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When hydrogen control is specified for a manual metal arc welding project the electrode would normally be: A. B. C. ". #. its A. B. C. ". Cellulosic ron o!ide Acid Basic $ou would certainly recognise a hydrogen controlled flu! co%ered electrode from Colour &ength 'rade name B()*+,AW( code letter
*. When manual metal arc welding is being carried out on an open construction site- which group of welders are most li.ely to re/uire continuous monitoring0 A. B. C. ". Concrete shuttering welding teams 1ipe welding teams 1later welders 1lant maintenance welders
2. $ou notice manual metal arc electrodes- stripped of flu!- are being used as filler wire for ' 3 welding. $ou would object because: A. B. C. ". t is too e!pensi%e 'he wire would be too thic. 'he metal composition may be wrong 'he wire is too short
4. When open site wor.ing- serious porosity in metal arc welds is brought to your attention. What would you in%estigate0 A. B. 5lectrode type 1ower plant type
C. ".
). 'he steel composition in a structural contract is changed from 6.147 carbon 6.)7 manganese- to 6.#7 carbon 1.#7 manganese. 'his might influence the incidence of: A. B. C. ". 9. A. B. C. ". 1orosity Crac.ing in the weld area 8ndercut for fillet welds &ac. of fusion defects :ne of the following alloys is non;magnetic ; which0 2.67 chromium molybdenum 1#.67 chromium Austenitic stainless steel +.67 nic.el steel
<. When ' 3 welding austenitic stainless steel pipe- argon gas bac.ing is called for. 'his is to: A. B. C. ". 1re%ent o!idation 1re%ent underbead crac.ing 1re%ent porosity Control the penetration bead shape
+. 1re;heating a carbon steel manual metal arc welding is carried out to minimise the ris. of: A. B. C. ". (cattered porosity Worm hole porosity 1arent metal crac.ing &ac. of penetration
16. n 8= practice- B(2++ specifies that the drawing dimension /uoted for a fillet weld is the:
A. B. C. ".
11. >or open site manual metal welding the following e/uipment is a%ailable. Which would you choose for safe site wor.ing0 A. B. C. ". (ingle operator transformer ?ulti operator transformers AC,"C composite power unit "iesel engine dri%en motor generator
1#. f submerged arc welding is used to ma.e butt welds- which would you be most critical of0 A. B. C. ". 1*. A. B. C. ". 12. A. B. C. ". 'he root gap tolerance 'he angle of preparation 'he root face width 'he gas cut finish 1reheating for arc welding applies to: Assembly welding only Assembly and tac. welding @oints o%er #4 mm thic. only Cruciform welds only Which one of the following statements is correct0 1reheating increases hardness 1reheating increases cooling 1reheating increases dilution 1reheating increases shrin.age stress
14. $ou see a welder using an o!y;acetylene flame with a long feathered inner cone. What would be the effect of this on a carbon steel0
'he weld would be hard and brittle 'he weld could be too soft 'here will be no effect on the weld 'he weld will ha%e undercut A welder /ualification test is to %erify: 'he s.ill of the welder 'he /uality of the materials 'he non;destructi%e test procedures 'he manufacturing methods
19. A fabricating procedure calls for fillet welds to be Ablended inA by grinding. 'his influences: A. B. C. ". 1<. A. B. C. ". BAC. crac.ing >atigue life Desidual stress $ield strength "uring C:# welding- the arc length is most li.ely to be affected by: 'he wire diameter 'he current return connections 'he gas flow rate 'he torch to wor. angle
1+. Bend test specimens ha%e been ta.en from a #4 mm thic. carbon steel butt weld. Which would show lac. of inter;run fusion0 A. B. C. ". (ide bend Doot bend >ace bend 3uided bend
#6. &amellar tearing has occurred in a steel fabrication. B5>:D5 welding could it ha%e been found by:
A. B. C. ".
E;ray e!amination "ye penetrant 8ltrasonic e!amination t would not ha%e been found by any inspection method
#1. $ou are to o%ersee the arc welding of some machine fittings and find that they are cadmium plated. Would you: A. B. C. ". 1ermit it to proceed 1ermit it to proceed with fume e!traction (top the operation at once Ad%ise the welder to drin. mil. and proceed
##. :ne of the reasons for e!cluding hydrogen from the weld metal is to pre%ent the weld from: A. B. C. ". Crac.ing Cooling slowly Cooling /uic.ly 5!panding
#*. When a metal regains its original shape when a stress acting upon it is remo%edthe metal is said to ha%e: A. B. C. ". "uctility 1lasticity ?alleability 5lasticity
#2. 1roof stress is used when non;ferrous metals are undergoing tensile tests to determine the e/ui%alent: A. B. C. ". 'enacity 5lasticity $ield strength 'ensile strength
#4. A. B. C. ".
'o test a component for %ibrational loading- a suitable mechanical test would be: mpact 'ensile Compressi%e >atigue
#). 'he main reason for pre;heating medium and high carbon steels before cutting by o!y;fuel gas techni/ue is to: A. B. C. ". #9. A. B. C. ". mpro%e the /uality of the cut ncrease the cutting speed Define the grain structure 1re%ent hardening and crac.ing :ne purpose of a microscopic e!amination of a weld is to establish the: (trength of the weld Fumber of alloying elements 3rain siGe Fumber of runs used
#<. 'he predominant structure of an hyper;eutectoid steel that has been /uenched at abo%e its upper critical point will be: A. B. C. ". Austenite ?artensite 'roostite (orbite
#+. When weld metal refinement ta.es place in a multi;run deposit- it is .nown by the term: A. B. C. ". Weld annealing Weld refining Weld normalising Weld recrystallisation
*6. A. B. C. ".
:ne ad%antage of metal gas arc shielded welding is: Can be used in draughty locations without protection 1roduces a deposit low in hydrogen content Any welding position can be welded with spray transfer >ine spatter at noGGle restricting gas flow