Powador 30.0 TL3 M / XL | 33.0 TL3 M / XL 36.0 TL3 M / XL | 39.0 TL3 M / XL 40.0 TL3 M / XL | 48.0 TL3 Park 60.

0 TL3 M / XL

Operating Manual

 English translation of German original

Operating Manual

Contents
1 1.1 1.2 2 2.1 2.2 2.3 3 3.1 3.2 4 4.1 4.2 5 5.1 5.2 6 6.1 7 7.1 7.2 7.3 7.4 7.5 General Notes ..........................................................4 About this documentation .................................4 Layout of Instructions ...........................................4 Safety .......................................................................... 5 Proper use .................................................................6 Protection features ................................................6 Additional information.........................................6 Description ............................................................... 7 Mode of Operation ................................................ 7 Description of the unit ......................................... 7 Technical Data ....................................................... 10 Electrical Data ........................................................ 10 Mechanical data.....................................................12 Transportation and Delivery .............................13 Delivery .....................................................................13 Transportation ........................................................13 Mounting the Inverter ........................................ 14 Installing and securing the inverter ............. 16 Installing the Inverter ..........................................17 Opening the connection area...........................17 Making the electrical connection................... 18 Connecting the interfaces.................................23 Sealing the connection area ............................ 27 Starting up the inverter......................................28 9.4 9.5 10 11 11.1 11.2 11.3 12 13 8 8.1 8.2 8.3 8.4 8.5 9 9.1 9.2 9.3 Configuration and Operation ..........................29 Controls....................................................................29 Starting up for the first time .............................32 Menu structure......................................................32 Monitor inverter................................................... 40 Performing a software update ........................42 Maintenance / Troubleshooting .....................43 Visual inspection...................................................43 External cleaning ..................................................43 Shutting down for maintenance and troubleshooting ...........................................43 Faults ........................................................................ 44 “Fault” messages on the display / LED ......... 46 Service ...................................................................... 51 Shutdown / Disassembly ...................................52 Shutting down the inverter ..............................52 Uninstalling the inverter ....................................52 Dismantling the inverter....................................52 Disposal ...................................................................52 Appendix ................................................................53

Operating Instructions Powador 30.0-60.0 TL3_EN

Page 3

General Notes

1
1.1

General Notes
About this documentation
WARNING
Improper handling of the inverter can be hazardous › You must read and understand the operating instructions before you can install and use the inverter safely.

1.1.1

Other applicable documents

During installation, observe all assembly and installation instructions for components and other parts of the system. These instructions are delivered together with the respective components and other parts of the system.

1.1.2

Storing the documents

These instructions and other documents must be stored near the system and be available at all times.

1.2
1.2.1

Layout of Instructions
Symbols used
General hazard Risk of fire or explosion

High voltage!

Risk of burns

Authorised electrician

Only authorised electricians may carry out tasks indicated with this symbol.

1.2.2

Safety warnings symbols guide
DANGER
High risk Failure to observe this warning will lead directly to serious bodily injury or death.

WARNING
Potential risk Failure to observe this warning may lead to serious bodily injury or death.

CAUTION
Low-risk hazard Failure to observe this warning will lead to minor or moderate bodily injury.

CAUTION
Risk of damage to property Failure to observe this warning will lead to property damage.

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Operating Instructions Powador 30.0-60.0 TL3_EN

Safety

1.2.3

Additional information symbols
NOTE
Useful information and notes

DE

Country-specific function
Functions restricted to one or more countries are labelled with country codes in accordance with ISO 3166-1.

1.2.4

Instructions symbols guide

Instructions ↻ Prerequisite for the step 1. 2. » Carry out step. (Additional steps, if applicable) Results of the step

2

Safety
DANGER
Lethal voltages are still present in the terminals and cables of the inverter even after the inverter has been switched off and disconnected. Severe injuries or death may occur if the cables and terminals in the inverter are touched. Only authorised electricians who are approved by the supply grid operator may open, install or maintain the inverter. › Keep the inverter closed when the unit is in operation. › Do not touch the cables or terminals when switching the unit on and off. › Do not make any modifications to the inverter.

The electrician is responsible for observing all existing standards and regulations. • Keep unauthorised persons away from the inverter and PV system. • In particular, be sure to observe IEC-60364-7-712:2002 Requirements for special types of business premises, rooms and installations - Solar-Photovoltaic-(PV) Power Supply Systems. • Ensure operational safety by providing proper grounding, conductor dimensioning and appropriate protection against short circuiting. • Observe the safety instructions on the inverter and in these operating instructions. • Switch off all voltage sources and secure them against being inadvertently switched back on before performing visual inspections and maintenance. • When taking measurements while the inverter is live: – Do not touch the electrical connections – Remove all jewellery from wrists and fingers. – Ensure that the testing equipment is in safe operating condition. • Stand on an insulated surface when working on the inverter. • Modifications to the surroundings of the inverter must comply with the applicable national standards. • When working on the PV generator, it is also necessary to switch off the DC voltage with the DC disconnect in addition to disconnecting the PV generator from the grid.

Operating Instructions Powador 30.0-60.0 TL3_EN

Page 5

the following monitoring and protective functions are integrated into Powador inverters: • Overvoltage conductors / varistors to protect the power semiconductors from high-energy transients on the grid and generator side. This includes: • Mobile use. Any other or additional use of the device is deemed improper. • EMC filters to protect the inverter from high-frequency grid interference. The inverter is built according to the latest technological standards and safety regulations. Page 6 Operating Instructions Powador 30.kaco-newenergy. • Use in rooms where there is a risk of explosion.0-60.0 TL3_EN .Safety 2. grid protection and safety parameters along with more detailed instructions see our web site at http://www. 2. For information on grid coupling. • Grid-side grounded varistors to protect the inverter against burst and surge pulses. Operate the inverter only with a permanent connection to the public power grid. • Use in rooms where the humidity is higher than 95%. • Temperature monitoring of the heat sink. • Standalone operation. or may result in damage to the unit and other property. Nevertheless. • Operation outside the specifications intended by the manufacturer. improper use may cause lethal hazards for the operator or third parties.de/.2 Protection features For your safety. • Islanding detection according to VDE 0126-1-1.3 Additional information NOTE The EU declaration of conformity can be found in the appendix.1 Proper use The inverter converts the DC voltage generated by the PV modules into AC voltage and feeds it into the grid. 2.

1 Description Mode of Operation The inverter converts the DC voltage generated by the PV modules into AC voltage and feeds it into the grid. i. as it gets dark. • Directly to the inverter (terminals for 12 (3 x 4) strings are provided on the inverter). 3.2.2 Summary of the components PV generator The PV generator. the feed-in operation ends and the inverter switches off.2 3. Operating Instructions Powador 30.0 TL3_EN Page 7 . the PV modules.1 3. If.1 Description of the unit Powador inverter as part of a PV system System layout PV generator PV generator Inverter with DC disconnect Inverter with DC disconnect Safety fuse Safety fuse Load Reference meter KWh KWh Feed-in meter Main switch Selective main switch Grid connection point Figure 1: Circuit diagram of a system with two inverters 3. DC terminal point Options for parallel connections of several generator strings: • To a DC terminal point between the DC generator and inverter.2.Description 3 3.1. the voltage drops below the minimum voltage value.0-60. The feed-in process begins when there is sufficient sunlight and a specific minimum voltage is present in the inverter.e. • Directly to the PV generator with a positive and negative lead to the inverter. converts the radiant energy of sunlight into electrical energy.2.1.

Some power supply companies also allow the installation of your own calibrated meters. The DC disconnects are used to disconnect the inverter from the PV generator in order to carry out maintenance. Page 8 Operating Instructions Powador 30. 3. Feed-in meter The feed-in meter is to be specified and installed by the power supply company.Description DC disconnect Use the DC disconnect to disconnect the inverter from all power sources on the PV generator side.0 TL3_EN . Selective main switch If you have questions about the selective main switch. Connecting the inverter to the PV generator  Switch the DC disconnects from 0 (OFF) to 1 (ON). Grid fuses gL fuses are suitable. Disconnecting the inverter from the PV generator  Switch the DC disconnects from 1 (ON) to 0 (OFF). contact your power supply company.2 1 Inverter diagram 4 2 3 Figure 2: Inverter diagram Key 1 2 3 Upper housing cover Door Cover for the connection area 5 6 4 5 6 Control panel Fan cover Side housing cover 3.2.0-60.2.3 Mechanical components DC disconnect There are 3 DC disconnects inside the inverter housing.

3.Description 3. 3.g.0 TL3 inverters. 1. A local web server is installed in the unit for this purpose.0-60.3 on page 32). For monitoring a system comprising several inverters. Use the USB interface for reading out stored operating data and loading software updates using a FAT32-formatted USB stick. 33.4.4.4.1 RS485 interface Use this monitoring option if you cannot check the functioning of the system on-site on a regular basis. depending on the feed-in power at a given time.2. To connect the RS485 interface.0.3 USB interface The USB connection of the inverter is a type A socket. 3.5 Digital input "inverter off " If Powador protect is installed as a central grid and system protection. the pulse rate for these equipments can exceed 2.0 TL3_EN Page 9 .2.2.2. Operating Instructions Powador 30. NOTE The S0 interface pulse rate can be chosen in three unit intervals (500. For information on the installation and use see this manual.4.4.000 and 2.2.000 pulses / kWh and would therefore be outside the specification. Keep in mind that you cannot select the 2. The USB connection is specified to draw 100 mA of power. It is located on the connection board on the underside of the inverter under a cover. It is a galvanically isolated transistor output. For monitoring your PV system using the RS485 interface. This requires the inverters in the photovoltaic system to be connected to the Powador protect. the fail-safe disconnection of suitable Powador inverters from the public grid can be initiated by a digital signal instead of by tie circuit-breakers.000 pulses / kWh pulse rate for powerful equipments because.000 pulses / kWh) for Powador 30. the Powador protect manual and the instructions for use of the Powador protect on the KACO web site. 3.4 Interfaces The inverter has the following interfaces for communication and remote monitoring: • RS485 interface • Ethernet interface • USB interface • S0 interface You configure the interfaces and the web server in the Settings menu (see section 8.2. e. KACO new energy GmbH offers monitoring devices: 3.4 S0 interface The S0 interface transmits pulses between a pulsing counter and a tariff metering unit. if your place of residence is located a great distance from the system.2 Ethernet interface Monitoring can occur directly on the unit using the integrated Ethernet interface. we recommend you use an external data logging and monitoring system. contact your authorised electrician.0 and 36. It is designed according to DIN EN 62053-31:1999-04 (pulse output devices for electromechanical and electronic meters).

0-60.000 27.000 350 to 800* 200 to 800 250 1.000 Input levels Max.000 3 x 34.500 230 / 400 3 x 43.9 50 / 60 0. For PV generators with MPP voltages of less than 350 V.Technical Data 4 4.0 TL3 39.8 98 / 4.80 capacitive 3 <3 25.4 < 30 ~1.2 3 x 39. Output levels Rated power [VA] Grid voltage [V] Rated current [A] Rated frequency [Hz] cos phi Number of feed-in phases Distortion factor [%] 3 x 36.0 TL3 33.3 30. The rated current is limited to 34.000 39.80 inductive to 0.0 A per input.5 120 IGBT. transformerless Country-specific yes 18 Page 10 Operating Instructions Powador 30.0 TL3 36. efficiency [%] European efficiency [%] Make current [A] / ON duration [ms] Internal consumption: standby [W] Internal consumption: night [W] Feed-in starts at [W] Circuit design Grid monitoring CE conformity Clock frequency [kHz] Table 1: Electrical data 98. rated current [A] Max.0 TL3 30.300 General electrical data Max. the start voltage must be set in the parameter menu. recommended PV generator power [W] DC MPP range from [V] to [V] Operating range from [V] to [V] Starting voltage [V] Open circuit voltage [V] Max.000 33.5 3 x 48. self-commutated.0 TL3_EN .0 20.000 3 x 1 (M) / 3 x 4 (XL) 3 Short-circuit diode * The possible input power is reduced at voltages lower than 350 V.000 36.0 97.1 Technical Data Electrical Data 30. power per tracker [W] Number of strings Number of MPP trackers Polarity safeguard 33.

000 410 to 800** 200 to 800 250 1.9 Operating Instructions Powador 30. The rated current is limited to 34.000 230 / 400 3 x 52. efficiency [%] European efficiency [%] Make current [A] / ON duration [ms] Internal consumption: standby [W] Internal consumption: night [W] Feed-in starts at [W] Circuit design Grid monitoring CE conformity Clock frequency [kHz] Table 2: Electrical data 98.0 3 x 1 (M) / 3 x 4 (XL) 3 x 1 (M) / 3 x 4 (XL) 3 Short-circuit diode 3 x 1 (M) / 3 x 5 (XL) * The possible input power is reduced at voltages lower than 350 V.0 TL3_EN Page 11 .0 98. For PV generators with MPP voltages of less than 480V.0 TL3 60.80 capacitive 3 <3 49. For PV generators with MPP voltages of less than 350 V. Output levels Rated power [VA] Grid voltage [V] Rated current [A] Rated frequency [Hz] cos phi Number of feed-in phases Distortion factor [%] ****Device is designed for use exclusively on the medium-voltage grid.0 A per input.000 480 to 850*** 200 to 850 3 x 34. self-commutated.0 A per input. recommended PV generator power [W] DC MPP range from [V] to [V] Operating range from [V] to [V] Starting voltage [V] Open circuit voltage [V] Max. rated current [A] Max. the start voltage must be set in the parameter menu.0 3 x 34. The rated current is limited to 36.000 3 x 36. 36.5 120 IGBT.4 < 30 ~ 1.0 20.8 98 / 4.1 50 / 60 0.Technical Data Input levels Max.900 230 / 400 3 x 72.000 277 / 480**** 3 x 48. the start voltage must be set in the parameter menu.0 TL3 40.0 TL3 48. **The possible input power is reduced at voltages lower than 410 V.0 97. The rated current is limited to 34.0-60.2 General electrical data Max. transformerless Country-specific yes 18 97.80 inductive to 0. the start voltage must be set in the parameter menu.2 40.000 60. power per tracker [W] Number of strings Number of MPP trackers Polarity safeguard 40.0 A per input.000 350 to 800* 200 to 800 48. For PV generators with MPP voltages of less than 410V. *** The possible input power is reduced at voltages lower than 480 V.

cross-section: 35 mm² rigid / flexible Screw terminals on top hat rail inside the unit min.0TL3 Display Controls Interfaces Fault signal relay AC connection terminals Graphical LCD.0-60. max. cross-section: 50 mm² rigid / flexible Cable connection via M50 cable fitting Screw terminals on top hat rail inside the unit min. cross section: 6 mm² rigid / flexible max. cross section: 2. Digital output "Inverter off " Potential-free NO contact.0-60. 3 LEDs 4-way button.0 TL3: 183) AC cable connection DC connection terminals (M variant) DC connection terminals (XL variant) Connections for DC cable connection Connection for Ethernet cable connection Ambient temperature range [°C] Temperature monitoring Cooling (free convection (K) / fan (L)) Protection rating according to EN 60529 Degree of contamination DC disconnect Housing H x W x D [mm] Total weight [kg] Table 3: Mechanical data Page 12 Operating Instructions Powador 30.0 TL3_EN . RS485.2 Mechanical data 30. cross-section: 10 mm² rigid / flexible Cable connection via 6 M40 cable fittings Cable connection via M25 cable fitting -20 to 60 yes L IP 54 PD2 Built-in Steel plating 1360 x 840 x 355 151 (60. S0. USB. 2 buttons Ethernet.5 mm² rigid / flexible max.Technical Data 4. cross section: 16 mm² rigid / flexible max. 30 V DC / 1A or 230 V AC / 1 A Screw terminals inside the unit min.

cover Installation kit Documentation 5.1 Transportation and Delivery Delivery Every inverter leaves our factory in proper electrical and mechanical condition.0 TL3_EN Page 13 .1.1 • • • • Scope of delivery Inverter Housing covers: Cover plates right and left. › Carefully transport the inverter using the carrying handles of the pallet.Transportation and Delivery 5 5. 5. The shipping company is responsible for any transport damage that occurs.0-60.2 Transportation WARNING Impact hazard. 2 1 1 Figure 3: Transportation of the inverter Key 1 Eyebolts 2 Cover Operating Instructions Powador 30. risk of breakage to the inverter › Pack the inverter securely for transport. Special packaging ensures that the units are transported safely.

Unobstructed air circulation. Page 14 Operating Instructions Powador 30. Minimum clearances to be observed during assembly: see Figure 6 on page 16 and Figure 5 on page 15. Accessible for installation and maintenance. › Failure to observe these warnings may lead to inverter damage which is not covered by the KACO new energy GmbH manufacturer warranty. close to the ground. Protected from direct sunshine outdoors. climate-controlled. › Mount the inverter so that it cannot be touched unintentionally. Installation space • • • • • • As dry as possible. CAUTION Property damage due to gases that have an abrasive effect on surfaces when they come into contact with ambient humidity caused by weather conditions The inverter housing may be severely damaged by gases (ammonia. › Perform regular visual inspections. it must be mounted so that it can be seen at all times.0 TL3_EN . ensure during installation that the display is slightly below eye level.) when they come into contact with ambient humidity caused by weather conditions. › Immediately remove any moisture from the housing.Mounting the Inverter 6 Mounting the Inverter DANGER Risk of fatal injury from fire or explosions Fire caused by flammable or explosive materials in the vicinity of the inverter can lead to serious injuries. For easy operation. CAUTION Risk of burns from hot housing components. provide forced ventilation so that the heat is sufficiently dissipated. etc. with the waste heat dissipated away from the inverter. especially on vents. › Immediately remove dirt.0-60. accessible from the front and sides without requiring additional resources. If the inverter is exposed to gases. Flame resistant. NOTE Access by maintenance personnel for service Any additional costs arising from unfavourable structural or mounting conditions shall be billed to the customer. sulphur. When installing the unit in a control cabinet. › Do not mount the inverter in an area at risk of explosion or in the vicinity of highly flammable materials. Coming into contact with the housing can cause burns. Made from heat-resistant material (up to 90 °C). › Take care to ensure sufficient ventilation of the inverter. Wall • • • • • With sufficient load-bearing capacity.

the inverter may go into power regulation mode due to insufficient ventilation and the resulting heat build-up. › Use only the supplied mounting parts. › Only install inverter in an upright position. If the recommended minimum clearances are not observed.Mounting the Inverter Authorised electrician NOTE Power reduction due to heat accumulation. › If you mount the inverter to a wall. Ceiling C A Clearance to ceiling: 500 mm A A B Base Figure 4: Instructions for wall mounting Key A B C Figure 5: Minimum clearances Horizontal distance between the two inverters / vertical distance between inverter and the ceiling Distance in front 550 mm 1000 mm Vertical distance to an additional inverter suitable for wall mounting 700 mm CAUTION Use suitable mounting parts. Operating Instructions Powador 30. only mount it to a vertical wall.0 TL3_EN Page 15 .0-60. › Ensure sufficient heat dissipation. › Maintain minimum clearances.

3.0-48.Mounting the Inverter Authorised electrician 735 1328 140 45 766.1 Installing and securing the inverter Drilling the holes 1. Mark (4x) drill holes on bottom. 2. 2.1.1 Fitting the housing (30. Position the inverter above the drill holes. » Install and secure the inverter. Unscrew the 4 M4 x 10 screws from the EMC sheet metal. Use the four anchoring bolts to secure the inverter to the floor. For wall mounting: push the wall plugs into the wall. Drill the holes. 4. 6. For wall mounting: use the 2 screws to secure the inverter to the wall.0 TL3_EN . 2.0 TL3) Removing the EMC sheet metal 1. Page 16 Operating Instructions Powador 30. Mark position of (2x) drill holes on wall. Remove and store the EMC sheet metal. » Install the hood. 3. » Install the housing. Securing the inverter 1.5 Figure 6: Drilling separation (in mm) 6.0-60.

Secure the right housing cover to the inverter housing from the inside using the 2 enclosed M4 x 10 screws with a Torx T30 screw driver. » Continue with the installation. Secure the EMC sheet metal to the inverter housing using the enclosed 25 M4 x 10 screws. » Install the side housing covers. 7. Operating Instructions Powador 30. Severe injuries or death may occur if the cables and terminals in the inverter are touched.Installing the Inverter Authorised electrician Installing the hood ↻ Remove the EMC sheet metal. Make the electrical connection. 1. » Place the EMC sheet metal on the housing. Secure the hood to the inverter housing from the inside using the enclosed fastening screws. Remove the cover of the connection area. 4. › Ensure that the AC and DC sides are completely voltage-free. 3.0 TL3_EN Page 17 . Place the EMC sheet metal on the inverter housing. 2. Placing the EMC sheet metal on the housing 1. 1. Place the hood on the top side of the housing. › Connect the inverter only after the aforementioned steps have been taken. Only authorised electricians who are approved by the supply grid operator may open and install the inverter. › Disconnect the AC and DC sides. The inverter must be mounted in a fixed position before being connected electrically. 7 Installing the Inverter DANGER Lethal voltages are still present in the terminals and cables of the inverter even after the inverter has been switched off and disconnected. Installing the side housing covers ↻ Remove the EMC sheet metal. 3. 2. › Secure both sides against being inadvertently switched back on. 2. Open the door. » The mounting of the inverter is complete. Place the right housing cover on the inverter housing. Place the left housing cover on the inverter housing.1 Opening the connection area Opening the connection area ↻ You have mounted the inverter. 1.0-60. » Unlock the two door locks with the control cabinet key. › Observe the safety regulations and current technical connection specifications of the responsible power supply company. 2. Secure the left housing cover to the inverter housing from the inside using the 2 enclosed M4 x 10 screws.

Type II.2 Making the electrical connection Make the connection to the PV generator as well as the grid connection via the PCB terminals in the connection area of the inverter.0 TL3: 50 mm² 60.0 TL3: 35 mm² 24 mm 30. fuse size depends on connection Installed internally.0 TL3 M / XL XL Page 18 Operating Instructions Powador 30. connection via individual cables 1 4 2 3a 3b M Figure 7: Connection area: Electrical connection. conductor cross-section without wire sleeves Max. Powador 60.5-4 Nm DC connection DC connection (M) (XL) 35 mm² 35 mm² 18 mm 10 mm² 10 mm² 25 mm 2. Note the following conductor cross-sections: AC connection (M / XL) Max.0 TL3: 2.Installing the Inverter Authorised electrician 7. 1 per MPP tracker Installed internally Parallel connection not possible. Powador 30.5 Nm 60.0-48.5 Nm The unit variants M and XL also differ in the following ways: Version M String fuses Overvoltage conductor Combiner box Parallel connection of the DC inputs To be provided externally on-site To be provided externally on-site To be provided externally on-site Parallel connection not possible.0 TL3: 4-4. connection via individual cables 1 2 Version XL internal.0 TL3 M / XL XL 1 2 1 4 2 3a 3b M Figure 8: Connection area: Electrical connection.0-48.0-48.0 TL3_EN . conductor cross-section with wire sleeves Length of insulation to be stripped off Tightening torque 50 mm² 30.0-60.

NOTE An AC-side disconnection unit must be provided in the final installation.0-40. Equipment types Powador 30.2.0 TL3. › Switch off all power sources to the inverter before you insert the grid power cable into the unit. DANGER Risk of fatal injury due to electric shock Severe injury or death will result if the live connections are touched. 60. XL: 3x5) 3a) without fuse.0-60. the inverter switches off. the voltage at the grid terminals of the inverter will increase during feed-in to the grid.0 TL3: 277 / 480V). 48.1 Connecting the inverter to the power grid The power connection wires are connected to the AC terminal on the left of the connection area (see Figure 7 on page 18. please consider the suitability of the product to the mains voltage (30.48. › Ensure that the conductor cross-sections are sufficiently large or that the cable lengths are sufficiently short. NOTE When the line resistance is high (i.Installing the Inverter Authorised electrician Key 1 2 AC connection terminals DC disconnect 3 4 DC connection terminals (M: 3x1. a type A residual current circuit breaker must be used. The inverter monitors this voltage. 3b) with fuse Overvoltage protection Type II 7. Operating Instructions Powador 30. Recommended conductor cross-sections and fuse protection of NYM cables for fixed wiring according to VDE 0100 part 430 For cable lengths up to 20m.e. long grid-side cables). › Make sure that the device is isolated from the public power supply and the system power supply before starting work.0 TL3_EN Page 19 . If it exceeds the country-specific grid overvoltage limit value. Figure 8 on page 18).0 . This disconnection unit must be installed so that it can be accessed at any time without obstruction.0 TL3 M / XL Powador 60. If a residual current circuit breaker is necessary due to the installation specification.0 TL3 M / XL Table 4: Conductor cross-section Fuse protection: gL safety fuses 16 mm² 35 mm² 63 A for 16 mm² conductor cross-section 100 A for 35 mm² conductor cross-section Recommended conductor cross-sections and fuse protection of NYM cables NOTE When selecting installation material. Longer cable lengths require larger conductor cross-sections.0 TL3: 230 / 400V. use the specified conductor cross-sections.

NOTE Connected PV modules must be dimensioned for the DC system voltage in accordance with IEC 61730 Class A. Run L1. Connect the PV generator on the right of the connection area (see Page 18). N through the included ferrite (with 60. 3. 2. N through the included ferrite (with 60. Removing the plug connection without previously disconnecting the inverter from the PV generator may lead to injuries and damage the inverter. Use the provided cable fittings.0 TL3 only). L2 black.0 TL3 only). Making the grid connection Make the grid connection (5 core connection. Tighten the cable fitting. 4. 3. 5. 4. L3 grey. Check that all connected cables are securely fitted. Connect wires in accordance with the labels on the PCB terminals (Figure 9 on page 20). L1 L2 L3 N PE L1 L2 L3 PEN Figure 10: 4-core connection 7.Installing the Inverter Authorised electrician Prepare the grid connection ↻ Use 5 core cable (L1 brown. L1 L2 L3 N PE L1 L2 L3 N PE Figure 9: 5-core connection Make the grid connection (4 core connection. PE green / yellow) or 4 core cable (L1 brown. › Remove the plug connector. 4. L2. 2. L3 grey.2 Connecting the PV generator DANGER Risk of fatal injury due to contact voltages. Insert the AC leads through the cable fitting into the connection area. Fit the PE terminal (not supplied) to the hat rail. TN-S system) 1. but at least for the value of the AC grid voltage Page 20 Operating Instructions Powador 30.0-60. › During installation: Electrically disconnect the DC positive and DC negative from the protective earth (PE). L2 black. Loosen cable fitting for AC connection. » The inverter is now connected to the power grid.0 TL3_EN . Connect wires in accordance with the labels on the PCB terminals (Figure 10 on page 20). › Disconnect the inverter from the PV generator using the integrated DC disconnect. Strip the insulation from the AC cables. 5. L3. Tighten the cable fitting. Note the cable cross-sections. Remove the outer cladding of the AC cables. Run L1. L2. Check that all connected cables are securely fitted. N blue. 3. PE green / yellow).2. 1. 2. TN-S system) 1. L3. » The inverter is now connected to the power grid.

4.2. 2 and 3 Fuses supplied 12 x PV fuse 10 x 38mm. Select suitable string fuses depending on possible short-circuit currents and the cable cross-sections used.0 TL3_EN Page 21 .0 TL3 M / XL Powador 60.0 Mohm. 2. Equipment types Powador 30. – protective earth (PE) and the negative cable of the PV generator are identified.Installing the Inverter Authorised electrician 7. Operating Instructions Powador 30.0 . 1000V / DC Insert string fuses 1. – protective earth (PE) and the negative cable of the PV generator are identified. there is a ground fault in the DC generator or its wiring. CAUTION Damage to PV generator in case of faulty design of string fuses.0 TL3 M / XL Delivery state Short circuit bridge in string fuse 1 of MPP trackers 1.1 Before connecting Ensure that there is no ground fault 1. these items are with the inverter. Rectify any faults before taking further measurements. 12A.2 Insert DC positive string fuses (only for XL version) When delivered.2. there are short circuit bridges inserted into the fuse holder of each of the DC positive inputs per MPP tracker. 12A. 7. the PV generator can be damaged by too high currents. Close the fuse holders. Open fuse holder. If stable voltages can be measured. 4. Nothing is fitted into the remaining fuse holders when delivered. In addition. 3. Insert suitable string fuses into the DC positive fuse holders. since the inverter will not feed in if the insulation resistance is too low.2. Refer to the following table for the delivery state as well as the type and number of the string fuses supplied.2. The ratio between the measured voltages gives an indication as to the location of this fault. 1000V / DC 15 x PV fuse 10 x 38mm. » Continue connecting the PV generator. NOTE The threshold value from which the insulation monitor reports a fault can be set in the "Parameter" menu. ensure that the PV generator has a total insulation resistance of more than 2. Rectify any faults before connecting the DC generator.48. Determine the DC voltage between the – protective earth (PE) and the positive cable of the PV generator. Determine the electrical resistance between the – protective earth (PE) and the positive cable of the PV generator. For the fitting of the fuse holders with string fuses. 3. Refer to this when using the string fuses supplied.0-60. If the string fuses are too large. Remove and store short-circuit bridges. 2.

0 TL3 MPP-Tracker 1 Imax per MPP tracker < 34.0-60.3 Recommended standard connection for Powador 39. Electrical data for standard connection Number of modules per string 39. › Make sure that each MPP tracker can be disconnected from all poles. right: 60. however. XL variant (left: 39.0 A 30.0 TL3 XL On each MPP tracker: n1=n2=n3=n4 On each MPP tracker n1=n2=n3=n4=n5 Pmax per MPP tracker < 13 kW MPP trackers 1+2+3 together < 39 kW per MPP tracker < 20 kW MPP trackers 1+2+3 together < 60 kW 60.0 TL3 XL 60. NOTE The recommended standard connection is only applicable for version XL devices. This is the only device version with an integrated combiner box. 2 and 3 may differ within the working area.Installing the Inverter Authorised electrician 7. The strings connected to a MPP tracker must all have the same MPP voltage.0 TL3) Page 22 Operating Instructions Powador 30. Severe injury or death will result if the live connections are touched. The MPP voltages of the three independently functioning MPP trackers 1.0-48.0 TL3. › Observe recommended standard connection.0 TL3 MPP-Tracker 1 MPP-Tracker 2 MPP-Tracker 3 MPP-Tracker 2 MPP-Tracker 3 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 UMPP UMPP UMPP UMPP n1 = n2 = n3 = n4 n5 = n6 = n7 = n8 n9 = n10 = n11 = n12 n1 = n2 = n3 = n4= n5 n6 = n7 = n8 = n9= n10 n11 = n12 = n13 = n14= n15 Figure 11: Recommended standard connection.2.0 TL3_EN .2.0 TL3 XL DANGER Risk of fatal injury due to electric shock (electric arc)! Wrong assignment of MPP trackers will seriously damage the inverter.0 XL / 60.0 A < 36.

1 Determining the unit type When connecting. Operating Instructions Powador 30. 3. DANGER Risk of fatal injury due to electric shock Severe injury or death may result from improper use of the interface connections and failure to observe protection class III. Check that all connected cables are tightly seated. 5. ERR Ethernet S0 EVU RS485 . 2.4 Connecting the PV generator DANGER Risk of fatal injury due to electric shock Severe injury or death will result if the live connections are touched.+ . be aware that the arrangement of the interface connections may be different from one equipment to another.2. NOTE When laying the interface connection cable. › Avoid short circuits. › The SELV circuits (SELV: safety extra low voltage) can only be connected to other SELV circuits with protection class III. 4. Remove the outer cladding of the DC cables. 7. there is DC voltage on the open ends of the DC cables. 7. 8.2.+ A BA B ERR Ethernet S0 -+ RS485 GND USB DIP USB EVU -+ BA BA GND Figure 12: Connection area: connecting the interfaces.Installing the Inverter Authorised electrician 7. » The inverter is connected to the PV generator. Strip the insulation from the DC cables.0 TL3_EN Page 23 . 7.3. Connecting the PV generator 1. Use the cable fittings provided and connect the connection cables to the circuit board. Check the arrangement of the interface connections with the housing door open. Connect the ends of the cables to the DC connections. Insert the DC leads through the cable fittings into the connection area . Top: variant 1. Tighten the cable fittings. › Do not touch the exposed ends of the cables.0-60.3 Connecting the interfaces All interfaces are located on the connection circuit board in the upper area of the inverter door. The requirements of protection rating IP54 are met by closing the unused cable fittings with blind caps. 6. Bottom: variant 2. Unscrew the cable fittings. note that too little clearance to the DC or AC cables can cause interference during data transfer. When there is sunlight present.

The Ethernet connection of the inverter supports auto-sensing. 3. 4. NOTE Use a suitable category 5 network cable. for example. 7. You can use both crossed and 1:1 protectively-wired Ethernet connection cables. 7.0-60.0 TL3_EN .4 Connecting the S0 output An S0 pulse output is located on the communication board. The pulse rate of the output is adjustable. 7. 6. The maximum length of a network segment is 100 m. Page 24 Operating Instructions Powador 30. Connecting the inverter to the network ↻ Connect the Ethernet cable to the inverter. 4.3 Connecting the Ethernet interface NOTE The connection plug of an RJ45 cable is larger than the opening of an M25 cable fitting when it is installed.  Connect the Ethernet cable to the network or a computer. 5. Connect the connection cables to the connection terminals.3. Connecting an Ethernet cable to the inverter 1. Maximum contact load DC AC 30 V / 1 A 250 V / 1 A Connecting the fault signal relay 1. Remove the sealing insert.3. Thread the connection cable through the cover of the cable fitting and the sealing insert. Loosen and remove the cover of the cable fitting.2 Connecting the fault signal relay The contact is designed as an N / O contact and is labelled “ERR” on the circuit board. Insert the sealing insert into the cable fitting. For this reason. Tighten the cable fitting.  Configure the Ethernet settings and the web server in the Settings menu. Attach and tighten the cover of the cable fitting. Connect the connection cable to Ethernet interface. ↻ Configure the Ethernet interface in the configuration menu.3. Unscrew the cable fitting. 2. Use this output to control accessories such as a large display. Ensure that the cable is correctly assigned.Installing the Inverter Authorised electrician 7. Connect the provided ferrite clip above the cable fitting to the Ethernet cable. Thread the connection cables through the cable fitting. 3. remove the sealing insert before installation and thread the Ethernet cable outside of the cable fitting through the sealing insert. 2.

Tighten the cable fitting. NOTE Different manufacturers do not always interpret the standard on which the RS485 protocol is based in the same way.0-60. 2. Unscrew the cable fitting. 7. 3. NOTE Ensure that the wires are properly connected. This length can be reached only under optimum conditions. 31 inverters + 1 data monitoring unit Operating Instructions Powador 30.wires are properly connected. Lengths exceeding 500m generally require a repeater or a hub. Thread the connection cables through the cable fitting. Connect the connection cables to the connection terminals. 7. NOTE Calculating efficiency by measuring the current and voltage values leads to unusable results due to the tolerances of the measurement devices. The sole purpose of these measured values is to monitor the basic operation of the system. terminal unit Inverter proLOG 4 5 Communication 230 V AC Properties of the RS485 data line Maximum length of the RS485 bus line Maximum number of connected bus devices The maximum allowed length of the RS485 bus is 1200 m. 4.3.0 TL3_EN Page 25 .Installing the Inverter Authorised electrician Connecting the S0 output 1.1 Wiring diagram 1 2 2 3 4 5 Figure 13: RS485 interface wiring diagram Key 1 2 3 Inverter. Communication is not possible if the wires are reversed. Note that the wire designations (DATA.5.3.and DATA+) for wires A and B may vary from one manufacturer to another. Communication is not possible if the wires are reversed.5 Connecting the RS485 bus NOTE Ensure that the DATA+ and DATA.

Switch 2 ON The inverter is the terminal unit:  Activate switch 2 The inverter is not the terminal unit:  Deactivate switch 2 . Recommendations: LI2YCYv (twisted pair) black for laying cable outside and in the ground. 7.3.5. sensor) and terminate the terminal units (see the “Settings” menu) . 2 x 2 x 0. Unscrew the cable fitting." Activate terminating resistor in the "Bus termination" menu entry.0-60. assign a unique address to every bus device (inverter. 1. 7. 2.5.3 1. Activate the terminating resistor on the terminal unit.3.(see Figure 14 on page 26) • Do not install RS485 bus lines in the vicinity of live DC / AC cables. The following must be connected to all inverters and to the data monitor unit in the same way: – Wire A (-) with wire A (-) and – Wire B (+) with wire B (+) (see Figure 13 on page 25) 5. Connect the connection cables to the corresponding connection terminals (see Figure 12 on page 23). 2. Thread the connection cables through the cable fitting. 3. 2 x 2 x 0.4 Variant 2: activate the terminating resistor with the switches on the circuit board NOTE Always activate the RS485 terminating resistor in the terminal using DIPswitch 2.3. 4. BA BA OFF BA BA OFF Page 26 Operating Instructions Powador 30.5 LI2YCY (twisted pair) grey for dry and moist indoor spaces. 3.Installing the Inverter Authorised electrician Data line Twisted. shielded. Figure 14: Assignment of twisted-pair wires NOTE When using the RS485 bus system.0 TL3_EN . Tighten the cable fitting. 6. Select "Settings" / "Interface. 4.5 7. Confirm with "OK".2 Connecting the RS485 bus Connecting the RS485 bus  To prevent interference during data transmission: • Observe the wire pairing when connecting DATA+ and DATA. Sample connection DIP switch Switch 1 OFF BA BA Activate the terminating resistor in the inverter that represents the terminal unit within your wiring diagram.5. Variant 1: activate the terminating resistor in the settings menu Open the menu.

4 1. Connect wire A (+) to the terminal marked "EVU+" on the first inverter via the "DO1" terminal of the Powador-protect. 5. 4. 3. Connecting and activating "Inverter off " digital input ↻ Can only be used with suitable KACO inverters. Tighten the cable fitting. 6. Figure 15: Powadorprotect 4 3 2 1 GND D01 7. Connect wire B (-) to the terminal marked "EVU-" on the first inverter via the "GND" terminal of the Powador-protect. 2. » » Sealing the connection area The requirements of protection rating IP54 are met by closing the unused cable fittings with blind caps. bus coupler circuit-breakers as a minimum must be used for shutting down devices from other manufacturers. Operating Instructions Powador 30. 2. The inverter has been mounted and installed. 1. 3. Connect the other inverters to one another as follows: – wire A (+) to wire A (+) and wire B (-) to wire B (-). 7. Thread the connection cables through the cable fitting. When using devices from other manufacturers or in combination with KACO inverters. After commissioning: Activate the support for Powador protect in the parameter menu under the "Powador-protect" menu item.6 Connecting "Inverter off " digital input (optional) NOTE The Powador-protect digital output can only be used with suitable KACO inverters. Unscrew the cable fitting. Put on the lid for the connection area. Close the housing door and lock it with a control cabinet key.3.0-60.Installing the Inverter Authorised electrician 7.0 TL3_EN Page 27 . Start up the inverter.

Installing the Inverter Authorised electrician 7. » » Connect the grid voltage using the external circuit breakers. During the initial start-up: Follow the instructions of the New Connection Wizard. Only authorised electricians who are approved by the supply grid operator may start up the inverter.0 TL3_EN .1 Switching on the inverter ↻ The inverter has been mounted and electrically installed. upon connection to the French low-voltage distribution network. FR Attachment of safety label in accordance with UTE C 15-712-1 The code of practice UTE C 15-712-1 requires that. 1.5 Starting up the inverter DANGER Lethal voltages are still present in the terminals and cables of the inverter even after the inverter has been switched off and disconnected. Severe injuries or death may occur if the cables and terminals in the inverter are touched.5. 2.  Attach the provided safety sticker visibly to the outside of the inverter housing. a safety sticker showing a warning to isolate both power sources when working on the device must be attached to each inverter. ATTENTION Présence de deux sources de tension . Connect the PV generator using DC disconnect (0 → 1). The inverter begins to operate. Page 28 Operating Instructions Powador 30.Réseau de distribution -Panneaux photovoltaïques Isoler les deux sources avant toute intervention 7.0-60. ↻ The PV generator supplies a voltage above the configured start voltage.

1 LED indicators The three LEDs on the front of the inverter show the different operating statuses. Grid-feed start Power fed into the grid or measured values The green “Operating” LED is illuminated. * The waiting period ensures that the generator voltage continuously remains above the power delivery limit of 200 V. independently of the DC voltage. 1 2 3 4 Figure 16: Control panel Key 1 2 3 4 “Operating” LED “Feed-in” LED “Fault” LED LCD 5 6 7 4-way button “Enter” key “ESC” key 6 7 8. The inverter feeds into the grid. The LEDs can take on the following states: LED illuminated LED flashing LED not illuminated The LED indicators show the following operating statuses: Operating status Start LEDs Display Description The green “Operating” LED is illuminated if an AC voltage is present. For country-specific waiting periods see our web site at http://www. is on the grid.kaco-newenergy.1 Configuration and Operation Controls 5 The inverter has a backlit LCD as well as three status LEDs. i. The green “Feed-in” LED is illuminated after the country-specific waiting period*. Feed-in operation Power fed into the grid or measured values The green “Operating” LED is illuminated. You can hear the grid relay switch on.0 TL3_EN Page 29 . The green “Feed-in” LED is illuminated.1. The “Feed-in” icon appears on the desktop.Configuration and Operation 8 8.0-60. Operating Instructions Powador 30.e.de/. The inverter is ready to feed in. The inverter is operated using six buttons.

Fault Fault message The display shows the corresponding message.2 Graphical display The graphical display shows measured values and data and allows the configuration of the inverter using a graphical menu. After being switched on and after the initial start-up is complete. The red “Fault” LED is illuminated. In normal operation.2 on page 32. the measured and displayed values are not always the actual values. the backlighting is activated. 1 2 6 7 8 3 4 5 Figure 17: Desktop Key 1 2 3 4 5 Current date Current power Menu indicator Daily yield Annual yield 6 7 8 Status bar Current time Feed-in indicator Page 30 Operating Instructions Powador 30. it switches off again.0 TL3_EN . NOTE Depending on the tolerances of the measuring elements. For initial commissioning see Section 8. If you are in the menu and do not touch the control buttons for two minutes.1.Configuration and Operation Operating status Non-feed-in operation LEDs Display Status message Description The display shows the corresponding message. If no button is pressed for an adjustable period of time. the daily yields shown on the display may deviate from the values on the grid operator’s feed-in meter by up to 15%.0-60. the inverter displays the start screen (the desktop). the measuring elements ensure maximum solar yield. the inverter returns to the desktop. As soon as you press one of the control buttons. Due to these tolerances. You can also activate or deactivate the backlighting permanently. However. the backlighting is switched off. 8.

Jump to the next higher menu level / discard changes  Press the left arrow button or the ESC button.2 Inverter menu Selecting a menu item ↻ You have left the desktop.1.3 8.1.3.  Press the right arrow button.1 Control buttons Desktop The inverter is operated using the 4-way button and the OK and ESC buttons. Saving changed settings  Press the OK button. Selecting an option  Use the right and left arrow buttons. Displaying the daily output ↻ The inverter is operating.3. The inverter displays the menu.  Press the down arrow button. » The menu opens up over the desktop from left to right. ↻ The LCD is showing the desktop.  To return to the desktop.0-60. Opening the menu ↻ The inverter is operating.  Use the up and down arrow buttons.0 TL3_EN Page 31 .Configuration and Operation 8. Opening a menu item or a setting  Use the right arrow button and the OK button. » The LCD displays the daily yield in a diagram. ↻ The LCD is showing the desktop. 8. press any button. Operating Instructions Powador 30. Changing an option / the value of an input field  Use the up and down arrow buttons.1.

NOTE After configuration is completed.3 8.Configuration and Operation 8. NOTE The sequence of the settings required for initial start-up is preset in the configuration assistant. Press the OK button in the last menu item.2 Starting up for the first time When started for the first time.  To select the next menu item. the configuration assistant does not appear again when the inverter is restarted. It takes you through the settings necessary for the initial start-up.0 TL3_EN .  To return to the most recently selected menu item. The other settings can still be changed in the Settings menu. » You have completed the initial configuration. You can then change the country setting only in the password-protected parameter menu.3.0-60. the inverter displays the configuration assistant. The inverter begins to operate. press the up and down buttons.1 1 Menu structure Display on the LCD 2 4 3 Figure 18: Main menu Key 1 2 Selected menu item Name of the active menu level 3 4 Menu items of the active menu level Menu items of the next lower menu level Page 32 Operating Instructions Powador 30. Initial configuration  In order to select a setting. press the OK button. 8. press the ESC button.  Set the required settings.

Displays the duration of operation on the current day. 3) Display menu Option menu Password protected menu (password can be requested from KACO Service) Submenu available DE Country-specific setting DE MSp. and may vary according to the type of device. amperage and power Displays the AC-side voltage. Indicates the status of the idle power control. 2. amperage and power Displays the current value of the external power limitation by the grid operator. time today 0 1 2 3 0 1 2 3 0 1 2 3 All countries 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 Operating Instructions Powador 30. Displays the duration of operation in hours.0 TL3_EN Page 33 . Displays the total yield up to now.Configuration and Operation 8.0-60. the inverter deactivates the Powador-priwatt.  Reset the counter using the “Reset” key. This menu item is only available if you have selected the “On” option for the menu item “Activate priwatt” in the “Settings” menu. Country and grid type-specific setting Country-spec. Setting menu level Desktop 0 1 2 3 Display / setting Desktop “Measurements” menu Generator Grid Power control Action in this menu / meaning  Press the right arrow button.2 Menu structure NOTE The menu items displayed on screen are dependent on the country and network settings.3. hrs cntr Oper. Displays the temperature in the inverter housing. Displays the current remaining time for the Powador-priwatt. 1. Displays the yield of the current day up to now. All countries 0 1 2 3 0 1 2 3 DE IT 0 1 2 3 DE 0 1 2 3 priwatt time remain.  Open the menu: Press the right arrow button or the OK button. DE IT 0 1 2 3 cos-phi Unit temperature Yield counter Yield today Total yield CO2 savings Oper. After this period elapses.  Reset the counter using the “Reset” key. Icons used: 0 1 2 3 Menu level (0. Displays the calculated CO2-savings (in kg). Displays the DC-side voltage. Displays the yield in kWh.

3. Supported measured values: • Grid power P(grid) • DC power per string P(PV) 1-2 • DC voltage per string U(PV) 1-2 • Unit temperature 2.  Select the desired language for the user interface. Select a date. Select the measured value to be displayed. Press the OK button.  Press any button to return to the previous menu.  Select decimal sign for export of saved operating data. Displays the recorded operating data graphically.  Press any button to return to the previous menu. Press the OK button. » The display shows the selected data. Select a date. 1.0-60. 0 1 2 3 Log data display 0 1 2 3 Day display 0 1 2 3 Month display All countries 0 1 2 3 Year display 0 1 2 3 CSV log data Decimal separator 0 1 2 3 0 1 2 3 Save to USB 0 1 2 3 “Settings” menu Language 0 1 2 3 Page 34 Operating Instructions Powador 30. Select a date.  Open the menu: Press the right arrow button or the OK button.  Press any button to return to the previous menu.  Open the menu: Press the right arrow button or the OK button. 2. 1. » The display shows the selected data. Setting 0 menu level 1 2 3 Display / setting Total oper. Displays the recorded operating data graphically. 1. Press the OK button.  Open the menu: Press the right arrow button or the OK button.0 TL3_EN . you can export the saved operating data to a connected USB storage device. ↻ You have connected a USB storage device to the inverter. Press the OK button. » The inverter writes the data to a connected USB storage device. 2. Displays the recorded operating data graphically.Configuration and Operation Country-spec.  Measurement data can be transferred by single selection to a connected USB stick. month or day). Select the data to be exported (year. 2. 1. » The display shows the selected data. time Action in this menu / meaning Displays the total operating time. In this menu.

The inverter supports the backing up of all recorded yield data to a connected USB storage device.  Define the switch-on power in kW that needs to be available on an uninterrupted basis for 30 minutes before the home feed-in is activated.Configuration and Operation Country-spec. Activate or deactivate the home feed-in function.  Activate or deactivate data log backup.  If the inverter is a terminal unit: Activate termination (“Bus termination” menu item)  Assign a unique RS485 bus address to the inverter (“RS485 address” menu item). Releases the use of the fault signal relay for internal consumption control of the Powador-priwatt.  Set the length of time without user input after which the backlighting of the LCD switches off.  Set the time between two data log recordings.  Set the date and time. 0 1 2 3 Def. NOTE: For self-diagnostic purposes.  Configure the contrast setting for the display. the inverter carries out a daily restart at midnight.  Reduce the waiting times during the self test by pressing the “Activate” key. 3.  Define the switch-on time (operating time of Powador-priwatt after activation).  Select the "Save" button and confirm with the OK button. 1. NOTE: Activating this option enables the menu item Set priwatt. for example.  Alternatively: Permanently activate or deactivate the backlighting by selecting “On” or “Off ”. NOTE: This menu item is only available if you have selected the “On” option for the menu item “Activate priwatt” in the “Settings” menu. Setting menu level Display / setting Action in this menu / meaning You can set the total yield to any value. Confirm the entry with the OK button. ensure that the time is correctly set. The address must not be the same as that of any other inverter or a proLOG unit. total yield All countries 0 1 2 3 Interface 0 1 2 3 S0 pulse rate 0 1 2 3 Activate priwatt DE 0 1 2 3 Set priwatt 0 1 2 3 Quick start Logging interval Log data backup 0 1 2 3 0 1 2 3 All countries 0 1 2 3 Display 0 1 2 3 Date & time Operating Instructions Powador 30.0 TL3_EN Page 35 . 2. To avoid having a restart occur during feed-in operation and to always obtain reliable log data.  Set the pulse rate of the S0 connection. Enter password. when you have received a replacement unit and want to continue the recording from the present value.0-60.

Configuration and Operation Country-spec.  Select the grid type for the inverter’s installation location.  Off : DHCP deactivated. subnet mask.0 TL3_EN . 0 1 2 3 DHCP  On: Activate DHCP. Setting 0 menu level 1 2 3 Display / setting Network Action in this menu / meaning  Open the menu: Press the right arrow button or the OK button. Activate or deactivate DHCP. make settings manually. 3.  On: The inverter attempts to connect to the Powador-web web portal. To display the menu: 1.  Allocate a unique IPv4 address in the network.0-60. Indicates the status of the network connection:  Press the right arrow button or the OK button. Open the menu.  Enter IPv4 address of DNS server. NOTE: The inverter does not display the “Parameters” menu in the standard configuration. The password is unit-specific. NOTE: This option influences the country-specific operating settings of the inverter. 1. Set the desired country setting.  Off : The connection to Powador web is deactivated. Once the DHCP server becomes available. 2. 2.  Set the port at which the web server can be reached. gateway and DNS server are automatically applied and the aforementioned menu items are hidden.  Allocate a network mask  Enter IPv4 address of gateway.  Activate or deactivate the integrated web server. Confirm the entry with the OK button. the IP address. Simultaneously hold down the up and down buttons for several seconds. 0 1 2 3 IP address Subnet mask Gateway DNS server (+++DNS server) Web server 0 1 2 3 0 1 2 3 0 1 2 3 0 1 2 3 All countries 0 1 2 3 Powador-web Connection status 0 1 2 3 0 1 2 3 “Parameters” menu 0 1 2 3 Country DE ES GR IT 0 1 2 3 Grid type / guideline Page 36 Operating Instructions Powador 30. Enter the four-digit password using the 4-way button. Please consult KACO service for further information.

ctrl All countries 0 1 2 3 Powador-protect ↻ For Auto / On: A Powador protect is operating in the photovoltaic system and is connected to the inverter at the digital input / output.  Set threshold value (in 1 kOhm steps) at which the insulation monitor reports a fault. the inverter switches off. Setting menu level Display / setting Action in this menu / meaning The inverter is equipped with redundant 3-phase monitoring. volt.  Configure the switch-off values for undervoltage and overvoltage.0-60.  On: The digital signal of the Powador protect must be fitted to the digital input of the inverter for the inverter to start with feed-in.1 Hz increments. If the grid frequency exceeds or drops below the configured values. The input current is limited to 34 A per input. The inverter begins feed-in as soon as this PV voltage is present.  Set value for constant voltage control (200 . AU GB IL PT BE GR IT 0 1 2 3 ES 1663 Switch-off volt. 0 1 2 3 Const. The minimum switch-off threshold can be set in 1 V increments. If the grid frequency exceeds or drops below the configured values.3 0 1 2 3 Switch-off freq.  Set limit values for underfrequency and overfrequency in 0.resistor Operating Instructions Powador 30.Configuration and Operation Country-spec. Lets you deactivate the MPP seek mode in order to operate the inverter with a constant DC voltage.  Activate or deactivate the constant voltage controller.  Set period from occurrence of the fault to shutdown of the inverter.  Off : The inverter does not check whether a Powador-protect is integrated in the photovoltaic system.0 TL3: 410 V) the possible power input decreases.0 TL3_EN Page 37 . the inverter switches off. Configures the support for grid shutdown by a Powador protect connected to the digital input of the inverter. IT 0 1 2 3 DC starting volt. NOTE: At a voltage of < 350 V (48.  Set period from occurrence of the fault to shutdown of the inverter. DE MSp.  Auto: The inverter automatically detects a Powador-protect integrated into the photovoltaic system. ES PO 12.800 V). 0 1 2 3 Iso.  Set the starting voltage. The inverter monitors the grid frequency continuously.

 Specify the shutdown threshold for overvoltage shutdown. Confirm the entry with the OK button. the value can only be changed by entering a device-specific password. Activate password protection if necessary. ES ES 661 ES 1699 PO 12. BG FR CZ BG FR CZ 0 1 2 3 Voltage drop DE MSp. Specify the limit value for maximum feed-in power. 2. The limit value can be set from 0 to 11 V in 1 V increments. After setting a limitation. feed-in power Page 38 Operating Instructions Powador 30. upon the grid operator's request. 3. DE NSp. ES 661 0 1 2 3 ES 1699 Undervoltage shutd. Setting menu level Display / setting Action in this menu / meaning DE MSp. The 10-minute average for the measured voltage as per EN50160 is used. This may be necessary in order to limit the maximum power rating of the system at the grid connection point. 4.  Set period from occurrence of the fault to shutdown of the inverter. The 10-minute average for the measured voltage as per EN50160 is used. The output power of the inverter can be set permanently to a lower value than the maximum output power by the internal power limiting.3 DE PO 12.  Specify the switch-off value for the voltage drop (0 to 11 V). ES ES PO 12.0-60.  Set period from occurrence of the fault to shutdown of the inverter.  Set period from occurrence of the fault to shutdown of the inverter.3  Specify the shutdown threshold for fast and slow overvoltage shutdown.Configuration and Operation Country-spec.0 TL3_EN . DE NSp. The voltage drop between the inverter and the feed-in meter is added to the limit value that was set for grid shutdown according to EN 50160.  Set period from occurrence of the fault to shutdown of the inverter. 0 1 2 3 Max.  Specify the shutdown threshold for overvoltage shutdown.3 0 1 2 3 Connect time Set period for grid observation (in seconds) when switching on and reconnection after a fault. The value can be protected from the very first output limitation entry.  Activate or deactivate password protection. Specify the activation status. 0 1 2 3 Overvoltage shutd. 1.  Specify the shutdown threshold for fast and slow overvoltage shutdown.

0 1 2 3 ES PO 12. Setting menu level Display / setting Action in this menu / meaning The inverter supports dynamic grid stabilisation (Fault Ride-Through) in accordance with the BDEW Medium Voltage Directive.  Specify the power factor for the 1st.. select the “Display” key. 2.3 0 1 2 3 Q specification IT 0 1 2 3 cos-phi(P / Pn) DE 0 1 2 3 ES Number of support points PO 12. 0 1 2 3 Protection parameters Operating Instructions Powador 30.  Specify change time.3 IT 1.3 Q(U) characteristic 0 1 2 3 IT 0 1 2 3 Q(U) 5 Supports Q(U) 2-point Line error Display failures caused by grid.  To show the protection parameters.  To show the last 5 grid fault messages.  Specify the dead band.  Configure power factor. Shows the specified settings for this control process DE MSp.  Set the idle power Q (in %) to a fixed value.  Specify the target voltage.) support point  If a power factor not equal to 0 is selected: Select the type of phase shift (under-excited / over-excited).3 IT DE MSp.  If a power factor not equal to 1 is selected: Select the type of phase shift (under-excited / over-excited).3 Activate FRT DE 0 1 2 3 Idle power ES PO 12.  Open the menu: Press the right arrow button or the OK button. • Medium-voltage grid type: up to 10 support points can be defined • Low-voltage grid type: up to 4 support points can be defined  Specify the number of support points for the idle power characteristic curve.0 TL3_EN Page 39 .. This option defines how many support points can be defined in the subsequent menu. Display of essential protection parameters.Support point 0 1 2 3 DE MSp. The active process is highlighted. select the “Display” key..  Specify slope.  Open the menu: Press the right arrow button or the OK button.0-60. 2nd (etc.  Activate or deactivate FRT. 0 1 2 3 cos-phi specification ES PO 12. .  Activating idle power process: select process and press OK.  Specify constant k. 0 1 2 3 DE NSp.  Select the type of phase shift (under-excited / over-excited).Configuration and Operation Country-spec. 0 1 2 3 ES PO 12.

the web server uses the menu language set in the inverter.0 TL3_EN . This makes it possible to monitor and record the operating state and yield of your PV system.1 USB interface Reading log data Use an external USB storage device to read operating data saved in the inverter. the power supply for the USB interface automatically shuts down to protect the inverter from damage. Displays the selected country setting. » The inverter saves the selected log data to the USB storage device. Press the OK button. 5. Displays the type designation of the inverter. You can display the recorded data using: • The integrated LCD • The integrated web server using an Internet-capable device connected to the Ethernet interface of the inverter You can read the recorded data using a storage medium connected to the USB interface of the inverter. If a device with a higher power requirement is used. Displays the installed software version. After configuring the network and activating the web server in the Settings menu. Connect a suitable USB storage device to the USB interface on the underside of the inverter.0-60.Configuration and Operation Country-spec. Optional: Displays the grid type if a grid type has been selected. Page 40 Operating Instructions Powador 30. Reading log data 1. 0 1 2 3 0 1 2 3 All countries 0 1 2 3 0 1 2 3 0 1 2 3 8. 8. 8. The display shows information about the unit manufacturer. The language version of the website delivered by the web server is adapted dynamically to the pre-set language preferences in your Internet browser. type SW version Serial no. you can open the web server from an Internet browser. If feed-in power is actively limited: display maximum power in kW. The maximum available current is 100 mA.4 Monitor inverter The inverter has an integrated web server.4. 3.g. Displays the serial number of the inverter.2 Web server The inverter has an integrated web server. Select the desired log data using the 4-way button.1 8. Setting 0 menu level 1 2 3 Display / setting “Information” menu Inv.1. Display country “Vendor” menu Action in this menu / meaning  Open the menu: Press the right arrow button or the OK button. Select the “Save to USB” item. e.4. Open the “Log data display” menu.4. NOTE The USB interface is approved solely for use with USB flash storage devices (“USB sticks”). a USB stick. 4. If your Internet browser requests a language that is unknown to the inverter. 2.

Assign a unique IP address. 4. Select daily view. 3.2. Assign DNS server.4. Calling up the web server ↻ Configure the Ethernet interface. Operating Instructions Powador 30. Filtering display data (daily view only) 1. Select the display period by choosing either daily view. Assign a subnet mask. 2. 2. Note that communication with the inverter is carried out over an unsecured connection. 5. Open the web server. To show or hide measured values. NOTE You can also access the web server of the inverter via the Internet. particularly your Internet router. 3. 8. To do this. the web server displays information about the inverter as well as the current yield data. After it has opened. ↻ Connect the Ethernet cable. The web server enables the following measurement data and yield data to be displayed: • Feed-in power • Status • Grid power • Generator power • Generator voltage • Unit temperature • Grid voltage In order to display and export yield data.  When using a DHCP server: Activate DHCP. » The Internet browser displays the start screen of the web server. particularly in the case of a connection over the Internet.Configuration and Operation 8. yearly view or overview. select or deselect the corresponding checkboxes in the “Select display” area.4. Open an Internet browser.2.0-60. are required.  For manual configuration (DHCP off ): 1. 2. 6. In the address field of the Internet browser. use the most recent version of your Internet browser. Assign a gateway.0 TL3_EN Page 41 . Open the Settings / Network menu. monthly view. Open the web server. additional settings of your network configuration.1 Setting up the web server Configuring the Ethernet interface ↻ You have connected the inverter to your network.2 Using the web server To avoid problems with incompatibility. 2. 1. proceed as follows: Select the display period 1. Save your settings. enter the IP address of the inverter and open the site.

Would you like to load it?” appears on the display. The inverter then returns to feed-in mode. NOTE Ensure that the power supply of the AC and DC sides is active. If you would like to perform the update. » The message “Configuration found. It is only possible to update all components of the inverter to the most current software version in this operating state. 2. 4. Use a FAT32-formatted USB stick to do this.Configuration and Operation Exporting data 1. The update can take several minutes. Press the "Export data" button. Parts of the software or of the inverter itself can then be damaged. Preparing for the software update 1. The update is finished when the desktop is shown on the display screen.ZIP) completely onto the USB stick. Extract the update file (. ↻ Ensure the supply of DC and AC power. Download the software update file from the KACO web site and store it on your hard disk. select the "Yes" button. an export file always contains all measurement data and yield data available for the selected period. 3. 3. » The inverter will display the versions and checksums of the software that is currently loaded. Performing the software update ↻ Prepare for the software update.5 Performing a software update You can update the software of the inverter to a new version using the integrated USB interface. monthly. 2. CAUTION Damage to the inverter The update can fail if the power supply is interrupted during the update process. Page 42 Operating Instructions Powador 30. Connect the USB stick to the inverter. 8. The "Operating" LED flashes during the update process. Select the display period if applicable (daily. NOTE Regardless of the display data selected in the “Select display” area.0-60. » Perform software update. » Do not interrupt the DC and AC power supply during the update process. Filter the display data if necessary. The inverter may restart several times. 4. Do not use any storage media with an external power supply (for example: an external hard disk). yearly or overview). Save the file. You can check to see if the update was successful in the menu: Displaying the software version  Open the Information / Software Version menu.0 TL3_EN . » The inverter begins the update.

3 Shutting down for maintenance and troubleshooting DANGER Lethal voltages are still present in the terminals and cables of the inverter even after the inverter has been switched off and disconnected. In case of damage. Cleaning the inverter  Do not use compressed air.2 External cleaning DANGER Lethal voltages in the inverter Serious injuries or death can result if moisture enters the inverter. › Only the exterior of the inverter should be cleaned. Only authorised electricians who are approved by the supply grid operator may open and maintain the inverter. 9. Repairs may only be carried out by authorised electricians. › It is absolutely necessary that the shutdown sequence be carried out in the correct order. › After shutdown. › Secure the AC and DC sides from being inadvertently switched back on. › Only use completely dry objects to clean the inverter.  Remove dust from the ventilation inlets if necessary. notify your installer. Operating Instructions Powador 30.1 Maintenance / Troubleshooting Visual inspection Inspect the inverter and the cables for visible damage and note the operating status display of the inverter.Maintenance / Troubleshooting 9 9. Severe injuries or death may occur if the cables and terminals in the inverter are touched.  Use a vacuum cleaner or a soft brush to remove dust from the fan cover and from the top of the inverter on a regular basis. › Disconnect the AC and DC sides.0-60. › Observe all safety regulations and the currently applicable technical connection specifications of the responsible power supply company. wait at least 30 minutes before working on the inverter.0 TL3_EN Page 43 . Authorised electrician 9. NOTE Have your installer check for proper operation of the inverter at regular intervals. CAUTION Destruction of the DC connection The connection terminals can be destroyed by arcing if disconnected while still live. › Do not open the inverter until after these two steps are complete.

 Notify KACO Service. Fault The display is blank and the LEDs do not light up. the inverter stopped the feed-in process and disconnected from the grid for safety reasons. The display indicates a line failure. have it replaced by KACO Service. over / undervoltage. DANGER! The DC cables are still live. The inverter stops feeding into the grid shortly after being switched on. wait for the system to automatically restart.  Ensure that there is sufficient PV generator power.  When a fault occurs.Maintenance / Troubleshooting Shutting down the inverter 5. 6.4. Table 5: Cause of fault Grid voltage not available Explanation / remedy  Check whether the DC and AC voltages are within the permitted limits (see Technical Data).0 TL3_EN . the inverter will recognise this during the self-test.  Notify your electrician if there is an extended power failure. E Troubleshooting Page 44 Operating Instructions Powador 30. Switch off the grid voltage by turning off the external circuit breakers.4. K = The indicated work may only be carried out by a service employee of KACO new energy GmbH. E E Grid-feed is interrupted due to a grid fault.  Ensure that there is no voltage present on grid connection terminals. If the grid separation relay is defective. notify an authorised electrician approved by the supply grid operator or KACO new energy GmbH Service. over / underfrequency).0-60. Disconnect the PV generator using the DC disconnect.  If the grid separation relay is defective.  Change the line parameters within the permitted operating limits (see the “Start-Up” section).  In case of power failure.2 Troubleshooting B = Action of the operator E = The indicated work may only be carried out by an authorised electrician. even though there is sunlight present.  The operator can only carry out actions marked with a B. Due to a grid fault (grid impedance too high. 9. The inverter is active but does not feed into the grid. By E E Faulty grid separation relay in the inverter.4 9. 9.  Notify KACO Service. Severe injuries or death may occur if the cables and terminals in the inverter are touched.1 Faults Procedure DANGER Lethal voltages are still present in the terminals and cables of the inverter even after the inverter has been switched off and disconnected.

The inverter continues to operate as normal without losses to the yield. Cause of fault The grid fuse capacity is too low. By E E Damage to the inverter’s hardware. • The PV generator voltage or power is not sufficient for feed-in (solar radiation is too low). depending on the PV generator. The length of time it takes to switch back on again differs by country according to applicable standards and regulations and can take several minutes.  Contact KACO Service to test the hardware. Explanation / remedy In cases of high solar radiation. Faults in the grid. the inverter exceeds its rated current for a short period. • The inverter checks the grid parameters before the feed-in process begins. The measuring elements of the inverter have been selected to ensure maximum yields. switch the inverter off by disconnecting it from the grid and switching off the DC.Maintenance / Troubleshooting Fault The grid fuse trips. Due to these tolerances. E The inverter displays an impossible daily peak value. even when an erroneous daily peak value is displayed. Display: “Waiting for feed-in” • Generator voltage too low • Grid voltage or PV generator voltage unstable.  Select the capacity of the inverter’s pre-fuse to be somewhat higher than the maximum feed-in current (see the “Installation” section). Tolerances of the measuring elements in the inverter. then switch it back on.  Contact the grid operator if the grid failure continues to occur. • The starting voltage may have been set incorrectly. The value is reset overnight. the daily yields shown may deviate from the values on the feed-in meter by up to 15%.0-60. K Table 5: Troubleshooting Operating Instructions Powador 30. the inverter’s hardware is probably damaged.0 TL3_EN Page 45 . E Daily yields do not correspond to the yields on the feed-in meter.  To reset the value immediately. If the line fuse trips immediately when the inverter goes into feed-in mode (after the start-up period is complete).  Adjust starting voltage in the Parameter menu if required.  No action - The inverter is active but does not feed into the grid.

They do not lead to loss of efficiency.1 Display Display of status and fault messages Fault LED (red) ON • Fault signal relay has switched. Explanation / remedy When there are certain ambient conditions.Maintenance / Troubleshooting Fault Noise emission from the inverter. VDE0126-1-1. • The inverter feeds back into the grid again after a country-specific time period. • The fault signal relay releases again. Note the technical data.  Provide for sufficient cooling of the unit. • In cases of volatile weather conditions (frequent switching between sunny and cloudy conditions) or strong solar radiation. The triggering levels are defined in standards. FS (fault status) OS (operating status) OFF Details regarding the fault or operating status can be found either on the display or in the data that was recorded through the RS485 interface. 9. These noise emissions do not affect the operation of the inverter.0 TL3_EN .  No action By In spite of high radiation levels. B.0-60. a light hum may be audible due to the increased power.) which are either connected to the same point on the grid or located in the vicinity of the inverter. the inverter does not feed the maximum power into the grid. damage or to a shortening of the unit’s service life. • Feed-in was ended due to a fault. • Under certain grid conditions. • Grid interference or grid failure caused by particular loads (motors. resonances may form between the unit’s input filter and the grid.g. failure. E Troubleshooting 9. Cause of fault Particular ambient conditions. the inverter reduces its power to prevent damage to the unit. Do not cover the cooling fins. Because the temperatures inside the unit are too high. which may be audible even when the inverter is switched off. Table 5: The device is too hot and the system limits the power.5. etc. The inverter shuts down if the values exceed or fall below the approved levels. People with very sensitive hearing (particularly children) are able to hear the high-frequency hum caused by the inverter’s operating frequency of approximately 17 kHz. Ensure that the convection cooling is not impeded from the exterior.  Do not cover the cooling fins. the units may emit audible noises. They are not operational faults of the inverter. e.5 “Fault” messages on the display / LED Many fault signals indicate a fault in the grid. Page 46 Operating Instructions Powador 30. machines.

The feed-in was interrupted. E FS 33 Fault DC feed-in The DC feed-in has exceeded the permitted value. Insufficient generator voltage and power. • Fans covered. There is an insulation fault on the PV generator. The activated grid and system protection has been tripped.  Uncover the fans.5.g. E Table 6: Operating statuses and fault messages on the display Operating Instructions Powador 30.0 TL3_EN Page 47 . The current and voltage measurements in the inverter are not plausible. E E FS 30 - FS 32  Notify your authorised electrician if the fault occurs several times.  Wait for reactivation. status before the transition to night shutdown Checks the shutdown of the power electronics as well as the grid relay before feed-in mode In case of overheating.  Notify your authorised electrician if the fault occurs several times. The feed-in was interrupted. around noon if the generator capacity is too large).  Notify your authorised electrician.2 Status and fault signals The following table lists the possible status and fault signals that the inverter shows on the LCD and the LEDs. BS = operating status.  Notify your authorised electrician if the fault occurs several times. B = Action of the operator E = The indicated work may only be carried out by an authorised electrician.0-60. current shutdown Generator insulation fault Fault transformer fault Fault Self-test Residual current was detected. The internal grid separation relay test has failed. - FS 17 Shutting down Powador-protect E FS FS 18 19 Resid. FS = fault status. K = The indicated work may only be carried out by a service employee of KACO new energy GmbH. This DC feed-in can be adopted from the grid onto the inverter so that no fault occurs.  Notify your authorised electrician. the inverter switches off. • Inverter defect. the inverter limits itself to the maximum power (e. Possible causes: • Ambient temperature too high.Maintenance / Troubleshooting 9. Status OS OS 1 2 Display Waiting for feed-in Generator voltage too low Explanation Self-test: The grid parameters and generator voltage are being checked. B B E OS 11 Measured values Power limitation: If the generator power is too high.  Notify your authorised electrician if the fault occurs several times. Action - OS 8 Self-test - - FS 10 Temperature in unit too high  Cool off the area around the inverter.

This fault may be grid-related.  Check the data cable. E FS 35 Protection shutdown SW Protective shutdown of the software (AC overvoltage.  Notify your authorised electrician.0-60. The inverter does not begin feeding into the grid until the PV voltage falls below a specified value. Power reduction starts at a frequency of 50. overvoltage L2. AC overcurrent. The phase ised electrician. Waiting time of the inverter after a fault. The inverter limits its power. DC overvoltage. The PV generator is configured ised electrician. E E FS 4146 FS FS FS FS 47 48 49 50 The measured line-to-line voltage is outside of the tolerance limits.2 Hz. P(f ) / frequency-dependent power reduction: Frequency-dependent power reduction will be activated when the BDEW (German Association of Energy and Water Industries) Medium Voltage Directive goes into effect. the grid connects again automatically. the grid connects again automatically. DC overtemperature). The grid voltage measurement according to EN 50160 has exceeded the maximum permitted limit value.  Notify your authorised electrician.  Notify your authorthe grid cannot be fed into.Maintenance / Troubleshooting Status FS 34 Display Internal communication error Explanation A communication error has occurred in the internal data transmission. undervoltage L3. Table 6: Operating statuses and fault messages on the display Page 48 Operating Instructions Powador 30. DC link overvoltage. Protective shutdown of the hardware (AC overvoltage. AC overcurrent.  Notify your authorised electrician. The voltage of a grid phase is too low.  Notify your authorised electrician. Grid frequency is too low. undervoltage L2. FS 36 Protection shutdown HW Generator overvoltage error Line failure: undervoltage L1. experiencing failure is displayed. Grid frequency is too high. The inverter switches off to prevent damage to the hardware. overvoltage L1. This fault may be grid-related. - FS 58 E E - FS OS 59 60 OS OS 61 63 The external limit Power control was activated by the grid operator. Action  Notify your authorised electrician. Not a fault! Grid-related shutdown.  Provide for sufficient ventilation. This fault may be grid-related. incorrectly.0 TL3_EN . The temperature inside the unit was too high. Not a fault! Grid-related shutdown. overvoltage L3 Line failure: lineto-line voltage Line failure: Underfrequency Line failure: Overfrequency Line failure: average voltage FS 38 The voltage of the DC generator is too  Notify your authorhigh. DC link overvoltage). A fault occurred during a self-test. E E E FS 57 Waiting for reactivation Control board overtemperature Self test error Generator voltage too high External limit (%) Measured values Inverter does not switch on again until the country-specific time has elapsed.

 Notify your authorised electrician. 94 95. External idle power requirement Insulation measurement Insulation meas.Maintenance / Troubleshooting Status OS FS FS FS OS 64 67 70 73 74 Display Measured values Fault at power section 1 Fan error Standalone grid err. An internal protective mechaoccurrence: nism has disconnected the device to Notify your authorprotect it against damage. ised electrician. FS 98. 96 97 Self test error Buffer 1. Buffer 2 Self test error Relay 1. 82. Service Complete disconnection of the device. Too much power has been fed into the grid. 88. There is a fault in the power section. L2 L3 Explanation Action Output current limiting: The AC current is limited once the specified maximum value has been reached. A current that has been found on a  In case of repeated conductor is too high. An internal protective mechanism has disconnected the device to protect it against damage. Overvoltage has been detected on a conductor. DC link Protect. The control board is defective. Relay 2 Protection shutdown Overcurrent HW Protection shutdown HW gate driver / HW buffer-free. Complete disconnection of the device. L3 Protection shutdown undervolt. PV generator’s insulation is being measured The insulation measurement cannot be performed because the generator voltage is too volatile. 99 An internal protective mechanism has  Notify authorised disconnected the device to protect it electrician / KACO against damage. The fan is malfunctioning. DC link Protection shutdown overvolt.  Notify authorised electrician / KACO Service  Notify KACO Service  Notify authorised electrician / KACO Service FS 87. 83 84  In case of repeated occurrence: Notify your authorised electrician. The grid operator limits the feed-in power of the inverter.0 TL3_EN Page 49 . FS E E E FS 85 FS 86 Overvoltage has been found in the DC  In case of repeated link. shutdown DC link asymmetry Protec. An internal protective mechanism has disconnected the device to protect it against damage.0-60. L1 L2. A voltage deviation has been found in the DC link.  In case of repeated occurrence: Notify your authorised electrician. E/ K K E/ K E/ K FS FS The power section is defective. 89 E FS 93. not possible Protection shutdown line volt. shutdown Overcurrent L1. An internal occurrence: protective mechanism has disconNotify your authornected the device to protect it against ised electrician. Standalone mode was detected. Table 6: Operating statuses and fault messages on the display Operating Instructions Powador 30. damage.  Replace defective fan - E E - OS FS 79 80 - E FS 81.

 Notify KACO Service 100 Protect.  Check the contact switch for free movement.0-60.  Close door.  Replace fan if necessary. DC / DC converter 121 Door open The unit has shut down because of implausible internal measured values. relay. shutdown HW overheating B E K FS 101 Plausible error to temperature. FS The door is open.0 TL3_EN . DC link. AFI module.Maintenance / Troubleshooting Status FS Display Explanation The device has been switched off because the temperatures in the housing were too high. 106 efficiency. Action  Check to make sure that the fans are working. The unit has interrupted the feed-in. E Table 6: Operating statuses and fault messages on the display Page 50 Operating Instructions Powador 30.

0 TL3_EN Page 51 .kaco-newenergy. You can find our warranty conditions on our website: http://kaco-newenergy. you receive two additional years of warranty coverage for your unit. Please have the following information ready so that we can help you quickly and efficiently: • Inverter type / serial number • Fault message shown on the display / Description of the fault / Did you notice anything unusual? / What has already been done to analyse the fault? • Module type and string circuit • Date of installation / Start-up report • Consignment identification / Delivery address / Contact person (with telephone number) • Information about the accessibility of the installation site. (CET) Operating Instructions Powador 30. (CET) Technical consultation +49 (0) 7132 / 3818-670 +49 (0) 7132 / 3818-690 (*) Also on Saturdays from 8:00 a. please contact our service hotline.de/de/site/service/garantie From there.m. Note: The maximum length of the warranty is based on the currently applicable national warranty conditions.m. We have prepared a template for complaints. In this manner.de/en/site/service/kundendienst/index.Service 10 Service If you need help solving a technical problem with one of our KACO products. Hotlines Technical troubleshooting Inverters (*) Data logging and accessories Construction site emergency (*) Customer help desk +49 (0) 7132 / 3818-660 +49 (0) 7132 / 3818-680 +49 (0) 7132 / 3818-630 Monday to Friday from 7:30 a.de/en/site/service/registrieren You can also select the appropriate flag on this page to access the website for your own country. you can assist us in providing you with the quickest service possible. In return. It is located at http://www. you can easily navigate to our international websites by clicking on the appropriate flag(s).m.m.xml. Any additional costs arising from unfavourable structural or mounting conditions shall be billed to the customer. to 2:00 p.0-60. to 5:30 p. Please use our website to register your unit immediately: http://kaco-newenergy.

Shutdown / Disassembly 11 11.0 TL3_EN . Packaging: Ensure that the transport packaging is disposed of properly. Disconnect the PV generator using the DC disconnects. Uninstall the inverter. 2. Securely pack up the inverter if it is to be used later or have the inverter disposed of professionally.3 ↻ ↻ 1. 11.  Ensure that there is no voltage present on the grid connection terminals.0-60. Open the connection cover connection area. both the inverter and the corresponding transport packaging are made from recyclable raw materials.2 ↻ 1. Shutdown sequence 1. › It is absolutely necessary that the shutdown sequence be carried out in the correct order. Severe injuries or death may occur if the cables and terminals in the inverter are touched. Page 52 Operating Instructions Powador 30. Switch off the grid voltage by turning off the external circuit breakers. Pull out the cables. wait at least 5 minutes before working on the inverter. 2. Unit: Do not dispose of faulty inverters or accessories together with household waste. Unlock and open the housing door. Continue with dismantling.1 Shutdown / Disassembly Shutting down the inverter DANGER Lethal voltages are still present in the terminals and cables of the inverter even after the inverter has been switched off and disconnected. DANGER! The DC cables are still live. 3. » Uninstalling the inverter Shut down the inverter. › After shutdown. 11. Release the DC and AC cables from the connection terminals. 5. 2. The uninstallation of the inverter is complete. Dismantling the inverter Shut down the inverter. DANGER Destruction of the DC plug DC plugs can be destroyed by arcing if disconnected while still live. Remove the inverter fastening. 6. 12 Disposal For the most part. Remove the interface cable. Open the cable fittings. Ensure that the old unit and any accessories are disposed of in a proper manner. 4.

0 TL3 XL / 33.0 TL3_EN Page 53 .0 TL3 XL This is to confirm that the units listed above comply with the protection requirements set forth in the Directive of the Council of the European Union of 15th December 2004 on the harmonisation of the laws of the member states relating to electromagnetic compatibility (2004 / 108 / EC) and the Low Voltage Directive (2006 / 95 / EC). The units conform to the following standards: 2006 / 95 / EC “Directive relating to electrical equipment designed for use within specific voltage limits” 2004 / 108 / EC “Directive relating to electromagnetic compatibility” Safety of the unit IEC 62109-1:2010 IEC 62109-2:2011 Interference immunity EN 61000-6-1:2007 Emitted interference EN 61000-6-3:2007 Secondary effects on the grid EN 61000-3-12:2005 EN 61000-3-11:2000 The types mentioned above are therefore labelled with the CE mark. Unauthorised modifications to the supplied units and / or any use of the units that is contrary to their proper use shall render this Declaration of Conformity null and void.0 TL3 M / 60.0 TL3 M / 36.0 TL3 M / 33.0 TL3 M / 40. Germany Photovoltaic feed-in inverter 30.0 TL3 XL / 36.0 TL3 M 30.p. Matthias Haag CTO Operating Instructions Powador 30.0 TL3 XL / 60. 13 / 09 / 2012 KACO new energy GmbH p.0 TL3 XL / 40.0 TL3 XL / 39.0-60.0 TL3 M / 39.Appendix 13 Appendix EU Declaration of Conformity Vendor’s name and address Product description Type designation KACO new energy GmbH Carl-Zeiss-Straße 1 74172 Neckarsulm. Neckarsulm.

Frank Phlippen Director of Product Development Page 54 Operating Instructions Powador 30.Appendix EU Declaration of Conformity Manufacturer’s name and address Product description Type designation KACO new energy GmbH Carl-Zeiss-Straße 1 74172 Neckarsulm. 20 / 08 / 2012 KACO new energy GmbH Dr. Unauthorised modifications to the supplied units and / or any use of the units that is contrary to their proper use shall render this Declaration of Conformity null and void. Neckarsulm. The unit is compliant with the following standards: 2006 / 95 / EC “Directive relating to electrical equipment designed for use within specific voltage limits” 2004 / 108 / EC “Directive relating to electromagnetic compatibility” Safety of the unit IEC 62109-1:2010 IEC 62109-2:2011 Interference immunity EN 61000-6-2:2005 Emitted interference EN 61000-6-3:2007* EN 61000-6-4:2007** * Regarding RFI voltage *Regarding radiated emission strength Secondary effects on the grid EN 61000-3-11:2000 EN 61000-3-12:2011 The unit mentioned above is therefore labelled with the CE mark. Germany Photovoltaic feed-in inverter 48.0 TL3 Park This is to confirm that the unit stated above is compliant with the protection requirements set forth in Directive 2004 / 108 / EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility (Electromagnetic Compatibility Directive) and Directive 2006 / 95 / EC (Low Voltage Directive).0 TL3_EN .0-60.

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+49 7132 3818-0 · Fax +49 7132 3818-703 · info@kaco-newenergy. Subject to technical changes.de · www. Errors and omissions excepted. .com  31001222-06-121031 The text and figures reflect the current technical state at the time of printing.kaco-newenergy.Carl-Zeiss-Straße 1 · 74172 Neckarsulm · Germany · Tel.

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