FUCHS Industrial Lubricants

Innovative lubricants require experienced application engineers
Every lubricant change should be preceded by expert consultation on the application in question. Only then can the best lubricant system be selected. Experienced FUCHS engineers will be glad to advise on products for the application in question and also on our full range of lubricants.

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FUCHS EUROPE SCHMIERSTOFFE GMBH Friesenheimer Straße 19 68169 Mannheim / Germany Phone: 0621 3701-0 Fax: 0621 3701-570 E-mail: zentrale@fuchs-europe.de www.fuchs-europe.de

930088178 05/2013 1.0

FUCHS Industrial Lubricants / For Extra Process Reliability Metalworking Fluids for the Aerospace Industry .

. Today.OUR LUBRICANTS KEEP THE WORLD MOVING For over 80 years now. Fuchs has focused all our activities and research expertise on the development of innovative lubricants. German company synonymous for high-performance lubricants and related specialties for nearly all fields of application and industries. This specialization has resulted in our company growing continuously. FUCHS is a globally-active. not only geographically but also technically and in terms of application areas.

What sets our products apart. we strive to create perfect lubricant solutions. Together. We are open to new approaches. Our independence is important. This co-operation we term a “development partnership” and Fuchs brings the expertise associated with being the world’s largest independent lubricant company. we can achieve more. Together with our customers. We develop application-specific lubricants specifically for our partner’s processes. And innovations are a hallmark of FUCHS. it means we are open to new. . open to new visions – the prerequisites for innovation.

fuselage and wing components. the products. Specialists in the Machining of Aerospace Materials. When innovative solutions are developed. the method of application. To realize this objective.FUCHS Industrial Lubricants The Lubricants Specialist for the Aerospace Industry. possible external contamination. The aerospace industry is facing some major challenges. This means that every detail must be analysed to determine whether the service life of the component is compromised. Innovative Demands. FUCHS has taken-on this global challenge and offers corresponding metalworking fluids. The information given in this product information represents general. Metalworking fluids in the aerospace industry are part of component certification procedures. MTU Aero Engines in Munich are already successfully using FUCHS metalworking fluids for manufacturing operations on Airbus A 380 GP 7000 turbines. FUCHS is already involved in numerous such projects in order to satisfy the latest demands of the aerospace industry. All rights reserved. Our products undergo continuous improvement. close cooperation with the lubricant suppliers is necessary from an early stage. The performance of our products can be influenced by a series of factors. In addition. As a result. high-strength materials such as titanium aluminide or sintered. universally-valid statements about the function of our products are not possible. universities and the aerospace industry are necessary to allow these difficult-to-machine materials to be manufactured economically. Apart from heat-resistant nickel-base alloys for structural and engine components. great demands are made on the lubricants. FUCHS has a perfect cutting fluid for all materials. turbine sealing rings and housings from Inconel. turbine hubs. Fuel costs as well as the need to reduce carbon dioxide emissions are forcing manufacturers to reduce the weight of their aircraft. © FUCHS EUROPE SCHMIERSTOFFE GMBH. With the publication of this product information. component pre-treatment. High performance lubricants. high-pressure stability and lubricity. The materials used in aviation make the highest demands on cutting fluids in terms of material compatibility. Apart from the machining of aluminium body frame. the machining of turbine blades. X12CrNiCO. and their manufacturing processes as well as all details of our product information sheets at any time and without warning. Note The information contained in this product information is based on the experience and know-how of FUCHS EUROPE SCHMIERSTOFFE GMBH in the development and manufacturing of lubricants and represents the current state-of-the-art. etc. We therefore recommend that you consult a FUCHS EUROPE SCHMIERSTOFFE GMBH application engineer to discuss application conditions and the performance criteria of the products before the product is used. PH13-8 M0 or titanium pose great demands on cutting fluids. These days. new aluminium and aluminium composite materials will be used in wings and fuselages. non-binding guidelines. new materials are being utilised. highlyadvanced production methods with high speeds and high pressures are used. all previous editions cease to be valid. It is the responsibility of the user to test the functional suitability of the product and to use it with the corresponding care. especially the specific use. Any form of reproduction requires express prior written permission from FUCHS EUROPE SCHMIERSTOFFE GMBH. foaming. the operational environment. No warranty expressed or implied is given concerning the properties of the product or its suitability for any given application. nickel-based alloys are used for the manufacturing of turbine components to reduce fuel consumption. Close cooperation with the lubricant manu-facturers. This applies in particular to highly stressed components. These advanced materials are particularly difficult to machine. For this reason. create accelerated tool wear and ultimately require longer machining times. We therefore retain the right to change our product program. Edition Edition 05/2013 .

water-miscible cutting fluid for the machining of titanium. Synthetic esters based on harvestable raw materials for operations on Inconel. Cutting oil for the machining of titanium and nickel-based-alloys. Approval: ROLLS-ROYCE CSS 200 fully synthetic coolant for the machining of aluminium and composites./ The Materials of the Future. Synthetic esters based on natural raw materials for operations on Inconel and high-alloy steels. Product name Description Water-miscible cutting fluids for the highpressure machining of Inconel and nickelbased alloys. water-miscible cutting fluids for the high-pressure machining of Inconel and nickel-based alloys. Date 05 / 2013 . Combats the complexing of cobalt. ROLLS-ROYCE CSS 200 Boron-free. Equivalent to ECOCOOL TN 2525 HP. BOING PSD 6-116 Minimum Quantity Lubricant(MQL) for the Machining of aluminium and high alloyed steels. ECOCOOL TN 2525 HP ECOCOOL S-ALU ECOCOOL TN 2525 HP-BFH ECOCOOL S-CO 5 ECOCOOL TNA 2525 HP-BFH Fully-synthetic cutting fluid formulated for the grinding of carbides. titanium-alloys and aluminium. multifunctional. Boron-free. Lab-approval: MTU Boron-free. Approvals:  SNECMA SAFRAN 455-201-00. MTU. for the machining and grinding of steel and cast iron. boron-free. LUFTHANSA Product name ECOCOOL S-HL Description Fully synthetic coolant fluid. Approval: BAC 5008. Subject to amendment. Example material mix A 380 Example material mix A 350 61 % Aluminium 2 % Other materials 2 % Surface protection 22 % Composites 3 % Glare 10 % Titanium / Steel 52  % Composites 7 % Other materials 20 %  Aluminium / Aluminium alloys 7  % Steel 14 % Titanium Source: Airbus Source: Airbus High-tech Products from the Lubricant Specialists. water-miscible cutting fluid for the multi-functional machining of titan-nickel-based alloys and aluminium. Approval: ROLLS-ROYCE CSS 200 Minimum Quantity Lubricant(MQL) for the Machining of aluminium and high alloyed steels. Approvals:  SNECMA SAFRAN H55-201-0-00. steel and aluminium. ECOCUT MIKRO PLUS 20 ECOCOOL PHH-AL ECOCUT MIKRO PLUS 82 ECOCUT 10 G PLANTOCUT 10 SR PLANTOCUT 40 SR The information given here reflects the current state-of-the-art and the best of our knowledge and developments.

Lubricants for the Machining of Fuselage Structures. Minimum Quantity Lubrication ECOCUT MIKRO PLUS 20 | ECOCUT MIKRO PLUS 82 High Speed Milling.FUCHS Industrial Lubricants The Materials of the Future. Date 05 / 2013 . Turning and Drilling of Aluminium and Composites Aluminium: ECOCOOL PHH-AL | ECOCOOL TNA 2525 HP-BFH Composites: ECOCOOL S-ALU The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment.

/ Lubricants for the machining of Engine Components. Basic milling. turning and drilling of titanium and nickel-based alloys For high-pressure applications > 100 bar ECOCOOL TN 2525 HP | TN 2525 HP-BFH (free of boron and biocides) | ECOCOOL TN 2525 PAG (WGK1) ECOCOOL S-TN | ECOCOOL S-HL For cutting fluid pressures < 80 bar ECOCOOL PHH-AL (free of boron and biocides) For broaching and deep hole drilling PLANTOCUT 40 SR | PLANTOCUT 10 SR For grinding ECOCUT 10 G | ECOCUT HS + | ECOCOOL TN 2525 HP | TN 2525HP-BFH For tool grinding ECOCOOL S-CO 5 | ECOCUT HS + | ECOCOOL S-HL | ECOCOOL S-TN .

fluid maintenance and waste disposal. ECOCUT MIKRO PLUS 20 and ECOCUT MIKRO PLUS 82 can be used. Machining of Aerospace Materials with Minimum Quantity Lubrication. results in significant cost savings for users in areas such as tool life. In chip-forming machining.FUCHS Industrial Lubricants The Optimum Lubricant for Every Process Stage. hundreds of holes are drilled in materials such as aluminium AL 6061. Minimum Quantity Lubrication for the machining of Aerospace materials. These products offer the following characteristics:       The products are based on special fatty alcohols and are suitable for a broad range of Minimum Quantity Lubrication applications with internal and external feeds as well as 1 and 2 channel systems. AL 2024. BOING PSD 6-116 ECOCUT MIKRO PLUS 82 rapidly biodegradable neutral odour no residue formation good tool life non-toxic non-water polluting The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Subject to amendment. when wing and fuselage components are assembled. The drastic reduction in cutting fluid usage. Date 05 / 2013 . For such applications. Approval: BAC 5008. AL 7075. Minimum Quantity Lubrication is gaining increasing popularity for the processes on very difficult-to-machine nickel-based alloys and aluminium. For example. Products for Minimum Quantity Lubrication for the machining of aerospace materials ECOCUT MIKRO PLUS 20 Minimum Quantity Lubricant (MQL) for the Machining of aluminium and high alloyed steels.

deep hole drilling of titan and nickel based-alloys. Because of the hardness of the materials. boron-free. Only exact knowledge of the mode of action in the tribological contact zone enables the best cutting fluid selection regarding additive content and base fluid composition. Fully synthetic coolant fluid. ECOCUT HS Products for the Grinding of Tool Steel Synthetic. Grinding is often used for the precision machining of turbine blades. Approval: ROLLS-ROYCE CSS 200 PAO-based. ECOCUT HS  ECOCOOL S-HL ECOCOOL TN 2525 HP The information given here reflects the current state-of-the-art and the best of our knowledge and developments. nickel-based alloys and aluminium. aromatic-free and neutral odour universal machining oil for the grinding of tungsten-carbide and HSS tool steels. As opposed to conventional grinding wheel materials such as silicon carbide or corundum. aromatic-free and neutral odour grinding oil as a universal product for the grinding of tungsten-carbide and HSS tools. PAO-based. Water-miscible cutting fluid for the highpressure grinding of Inconel and nickelbased alloys. CBN grinding wheels are used and these require the use of suitable cutting fluids.and AWadditive content./ Grinding of Titanium and Nickel-Based Alloys and Tool Steel. for broaching. water-miscible cutting fluid for the grinding of tungsten-carbide and tool steels. As a result. CBN is approximately twice as hard. ECOCOOL S-CO 5 Products for the Grinding of Titanium and Nickel-Based Alloys ECOCUT 10 G Neat cutting oil with high EP. Date 05 / 2013 . either a water-miscible cutting fluid can be selected or a straight grinding oil. water-miscible cutting fluid for the machining of titanium. for the machining and grinding of steel and cast iron. ECOCOOL TN 2525 HP-BFH Boron-free. Subject to amendment. Special Lubricants for the Grinding of Aerospace materials. multifunctional. sealing rings and turbine discs.

Date 05 / 2013 . The correct balance is particularly important for the very difficult to machine materials such as Inconel. Special Lubricants for the Broaching and Deep Hole Drilling of Aerospace Materials. Plantocut 40 sr ECOCUT 10 G The information given here reflects the current state-of-the-art and the best of our knowledge and developments. Broaching and deep-hole drilling require the following properties: very good lubricity very high EP properties  good flushing   is the selection of a suitable cutting fluid which contains the corresponding additives. Hastelloy and high-alloy steels. FUCHS High-tech lubricants also satisfy these sophisticated machining processes. Amongst the most difficult processes is broaching. Neat cutting oil with high EP. deep hole drilling of titan and nickel based-a lloys.FUCHS Industrial Lubricants Für jeden Prozessschritt der optimale Schmierstoff. Broaching and Deep Hole Drilling of Titanium and Nickel-Based Alloys. In addition. Hastelloy and high-alloy steels which are often used in the aerospace industry. for broaching. The use of a suitable cutting oil is particularly important for the very difficult-to-machine such as Inconel.and AWadditive content. Subject to amendment. rapidly biodegradable. The deep hole drilling of aerospace materials creates high demand from the performance of the cutting fluid. Low water pollution class. The FUCHS High-tech cutting fluid ECOCUT 10 G is synonymous for success. the correct selection of EP additives is important to achieve the necessary surface finish and required tool life. Product for the Broaching and Deep Hole Drilling of Titanium and Nickel-Based Alloys Plantocut 10 sr Synthetic ester based on native row materials for broaching and deep hole drilling of titan-and nickel-based alloys. Key performance characteristics include good flushing properties to remove chips and good lubricity to protect from wear.

Apart from turning and drilling. The demands made on the cutting fluids are enormous. water-miscible and high-pressure stable cutting fluid for the machining of titanium and nickelbased alloys. water-miscible cutting fluid for the multifunctional machining of titanium. ECOCOOL TN 2525 HP was selected as the test and approval procedure winner for the machining of Inconel. Synthetic cutting fluid for the machining of composites. water-miscible. Even higher pressures to over 200 bar are not inconceivable. high pressure cutting fluid for the machining of titanium and nickel-based materials. Drilling and Milling of Turbine Materials. Drilling and Milling of Turbine Materials. FUCHS is a project partner for this new technology in. MTU Aero Engines in Munich counts on FUCHS ECOCOOL TN 2525 HP for manufacturing operations on A380 turbines. High volume jets at up to 100 bar are used. Approval: SNECMA-SAFRAN 455-201-0-00 Premium quality. Compared to competitor’s products. among others. Turning. research and development programs such as LUFO. Water-miscible cutting fluid for the machining of titanium and nickel-based alloys. Aluminium and Composites. boron-free. Hastelloy and other high temperature materials. turbine blades are manufactured with high-speed grinding operations. Products for the Turning./ Turning. Aluminium and Composites. Together with universities and other industrial participants. nickel-based materials. Drilling and Milling of Turbine Materials. water-miscible cutting fluid for the machining of titanium. Fully synthetic coolant for the machining of aluminium and composites. Subject to amendment. In comprehensive tests. Boron-free. Aluminium and Composites Premium quality. Water Pollution Category 1. ECOCOOL PHH-AL ECOCOOL TN 2525 HP ECOCOOL TN 2525 HP-BFH ECOCOOL TNA 2525 HP-BFH ECOCOOL TN 2525 PAG ECOCOOL S-HL ECOCOOL S-ALU The information given here reflects the current state-of-the-art and the best of our knowledge and developments. especially for high-pressure milling. Premium quality. High spindle speeds and high pressures are the machining parameters necessary to manufacture components economically and with the required surface tolerances. nickel-based alloys and aluminium. such fluids have to have good high-pressure characteristics. Date 05 / 2013 . steel and aluminium. FUCHS has a suitable cutting fluid for every machining operation in its product line-up. boron-free. this product generated the best surface finishes and tool life. As well as machining performance.

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