WALCHANDNAGAR INDUSTRIES

LTD. PUNE
PROJECT:

EMERGENCY D.G. SIZING CALCULATION

Document No. 64205-EL- 4-011
REV
02

900 TPD JUD CEMENT PVT.
LTD. MEGHALAYA.

DATE
PREP
CHKD
APPD

PREP. BY: ARVEE ELECTRICALS &
ENGINEERS PVT. LTD. PUNE

17.11.2007
KVW
HRS
AGD

1.0

GENERAL

1.1

The intent of this document is to cover the basis and calculations for sizing of
D. G. Set proposed for Emergency Power supply

2.0

for the installation.

BASIS & ASSUMPTIONS
Following

are

the

basis

and

assumptions

made while sizing the

D.G. set to be

used for Emergency power supply to the plant,
2.1

For calculating the load on D.G. Set, Motor and Load List Rev. 8 dated 31.10.2007 of WIL
is taken as reference.

2.2

The motor efficiencies and power factor are taken from Data sheets published by Siemens
for Energy Saving motors class EFF2.

2.3

Design Ambient has been considered as 40°C, Humidity 98%, Altitude <1000m, Seismic
Zone V.

2.4

For the motor loads, load factors considered are given in attached load list when
operating on Emergency Power D.G. set,

2.5

Power factor of the system will be maintained at 0.95 with the help of Power Factor
Correction capacitors.

2.6

Starting current of motor equipped

with VVF drive will be 2.5 times & With GRR 3 times

the rated current. For DOL starting method it will be 7.2 times.
2.7

Only operating load has been considered for D. G. Set sizing calculation & standby load is
not considered as per MOM dated 03/01/2007 Point NO.7.1.2.

Page 1 of 3

LTD. 12) Additional Spare Capacity for future use to 3.7) Load factors Considered Power Factor of operating load Total Operating Load in KVA / KW (As per As per attached load list As per attached load list 601 KVA / 506. 93 KVA 3.3 3.5 No.11 (From attached load list column No.3. MEGHALAYA.13 circuit when starting last motor cos∅1 Ratio of starting current to rated current of motor with DOL Starting 0.87 – 67. PUNE PROJECT: 900 TPD JUD CEMENT PVT.G. G. SET SIZING CALCULATION Tag.10) 3.2 Document No.11. G set Rated KVA of largest motor connected on D.20 = 721.4 3.2 say 722 KVA 750 KVA 75KW 3.2 Page 2 of 3 .9 D.6 attached load list column No.68 = 439. Connected Load in KW to be operated on D. LTD.7 3. G set (As per attached load list column No.4-011 REV 02 DATE PREP CHKD APPD 17. SIZING CALCULATION WALCHANDNAGAR INDUSTRIES LTD.G.10 13) Operating Load in KVA / KW for largest motor 3. No. BY: ARVEE ELECTRICALS & ENGINEERS PVT. e.19 KW / 522 largest motor when all other operating i.G.68 KW 506.EMERGENCY D. PUNE 3. 64205-EL.95 7. D.87 KW 3.0 3. G set at the time of starting 79 KVA /67.12 Power Factor of system with capacitors in 3.1 3.5 .19 KW 3. 13 ) Load on D. PREP. KVA (Point 3.8 be considered @ 20% Nearest standard rating Rating of largest motor connected on 601 x 1. Set (As per Attached load list Column 581.2007 KVW HRS AGD EMERGENCY POWER D.

Set 3.17 starting largest motor cos∅r Sin ∅r Momentary load on D.2 = 669. LTD. 3. same shall be get it confirmed by the M/S WIL from DG Set Manufacturer.11 + 3.2 time of starting last motor Power Factor of load on D.60 ∟ 49.755 during 439.18 Set Manufacturer. a.3 3. G set at the = 1061.19 KW (Point No.6 ∟ 72. G.19+200. Set shall be able to start motor of 75 KW rating with DOL Starting having starting current of 7.18 starting of largest motor Power demand from Engine while starting of 1062 / 750 = 1.2 times the rated current when the D.6 X 0.1 the time of starting largest motor Total power requirement from D. Page 3 of 3 .14 Starting power requirement of largest motor 3.7=639. Set at 522 ∟ 18. PUNE 3.416 (Standing Load + Starting Load) 75 KW motor (Point 3. Set is loaded at standing load of 522 KVA / 439. SIZING CALCULATION WALCHANDNAGAR INDUSTRIES LTD.14) (439. The D. G.G.11).89 KW As against Capacity of Engine 664 KW shall be confirmed by WIL from DG 3.2007 KVW HRS AGD 93 x 7. MEGHALAYA.4-011 REV 02 900 TPD JUD CEMENT PVT.EMERGENCY D.655 3.04° KVA 1062 KVA 3. 64205-EL.6 KVA 0.11.19° + 669.16.16 Total power requirement from D. The rating of D. G set when 0.3 cos ∅2 3.3) 0.G. Set required for Emergency Power supply shall be 750 KVA and shall comply with following requirements. BY: ARVEE ELECTRICALS & ENGINEERS PVT.G. G.54° 3.16.15 Power factor of motor at the time of starting 17.16.19 + 669. PUNE PROJECT: Document No. LTD. DATE PREP CHKD APPD PREP.