET

ATCH TOOL SW (3)


ATCH TOOL SW (4)
LEFT JOYSTICK SW (1)
LEFT JOYSTICK SW (2)
KEY SW

+B
GND

HYD LOCK CANCEL SW


MASK ENABLE

K849-YL-18

SWITCH RET
OPTION SW (4)
OPTION SW (3)
CAT LINK +
RS-232 RX
RS-232 TX

K849-YL-18

K849-YL-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

L31

L32

(48) ATCH
FINE SWING
SOL
116-3526

(58) TRAVEL STRAIGHT


SOL
121-1491
B
M740-PK-18
1
235-BK-18
2

L8

L6

200-BK

L973-GN-18
200-BK-18

L8

YY

CONN 20

CONN 18

A584-BU-18
103-RD
615-YL
508-PU-18
509-WH-18
511-BR-18
512-GN-18
200-BK-14
200-BK-14
200-BK
200-BK
200-BK-18

L17

1
2

L9

CONN 16

509-WH-18
512-GN-18
508-PU-18
511-BR-18
200-BK

K849-YL-18

L24

B
S
CHASSIS

892-BR-18
893-GN-18
K849-YL-18
K850-BR-18
K851-BU-18
K852-GN-18

235-BK
235-BK
235-BK
235-BK
780-PU-18
M740-PK-18
763-BU-18
M737-WH-18
M738-OR-18
788-YL-18
321-BR-18
M739-YL-18
A762-PU-18
492-GY-18
495-GN-18
403-GN-18
A761-PU-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
C468-BU-18
405-GY-18
487-OR-18
K851-BU-18
K851-BU-18
K851-BU-18
K849-YL-18
K850-BR-18
K852-GN-18
K852-GN-18
K852-GN-18
K852-GN-18
L973-GN-18
893-GN-18
892-BR-18
K907-BU-18
L969-WH-18
H466-BU-18
H467-WH-18
L968-OR-18
410-WH-18
H465-GN-18
G976-BU-18
M736-BU-18
M736-BU-18
L975-PK-18
K852-GN-18
K851-BU-18
K849-YL-18
A755-PK-18
A756-BU-18
L972-BU-18
M742-PU-18
A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18
308-YL
H476-WH-18
H475-BU-18
H474-GN-18
184-RD
184-RD
184-RD
184-RD
430-BU-18
412-BU-18
H473-BR-18
893-GN-18
892-BR-18
L26

L973-GN-18
200-BK-18

L29

UU

D
B

L41

L33

(50) HYD LOCK


SOL
121-1491
B
1
2

A588-GN
200-BK-18

L23

L32

200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14
200-BK-18
235-BK
200-BK-18
200-BK
200-BK
200-BK
235-BK
200-BK-10
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-14
200-BK-18
235-BK-18

K906-GN-18
235-BK-18

L25

L23

ATCH TOOL SW (1)


ATCH TOOL SW (2)
RIGHT JOYSTICK SW (1)
RIGHT JOYSTICK SW (2)
+B
GND

L31

L33

L21

L21

ATCH SPEAKER (R)


7Y-5505
F
511-BR-18
512-GN-18

DOME LAMP
176-1986

235-BK-14
235-BK-18
235-BK-18
235-BK-18
235-BK-18
K843-GN-18
K844-GY-18
K847-PU-18
K848-WH-18
E472-GN-18
E473-GY-18
E474-OR-18
E475-PK-18
E476-PU-18
130-RD-14
151-GN
308-YL

124-GN-14
200-BK-14
175-RD-14
E554-PK-18
607-PK
200-BK-14

CONN 15

CAB

ATCH SPEAKER (L)


7Y-5505
F
508-PU-18
509-WH-18

CONN 10

(NOTE B)

CONN 29

1
2
3
4
5
6

E472-GN-18
235-BK-18
E475-PK-18

L22

L42

L27

L23

L9

A
ZZ

(61) ATCH
MEDIUM LINE
PRESS. SW
167-3466

1
2

K849-YL-18
235-BK-18

L12

CONN 19

235-BK-18
1
2

CONN 34

T715-WH-18

PLUG AS.
186-4574

(78) TRAVEL RIGHT


PRESS. SW
167-3466

235-BK-18

L22
576-PK-18
535-BU
575-YL-18
615-YL
200-BK-14
200-BK-14
607-PK
103-RD
113-OR-18
893-GN-18
129-BU
892-BR-18
M734-BR-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
646-RD-18
506-PU-18
118-GY
169-PK-18
169-PK-18
169-PK-18
169-PK-18
578-BU
152-BU
135-BU
210-BK
C569-YL
229-BK
147-PU
123-WH-18
307-OR
307-OR
307-OR
307-OR
310-PU
586-BR-18
A537-PK-18
L973-GN-18
191-WH-14
A588-GN
K871-WH-18
K872-OR-18
K879-GN-18
235-BK-18
200-BK-14
200-BK-14
124-GN-14
175-RD-14
E554-PK-18
607-PK

K851-BU-18
235-BK-18

(73) NEUTRAL START


LIMIT SW
163-6785

RD-18
WH-18
BK-18

576-PK-18
535-BU
575-YL-18

T713-GN-18
T715-WH-18

103-RD
200-BK

L29

(50) TRAVEL SPEED


SOL
121-1491
B
1
2
(50) SWING
BRAKE SOL
121-1491
B
1
2

K849-YL-18
K849-YL-18
K849-YL-18
K849-YL-18
H476-WH-18
H475-BU-18
412-BU-18
496-WH-18
893-GN-18

K850-BR-18
A757-GY-18
A758-BR-18
M734-BR-18
M741-GY-18
308-YL

A755-PK-18
A756-BU-18
L972-BU-18
M742-PU-18
184-RD
235-BK

L975-PK-18

184-RD
235-BK

M736-BU-18

M736-BU-18
T967-YL-18

491-PK-18

403-GN-18
A761-PU-18
K904-GN-18

492-GY-18
495-GN-18

410-WH-18
H465-GN-18
A762-PU-18
780-PU-18

L968-OR-18
M739-YL-18

321-BR-18
H466-BU-18
H467-WH-18
788-YL-18

K907-BU-18

L973-GN-18
L969-WH-18
M737-WH-18
M738-OR-18

M740-PK-18
763-BU-18

K849-YL-18
L38

L27

L973-GN-18
K906-GN-18
A588-GN
763-BU-18
M740-PK-18
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
235-BK-14
235-BK-18
235-BK-18
235-BK-18
235-BK
235-BK-18
235-BK-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
235-BK-18
200-BK
788-YL-18
A762-PU-18
492-GY-18
A761-PU-18
C468-BU-18
405-GY-18
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
K776-GN-18
A718-PU-18
309-GY-18
F774-WH-18
F773-OR-18
E554-PK-18
308-YL
M736-BU-18
M737-WH-18
M738-OR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
487-OR-18
321-BR-18
616-BU
322-GY
607-PK
A768-BU-18
A769-GY-18
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
780-PU-18
780-PU-18
780-PU-18
780-PU-18
168-RD-10

L26

780-PU-18
321-BR-18
235-BK
M740-PK-18
763-BU-18
M737-WH-18
M738-OR-18
788-YL-18
M739-YL-18
A762-PU-18
492-GY-18
495-GN-18
A761-PU-18
K904-GN-18
491-PK-18
T967-YL-18
496-WH-18
C468-BU-18
405-GY-18
487-OR-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18
147-PU
147-PU
235-BK-18
235-BK-18
235-BK-14
K906-GN-18
A588-GN
200-BK
235-BK-18
235-BK-18
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
K776-GN-18
A718-PU-18
309-GY-18
616-BU
322-GY
607-PK
A768-BU-18
A769-GY-18
F774-WH-18
F773-OR-18
E554-PK-18
168-RD-10
780-PU-18
L973-GN-18
M736-BU-18
308-YL
308-YL
308-YL
308-YL
308-YL
308-YL
M736-BU-18
M736-BU-18
L973-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
412-BU-18
430-BU-18
L975-PK-18
184-RD
H474-GN-18
H475-BU-18
H476-WH-18
K851-BU-18
K849-YL-18
K852-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
G976-BU-18
H473-BR-18
L36

L32

L36

1
2
3
4
5
6

L39

A
B
C

200-BK-18
H475-BU-18
H474-GN-18
K849-YL-18
K852-GN-18
H473-BR-18
K851-BU-18
235-BK-18

L22
L12

L6

(9) ENG/PUMP CONT


157-3165

L26

L39

(81) ATCH
HEATER UNIT
185-8291

L27

R
B
R/L
G
BR
B

(81) A/C UNIT


161-3779

L11

1
2

154-RD
151-GN
189-RD

L10

235-BK-18

320-RD-18
200-BK-18

CONN 32

(25) TRAVEL LEFT


PRESS. SW
167-3466

1
2

H474-GN-18
235-BK-18

200-BK-18
320-RD-18

(72) JOYSTICK
PRESS. SW
167-3466

L11
L10

(69) HORN SW
128-2134

CONN 33

+
S
+1
MOTOR
(25) ATCH LOWER
WIPER MOTOR
167-7079

410-WH-18
235-BK-18

L18
L39

CONN 14

1
2

3
1
4
2

H475-BU-18
235-BK-18

1
2

L18
L39

2
1

1
2
3
4
5
6

A582-PU
A581-GN

L18
L39

A
H476-WH-18
235-BK-18

L42

L19

L39

L19

L18

L35
L21
L19

FUEL SECONDARY FILTER PLUGGED


SPECIAL FILTER PLUGGED
TRAVEL STRAIGHT PRESS SW

ATCH STEM1 SWING CANCEL


JOYSTICK PRESS SW
TRAVEL LEFT PRESS SW
COOLANT LEVEL SW
HYD OIL LEVEL SW
CAT DATA LINK (+)

OVER LOAD ALARM CANCEL SW


CREEPER TRAVEL FUNCTION SW
ATCH STEM2 SWING CANCEL
THROTTLE POSITION 3
THROTTLE POSITION 4
TRAVEL MODE SW
TRAVEL ALARM CANCEL SW
KEY SW ON

L19

L35

CONN 8

892-BR-18
893-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
506-PU-18
578-BU
403-GN-18
310-PU
586-BR-18

1
2

L42

T714-BU-18
T716-PK-18
T713-GN-18
T715-WH-18
2
4
1
3

CONN 9

UU

L21

CONN 7

VV

L39

1
2
3
4
5
6
7
8
9
10
11
12

CONN 6

S
L29

L28

172-RD-18

235-BK-14
309-GY-18
616-BU
322-GY
607-PK
893-GN-18
892-BR-18
189-RD
A588-GN
147-PU

L975-PK-18
184-RD
K776-GN-18
A718-PU-18
403-GN-18

304-WH-8
NN

1
2
3
4
5
6

GOVERNOR COMMAND
PUMP DISCHARGE(2) PRESS SENSOR
O.L.W.D. PRESS SENSOR
BACKUP SW
OPTION PWM IN (1)

HYD OIL TEMP SENSOR


SENSOR RET

ALTERNATOR R TERM.
GOVERNOR FEEDBACK
PUMP DISCHARGE(1) PRESS SENSOR

VV

L38

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

COOLANT TEMP SENSOR


FUEL LEVEL
ANALOG SENSOR RETURN

TRAVEL STRAIGHT SOL


TRAVEL SPEED CHANGE SOL

L29
L21

PRV RETURN (1)


PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)
FAULT ALARM
TRAVEL ALARM CANCEL IND
SPEED SENSOR (+)
OPTION VOLTAGE SW (1)

L18
L38

SWING BRAKE CANCEL SOL


HEATER RELAY/STARTER RELAY
FREE SWING SW
POWER SHIFT CONTROL PRV
FLOW LIMIT PRESS PRV
PRIMARY NFC PRESS PRV
FAN MOTOR CONTROL PRV
OPTION CONTROL PRV
OPTION CONTROL PRV
TRAVEL ALARM
AEC MODE IND
TRAVEL MODE IND
SPEED SENSOR (-)
FINE SWING SW

L28

L18
L38

L38

L40

L28

L27

CONN 8

L19

L18

(7) BLOCK
121-1023

308-YL
954-GN

L28

506-PU-18
578-BU
200-BK
235-BK-18
235-BK-18
412-BU-18
430-BU-18
G976-BU-18
147-PU
235-BK-18
403-GN-18
308-YL
892-BR-18
893-GN-18
172-RD-18
172-RD-18
235-BK-14
168-RD-10
101-RD-4
877-YL-4
109-RD-6
304-WH-8
189-RD
A588-GN
L975-PK-18
184-RD
K776-GN-18
A718-PU-18
403-GN-18
309-GY-18
616-BU
322-GY
607-PK
147-PU
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
893-GN-18
H474-GN-18
H475-BU-18
H476-WH-18
K851-BU-18
K849-YL-18
K852-GN-18
L972-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
E554-PK-18
780-PU-18
H473-BR-18
235-BK-18
578-BU
506-PU-18

L18

AIR HEATER CONTROLLER


AUTO LUB FAILURE
SWITCH RETURN
OPTION SW
OPTION SW
THROTTLE POSITION 1
THROTTLE POSITION 2
ONE TOUCH LOW IDLE SW
AEC MODE SW
+B
GND

K849-YL-18

CONN 5

L29
L21

+B
GND

L21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

L21

CONN 4

L19

L29

168-RD-10
A

+12V SUPPLY

954-GN

L29

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12

L40

CHASSIS

DD
877-YL-4
KK
101-RD-6
EE
101-RD-4
LL
109-RD-6
MM
109-RD-8

175-RD-14
120-YL
124-GN-14
179-BU
307-OR
147-PU
607-PK
103-RD
169-PK-18
113-OR-18
646-RD-18

320-RD-18
A770-PK-18
645-RD-18
615-YL
189-RD
152-BU
105-RD
129-BU
123-WH-18
154-RD
308-YL
151-GN
C
1
2
3
4
5
6
7
8
9
10
11
12

CONN 3

118-GY
150-OR-18
191-WH-14
A588-GN

1
2
3
4
5
6

GROUND STRAP
167-3583

HH (NOTE C)

998-BR-18

(68) ATCH
HAMMER FOOT SW
138-4653
(NOTE G)

L8
L6

NN

200-BK-18
K906-GN-18
A768-BU-18
A769-GY-18
607-PK
M736-BU-18
105-RD
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
308-YL
308-YL
308-YL
998-BR-18
F889-WH-18
F774-WH-18
F773-OR-18
A770-PK-18
150-OR-18
780-PU-18
235-BK-18
A537-PK-18
307-OR
169-PK-18
169-PK-18
307-OR
A537-PK-18
147-PU
615-YL
607-PK
103-RD
113-OR-18
893-GN-18
129-BU
892-BR-18
M734-BR-18
645-RD-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
646-RD-18
506-PU-18
169-PK-18
578-BU
152-BU
135-BU
210-BK
C569-YL
229-BK
123-WH-18
307-OR
310-PU
586-BR-18
118-GY
200-BK-14
200-BK-14
124-GN-14
175-RD-14
E554-PK-18
607-PK
200-BK-14
200-BK-14
L973-GN-18
191-WH-14
A588-GN
K871-WH-18
K872-OR-18
K879-GN-18
235-BK-18

200-BK-14
200-BK
200-BK
200-BK-18
200-BK
200-BK

MM

K871-WH-18
K872-OR-18
K879-GN-18
L973-GN-18
780-PU-18
326-RD
H473-BR-18
235-BK-18
K851-BU-18

L13

L8
L6

(18) START RELAY


125-1302

H465-GN-18
H466-BU-18
H467-WH-18
F889-WH-18

235-BK-18

308-YL
954-GN

D
6
5
4
3
2
1

E472-GN-18
235-BK-18
E474-OR-18
235-BK-18
K844-GY-18
K848-WH-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
K848-WH-18
K844-GY-18
E474-OR-18
E472-GN-18

576-PK-18
535-BU
575-YL-18
200-BK-18

(22) ATCH JOYSTICK


177-7712
(NOTE K)
+12V
GND
PWM+
COMMON
SWITCH 1
SWITCH 2

CONN 34

780-PU-18
150-OR-18

1
2

L18

E554-PK-18
H474-GN-18
H475-BU-18
H476-WH-18
K849-YL-18
K852-GN-18
L972-BU-18
M736-BU-18
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18

UU

CHASSIS

L11

1
OPERATOR STATION

CONSOLE(LH)
6
5
4
3
2
1

2
1

306-GN
F873-YL
C

CC

L28

763-BU-18
235-BK-18

L39

200-BK-18
306-GN
306-GN

169-PK-18
169-PK-18
A770-PK-18
308-YL-18
308-YL-18
A718-PU-18
L975-PK-18
310-PU-18
330-YL

308-YL
308-YL
308-YL
308-YL-18

101-RD-6
101-RD-6

L12

CONN 8

K849-YL-18

L13
L22
L12

RR
112-PU-6

200-BK-18

310-PU-18
200-BK-18

101-RD-4

877-YL-4

PP
KK

(18) DIODE
121-1022

L22

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

GROUND STRAP
7G-1060

UU
A
PLATFORM

L11

1
2

306-GN
F873-YL

(8) ALT BREAKER


171-2208

L40

L34

(15) HEATER CONT


DIODE
121-1022

L13

H474-GN-18
H475-BU-18
H476-WH-18
K849-YL-18
K852-GN-18
L972-BU-18
M736-BU-18
K906-GN-18
A768-BU-18
A769-GY-18
308-YL
F774-WH-18
F773-OR-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
K907-BU-18
L969-WH-18
L968-OR-18
410-WH-18
506-PU-18
578-BU
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
403-GN-18
893-GN-18
892-BR-18
E554-PK-18
L973-GN-18
780-PU-18
235-BK-18
H473-BR-18
K851-BU-18

A513-RD
592-BU
103-RD-18
113-OR-18
200-BK
200-BK

LL

60A

954-GN

L34

E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18
E472-GN-18
235-BK-18
E475-PK-18
235-BK-18
E476-PU-18
E472-GN-18
K847-PU-18
K843-GN-18
E473-GY-18

304-WH-8
TT

101-RD-6

307-OR
154-RD

172-RD-18
235-BK-18
308-YL
403-GN-18
893-GN-18
892-BR-18

G976-BU-18
147-PU
506-PU-18
578-BU
412-BU-18
200-BK
200-BK
200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
430-BU-18
235-BK-18

200-BK-18
235-BK-18
K849-YL-18
954-GN

KEY SW.(ON)
TEMP.
INDICATOR
RELAY
REGULATOR
CHECK TERM.
GND
KEY SW.(START)

308-YL-18

T716-PK-18
T715-WH-18

330-YL
F873-YL
F873-YL

109-RD-8

L36

L35

L35

L21

(64) DISCONNECT SW.


7N-0718
7N-0719(NOTE C)

L36

12V 7A X 2 (NOTE D)

L20

L43

109-RD-6

135-BU
210-BK

L20

L14

L14
L13
L22
L12
L35
L39

200-BK-14
607-PK
200-BK-14
307-OR
310-PU
576-PK-18
147-PU
123-WH-18
135-BU
210-BK

109-RD-6

120-YL
120-YL
200-BK

H476-WH-18
235-BK-18
320-RD-18
154-RD
151-GN
189-RD
200-BK-18
H475-BU-18
H474-GN-18
K849-YL-18
K852-GN-18
K851-BU-18
H473-BR-18
235-BK-18
200-BK-18

C569-YL
229-BK
L973-GN-18
K871-WH-18
K872-OR-18
K879-GN-18
191-WH-14
A588-GN

101-RD-6

C
RELAY PANEL

L19

(12) ATCH 12V 7A


CONVERTER
T
167-3467
1
24V MEMORY
2
24V IN
3
GND
4
12V MEMORY
5
12V OUT
6
GND

H465-GN-18
M742-PU-18
586-BR-18
113-OR-18
575-YL-18
A537-PK-18
H466-BU-18
H467-WH-18
615-YL
646-RD-18
M734-BR-18
118-GY
169-PK-18
M741-GY-18

101-RD-6

200-BK-18
200-BK-18
308-YL
308-YL
308-YL-18
308-YL
169-PK-18
169-PK-18
A770-PK-18
A718-PU-18
L975-PK-18
200-BK-18
330-YL
306-GN
306-GN

200-BK-18
200-BK-18
200-BK-18
308-YL
308-YL-18
169-PK-18
330-YL
330-YL
306-GN
308-YL
169-PK-18
A770-PK-18
308-YL
A718-PU-18
L975-PK-18

C569-YL
229-BK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

101-RD-6

112-PU-6
101-RD-6
101-RD-6

L38

ATCH
PRODUCT LINK

112-PU-6

1
2
3
4
5
6
7
8
9
10
11
12

4
5
1
2
3
6

306-GN

112-PU-6

(12) ATCH 12V 7A


CONVERTER
T
167-3467
1
24V MEMORY
2
24V IN
3
GND
4
12V MEMORY
5
12V OUT
6
GND

179-BU
179-BU
200-BK

308-YL
308-YL

112-PU-6

CONN 13

310-PU-18
310-PU-18
200-BK-18
200-BK-18

ATCH STEM3 SWING CANCEL


ATCH STEM4 SWING CANCEL
WATER SEPARATOR LEVEL SW
AIR CLEANER PLUGGED

K849-YL-18
235-BK-18

(33) NEUTRAL START RELAY


161-3128
200-BK-18

12V 7A

+12V UNSWITCHED
+12V SWITCHED
+24V INPUT
IGNITION
GROUND
GROUND

189-RD
151-GN

954-GN
200-BK-18

RR

308-YL

1
2

A588-GN
A588-GN

AUX CKT

CONN 13

135-BU
210-BK

200-BK-18
200-BK-14
200-BK-14
200-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-14
200-BK
200-BK
200-BK
200-BK
607-PK
124-GN-14
175-RD-14
320-RD-18
154-RD
151-GN
189-RD
105-RD
A770-PK-18
103-RD
113-OR-18
129-BU
645-RD-18
646-RD-18
118-GY
152-BU
147-PU
123-WH-18
169-PK-18
307-OR
615-YL
607-PK
607-PK
191-WH-14
A588-GN
135-BU
210-BK
C569-YL
229-BK
150-OR-18
308-YL
308-YL
E554-PK-18
H475-BU-18
H474-GN-18
H476-WH-18
K849-YL-18
K852-GN-18
K906-GN-18
A768-BU-18
A769-GY-18
M736-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
L972-BU-18
K907-BU-18
326-RD
L969-WH-18
L968-OR-18
F774-WH-18
F773-OR-18
893-GN-18
892-BR-18
M734-BR-18
M741-GY-18
H465-GN-18
M742-PU-18
403-GN-18
410-WH-18
H466-BU-18
H467-WH-18
998-BR-18
F889-WH-18
506-PU-18
578-BU
310-PU
586-BR-18
L973-GN-18
780-PU-18
K871-WH-18
K872-OR-18
K879-GN-18
H473-BR-18
K851-BU-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

135-BU
210-BK
C569-YL
229-BK
200-BK
200-BK
179-BU
120-YL
120-YL
179-BU
320-RD-18
A770-PK-18
645-RD-18
615-YL
607-PK
607-PK
607-PK
607-PK
189-RD
169-PK-18
105-RD
646-RD-18
123-WH-18
175-RD-14
103-RD
152-BU
118-GY
124-GN-14
129-BU
147-PU
113-OR-18
154-RD
308-YL
151-GN
307-OR
191-WH-14
A588-GN
150-OR-18

1
2
3
4
5
6
7
8
9
10
11
12

(33) HYD LOCK SOL RELAY


161-3128
200-BK-18

180-GN

A/C
SW PANEL/RADIO
WIPER/WASHER
LOWER WIPER/WASHER
BACKUP/MONITOR CONT
CIGAR LIGHTER
CHASSIS LAMP
SEAT HEATER
12V 7A CONVERTER 1
12V 7A CONVERTER 2
ATT SOL
QUICK COUPLER
POWER WINDOW
ALT REGULATOR

120-YL
120-YL
200-BK

A513-RD
592-BU

114-RD

C
1
2

322-GY

124-GN-14
113-OR-18
118-GY
152-BU
169-PK-18
129-BU
160-PU
123-WH-18
120-YL
179-BU
147-PU
150-OR-18
191-WH-14
309-GY-18

EE

J
1
2
3
4
5
6
7
8
9
10
11
12

A
B
C

C
(49) ATCH
HAMMER PRESS. SW
167-3466
(49) ATCH
(NOTE G)
HAMMER SOL
121-6303
(NOTE G)

15A
5A
10A
10A
5A
10A
10A
5A
10A
10A
10A
5A
15A
5A
5A
10A
5A
10A
10A
15A

(14) MAIN RELAY


213-0772

VV
DD

A
120-YL
200-BK
179-BU
200-BK
135-BU
210-BK
C569-YL
229-BK

(12) ATCH 12V 7A


CONVERTER
J
167-3467
1
24V MEMORY
2
24V IN
3
GND
4
12V MEMORY
5
12V OUT
6
GND

3
L14
L13
L22
L12
L35
L39

135-BU-14
210-BK-14
C569-YL-14
229-BK-14
607-PK
509-WH-18
512-GN-18
508-PU-18
511-BR-18
103-RD
113-OR-18
200-BK-18
K871-WH
K872-OR
K879-GN
607-PK-18
307-OR
310-PU
586-BR
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU
L973-GN
200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18
A537-PK-18
578-BU
575-YL-18
576-PK-18
123-WH-18
535-BU-18
535-BU-18
535-BU
535-BU
535-BU
200-BK-18
607-PK
646-RD-18
645-RD-18
113-OR-18
M741-GY-18
H465-GN-18
M742-PU-18
H466-BU-18
M734-BR-18
H467-WH-18
129-BU
403-GN-18
410-WH-18
A584-BU-18
506-PU-18
118-GY
200-BK-14
169-PK-18
103-RD
893-GN-18
892-BR-18
152-BU
201-BK-18
200-BK
235-BK-18

TT
PP

615-YL

PRODUCT LINK
REFUELING PUMP

A770-PK-18

308-YL-18
200-BK-18

FUEL PRIMARY FILTER PLUGGED


TRAVEL RIGHT PRESS SW
ENG OIL LEVEL SW
ENG OIL PRESS SW
CAPSULE FILTER PLUGGED
CAT DATA LINK (-)

172-RD-18
168-RD-10

L30

(16) DIODE
121-1022

(16) HEATER
CONT UNIT
197-4330

A
B
C

235-BK-18
430-BU-18

(32) CAB LAMP RELAY


161-3128
646-RD-18

(14) FUSE BASE


183-1000
A/C BLOWER
175-RD-14
TIMER RELAY
110-RD
HORN
114-RD
CAB LAMP
115-RD
DOME LAMP/MEMORY
103-RD
KEY SW
105-RD
E/P CONT
184-RD
BOOM LAMP
149-RD
ATCH V CONT
C987-RD-14

L30

VV

(15) HEATER
RELAY
116-0114

C987-RD-14
308-YL
151-GN

A
B
C

160-PU
B

(33) HORN RELAY


161-3128
320-RD-18

4
L14
L13
L22
L12
L35
L39

L13
L22
L12
L35
L39

L19

607-PK
607-PK

FUSE
5A 141-2759
10A 113-8490
15A 113-8491
30A 124-3548

(18) ATCH THUMB


CLOSE RELAY
149-5050
(NOTE H)

A
B
C

15A
10A
10A
10A
10A
10A
10A
10A
15A
10A
5A
30A

115-RD

L35

646-RD-18

308-YL-18
235-BK-18
893-GN-18
892-BR-18
645-RD-18
616-BU
646-RD-18
607-PK
607-PK
646-RD-18
615-YL
160-PU
149-RD
115-RD
115-RD
149-RD
110-RD
105-RD
C987-RD-14
184-RD
103-RD
175-RD-14
172-RD-18
168-RD-10
114-RD
160-PU
309-GY-18
152-BU
118-GY
147-PU
169-PK-18
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
191-WH-14
150-OR-18
114-RD
200-BK-18
320-RD-18
322-GY
A588-GN
A588-GN
189-RD
151-GN
200-BK-18
306-GN
307-OR
154-RD

(18) ATCH THUMB


OPEN RELAY
149-5050
(NOTE H)

169-PK-18
169-PK-18

235-BK-14
151-GN
K776-GN-18
893-GN-18
892-BR-18
616-BU
607-PK
C987-RD-14
184-RD
322-GY
A588-GN
189-RD
309-GY-18
172-RD-18
147-PU
403-GN-18
308-YL
A718-PU-18
L975-PK-18

+B
GROUND
SIGNAL

5A
10A
10A
15A
15A
30A

200-BK
189-RD
308-YL
110-RD

2
3
4
1

616-BU

149-RD
(14) DIODE
121-1022
(32) CHASSIS LAMP RELAY
C
161-3128
160-PU-18
A623-BU-18

(59) AIR CLEANER


SW
154-0498

147-PU
235-BK-18
G976-BU-18

235-BK-18
412-BU-18

578-BU

200-BK-18

506-PU-18

B
200-BK-18

(35) TIMER RELAY


163-6703

(32) BOOM LAMP RELAY


161-3128
645-RD-18

(44) ATCH
WATER
SEPARATOR
LEVEL SENSOR
171-9091
(63) COOLANT
LEVEL SW
245-9205

2
1

MOTOR

C
GND
OUT
IN
+B

(16) BACKUP
RESISTOR
102-8016

308-YL

(35) START CONT


RELAY
094-2080

893-GN-18
892-BR-18

WH/BU
BK
YL
WH/YL
WH/GN

S
GND
L
P
R

T714-BU-18
T713-GN-18

BK-00

POS NEG

(26) ATCH
LOWER WASHER
7T-8890
B
MOTOR

RELAY PANEL

200-BK-18
200-BK-18
200-BK
200-BK-18
235-BK-18
235-BK-14
330-YL
330-YL
308-YL
308-YL-18
169-PK-18
306-GN
235-BK-14
403-GN-18
K776-GN-18
893-GN-18
892-BR-18
616-BU
607-PK
C987-RD-14
184-RD
322-GY
A588-GN
309-GY-18
172-RD-18
147-PU
189-RD
189-RD
189-RD
189-RD
189-RD
151-GN
151-GN
151-GN
151-GN
189-RD
147-PU
147-PU
147-PU
646-RD-18
646-RD-18
646-RD-18
646-RD-18
645-RD-18
615-YL
103-RD
175-RD-14
152-BU
118-GY
105-RD
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
320-RD-18
154-RD
307-OR
191-WH-14
A588-GN
607-PK
150-OR-18
168-RD-10

330-YL
330-YL
200-BK-18
K776-GN-18
403-GN-18
309-GY-18
309-GY-18

308-YL-18

HH (NOTE C)

308-YL-18
235-BK-18

308-YL

A
B
CONN 2 CD
ET CONN E
F
G
H
J

(6) ATCH
BATTERY
3T-5760
(NOTE C)

(26) WASHER
7T-8890
B

200-BK-18
200-BK-18
200-BK
235-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18

POS NEG

RELAY PANEL

(5) BATTERY
3T-5760

POS NEG

GG (NOTE C)
RD-00

RD-00

OPERATOR STATION

BK-00

POS NEG

FF (NOTE C)

168-RD-10
150-OR-18
607-PK
A588-GN
105-RD
189-RD
645-RD-18
615-YL
103-RD
175-RD-14
152-BU
118-GY
191-WH-14
147-PU
113-OR-18
124-GN-14
123-WH-18
120-YL
179-BU
129-BU
320-RD-18
151-GN
307-OR
154-RD
646-RD-18
308-YL
169-PK-18
A770-PK-18

RD-00

RD-00

10

CC

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

11
BB

607-PK-18
607-PK-18
307-OR
310-PU
200-BK-18
200-BK-18

12
AA

(34) ATCH
REFUELING
START RELAY
149-5050

V
(34) ATCH
REFUELING
STOP RELAY
149-5050

NOTE J: USE WITH CONFIG.5.


NOTE K: USE WITH CONFIG.14.

(17) ATCH
REFUELING
POWER RELAY
165-4026

NOTE L: USE WITH CONFIG.3 AND 14.

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS


33
10

59

44

85

15

64

32

VIEW ALL CALLOUTS

18

14
35

13

16 12

84

73

60

69

68

72

22

61

81

25

26

77

63

62

92

28

47

79

37

40

20

93

65

21

66

74

27
58

45
71

42

51
65

51
8

41 52 42 19 57 39 70 56 71 75
10

59

49 58 15

38 94 46 87

14 16 35 75 94 13

38

43

48

31

17

46 29

80

76

34
90

54

88
55

82
83

55
69

48
30

53
36

43
28

89

90
33

54
93

30

29
22

86

63

67

21

20

67

37

24

41

40

47

23

39
27
1

66

23

80

52

78

24

49

50

36

74

26

76

45

79

44
70
19
57

68
56 50

64
18

32

85
53

3
81

82
12

84

62
86

72
92

73
87

89
60

61

17
31

91

77

25

78

11

34

88

83
11
91