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CNC LAB CNC-01 Programming and operation on CNC vertical Machining centre with Fanuc OM control 02 wks Distinguish

between conventional machine and CNC machine tool, Description of the main parts, Different Coordinate systems, Different operating modes of the machine, Concepts of part programming, G function, M- function etc., Work offset and tool offset, Interpolation linear, circular, Cycles drilling, tapping , Subroutines, pocket milling. Practice on operational control panel. Preparation of tools, Programming practice on Machine and simulation. Editing programs on machine, Setting work zero. Setting tool offset for various tools Programming and operation on CNC Horizontal machining centre with Sinumerik 840D control CNC-02 02 wks Introduction to Machine Tools (Conventional and CNC Machines) Safety features & Operating control details Operator panel and keyboard of CNC. Axis, Nomenclature dimensioning, programming format and block construction. Explanation of Tool offset, Zero offset, Cutter radius compensation. Tool selection, speed and feed and tool holding devices. Part programming concepts (Editing of the program, simulation on the machine). General introduction to Mechanical & Hydraulic elements. Part programming subroutines & special cycles with examples. Machine specifications and its features. Practice on Operator Control Panel, Preparation of the tools, Programming Practice on the Machine & Simulation, Practice on Machine CNC-03 Programming and operation on CNC Turn mill center with Fanu-oi TB control 02 wks Review of Conventional and NC Machine tools. Overview of CNC Turn Mill Centre (TMC). Principle elements and their function of TMC. Different coordinate systems, Operating principles of TMC. Different operating modes of Machine, Preparation of Part Programme. Editing of Part Programme, Tool up for simple components. Different stock removal cycles and drilling cycles. Practice on operator control panel in different modes. Measurement of tool and work zero offsets and entry of tool data. Simulation of Part Programme & Dry Run Practice of writing part programmes for different operations and practice the same by simulation and operating the machine. Practice on the machine by running different part programmes. CNC-04 Programming setup and operation on milling and turning machines 04 wks Exposure to the important elements of CNC vertical machining center and CNC turning machine. Part programming concepts for milling and turning, job set up, Tool setup, Program execution on milling and turning machines Practice on operator control panel on milling and turning machines programming practical and simulation, practice on the machine. CNC-05 Awareness Course on CNC machining 01 wk Introduction to CNC machine tools difference between conventional and CNC machine. Part selection on CNC machine process planning of CNC machine. Explation of tool offset and work zero offset. Basic concept of part programming . Demo on CNC machine.

CAD-01 Foundation Course on AutoCAD 01 wk Introduction to AutoCAD, Setting up drawing environment Workspace, Limits & units, Co-ordinate system. Creating objects using Draw commands, Editing drawings using Modify commands, Creating dimensions, Drawing with precision- Drafting aids, Blocks, Design center, References, Script writing, Isometric views. Practices on above commands. CAD-02 Drafting &Modeling using AutoCAD 02 wks Introduction to AutoCAD, Setting up drawing environment Workspace, Co-ordinate system. Creating & Editing 2D objects, Creating dimensions, Drafting aids, Blocks, Design center, References. Concepts of Modeling and primitives. User co-ordinate system, modeling & 3D operation commands. Controlling drawing display. Solid & Mesh editing. Practices on above commands CAD-03 Foundation Course on Inventor 01 wk Introduction to Inventor, User interface Graphics window, Ribbon, Browser, Creating 2D sketches, Constraining sketches, Dimensioning sketches, Modifying sketches. Working with Sketched features Understanding parametric part modeling, Converting 2D sketches to Base features, Adding sketched features, Modifying features, creating & editing placed features, creating and editing work features. Overview on Assembly design & Drawing. Suitable practice on above topics. CAD-04 3D modeling using Inventor 01 wk Introduction to Modeling and Digital prototyping, Creating & editing part modeling. ifeatures and iparts, Assembly modeling Placing, moving and constraining components, creating & analyzing assemblies, Content center, render and animate with inventor studio. Drawing overview, Exploded view and presentations. suitable practice on above topics. CAD-05 Tube and pipe design in Inventor. 01 wk Tube and pipe fundamentals- Preparation and setup, Tube and pipe styles. Tube and pipe parts-populate route and runs, modify routes in rigid fittings. Tube & pipe assemblies & routes. Tube and pipe representation and presentation Tube and pipe drawings. Suitable practice on above topics. CAD-06 Computer aided manufacturing- Master CAM X2 (Milling) 01 wk Introduction on Master CAM. Concepts on 2D drawing and Solid design. Exposure to Milling. Tool path generation and verification. Tool parameter and job set up parameter. Program generation using Post Processor. Practice on Master CAM (MILL) exercises. Tool path generation and simulation exercises. Demonstration on Milling machine. CAD-07 . Computer aided manufacturing MasterCAM X2 (Turning) 01 Wk Introduction on Master CAM. Concepts on 2D drawing and Solid design. Exposure to Turning. Tool path generation and verification. Tool parameter and job set up parameter. Program generation using Post Processor. Practice on Master CAM (Lathe) exercises. Tool path generation and simulation exercises. NC file generation using Post Processor. Demonstration on Turning machine
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CAD- CAM LAB

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CONTROL TECHNOLOGY LAB

IHPC-01 Industrial Hydraulics & Pneumatics controls (IHPC) 02 wks Fundamentals of Hydraulics & pneumatics. Symbols of various hydraulics & pneumatic elements as per international standards & their interpretation. Application of different types of hydraulic actuators, directional control valves, flow control valves, time delay valves, hydraulic accumulator. Analysis and development of hydraulic & pneumatic circuit diagrams. Exercises on Festo Hydraulic & pneumatic training kits. IHPC-02 Basic Pneumatic controls 01 wk Fundamentals of pneumatics. Symbols of various pneumatic elements as per international standards & their interpretation. Application of different types of pneumatic actuators, directional control valves flow control valves time delay valves. Analysis and development of pneumatic circuit diagrams. Exercises of Festo Pneumatic training kits. IHPC-03 Basic Hydraulic controls 01 wk Fundamentals of Hydraulics. Symbols of various Hydraulics elements as per international standards & their interpretation. Application of different types of Hydraulics actuators, directional control valves flow control valves time delay valves. Analysis and development of Hydraulics circuit diagrams. Exercises of Festo Hydraulics training kits. IHPC-04 Low cost Automation with pneumatics & Electro-Pneumatics 01 wk Fundamentals of Pneumatics & Electricity. Industrial automation using Pneumatic and electro pneumatic controls. Applications of various electro pneumatic components such as Single & double solenoid directional controlled valves, cylinders, time delay valves, etc. Analysis and development of pneumatic and electro-pneumatic circuit diagrams. Exercises of Festo electroPneumatic training kits. IHPC-05 Mechtronics(Pneumatics, hydraulics & CNC) 02 wks Introduction to mechtronics. Electronics for mechanical engineers. Mechanical for electronics engineers. Parts of a CNC machine. Operation and programming of CNC. Demo on CNC machine. Application of different types of hydraulic actuators, directional control valves, flow control valves, time delay valves, hydraulics accumulator. Exercises on Festo Hydraulic & Pneumatic training kits. R &AC LAB RAC-01 Installation repair & maintenance of domestic Air-conditioner 01 wk Basic refrigeration cycle, component of Air conditioner- split & window, working principle of components, connection diagram of window and split A/C, servicing of Air conditioner- invaluing, evacuation, charging, cleaning of the refrigeration cycle, brazing, testing, fault finding. Installation method in sequence, selection of the installation place and safety. RAC-02 AC Duct designing 02 wk Basic refrigeration cycle, refrigerant, oil, simple load calculation, selection of the duct material, insulation designing as per distribution of CFM, Effect on duct passing through conditional area & unconditional area, psychometric chart reading, practical on particular place in respect of designing, duct servicing, heat gain, heat loss related with U Factor of insulating material. RAC-03 Heat ventilation and Air conditioning 03 wk Psychometric chart reading procedure, practice of adding & removing moisture to increase DBT, WBT. Selection of fan & compressor, Heat load calculation, cooling load calculation, Infiltration, ventilation, Insulating material, location of building, survey of building. Practice of heat load and selection of compressor, AHU, Duct designing. HEAT ENGINES & AUTOMOBILES HE-01 Repair and maintenance of latest Diesel engines 03 wks History of Automobile engines, Classification of IC engines- Design of Engine components, combustion chambers, working principles of engine components, piston, ring, crank shaft, Timing gears, valve train mechanism, knocks, types of fuels, fuel injection systems, lubrication systems, cooling systems, Auto electrical systems, CRDI systems, advantages & disadvantages of normal diesel injection system, EGR valve, Turbo charger system, sensors etc. Test the engine using engine analyzer /engine scanner. HE-02 Repair and Maintenance of latest petrol Fuel injection system 03 wks History and development of an IC engine, development of 4 stroke petrol engine classifications engine components and its working principles, advantages of latest engines, types of lubrication, cooling system , ignition system, Types of sensors, Actuators, relays, fuel injections, fuel pumps, difference between 2/4 stroke engine, pollution/emission control system. Test engine using Analyser/Engine scanner. Test of sensors. HE-03 Overhauling & testing of Fuel injection pump system 02 wks Types of Diesel fuels, fuel layout of old /new engines , fuel injection systems, fuel injection pumps, PE,PF,VE,CRDI, unit injection, PT injection and fuel injectors, types of governors and its working principle, fuel feed pumps defects, knocks, trouble shooting of fuel injection system, test the FIP on test bench. HE-04 Testing vehicle performance using wheel alignment & Test lane 01 wk Different types /models of vechcle checking by using a computerized wheel alignment, checking the toe-in toe-out caster angle,. camber angle, king pin, inclination, steering geometry and test the vehicle on test lane, using the M/c like slipper test, suspension test, brake test and engine /vehicle speed test.

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INDUSTRIAL ELECTRONICS AND MAINTENANCE LAB IEM-01 Digital Electronics and Microprocessors 02 wks Introduction to Number systems, Digital and Analog Signals. Introduction to Binary arithmetic, Boolean algebra and simplification of expressions. Introduction to logic gates and Digital ICs. Combinational and Sequential logic circuits. Encoders, Decoders, Analog to Digital and Digital to Analog converters. Introduction to Introduction to 8085 microprocessor, its block diagram and assembly language programming for 8085. IEM-02 Electronics for Electrical and Electronics instructor 02 wks Fundamentals of Electricity, AC and DC signals. Active and Passive components, LCR circuits. Semiconductors, PN junctions and their applications. Transistors and their applications. Power electronics and devices like SCR, TRIAC, DIAC etc. and their applications. Introduction to Digital Logic, digital circuits and their applications. Introduction to Computers. IEM-03 Programming and Applications of PLC 02 wks Need, advantages and basic constituents of PLC. Programming languages for PLCs. Writing basic programs for PLCs. Introduction general PLC hardware. The data types and Instruction set of PLC. Writing Programs to test the instruction set. Writing simple application programs for motors, conveyors, Sensors, Valves etc. Writing PLC programs for applications like water level controller, Stepper motor, Temperature controller, Bottling process etc. IEM-04 Automation using Siemens S7 300 PLC 02 wks Concept of Automation. Role of PLC in Automation. Need, advantages and basic constituents of PLC. Programming languages for PLCs. Writing basic programs for PLCs. Introduction to Siemens S7 -300 PLC hardware. The data types and Instruction set of S7 -300 PLC. Writing Programs to test the instruction set. Writing simple application programs for motors, conveyors, Sensors, Valves etc. Writing PLC programs for the different applications.. IEM -05 Electronics for Mechanical and Electrical Personnel. 02 wks Fundamentals of Electronics. Basic Electronic Components.. Concept of Active and Passive components, AC and DC signals LCR circuits. Semiconductors, PN junctions and their applications. Transistors and their applications. Power electronics and devices like SCR, TRIAC, DIAC etc. and their applications. Use of electronic test equipments. Introduction to Digital Logic, digital circuits and their applications. Introduction to Computer hardware. IEM-06 Embedded Systems Programming with C 02 wks Introduction to Embedded Systems and their classifications. Applications and components of Embedded systems. Overview of various types of processors used in embedded systems. Block diagram, addressing modes and instruction set of 8051 microcontroller. Study of the elements of Embedded C language. Writing programs for 8051 in C for various applications like stepper motor control, traffic light control, ADC, DAC etc. Introduction to ARM microcontroller block diagram, and smart card application. IEM-07 Repair and Maintenance of Electronics Test Equipment 02 wks Study of various electronics components. Study of the block diagram of CRO. Study of the circuits like Y Preamplifier, Y Final amplifier, Trigger Circuit, Coupling circuit, calibration and component testing circuit. Study of the block diagram and various circuits of a pulse generator like trigger circuit, pulse generator circuit and pulse width circuit. Study of various ICs used in pulse generator. Study of Regulated Power Supply block diagram and circuit diagrams. Study of the various ICs used in regulated power supplies.

CS-01 Creating Presentation with MS Power point 01 wk Introduction to Multimedia Presentations, their advantages and effectiveness. Use of MS Power point in creating slide shows. Refining the shows by adding various objects, formatting the slides, creating custom animations and slide transitions. Introduction to macromedia to create effective presentations. Add animations to the created shows and set up complete shows. Suitable practice and exercises to supplement the above topics. CS-02 Visual Basic-6 01 wk Introduction to Visual Basic for Windows as an application and its advantages. Concepts of event driven programming, properties and methods. Using the tool box and its controls to design customized forms. Modify the properties and write code to perform necessary actions. Create menus, arrays, write procedures and subroutines. Create data bound controls and use the visual data manager to connect to MS access databases. Work with Visual Basic as a front end tool. Introduction to proper debugging procedures in Visual Basic. Introduction to ActiveX controls and their usage. Suitable practice and exercises to supplement the above topics CS-03 MS-Access 01 wk Introduction to the fundamentals data, database, and databse management systems and their importance. Introduction to MS Access objects like tables, queries, forms etc. Desigining and populating tables tosuit the requirements, creatng relationships between multiple tables. Introduction to Queries, creating queries like select queries, crosstab queries etc. Creating calculated fields in queries. Designing Forms for data entry. Designing reports for final output, adding calculated values to Reports, formatting and printing the reports. Compacting, repairing and securing the databases. CS-04 Assembling and maintenance of PCs 01 wk Introduction to Networks, types and advantages. Introduction to the history of internet. Familiarization with the requirements for connecting the Net. Web Browsing searching for information. E-mail, registration for an id and communicating via E-mail. Using tools like MS Front page to create simple web pages. Suitable practice and exercises to supplement the above topics CS-05 MS-Office- Word & Excel 02 wks Introduction to the fundamentals of Computer organization. Introduction to windows operating system, files, saving and retrieval of the saved files. Creating documents using MS Office, saving, editing, formatting the document and the fonts. Conditional formatting, page setup, printing and inserting objects. Creating tables, macros and using mail merge. Creating a simple excel worksheet, entering data, cell referencing, editing and formatting the cells. Entering formulae in cells for various types of calculations. Validation of input, sorting, filtering subtotals etc. Analysis using one and two variable tables, summarizing using pivot tables and creating scenarios, using goal seek and charts to suit the requirement. Suitable practice and exercises to supplement the above topics. CS-06 Programming with C 02 wks Introduction to structured programming and its advantages. Familiarization with flow charts and the process of compiling and executing C Programs. Introduction to C language the data types, variables, keywords, operators and expressions, input output operations. Use of Control structures for decision making, looping, repetitions etc. Using built in functions and writing user defined functions for specific purpose. Using built in functions and writing user defined functions for specific purpose. Use of arrays, pointers, structures. Introduction to data structures. CS-07 Image editing with Photoshop 01 wk Overview of Windows operating system. Use of Paint Brush. Introduction to Multimedia Technology and applications. Picture files and formats. Visual language and Graphics design concepts. Using Adobe Photoshop to edit images. Animation concepts. Using FLASH to create simple animations. Suitable practice and exercises to supplement the above topics. CS-08 OOPS with C++ 02 wks Necessity of object oriented technology, drawbacks of structured programming. Introduction to the concepts of objects and classes. Introduction to C++ language, data types, variables, keywords, operators, expressions, control structures, functions and arrays. The features of OOPs in detail. Creating Classes and Objects, writing code to implement each feature of OOPs. Use of pointers and creating structures in C++. Suitable practice and exercises to supplement the above topics.

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COMPUTER SCIENCE LAB

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ELECTRICAL MAINTENANCE EM-01 AC/ DC Motor Control Systems 02 wks AC Fundamentals, Magnetism, electromagnets, relays, electromagnetic circuit breakers. Interlocking circuits, testing, running & reversing of electric motors, 3phase induction & slipring Induction Motors. 1 motors, types, load characteristics of 3 Induction Motors. Practice on single and double ON-OFF circuits. Reversing circuits Interlocking sequence for three motors. 3 phase squirrel cage introduction motor Star & Delta 3 phase slip wiring induction Motor. Single phase Motors, capacitor start, , Shaded pole motor & repulsion induction Motor, DC motors, shunt, series & compound motors. EM-02 Industrial maintenance & safety (Electrical) 02 wks Industrial rules and regulations, safety code selection of cables, fuses and other protective devices. Study of Maintenance /Installation procedure for generators, motors, transformers, rectifiers. Maintenance of electrical drives. Preventive break-down and corrective and corrective maintenance procedures and documentation. Practice on testing overhauling and trouble shooting of: Generators, Motors, Transformers, Rectifiers, Industrial furnaces. Preventive maintenance of the above equipment. Care and maintenance and charging of batteries. Testing and calibration of relays and instruments. EM-03 Control maintenance & safety of AC/DC motor systems 01 wk Tracing of the circuit, control panels. Overhauling of the parts preventive maintenance and maintenance accessories extractions of items /materials/controls as and when suitability causes and remedies /prevention methods to adopt. EM-04 Introduction of semi conductors in Electrical fields and update. 01 wk Classification of metal based on electrical conductivity Intrinsic extrinsic semi conductors. PN junction Discrete components. Bipolor devices, unipolor devices, Integrated circuits, diode characteristics. FB & RB bi-polar junction transistors. BIT amplification ADVANCED WELDING AW-01 High pressure pipe welding-6G 02 wks Introduction to HP welding, MMAW, Arc welding terms Safety against hazards, Nomenclature of bead, butt, fillet, Positions of welding, Distortion in weld and controls, Thin, thick wall pipe welding. Pipe welding by TIG & Arc process, Weld inspection, testing and defects, causes, remedial measures etc. Suitable practice and exercises to supplement the above topics. AW-02 MIG/CO2 welding 02wks Introduction to welding process, Weld terms and definitions, nomenclature of weld bead, butt, fillet, welding safety, Equipment and power sources, Modes of metal transfer, Shielding gas, filter wires, Pulsed MIG. Defects, causes, remedies, Inspection and testing, Trouble shooting. Suitable practice and exercises to supplement the above topics. AW-03 TIG Welding (SS.Al,Cu) 02 wks Welding terms and definitions, Equipment and power sources, Torches, shielding gases, Filter wires, Tungsten electrodes, Safety, welding parameters, Distortion and controls, Inspection testing, Defects, causes, remedy, Plasma arc welding, troubleshooting. Suitable practice and exercises to supplement the above topics. AW-04 Welding Repairs & maintenance 02 wks Introduction to welding processes, Arc welding terms and definitions. Oxy-Acetylene welding equipment, Chemistry of Oxy-acetylene flames, Types of Oxy-acetylene flames, Left ward and right ward welding technique, Brazing, shielded metal arc welding, Electrodes, MIG/MAG welding process, Hard facing, metal spray, eutalloy process, Identification of metals, weld ability of cast iron, Welding of cast steel, aluminum, magnesium and their alloys ,Advanced welding process, welding defects, causes and remedial measures. Suitable practice and exercises to supplement the above topics. AW-05 Semi and fully automatic submerged arc welding 01 wks Safety in submerged arc welding, Fundamental principles of process and its advantages over manual metal arc welding, Equipment and accessories, electrode wire, flux, care of flux Operating variables - Current, voltage, speed, electrode diameter, depth of flux, Edge preparation of joint flux recovery system, Welding defects, causes, remedial measures. Suitable practice and exercises to supplement the above topics. AW-06 Air plasma cutting and occupational health hazards in welding 01 wk Introduction to Air plasma cutting, Inspection, testing and defects, causes, remedial measures etc. OHH terms and definitions, Equipment and power sources, Torches, shielding gases, Safety, welding parameters, Distortion and controls, Inspection testing, Defects, causes, remedy, troubleshooting. Suitable practice and exercises to supplement the above topics.

IETM-01 India Standard and reading of Engg. Drawing 02 wks Code of practice in Engineering drawings as per BIS lines, conventions, abbreviations, matching symbols, surface finish and welding symbols study of relevant B.I.S. codes. Drafting theory multi view projections, sectional views and pictorial views, Limits, fits and tolerances as per B.I.S. deviations, Geometrical tolerances, form and position, indication on the shop floor drawings, study of relevant B.I.S codes. Theory of basic machining processes and heat treatment surface finish obtainable in different processes, study of relevant B.I.S. codes, sketching of multi view drawings, and pictorial views of simple machine parts and components . Practice of reading of engineering drawings reading of typical shop floor assembly drawings, interpretation of tolerances and fits of parts and assemblies. IETM-02 Design of Jigs & fixture 02 Wks Theory of metal cutting theory of cutting, machinability of materials, tool geometry, tools materials, single point multi point and form tools. Design theory design procedures, locating principles and methods, clamping principles and types, supporting elements, chip problems, centralizes, equalizers and drill bushes, types of jigs and fixtures. Design considerations. Practice on conceptual design of jigs and fixtures for drilling, reaming, milling, turning, boring etc. Drafting of the above tool drawings, application of Indian standards to tool drawings. ADVANCED TRAINING INSTITUTE: HYDERABAD -500007 Page 4 of 6

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INDUCTION TO ENGINEERING TECHNOLOGY AND MANAGEMENT

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INDUCTION TO ENGINEERING TECHNOLOGY AND MANGEMENT IETM-03 Limits & fits in Engg. 02 wks Types of production job batch, flow and mass production, relative advantages and disadvantages. Selective assembly and interchangeability meaning and explanation. Deviation lower upper and fundamental, Limits maximum, minimum, method of indication of the drawings, Tolerances unilateral, bilateral, schematic representation, tolerance grades, Fits clearance, interference and transition, schematic representation, maximum and minimum clearances and interferences, Hole basis and shaft basis fits, basic hole and basic shaft, selection of fits. Standard limit system charts reading and interpretation. Geometrical tolerances definitions and methods of indication of form and position tolerances. Practice on reading and interpretation of shop floor drawing. Practice on the preplanned exercises involving computation and assigning of limits, fits. IETM-04 Advanced Draftmanship 01 wk Review of drafting technology lines, projection theory, sectional views, pictorial views, and dimensioning technique as per revised B.IS. recommendations. Limits, Fits and tolerances. Deviations, limits, tolerances, fits, geometrical tolerances, study of relevant BIS codes, theory of basic machining processes, materials, properties, uses, heat treatment, material testing, review of basic mathematics, basic design concepts, reading interpretation of shop floor drawings, awareness on AutoCAD .Practice on interpretation of typical shop floor machine drawings IETM-05 Supervisory Development programme 01 wk Organization & supervisor, productivity, motivation, time management, planning, communication, Leadership, QC circle concepts, Total quality management, ISO 9001:2008 Controlling work, your boss your subordinate , Total predictive maintenance, Problem analysis and decision making, Team building, industrial safety, Performance appraisal, Value engineering. Industrial legislation. Information Technology. Discussion on Case studies. IETM-06 HRD for workers 01 wk Introduction to HRD, Attitude & its importance, Quality of Work life, Total Quality Management, Planning & Control, Communication & Interpersonal skill, Team Work, Safety & 5 S IETM-07 TQM & ISO 9001-2008 01 wk Concept on quality, need for TQM, the evolution of total quality management, TQM principles, TQM models, implementation of TQM. Discussion on Case studies. QC Tools, Modern Quality Concept, Structure of ISO 9001 2008, Requirements of ISO 9001-2008 comparison between ISO 9001 : 2000 and ISO 9001- 2008, quality management system, QMS principles Procedures, manual documentation, quality records quality organization structure, self assessment, Internal audit, external audit, corrective action . Certification, implementation. Discussion on Case studies. IETM-08 Quality circles and management (with new tools) 01 wk Introduction to Quality circle, Quality Concept, Attitude & its importance, Evoluvation of Quality circle, Quality Circle new tools, Management role, Implementation of Quality circle. IETM-09 Project management (PRIMA VERA software) 01 wk Definition of Project, project planning, network techniques, Activities and events, network construction. Forward pass method and backward pass method, Critical path, 3 PERT timings, Project expected time, probability of project completion , Crashing and optimum cost, Resource allocation and smoothing, Role of project manager. Exercises on network, CPM/PERT. Prima VERA Software IETM-10 Work study & production planning and control 01 wk Productivity, Work study and its importance, Method study and recording techniques, methodology, Work measurement and its techniques value engineering. Ergonomics. PERT/CPM. Exercises on standard Time. Types of production, introduction to PPC. Process planning. Functions of PPC, planning process. Planning techniques, Forecasting and methods. Bill of materials and MRP. Plant layout and material handling. Scheduling and Controlling, ABC analysis and EOQ, Line balancing, Practice on EOQ and Bill of Materials. Practice on Process planning parameters. Practice on PPC. IETM-11 Lean manufacturing & Six sigma 01 wk Introduction to lean manufacturing, Quality concept, Attitude & improvement, lean manufacturing tools, Implementation of lean manufacturing, Six sigma and methodology. IETM-12 Total Productive maintenance 01 wk Introduction to TPM, TPM tools, Kaizen & Five S, Quality Concept, Planning & controlling, Implementation of TPM

MEI-01 Metrology & Engg. Inspection 02 wks Basic measurement principles. Basic units and derived units. Definition of measurement and its role in quality and quality assurance. Tolerance and inter changeability Standards (Definition, types, advantages and importance). units and measurements, sources of errors, limits and fits, inspection functions, inspection techniques, Linear & Angular measurements, co-ordinate measurements, calibration of measuring instruments, surface texture, evaluation of surface roughness, Practice on Linear measurements, angular measurements, coordinate measurements, roundness measurements, calibration of gauges and measuring instruments, practice on tool makers microscope and horizontal metro scope, problem on control charts, statistical analysis for batch production. MEI-02 Quality Control & Engg. Inspection 02 wks Metrology Concept, inspection functions and inspection techniques, planning of inspection, standards-definitions, types and advantages, sources of errors, limits, fits and tolerances, quality concepts, quality control-how to locate, control and maintain quality control chart for variables and attributes, advanced inspection techniques. Practice on Linear measurements, angular measurements, co-ordinate measurements, roundness measurements, calibration of gauges and measuring instruments, practice on tool makers microscope and horizontal metro scope, problem on control charts, statistical analysis for batch production.

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METROLOGY MEI-03 Calibration of dimensional Measuring Instruments & Gauges 01 wk Standards ( Definition, types, advantages and importance), units and measurements, inspection techniques, Source of errors, calibration of measuring instruments. Viz. Micro meters, vernier calipers, dial gauges, ring gauges, plug gauges & height gauges. Practice on Inspection of external & internal diameter, lengths, depths with hand gauges i.e. vernier calipers, micrometers, height and depth gauges, dial gauges, micrometers and vernier calipers, calibration of measuring instruments and gauges ( Calipers, Micrometers, ring gauges, plug gauges, thread gauges) on Calibration testers and horizontal metro scope. MEI-04 Geometrical Measurements 01 wk Basic measurement principles. Basic units and derived units. Definition of measurement, limits and fits. Introduction to Geometric parameters, Straightness, Concentricity etc. Measure of Geometric parameters. Importance in industrial work. Suitable exercise to supplement above topics. MEI-05 Advanced course in Metrology for supervisory staff /Engg. 01 wk Basic measurement principles. Basic units and derived units. Definition of measurement and its role in quality and quality assurance. Tolerance and inter changeability Standards (Definition, types, advantages and importance). units and measurements, sources of errors, limits and fits, inspection functions, inspection techniques, calibration of measuring instruments, surface texture, evaluation of surface roughness Suitable exercise to supplement above topics MEI-06 Quality Control & SPC application 01 wk Quality concepts, quality control, QA, QMS, QC tools, how to locate, control and maintain quality, control chart for variables and attributes, Acceptance sampling, advanced inspection techniques. Application of SPC in Industries. Suitable exercises on SPC. MEI- 07 Uncertainty in dimensional measurement 01 wk Guidelines on measurement about uncertainty in measurement, estimation and apportionment of uncertainty and interpretation of uncertainty. Dimensional and geometrical measurements Concepts & definition uncertainty sources and measures, evaluation of type A and type B standard uncertainties, expanded uncertainty in measurement, step by step procedure for calculating the uncertainty in measurement of same dimensional measuring instruments.

MTM-01 Maintenance planning & scheduling 01 wk Introduction to maintenance , types of maintenance , categorization of equipments, scheduling of machines and equipments, maintenance of records, maintenance planning, spares and maintenance materials.Practice on maintenance of machine tools, preventive maintenance as per check list- inspection, bearing sound testing by engineers. MTM-02 Machine tools maintenance 02 wks Industrial safety in maintenance department. Geometrical test of machine tools. Surface finish in machine tool elements and its importance. Limits and Fits Wear in various components and methods of minimizing it. Tribology methods and lubrication. Lubricants recommended for machine tools. Machine tool mechanisms (Conventional and modern machines). Scraping of machine tool slides Plain and anti frictional bearings. Their specification and applications Preventive maintenance, Failure of mechanism, its causes and remedies Transmission of power by belt drive gear drive and chain drive. Trouble shooting and their rectification in drives. Oil seals, pickings, their types and area of application. Practice on Leveling of surface by sensitive engineering spirit level and two column oil level. Bearing sound testing by engineers stethoscope. Measurements of speed by electronic tachometer. Spark test. Vibration analysis of machine tools. Perform geometrical test as per IS chart on radial drilling machine, center lathe, milling machine and shaping machine. Head scraping practice on flat surfaces, Dismantling, overhauling and assembling practice of machine tools . Preventive maintenance of machine tools. MTM-03 Preventive maintenance of machine tools 01 wk Rules for maintenance, aims of maintenance, need for maintenance, functions of maintenance department. Types of maintenance programmes, Poor maintenance and its causes. Maintenance procedures Principles Practice on Performing preventive maintenance of lathe, universal/vertical milling machines Checking the condition of the machines using standard check list Conducting geometrical testing determining accuracy Using special tools for maintenance MTM-04 Bearing and lubrication 01 wk Types of bearings, bearing specifications, bearing lubrication. Limiting speeds, Shaft and housing design, Handling of bearings. Type of bearing noise, Bearing failure patterns. Principles of lubrication, Lubricant characteristics, tests and their significance Lubricant application methods, Applications . Lubricant recommended chart, Conservation of lubricants. Storage and handling of lubricants Practice on checking the condition of bearing by sound testing using Engineering stethoscope mechanical and electronic type Journal bearing demonstration apparatus U.K. Replacing the bearing. Preloading of bearings, using special tools for bearing installation. MTM-05 Mechanical maintenance of plant & machinery (improved methods) 01 wk Concept of mechanical maintenance Basic mechanical elements Mechanical maintenance aspects Various activities under mechanical maintenance Belt drives coupling, chain drives, clutches and their maintenance Knowledge of latest trends in the mechanical maintenance Lubrication and bearings. The use of modern tools/instruments and materials for maintenance The importance of speed, accuracy, safety practices in maintenance. Practice on proper alignment of belt drives Adjusting belt tension with a special tool Belt tension indicator as per standard recommendations aligning properly the coupling, chain drives, clutches, gear boxes, using industrial adhesives & Sealants.

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MACHINE TOOL MAINTENANCE

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