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When hydrogen control is specified for a manual metal arc welding project the electrode would normally be: A. B. C. ". #. its A. B. C. ". Cellulosic ron o!ide Acid Basic $ou would certainly recognise a hydrogen controlled flu! co%ered electrode from Colour &ength 'rade name B()*+,AW( code letter

*. When manual metal arc welding is being carried out on an open construction site- which group of welders are most li.ely to re/uire continuous monitoring0 A. B. C. ". Concrete shuttering welding teams 1ipe welding teams 1later welders 1lant maintenance welders

2. $ou notice manual metal arc electrodes- stripped of flu!- are being used as filler wire for ' 3 welding. $ou would object because: A. B. C. ". t is too e!pensi%e 'he wire would be too thic. 'he metal composition may be wrong 'he wire is too short

4. When open site wor.ing- serious porosity in metal arc welds is brought to your attention. What would you in%estigate0 A. B. 5lectrode type 1ower plant type

C. ".

5lectrode storage "ay temperature

). 'he steel composition in a structural contract is changed from 6.147 carbon 6.)7 manganese- to 6.#7 carbon 1.#7 manganese. 'his might influence the incidence of: A. B. C. ". 9. A. B. C. ". 1orosity Crac.ing in the weld area 8ndercut for fillet welds &ac. of fusion defects :ne of the following alloys is non;magnetic ; which0 2.67 chromium molybdenum 1#.67 chromium Austenitic stainless steel +.67 nic.el steel

<. When ' 3 welding austenitic stainless steel pipe- argon gas bac.ing is called for. 'his is to: A. B. C. ". 1re%ent o!idation 1re%ent underbead crac.ing 1re%ent porosity Control the penetration bead shape

+. 1re;heating a carbon steel manual metal arc welding is carried out to minimise the ris. of: A. B. C. ". (cattered porosity Worm hole porosity 1arent metal crac.ing &ac. of penetration

16. n 8= practice- B(2++ specifies that the drawing dimension /uoted for a fillet weld is the:

A. B. C. ".

&eg length 'hroat thic.ness Weld width Actual throat thic.ness

11. >or open site manual metal welding the following e/uipment is a%ailable. Which would you choose for safe site wor.ing0 A. B. C. ". (ingle operator transformer ?ulti operator transformers AC,"C composite power unit "iesel engine dri%en motor generator

1#. f submerged arc welding is used to ma.e butt welds- which would you be most critical of0 A. B. C. ". 1*. A. B. C. ". 12. A. B. C. ". 'he root gap tolerance 'he angle of preparation 'he root face width 'he gas cut finish 1reheating for arc welding applies to: Assembly welding only Assembly and tac. welding @oints o%er #4 mm thic. only Cruciform welds only Which one of the following statements is correct0 1reheating increases hardness 1reheating increases cooling 1reheating increases dilution 1reheating increases shrin.age stress

14. $ou see a welder using an o!y;acetylene flame with a long feathered inner cone. What would be the effect of this on a carbon steel0

A. B. C. ". 1). A. B. C. ".

'he weld would be hard and brittle 'he weld could be too soft 'here will be no effect on the weld 'he weld will ha%e undercut A welder /ualification test is to %erify: 'he s.ill of the welder 'he /uality of the materials 'he non;destructi%e test procedures 'he manufacturing methods

19. A fabricating procedure calls for fillet welds to be Ablended inA by grinding. 'his influences: A. B. C. ". 1<. A. B. C. ". BAC. crac.ing >atigue life Desidual stress $ield strength "uring C:# welding- the arc length is most li.ely to be affected by: 'he wire diameter 'he current return connections 'he gas flow rate 'he torch to wor. angle

1+. Bend test specimens ha%e been ta.en from a #4 mm thic. carbon steel butt weld. Which would show lac. of inter;run fusion0 A. B. C. ". (ide bend Doot bend >ace bend 3uided bend

#6. &amellar tearing has occurred in a steel fabrication. B5>:D5 welding could it ha%e been found by:

A. B. C. ".

E;ray e!amination "ye penetrant 8ltrasonic e!amination t would not ha%e been found by any inspection method

#1. $ou are to o%ersee the arc welding of some machine fittings and find that they are cadmium plated. Would you: A. B. C. ". 1ermit it to proceed 1ermit it to proceed with fume e!traction (top the operation at once Ad%ise the welder to drin. mil. and proceed

##. :ne of the reasons for e!cluding hydrogen from the weld metal is to pre%ent the weld from: A. B. C. ". Crac.ing Cooling slowly Cooling /uic.ly 5!panding

#*. When a metal regains its original shape when a stress acting upon it is remo%edthe metal is said to ha%e: A. B. C. ". "uctility 1lasticity ?alleability 5lasticity

#2. 1roof stress is used when non;ferrous metals are undergoing tensile tests to determine the e/ui%alent: A. B. C. ". 'enacity 5lasticity $ield strength 'ensile strength

#4. A. B. C. ".

'o test a component for %ibrational loading- a suitable mechanical test would be: mpact 'ensile Compressi%e >atigue

#). 'he main reason for pre;heating medium and high carbon steels before cutting by o!y;fuel gas techni/ue is to: A. B. C. ". #9. A. B. C. ". mpro%e the /uality of the cut ncrease the cutting speed Define the grain structure 1re%ent hardening and crac.ing :ne purpose of a microscopic e!amination of a weld is to establish the: (trength of the weld Fumber of alloying elements 3rain siGe Fumber of runs used

#<. 'he predominant structure of an hyper;eutectoid steel that has been /uenched at abo%e its upper critical point will be: A. B. C. ". Austenite ?artensite 'roostite (orbite

#+. When weld metal refinement ta.es place in a multi;run deposit- it is .nown by the term: A. B. C. ". Weld annealing Weld refining Weld normalising Weld recrystallisation

*6. A. B. C. ".

:ne ad%antage of metal gas arc shielded welding is: Can be used in draughty locations without protection 1roduces a deposit low in hydrogen content Any welding position can be welded with spray transfer >ine spatter at noGGle restricting gas flow

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