ENGINE

SECTION

FUEL SYSTEM

FL

A

FL

C

D

CONTENTS
PRECAUTION ........................................... .... 2
PRECAUTIONS .............................................. ..... 2
General Precautions ........................................... ...... 2

E

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY ......................... 5
Exploded View ..................................................... ..... 5 Removal and Installation ..................................... ..... 5 Inspection ............................................................ ..... 8

F

G

PREPARATION ........................................ .... 3
PREPARATION .............................................. ..... 3
Commercial Service Tool .................................... ...... 3

FUEL TANK ....................................................... 9
Exploded View ..................................................... ..... 9 Removal and Installation ..................................... ..... 9 Inspection ............................................................ ....10

H

ON-VEHICLE MAINTENANCE ................. .... 4
FUEL SYSTEM ............................................... ..... 4
Inspection ............................................................ ...... 4 Quick Connector ................................................. ...... 4

SERVICE DATA AND SPECIFICATIONS (SDS) ......................................................... ... 11
SERVICE DATA AND SPECIFICATIONS (SDS) ................................................................. 11
Fuel Tank ............................................................. ....11

I

J

ON-VEHICLE REPAIR .............................. .... 5

K

L

M

N

O

P

FL-1

• Put a “CAUTION: FLAMMABLE” sign in the workshop. . • For servicing “Evaporative Emission System” parts.Start engine and rev it up and check for fuel leakage at connections. If an incorrect fuel filler cap is used.Disconnect the battery cable from the negative terminal. refer to EC-76. • Use only a genuine NISSAN fuel filler cap as a replacement.PRECAUTIONS < PRECAUTION > PRECAUTION PRECAUTIONS General Precautions INFOID:0000000003793245 WARNING: When replacing fuel line parts. check there is no fuel leakage at connections in the following steps. • Never smoke while servicing fuel system. the “MI” may come on. "Fuel". • Before removing fuel line parts. Keep the container in safe area. "System Diagram". Refer to EC-411.Apply fuel pressure to fuel lines with turning ignition switch “ON” (with engine stopped). Then check for fuel leakage at connections. • Never tighten hose clamps excessively to avoid damaging hoses.Put drained fuel in an explosion-proof container and put the lid on securely. "Inspection". • Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher. . be sure to observe the following. perform out the following procedures: . .Release fuel pressure from the fuel lines. • After installing tubes. • Never kink or twist tubes when they are being installed. • Always replace O-ring and clamps with new ones. FL-2 . CAUTION: • Use gasoline required by the regulations for octane number. Refer to GI-29. Keep open flames and sparks away from the work area. .

PREPARATION < PREPARATION > PREPARATION PREPARATION Commercial Service Tool Tool name Lock ring wrench Description Removing and installing lock ring INFOID:0000000003793247 A FL C D E ZZA0122D F G H I J K L M N O P FL-3 .

A B C : Engine : Fuel line : Fuel tank INFOID:0000000003793248 If necessary. chafing or deterioration. check quick connectors are secure. JPBIA0129ZZ Quick Connector CAUTION: • After connecting fuel tube quick connectors. repair or replace damaged parts. damage. JPBIA0130ZZ FL-4 . cracks. loose connections. leakage. fuel filler cap and fuel tank for improper attachment.FUEL SYSTEM < ON-VEHICLE MAINTENANCE > ON-VEHICLE MAINTENANCE FUEL SYSTEM Inspection Inspect fuel lines. 1 2 A B C D E F G : Quick connector : Retainer : Hard tube (or the equivalent) : Connection (cross-section) : Resin tube : To under floor fuel line : To fuel tank : Tab : Disconnection INFOID:0000000003793249 • Ensure that connector and resin tube never contact any adjacent parts.

Removal and Installation INFOID:0000000003793251 L WARNING: Read “General Precautions” when working on the fuel system. fuel level becomes the position as shown in the figure or below when approximately 10 (2-1/4 Imp gal) of fuel are drained from fuel tank. Insert hose of less than 25 mm (0.FUEL LEVEL SENSOR UNIT. Seal packing K Refer to GI-4. Fuel level sensor unit. If fuel gauge indicates more than the level as shown in the figure (full or almost full). "General Precautions". M REMOVAL 1. NOTE: Because fuel will be spilled when removing fuel level sensor units for the top of the fuel is above the fuel level sensor units installation surface. fuel filter and fuel pump assembly 3. "Components" for symbols in the figure. drain fuel from fuel tank until fuel gauge indicates level as shown in the figure or below. FUEL FILTER AND FUEL PUMP ASSEMBLY Exploded View INFOID:0000000003793250 A FL C D E F G H I JPBIA2201GB J 1. Check fuel level on fuel gauge. FUEL FILTER AND FUEL PUMP ASSEMBLY < ON-VEHICLE REPAIR > ON-VEHICLE REPAIR FUEL LEVEL SENSOR UNIT. FL-5 . Lock ring : Vehicle front 2. N O P a. • As a guide. perform the following procedure. JPBIA2224ZZ • In a case that fuel pump does not operate. Refer to FL-2.98 in) in diameter into fuel filler tube through fuel filler opening to draw fuel from fuel filler tube.

A : Pull • If quick connector sticks to tube of fuel level sensor unit. Release the fuel pressure from the fuel lines. "Inspection". 4. "Exploded View". "Exploded View" (WITHOUT VENTILATION SEAT). Open fuel filler lid. then remove inspection hole cover units by turning clips clockwise by 90 degrees. JPBIA0134ZZ CAUTION: FL-6 . push and pull quick connector several times until they start to move. Then disconnect them by pulling. Remove rear seat cushion. 5. Refer to FL-9. Peel off floor carpet. push in tabs (B) and pull out fuel feed tube. Open filler cap and release the pressure inside fuel tank. c. Insert hose into fuel tank through fuel filler hose to draw fuel from fuel tank. Disconnect fuel filler hose from fuel filler tube.FUEL LEVEL SENSOR UNIT. FUEL FILTER AND FUEL PUMP ASSEMBLY < ON-VEHICLE REPAIR > b. Refer to SE-98. 3. Refer to EC-411. Disconnect harness connector and quick connector. PBIC2520E 7. 6. "Exploded View" (WITH VENTILATION SEAT) or SE-140. 2. PBIC2521E Disconnect quick connector as follows: • Hold the sides of connector.

O P PBIC3780E FL-7 . • Prevent acid liquid such as battery electrolyte. • When resin tube or hard tube (or the equivalent) is replaced.FUEL LEVEL SENSOR UNIT. B D E G : Connection (Cross-section) : To under floor fuel line : To fuel tank : Disconnection A FL C • Never use any tools to disconnected quick connector. FUEL FILTER AND FUEL PUMP ASSEMBLY < ON-VEHICLE REPAIR > • Quick connector (1) can be disconnected when the tabs (F) are completely depressed. Remove fuel level sensor unit. fuel filter and fuel pump assembly (1). • Never cause impacts such by dropping when handling components. Retainer color : White JPBIA0130ZZ D E F G • To keep the connecting portion clean and to avoid damage and foreign materials. • Never bend float arm during removal. fuel filter and fuel pump assembly with fuel tank lock ring wrench (commercial service tool) by turning counterclockwise. etc. cover them completely with plastic bags (A) or something similar. also replace retainer with new one. Remove lock ring for fuel level sensor unit. • Never pollute the inside by residue fuel. H I J JPBIA0135ZZ K 8. • Keep resin tube (C) away from heat. Be especially careful when welding near the resin tube. • Never bend or twist resin tube during installation and disconnection. • Never remove the remaining retainer (2) on hard tube (or the equivalent) (A) except when resin tube or retainer is replaced. Never twist it more than necessary. from getting on resin tube. L M N PBIC0240E 9. Draw out avoiding inclination by supporting with a cloth.

Check the connection for damage or any foreign materials. Fuel Level Sensor Unit 1. • Pull the tube and the connector to check they are securely connected. then check connections for leakage by applying fuel pressure to fuel piping. CAUTION: Install lock ring horizontally. 1.FUEL LEVEL SENSOR UNIT. Align (B) with (A) as shown in the figure. After connecting. • Never bend float arm during installing. fuel filter and fuel pump assembly with lock ring wrench (commercial service tool) by turning clockwise. : Vehicle front CAUTION: • Never allow seal packing to drop. Install fuel level sensor unit. Start engine and let it idle and check there are no fuel leakage at the fuel system connections. PBIC0240E Quick Connector Connect quick connector as follows: 1. then insert the connector straight into the tube until a click sound is heard. 2. fuel filter and fuel pump assembly to fuel tank (C). check that the connection is secure by following method. 2. Install new seal packing to fuel tank without any twist. PBIC4584J 3. FUEL FILTER AND FUEL PUMP ASSEMBLY < ON-VEHICLE REPAIR > INSTALLATION Note to the following. A : Pull • Visually confirm that the two retainer tabs are connected to the connector. Align the connector with the tube. Install seal packing for fuel level sensor unit. 3. 2. and install in the reverse order of removal. FL-8 . Turn ignition switch “ON” (with engine stopped). JPBIA0140ZZ Inspection INSPECTION AFTER INSTALLATION INFOID:0000000003793253 Use the following procedure to check for fuel leakage.

55 in) 3. 2. O P REMOVAL • Drain fuel from fuel tank if necessary. 9. Vent hose Fuel tank Fuel tank protector Fuel filler hose Grommet The measurement of hexagonal width across flats: 14 mm (0. Clamp EVAP hose Clip 2. 4. "Removal and Installation". (B) shows a conventional standard. 1. "Exploded View". Clamp 13. Refer to FL-5. 14. 5. Refer to EX-5.FUEL TANK < ON-VEHICLE REPAIR > FUEL TANK Exploded View INFOID:0000000003793254 A FL C D E F G H I J JPBIA2202GB 1. Fuel filler cap L M Refer to GI-4. 3. 7. Fuel filler tube A. "Components" for symbols in the figure. B. Refer to FL-5. "General Precautions". 8. Refer to FL-2. 11. FL-9 . N Removal and Installation INFOID:0000000003793255 WARNING: Be sure to read “General Precautions” when working on the fuel system. 6. • In regard to the notation of torque in the figure. Remove center muffler. • Perform work on level place. (A) shows an ISO standard.63 in) 12. "Removal and Installation". Clamp Fuel tank mounting band (RH) Fuel tank mounting band (LH) K 10. The measurement of hexagonal width across flats: 16 mm (0. Clamp 15. Remove fuel tank protector. FUEL FILTER AND FUEL PUMP ASSEMBLY” on fuel level sensor units. Perform steps 2 to 7 of “REMOVAL” in “FUEL LEVEL SENSOR UNIT.

Fuel filler hose The other hoses : 35 mm (1. 6. Refer to PB-5. Start engine and rev it up and check there are no fuel leakage at the fuel system tube and hose connections. Inspection INSPECTION AFTER INSTALLATION INFOID:0000000003793256 Use the following procedure to check for fuel leakage. Remove rear parking brake cables. refer to FL-5.20 .0. as necessary. "Exploded View". Remove fuel filler tube. "Removal and Installation". Disconnect EVAP hose at EVAP canister side.0. 10. FL-10 . INSTALLATION Note the following. Fuel filler tube side Fuel tank side : 7 .98 in) • Be sure hose clamp is not placed on swelled area of fuel tube.35 in) • To connect quick connector. • Tighten fuel filler hose clamp so that the remaining length of screw thread becomes to the following. Supporting with hands. CAUTION: Support the position that fuel tank mounting bands never engage. 2. descend transmission jack carefully.43 in) : 5 .FUEL TANK < ON-VEHICLE REPAIR > 4. JPBIA0145ZZ 8. Turn ignition switch “ON” (with engine stopped). 9. Support the lower part of fuel tank (1) with transmission jack (A). • Confirm there is no interference with vehicle. and check connections for leakage by applying fuel pressure to fuel piping. Disconnect fuel filler hose. and remove fuel tank. PBIC2528E 7.11 mm (0.28 . CAUTION: • Check that all connection points have been disconnected. 1. and install in the reverse order of removal. and vent hose at the position shown in the figure.38 in) : 25 mm (0. • Surely clamp fuel hoses and insert hose to the length below.9 mm (0. Remove fuel tank mounting bands. 5.

SERVICE DATA AND SPECIFICATIONS (SDS) < SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) SERVICE DATA AND SPECIFICATIONS (SDS) Fuel Tank Standard and Limit INFOID:0000000003793257 A FL C Fuel tank capacity Fuel recommendation Approx. 70 (15-3/8 Imp gal) Refer to GI-29 D E F G H I J K L M N O P FL-11 .