SYLLABUS FOR THE TRADE

OF

MECHANIC MOTOR VEHICLE
[Semester Pattern]

UNDER CRAFTSMAN TRAINING SCHEME (CTS)

Designed in– 2013

By Government of India CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE Directorate General of Employment & Training Ministry of Labour & Employment EN-81, Sector-V, Salt Lake City Kolkata-700 091

List of trade committee members approved the syllabus of semester system for the trade of “Mechanic Motor Vehicle ” held at ATI, Chennai
Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Name & Designation Shri R. Senthil Kumar, Director Shri S.Harinath Babu, Joint Director of Training Shri E.Balakrishna, Ex_Joint Director of Training Shri A.Suganthan, Assistant Training officer Shri N. Ramesh Kumar, Training Officer Shri T Nandagopal, Shri K. Thaniyarasau, Assistant Training officer Shri P.K. Ramakrishnan Nair Shri S.Arul Selvan , Assistant professor Shri S. Jayaraj, Associate Professor Shri R. Lakshmanan Shri V.ChandraMohan Shri V.Vadivelan Shri A.D.Shewale Training Officer Shri B. Gridharan Shri K.k.Valasarajan , Vice president Shri Jayapal, Shri V. Vadivelan Shri Syedshwath P. Marveldass, Assistant Director of Training (Electronics) K. ArulSelvi, Training Officer (Electronics) Shri Gurcharan Singh, Assistant Director of Training Shri O.R. Arjun Mohan, Assistant Executive Engineer Shri R.Murugesan, Assistant Executive Engineer Shri Ramakrishne Gowda, Assistant Director of Training C.Yuvaraj, Assistant Director of Training Representing Organisation ATI, Chennai ATI, Chennai NIMI, Chennai Govt, ITI, Arakkonam CTI, Chennai Anna University, Chennai Govt . ITI, Trichy Ram international Industrial Academy (p) Ltd, Chennai Dept Auto Engg, M.I.T, Anna University, Chennai. Dept Auto Engg, M.I.T, Anna University, Chennai. Bosch Ltd, Bangalore NATRIP, Global Automotive Research centre, Chennai NATRIP, Global Automotive Research centre, Chennai CTI, chennai Visa Diesel Service, Chennai Two Wheeler workshop owners Association, Chennai Two Wheeler workshop owners Association, Chennai Two Wheeler workshop owners Association, Chennai Two Wheeler workshop owners Association, Chennai ATI, Chennai ATI, Chennai ATI, Ludhiana Agricultural Engg. Dept, Chennai Agricultural Engg. Dept, Chennai FTI, Bangalore ATI, Chennai Remarks Chairman Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member

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List of members attended the Workshop to finalize the syllabi of existing CTS into Semester Pattern held from 6th to 10th May’2013 at CSTARI, Kolkata.
Sl. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. Name & Designation R.N. Bandyopadhyaya, Director K. L. Kuli, Joint Director of Training K. Srinivasa Rao, Joint Director of Training L.K. Muhkerjee, Deputy Director of Training Ashoke Rarhi, Deputy Director of Training N. Nath, Assistant Director of Training S. Srinivasu, Assistant Director of Training Sharanappa, Assistant Director of Training Ramakrishne Gowda, Assistant Director of Training Goutam Das Modak, Assistant Director of Trg./Principal Venketesh. Ch. , Principal A.K. Ghate, Training Officer V.B. Zumbre, Training Officer P.M. Radhakrishna pillai, Training Officer A.Jayaraman, Training officer S. Bandyopadhyay, Training Officer Suriya Kumari .K , Training Officer R.K. Bhattacharyya, Training Officer Vijay Kumar, Training Officer Anil Kumar, Training Officer Sunil M.K. Training Officer Devender, Training Officer R. N. Manna, Training Officer Mrs. S. Das, Training Officer Jyoti Balwani, Training Officer Pragna H. Ravat, Training Officer Sarbojit Neogi, Vocational Instructor Nilotpal Saha, Vocational Instructor Vijay Kumar, Data Entry Operator
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Organisation CSTARI, Kolkata-91 CSTARI, Kolkata-91 CSTARI, Kolkata-91 CSTARI, Kolkata-91 ATI-EPI, Dehradun CSTARI, Kolkata-91 ATI-EPI, Hyderabad-13 ATI-EPI, Hyderabad-13 FTI, Bangalore RVTI, Kolkata-91 Govt. ITI, Dollygunj, Andaman & Nicobar Island ATI, Mumbai ATI, Mumbai CTI, Chennai-32 CTI Chennai-32, ATI, Kanpur RVTI, Kolkata-91 RVTI, Trivandrum ATI, Ludhiana ATI, Ludhiana ATI, Kolkata ATI, Kolkata CSTARI, Kolkata-91 CSTARI, Kolkata-91 RVTI, Kolkata-91 RVTI, Kolkata-91 RVTI, Kolkata-91 I.T.I., Berhampore, Murshidabad, (W.B.) RVTI, Kolkata-91

Remarks Chairman Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member

GENERAL INFORMATION 1. 2. 3. 4. 5. 6. 7. 8. Name of the Trade N.C.O. Code No. Duration of Craftsmen Training Power Norms Space Norms Entry Qualification Unit strength Instructors Qualification : : : : : : : : 2 Year (Four Semester) 4.8 KW 84 Sq. mtr. & Parking room 125 Sq. mt Passed 10th class examination under 10+2 system of education with Science and Mathematics or its equivalent. 16 a) Degree in Automobile/Mechanical Engineering from recognized engg. college/university with one year experience in the relevant field OR Diploma in Automobile/Mechanical Engg From recognized board of technical education with two years experience in the relevant field OR 10th Passed + NTC/NAC in the Trade of “Mechanic Motor Vehicle)” with 3 years post qualification experience in the relevant field b) Preference will be given to a candidate with Crafts Instructor Certificate (CIC) * Note: At least one Instructor must have Degree/Diploma in Automobile/ Mechanical Engg. when applied for 02 units. Mechanic Motor Vehicle

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. 1&2 Trade Practical Admission & introduction to the trade: Familiarization with institute. CGS. Hazard identification and avoidance. types of system FPS. General rule pertaining to the Institute. caution & personal safety message. Authorization of Moving & road testing vehicles. safe handling and Periodic testing of lifting equipment. emergency evacuation procedure. units conversion factors 3&4 Practical related to Safety and Health . Personal protection:Basic injury prevention. Introduction to Engineering drawing and Blue Print Reading. Machinery used in Trade. Use of fire extinguishers. study of the syllabus. 5 Engineering Drawing Workshop calculation and Science Units. safe disposal of toxic dust. Medical and Library working hours and time table Occupational Safety & Health Basic safety introduction. Metric weights and measurements. Types of work done by the students in the shop floor. Basic first aid. subtraction Multiplication and Division of Common Fractions Simple Shop problems Involving Fractions. MKS and their conversion. polygons etc Common Fractions addition. Use of Fire extinguishers. rectangles.TRADE: “MECHANIC MOTOR VEHICLE” FIRST SEMESTER Semester Code: MMV. safety signs for Danger. circles.SEM-I Week No. Recreation. Demonstration on PPE (Personal Protection Equipments) Interaction with health center and fire service station to provide demo on First aid and Fire safety. squares. Trade Theory Introduction to the course duration. course contain. facilities available – Hostel. Free hand sketching of straight lines. Safe handling of Fuel Spillage. Derived and fundamental. Job opportunities in the automobile sector. Warning.

Chisel etc. 6 Practice using all marking aids. Free hand sketching of key and screw threads with dimensions from samples. measuring tape. Electrical safety practices. Chisel. vernier depth gauge. dividers. Systems of measurement. tire pressure gauge. scriber. Practice on General workshop tools & power tools and equipments. Hand & Power Tools:Marking scheme. punches. care & use of :MicrometersInside. Environment control of Running indoors engines. Layout a work piece. Outside and depth measurements. like steel rule with spring calipers. gray cast iron. high speed steel and alloy steel. Hammer..versa. . Calibration. 6 Free hand sketching of Vernier caliper and Micrometer. Properties and uses of cast iron. steel rule. Dial gauge Reduction of common fractions to decimal fractions-shop problems. Dial bore gauges. white cast iron. arcs and circles. conversion of English into metric Systems of measurement & vice. House Keeping – 5S Concept. Vernier calipers. Description. surface gauges. dividers. scriber.for line. punches. Micrometer adjustments. care and use of Surface plates. Description. Thread Micrometer. Derive the least count for Vernier caliper and Micrometer. wrought iron.5 Measuring practice on engine components with aid of instrument studied. and plain carbon steel. surface gauges. Calipers. vacuum gauge. ferrous metal. Definition of least count. Marking material. try square. Safety disposal of Used engine oil. vernier height gauge Telescope gages. Dial indicators. Accuracy. circle.

keys.. air chisel. Fasteners. air impact wrench. bolts. Cleaning tools & equipment. Selection of materials for gaskets and packing. shape. cylinders when viewed perpendicular to their surfaces and axis. Spanners. safety precautions Hacksaw. Practice on visual Identification of materials used in workshop. . Study of different OFF-hand grinding with type of cutting sander. air ratchet. lock rings. studs & bolts. Vices & clamps. pullers. Different Type of cutting fluids and their properties. Description of Riveting tools Practice on cutting tools Cutting tools :like Hacksaw. checking and use of different types of nut . of screws. nuts. rectangular blocks. Sockets & accessories. & studs etc. Such as lock nuts. chisel. Pliers. Filewhile grinding. split pins. Circlip. Grade. Torque wrenches. specification. Definition. blind hole. lock washers and locating where they are used. Pipe flaring & cutting tool. file. Allen key. 7 Free hand sketching with dimension of simple solid such as cubes. rectangular blocks. parts of a file. cotter. Use of scientific calculator Sketching of views of simple solid bodies as cubes.Study Practice on General cleaning. Washers & chemical compounds can be used to help secure these fasteners. air blowgun. Removal of stud/bolt from locking devices. bench and pedestal tools like grinders.7 8 Screw-drivers. Wrenches. cylinders etc. jet washers and cleaners.

Practice on Marking and Drilling clear and Blind Holes. bronze. oil seals. feed and drilling time. Calculation of Tap drill sizes for metric and inch taps. different type of cut and uses. aluminum and P. -do- 10 11 Drilling machine Description and study of Bench type Drilling machine. tin. Cutting Lapping. to suit the given pin/ shaft. OFF-hand grinding with sander. Filing true and square. Hand Taps and wrenches. aluminum. zinc. timber and rubber. lead.C. brass. use of different types of lines and symbols for drawing.. Function of Adjustment of two piece Die. 8 . type of Threads on a Bolt/ Stud. Selection of tape drill Size. Laps. hand reamers. calipers. dividers. Drill bits. steel rule etc. safety precautions while grinding.9 Practice on Filing-filing to line-marking off-use of centre punch. bench and pedestal grinders.V. solder bearing metals. Portable electrical Drilling machine. polymer) Calculation of cutting speed. Reaming a hole/ Bush Gaskets. Views of simple hollow and solid bodies with dimensions. Use of tap extractor Sketching of Files.. fits & tolerances with examples used in auto components. Hand Reamers – Practice on Tapping a Different Type of Clear and Blind Hole. Fits & Tolerances:Definition of limits. use of Lubrication. P. Lapping abrasives. Different type of Die and Die stock. Sharpening of Twist Drills Safety precautions to be observed while using a drilling machine. Nylon. Limits. PP (poly prop line. Brief description of manufacturing process of steel copper. drill bit. Properties and uses of copper.C. scraping a given machined surface.V. drill holding devices. chisel.

metal spraying. 13 Practice on Arc welding. Nitriding. Classification of steel. the effect of alloying element on steel Introduction to Heat treatment – Definition of Annealing. . malleability. painting and their applications. Resistance welding. brittleness. principles and processes of electroplating. paints and finish coatings. Uses of primers. hardness. casting and forging process. Forging process & Casting Processes used in auto components with examples. preparation of base materials. Mechanical properties of materials. compressibility & ductility and their examples. vacuumizing. and washers with dimensions from samples. Case hardening. galvanizing. Normalizing. Gas welding. Induction hardening and Flame Hardening. Hardening and tempering. process used in auto components with examples. Sketching of Iron carbon diagram Free hand sketch of weld symbols. Introduction to Metallic and Nonmetallic Coatings Necessity of metallic and nonmetallic coatings. powder coating and its 9 Ratios and Free hand sketching of rivets proportions. Compressive & Temperature stress. Importance Ironcarbon diagram Meaning of tenacity elasticity.12 Visit to industries for observation of material testing. Tensile.

voltmeter and their parts Electricity and its effects static and dynamic electricity. Ground Construction of simple connections. Practice in silver soldering. Power.Arc welding. Sheet and Brazing of pipes. circuit breakers. Sheet metal Joining of metal parts by worker’s common Soft Soldering . fuses. principles. resistance. lap and Butt joints. Definition of cold rolling and Hot rolling and its properties on sheet metal. Explanation of various common metal Sheets used in Sheet Metal shop.its uses and pipe fittings. ammeter. Advantage of Deep drawing material. Conductors & insulators. with examples used in auto components. hand tools. Shielding. GTAW (TIG). ammeter. Nipples used on common Unions soldering and joints. GMAW (MIG) & Resistance welding. description of Bending and folding. simple soldering and brazing fluxes pipe bending. Free hand sketching of Millimeter. voltage and resistance Resistance. Basic electricity. Length vs. Current. fusible Voltmeter. Practice in joining wires Electricity using soldering Iron. Measuring of current. practice continuity test for Energy. Ohmmeter Mulitmeter. Gas welding. Voltage. using digital multimeter. jumper wires. links.their Simple marking out on names and sheet metal and cutting. wire-gauges. The blow lamp. electrical circuits. AC and DC differences 10 . Introduction to Welding Processes. Wires.14 15 advantages. Ohm's law. Resistor ratings Drawing of riveted joints.

Calculations relating to electric Circuits. Ballast resistor. Primary & Secondary windings. stator and rotor coils. Lead acid batteries & Stay Maintenance Free (SMF) batteries. Batteries & cells. Transformers. parallel. Resistors in Series circuits . Heating effects. Capacitors in series and parallel. Thermo-electric energy. Testing of relay and solenoids and its circuit. cable colour codes and sizes. Free hand sketching of electrical symbols and drawing of simple Electrical circuits. Stripping wire insulation. Magnetic effects. series-parallel circuits using Ohm’s law. Electromagnetic induction. Capacitors and its applications. use of service manual wiring diagram for troubleshooting. Identify and test Semi conductors. devices. Photovoltaic energy. Identify and test power and Basic electronics: Description of signal connectors for continuity. Testing battery with hydrometer. Electrostatic effects. Parallel circuits and Series-parallel circuits. Measure and Diagnose the cause(s) of excessive Keyoff battery drain (parasitic draw) and do corrective action. Decimal-Binary . Solid state different type of Diodes.16 Diagnose series. Electrochemical energy. Inspecting & testing a battery after charging. 18 Description of Chemical effects. Fuses & circuit breakers. Thermisters. Connecting battery to a charger for battery charging. Relays. Check electrical circuit with a test lamp.Diodes. Piezo-electric energy. Solenoids. Thermo couples. perform voltage drop test in circuits using multimeter. Measurement of electrical power watt and kilowatt relationship with Horse Power. amperehours. NPN & PNP Transistors 11 -DO- Explanation of open and short circuits – locating short-circuits with the help of meters Free hand sketching of Electronic symbols and drawing of simple Problems on Charging current. 17 Cleaning and topping up of a lead acid battery. measure current flow using multimeter /ammeter.

Description and use of Gear pumpInternal & External. Metal Oxide Field Effect Transistors ( MOSFETs). 20 Identification of Hydraulic and pneumatic components. General gas equation. centering. Thyristors. Simple problems on work. Parallel turning and stepped turning. pressure. Force. parting off. reaming. types of lathes. velocity calculation. Lathe : Introduction. Mechanical Advantage with Hydraulics. drives and transmission. undercutting. Simple set theory problems like Union. drilling. Simple piston Force . Use of side cutting tools.for its functionality. Vane 12 Electronic circuits. speeds and feeds of cut. viscosity. AND & NOT and Logic gates using switches. feed and depth of cut and their calculation. thread cutting and knurling. Taper and thread calculation. taper turning. specifications. Lathe operations – plain turning. Logic gates-OR. feed mechanism. Definition of Cutting speeds. description and functions of lathe parts. Construct and test simple logic circuits OR. Black Diagram of Hydraulic and pneumatic power pack unit. eccentric turning. AND & NOT and Logic gates using switches. facing. Introduction to Hydraulics :Definition of Pascal law. hydraulic/Pneumatic press and Brake circuit. . turning tools. Tracing of hydraulic circuit on hydraulic power steering. Transistors. work holding devices. energy and power. Drawing of hydraulic and pneumatic symbol. Intersection and Null sets Free hand Sketching of different type of cutting tools Block diagram of lathe and its parts. Uni Junction Transistors ( UJT). effect of viscosity with respect to temperature. 19 Introduction to centre lathe setting up work between centers. number conversions.

Directional control valves-3/2. 4/2. double acting & Double ended cylinder. Description and function of air Reciprocating Compressor. MS power point. Practice on computer for MS word. use and application of single acting. function of Air service unit (FRLFilter. Flow control valve in automobile. Description. MS Excel 13 . Introduction to Pneumatics: Boyle’s law. Ms Power Point. Ms Word. 4/3 way valve.21 22-23 pump. Hydraulic symbols. Basic of computer. TQM. Basic Concept of TPM. Definition & importance of Quality control. schedule chart Periodical & break awareness sign /week/month/year board. Introduction to computer Familiarization & Identification of computer parts. Pneumatic Symbols. Preparation of Drawing of Practice on 5S Maintenance: Maintenance quality of Preventive. & ISO 9000. Regulator & Lubricator). down ly maintenance. Quality assurance. Ms basics : Excel. Hydraulic motor. Pressure control valve. quality circle. Non return valve.

24 25 26 Drawing of I .C Identification of different Introduction to engine and their type of engine components. Definition: Classification of vehicles on the basis of load. Pressure & volume. Engines. axles. 14 . position of engine and steering transmission. and fuel used. Description of internal & external Layout of an automobile combustion chassis. Understanding power and torque.C. wheels. Project Work / Industrial Visit (Optional) Examination Vacuum and air pressure principles. Temperature & energy. Pressure & temperature. engines different types of I. body and load. Engine: parts. final drive.

Tsquare and drawing board. regular polygons etc. circles. Three phases of combustion Compressionignition engine components – Basic diesel engine components.SEM-II Week No. development in automobile industry. FHP and applied shop problem.I engine and S. Calculation of Horse Power. Diesel engine passages.IHP. leading manufacturers. Practice on starting and stopping of diesel engines. Use of different types of scales in inches and millimeters Workshop calculation and science Mensuration area of rectangles. checking temperature fuel and oil. triangles. scavenging. squares. Compressionignition enginesDescription of Basic 4-stroke diesel principles and cycle . Basic thermodynamics Diesel Engine Basics: Introduction. Differentiate between C. Diesel valves & components.1st angle Views of simple Calculation of volume and weight of simple solid bodies such . Lettering number & alphabet Free hand sketching of 4 stroke cycles & 2 stroke cycles of engine 3 Practice on Diesel engine cleaning.I Engine. 1 Trade Practical Identification of different types of Vehicles Trade Theory Auto Industry in India -History. Indirect injection. new product. trends. calculation of areas. Simple problems straight and ball-cranked levers. dismantling as per procedure.TRADE: “MECHANIC MOTOR VEHICLE” SECOND SEMESTER Semester Code: MMV. Diesel fuel delivery. Use of speed counter in determining the engine speed – running of engine on load. Basic 2-stroke diesel principles and cycle. Crankshaft rotation. 15 Engineering Drawing Use of drawing instruments. Direct injection. Explanation of simple Orthographic projection. 2 Identification of parts in a diesel engine. crankshaft. Diesel engine pistons Principle of Spark Ignition engine.

Different type of starting and stopping method of Diesel Engine. Importance of Valve seats. checking valve seats & valve guide – reconditioning valve seats and re-facing valves. Type of rocker arm assembly Diesel combustion manifolds.head. cleaning & decarbonising. . Power range. cracks and flatness.testing leaks of valve seats for leakage – Dismantle rocker shaft assembly -clean & check rocker shaft-and levers. materials. different types. rectangles. cubes . Head gaskets.4 4-stroke and 2 strokes. as cubes. Calculation of spring stiffness Shop problems on determination of volume & weight of simple bodies. concept of Variable valve timing. importance of Valve rotation. for wear and cracks and reassemble. Name & use of temperature measuring instruments normally used in Workshop. Engine output. Inspection of cylinder head and manifold surfaces for warping. Importance of Cylinder head Practice on removing design. Valvetiming diagram. square and hexagonal prism-shop problem. cylinder chambers. hollow and solid bodies with dimensions. Type of valve operating mechanism. 16 Sketching valve timing diagram. Importance of Turbulence. Otto cycle and Diesel cycle. Effect on head from the engine. Free hand sketch of Different types of cams and followers Free hand sketching of crank shaft showing all parts. Calculation of Engine displacement. Valves & Valve Trains Description and Function of Engine Valves. size of Intake & exhaust passages. Heat and temperature thermometric scale Fahrenheit and centigrade scales & their conversion. Simple isometric drawings. Explanation of simple orthographic projection 3rd angle. such as square. Valve seats inserts in cylinder heads. isometric views of simple objects.lapping valves on its seat. Valve stem oil seals. rectangular blocks etc 5 Practice on removing the valves and its parts from the cylinder head. size of Intake valves. Engine Components Overhauling of cylinder head assembly Description and Constructional with use of service feature of Cylinder manual for clearance and other parameters:. Description of Camshafts & drives . Valve trains.

adjustable valve clearances. piston rings and piston pins and materials. tappet screws and valve stem cap. Materials used for connecting rods big end & main bearings. common troubles and remedy. Free hand sketch of piston assembly. tappets.6&7 Check valve springs. Used recommended clearances for the rings and its necessity precautions while fitting rings. connecting rod with the piston. Free hand sketching of piston gudgeon pins rings and connecting rod with dimensions from samples Calculation of volume. starting engine after decarbonising. average piston velocity. Description & functions of different types of pistons. Reassembling valve parts in sequence. Check connecting rod for bend and twist. importance of Cam lobes. Measure -the piston ring close gap in the cylinder. push rods. Practice on removing the piston rings. Shells piston pins and locking methods of piston pins. clearance between the piston and the liner. Check piston skirt and crown for damage and scuffing. Assemble the piston and connecting rod Description of Overhead camshaft. clean oil holes. force on the piston due to combustion pressure. Check the side clearance of piston rings in the piston groove & lands for wear. refit cylinder head and manifold & rocker arm assembly. Free hand isometric sketching of simple objects with dimensions. Timing belts & tensioners. Overhauling piston and connecting rod assembly with use of service manual for clearance and other parameters:Practice on removing oil sump and oil pump – clean the sump Practice on removing the big end bearing. 17 . importance of bigend split obliquely. Compression ratio. clearance between crank pin and the connecting rod big end bearing. Timing belts & chains. valve assembly. Dismantle the piston and connecting rod. Description & function of connecting rod. internal power of engine respecting two or four stroke. compression ratio.

assembly. Measure crank shaft journal for wear. Chain sprockets. timing gear/timing chain. Crank-shaft balancing. Centre of gravity of bodies-stable & unstable. Fixing bearing inserts in cylinder block & cap check nip and spread clearance & oil holes & locating lugs fix crank shaft on block-torque bolts - Description and function of Crank shaft. main bearing caps. Inspection of cam lobe. 8 Overhauling of crankshaft with use of service manual for clearance and other parameters:Practice on removing damper pulley. Checking of flywheel and mounting flanges. bell . 18 . Check for bend & twist of camshaft. Crank case & oil pump.Ball bearing . Neutrals & equilibriumExamples & Problems on Centre of gravity. gears timing mark. Engine bearingsclassification and location – materials used & composition of bearing materialsShell bearing and their advantagesspecial bearings material for diesel engine application bearing failure & its causes-care & maintenance.Split bearing . Function of clutch & coupling units attached to flywheel. Firing order of the engine. Problems on lever. spigot.Thrust bearing. bearing. Description and function of the fly wheel and vibration damper. Checking crankshaft for fillet radii. bend & twist. e. calculation of effective power on crank shaft by using mechanical efficiency 9 Free hand sketching of gears timing mark. camshaft.Bush bearing . taper and ovality. flywheel. Practice on removing cam shaft from engine block. Free hand sketching of crankshaft and flywheels with dimensions from samples Drafting of . camshaft journals and bearings and measure cam lobe lift. chain tensioner etc. bearing shells and crankshaft t from engine checking oil retainer and thrust surfaces for wear.Roller bearing – straight and needle. Simple levers with examples i.crank lever & other used in engine – Advantage in using them. Check vibration damper for defects. .

Free hand sketching of plain and elevation of simple objects like hexagonal bar. Comparison of single and two stage turbine engine. Measure cylinder bore for taper & ovality. 19 . Description of Cylinder block. square bar. tapered bar.check seating. Bore . clean oil gallery passage and oil pipe line. Introduction to Gas Turbine. circular bar. and The allowable working stress. Removing & replacing a cam belt. Engine assembly procedure with aid of special tools and gauges used for engine assembling.10 11 check end play remove shaft . Reassemble all parts of engine in correct sequence and torque all bolts and nuts as workshop manual of the engine. Factor of safety. practice in measuring and refitting new liners as per maker’s recommendations precautions while fitting new liners. compressive stress (E). Free hand sketching of cylinder block and cylinder head Free hand sketching of cylinder liners with dimensions form sample Definition of stress. Engine component proceduresTesting cylinder compression.descale water passages and examine Removing cylinder liners from scrap cylinder block. flatness. Replacing an engine drive belt. Cylinder block construction. repeat similarly for connecting rod and Check seating and refit. strain and modulus of elasticity ultimate strength types of stressesfactor of safety examples. Different between gas turbine and Diesel Engine. Cleaning and Checking of cylinder blocks surface for any crack. Tensile strength. Inspecting & adjusting an engine drive belt. Checking idle speed. compressive Strain. Simple calculation of stress. hollow bar etc. Shear stress (G). Different type of Cylinder sleeves (liner).

viscosity index. Oil additives. Testing cooling system pressure. Definition of emulsion. Splash system. water jackets in the cylinder block. 20 . Free hand sketching of different cooling system showing all necessary parts. air cleaners and air filters and adjust oil pressure relief valves. Testing of thermostat. Draining & refilling coolant. Radiator pressure cap. Torque Vs Engine speed. Recovery system. Specific fuel Freehand sketching consumption of water pump thermostatic valve & vs. Functions of oil. Cleaning & reverse flushing. Practice on Removing & replacing a radiator. Pickup tube. Need for lubrication system. Basic cooling system componentsRadiator. Oil indicators. Oil cooler. Oil tank. Water pump. engine speed. Centrifugal force. Checking & replacing a coolant hose. filters and different types of oil pump. Pressure system. 14 & 15 Practice on Checking engine oil. Cooling fans. Viscosity and its grade as per SAE . Oil collection pan. Synthetic oils. Temperature indicators. Cooling system thermostat. Coolant hoses. Different type of cooling systems. Properties of Diesel engine cylinder lubricating oil. Replacing oil filter. different type of Oil pump & Oil filters Oil pressure relief valve. repairs to oil flow pipe lines and unions if necessary. Spurt holes & galleries. Thermo-switch.12&13 Practice on Checking & adjusting coolant. Free hand sketching of lubrication system. oil filters. Calculation of Volumetric efficiency. Need for Cooling systems. Vehicle coolant properties and recommended change of interval. Draining engine oil. oil coolers. Boiling point & pressure. Heat transfer method. pressure release valve. Inspect the radiator pressure cap. The lubrication system. Overhauling of oil pump. Overhauling water pump and refitting. thermostat. Refilling engine oil. Corrosion/noise reduction in the lubrication system Lubrication system components Description and function of Sump.

Description & function of air compressor. turbo charger. reassembling all parts and fitting them in the engine. Extractors. Exhaust system componentsDescription and function of Exhaust manifold. Intake system componentsDescription and function of Air cleaners.measuring wear in the cylinder. variable turbo charger mechanism. Super charger. determination of velocity ratio. mechanical advantage and efficiency. Different type air cleaner. Dismantling & assembling of turbocharger. Free hand sketching of air cleaner & Turbocharger system. exhauster. Flexible connections. 21 . Ceramic coatings. Catalytic converters. check for axial clearance as per service manual. Back-pressure. Description of Intake manifolds and material. Intercoolers. Machinesbasic principles. Exhaust pipe. Intake & exhaust systems – Description of Diesel induction & Exhaust systems.16 Practice on Dismantling air compressor and exhauster and cleaning all parts . Electronic mufflers. Mufflers.

Diesel the fuel lines. Liquefied Petroleum Gas Compressed Natural Gas. Importance of Alternative fuelsEthanol. Fuel cells. Methanol. Removing a fuel Cummins & Detroit injection pump from Diesel injection. soldering & repairing pipe lines and Unions. feed pump. Free hand sketching of single element plunger of fuel injection pump Freehand sketching of water separators and fuel tanks with dimension from sample. Freehand sketching of a pneumatic governor with dimensions from samples Freehand sketching of mechanical governor with dimensions from sample. actuators and ECU (Electronic Control Unit) used in Diesel Engines. Hybrid system. Marine & Stationary Practice on Start Engine:. Dismantling fuel Inline injection injection pump. brazing nipples to high pressure line studying the fuel feed system in diesel engines. injection pump.fill lubricating-oil start and Diesel control systems. (CRDI) system. checking leaks in the fuel lines. water Servicing primary & separator. Common adjust slow speed of Rail Diesel Injection the engine.. secondary filters. Mechanical pump governor or pneumatic studying the parts and governors. 22 Free hand sketching of fuel feed system in diesel engines and fuel filters. Sensors. solar. Alternate Fuel Systems:Bio-diesel fuel. Plunger pump. Liquefied Natural Gas. an engine-refit the pump to the engine re. reassemble general Distributor-type maintenance of Fuel Injection Pumps (FIP). concept of Quiet diesel technology & Clean diesel technology Diesel fuel system components – Description and function of Diesel Bleeding of air from tanks & lines. engine adjust idling double acting speed and damping engines. Freehand sketching of Distributor fuel injection pump with dimension from samples.Electronic Diesel control. fuel filters. Hydraulically Practice on actuated overhauling of injectors and testing of electronically controlled unit injector.Electronic set timing .17 & 18 19 & 20 Diesel Fuel SystemsDescription and function of Diesel fuel injection. Diesel injectors. injector (HEUI) diesel injection system.Types. draining of water separators. Priming pump. Lift pump. Glow plugs. -do- Problems on Equations of motion (v = u+at . fuel characteristics. opposed device in pneumatic Practice on removing & Cleaning fuel tanks. Free hand sketching of different types of injectors.

hydraulic coupling. Combustion chamber design. s = (u+v)t /2 v2 = u2+2as s = ut+ (at2 ) /2 u = initial velocity in m/s. Emission Control:Vehicle emissions standards. Checking performance for missing cylinder by isolating defective injectors and testdismantle and replace defective parts and reassemble and refit back to the engine Visit to marine engine service station. s = distance. Catalytic conversion. Sources of emission. Monitoring emissions Emissions procedures Checking & cleaning a Positive crank case ventilation (PCV) valve. piston engines.high speed operation of the engine. Oxides of nitrogen.21 governor and venture control unit checking performance of engine with off load adjusting timings. supercharging. Crankcase emission control. Sulfur content in fuels Description of Evaporation emission control. Diagnostic trouble codes. Start engine. Carbon dioxide. generators and motors. Obtaining & interpreting scan tool data. wheel and compound axles. t = time in seconds. Hydrocarbons in exhaust gases. On-board diagnosticsOBD systems.adjusting idle speed of the engine fitted with mechanical governor checking. Controlling 23 . starting systems. Combustion. cooling systems. reduction gear drive. Particulates. v= final velocity in m/s. Types of emissions: Characteristics and Effect of Hydrocarbons. Closed loop. Exhaust gas recirculation (EGR) valve. electromagnetic coupling. lubricating systems. supplying fuel oil.) and their application to vehicle technology Views of simple solid and hollow bodies cut by section plane. Carbon monoxide. Determinatio n of efficiency of simple machines like winch. pulley locks. electrical drive. a= acceleration in m/s2.

Charcoal storage devices. Engine Noise. Diesel particulate filter (DPF). High fuel consumption. Description of starter motor circuit. 25 26 Project Work / Industrial Visit (Optional) Examination 24 . Practice on removing starter motor vehicle and overhauling the starter motor. Fleming’s rule. ignition warning lamptroubles and remedy in charging system. air-fuel ratios. regulator unit. Principle of Solenoid and relay. testing of starter motor. comparison of wire thickness in starter motor circuit. Troubleshooting : Causes and remedy for Engine Not starting – Mechanical & Electrical causes. Low/High Engine Oil Pressure. common troubles and remedy in starter circuit. assembling and testing for motoring action of alternator & fitting to vehicles.22 Practice on removing alternator from vehicle dismantling. Low/High Engine Oil Pressure. Sketching starter motor circuit and solenoid switch circuit. Electromagne tic induction. Excessive oil consumption. Low Power Generation. Engine overheating. Engine Noise. Study of Engine specification. Description of Freehand sketching charging circuit of charging system. Reading of simple blue print. Low Power Generation. constructional details of starter motor solenoid switches. Excessive oil consumption. Engine overheating. High fuel consumption. operation of alternators. Magnetsnatural and artificial types-poles of magnetsmagnetic fields. 23 24 Practice on troubleshooting for Engine Not starting – Mechanical & Electrical causes. cleaning checking for defects.

Multi-plate clutch assembly from clutches. leading manufacturers in Heavy vehicle Industry Trouble shooting Practice Review of Trouble with Heavy vehicle. Low/High Engine Oil Pressure. Pressure plate.TRADE: “MECHANIC MOTOR VEHICLE” THIRD SEMESTER Semester Code: MMV. checking condition of Bearings.S. and different make (indigenous). Compound gear relining a clutch plate trains. Dual mass Light & Heavy Vehicle. Operating Dismantling clutch mechanisms assembly. symbols of different materials Materials used in the construction of different parts of Heavy vehicle. new pilot bearing. Isometric drawing of simple objects such as squire and rectangular blocks with grooveskeyways. flywheels. Transaxle plate adjusting the fingers checking run out designs.SEM-III Week No. Gearbox of fly wheel and aligning operation.I. Oil seals & flywheel and pressure gaskets plate surface for Gearbox layout & reconditioning. . workdone. operation Assembling of pressure Gearbox layouts. Low Power Generation. Name plateconstructional differences and their merits. High fuel consumption. Engine Noise. Applied problems in horsepower calculation of speed ratios in 4-speed gearbox & 5-speed gearbox. shooting: Causes and remedy for Engine Not starting – Mechanical & Electrical causes. Gear selection. Free hand sketching of shifter mechanism and hear shift lever. Excessive oil consumption. Throw-out bearing removing & fitting of Manual transmissions-Gear ring gear in fly wheel ratios. Applied problems in force. Free hand Study of Gear nomenclature. cleaning Clutch componentsinspecting parts. Engine overheating. energy & power. 1 Trade Practical Identification of different major components of Heavy vehicle and their function & placement study of different make lorry/bus/tractor in Institute with different dealers or organizations. Baulk-ring 25 Simple Blue Print Reading and I. Singleremoving gearbox and plate clutches. Clutches & Manual Practice on adjusting Transmissions-Clutches clutch pedal playClutch principles. Trade Theory Engineering Drawing Workshop calculation and science 2 3-5 Study of different major components & assemblies of heavy vehicle. Isometric view of clutch pedalclutch release bearing-fork and clutch plate-free hand sketching of clutch assembly. Removing & fitting of Driven/center plate.

universal joint noise.four wheel final drives. Changing Converter operation. Identification of Automatic TransmissionsAutomatic transmission Torque converters components. Front-wheel differentials Rear-wheel drivePropeller shaft. Limited slip differentials. Problems on gear and belt drives. Practice on Removing and refitting rear axle assembly. Four-wheel drive layout. Practice on overhauling & inspection of differential assembly. Dismantling cleaning and assembling of gearshift mechanism changing oil in gear box Dismantling a synchromesh gear box. Torque multiplication. All-wheel drive layout.Basic layouts Front-wheel drive layout. Belt drives. Rear-wheel final drives. Checking Torque converter automatic transmission principles.Fourwheel drive shafts. hard clutch. clutch binding. joints & Universal Joint. Free hand sketching of Front-wheel drive layout. propeller shaft noise. Practice on overhauling & inspection of rear axle. Trouble shooting – causes and remedy for clutch slip. Fourwheel final drive. Free hand sketch of Torque converter Lay out for gearbox. clutch noise. Allwheel drive transfer case. Gear ratio . 26 clutch assembly with flywheel. Rearwheel drive layout.6-8 9-11 Final Drive & Drive Shafts . Study of Gear terminology. gear slip. Fourwheel drive layout. gearbox noise. Freewheeling hubs. differential noise. Four-wheel drive. Rear-wheel drive layout. Transaxle synchromesh unit sketching of the arrangement of gears inside the sliding mesh gear box in different gear positions. Gear ratio calculation. fluid. Fourwheel drive transfer case. Practice on Removing open type propeller shaft from vehicle. Salisbury axles. 4WD v/s AWD Front-wheel drive Front-wheel drive shafts. drive plate. inspecting parts replacing worn out defective parts assembling & testing for correct performance identifying noises from gear boxes and rectifying. re-assembling & refitting to vehiclespecial precautions while removing torque tube drive shaft. All-wheel drive layout. Practice on removing universal joints cleaning replacing worn out parts. transmission fluid & filter. Transfer case differential action. Selector Properties of transmission fluid. Rear-wheel drive differentials. synchromesh unit . Front-wheel final drives. Universal joints. rear axle noise. cleaning. Fourwheel drive differentials All-wheel drive.

3-2 27 positions. Lock-up converters. Modulator valve pressure.R. Simple planetary gear sets. Low range power flow Servos & clutches-Rear servo. Electronic control transmission -Electronic control Unit. The governor. 1-2 shift valve. 2-3 shift valve assembly. Orifices Valve types & functions Basic valve action. Front servo. Multi-plate front clutch. Regulator & control valves. . Planetary gear set. Spool valves. Heat exchanger. Control valves.Fluid flow. Rear clutch. Regulating or flow control valves. Planetary gear set . The servo orifice control valve. Low range power flow calculation for Automatic transmission. Electronic shift programs. Flow control-Gear position 1. Compound planetary gear sets.N&D (1st & 2nd) Selector positions. Fully hydraulically controlled transmission. Governor pressure. Multi-disc clutches. clutches Planetary gearingPlanetary gears. Line pressure variation. Shift & governor valves Pressure regulation-The primary regulating valve. One way clutch. Hydraulic system & controls-Hydraulic system components. Kickdown pressure. Automatic transmission brake bands. High range power flow. High range power flow. Manual selection Layout & operation for P. Clutch pack.

wear of tyre. assisted steering. Practice on removing the Rack-and-pinion steering system. and vehicle pulling to one side. steering wheel. Check and & nut steering system. camber.T. king pin inclination. RackPractice on removing and-pinion gearbox. Caster. Secondary pulley shaft. collapsible steering wheel with the steering system. Helix. Joints. Worm gearbox. Toe-out on turns. Troubleshooting. fluid. gearbox. front wheel. Bushes/bushings Flushing a power steering system. and remedy for abnormal Toe-in & toe out.12-14 kick down Continuously variable transmission (C. Following practical to be Steering Systems:Description and function Practiced On Light & of Steering systems. Problems in steering geometrycalculation of caster. adjust the turning angle. camber angle. Electric power pre-load and adjust toein. wheel base. 28 . poor self centering. Wheel alignment Inspecting & adjusting fundamentals:Basic principles of wheel an engine drive belt . Drive or reverse. power steering system. Power Inspect and overhaul steering boxes. king-pin angle. Free hand sketching of different types of steering boxes Free hand sketching of caster.V. valve. alignment. Recirculation ball drop arm. wheel Thrust angle & centerlines. Servicing a steering system. Check and Steering boxes & columns correct toe-in. toe-out. Steering process. Heavy Vehicle. adjusting Assisted steering. Ackerman’s angle toe-in & toe-out. Description and function of Steering columns. steering Variable ratio steering. The steel belt . Scrub radius. Checking & adjusting power steering components Forward control vehicle steering.) Continuously variable transmission. hard steering. Basic electric power steering castor angle. Four-wheel steering align the drop arm and systems. Turning radius. Principles of steering. Flow-control steering gear backlash.Causes Camber. Pressure testing a Steering linkages. bearings. wobbling. kingpin inclination and wheel run operation Steering arms & out. camber. Servicing wheel wheel track.

Load-adjustable shock absorbers. 29 . Adaptive air suspension operation Types of springsDescription and function of Coil springs. Manual adjustable-rate shock absorbers. Overhauling and Inspection of shackle. leaf spring. Rubber springs Shock absorber typesDescription and function of Hydraulic shock absorbers. Simple problem on frequency of Transverse vibration and torsional vibrations. Leaf springs. Independent suspension. Gas-pressurized shock absorbers. bent and twists.15-17 Following practical to be Practiced On Light & Heavy Vehicle Practice on visual Inspection of chassis frame for crack. Rigid nondrive suspension Free hand sketching of Suspension system layouts. Unsprung weight. Electronic adjustable-rate shock absorbers. Torsion bars. Nondriven rear suspension layouts. Torsion bar suspension Rear suspension types & components-Rigid axle leaf spring suspension. front & rear suspension. Suspension force. Suspension Systems:Principles of suspension. Independent rear suspension layouts. Arms & linkages Definition of longitudinal vibration. Independent type suspension. Wheel unit location. Practice on removing. Short/long arm suspension. Front suspension layouts. Transverse vibration and torsional vibrations. Solid axle. Rigid axle coil spring suspension. inspection and assembling of shock absorber Lubricating a suspension system. Bushes/bushings. Automatic loadadjustable shock absorbers Front suspension types & components-Mc person Strut suspension. Rear independent suspension. Rear-wheel drive independent suspension. Dead axle. Dampening Types of suspensionSuspension systems. Driven rear suspension layouts.

Hydraulic brake booster. Divided systems. Brakes proceduresChecking & adjusting brake fluid. . Free hand sketching of brake linings wheel brake assembly sectioned views of master cylinder. Hysteresis. Hydraulic brake system Freehand sketching of the lay out of Air brake system and sketching of slacken adjuster. Electric brakes. unit of force-weight of a body. Engine brakes. square root of whole numbers and decimals relating to braking distance. dismantling tyres and tubes checking puncture. Drum brake 30 Free hand sketching of different type of tyre thread design. Power booster or brake unit. Assembling inflating to correct pressure. Multiplying and dividing numbers in standard form. Lever/mechanical advantage. Run flat tyres. Square root of perfect square. Overhauling and inspection of tandem master cylinder assembly. Air brakes. Electro hydraulic braking (EHB). Overhauling and inspection of front and rear brake assembly. wheel brake adjuster. Rounding of Numbers. Overhauling and inspection of disc brake. Freehand sketching – the layout of vacuum assisted. Types of wheels Tyre types & characteristics Tyres. Tyre sizes & designations. Free hand sketching of brake wheel cylinders cam adjuster. Checking for tyre wear patterns. Parking brakes. brake shoe assembly and anchor pins.principles. Tyre distortion. Bleeding. Regenerative braking Braking system components-Park brake system. Types of tyre construction. Braking systems . Braking Systems :Principles of braking. Applying brakes. Tandem master cylinder. Brake force. problems related to as applied to motor vehicles Meaning of friction examples of useful and wasteful friction in vehicles co efficient of friction-simple problems on frication. Rim sizes & designations. overhauling and inspection of wheel cylinder assembly Bleeding hydraulic brakes & Disk brakes. Regenerative braking. Brake pedal. Brake fade. Space-saver tyres.locating air leaks in the brake lines and rectifying – general maintenance and care. Tyre information. Overhauling and inspection of vacuum assisted brake assembly. Brake light switch Drum brakes & components -Drum brake system. Brake fluid. Adjusting Air brake srepair to tank unit. Tyre ratings for temperature & traction. 20-22 Practice on Adjusting brake pedal play. Tyre pressure monitoring systems. Rotating the wheels in vehicle minor repairs to wheels and tyres. Tyre materials. Master cylinder.18-19 Practice on removing wheels from light & Heavy vehicle. Center of gravity Tyre construction-Tyre construction. wheel balancing & alignment. Tyre tread designs.energy and power. Radial ply tyres. Radial ply tyre sidewalls. Simple levers. Replacing Wheels & Tyres-Wheel types & sizes Wheels.Brake type . Brake lines. Drum & disc brakes. Power & roots – General rule for indices. Exhaust brakes. air compressor. Hydraulic pressure & force. Definition of mass.

Backing plate. ABS with EBD electronic control unit. Proportioning valve operation. Antilock braking system operation. Removing & replacing a rotor. Replacing brake linings. Replacing brake pads. Brake linings & shoes. Disc brake pads. Practice of maintaining of ABS system. Brake friction materials Antilock braking system & components-ABS brake system. 23-24 operation. Trouble tracing in braking system of a heavy vehicle adjusting brakes and balancing all four wheel brakes. Checking brake pads. Adjusting a parking brake cable. Disc brake calipers. Exercise in driving a Lorry/Bus with different implements 25 26 Project Word / Industrial Visit(Optional) Examination 31 . Disc brake rotors. work done energy and power. Wheel cylinders Disc brakes & components -Disc brake system.brake fluid. Principles of ABS braking. Hydraulic control unit. Wheel speed sensors. Study of Motor Vehicle act Rules & Regulation. Applied problems in force. Proportioning valves. precautions to be observed while testing brakes points to be remember while preparing the vehicle for brake certificate. Disc brake operation. ABS master cylinder.

Piston as per service manual. Label the main components: engine. arithmetic mean. A free hand sketching of 2 stroke and 4 stroke engines. Trade Theory Engineering Drawing Workshop Calculation and Science Statistics. leading manufacturers. Circle. Removing a petrol Petrol Engine Basics: engine from a motor 4-stroke spark-ignition engines. Piston engine. radiator. assembling engine differences. calculation of valve opening area. 32 . drive shafts. Practice on Intake & exhaust systems -Carbureted Removing systems. checking EFI air cleaners. Engine power transfer. fuel tank. 2 3 Auto Industry in India History. ovality and taper and finding next oversizePiston ring. wheel revolutions and distance travelled. Counter tappet clearance in weights. head and adjusting Scavenging. 2-stroke principles. Constructing pictograph –pie chart. collecting and sorting raw datatally chart. Electronic fuel assembling of injection systems. cylinder head. 4-stroke engine dismantling cycle. checking valves cutting valves seats. 2decorbonising.definition. components. length of arc. . bar chart. stroke engine cycle. trends. engine Carburetor air cleaners. wheels. Spark-ignition engine components. Checking & changing an air filter Make a simple sketch in plan view of a front engine FWD vehicle. SEM-IV Week No 1 Practical Identification of petrol Engine components. Air cleaners. Intake air for heating. connecting rods Intake system from components.TRADE: “MECHANIC MOTOR VEHICLE” FOURTH SEMESTER Semester Code: MMV. Air cleaners. valves and cylinder Engine cams & camshaft. Intake cylinder bore wear manifolds. development in automobile industry. Free hand sketching of Intake system and exhaust system. new product. and the mode.Basic engine replacing worn components. 4 & 2-stroke guides and weak springs. driving.Basic 4-stroke vehicle principles. gearbox. Timing marks. the median. piston and Exhaust systems. clutch.

fuel Filters and air cleaners. Auxiliary air valves. Gasoline fuel characteristics. Angels & rotation Type of angels. Air volume. Units of Heat. Accelerating. 33 Block diagram of MPFI system. Carburetor systems. tangent with examples in automotive application. Air density. Free hand sketching of wiring diagram of MPFI system Free hand sketching of symbols used in vehicle electrical systems. . Carburetor barrels Carbureted system components The carburetor. Mechanical fuel pumps. Pressure and its conversion. Fuel supply system. Temp. adding and subtracting angle. adjusting tappets setting ignition timing and adjusting carburetor For slow speeds. Relevant combustion equation. Detonation. carburetors. cos. Compression ratio Check your results by looking in the manufacturers manual. Tanks & lines. Testing of MPFI components and replacement if necessary. Pythagoras’s theorem TrignometeryUsing scientific calculator to find the value of sin. Fuel pressure regulator. Air supply. Multi-point injection systems (MPI/MPFI). Stoichiometric ratio . EFI sensors. Inertia sensors. Block diagram of Petrol fuel feed system Calculation of piston. Basic EFI principles. Comparison of various fuel w. Check delivery from fuel Pump. Tachometric relay. Examples of angles in automotive work Type of triangle. Gasoline Fuel Systems : Description of Gasoline fuel. Replacing a fuel filter. Engine displacement. Pressure & vacuum Carburetor operationCarburation. Thermotime switch. Electric fuel pumps. checking for leaks in Fuel tank. Charcoal canister. Potentiometer. clearance volume. Repair to a car carburetors – adjusting float level and slow speed adjustments – studying the fuel flow circuit in carburetor Practice in engine tune up in a vehicle – testing vacuum and compression of engine. Simultaneous injection. Identification of various components of MPFI system. Controlling fuel burn. Swept volume. International standard and norms for testing of MPFI. total volume. Fuel lines. Free hand sketching of Carburetor.to calorific values. Fuel lines. Idle speed control devices.r. Injectors. Metering jets. Fuel rail. Efficient combustion EFI fuel supply system components Fuel pumps. Carburetor system components. Tanks & lines. Introduction to Electronic fuel injection (EFI) fuel supply system . Carburetor filters Free hand sketching of valve Operating mechanisms.4 & 5 Simple repairs in fuel feed system – overhauling of fuel pump. Basic of calorific value calculation. Fuel filters. 6 & 7 Practice on Cleaning fuel tank.

Electronic fuel injection. Removing & replacing contact points. Dwell angle. Diagnosis. Electrical functions. Most significant Bit (MSB). ballast resistor coil. Sketching various type of spark plugs. Idle speed control systems. High-tension leads. Distributor types.8 & 9 Identification of Electronic control Unit. Feedback & looping. . Checking ignition timing. Binary codes-ASCII Free hand sketching of sensors. Plug firing voltage. Manifold absolute pressure sensor. Battery power source. Throttle position sensor. Least significant Bit (LSB). Hall effect voltage sensor Ignition principles and Faraday’s laws. Passive sensors. hexadecimal. Engine speed limiting. EFI wiring diagram Electronic control unit – ECU EFI system ECU. AlgebraMultiplying two binomial expressions in brackets. Spark plugs. Distributors. Exhaust gas oxygen sensor. subtraction. Primary and secondary winding of transformer. Free hand cut sectional view of petrol nozzle. Fuel system sensor. Algebraic expressions and simplification. Active sensors. overhauling Distributor Assembly.Intake Temperature sensor. Malfunction indicator lamp. Mass airflow sensor. Air measurement. Free hand sketching of Transformer windings. EFI sensors. Checking instruments & Gauges on dash board. Air-flow monitoring. Check and replace ignition coil. but will not or hard to start. Free hand sketching of wiring diagram of EFI system Binary system. 12 Sketching of battery and assorted capacitor/condenser. Electronic control unit settings. Rectify replace defective gauges. Fault finding in Electronic circuit and remedies 10 Identification of various sensors installed in engine & its mounting. Directed numbersAddition. Air vortex sensor. Ignition circuit of a vehicle. Advance & retard mechanisms. Set up for testing. Ignition components. 11 Introduction to EFI Engine Management . Description and function of Capacitor/condenser. Checking & changing a spark plug. finding the value of the unknown quantity. Crank angle sensor. 34 Sketching of various Electronic devices used in motor vehicle. uses of binary numbers in vehicle systems . Vacuum & centrifugal units.EFI operation Modes of EFI. multiplication and Division. Spark plug components. Contact breaker system. Testing of Electronic Control Circuit. Calculation of time constant for capacitance circuit. Poor fuel economy or engine performance. Calculation relating to capacitor in series and parallel. converting base 10 numbers to binary. Spark timing. Cold start systems. Variable intake manifold system.Possible causes and remedy for Engine cranks.

Growler testing for rotors. solenoid switch. Optical sensor. Slip ring & brush assembly. Inspecting & adjusting an engine drive belt. connectors and wires. Alternator cooling fan. Perform starter voltage drop test. Magnetic field caused by a coil of wire. sketching of Hall effect sensor. Perform starter motor current draw test. Removing & replacing an alternator. Sketching of Charging circuit along with symbols in it. Starter motor principles. Checking a starting system. Charging system. Commutation. Tracing and testing of sensor circuits. Replacing an engine drive belt / pulleys / Tesnionsers and their alignments. . Direction of the magnetic field due to an electric current in a straight conductor. Calculation of time constant for inductive circuit. Optical type sensors Distributor less ignition systems. Optical sensor. Inductive system operation. Starter motor construction. Induction wiring. 14 15 Checking a charging system for the cause of undercharge. Starting system. High voltage charging systems Rotor. Rectifier assembly. Alternator end frames. test starter motor relay. Alternating current . Stator. Rectification . Voltage regulation . Induction .13 Identification and testing of Hall effect sensor. Starter motor engagement. Lenz’s law. Jump-starting a vehicle Sketching of sensors symbols. Removing starter motor from vehicle . Alternator principles . and over charge conditions. solenoid construction. Distributor less ignition system timing . Sketching of Exploded view of alternator. Rotor circuit . simple calculation of back emf. No charge. overhauling and testing Of starter motor. Insulated coils. Sketching of starter motor circuit along with symbols in it. The magnetic effect of an electric current. Sketching of Exploded view of starter motor. Hall effect sensors. Alternator components . 35 . Hall effect operation. Phase winding connections . Permanent magnet. Starter magnet types. Switching. System operating voltage. Differentiate between electrical and mechanical problems that cause slow crank and no crank.

angular measurements.16 & 17 Trace the light circuit test bulbs align head lamps. repairing of horn relay and horn switches. Interior lighting circuit 3. straight line graphs Geometry and trigonometry:Angles. Checking incorrect turn signal or hazard light operation. inspecting. Head lamp. Horn & Wiper circuit Graph-scales. tuning double horn. assembling and fitting. Networking & multiplexing Sketching of 1. Reverse lights. Indicators. Removing a wiper motor dismantling. Driving lights. setting blades for Lighting system. Lamp/light bulb information. Lamps/light bulbs. 2. the radian. Headlight & dip circuits. Park & Tail light circuit. High intensity discharge (HID) lights. Checking & changing an exterior light bulb. cleaning. Aiming headlights. 36 . Cornering lights. Diagnose wiper speed control and park problem. variables coordinates. replacing fuses testing the tail and brake lights in vehicle. Circuit diagrams. Smart lighting Park & tail light circuits. Hazard light and turn light 4. Checking & changing a headlight bulb. LED lighting Stop lights. and repairing electrical wiper motors. Fog lights. Identify system voltage and safety precaution associated with high intensity discharge light. Headlights. Removing an electrical horn from vehicle assembling the horn and adjusting the horn for correct sound.

condenser. Inspecting & adjusting an engine drive belt. Blower motor. Compressor rotation test. ventilation & cooling systems. Insufficient cooling. Vehicle heating. Boiling point. Identification of Air conditioning components. Heat transfer. Control devices. Drawing of A/c wiring circuit motor vehicle. Removing. 37 Sketching of Air conditioning system using an expansion valve and orifice tube. air Gap check. Automatic climate control sensors. Condensers & evaporators. Fluorinated refrigerants. Heating Ventilation Air Conditioning (HVAC) legislation. Thermostatic expansion valve system. Thermal expansion valves. Refrigerants. Ventilation systems. Definition – Absolute humidity. Servo motors. Refrigerant recovery – evacuating – charging of A/c system. Checking a heating system. Receiver drier. Checking Charged state of refrigerant. Properties of refrigerants. Blower speed control. Heating elements Air-conditioning ECU. Sketching of TX valve construction. TX valve construction. . Pressure switches. Electric servo motors. convection. Ambient air temperature sensor. Trace the wiring circuit of traffic signal flashers light circuit-tracing defects in the flasher circuits. Temperature monitoring thermostat. Basic air-conditioning principles. conduction. dismantling magnetos adjusting gap in points-testing magnetos. refrigerant oil. Abnormal noise from compressor.18 19 & 20 correct functioning. Refrigeration process – pressure/enthalpy diagram. super heat. evaporator. Replenishing compressor oil level Trouble diagnose and remedy for No cooling or warm air. Latent heat of vaporization. Evaporator temperature sensor. Performance test on A/c unit. Air-conditioning compressors. replacing fuse bulb. Sketching of block diagram of AC compressor. Cool air comes out only intermittently. Replacing an engine drive belt. Airconditioning capacity. radiation. Lines & hoses. Air-conditioning refrigerant. Magnetic clutch. the effect of pressure on boiling or condensation. Humidity Description and function of Fixed orifice.

Checking driver's seat fabric. Using a parts program. Using a shop manual. Crash sensors. Practice in reversing. Body controlled lighting systems. Checking interior trim. Revision Examination 38 . Inspecting under body components. Using an owner's manual. Remote control keys. Practice in parking and Diagonal parking. Using a service information program Drawing of Automatic door lock system circuit. Vehicle safety systems. Checking & replacing wiper blades. Triangulation/trilateration. Drawing of power window system circuit. gear ratios. Seat belt pre-tensioners. Security systems. Theft deterrent systems Integrated communications. Applied workshop Problems calculation Fuel average.21 Carrying out a visual inspection. Practice in driving through sand and wet surfaces. Satellite navigation. Diagnose automatic seat belt systems. Using a repair manual. Locating vehicle information. 25 26 Free hand sketching of different traffic Signals. Vehicle valet service. Checking door hinges. Practice overtaking another vehicle. Routine vehicle checks Description and function of Airbags. Seatbelt. 22-24 Driving Practice Practice in straight driving on wide roads. Checking a security system. Telematics. Obtaining & interpreting scan tool data. Measuring a wheelbase. Reflective displays Global positioning satellites. Proximity sensors. Tire pressure monitoring systems Air bag safety and service warnings. Checking windshield washer liquid. Driving through lanes and curves. Using a labor guide.

1. 17 nos. 12. 17 nos. 17 nos. 17 nos. 3. 17 nos. 17 nos. bastard Hand file 30 cm. 17 nos. 17 nos. 17 nos. 17 nos. 17 nos. 17 nos. 30. Pliers side cutting 15 cm Pliers round nose 15 cm Pliers flat nose 15 cm Hands file 20 cm. 17 nos.X 9mm. TRAINEES TOOL KIT FOR 16 TRAINEES +1 INSTRUCTOR Sl. 17 nos. 17 nos. 17 nos. Item with specification Steel rule 15 cm inch and metric Steel rule 30 cm inch and metric Steel measuring tape 10 meter in a case Try Square 10 cm Blade Calipers outside 15 cm spring Caliper inside 15 cm Spring Dividers 15 cm Spring Safety glasses Scriber 15 cm Knife double Blade Electrician Wire insulation Stripper for shinning conductors from 0. 17 nos.Trade: Mechanic Motor Vehicle LIST OF TOOLS & EQUIPMNT A. 11. 17 nos.4mm to 4mm Electrician testing Pencil (Line / Neon tester) Electrician Screw Driver 250mm Centre punch 10 cm. 8. 17 nos. 25. 17 nos.E. Second cut half-round Hand file 20 cm. 10. 17 nos.No. 24. 13. 29. 9. 23. 16. 17 nos. X 9 mm. smooth triangular Hand file 30 cm.5 kg with handle Screw driver 20cm. 18. 22. 17 nos. 4. 31. 2. 17 nos. 17 nos. Blade Screw driver 30 cm. 17 nos. Blade Spanner D. set of 12 pieces (6mm to 32mm) Pliers combination 20 cm. 6. 19. 17 nos. 17 nos. 26. 5. 20. Chisel cold flat 20 mm x 150 mm Hammer ball peen 0. Second cut flat Hand file 20 cm. 17 nos. 17 nos. 27. 17 nos. 17. 14. 21. 28. 39 . 15. 7. round bastard File card or cleaner Wire cutter and stripper Steel tool box with lock and key (folding type) 400x200x150 mm Qty.

3. 2. 1no. Vacuum gauge to read 0 to 760 mm of Hg. 2 nos. 2 sets each 2 nos. 9. 5. 2 nos. 4. 10. 4 nos. Tyre pressure gauge with holding nipple Marking Material (Consumable) Marking out table 90X60X90 cm. 0. 28. 37. 4 nos. 13. 1no. 2 nos. indication and taper with prismatic measuring base Vernier caliper A 200 with inside and depth measurement Direct reading vernier caliper B 300 (direct reading with dial) Vernier depth Gauge 0-150 mm Vernier height gauge 500 mm Telescope gauge Dial gauge type 1 Gr. 15. 2 nos.01 mm Cylinder bore gauge capacity 20 to 160 mm Compression testing gauge suitable for petrol engine. 16. 22. 23. 36. 2 nos. 2 nos. 38. 39. 32. 19. 41. 27. 2 nos. 12. 2 nos. 1no. A (complete with clamping devices and stand) Surface gauge with dial test indicator plunger type i. 34. 1no. 2 nos. 30. 43. 1no. 21. 31. 1no. B. 40. 8. 33. CI surface plate 400 x 400 mm with stand and cover Granite surface plate 1600 x 1000 with stand and cover Steel rule 15 cm inch and metric Steel rule 30 cm inch and metric Steel measuring tape 10 meter in a case Try Square 10 cm Blade Engineer’s square 15 cm. 26. 18. 1no. 1no. 1. 4 nos. 35. 2 nos. 24. 2 nos. 2 nos. 1no. 17. Tools Instruments and General Shop outfits Item with specification Outside micrometer 0 to 25 mm Outside micrometer 25 to 50 mm Outside micrometer 50 to 75 mm Outside micrometer 75 to 100 mm Internal micrometer 5 to 30 mm Depth micrometer 0-25mm Thread Micrometer 0-25mm Drift Punch Copper 15 Cm Prick Punch 15 cm Adjustable micrometer sprit level to measure flatness. 1no. 2 nos. 20. 1no. Blade Calipers outside 15 cm spring Caliper inside 15 cm Spring Calipers 15 cm Hermaphrodite Dividers 15 cm Spring Scriber 15 cm Scriber with scribing black universal Punch Letter 4mm Chisels cross cut 200 mm X 6mm Chisel 10 cm flat Safety Goggles Hollow Punch set of seven pieces 6mm to 15mm Ball Peen Hammer 0. 2 nos. 1no. . 25.Sl. 7.e. 2 nos.75 Kg Hammer copper 1 Kg with handle Hammer Mallet 40 Qty. 44. 1no. 6. No. 2 nos. 1no. 2 nos. 2 nos. 42. 2 nos. As required 1no. 2 set 2 nos. 14. 29. 1no. 2 nos. 11.

41 2 nos. 85. 50. 1no. 1no. 2 nos. 2 nos. 80. 2 nos. 79. set of 12 pieces (6mm to 32mm) Spanner. bearings Cleaning tray 45x30 cm. 2 nos. 2 nos. 2 nos. 51. 1 each 17 nos. . 1no. 2 nos. 73. T-bar. 47. Hammer Plastic Hammer ball peen 0. Spanner T. 55. 56. 2 nos. 2 nos. 64. 77. 60. 78. 65. 63. 48. 2 nos. 2 nos. 72. ring set of 12 metric sizes 6 to 32 mm. 83.45. 2 nos. 69. Pliers side cutting 15 cm Pliers round nose 15 cm Pliers flat nose 15 cm Vice grip pliers Circlip pliers Expanding and contracting type 15cm and 20cm each Grip Wrench 200mm Torque wrenches 5-35 Nm. 82. 86. 68. 70.E. 1no. 2 nos. 1no. 4 nos. 05 metre Angle plate size 200x100x200mm Angle plate adjustable 250x150x175 Solid Parallels in pairs (Different size) in Metric Pliers combination 20 cm. 76. 2 nos. 54. 46. 81. 49. 2 sets 2 nos. 1 set 2 nos. 1no. 89. adjustable 15cm. 59. 2 nos. 1no. 1no. 74. 75. Spark plug spanner 14mm x 18mm x Size Spanners socket with speed handle. 2 nos. 66. 88. 52. 2 nos. 1no. 71. 67. 57. 53.25 kg with handle Philips Screw Driver set of 5 pieces (100 mm to 300 mm) Insulated Screw driver 30 cm x 9mm blade Insulated Screw driver 20 cm x 9mm blade Electric testing screw driver Allen Key set of 12 pieces (2mm to 14mm) Hand vice – 37 mm Work bench 250 x 120 x 60 cm with 4 vices 12cm Jaw Magnifying glass 75mm ‘V’ Block 75 x 38 mm pair with Clamps Clamps C 100mm Clamps C 150mm Clamps C 200mm Spanner D. 62. 2 nos. 61. 58. 84. 4 nos. 2 nos. 2 nos. 87. 2 nos. ratchet and universal upto 32 mm set of 28 pieces with box Adjustable spanner (pipe wrench 350 mm) Spanner. 2 nos. 1no. 2 nos. 2 nos. 1no. 12-68 Nm & 50-225 Nm Workshop plain goggles Air impact wrench Air ratchet Air chisel Air blow gun Car Jet washer Pipe flaring tool Pipe cutting tool Universal puller for removing pulleys. flocks for screwing up and up-screwing inaccessible positions Spanner Clyburn 15 cm Magneto spanner set with 8 spanners Spirit level 2V 250. 2 nos.

93. 128. 106. Thread pitch gauge metric. 92. BSF. 129. 113. 2 set 10 Nos 4 nos. 116. 1no. plug sockets. As required 4 nos. 6mm Chemical compound for fasteners (Consumable) Paraffin pressure Gun Grease Gun Hacksaw frame adjustable 20-30 cm Hacksaw blade (consumable) Flat File 35 cm bastard Flat File 25 cm second cut File flat 20 cm bastard Files assorted sizes and types including safe edge file (20 Nos) Drill Twist (assorted) (Consumables) Drill twist 1. 100.25 liter capacity Oil Stone 15 cm x 5 cm x 2. 4mm. 112.5 cm Different type gasket material (consumable) Different type of oil seal (consumable) Sheet Metal Gauge Feeler gauge 20 blades (metric) Straight edge gauge 2 ft. 2 nos. lamp teakwood boards. 121. 1no.75 mm Lapping abrasives (consumable) Oil can 0. 2 each 5 nos.25 mm.5 to 11. 122.Aluminum 45 x 30 cm Stud extractor set of 3 Stud remover with socket handle Rivets sets snap and dolly combined 3mm. As required As required 2 nos. 5 pair As required .25 Kg Thimbles of different sizes Wire Gauge (metric) Hand operated crimping tool (i) for crimping up to 4mm and (ii) for crimping up to 10mm Hand rubber gloves tested for 5000 V Holders. 98. 97.25 mm and 14. 95. 2 nos. BSX. 133. 127.5 mm Drill point angle gauge Set of stock and dies . 1no. 115. 108. 1no. 4 nos. 123. flux wires and cables batteries round consumable blocks and other consumables as required 42 4 nos. 110. 12. 5nos. 11.25 to 15. 105. 99. MC. 4 nos. 2 sets 2 sets 1 set 2sets As required 2 nos. 2 nos.25 to 12. 109.5/0. Straight edge gauge 4 ft. 104. 120. UNF and metric Taps and wrenches . 2 nos. 1no. 94. 124. 130.90. 2 nos. 2 nos. 91. 2 sets 1no. 118. 125. Cleaning tray. 103.UNC. mid scales at 20 Ohms Electric Soldering Iron 230 V 60 watts 230 V 25 watts Copper bit soldering iron 0. MF & SAE Valve Lifter Ladle 150mm Dia Blow Lamp 1 litre Crow bar 910 x25mm Voltmeter 50V/DC Ammeter 300A/ 60A DC with external shunt DC Ohmmeter 0 to 300 Ohms. 1no. 132. 1no. 126. 117. 111. 101. UNF and metric Taps and Dies complete sets (5 types) Hand reamers adjustable 10.75 mm. 131. 5 nos.75 to 14. 2 nos. 107.UNC. 96.5 mm to 15 mm (various sizes) by 0. 114. 1no. 2 each As required 2 nos. 119. 102. 5 nos. solders.

1no.Power steering Suspension and steering system trainer Cut section models of shock absorbers Stock absorber testing bench Spring Tension scale – 0-4. 1no. 1no. 1no. 145. 4. 1no. 1no. Recirculating ball 4. 1no. Cut section working model of centrifugal clutch assembly. 1no. Multimeter digital Growler Scientific Calculator Hydrometer High rate discharge tester (cell tester) Spray Gun (Painting) 500ml Techometer Valve Timing Diagram Belt Tensioner Gauge Portable electric drill Machine Spring tension tester Carburetor repair kit Hot patch clamp C.Rack & pinion 2. 7. 1 each 1no. 141. 1no. 22. 144. 5. 3. 11. 142. 138. Front axle ( Rzeeppa Joint) with stand for Dismantling and assembly Rear axle with stand for Dismantling and assembly Constant Mesh Gear box with stand for Dismantling and assembly.Worm & roller 3. 13. Cut section working model of Diaphragm clutch assembly. 1no. 143. 139. 18. 2 nos. 1no. 1no. 1no. 137. 1no. Lathe general purpose all geared height of center 150 mm to below. 12. 1no. 17. 1no. 146. 140. 23. 2.5 kg. 1no. 1no. 1no. Sliding mesh Gear box with stand for Dismantling and assembly. Synchronous Gear box with stand for Dismantling and assembly. 14. 135. 1no.134. 16. 1no. 43 1no. 10. 136. 20. 6. 1no. 1no. . 15. 1no. General Installation/ Machineries 5 nos. 21. Transfer case with stand for Dismantling and assembly. Gap bed between centers 1000mm with all accessories with all attachment Drilling machine bench to drill up to 12mm dia along with accessories Cut section working model of Single plate clutch assembly. 1no. 8. 1no. 1no. 1no. 1no. 1. 9. 1no. 1no. Cut section model of synchronous gear box working Cut section model of sliding mesh gearbox working Cut section model of constant mesh gearbox working Full floating axle and semi-floating axle assembly Cut section working model of automatic transmission Gear box Working model of fluid fly wheel Working model of torque converter Steering assembly 1. 19.

1no. 57. 1no.4 single body Pipe Bending Machine (Hydraulic type) 12mm to 30mm Spring tension tester Bench lever shears 250mm Blade x 3mm Capacity Gas Welding Table 1220mm x760mm Hydraulic Trainer Kit –Basic along with accessories Pneumatic Trainer Kit. 1 each 1no. 1no. 42. 1no. 1no.E. 4 nos. 65. 1no. toe-out gauge Wheel balancing machine with accessory Tubed tyre of cars Tread wear indicator Tyre & split rim wheel assembly Solid tyre Tubed tyre of car. 55. 29. 63. 33. 48. 1no. 38. 27. 52. 28. Coil spring compressor for suspension spring Turbo charger .Basic along with accessories Electronic component trainer kit 44 1no. variable Turbo charger Wheel alignment gauge – magnetic type with turn tables Wheel alignment setup instrument Tyre changer Nitrogen Tyre Inflation system Tube vulcanizing machine Tyre vulcanizing machine Camber angle gauge Toe-in. 43. 1no. 61. 1no. 31. 45. 2 each 1no. 66. 37. 44. 1no. 32. 50. 1no. 60. 1no. along with accessories & with working pressure 6. 49. 1no. 40. 2 nos. 1set 1set 1no.24. trucks & motorcycle Tubeless tyre of cars & trucks Cut section of cross ply and radial tyres Disk brake with caliper assembly Drum brake assembly Tandem master cylinder with booster Wheel cylinder Vacuum assisted hydraulics brake assembly with vacuum booster Air Brake Assembly Brake Lining riveting machine (foot operated) Brake testing equipment (to test efficiency of vehicle where motion after braking is plotted) Motor vehicle in running condition (Diesel heavy) Light Motor Vehicle Mechanical Hoist/Plate Form Type Trolley type portable air compressor single cylinder with 45 liters capacity Air tank. 1no. 34. 4 nos. 39. 47. 2 set 2 nos. 1no. 1no. 35. 1no. 1no. 26.C welding transformer 300 Amps with complete accessories Oxy-acetylene welding equipment with complete accessories ( Low & high pressure) Spot welding machine with complete accessories Guillotine shearing Machine foot operation (1mt x 18G Capacity) Fly press / Ball press No. .5 kg/sq cm Grinding machine (general purpose) D. 58. 1no. 1no. 1no. 25. 53. 1no. 1no. 1no. 46. 51. 1no. 30. 1no. 1no. 56. 1no. 54. pedestal with 300 mm dia wheels rough and smooth A. 62. 36. 64. 41. 1no. 59. 1no.

2 nos. 1no. 105. 1no. 2 nos. 1no. 1no. 1no. 1no. 81. 1no. 1each 1 each 1no. 106. 70. 1no. 90. 76. 1no. ignition coil Demonstration board of electronic Ignition system. 1no. ignition coil Spark Plug cleaning and testing equipment Starter motor axial type. 1no. Overhead camshaft & camshaft in block. 79. 1no. 75. 82. 1no. 1no. 107. 4 nos. 1no. 84. 68. 1no. 86. 96. 1no. 69. 78. 1no. 2 nos. 1 set 1no. 1no. 87. 1no. Cylinder Block. 2 nos. reluctance type Tester sparking plug ‘NEON’ Type Alternator assembly used for LMV Starter motor assembly used for LMV Electronic engine control module Working Condition of Petrol MPFI Engine Assembly with fault simulation board MPFI petrol engine with swiveling stand along with special tools for dismantling and assembling Demonstration board of MPFI system Ultrasonic Injection cleaning equipment Fuel feed pump Multi-point fuel injection pump Petrol nozzle Air conditioning trainer kit Air conditioning service Unit (Car) Working Model of power windows Petrol Engine(2-stroke) Motor Cycle/Scooter along with special tools and accessories Cut model of 4 stroke Petrol engine on stand Cut model of 2 stroke Petrol engine on stand Mechanical Hoist/Plate Form Type Multi scan tool /ECU diagnostics kit Four stroke petrol engine with CNG setup-working condition AC alternator slip ring puller Functional/experiment model of different type of sensors. 85. 74. 73. pre-engagement type & Coaxial type Distributor –Duel advance type. 109. 80. 71. . 1no. Executive Auto Electrical tool kit Auto Electrical test bench Cut section Model of Mock layout of a motor car –electrical system – working model Car stereo Battery 12V (Lead acid & Alkaline ) Battery charger 6V – 24 V Electrical horn ( different types ) Wiper motor assembly Anti theft device Horn and Horn relay Air conditioned MPFI vehicle with accessories 5 Point relays 4 Point relays 45 1each 1 each 1no. 91. 103. 1no. 99. 1no. 72. 2 nos. 100. 89. 95. 88. air cooled Carburetor – Solex. 97. Mikuny for dismantling and assembling Carburetor repair tool kit Demonstration board of 2W Ignition system. 108. 1 set 1no. 102. 2 nos. 101. 98. 77. 93. 104. 94. 2 nos.67. 2 nos. 83. CI Engine. 2 nos. 92.

As required 5+1 no. 1 no. 1. 2. 1 no. 9. Sl.aid box Book shelf (glass panel) Storage Rack Storage shelf LCD projector/ LED /LCD TV (big size) Multimedia CD for Automotive application Desktop computer and related MS office software Online UPS 2KVA Laser printer Computer Table Computer Chair Quantity As required As required 17 nos. 1 no. 1 no. 8. 6. 1no. along with accessories & with working pressure 6. 4. 3. 1no. 114. 10 11 12 13 14 15 16 17 Description Suitable class room furniture Suitable Work Tables with vices Stools Discussion Table Tool Cabinet Trainees locker Fire Extinguishers. 2 no. 1 no. Air bag simulator Driving Simulator Trolley type portable air compressor single cylinder with 45 liters capacity Air tank. 2 nos. pedestal with 300 mm dia wheels rough and smooth Tyer Changer Machine D. 2 Nos. No.110. 1no. 46 . 112. 5. 1no.5 kg/sq cm Grinding machine (general purpose) D. to accommodate 16 lockers As required 1 no. first. As required As required.E. 113. 7. Workshop Furniture 1no. 111.