Volvo Trucks North America

Greensboro, NC USA

Service Bulletin Trucks
Date Group No. Release Page

8.2013

524

01

02

1(5)

Brake Pedal Adjustment VN, VHD VERSION2, VAH, VT

Brake Pedal Adjustment
The following information covers Brake Pedal Adjustment for VN, VHD VERSION2.

Contents

• •

“Brake Pedal”, page 2 “Brake Pedal, Adjustment”, page 3

Note: Information is subject to change without notice. Illustrations are used for reference only and may differ slightly from the actual vehicle. However, key components addressed in this information are represented as accurately as possible.

USA60930

PV776-89122315
English Printed in USA

Volvo Trucks North America Service Bulletin Date 8.16 in) .3 Nm (27 ± 3 in-lb) M8 = 15 ± 2. Release 524 01 02 Page 2(5) Brake Pedal Brake Pedal (Free play and Torques) Brake pedal free play Note: This is measured while lifting the pedal from the at-rest position Brake valve pushrod to brake pedal Bracket for brake pedal micro switch to pedal plate (VE D12) Brake micro switch to bracket (VE D12) Lock nut of set screw (after adjusting brake pedal free play) M8 = 24 ± 4 Nm (18 ± 3 ft-lb) M6 = 10 ± 1.5 Nm (11 ± 2 ft-lb) 8 ± 4 mm (0.2013 Group No.31 ± 0.5 Nm (7 ± 1 ft-lb) 3 ± 0.

2013 Group No. Adjustment W5001509 Fig. 8 ± 4 mm (0.31 ± 0. Adjustment You must read and understand the precautions and guidelines in Service Information. ask your supervisor for training before you perform it. Release 524 01 02 Page 3(5) Brake Pedal. Brake pedal free play 2. Upper Screw.Volvo Trucks North America Service Bulletin Date 8. Note: When adjusting the free position of the brake pedal on a workbench.32 ± 0.16 in) . air must be supplied to the brake valve supply ports marked sup-1 and sup-2. “General Safety Practices. Free position Note: Air must be supplied to the brake valve in order to adjust pedal. Static position 4. If you are not properly trained and certified in this procedure. 1 Upper Screw Adjustment 1. Brakes and Air Systems” before performing this procedure.16 in) of play. Brake valve push rod to brake pedal 3. 1 Adjust the upper screw so that the free position (4) of the brake pedal has 8 ± 4 mm (0. secure the lock nut and re-check play (See page 4 ). This is measured while lifting the pedal from the static position (push rod contacts the plunger) (3). group 500. After adjusting.

2 Brake Micro Switch Adjustment 1 Brake micro switch 2 Brake micro switch. rotate the micro switch bracket (2) assembly up/down until the tool touches brake pedal arm. adjustment set screw 1 Loosen the brake micro switch adjustment screw (3). “Brake Pedal Adjustment” in function group 5. W3083623 3 With pedal in static position.Volvo Trucks North America Service Bulletin Date 8. Note: To adjust the micro switch. 2 Install the brake micro switch adjustment tool (88800461) into the lower hole group on the switch bracket.5 Nm (88. Note: Air must be supplied to the brake valve in order to adjust the micro switch.5 ± 13 in lb. bracket 3 Brake micro switch bracket.2013 Group No. 4 Tighten brake micro switch adjustment screw to 10 ± 1. Adjustment W3083652 Fig. the upper adjusting screw adjustment must be complete. Release 524 01 02 Page 4(5) Brake Micro Switch. For more information refer to.) .

Release 524 01 02 Page 5(5) 5 Install under dash panels and secure.2013 Group No.Volvo Trucks North America Service Bulletin Date 8. . 6 Install all the previously removed cables to the negative (ground) battery terminals.

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