Lovely Professional University, Punjab

Course Code MEC223 Course Category Course Title DESIGN OF MACHINE ELEMENT-I Courses with numerical and conceptual focus Course Planner 15818::Sumit Mahajan Lectures 3.0 Tutorials Practicals Credits 1.0 0.0 4.0

TextBooks Sr No T-1 Title Design of Machine Elements Reference Books Sr No R-1 R-2 R-3 R-4 Title Mechanical Engineering Design Machine Design: An integrated approach Machine Design Design data Author R.G Budynas R. L Norton P.C. Sharma Faculty of mechanical engg. PSG college of technology Edition 1st 1st 3rd 1st Year Publisher Name Mc graw Hill Prentice Hall Kataria & Sons M/s Kalaikathir Achchagam Author V.B Bhandari Edition 3rd Year Publisher Name Mc graw Hill

Other Reading Sr No OR-1 OR-2 Journals articles as Compulsary reading (specific articles, complete reference) http://www.google.co.in/books?hl=id&lr=&id=n1gQNGa2qMIC&oi=fnd&pg=PR19&dq=machine +design&ots=NZoM41necI&sig=EBcpALyafQzj6tMcu3SDgN0m1rg&redir_esc=y#v=onepage&q=machine%20design&f=false , http://www.getcited.org/pub/103306941 ,

Relevant Websites Sr No RW-1 RW-2 (Web address) (only if relevant to the course) http://nptel.iitm.ac.in/courses.php http://scholar.google.co.id/ Salient Features You can download video lectures of this subject. Research papers on machine design or different elements can be downloaded.

LTP week distribution: (LTP Weeks) Weeks before MTE Weeks After MTE Spill Over 7 7 3

Detailed Plan For Lectures

Week Number

Lecture Number

Broad Topic(Sub Topic)

Chapters/Sections of Text/reference books

Other Readings, Lecture Description Relevant Websites, Audio Visual Aids, software and Virtual Labs RW-1 RW-2 Introduction to basic mechanics

Learning Outcomes

Pedagogical Tool Demonstration/ Case Study / Images / animation / ppt etc. Planned

Week 1

Lecture 1

Introduction to Mechanical Engineering Design(Reviews of models of solid mechanics: Stress strain relationships Stresses due to bending moment, Stresses due to torsional moment) Introduction to Mechanical Engineering Design(Reviews of models of solid mechanics: Stress strain relationships Stresses due to bending moment, Stresses due to torsional moment) Introduction to Mechanical Engineering Design(Factor of safety)

T-1:4.3 4.4 4.5 4.6 4.7 R-2:4.1 4.2 4.8 4.9 4.12

Learn the basics to proceed for design problems

Lecture 2

T-1:4.3 4.4 4.5 4.6 4.7 R-2:4.1 4.2 4.8 4.9 4.12

RW-1 RW-2

Introduction to basic mechanics

Learn the basics to proceed for design problems

T-1:4.2 R-2:1.7 T-1:1.5 1.7 1.8

RW-1

Give basic introduction Will learn the and importance of factor significance of FOS of safety Introduction to design standards How the design standards used

Lecture 3

Introduction to Mechanical Engineering Design(Role of off the shelf available machine elements and standards: Traditional Design Methods, use of standards in design Selection Of preferred sizes) Introduction to Mechanical Engineering Design(Role of off the shelf available machine elements and standards: Traditional Design Methods, use of standards in design Selection Of preferred sizes) Introduction to Mechanical Engineering Design(Tolerances) Introduction to Mechanical Engineering Design(Types of Fits)

OR-1 OR-2 RW-1

Week 2

Lecture 4

T-1:1.5 1.7 1.8

OR-1 OR-2 RW-1

Introduction to design standards

How the design standards used

Lecture 5

T-1:3.8 R-3:5.2 T-1:3.9 R-3:5.2 T-1:3.10 R-3:5.2 T-1:8.19 8.21 8.23 8.24 8.25 8.26 R-3:7.1 7.6 7.8

RW-1

Introduction to tolerances Introduction to fits

How tolerances are designated and used Fits designation and types How BIS system used to designate hole and shafts Types of riveted joints and analysis Different diagrams showing terminology and types of rivet heads Animations and videos of fits

Lecture 6

Introduction to Mechanical Engineering Design(BIS system of tolerances and Fits) Design procedure and applications of Statically Loaded Machine Elements 1(Riveted joints)

RW-1 RW-2

Introduction to BIS system and designation Introduction and application and design of riveted joints

Week 3

Lecture 7

Week 3

Lecture 8

Design procedure and applications of Statically Loaded Machine Elements 1(Riveted joints)

T-1:8.19 8.21 8.23 8.24 8.25 8.26 R-3:7.1 7.6 7.8 OR-1 OR-2 RW-1

Introduction and application and design of riveted joints

Types of riveted joints and analysis

Different diagrams showing terminology and types of rivet heads

Lecture 9

Design procedure and applications T-1:6.1 6.4 6.5 6.6 of Statically Loaded Machine 6.7 6.8 6.9 6.10 6.11 Elements 1(Power screws) 6.12 6.13 6.14 R-3:23.3 23.4 23.6 23.7 Design procedure and applications T-1:6.1 6.4 6.5 6.6 of Statically Loaded Machine 6.7 6.8 6.9 6.10 6.11 Elements 1(Power screws) 6.12 6.13 6.14 R-3:23.3 23.4 23.6 23.7 Design procedure and applications of Statically Loaded Machine Elements 1(Bolted joints) Design procedure and applications of Statically Loaded Machine Elements 1(Eccentrically loaded bolted joints) T-1:7.1 7.2 7.5 7.7 7.10 7.11 R-3:9.11 9.12 9.14

Introduction and How power screws are Animations and applicationand design of used for different diagrams power screws application and where

Week 4

Lecture 10

OR-1 OR-2 RW-1

Introduction and How power screws are Animations and applicationand design of used for different diagrams power screws application and where

Lecture 11

RW-1

spill over

Lecture 12

Introduction and applicationand design of Bolted joints Introduction and applicationand design of Bolted joints Introduction and applicationand design of Bolted joints Introduction and applicationand design of Bolted joints RW-1 RW-2 Design procedure of shafts

Design procedure and types of bolted joints What is the effect of eccentric loading on joints Design procedure and types of bolted joints What is the effect of eccentric loading on joints How the shafts are designed and applications How the shafts are designed and applications

Animations and diagrams

Week 5

Lecture 13

Design procedure and applications of Statically Loaded Machine Elements 1(Eccentrically loaded bolted joints)

T-1:7.1 7.2 7.5 7.7 7.10 7.11 R-3:9.11 9.12 9.14

Animations and diagrams

Lecture 14

Design procedure and applications of Statically Loaded Machine Elements 2(Design of shafts subjected to simple loading) Design procedure and applications of Statically Loaded Machine Elements 2(Design of shafts subjected to simple loading) Design procedure and applications of Statically Loaded Machine Elements 2(Design of coupling subjected to simple loading)

T-1:9.2 9.3 9.4 R-3:16.5

Animation and force analysis diagrams

Lecture 15

T-1:9.2 9.3 9.4 R-3:16.5

RW-1 RW-2

Design procedure of shafts

Animation and force analysis diagrams

Week 6

Lecture 16

T-1:9.16 9.17 9.18 9.19 9.20 9.21 9.22 R-3:12.2.1 12.2.2 12.2.3 12.2.4 12.2.5

OR-1 OR-2 RW-1

Introduction to different How the work, Animation and videos couplings applications and design procedures

Lecture 17 Lecture 18 Design procedure and applications of Statically Loaded Machine Elements 2(Design of clutches subjected to simple loading) T-1:11.1 11.2 11.3 11.5 11.6 R-3:18.3 RW-1 RW-2

Test 1 Introduction to different Analysis of types of clutches clutches,functions and applications Animation and videos of different clutches

Week 7

Lecture 19

Design procedure and applications of Statically Loaded Machine Elements 2(Design of clutches subjected to simple loading) Design procedure and applications of Statically Loaded Machine Elements 2(Design of brakes subjected to simple loading) Design procedure and applications of Statically Loaded Machine Elements 2(Design of brakes subjected to simple loading)

T-1:11.1 11.2 11.3 11.5 11.6 R-3:18.3 T-1:12.1 12.3 12.4 12.6 12.7 12.8 R-3:18.6 T-1:12.1 12.3 12.4 12.6 12.7 12.8 R-3:18.6

RW-1 RW-2

Introduction to different Analysis of types of clutches clutches,functions and applications Introduction to different Analysis of different types of clutches brakes ,functions and applications Introduction to different Analysis of different types of clutches brakes ,functions and applications

Animation and videos of different clutches

Lecture 20

Animation and videos of different brakes

Lecture 21

Animation and videos of different brakes

MID-TERM
Week 8 Lecture 22 Design Against fluctuating loads (Introduction to design for fatigue strength) Design Against fluctuating loads (Endurance and modifying factors) Design Against fluctuating loads (Review of design procedure of fatigue failure with application to the design of bolts) Design Against fluctuating loads (Review of design procedure of fatigue failure with application to the design of springs) T-1:5.5 5.6 5.7 R-3:4.4.3 T-1:5.8 5.9 R-3:4.5 T-1:5.10 5.12 R-3:4.7.2 OR-1 OR-2 RW-1 RW-1 RW-2 RW-1 Introduction to fluctuating stresses and fatigue failure What are the different factors effecting endurance strength Design against fluctuating loads How to draw SN curve and significance How to calculate or estimate these factors How the part designed against fluctuating loads How the part designed Videos of axle where against fluctuating they can use and loads analysis diagrams How the axles are being designed and what are it applications

Lecture 23

Lecture 24

Week 9

Lecture 25

T-1:5.13 5.14 R-3:4.7.2 16.6

Design against fluctuating loads A brief introduction about axle and its design considerations spill over

Lecture 26

Design procedure and applications of dynamically loaded machine elements 1(Design procedure and applications of axle) Design procedure and applications T-1:17.17 17.18 of dynamically loaded machine 17.19 17.20 17.21 elements 1(Design procedure and 17.22 applications of spur gears) R-3:22.14.1 22.14.2 22.14.3 Design procedure and applications T-1:17.17 17.18 of dynamically loaded machine 17.19 17.20 17.21 elements 1(Design procedure and 17.22 applications of spur gears) R-3:22.14.1 22.14.2 22.14.3 OR-1 OR-2 RW-1

Lecture 27

Spur gear introduction, design and applications

What are the factors effecting spur gear design

Animation and videos of different gears including spur gears

Week 10

Lecture 28

OR-1 OR-2 RW-1

Spur gear introduction, design and applications

What are the factors effecting spur gear design

Animation and videos of different gears including spur gears

Lecture 29

Test 2

Week 10

Lecture 30

Design procedure and applications of dynamically loaded machine elements 1(Design procedure and applications of helical gears) Design procedure and applications of dynamically loaded machine elements 1(Design procedure and applications of worm gears)

T-1:18.6 18.7 R-3:22.15.5

Helical gear What are the factors introduction, design and effecting helical gear applications design RW-1 Worm gear introduction, What are the factors design and applications effecting worm gear design Worm gear introduction, What are the factors design and applications effecting worm gear design Deign procedure of Flat and V belt drives How the belts are designed and its applications How the belts are designed and its applications

Videos showing the different factors and forces acting on helical gears Animations where worm gears used

T-1:20.1 20.2 R-3:22.17.7

Week 11

Lecture 31

Design procedure and applications of dynamically loaded machine elements 1(Design procedure and applications of worm gears)

T-1:20.1 20.2 R-3:22.17.7

RW-1

Animations where worm gears used

Lecture 32

Design procedure and applications T-1:13.1 13.8 13.11 of dynamically loaded machine 13.12 elements 1(Design procedure and R-3:19.2.13 applications of belt drives) Design procedure and applications T-1:13.1 13.8 13.11 of dynamically loaded machine 13.12 elements 1(Design procedure and R-3:19.2.13 applications of belt drives) Design procedure and applications of dynamically loaded machine elements 1(Design procedure and applications of chain drives) Design procedure and applications of dynamically loaded machine elements 1(Design procedure and applications of chain drives) T-1:14.1 14.2 14.3 14.4 14.5 14.7 R-3:21.3 21.4 T-1:14.1 14.2 14.3 14.4 14.5 14.7 R-3:21.3 21.4

RW-1 RW-2

videos and Force analysis diagrams

Lecture 33

RW-1 RW-2

Deign procedure of Flat and V belt drives

videos and Force analysis diagrams

Week 12

Lecture 34

RW-1

Deign procedure of chain How the chain drives Force analysis drives are designed and where diagrams and it used animations Deign procedure of chain How the chain drives Force analysis drives are designed and where diagrams and it used animations Different applications Brief introduction about Animations and videos and design parameters of the bearings and their showing different journal bearings applications types of sliding contact bearings and their applications Different applications Brief introduction about Animations and videos and design parameters of the bearings and their showing different journal bearings applications types of sliding contact bearings and their applications Test 3 Different applications Brief introduction about Animations and videos and design parameters of the bearings and their showing different roller contact bearings applications types of rolling contact bearings and their applications Different applications Brief introduction about Animations and videos and design parameters of the bearings and their showing different roller contact bearings applications types of rolling contact bearings and their applications

Lecture 35

RW-1

Lecture 36

Design procedure and applications T-1:16.1 16.8 16.11 of dynamically loaded machine 16.13 elements 2(Design procedure and R-3:17.4 applications of journal bearings) Design procedure and applications T-1:16.1 16.8 16.11 of dynamically loaded machine 16.13 elements 2(Design procedure and R-3:17.4 applications of journal bearings)

OR-1 OR-2 RW-1

Week 13

Lecture 37

OR-1 OR-2 RW-1

Lecture 38 Lecture 39 Design procedure and applications T-1:15.4 15.5 15.6 of dynamically loaded machine 15.7 15.8 15.9 15.10 elements 2(Design procedure and 15.11 15.12 applications of rolling contact R-3:17.6 bearing) Design procedure and applications T-1:15.4 15.5 15.6 of dynamically loaded machine 15.7 15.8 15.9 15.10 elements 2(Design procedure and 15.11 15.12 applications of rolling contact R-3:17.6 bearing) RW-1

Week 14

Lecture 40

RW-1

Week 14

Lecture 41

Design procedure and applications of dynamically loaded machine elements 2(Assembly of screw jack)

T-1:6.15 R-3:22.18 23.7

OR-1 OR-2 RW-1

Assembly of screw jack different components of screw jack and how they assembled Assembly of gear box different components of gear box and how they assembled Spill over

Learn about different components and design of screw jack Learn about different components and design of gear box

Animation of screw jack consists various components and working, video containing different parts and showing how they assembled

Lecture 42

Design procedure and applications of dynamically loaded machine elements 2(Assembly of gear box)

SPILL OVER
Week 15 Lecture 43 Lecture 44 Lecture 45 Spill Over Spill Over Spill Over

Scheme for CA:

Component Test Frequency 2 Total :Out Of 3 Each Marks Total Marks 10 10 20 20

Details of Academic Task(s)

AT No. Objective Topic of the Academic Task Nature of Academic Task (group/individuals/field work Evaluation Mode Allottment / submission Week 5/6 9 / 10

Test 1 Test 2

To check the design Topics covered upto 16th lectures will be the syllabus for this test. Individual skills of the students To enhance the design skills and problem solving capability To enhance the design skills and problem solving capability Topics covered upto 28th lectures will be the syllabus for this test. Individual

Manual Manual

Test 3

Topics covered upto 36th lectures will be the syllabus for this test. Individual

Manual

12 / 13

Plan for Tutorial: (Please do not use these time slots for syllabus coverage)
Tutorial No. Lecture Topic Type of pedagogical tool(s) planned (case analysis,problem solving test,role play,business game etc)

Tutorial 1 Tutorial 2 Tutorial 3 Tutorial 4 Tutorial 5 Tutorial 6 Tutorial 7

Problems on different basic model of solid mechanics. Problems on tolerances and fits. How they designated and how the used in industrial applications. Design problems based on how the rivets are being used in different applications. Design problems based on power screws and bolted joints. simple analysis and applications. Design problem on strength of shaft and design problems on couplings. Problems on different clutches, Torque requirement, energy equation and applications. Problems on different brakes, energy equation, efficiency, self locking condition.

Problem solving Problem solving Problem solving Problem solving Problem solving Problem solving Problem solving

After Mid-Term
Tutorial 8 Tutorial 9 Design problems on fatigue strength and modifying factors used in fatigue failure. Design problems on fatigue strength and modifying factors used in fatigue failure in case of bolts and springs. Problem solving Problem solving

Tutorial 10

Design procedure of axle and spur gears. How they Problem solving designed and what are the different factors effecting its design. Design procedure of helical and worm gears. How they Problem solving designed and what are the different factors effecting its design. Design problems on journal bearing, how they designed. Design problems on rolling contact bearing, how they selected for a particular application. Problem solving Problem solving

Tutorial 11

Tutorial 12 Tutorial 13 Tutorial 14

Design procedure problems on screw jack and gear box Problem solving assemblies.