The Federation of Motor Sports Clubs of India

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2 Wheeler FMSCI Technical Data Form No.TDF080001 Valid From : 11th Sep 2008 Valid to :

Article

Description 1. General

101 102 103 104

Manufacturer's Name Manufacturer's address Brand name Model Model Year Model Identification Name Beginning Serial No. End Serial No.

Yamaha Motor India Pvt. Ltd. A-3, Industrial Area, Noida Dadri Road, Gautam Budh Nagar Surajpur 201306 Yamaha YZF R15 2008 20P1 MEI20P01782004313 N/A Motorcycle 103.00 kgs 2. Engine Four Stroke One 57.00 mm 58.70 mm 100 mm 149.80 cc 9.90 cc 10.4 : 1

105 106 201 202

Type Minimum weight (Without fuel/fairings/rider) Type of Engine Number of Cylinders a) Bore

203

b) Stroke c) Conrod length

204 205 206

Cubic capacity Minimum Volume of Cylinder Head Compression Ratio Piston a) Material

Aluminium 113 gms 2 Compression (one in each groove) + 2 Oil rails + 1 expander in one groove 0.25 mm

207

b) Minimum Weight (with rings, piston pin & locks) c) No. of Rings / Piston d) Piston pin offset

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e) Piston pin material Material 208 a) Crankcase b) Cylinder barrel c) Cylinder head d) Generator cover e) Primary case cover f) Clutch cover g) Crankshaft cover h) Gear Box cover i) Ignition cover k) Cylinder head cover (valve) Quantity of Spark Plug / Cylinder

Steel

Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy Aluminium Alloy One Material Weight 2.75 Kgs 130 gms

Crank shaft Conrod 209 210 211 212 213 214 Thickness of tightened cylinder head gasket Position of Cylinder & head relative to the Crank Case a) Method of cooling b) Type of liquid Does the cylinder have a sleeve or liner If yes, material Cylinder barrel coating Method of Induction A) Fuel feed by Carburettor a) Make b) Type / Model 215 c) Venturi diameter d)Maximum diameter of Carburettor exit port e) Length of adaptor 215 B) Fuel feed by Injection a) Make b) Model c) Kind of fuel measurement d) Dimensions of intake pipe at the throttle or slide location

Steel Steel 0.3 mm

Forward inclined single cylinder Liquid Coolant with Distilled Water No DIASIL Poppet valve

Not Applicable

Mikuni AC28 / 1 Electronic 31.5 mm

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e) Number of effective fuel outlets f) Position of injectors f1) Manifold / Cylinderhead

Six Inclined in Manifold Manifold Seven Two

g) Sensors of injection system h) Actuators of injection system

For Two Strokes Only a) Number of Ports Total 216 Intake Transfer Boost Exhaust b) Height of Ports 216 Intake Transfer Boost Exhaust c) Width of Ports 216 Intake Transfer Boost Exhaust For Four Strokes only Inlet valves a) Number 217 b) Diameter c) Stem dia d) Overall length e) Weight Exhaust valves a) Number 218 b) Diameter c) Stem dia d) Overall length e) Weight 219 Maximum valve lift a) Intake 5.00 mm Two 17.00 mm 4.50 mm 85.0 mm 14.00 mm Two 19.50 mm 4.50 mm 85.20 mm 16.0 gms Not Applicable

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b) Exhaust 220 Type of valve operation Ratio 221 a) Rocker Arm b) Oscillating lever c) Rocker Arm weight - Inlet d) Rocker Arm weight - Exhaust 222 223 224 225 Overhead valve Overhead CAM Pushrod Method of Cam shaft drive CAM Timing a) Inlet opens 226 b) Inlet closes c) Exhaust opens d) Exhaust closes 227 CAM dimensions a) Inlet

5.00 mm Tappet Rockerarm

1.380 NA 86.00 gms 92.0 gms Yes Yes No Chain

29.0 Degree BTDC 59.0 Degree ABDC 59.0 Degree BBDC 29.0 Degree ATDC

A=30.2 +/-0.1 mm B=25.2 +/-0.1 mm

b) Exhaust

A=30.2 +/-0.1 mm B=25.2 +/-0.1 mm

c) Weight of the Cam with bearing d) Weight of the bush / es e) Dimension of the bush / es

223 gms N/A N/A

Applicable to both 2 & 4 Stroke Engines 228 229 230 Type of Ignition Starting Devices a) Clutch b) Method of operation c) Weight of Clutch Basket 231 Transmission Primary Drive a) Method of primary drive b) If gear drive Primary Drive Ratio If gears / Chain a) No. of teeth 73 / 24 Gear Helical 3.042 : 1 T.C.I. Self Wet Cable 1.60 Kgs

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b) Thickness if belt a) Diameter of pulleys Gear Box 232 a) Shell Material b) No. of speeds c) Material of gears Gear Ratio Drive First Second Third Fourth Fifth Sixth 2.833 1.875 1.364 1.143 0.957 0.840 34 30 30 24 22 21

12.00 / 14.20 mm N/A N/A

Aluminium Alloy Six Steel No. of teeth Driven 12 16 22 21 23 25 Drive 11.3 mm 11.1 mm 10.6 mm 11.0 mm 12.7 mm 12.3 mm Thickness Driven 13.6 mm 11.0 mm 11.6 mm 11.0 mm 12.7 mm 12.7 mm

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Cam lift in mm (dismounted camshaft) Intake Rotation Angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 0.0000 0.0244 2.9543 Lift in Mm 5.2748 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 0.0000 0.1634 2.8875 5.2439 Rotation Angle in Degrees Lift in mm Rotation angle in Degrees 0 -5 -10 -15 -30 -45 -60 -75 -90 -105 -120 -135 -150 0.0000 0.0417 2.9211 5.2819 +5 +10 +15 +30 +45 +60 +75 +90 +105 +120 +135 +150 0.0000 0.0833 2.8727 5.2515 Exhaust Lift in Mm Rotation angle in Degrees Lift in mm

A shift of +/- 2 degrees of the whole measurement is accepted Secondary Drive a) Method of Secondary Drive 233 b) Secondary Drive Ratio c) If chain, No. of teeth d) If belt, diameter of pulleys 3 301 a) Main frame type b) Material (Gussets / Tubes) Front Suspension 302 a) Method of suspension b) Front tube O.D. c) Lower Slider O.D. Rear Suspension 303 a) Method of suspension b) Swinging Arm Type c) Material Mono Shock with linkage Rectangular Steel Telescopic Hydraulic Fork 33 mm 42 mm Chain 3.00 : 1 42 / 14 N/A Chassis and Suspension Delta Box Steel Sheet Metal

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Wheels 304 a) Front wheel rim diameter b) Width 305 306 a) Rear wheel rim diameter b) Width Oil Tank Capacity Fuel Tank 307 a) Capacity b) Material 308 Has the fuel system an electrical pump 12 Litres Sheet Metal Yes 17 Inches 1.6 Inches 17 Inches 2.15 Inches N/A

Exhaust System

401

Detachable baffles

No

402

Weight of the silencer system with bolts for 5.23 kgs fixing the same Inner diameter of the bend of the silencer 26.0 mm

403

501

5. Brakes Front a) Number of pistons per caliper b) OD of piston in caliper c) Drum Brakes c1) Internal diameter c2) Number of linings per wheel c3) Developed length of lining c4) Width of lining d) Disc Brakes d1) Number of pads per wheel d2) Number of calipers per wheel d3) Caliper Material d4) Thickness of new disc d5) External diameter of disc Yes Two One Aluminium 4.00 +/- 1 mm 267 +/-1.5 mm Yes Two One Aluminium 4.50 +/- 1 mm 203 +/-1.5 mm Not Applicable Two 25.3 mm No One 31.5 mm No Rear

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d6) External diameter of pads rubbing surface d7) Internal diameter of pads rubbing surface d8) Overall friction length of pads d9) Ventilated discs

265 +/-1.5 mm 210 +/-1.5 mm 61.5 +/-1.5 mm Yes

200 +/-1.5 mm 138 +/-1.5 mm 59.2 +/-1.5 mm Yes

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Right side view of the vehicle

Left Side view of the vehicle

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Injection System

Location of Sensors and Actuators

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Frame

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View of Engine / Crankcase Assembly (Left side / Right side / Front side)

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View of the Engine / Crankcase Assembly (Rear view / Top view / Bottom view

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