You are on page 1of 3

This is the modified version of the Fast Charger circuit posted earlier.

This circuit has Auto cut off facility also. This High current charger can be used for the Fast charging of sealed lead acid batteries used in Automobiles, Inverters etc. This charger can give 5 Ampere current for quick rejuvenation of the battery. It uses an Adjustable voltage regulator so that 6 volt and 12 volt batteries can be charged. When the battery acquires full charge, charging process will be terminated. LM338K is a high current variable voltage regulator that can provide 2 to 25 volts DC with high current output. Its important features are 7 Ampere peak output current, adjustable output down to 1.2 volts, thermal regulation etc. It is easy to use and require only 2 external resistors to set the output voltage. The time dependent current limiting ability of the device allows peak current of up to 12 ampere to be drawn for short time. So that it is useful in heavy transient loads and speed start up.

LM 338 Variable Regulator

Design considerations Use of external resistors LM338 K is available in metal can package TO3. K suffix metal can. It has only two pins – Vin and Adjust. The body of the device acts as the output pin. On the bottom side, the first pin is adjust and the second pin is Vin. LM338 requires heat sink to dissipate heat since it is draining high current. Two resistors are required to set the output voltage. Resistor R1 (220 Ohms) act as the programme resistor. Usually 1.25 volts reference voltage (Vref) develops between the output and adjusts pins. The reference voltage is impressed across the programme resistor R1.The voltage across R1 is constant so that constant current flows through the output set resistor VR1.Therefore output voltage is Vout = Vref (1 + VR1 / R1) + I Adj VR1 Use of capacitors Two capacitors are usually soldered close to the input and output terminals. C2 is the input bypass capacitor. Output capacitor C3 gives stability for the output current. Circuit operation Input voltage is obtained from a 0-15 volt 5 Ampere secondary transformer with the 10 Ampere KBPC Rectifier Module. Capacitor C1 makes the DC ripples free and around 16 volt DC enters into the Vin input of the regulator. VR can be used to set the output voltage from 2 volts to 15 volts. A digital panel meter is used for measuring the output voltage. Ready made LED or LCD panel meters are available at reasonable

Fast Charger with Cut Off Circuit Schematic (for clearer copy.5 volts. When the battery voltage drops below 12 volts. If the voltage remains steady. If the output put voltage reduces due to line voltage drop. Auto cut off circuit is built around the 5 Ampere Darlington NPN transistor TIP122. set the output voltage for charging as 14 volts for 12 volt battery and 8 volts for 6 volt battery.5 volts and that of a 6 volt battery 6.cost. meter shows the terminal voltage. it indicates that the battery is fully charged and holding charge. it is easy to see the output voltage in the meter. Zener diode ZD conducts and inhibits the working of the Regulator LM338. This can be directly connected to the output. separate file for schematic is provided) Fast Charger with auto cut off Setting the output voltage A fully charged 12 volt battery should have a terminal voltage of 13. If the power supply is switched off. To charge the battery. it can be easily detected through the panel meter. LM338 on Heat sink . So by adjusting VR.5 volts. When the terminal voltage of the battery rises above 12. The panel meter also can be used to measure the terminal voltage of the battery. Zener turns off and the regulator again provides charging current.

5. switch on the charger and charge up to one hour.5 / 6. connect the clips to the battery terminals with correct polarity and see the terminal voltage. the battery can be used. If it is less than 13. Wait for 10 minutes and again check the terminal voltage. LCD and LED volt Meter TIP 122 Pin connection .Use heavy gauge Red and Black wires in the output and use crocodile clips for connecting the battery. Before the charger is connected to mains. If the voltage remains steady.