Doc.

No Rev No Page

: : :

21010-BAE-70000-IN-SP-0030 C0 Page 1 of 36

CHARTER HIRE OF FPSO FOR D1 FIELD SUPPLY OF LEASED FPSO TECHNICAL SPECIFICATION FOR INSTRUMENTS & CONTROLS FOR PACKAGED EQUIPMENT

C0 A0 Rev

1 Jul 11 28 Jun 11 Date

AFB – Approved For Bid IFR – Issued For Review Description

SVS SVS Prepared

RM RM Checked

RM RM Engr

HH HH Approved

Doc. No Rev No Page

: : :

21010-BAE-70000-IN-SP-0030 C0 Page 2 of 36

REVISION HISTORY Rev
A0 C0 Issued For Review Approved for Bid

Description of Change

Number of Pages
52 52

Date
28 Jun 11 1 Jul 11

Doc. No Rev No Page

: : :

21010-BAE-70000-IN-SP-0030 C0 Page 3 of 36

TABLE OF CONTENTS
1. INTRODUCTION ......................................................................................................................... 5 1.1 1.2 1.3 1.4 2. PROJECT BACKGROUND ......................................................................................... 5 OBJECTIVES ............................................................................................................... 5 DEFINITIONS ............................................................................................................... 5 ABBREVIATIONS ........................................................................................................ 5

SCOPE ........................................................................................................................................ 7 2.1 2.2 2.3 2.4 GENERAL .................................................................................................................... 7 SCOPE OF SUPPLY .................................................................................................... 7 TECHNICAL BID PROPOSAL SUBMISSION ............................................................ 8 CONFLICTING REQUIREMENTS ............................................................................... 8

3.

DESIGN FEATURES................................................................................................................... 9 3.1 3.2 3.3 3.4 GENERAL .................................................................................................................... 9 CLASS APPROVAL/CERTIFICATION ....................................................................... 9 CODES,STANDARDS AND FEDERAL REGULATIONS AND LAWS ...................... 9 DESIGN CRITERIA .................................................................................................... 10 3.4.1 Design Life, Availability/Reliability .................................................................. 10 3.4.2 Units of Measurement .................................................................................... 10 3.4.3 Operating Conditions ...................................................................................... 11 3.4.4 Hazardous Area and Ingress Protection ........................................................ 11 DESIGN FEATURES ................................................................................................. 12 3.5.1 General ........................................................................................................... 12 3.5.2 Field Instrumentations .................................................................................... 17 3.5.3 Fire and Gas System Devices ........................................................................ 24 3.5.4 Control, Shutdown and Safety System........................................................... 25 DESIGNATION AND NAME PLATES ....................................................................... 27 3.6.1 Designation ..................................................................................................... 27 3.6.2 Name Plates ................................................................................................... 27

3.5

3.6

4.

GUARANTEES .......................................................................................................................... 28 4.1 4.2 4.3 EQUIPMENT PERFORMANCE ................................................................................. 28 PERFORMANCE GUARANTEES ............................................................................. 28 WARRANTY ............................................................................................................... 28

5.

QUALITY AND ENVIRONMENTAL MANAGEMENT, INSPECTIONS AND TESTS .............. 30 5.1 QUALITY AND ENVIRONMENTAL MANAGEMENT REQUIREMENTS ................. 30 5.1.1 Responsibility for Quality, Environmental Compatibility and Their Management ............................................................................................................... 30 5.1.2 Conformance to ISO Standards ..................................................................... 30 INSPECTION AND TESTS ........................................................................................ 30 5.2.1 Extent of Testing and Inspection .................................................................... 31 5.2.2 Test Reports ................................................................................................... 32 5.2.3 "AS-BUILT" Drawings ..................................................................................... 32

5.2

6. 7.

PAINTING/COATING/PRESERVATION AND PROTECTION ................................................. 33 DOCUMENTATION AND PROGRESS REPORTING .............................................................. 34 7.1 7.2 GENERAL .................................................................................................................. 34 TRAINING DOCUMENTS .......................................................................................... 34

Doc. No Rev No Page

: : :

21010-BAE-70000-IN-SP-0030 C0 Page 4 of 36

7.3 8.

PROGRESS REPORTING ......................................................................................... 34

SHIPMENT AND FIELD SERVICES......................................................................................... 35 8.1 8.2 8.3 PACKAGING .............................................................................................................. 35 STORAGE .................................................................................................................. 35 TRANSPORTATION AND HANDLING ..................................................................... 35

9.

APPENDICES ........................................................................................................................... 36 APPENDIX C3: APPENDIX C6: APPENDIX E1: APPENDIX E4: APPENDIX E4: SPECIFIC INSPECTION AND TEST REQUIREMENTS ............................ 37 APPLICABLE PROJECT REQUIREMENTS .............................................. 40 VENDOR DOCUMENT REGISTER LIST .................................................... 41 RECOMMENDED INSTRUMENT VENDOR LIST ...................................... 50 RECOMMENDED INSTRUMENT VENDOR LIST ...................................... 51

Doc. No Rev No Page

: : :

21010-BAE-70000-IN-SP-0030 C0 Page 5 of 36

1.
1.1

INTRODUCTION
PROJECT BACKGROUND
Oil and Natural Gas Corporation (ONGC) are further developing the D1 Field located about 200 km to the west of Mumbai City, India in the Western Offshore area. This specification is applicable to the FPSO for the D1 Field Development Project.

1.2

OBJECTIVES
This specification defines the minimum requirements for the design, materials, fabrication / manufacturing, assembly, painting, inspection and testing, preparation for shipment and supply of the Instruments and Controls required for packaged units as per project requirements.

1.3

DEFINITIONS
The following words and expressions shall have the meanings hereby assigned to them except where the context otherwise requires. Company: PURCHASER: Bidder/VENDOR: Oil and Natural Gas Corporation (ONGC) Bumi Armada Berhad (BAB) Any potential VENDOR invited to submit technical and price proposals for the scope of work and services described in this specification.

1.4

ABBREVIATIONS
API ANSI ASME CCR ESD FAT FGS FRP HMI American Petroleum Institute American National Standards Institute American Society of Mechanical Engineers Central Control Room Emergency Shutdown System Factory Acceptance Test Fire and Gas System Fiberglass Reinforced Plastic Human Machine Interface

No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 6 of 36 IP ICSS JB PCS PLC PSU RFI SAT SDV SIL UCP UPS USD UV /IR VHF VDU VFC VFD Ingress Protection Integrated Control and Shutdown System Junction Box Process Control System Programmable Logic Controller Power Supply Unit Radio Frequency Interference Site Acceptance Test Shutdown Valve Safety Integrity Level Unit Control Panel Uninterruptible Power Supply Unit Shutdown Ultra Violet /Infra Red Very High Frequency Visual Display Unit Volt Free Contact Variable Frequency Drive .Doc.

certificates etc. removal. The VENDOR shall assume full responsibility for the performance of the Package. 2. complete with accessories to satisfy operational requirements under the conditions described in this specification. The VENDOR scope of supply shall also include the followings: • Supply all special tools required for operation. • • • • • • . The VENDOR shall ensure that all design and construction work offered shall be acceptable to ABS and applicable codes and standards listed in this specification. necessary to obtain the above said certification as highlighted in the VDRL. Surface preparation and painting for offshore environment. Any omissions from this specification of any item or items essential for the correct design and construction work shall be brought to the attention of the PURCHASER.Doc. fabrication. datasheets. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 7 of 36 2. commissioning.2 SCOPE OF SUPPLY The VENDOR shall supply the Instrumentation and Control System required for packaged units as per the datasheets supplied. configuration. VENDOR shall provide all drawings. Documentation in accordance with VDRL. assembling. VENDOR shall not proceed with any such substitution/deviation.. drawings. national / international codes and standards. All conflicts between the requirements of the relevant documents shall be referred to the PURCHASER for clarification. 2. installation and maintenance purposes. testing and shipping of the complete Package.1 SCOPE GENERAL The proposed Package shall fully comply with the applicable specifications. installation or purchasing prior to receiving the PURCHASER's written approval. This shall include complete co-ordination between various sub-VENDORs responsible for design. Inspection and testing. 2-years operation spare part list. VENDORs shall comply with the requirements of the relevant Standards and Codes. All substitutions and deviations from this specification shall be highlighted by the VENDOR who shall notify the PURCHASER in writing of requested substitutions or deviations. Certification. Commissioning and start-up spare parts.

the VENDOR shall indicate such to PURCHASER and shall obtain PURCHASER's written directive.3 TECHNICAL BID PROPOSAL SUBMISSION Refer to requirements as specified in main equipment specification. 2. preservation.Doc.4 CONFLICTING REQUIREMENTS In case of any inconsistencies or conflicting requirements between this specification and any other document forming part of subject Purchase order. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 8 of 36 • Packing. VENDOR shall refer to main equipment specification document for details on order of precedence to be used. 2. . preparation for shipment and shipment to the nominated fabrication yard.

The required design document which needs submission shall be in accordance to ABS Guidelines. Otherwise.2 CLASS APPROVAL/CERTIFICATION It is VENDOR’s responsibility to submit the required design document to the CLASSIFICATION SOCIETY (in this case ABS) to obtain class approval/certification.Doc.5 CENELEC / ATEX IEC 60079 IEC 60092 IEC 60331 IEC 60332 Pipe Flanges and Flanged Fittings EEx Certification for Electrical Protection Electrical Apparatus for Explosive Gas Atmospheres Electrical Installations on Ships Fire Resistant Characteristic of Electric Cable Test of Electric Cables under Fire Condition IEC 61331-2 Controllers: Part-2: Equipment Requirements and Tests Programmable IEC 61000 Electromagnetic Compatibility (EMC) . including the Class certification. Any changes or alterations to the equipment. to make the system to meet the requirements mentioned shall be at the expense of the VENDOR. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 9 of 36 3. 3. VENDOR is also responsible to include all necessary Class Surveys and Inspections for their supplied equipment.3 CODES. Furthermore. 3. latest edition and all current amendments and addenda shall be used for all applicable Codes and Standards: Code/Standard ABS Title Guide for Building and Classing Floating Production Installations July 2009 Guide for Building and Classing Facilities on Offshore Installations January 2009 ASME B16. 3. The specified equipment shall fulfill the requirements of local and national regulations and codes applicable at the facility location. he will be held fully liable for any consequence of not following such procedure.STANDARDS AND FEDERAL REGULATIONS AND LAWS It shall be VENDOR’s responsibility to become knowledgeable of the requirements of these Standards and Codes.1 DESIGN FEATURES GENERAL If the VENDOR considers any technical requirements stated in this specification to be detrimental to the performance or quality of the equipment specified he shall indicate this to PURCHASER's engineer and shall obtain written directive on how to proceed.

1-1987 Software Quality Assurance Plans Interface Between Data Communication Equipment Terminal Equipment and Data IEEE-712 IEEE – Std 446 IEEE – Std 472 IEEE-488.1 RS-232C & RS-485 NACE MR0175 / ISO 15156 ISO 5167 ANSI / ISA – S84.1 DESIGN CRITERIA Design Life.4 3. Protocols and Common Commands for Use with IEEEE std.1 IEEE-488.2 IEEE – Std 730. In making the assessment of availability/reliability. Availability/Reliability All equipment must be of proven design and suitable for operation in a marine environment and subject to the motion of the FPSO with a required design life of 15 years.2 Units of Measurement Unless otherwise defined by the project requirements the following SI units of measurement shall be used: FLOW RATE Mass Liquid (Volume) Gas (Volume) LEVEL kg/h Bpd. m /h MMscfd 0 . the VENDOR shall submit the required spares holding in order to comply with the availability/reliability requirements specified.Doc. Formats.00.01. 488.3 Material for use in H2S Containing Environments in Oil and Gas Production Measurement of Fluid Flow Functional Safety – Safety Instrumented Systems for the Process Industry Sector 3.4. mm 3 .100 %. 3.4. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 10 of 36 Code/Standard IEC 61508 IEC 60529 IEC 60534-2 IEC 60536 Title Functional Safety Degrees of protection provided by enclosures (IP Code) Industry process control valves Classification of electrical and electronic equipment with regard to protection against electric shock Surge Protection Emergency and Standard Power Systems for Industrial and Commercial Application Guide for Surge Withstand Capability Tests Standard Digital Interface for Programmable Instrumentation Standard Codes.

devices.3 Operating Conditions All instrumentation and control systems. sensors. Temperature Class T3. accessories. etc shall be designed for the site conditions defined in the Utility. unless specified otherwise.4. components. . % WT. 3. Differential VACUUM TEMPERATURE LENGTH VOLUME WEIGHT DENSITY HEAT / POWER VISCOSITY CONTENT COMBUSTION GAS DETECTION H2S GAS DETECTION CONDUCTIVITY mbar bara (absolute pressures) o C mm or m m 3 kg kg/m kW cP % Vol. valves. % Mol. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 11 of 36 PRESSURE Normal barg (gauge pressures) bara (absolute pressures) Low. panels and enclosures will be selected to suit the hazardous area classification in which they are to be installed in accordance with the relevant IEC 60079 Standards.Doc. Hazardous area conformance certificates for electrical equipment will be produced from one of the following statutory bodies: • • • ATEX BASEEFA KEMA.4. ppm % LEL ppm µS/cm 3 3. PTB etc conforming to CENELEC Standards The equipment is to be installed in a harsh marine environment and shall have a minimum ingress protection rating of IP56. components. Gas Group IIA.4 Hazardous Area and Ingress Protection Equipment. The process areas on the FPSO will be classified as Zone 2. Environmental and Metocean Data (refer document 21010-BAE-70000-PR-SP-0001).

No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 12 of 36 3. In addition. installation or protection of instruments in the package cannot meet stated site conditions. All external surfaces shall be suitably treated to provide anti-corrosion protection in a saline marine environment. these electronic systems shall meet the hazardous area requirements as specified for the particular location. vapours or mists) All information essential to their safe use.1 DESIGN FEATURES General Enclosure Generally all field instrumentation including solenoid valves installed in areas designated as hazardous shall be intrinsically safe (EEx’i’) and be certified by a nationally recognized certification authority (e.5 3. The instrument equipment room is temperature and humidity controlled to ensure the equipment is operating well below its design temperature and humidity. all electronic equipment exposed to direct sunlight shall have protective sun shields / canopy. this shall be identified in the proposal to PURCHASER for review. VENDOR may consider providing an enclosure/room that is certified as a safe area on the package equipment skid for these electronic systems. EEx’d’) followed by the symbol of the Instrument and category The letter G (denoting explosive atmosphere caused by gases. • • . Where the design.Doc. Additionally.g.g. ATEX). such as PURCHASER’s instrument equipment room. enclosure. For special cases. EEx’d’ Explosion-Proof type instrumentation can be considered. Alternatively.1 3. as lack of availability. Where VENDOR recommends these electronic systems and equipment to be installed at a suitable location on the package equipment skid. all equipment shall be marked legibly and indelibly with the following minimum particulars: • • • • • • Name and address of the manufacturer Designation of Series or Type Tag number Serial number Year of construction The specific marking of explosion (e.1. In general. All field instrument used for the ESD and FGS shall be minimum SIL-2 certified suitable for area classification. All equipment mounted in the field shall have an ingress protection rating of IP56 as a minimum.5. EEx’i’.5. Control Panels/PLCs and programmable electronics shall be installed in a safe area.

2 ATEX certificate identification Connections Cable connections for locally mounted instruments.e. 316L SS (molybdenum content minimum 2. temperature and pressure). Flange shall be in accordance with ASME B16.5. All instruments / components and tubing for process connections wetted by sour hydrocarbon liquid / gas shall conform to NACE MR-0175 latest edition. copper free. This is to ensure that independent and discrete tapping points shall be used for instruments used in process control and those used for shutdown circuits.049 inch thickness) 316L stainless steel tubes. 3. Flange size. pressure.5. VENDOR shall indicate in his bid the proposed make (manufacturer) he intends to use.. However. 316 SS (or higher grade SS) shall be used for components. Pneumatic tubes for valve actuators shall be imperial (minimum 3/8” O. 0. Instruments used for process control shall not share the same tapping point as that used for shutdown purposes. VENDOR shall provide diaphragm seals for all process condition with waxy. .065 inch thickness tube. This will however require PURCHASER’s written consent during pre-order phase. 0. Generally. Tubing selection will be based on the process conditions (i.D.3 Material of Construction Material of construction for instruments including all minor devices such as pneumatic filter/ regulators shall be consistent with temperature. and fittings shall be 316L stainless steel double compression type.Doc. where VENDOR deems that diaphragm seals are not required and standard process connections can be used.5 steel pipe flanges and flanged fittings standard. marine grade Aluminium with Epoxy coating may be acceptable.1. devices and Junction Boxes shall be with metric threads.4 Accessories An air filter/regulator with supply air gauge shall be provided for each locally mounted pneumatic actuated control valves. corrosion conditions and suitable for installation ina salt laden marine environment. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 13 of 36 • 3.5. If use of Aluminium is unavoidable. 3. dirty or high temperature service to ensure his supplied equipment/instruments/devices/valves etc meet the performance requirements specified for his package and guaranteed by him. No asbestos products shall be used as material of construction for any parts or components. type of fluid.5%) to ASTM A268 will be used.1.D. rating and facing shall be specified. Instrument air manifold shall be tagged and installed in the skid as per VENDOR grouping with the isolation and drain valves. these process connections for instruments shall be ½” O. Fittings and tubing used shall be “Swagelok”.1.

5 Instrument Utility PURCHASER will provide the instrument utilities as follows: Instrument power supply shall be Instrument Air supply (min/normal/max) 3. All cable entries / exits to the control room shall be via Multi Cable Transit (MCT) blocks.5. made of 316 SS (unless specified otherwise) and having adjustable damping effect. EEx’e’ and EEx’d’and shall be weather proof to IP56. No cables are to be partly installed and coiled for completion at the PURCHASER’s yard unless by prior agreement with the PURCHASER. All multipair/ multicore / triad cables shall have minimum spare of 20%. these shall be provided. Armored / braided cable shall be used in all external areas and unarmoured cables may be used within instrument equipment room and control room. All the instrumentation cables for monitoring and control and power cables shall be flame retardant and comply with IEC 60332-1. As far as practical. pulsation dampers may be required and if so. External sheath of intrinsically-safe (IS) cables shall be light-blue in color and non-IS shall be grey. According to process conditions. All the instrumentation cables used for critical services. Pressure transmitters without diaphragm seals shall be provided with two-valve manifolds. All the cables shall be properly secured with PVC-coated stainless steel cable ties. Cables shall be marked either side of each transit as defined in the relevant clause of this specification. Any cable with its origin and destination within the same area and which is run wholly within that area is to be installed and terminated. including ESD and Fire & Gas applications shall be fire resistant and comply with IEC 60331. All transit frames shall be completely blocked prior to transport to PURCHASER’s yard even if there is a requirement to add further cables offshore. All cables shall be clearly tagged at both ends as per PURCHASER’s tagging philosophy using stainless steel tags. All installed cables shall be protected from damage from moving or falling objects during package load out.Doc.1. suitably rated for the fire rating of the control room.1.5.6 Instrument Cable and Cable Gland All cables supplied and used shall be suitable for installation in the environmental conditions as specified and referenced to herein. with ABS Class certification. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 14 of 36 All differential pressure transmitters that do not utilize diaphragm seals shall be provided with integral five-valve manifolds with vent valves and drain valves. All the terminations shall be made with compression (crimped) type cable lugs. : 220 VAC. All the cable glands shall be dual certified. 50 Hz : 5 barg/ 7 barg/ 10 barg . 3. all cables shall be installed on cable trays/ladders. All the cable glands shall be nickel plated brass type and thread shall be as per ISO (metric threads).

Cable screens shall be continuous from the field device to the panel/cabinet terminations and earthed at one point only. ESD and F&G. 50mm wide and length to suit requirements. All junction boxes shall be suitably rated for the circuits they contain. The trays and ladders shall be routed such that they are accessible for easy removal/replacement/re-routing of cables. All junction boxes shall be clearly labelled and tagged. Screens shall be pin crimped prior to termination.8 EEx ‘e’ or EEx’d’ EEx ‘e’ Cable / Ladder Trays All cable ladders and trays shall be made of 316L SS / FRP type. these shall be segregated between Analog and Digital signals as well as IS and non-IS signals. ‘Blanking Plugs’ shall be fitted in all unused entries as well gland.Doc. Side entry considered for single pair/triad cable. Cable trays shall be of perforated type.1.1. Cable Junction boxes shall primarily be via the bottom gland plate. cables shall not enter the through the top. Each box shall be certified according to the hazardous area requirements and achieve a minimum Ingress Protection of IP56 in accordance with IEC 60529 as stated below. For safety earthing requirements the cable armour or braid will be bonded to the platform Protective Earth (PE) system at both ends via the cable glands. Hazardous areas Safe areas 3.9 Instrument Earthing The general principles applying to system bonding/earthing are as follows: Metallic enclosures.5. Further. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 15 of 36 3. minimum 6mm thick.5. or remote I/O cabinet . However.5.7 Junction Boxes All instruments shall be cabled to junction boxes located on the module skid edge. within the relevant panel/cabinet. entry into the may also be Junction Box as a breather Junction boxes shall be designed with sufficient space for installation and termination of all expected cables and allotted future spares for ease of maintenance. All the cable trays and ladders shall have 20% spare capacity for future cables and shall be provided with top ventilated cover for the mechanical protection. Instrument Earth and Intrinsically Safe Earth busbars in panels/cabinets shall be copper. gland plates and cable glands shall have earth continuity by physical connection to the local structure to ensure a common potential. Metal cases of field devices shall be connected to Protective Earth (PE) via the device cable gland.1. The busbars shall be insulated from metal by 25mm minimum. 3. cable armour and cable gland at intermediate field junction box. Segregation shall be provided for PCS.

to a welded earth boss located near the field junction box (or remote I/O cabinet or outstation).Doc. as close to the equipment as practical. Eex-d type devices may be used subject to Company approval. during fabrication and not offshore. nuts and washers shall be manufactured from 316 Stainless Steel or Marine Quality Brass. Intrinsically Safe Earth (ISE) As mentioned in section 5. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 16 of 36 or outstation as applicable. Protective Earth (PE) A 12mm stud bolt shall be provided in each panel. the preferred method of protection for all instrumentation including field devices shall be intrinsically safe IS (EEx-i) type devices. The protective earth point ensures reliable earthing independent from the effects of corrosion and contamination likely to be experienced if reliance were to be placed upon enclosure fittings. the intention being that the screens shall be electrically continuous from the field device to the Instrument Earth terminal of destination equipment such as System Cabinets and telecom termination facilities. Instrument Earth (IE) The Instrument Earth (Clean) provides a separate means of earthing all non-intrinsically safe instrumentation system cable screens ensuring a common potential reference point earth bonded at a single location. Protective earth cables shall have an outer sheath colored green with a yellow stripe. Multiple use of stud bolts for earth bonding shall be minimised. Shunt diode . supports and holding bolts. The overall screen of field device signal cables (multicore or single) for non-IS signals shall be individually terminated at the System Cabinet and taken to its Instrument Earth busbar. Where practicable. These stud bolts shall be employed to earth bond each of the above equipment to the nearest steel structure using cable of a minimum size of 10 mm2 cross-sectional area. For field devices associated with local panels the overall screen of cables shall be terminated at the IE bar of the associated local panel. All external earth bolts. At intermediate junction boxes overall cable screens shall be isolated from earth and connected through.5mm2 cross-sectional area shall be connected from the equipment to the cabinet PE. The Intrinsically Safe Earth provides a separate means of earthing shunt diode safety barriers. which require high integrity earth connections to divert fault currents. internal mounted equipment shall be bolted connections with lock nuts. All earth bosses shall be welded to the structure. cubicle and intermediate junction box or remote I/O cabinet or outstation. However. This shall be achieved by use of separate terminals or isolated earth bars for screens that will facilitate grouping of device cable field screens onto the outgoing multicore screen. chassis holding power supplies and other ‘non’-bolted connections earth straps of minimum 2.2. In the case of hinged doors.

2 Field Instrumentations VENDOR shall refer to Appendix E4 for list of recommended instrument make/manufacturers. Isolation and termination of IS field cable screens at field devices. Accuracy of the offered Pressure and differential pressure gauges shall be +/-0. Pressure gauges sensing element and movement shall be as specified in data sheet suitable for process conditions and minimum of SS 316 (NACE MR-0175 compliant). The IS earth system ensures that the integrity of the IS earth is maintained in the event of a power supply fault.5% of full scale for gauges without diaphragm seals. which do not require high integrity earth for operation.5.5. Accuracy shall be equal to or better than 0. The measuring range of pressure gauges shall be selected so that the operating pressure shall be between 33% and 66% of the full scale. . Pressure gauges shall be weather resistant to IP56 (minimum) with minimum dial size of 100 mm. 3.Doc. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 17 of 36 safety barriers will be used in Instrument Systems only where use of galvanic isolator type of safety barriers. Pressure gauges shall have over range and blow out protection where required. junction boxes and cabinets shall be done in the same manner as for the Instrument Earth explained above. 3.2. The case shall be minimum of stainless steel. For gauges with diaphragm seals. In the selection of material for wetted parts. However the overall screen of field device signal cables for IS signals shall be terminated individually at the System Cabinet and taken to its IS Earth bar.1% of span. The process connection for the pressure gauge shall be ½” NPT (M) located at bottom. 4-20mA output with HART protocol facility. Pressure / Differential Pressure Transmitter Transmitters shall be SMART type with two wires. accuracy shall be +/-1% of full scale. compatibility with process fluids shall be the primary selection criteria. For field devices associated with local panels the overall screen of cables shall be terminated at the IS Earth bar of the associated local panel.1 Pressure Instrumentation Pressure Gauge Pressure gauges sensing element shall be generally bourdon type. where the process services requires. Diaphragm seal type pressure gauges shall be used. Gauges shall be of the solid front design furnished with blowout back or blowout disc protection and shatter-proof front glass. is not feasible.

Where VENDOR is able to recommend a gauge which is better suited to the process conditions as specified. All the gauges shall be supplied with the ¾ inch NPT vent and drain connection with SS 316 ball valve and plug. Heat tracing shall be provided on the chamber of level gauges where required by the the process service conditions. Diaphragm seals shall be used where required by the process service conditions. A selection process as to the most suitable level instrument will be completed by the Packaged Equipment VENDOR during design stage.2 Level Instruments Level Gauge Level gauges shall in general be of the magnetic float type. guided wave radar. DP type level transmitter shall have accuracy equal to or better than 0. Gauge assemblies shall have minimum design pressure and temperature equal to the design pressure of the corresponding Vessel. Process connection between vessel and level gauge chamber shall be 2 inch flange. The process connections for pressure transmitters shall be ½” NPT. All the transmitters shall be SMART type with two wires. . 4-20mA output with HART protocol facility. If top mount level instrumentation is to be used then the flange size shall be 4 inch flange minimum.2% of span.Doc.5. All the field-mounted transmitters shall be furnished with a mounting bracket for a 2” pipe yoke.2. operating under severe motion characteristics. All electric connections shall be carried out through certified terminal blocks within a certified terminal box furnished as part of the transmitter. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 18 of 36 Transmitters wetted part shall be as specified in data sheet and shall be suitable for process conditions and minimum of SS 316 (NACE MR-0175 compliant). with five-valve or twovalve manifold as required. VENDOR shall supply canopy / Sunshade for all the field transmitters. magnetostrictive or differential pressure type. Accuracy shall be equal to or better than 0. Level Transmitter Level transmitters used for remote monitoring and control applications shall be based on process applications. In the case of diaphragm seal type pressure transmitter. he shall notify PURCHASER in writing. 3. Instruments cable entry shall be M20. The correct selection of the level instruments is essential to ensure control of levels within the vessels. Level transmitters may be of the ultrasonic. the process connection shall be 2” flange.1% span.

Electrical pick-up coils shall be fully encapsulated.36.5. Transit-time ultrasonic flow meters are designed to be used for clean liquids or gases and steam. Dual beam meters with symmetrical parallel beams.2. Electromagnetic Flow Meters Electromagnetic flow meters require a process liquid with a minimum conductivity. Heat tracing shall be provided as required by the the process service conditions. Short spool pieces may be installed upstream and downstream of the meter to protect the liner during removal from the pipe (the meter and the spool pieces can then be removed together). Two pairs of diametrically opposite ½ inch flange taps shall be provided. located at a distance of ½ radius from the centre line.5 % of maximum flow. They should not be used for fluids containing solid particles in liquid or gas measurements or gas entrainment in liquid measurements. Turbine Type Turbine type meters shall be either flow meters forming part of the process pipe flanged (pipe spool) for apparatus sized up to 4" or Insertion type flow meters for pipe size larger than 4". Meters shall be provided with a two wire SMART transmitter with a 4-20mA output and HART protocol facility. The orifice flanges shall be as per the Piping Class Specification and in accordance with ANSI/ASME B 16. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 19 of 36 3.Doc. Meters based on the ‘Doppler’ principle shall not be used. Meters should be hydro-dynamically balanced so that the rotor rotates freely on its’ bearings during operation. Meters shall be provided with a two wire SMART transmitter with a 4-20mA output and HART protocol facility. Electrical connection entry shall be M20 thread. Heat tracing shall be provided as required by the the process service conditions. Accuracy shall be ± 0.3 Flow Instruments Flow Element (Orifice plate) Primary element for flow measurement shall normally be done with square edged concentric orifice plate mounted between a pair of weld neck flanges with flange taps. are less sensitive to velocity profile variations and should be used by preference. Ultrasonic Flow Meters Ultrasonic flow meters based on the ‘time-of-flight’ or ‘transit-time’ method shall be used. . Neither graphite nor spiral wound metal gaskets shall be allowed for magnetic flow meters.

face to face dimensions.1% of span. Temperature transmitters shall be SMART type with two wire. Temperature gauges shall be constructed with SS 316 casing. All the remote mounted transmitters shall be furnished with a mounting bracket for a 2” pipe yoke and sunshade. Cable entry shall be M20. Thermowell material shall be 316 SS unless specified otherwise. The transmitters shall be either remote or head mounted type (where the location of temperature sensor is in approachable and is in a safe location). No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 20 of 36 Meters shall be provided with a two wire SMART transmitter with a 4-20mA output with HART protocol facility. shall be as per piping class. body material of control valves etc. shall be selected as per service and as indicated in the P&ID. Other types like butterfly.5. All the thermowells shall be 2” flanged connection. Temperature Element RTD shall be as per DIN 43760 and shall be PT-100 three wires type. Control valve sizing documentation. Wake frequency/vibration calculation as per ASME PTC 19.5.Doc. ball valves etc. Temperature gauges shall be weather proof with minimum dial size of 100mm and shall have features like screwed bezels. Accuracy shall be equal to better than 0.2. 4-20mA output and HART protocol facility. Minimum body and flange rating. shall be generally as per ISA S 75. Heat tracing shall be provided as required by the the process service conditions. 3.5 Control Valves Control valves for throttling service shall be normally Globe type.2. Inherent Flow characteristics. Temperature Transmitter Temperature transmitters shall be used for all remote monitoring and control. 3. rangeability. All the valves shall be flanged end type.4 Temperature Instruments Thermowell All the temperature instruments shall be installed with thermowells. . Noise calculations etc. Temperature Gauge Temperature gauges shall be “Bimetallic” type and be of “any angle” type with a view to rotate the gauge to facilitate viewing from the desired angle.3 shall be carried out for all thermowells.

Doc. The control valves shall be completed with handwheel. air sets and mechanical valve positioner indicators. control shall be performed between 10% and 90% of valve opening. Control Valve noise level shall be limited to 85 dBA at 1 meter distance from the valve.5. and air set (filter regulator and pressure gauge). The electro-pneumatic positioners shall be certified for the hazardous area as applicable. Mechanical positioner indicators shall be directly connected to stem or shaft. an additional small bypass control valve sized for turndown volume shall be supplied. Control valve actuators shall be pneumatic operated diaphragm type or pneumatic double acting piston type and shall be factory assembled and tested with valve positioner. with the control independent from the spring of the actuator. 3. blanket gas.6 Regulators Special consideration shall be given to the ratings of the downstream section of regulators with respect to the maximum upstream shut in pressure based on the assumption that the regulators may leak.2. Valve seat leakage shall be as per ANSI / FCI 70-2 and the leak tightness requirements for each valve shall be considered on a case by case basis as per the process requirements subject to a minimum leakage classification of Class IV. Air failure position (open/close/stay-put) shall be as indicated in the P&ID and datasheets. Material used for trim shall be as specified in the data sheet and shall be suitable for process conditions and minimum of SS 316. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 21 of 36 Equal percentage or linear trim characteristics shall be used normally and the individual valve characteristics shall be decided based on Process requirements. Self-actuating regulators shall be considered for services such as starting gas or air. hydrodynamic and aerodynamic Noise calculations shall be carried out for each valve and suitable measures like noise-reducing trims shall be selected if found required. Actuator sizing shall be carried out to ensure that the actuator / positioner combination can open as well as close and reseat the valve with adequate speed of response and repeatability and without sacrificing control loop performance. Valve position shall be indicated on a reversible scale with clearly graduated markings at 25% valve opening position intervals. The handwheel shall be preferably of the lateral permanently installed type. Control valve shall be designed for expected turndown condition. Vibration. individual engine fuel-gas and other applications with the following characteristics: • • The set point is changed infrequently Proportional only control is not an impediment to effective process control . Control valves for each process case. when no by-pass group is provided. Also all control valves shall be supplied with the isolation valves for maintenance purpose. Control valves shall be provided complete with electro-pneumatic positioners. Where this is not practicable with single valve.

Valve failure position shall be as per the P&ID.2. shall be mounted on the valve actuator.5. Air filter regulator shall be provided for all shutdown valves with pressure gauge to indicate output. as defined in the valve datasheets. Leakage class of all shut down and blow down valves shall be tight shut off Class V1. Solenoid valve. Spring return actuator shall be used to actuate the SDV valves and shall be designed for the fail-safe operation. Actuator sizing shall take into consideration the valve torque at maximum differential pressure across a fully closed valve. The SDV solenoid valves shall be EEx’i’ certified and minimum ingress protection of IP56 suitable for the Hazardous area classification of the intended location. Solenoid valve coil shall be rated 24 VDC for continuous operation under the site condition as specified. The valve stroking speed of 1 second per inch of NPS shall be considered.Doc. . Quick Exhaust valve if required for faster closing time. The valves shall be furnished with a local mechanical position indicator and open / close limit switches for remote indication.5 times the required torque. Actuator sizing shall be based on the minimum available air supply pressure as indicated in the data sheets. Valves shall be in accordance with the relevant piping specification and shall be fire rated as per API STD 6FA. The polarity of connection terminals shall be indelibly marked inside the termination enclosure. Coils shall be capable of permanent energisation at the maximum specified solar radiation temperature. The pneumatic ports of solenoid valves shall automatically change over when the solenoid valve coil is de-energised. Solenoid valve body and trim material shall be of 316L stainless steel. 3/2-way universal type. Valves installed in lines subject to scrapping / pigging operations shall be Full Bore type. The pneumatic ports shall return to their “normal” position only on coincident presence of rated supply voltage at the coil.5. air supply regulator. Solenoid valve coils shall be low powered type. air supply to the pneumatic actuator etc. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 22 of 36 • The application is at a remote location where air is not available for control valve operation. unless specified with permanent attached sunscreen. All control circuitry associated with the operation of the SDV (Operating elements for Opening and closing the Valve.2. with a safety margin of 1.7 Shutdown/Blowdown Valves Ball valves shall be used for SDV/BDV application.). Solenoid valve coils shall be fitted with a suppression diode by the VENDOR. Solenoid valve shall be ‘Automatic” reset. 3.8 Solenoid Valves SDV solenoid valves shall be interfaced with the ESD system. 3. Actuator shall be suitable for quick closing / opening of SDV valves as per shutdown philosophy and specifically.

Switches to operate within the first 4% of valve travel.527. 3. Gas Group IIA/B. Pilot Operated shall be used for vapour and gas service applications where the margin between the maximum operating pressure and the set pressure is less than 10% of the set pressure. API Std 521. The Safety Relief Valve sizing Basis shall be either of as below: • • • Blocked Outlet / Control Valve failure/ Power failure: ASME SEC VIII Fire Case: As per API Std 521 Thermal Expansion as per ASME SEC VIII. Use of pneumatic pilot assistance for main port operation is not permitted.10 Safety Relief Valve The Safety Relief Valve type shall be either Conventional (Constant backpressure. Limit switches shall be non-mechanical. Sizing basis for two phase applications API 520 Appendix D. . Temperature Class T3. 3. The standard effective orifice size shall be selected in accordance with API Std 526.Doc. preferably certified intrinsically safe. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 23 of 36 Solenoid valves shall be designed for direct operation of their pneumatic ports in response to their coil voltage.9 Limit Switches Limit switches shall be suitable for mounting on the valve actuator and must not be affected mechanically or functionally by any vibration.Seat leakage testing shall be in accordance with API Std 527. Balanced Bellows (if total backpressure (superimposed + builtup) is more than 10% of set pressure and does not exceed approx 50% of set pressure). Accessories like back. EEx‘i’ certified for use in Zone 2. The safety relief valve body material shall be as per piping material specification. The Safety Relief Valve shall be designed as per Design Standard: API RP 520. OMEGA METHOD. Built up backpressure less than or equal 10% of set pressure @ 10% overpressure).5.526.flow preventer (for high back pressure. Two phases density shall be specified in the datasheet. field test connection and filter shall be considered as per project specifications.Noise calculation shall be as per API Std 521. The number of limit switches required per valve is as specified on individual valve data sheets.5. vacuum service). The open/close limit switches shall be enclosed in a switch box with a minimum ingress protection of IP 56.The switch box shall suitable for the hazardous area it is to be installed in and provided with ISO M20 cable entries.2. magnetic proximity type hermetically sealed. SEC I (Boilers).ASME SEC VIII (Vessels). single pole double throw (SPDT) changeover switches. Safety Relief Valve shall be sized in accordance with API RP 520.2.

3. Safety Relief Valve intended for hydrocarbon (liquid/gas) service shall have wetted parts conforming to NACE MR-0175.5. .5. If the design of pressure relieving device is such that liquid can collect on the discharge side of the relief valve. Close Bonnet shall be selected for all applications except for Steam.2 Flame Detectors Infra Red (IR) Triple spectra band type flame detectors shall be used for the facility. 3. the valve must be fitted with a drain where liquid can collect and be self-draining. The design of the pressure-relieving device shall be such that no liquid can collect on the discharge side of the device.3 3.1 Fire and Gas System Devices Gas Detectors The gas detection shall provide early warning of an outbreak of gas release in an area. The set points for point detectors (for hydrocarbon gas) are as follows: HIGH at 20% LEL. and the indication of the status and control actions to confine the gas release and reduce the probability of escalation of the hazard. • Point Type On the facility. IR point type gas detector are utilised in enclosed area to detect potential ingress of gas and to protect non-certified electrical equipment by isolating it electrically.3. All Safety Relief Valves shall be flanged connection as per Piping Material Specification. Full nozzles shall be provided for valve of sizes 1” and larger. Environmental conditions (corrosive) shall be considered while selecting open bonnet. Lifting Levers and Test gag shall be according to ASME requirements and per application requirements. HIGH HIGH at 60% LEL.5. • Beam Type Beam type IR gas detector shall be used in open area where possible leakage of gas exists. Sensors are to be a type that immune to the effects of welding arcs and sunlight. fog. particular care must be given to minimising contamination of the optics. For open path sensors. For ASME coded safety valves Stamping shall be done by National board ‘UV’ stamp identifies ASME VIII Valve for pressure vessel applications 3. The affect of sea mist. Gas detectors shall be certified flameproof for use in classified areas as specified in the datasheets and the area class where these detectors are to be installed. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 24 of 36 Bonnet shall be Open Bonnet type for steam service applications.Doc. rain and radiation from the flares need to be considered during installation.

location of lifting points shall be clearly shown on the VENDORs’ drawings.Doc. VENDOR shall utilize either Allen-Bradley or Siemens make of PLCs. interconnect cabling and power receptacle. The VENDOR shall ensure all requirements for Controls and Instrumentation as per outlined in API Standard 612 are adhered to. Temperature Class T3 in accordance with IEC 60079 and shall be weather proof to IP 56 as a minimum.5. 3. All equipment supplied shall be to recognised international standards and is subject to classification and certification by ABS. The UCP shall provide stand-alone equipment monitoring and controls. Equipment shall be provided with supports of sufficient strength to permit safe hoisting. In the case where the control panel is located on the skid. etc. at least 20 % terminals are required for spares. Enclosure The UCP enclosure shall contain all terminals necessary to terminate all field devices. Shutdown and Safety System Control System Requirement General The VENDOR shall supply Unit Control System Panel (UCP) with Programmable Logic Controller (PLC) complete with HMI for operation maintenance and trouble shooting of the package as specified in the technical specification. Equipment . The VENDOR shall also supply all instruments in the package.g. As a minimum. the hook-up materials. which is a designated Safe Area. The UCP shall generally be located in the instrument equipment room.5.1 Control. the UCP is responsible for the control of ancillaries common to the package (e. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 25 of 36 Flame detectors are located at the corners of the process area so that most equipment shall be within their 'sight'. and all the other interconnection materials up to and including the junction boxes on the skid edge.4. lube oil systems.4 3. if there is an obstruction that conceals other equipment from the flame detectors' vision range.). The control systems provided shall be for optimum control and provide safe equipment operation and shutdown. these Local Control Panels shall be certified and be suitable for installation in the designated hazardous area. All materials and labour necessary as a minimum to furnish a complete and operational UCP as described as follows shall be provided. Gas Group IIA/B. seal gas systems. The UCP shall provide stand-alone equipment monitoring and control Additionally. Additional flame detectors are provided. The UCP shall interface with the topsides ICSS system and the signals and controls required to be interface to the ICSS will be defined during detail design. Field mounted UCP enclosure shall be suitable for installation in Zone 2.

including occurrence of a confirmed fire. Remote Start/Stop of the package is via ICSS to the UCP. as a minimum. 60 Hz UPS. The preferred platform shall be an advanced programmable logic controller capable of executing ladder logic for sequencing and protection and capable of handling a high level programming language such as “C” for the implementation of the control algorithms.2 Shutdown and Safety System Requirements Each package shall have Emergency Shutdown Valves (SDVs) for emergency shutdown. Data transfer between the ICSS and UCP shall be achieved via serial link RS-485 MODBUS RTU protocol. VENDOR is to supply all software and licenses as required. Power supply shall be powered from single phase 220VAC. The UCP will have a facility for automatic synchronization to the ICSS master clock. The ICSS will be configured to enable full remote control and monitoring of the system by interfacing with the package UCP. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 26 of 36 The Human Machine Interface (HMI) is to be used for local start-up. sequencing and protection with a single open architecture platform PLC.5. VENDOR to state power consumption requirements with the bid. Separate dedicated controllers are not preferable. The PLC shall. Programmable Logic Controller (PLC) The VENDOR shall be responsible to integrate all control. mounted on the UCP cabinet door with a sunshade for outdoor installation.Doc.4. PLC software to permit review and editing of the PLC programming is to be provided by the VENDOR. The PLC shall provide control/data link communications/interface with the ICSS which is the main control system on the facility. 3. monitoring and control on the package equipment as well as for maintenance and trouble shooting of the package. Where the UCP is not installed on-skid and is instead mounted in theinstrument equipment room. it shall be supplied as a free-issue to the PURCHASER for installation in the instrument equipment room. This is to incorporate a password protection system to limit access to users. . VENDOR shall conduct training for the PURCHASER‘s team member’s at site/ office. It is preferred that the HMI is a touchscreen type. The control system shall undergo an FAT (witnessed by PURCHASER) prior to acceptance. The ICSS is located in the instrument equipment room while the ICSS Operator Work Station (OWS) are located in the Central Control Room (CCR). Software The operating system software shall be Microsoft Windows based. situated within the accommodation block. All the cabling in the skid limit shall be completed fully and loop tested (Cold / Hot loop) before delivery by VENDOR. VENDOR is to propose suitable HMI for the UCP. be SIL-2 certified for the ESD functionality.

This label shall stay in place even when the instrument / device removed for maintenance. They shall contain the tag number and the service written in English. all field mounted instruments / devices shall have white / black & white traffolyte label mounted visible adjacent to instrument or device stating tag no.6 3. All instruments shall be provided with manufacturers' standard corrosion resistant nameplate showing. Manufacturer Name.. 3. Terminations of electric conductors or pneumatic tubes (signals. Where screws cannot be used. Panel mounted instruments and panels shall also have nameplates on the front of the panel with white labels and black text. Serial No.1 DESIGNATION AND NAME PLATES Designation The equipment and components are designated according to the PURCHASER’s systems and equipment numbering and tagging. Nameplates shall be installed on all instruments and their supports using stainless steel plates and screws. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 27 of 36 Emergency shutdown signals from ESD shall be hard-wired to the UCP. power supply.Doc.) shall be provided with appropriate numbered tags.. The nameplates shall be fixed to the front and rear of the panel using stainless steel screws. Tag No. Dymo tape or equivalent is not allowed. Nameplates for instruments used for ESD application shall be white letters on red background. Model No. etc. .6. In addition. 3.6. VENDOR shall follow PURCHASER’s Guidelines for Equipment Numbering. and service. etc.2 Name Plates All field mounted instruments shall have 316 stainless steel nameplates riveted to the instrument. other suitable methods shall be used with prior approval of the PURCHASER representative.

accessories. 4. Individual performance test reports shall also be submitted for PURCHASER’s approval. accessories. The VENDOR shall. This shall include timely completion. devices. with all possible speed and without cost to the PURCHASER. etc cannot meet the requirements of this specification. valves and accessories are designed to meet the performance as stipulated by the requirements in this functional specification. If the performance of the supplied instrumentation systems. The VENDOR shall assume single point of responsibility for all aspect of the work. whichever is earlier. workmanship or design or due to any act or omission of the VENDOR and in these circumstances the VENDOR’s warranty shall apply to any goods which have been repaired or replaced. material and workmanship. repair or replace the goods or any part thereof found to be defective due to faulty material.3 WARRANTY The warranty period for the equipment/instrument is to be 12 months from successful test run or 18 months from delivery. liaison with PURCHASER. The VENDOR shall be responsible for the prepayment of all transportation and other costs incurred by the PURCHASER in effecting such repair or replacement at the point of use. including all the accessories necessary to meet the requirements defined in this functional specification. accessories. The performance of all the supplied instrumentation systems. devices valves. repair or replace the defective items. 4. etc that are provided as part of the package equipment. the VENDOR shall extend the benefit of said warranty or guarantee to PURCHASER. and they will conform to the specifications. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 28 of 36 4. The VENDOR warrants that the goods supplied shall hereunder be new. devices valves. 4.Doc.1 GUARANTEES EQUIPMENT PERFORMANCE VENDOR shall verify the performance of all supplied instrumentation systems. the VENDOR shall make good. devices valves.2 PERFORMANCE GUARANTEES The VENDOR shall guarantee the performance of all the supplied instrumentation systems. If the good are subject to any other warranty or guarantee. liaison with any VENDOR or sub- . All items shall function safely at their design capacities. drawings or samples furnished or adopted by PURCHASER and will be of satisfactory quality and free from defects in design. The VENDOR shall guarantee that the supplied instrumentation systems. etc under all operating conditions shall be the responsibility of the VENDOR. fit and sufficient for the purpose intended. devices valves.

No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 29 of 36 VENDOR/manufacturer of specialised items. Where parts of the equipment/instrument are subcontracted and purchased by the VENDOR. coordination of the work for the said equipment/ instrument.Doc. . these become part of the VENDOR package.

1 5. INSPECTIONS AND TESTS QUALITY AND ENVIRONMENTAL MANAGEMENT REQUIREMENTS Responsibility for Quality.Doc. codes and standards. inspection or testing activities (as identified in the ITP) will occur The equipment ready for final inspection The VENDOR shall give the PURCHASER or his representatives. fabrication. it shall be carried out by the VENDOR at his own expense and without delay to the work.2 INSPECTION AND TESTS The VENDOR shall prepare an Inspection and Testing Plan (ITP). If any rectification work is required to be done. devices.1. The ITP shall be discussed and agreed before placement of any Purchase Order (PO). by mutual consent before placement of PO.2 Conformance to ISO Standards As part of PURCHASER's Quality and Environmental Management programs. valves and accessories that form his scope of supply. drawings. without charge. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 30 of 36 5. PURCHASER’s . Any manufactured part which does not comply with the requirements or material which shows defects during inspection will be rejected. All “HOLD” points during the manufacturing and fabrication program shall be agreed to. PURCHASER expects the VENDOR's Environmental Management System/Program as far as applicable for this supply to conform to the Standard ISO 14001 and his Quality System/Program to conform to the Standard ISO 9001 5. inspection and testing of all instruments. as a minimum. Environmental Compatibility and Their Management The VENDOR is held solely and fully responsible for the quality and the environmental compatibility of his supply and services. for. When a part of the unit is rejected.1 5. purchasing of materials. QUALITY AND ENVIRONMENTAL MANAGEMENT. the following points: • • Key production. the VENDOR shall be notified in writing. 5. The VENDOR shall advise the PURCHASER with at least fourteen (14) days notice of the date and location. to the contents of this specification. Inspection by PURCHASER or his representatives shall in no way relieve the VENDOR of any of his responsibilities in ensuring that the equipment meets all the requirements and conforms in full. Inspection and Test Plan shall cover design. all facilities and access for satisfying himself that the equipment is being manufactured in accordance with the relevant data sheets.1.

All testing procedures shall clearly specify method of testing and acceptance criteria. regulations and codes of practice UCP Control System and Logics Testing Verification of polarity and phase sequences Tests of continuity including point to point wiring checks( Hot & Cold Loop checking) Insulation resistance tests (Megger testing) Tests of effectiveness of earthing • • • • • The activities specified herein do not preclude the necessity for further inspection and testing to suit individual features or VENDOR's instructions and equipment. VENDOR shall provide. 5. Detailed testing procedure shall be submitted after order placement for PURCHASER’s approval. and which has been calibrated / checked prior to the test. All testing shall be done using certified test equipment that has been approved by a recognised testing and certifying authority. prior to load out. drawings. The calibration records shall be furnished to the PURCHASER for review/approval. unless such examination reveals defects not previously detected. repairs and subsequent examinations necessary to ensure the satisfactory manufacturing/installation of the equipment. to ensure that the equipment complies with the relevant codes and standards. pre-delivery tests shall be made by the VENDOR and witnessed by PURCHASER to prove general conformity to applicable Regulations and Codes of Practice as defined in Section 3. instruments. .0 of this specification.Doc. The following is a guide to inspection and testing required at the onshore location: • • Inspection of equipment and installation to check for mechanical integrity Inspection of equipment and installation to check for compliance with project documents. labour and other facilities.1 Extent of Testing and Inspection After erection and completion of instrument and control system installation and connections. all appliances. in which case the VENDOR shall bear the full cost of the inspection. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 31 of 36 inspector shall have the right to request additional inspection or examinations. at his expense. These inspections will be to the PURCHASER’s account. All damage to the finish of steel work.2. required for pre-delivery and tests (this shall include supply of electrical isolation padlocks/keys and key safes) and shall perform the work as required by the PURCHASER. if required. The VENDOR shall submit a detailed ITP for PURCHASER’s approval soon after the order placement. A comprehensive FAT procedure shall be provided for PURCHASER’s approval and submitted as per the VENDOR Data Requirement List (VDRL) attached. specifications. including that caused by cutting or drilling is to be made good.

2. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 32 of 36 VENDOR shall be responsible for taking all necessary safety precautions. for outdoor test indicate approximate ambient temperature and per cent relative humidity Test equipment utilised Basis/standard/specification used for the test Test results Any corrective action taken to make equipment pass test For faulty equipment. time of test. 5. A comprehensive SAT procedure shall be provided for PURCHASER’s approval and submitted as per the VENDOR Data Requirement List (VDRL) as attached.3 "AS-BUILT" Drawings VENDOR shall update all drawings to "as built" status at completion of fabrication. . a comprehensive Site Acceptance Test (SAT) will be performed for the integration of the supplied equipment with the ICSS system of the FPSO. Test reports shall be in line with the PURCHASER’s standards.2. statement as to what is required. the replacing of all equipment and sundries (e. approval signatures PURCHASER’s approval • • • • • • • Test results shall be given to the PURCHASER immediately after completion.2 Test Reports All tests made on instrumentation and control devices shall be entered on VENDOR furnished forms and shall show the following: • • Identity of instrument/device/system Date of test.Doc. 5. when and how it will be corrected or completed. Upon delivery of equipment to the fabrication yard.g. shall be made before it is energised or placed in service Name of person or persons making test. fuses damaged during testing) and the maintenance and preservation of the installation until taken over by PURCHASER.

Female threads shall be closed with forged steel plugs. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 33 of 36 6. male threads. The minimum requirement of the Painting and Coating System shall be as specified and referenced in the main specification of the equipment in this requisition. valves. couplings. Exposed gasket surfaces. etc shall be protected against internal and external corrosion and/or erosion throughout their design life.Doc. . PAINTING/COATING/PRESERVATION AND PROTECTION The surfaces of all supplied instruments. etc. bearings. Exposed flanged connections shall be protected by either rigid covers or molded plastic covers not smaller than flange outside diameter. shafts. The chosen surface preparation and coating system shall be suitable for the medium and offshore environmental condition where these items will be located. devices accessories. shall be protected by plastic or other suitable cover. Non-coated and machined surfaces that will be exposed to the atmosphere in transit and subsequent storage shall be preserved with an easily removable rust preventative.

progress reporting shall be submitted bi-weekly after award. All documents provided by the VENDOR shall be in English and shall be provided according to the Appendix E1 as a minimum.dxf formats) shall be provided via email or data carrier. as well as on commercial readily available magnetic data carrier (CD or DVD).1 DOCUMENTATION AND PROGRESS REPORTING GENERAL The VENDOR shall provide all documents according to the required amount and schedule to PURCHASER's engineer (as specified in Appendix E1). . one Auto CAD compatible file format (. 7. soft copies in native format and PDF.Doc. If not. Engineering data lists/calculations prepared and provided by VENDOR or sent to VENDOR for completion shall be PC based 'MICROSOFT EXCEL”. Drawings have to be provided as hard copies. provided and turned over to PURCHASER as hard copies.2 TRAINING DOCUMENTS The VENDOR's documentation shall be sufficient to provide any necessary training covering his scope of supply. For all stage of submission. 7. the VENDOR shall provide a separate Training Documentation. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 34 of 36 7. sufficient to provide any necessary training covering his scope of supply. 7.3 PROGRESS REPORTING The contents of Engineering and Fabrication Schedule as well as Progress Reports to be provided by the VENDOR shall be agreed with PURCHASER’s Engineers. soft copies in native format and PDF. Text documents are to be generated with PC based 'MICROSOFT WORD'.dwg or . The filed drawing shall identify the program type/version and be of scale 1:1 and have a structure of layers agreed with PURCHASER. If not specified elsewhere. All documents shall be prepared.

Doc. . The VENDOR shall provide detailed shipping and handling instructions for all shipping units (boxes. should the delivered items. as e.) requiring any special attention. Such instructions shall be submitted to PURCHASER as part of the installation documentation. marking and material handling instructions. Key requirements shall be marked legibly and permanently on the outside of the shipping unit itself. etc. the VENDOR shall inform on the required storage conditions to be provided by PURCHASER. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 35 of 36 8. or after dismantling of the packaging. lifting restrictions and/or requirement for securing of parts inside the shipping unit after customs checks. One additional copy shall be given to the shipping PURCHASER. In addition. all items will be delivered as specified and referenced in the main specification of the equipment in this requisition.g. 8. after take-over by PURCHASER. have to be stored before.1 SHIPMENT AND FIELD SERVICES PACKAGING All parts shall be marked for identification and suitably preserved and packed according to PURCHASER approved packing. 8.2 STORAGE If required the VENDOR shall provide temporary storage of the specified items to comply with the required shipment schedule. containers.3 TRANSPORTATION AND HANDLING Unless otherwise specified. 8. in general.

No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Page 36 of 36 9. APPENDICES Design Criteria (C) Appendix C3 Appendix C6 : : Specific Inspection and Test Requirements Applicable Project Requirements Documentation (E) Appendix E1 Appendix E4 : : VENDOR Document Register List Recommended Instrument VENDOR List .Doc.

b. 9. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix C3 APPENDIX C3: SPECIFIC INSPECTION AND TEST REQUIREMENTS INSPECTION AND TESTING PLAN FOR PRESSURE GAUGES LINE ACTIVITIES VENDOR INSPECTION REVIEW OF DOCUMENT BY CLIENT/PURCHASER 1. 15. 6. 3. 2. 11. 14. Testing: a. 12. 7. 5. 8. Component/ Parts Inspection Dimensional Examination 17.Doc. Pre-Manufacturing Meeting Review of Approved Documentation QC System Manual Inspection and Test Plan (ITP) Design Calculation Weld Procedures Qualification Welder / Welding Operator Qualification Welding Repair Procedures Welding Inspection Welding Material Verification Joint preparation / Fit Up Visual & Dimensional (Weldments) 10. Functional Test Seat Leakage Test Hydrostatic Test Instrument Calibration X X X X R R R R W X X R X X X X R R R R X X X X X X X R R R R R R WITNESS BY CLIENT/ PURCHASER REMARKS . c. c. Assembly Inspection – Visual/ Dimensional 18. 13. NDE Examinations NDE Procedures NDE Personnel Qualification Records Material Test Report and Certificates Material Verification Mechanical and Special Tests on Materials 16. 4.

e. g. 24. Tubing Air Leakage Tubing Continuity Test Cables Inspection Test Inter-wiring test Test Report/Tests Certificates X X X X X X X R R R R R R R WITNESS BY CLIENT/ PURCHASER REMARKS Coating Procedure Surface Preparation / Primer Coat Coating Application 21. 27. Weight Check Lifting Arrangement Final Inspection Documentation (per VDRL) Preparation for Shipment Release for Shipment X X X X X R R W H . f. 26. 25. 20. 19. h. 23. VENDOR Marking/Project Tagging/Nameplates X R - 22. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix C3 INSPECTION AND TESTING PLAN FOR PRESSURE GAUGES LINE ACTIVITIES VENDOR INSPECTION REVIEW OF DOCUMENT BY CLIENT/PURCHASER d.Doc.

VENDOR shall perform the tests as applicable to the specific instruments/valves/devices/systems/accessories etc. the attendance of PURCHASER and their representatives are mandatory. 3. the VENDOR may proceed with their own inspection. Relevant documentation and certification shall be provided if welding activities are required on valve construction. These tests are applicable for package equipment instrumentation system. but at PURCHASER’s option. provided controls and tests records are made available to PURCHASER for review. The VENDOR must notify PURCHASER of the dedicated inspection activity at least fourteen (14) days in advance. R - (Review) The VENDOR has to submit to PURCHASER for comments the documents required prior to the performance of the indicated activity (as per but not limited to Appendix E1.(Witness) The VENDOR must notify PURCHASER of the indicated inspection activity at least fourteen (14) days in advance. document review and report by the VENDOR to the PURCHASER. as applicable. LEGEND: X - Testing and inspection. document checks etc. 2. H - (Hold . transmit or make available for the review of PURCHASER the results of the controls and tests conducted. VDRL). inspection.Points) The VENDOR shall not carry out the specified controls and tests without PURCHASER attendance. shall be carried out by the VENDOR’s independent QA/QC Department unless stated otherwise. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix C3 INSPECTION AND TESTING PLAN FOR PRESSURE GAUGES LINE ACTIVITIES VENDOR INSPECTION REVIEW OF DOCUMENT BY CLIENT/PURCHASER WITNESS BY CLIENT/ PURCHASER REMARKS NOTES: 1. Consequently. PURCHASER witnessing is not mandatory. . VENDOR shall advise PURCHASER the type of NDE required to be conducted.Doc. All testing. W . If PURCHASER does not elect to be present.

21010-BAE-70000-PR-SP-0001 . No. Environmental and Metocean Data Reference No. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix C6 APPENDIX C6: APPLICABLE PROJECT REQUIREMENTS The following list of project specifications shall be applicable for the intended scope of work in this specification.Doc. 1. Document Description Utility.

02 A.05 A.09 A.12 A. VDRL CODE DOCUMENT TITLE SUBMIT WITH TENDER NO. and are of major importance for platform/facilities design and project schedule.10 A.16 A. OF PRINTS REQ’D DATE REQ’D QUANTITY REQUIRED PRINTS ELECT DATE REQ’D SUBMIT FOR REVIEW FINAL DATA SUBMISSION NOTES .14 A.11 A. PRINTS REQ’D A.03 GENERAL ARRANGEMENT DRAWINGS ELECTRICAL/INSTRUMENTATION LAYOUT DRAWINGS A. A.08 A.01 OUTLINE AND FOUNDATION LOADING DIAGRAMS A.17 P&ID INSTRUMENTATION LIST P&ID BILL OF MATERIAL JUNCTION BOX TERMINATION DRAWINGS CABLES SCHEDULE LOGIC DIAGRAMS FUNCTIONAL DESCRIPTION SINGLE LINE DIAGRAMS UTILITY CONSUMPTION LIST INSTRUMENT DATA SHEETS WEIGHT DATA SHEETS INSTRUMENT AND PROCESS DATA SHEETS 4 4 2WAFO 4 2 2 WPTD Note 5 4 4 4 4 2WAFO 2WAFO 2WAFO 2WAFO 4 4 4 4 2 2 2 2 2 WPTD 2 WPTD 2 WPTD 2 WPTD 4 2WAFO 4 2 2 WPTD 4 2WAFO 4 2 2 WPTD 4 2WAFO 4 2 2 WPTD NO.13 A. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E1 APPENDIX E1: VENDOR DOCUMENT REGISTER LIST VENDOR / sub-VENDOR shall provide the following documents as a minimum according to the submission schedule.00 INTERFACE INFORMATION Drawings and documents within this class shall comprise all information which may interface with other facilities or PURCHASER.04 A.06 UTILITY FLOW DIAGRAMS PERFORMANCE CURVES PIPING AND INSTRUMENTATION DIAGRAMS (P&ID) A.Doc.07 A.15 A.

22 CAUSE AND EFFECT CHARTS INTERFACE BLOCK DIAGRAM THERMAL DESIGN CALCULATION FIELD EQUIPMENT GENERAL ARRANGEMENT DRAWINGS 2WAFO 2WAFO 4 4 2 WPTD 2 WPTD A.32 A.21 A.03 B. OF PRINTS REQ’D 4 4 DATE REQ’D QUANTITY REQUIRED PRINTS ELECT 2 2 DATE REQ’D A.SITE MOUNTED (LIST) 4 4 4 4 2WAFO 2WAFO 4 4 2 2 2 WPTD 2 WPTD A.28 A.20 A.10 B.02 B.11 FLOW ELEMENT CALCULATIONS SCHEDULE OF ROUTINE MAINTENANCE REQUIREMENT 4 4 WAFO 4 2 2 WPTD Note 5 B.98 A.08 CONTROL/RELIEF VALVE SIZING CALCULATIONS 4 4 WAFO 4 2 2 WPTD Note 5 B.04 ASSEMBLY DRAWINGS CROSS-SECTION DRAWINGS OR VIEWS DETAIL DRAWINGS PARTS LISTS (TECHNICAL SPECIFICATION OF MATERIALS)/SPECIAL TOOLS LIST 4 4 4 4 4 4 WAFO 4 WAFO 4 WAFO 4 WAFO 4 4 4 4 2 2 2 2 2 WPTD 2 WPTD 2 WPTD 2 WPTD Note 5 Note 5 Note 5 Note 5 B.01 B. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E1 VDRL CODE DOCUMENT TITLE SUBMIT WITH TENDER NO. 4 4 4 1 WAFO 4 WAFO 4 2 2 WPTD Note 5 4 B.30 A.24 A.18 A.09 THERMOWELL FREQUENCY ANALYSIS CALCULATIONS 4 4 WAFO 4 2 2 WPTD Note 5 B.00 EQUIPMENT TERMINAL DRAWING PROCESS GUARANTEE STATEMENT TECHNICAL EXCEPTION FORM LIST OF PROPOSED SUB VENDORS VENDOR MASTER DOCUMENT LIST TECHNICAL CATALOGUES DESIGN INFORMATION Drawings and documents within this class shall provide detail design information to allow verification with PURCHASER’s specifications.29 A.99 B.Doc.27 CONTROL PANEL LAYOUT INSTRUMENT/EQUIPMENT . PRINTS REQ’D SUBMIT FOR REVIEW FINAL DATA SUBMISSION NOTES NO.12 CONTROL PANEL COMPONENT LIST 4 4 WAFO 4 2 2 WPTD Note 5 .

24 CAPACITY CHARTS OF MATERIAL HANDLING EQUIPMENT B. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E1 VDRL CODE DOCUMENT TITLE SUBMIT WITH TENDER NO.18 OPERATING CONSOLE.Doc.13 B. PRINTS REQ’D SUBMIT FOR REVIEW FINAL DATA SUBMISSION NOTES NO.29 B.17 B.23 THRUST BEARING LOAD CALCULATIONS AND CURVES B.30 B. VDU BASED DETAILED FUNCTIONAL DESIGN SPECIFICATION FOR THE CONTROL SYSTEM 4 4 WAFO 4 2 2 WPTD Note 5 B. DEFLECTION AND STRESS ANALYSIS 4 4 WAFO 4 2 2 WPTD Note 5 B.25 SCHEDULE OF MANUFACTURER'S RECOMMENDED SPARES FOR COMMISSIONING/START-UP AND FIRST YEAR'S OPERATION 4 4 WAFO 4 2 2 WPTD B.21 SPECIFICATION OF PLC PRESSURE VESSEL CALCULATIONS GENERAL STRUCTURAL.31 WEIGHT CALCULATION BACK-UP SHEET LOOP DRAWINGS SCHEMATIC DIAGRAMS INSTRUMENT HOOK-UPS WIRING DIAGRAMS SPARE PARTS LIST AND INTERCHANGEABILITY RECORD 4 4 4 4 4 4 WAFO 4 WAFO 4 WAFO 4 WAFO 4 WAFO 4 4 4 4 4 2 2 2 2 2 2 WPTD 2 WPTD 2 WPTD 2 WPTD 2 WPTD Note 5 Note 5 Note 5 Note 5 .19 B.16 INFORMATION ON INPUT/OUTPUT HARDWARE B.26 B. OF PRINTS REQ’D 4 4 DATE REQ’D QUANTITY REQUIRED PRINTS ELECT 2 2 DATE REQ’D B.15 VENDOR INSTRUMENT SYSTEM COMMUNICATION LINKS CHARACTERISTICS 4 4 WAFO 4 2 2 WPTD Note 5 B.14 RELIABILITY/AVAILABILITY CALCULATIONS DESCRIPTION OF THE DISTRIBUTED CONTROL UNITS 4 WAFO 4 WAFO 4 4 2 WPTD 2 WPTD Note 5 Note 5 B.28 B.20 B.27 B.22 CRITICAL SPEED ANALYSIS AND/OR ROTOR RESPONSE CALCULATIONS B.

94 B.96 B.11 C.07 C.10 C.00 MANUFACTURING AND TESTING PROCEDURES These documents shall demonstrate to PURCHASER that manufacturing and testing methods are acceptable. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E1 VDRL CODE DOCUMENT TITLE SUBMIT WITH TENDER NO.06 C. PRINTS REQ’D SUBMIT FOR REVIEW FINAL DATA SUBMISSION NOTES NO. MANUFACTURING AND DELIVERY PLAN 4 4 WAFO B. Do not change the text in the menu 4 4 4 4 WAFO 4 WAFO 4 WAFO 4 4 1 2 2 WPTD 2 WPTD Note 5 Note 5 C.Doc.99 CO-ORDINATION PROCEDURE QA QUESTIONNAIRE INSPECTION AND TEST PLAN QUALITY PLAN QA MANUAL (Document title to be given by engineer) Use Notes to refer to or define requirements for contents.05 C.98 B. OF PRINTS REQ’D 4 DATE REQ’D QUANTITY REQUIRED PRINTS ELECT DATE REQ’D B. C.13 RADIOGRAPHIC TEST PROCEDURES DYE PENETRANT TEST PROCEDURES MAGNETIC PARTICLE TEST PROCEDURES ULTRASONIC TEST PROCEDURES HEAT TREATMENT PROCEDURE NICKEL PLATING PROCEDURE PITTING CORROSION TEST PROCEDURE MICROSTRUCTURE CHECK PROCEDURE MECHANICAL TEST SAMPLE LOCATION SKETCHES 4 4 4 4 4 4 WAFO 4 WAFO 4 WAFO 4 WAFO 4 WAFO 4 4 4 4 4 2 2 2 2 2 2 WPTD 2 WPTD 2 WPTD 2 WPTD 2 WPTD Note 4 Note 4 Note 4 Note 4 Note 4 .03 WELDING REPAIR PROCEDURES SURFACE CLEANING AND PAINTING PROCEDURES C.95 B.12 C.01 WELDING SPECIFICATION AND WELDING PROCEDURE QUALIFICATION RESULTS (WPS AND WPQR) C.93 DESIGN.04 C.97 B.09 C.02 C.

99 (Document title to be given by engineer).18 C.17 BALANCING TEST PROCEDURES OVERSPEED TEST PROCEDURES MECHANICAL RUN TEST PROCEDURES FUNCTIONAL TEST/STRING TEST PROCEDURES 4 4 WAFO C.23 C.26 C.21 WELDING CONSUMABLE HANDLING PROCEDURE C.16 C.Doc.20 PERFORMANCE TEST PROCEDURES INITIAL PRESERVATION AND PREPARATION FOR SHIPMENT/TRANSPORT PROCEDURES 4 4 WAFO C.14 C.27 FLUSHING PROCEDURES NOISE TEST/SURVEY PROCEDURES VIBRATION TEST/SURVEY PROCEDURES HYDROSTATIC TEST PROCEDURES WEIGHING PROCEDURE HOT FORMING AND HEAT TREATMENT PROCEDURE 4 4 WAFO C.22 C.01 D. PRINTS REQ’D SUBMIT FOR REVIEW FINAL DATA SUBMISSION NOTES NO.98 CONTROL PANEL TEST PROCEDURE VISUAL AND DIMENSIONAL EXAMINATION PROCEDURE 4 4 4 WAFO 4 WAFO C.00 RECORDS. REPORTS AND CERTIFICATE These documents are required in order to demonstrate that material and equipment comply with specifications. D. Use Notes to refer to or define requirements for contents.30 C.25 C. Do not change the text in the menu D.28 COLD FORMING AND HEAT TREATMENT PROCEDURE C. OF PRINTS REQ’D DATE REQ’D QUANTITY REQUIRED PRINTS ELECT DATE REQ’D C. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E1 VDRL CODE DOCUMENT TITLE SUBMIT WITH TENDER NO.15 C.02 WELD REPAIR REPORT CASTING WELD REPAIR REPORT .24 C.

31 D.04 D.05 WELDER'S QUALIFICATION RECORD SURFACE CLEANING AND PAINTING REPORT D. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E1 VDRL CODE DOCUMENT TITLE SUBMIT WITH TENDER NO.28 D.18 D.Doc.20 D.06 D.15 D.25 D.22 D.23 D.19 D.09 D.08 D.21 D.07 D.27 D.17 RADIOGRAPHIC TEST REPORTS DYE PENETRANT TEST REPORTS MAGNETIC PARTICLE TEST REPORTS ULTRASONIC TEST REPORTS NDE OPERATORS CERTIFICATES HEAT TREATMENT REPORT NICKEL PLATING REPORT MICROSTRUCTURE REPORT PITTING CORROSION REPORT HARDNESS TEST REPORTS CRACK OPENING DISPLACEMENT TEST REPORTS 4 4 4 4 4 4 4 WAT 4 WAT 4 WAT 4 WAT 4 WAT 4 WAT 4 4 4 4 4 4 2 2 2 2 2 2 2 WPTD 2 WPTD 2 WPTD 2 WPTD 2 WPTD 2 WPTD Note 4 Note 4 Note 4 Note 4 Note 4 Note 4 D.16 D.26 D.12 D.11 D. OF PRINTS REQ’D DATE REQ’D QUANTITY REQUIRED PRINTS ELECT DATE REQ’D D.14 D. PRINTS REQ’D SUBMIT FOR REVIEW FINAL DATA SUBMISSION NOTES NO.32 MATERIAL (MILL) CERTIFICATES PRODUCTION TEST REPORT MACROTECH TEST REPORT BALANCING TEST REPORTS OVERSPEED TEST REPORTS MECHANICAL RUN TEST REPORTS FUNCTIONAL TEST/STRING TEST/REPORTS PERFORMANCE TEST REPORTS GEAR MESH CONTACT REPORTS SHAFT RUN-OUT TEST REPORTS PRESERVATION REPORTS CERTIFICATE OF COMPLIANCE NOISE TEST/SURVEY REPORTS MANUFACTURER’S DATA REPORT 4 2 WAT 4 2 2 WPTD Note 5 4 2 WAT 4 2 2 WPTD Note 5 4 2 WAT 4 2 2 WPTD Note 5 .13 D.24 D.30 D.

98 D.44 WEIGHING CERTIFICATE CONTROL PANEL TEST REPORT LIFTING GEAR TEST CERTIFICATES NDE REPORTS AND CERTIFICATES.Doc.39 D.41 D. PRINTS REQ’D SUBMIT FOR REVIEW FINAL DATA SUBMISSION NOTES NO.95 VISUAL AND DIMENSIONAL EXAMINATION REPORT D.33 D.43 D. EQUIPMENT HAZARDOUS AREA CERTIFICATES.99 AS-BUILT DOCUMENTATION (Document title to be given by engineer) Use Notes to define or refer to requirements for contents. 4 2 WAFO 4 2 2 WPTD Note 5 4 2 WAT 4 2 2 WPTD Note 5 D. EL.34 D. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E1 VDRL CODE DOCUMENT TITLE SUBMIT WITH TENDER NO. Do not change the text in the menu) .37 TUBING LEAK TEST REPORT INSTRUMENTS CALIBRATION REPORTS OR CERTIFICATE 4 2 WAFO 4 2 2 WPTD Note 5 D.40 INGRESS PROTECTION CERTIFICATE IMPACT RESISTANCE CERTIFICATE EX.42 D. SUMMARY LIST D.36 D.97 STATUS REPORT LIST OF CONTENTS FOR AS-BUILT DOCUMENTATION D.38 D.96 D.35 HYDROSTATIC TEST REPORTS VIBRATION TEST CERTIFICATES CABLE CONTINUITY AND RESISTANCE TEST REPORT 2 WAT 4 2 WPTD Note 5 4 4 WAT 4 2 2 WPTD D. AND INSTR. OF PRINTS REQ’D 4 DATE REQ’D QUANTITY REQUIRED PRINTS ELECT 2 DATE REQ’D D.

3. and efficient installation.08 E. Final data submission electronic in CD Rom Maximum size for drawings is A1 (preferred size A3) Documents shall be in A4 size Documents required are indicative only. 4. PRINTS REQ’D SUBMIT FOR REVIEW FINAL DATA SUBMISSION NOTES NO.03 INSTRUCTION FOR INSTALLATION (ONSHORE AND OFFSHORE) E.05 E.01 INSTRUCTION FOR LIFTING AND TRANSPORT TO FABRICATION YARD AND DURING LOADOUT E.02 INSTRUCTION FOR UNPACKING INSPECTION AND STORAGE E.04 INSTRUCTION FOR PRESERVATION DURING TRANSPORT AND STORAGE BEFORE AND AFTER INSTALLATION E. VENDOR shall advise PURCHASER the relevant testing requirement as per manufacturer standard. system and/or plant. correct. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E1 VDRL CODE DOCUMENT TITLE SUBMIT WITH TENDER NO.06 E. OF PRINTS REQ’D DATE REQ’D QUANTITY REQUIRED PRINTS ELECT DATE REQ’D INSTRUCTION FOR INSTALLATION E.00 OPERATION.09 INSTRUCTION FOR COMMISSIONING INSTRUCTION FOR OPERATION INSTRUCTION FOR MAINTENANCE LUBRICATION CHARTS USER/OPERATING MANUALS 4 2 WAFO 4 2 2 WPTD Note 5 4 2 WAFO 4 2 2 WPTD Note 5 4 2 WAFO 4 2 2 WPTD Note 5 NOTES: 1. 2. and shall give personnel at all levels necessary and sufficient information for safe. .07 E.Doc. operation and maintenance of the equipment. OPERATION AND MAINTENANCE These documents shall comprehensively cover the delivered equipment. E.

VENDOR shall provide detail execution plan in his bid proposal for electronic based documentation. Milestone Firm Order Production Start Test/Process WPTT – Weeks Prior to Test/Process WAT – Weeks After Test/Process Delivery WPTD – Weeks Prior to Delivery WAD – Weeks After Delivery VENDOR DATA REQUIREMENTS The following software will be used for VENDOR information: Drawings in AutoCAD Release 14 or later Spreadsheet in Microsoft Excel latest revision Manual/documents Microsoft Word latest revision Database in Microsoft Access latest revision. All electronic files shall be compiled in CD-ROM and shall be properly organized in file directories for easy reference and review. VENDOR shall check and verify the completeness of the VDRL proposed and highlight any discrepancy or missing required documents. Abbreviations Used WAFO – Weeks After Firm Order WPTP – Weeks Prior to Production 6. All other documents e.g. hand-written test reports shall be scanned images in PDF format. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E1 5. . VENDOR shall advise PURCHASER the relevant testing requirement as per material testing requirements. All finalized and approved documents as required in the VDRL must be of clean (without history) original documents or good master print (stamped with “Certified True Copy” and signed by 3rd party) for the purpose of Final Documentation compilation.Doc. Documents shall be included in the Final Documentation and shall also be delivered together with instrument/material to site. Documents required are indicative only.

ROTORK ARGUS. 8. ABB WIKA. GENERAL INSTRUMENTS. 22. PUSHBUTTON STATION ROTAMETER SOLENOID VALVE TEMPERATURE GAUGE TEMPERATURE TRANSMITTER TURBINE FLOWMETER Manufacturer DELTA C. JERGUSON. YOKOGAWA EL-O-MATIC.Doc. 24. 17. YOKOGAWA. ASCO. E&H FAURE HERMAN. HACH ULTRA. GENERAL INSTRUMENTS K-TEK. MAXSEAL WIKA. ALFA. SARASOTA FLUENTA. EMERSON. VALTEK. ROTOTHERM. 6. . OIL IN WATER. ORION. EL-O-MATIC. YOKOGAWA. E-FLOW. 11. CAMERON SOLARTRON. PANAMETRICS. 7. KROHNE. ASHCROFT. SIMCO. MASONEILLAN MASONEILAN. MOKVELD MASONEILAN. TURBIDITY CHOKE VALVE CONTROL VALVE DELUGE VALVE DP-CONE DENSITY TRANSMITTER FLARE METER (ULTRASONIC) LEVEL GAUGE LEVEL TRANSMITTER / SWITCH LIMIT SWITCH MAGNETIC FLOWMETER MOTOR OPERATED VALVE ON-OFF ACTUATED VALVE ON-OFF VALVE ACTUATOR ORIFICE PLATE. 18. ADVANCED SENSORS. 9. BAUMER FISHER. FLUID CONTROLS. LEDEEN GENERAL INSTRUMENTS. BROOKS INSTRUMENT. P&F KHRONE. RINGO. E&H MEDC ABB. 23. SEVERN GLOCON. Instrument BS&W MONITOR. ROTOTHERM. 3. 16. VIRGO BETTIS. FARRIS EMERSON. EMERSON. BAUMER. RESTRICTION ORIFICE OXYGEN ANALYZER PRESSURE GAUGE / DP GAUGE PRESSURE REGULATOR (SELF ACTING) PRESSURE RELIEF VALVE / VACUUM RELIEF VALVE PRESSURE TRANSMITTER / DP TRANSMITTER / SWITCH 21. 26. YOKOGAWA. OPTEK DANULAT. ROTORK. FMC INVALCO. OVAL. 1. 4. ASHCROFT. CVS BERMAD MCCROMETER. PANAMETRICS KSR. 15. SIEMENS GENERAL VALVE. 20. 14. FLOWQUIP MASTERFLO. FISHER. DANIEL. CAMERON 2. No. 25. E+H AUTOMAX. 13. VERSA. 10. EMERSON. SMITH. WESTLOCK. 5. 19. GENERAL INSTRUMENTS EMERSON. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E4 APPENDIX E4: RECOMMENDED INSTRUMENT VENDOR LIST The following list of instrument VENDORs shall be recommended for the package. BIFFI. YOKOGAWA DRAGER. 12. JORDAN.

ABB 2. 32. RESTRICTION ORIFICE OXYGEN ANALYZER Manufacturer DELTA C. NEXANS. BIFFI. VIRGO BETTIS. 33. PANAMETRICS KSR. 36. STAHL. TURBIDITY CHOKE VALVE CONTROL VALVE DELUGE VALVE DP-CONE DENSITY TRANSMITTER FLARE METER (ULTRASONIC) LEVEL GAUGE LEVEL TRANSMITTER / SWITCH LIMIT SWITCH MAGNETIC FLOWMETER MOTOR OPERATED VALVE ON-OFF ACTUATED VALVE ON-OFF VALVE ACTUATOR ORIFICE PLATE. EMERSON. SMITH. Instrument ULTRASONIC FLOWMETER VIBRATION SENSOR JUNCTION BOXES CABLE GLANDS TUBING / FITTING CABLES GAS DETECTOR FLAME / SMOKE / HEAT DETECTOR MOISTURE ANALYSER PLC Manufacturer FAURE HERMAN. 16. 7. 34. DRAEGER SHARPEYE. 5. TYCO. 28. Instrument BS&W MONITOR. OIL IN WATER. 13. 14. WEIDMULLER. 4. E-FLOW. 1. JERGUSON. 3. EL-O-MATIC. 35. CAMERON BENTLEY NEVADA ROSE. ROTORK ARGUS. SARASOTA FLUENTA. RINGO. YOKOGAWA DRAGER. No. YOKOGAWA. PANAMETRICS. E+H AUTOMAX. HACH ULTRA. 27. WESTLOCK. CAMERON SOLARTRON. DANIEL. BELDEN. GENERAL INSTRUMENTS K-TEK. EMERSON. CORTEM SWAGELOK DRAKA. FUJIKURA. OPTEK DANULAT. SIMCO.Doc. FLOWQUIP MASTERFLO. CMP. . CVS BERMAD MCCROMETER. 11. SIEGER. FMC INVALCO. 31. SIEMENS APPENDIX E4: RECOMMENDED INSTRUMENT VENDOR LIST The following list of instrument VENDORs shall be recommended for the package. ADVANCED SENSORS. SEVERN GLOCON. 29. 15. DETRONICS PANAMETRICS ALLEN BRADLEY. KROHNE. 8. 9. FISHER. EMERSON. ALFA. P&F KHRONE. THORN. 30. CROUSE HINDS HAWKE. KERPEN. ORION. VALTEK. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E4 No. LEDEEN GENERAL INSTRUMENTS. 12. JS CROWCON. SIEMENS GENERAL VALVE. MOKVELD MASONEILAN. 6. 10. ROTORK.

CAMERON BENTLEY NEVADA ROSE. 33. SMITH. SIEGER. JS CROWCON. BELDEN. BAUMER. 22. 32. FUJIKURA. 19. YOKOGAWA. 28. OVAL. YOKOGAWA. MAXSEAL WIKA. Instrument PRESSURE GAUGE / DP GAUGE PRESSURE REGULATOR (SELF ACTING) PRESSURE RELIEF VALVE / VACUUM RELIEF VALVE PRESSURE TRANSMITTER / DP TRANSMITTER / SWITCH Manufacturer WIKA. 30. STAHL. 23. CORTEM SWAGELOK DRAKA. KROHNE. . VERSA. DANIEL. DANIEL. BAUMER FISHER. GENERAL INSTRUMENTS. NEXANS. CAMERON FAURE HERMAN. 24. PUSHBUTTON STATION ROTAMETER SOLENOID VALVE TEMPERATURE GAUGE TEMPERATURE TRANSMITTER TURBINE FLOWMETER ULTRASONIC FLOWMETER VIBRATION SENSOR JUNCTION BOXES CABLE GLANDS TUBING / FITTING CABLES GAS DETECTOR FLAME / SMOKE / HEAT DETECTOR MOISTURE ANALYSER PLC 25. DRAEGER SHARPEYE. 31. E&H MEDC ABB. DETRONICS PANAMETRICS ALLEN BRADLEY. KROHNE. SIEMENS 18. 36. E&H FAURE HERMAN. 34. CMP. ROTOTHERM. WEIDMULLER. ROTOTHERM. 20. BROOKS INSTRUMENT. SMITH. 26. JORDAN. ASHCROFT. 21. YOKOGAWA EL-O-MATIC. GENERAL INSTRUMENTS EMERSON. FARRIS EMERSON. FLUID CONTROLS. ASHCROFT. 27. 35. THORN. 29.Doc. KERPEN. TYCO. ASCO. CROUSE HINDS HAWKE. No Rev No Page : : : 21010-BAE-70000-IN-SP-0030 C0 Appendix E4 No. MASONEILLAN MASONEILAN. 17.