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WI

KHARG ETHYLENEPLANT
KHARGOlefinComplex
1300 000 I 0 I 1/13
---
INSTRUCTIONSFORSTRESSANALYSIS
LOADCASES
..
-

Pl'TROCIWM1CAL INDUSTRIES
MANAOIlMllNTco.
11(u1,11
FOR INFORMATION ONLY
,
'.
WI 1lANG .,.... A.ICHAACUE...lOAOCASCS_O.dO(:

Techn ip
000
KHARG ETHYLENE PLANT
KHARG Olefin Complex
CONTENT
2113
l. LoadC",,,,,.................. ................ .. ......... ............ ..... . .... .......... ....................................................................... ....+...............J
1.1 For Lines Carrying Heavy Fluid ( Hydro'arboll, Waler, ....J........................................... ...... ...... ................. I................,
J.2 For Lines Carrying Gas, Steam or Vapnr ........................................................................................................ +..............,
J,j For Une.f Connected to Rotating Eq";p.m""....... ................................... ... ................. ...............................+....... .. ... ..,
1.4 FOR LOW TEMPERATURE CARBON STEEL (LTCS) . ............ . ... .... Error! B"ok.",a.,kl.otd' JlUu,d.
IA. 1 Load Cases 10 be cal cul ated to comply with ASME B3 1.3 Code ea.",.... ... ... .... .. .... ...... .......................... I...... .. ... ...,
1.5 S"""a;'''';o...... ........... ......... .................................................... .... ............... ..... .... ............ ........................ -I .............8
2. CONFIGURAnONFILES USINGCAESAR n.............................................................................................+...............10
2. 1 Unit System (7273F.FIL) ... .....
2.2 Setup File ( CAESAR.CFG) .................................... ........................................ .... ... .... ... ...................1 ........II


I



Technip
KHARGETHYLENE PLANT
KHARG OlefinComplex
CONTRACTORDOCUMENT N" OWNER OCX::UMENT N
p ' N Unil Doc.T Matetlalcoo. Serial N Rev. Pa B PIN' Unit Doc.T MalerialCode Serial N Rev. Pa
7273F 3/ 13 3/ 13
1. LOADCASES
Loadsandstresstypes tobe considered in thecomputeranalysisare:
Loads: Stresstypes:
-W Deadweight - (EXP) EXPANSION
-WNC Weight(NoContents) - (SUS) SUSTAINED
- WW Weightfull ofwater - (OPE) OPERATING
- P'
PressureSet 1 (OCC) OCCASIONAL
-P2 PressureSet2
- T1 ThennalSet 1
- T2 ThermalSet2
- T3 ThermalSet3
- 01 ,D2. 03 Di splacements (thermaleffect)
- Fl,F2,F3 ExternalForces(usedforslug.surge, p ~ v andrupturedisk)
..
- H Springhangerfqrces
- Ul.U2, U3 UniformLoads
- WIN' Wind~ o d 1
-WIN2 WinCl Load2
The following load cases description assume that all calculated cases are lineaf (Le. no n linear
restraints,gapsorfriction).
Combination loads in the computer analysis can be the following,assumin the calibration toad01 s rin
han er ha b en detin in a revious run 13.7 and the value defined in the s readshee s rin
hanger
Technip

KHARG ETHYLENE PLANT
KHARGOlefinComplex
7273F WI
Case
(OCC) Sustainedplus WindZcombinedabsolutely.
1.1 ForLinesCarryingHeavyFluid(Hydrocarbon, Water,... )
a - Example File:2_00CA_O._A (Unit 20.Calculati onNumber001, LoadCaseFileA, IKev. 0)

exposedtowind hydrostatictest springsupports
No Yes_ No
.. CASE Operating
CASE2W+PI+H (SUS) Deadweight +Pressure
CASE3UI (OCC) Seismic Load X
CASE4 U2 (OCC) Seismic Load Y
CASESU3 (OCC) SeismicLoad Z
CASE6L1-L2 (EXP) Expansionrange,CodeCase
CASE7W+lA+L5 (OCC) Resultantseismic load.SRSScombi nation
CASE8L2+L7 (OCC) Suslal ncd plusSeismicCombined Case
b- ExampleFile:2_002_A_O._A (Unil20,Calculation Number002, LoadCaseFileA,
exposedto wind hydrostatictest springsupports
No y"" Ye.
..

CASE IW+D1+T1+Pl+H
CASE2 W+Pl+H '
CASE3WINI.
CASE4WIN2
CASESUI
CASE6U2
CASE7 U3
CASE8LI-L2
CASE9L5+L6+L 7
CASE 10 L2+L3
CASE II L2+lA
CASE 12 L2+L9
(OPE) Opera,;ng
(SUS) Deadweight+Pressure
(SUS) Wind alongX(Instead oroce10 avoidSn,bbe, irany)
(SUS) Wind alongZOnsleadorocetoavoidSnubber ifi(lY)
(OCC) Sei smicLoadX
(OCC) Se;sm;cLoad Y.
(OCC) Seismic LoadZ
(EXP) Expansion range ,CodeCase
(OCC) Resultantseismicload,SRSScombination
(OCC) Sustained plus WindXcombined absolutely,
Case
(OCC) Sustained plusSeismic Combinedabsol utel y, Case
Technip
P "eel N"
7273F
KHARG ETHYLENE PLANT
KHARG Olefin Complex
CONTRACTOR DOCUMENT N
Malel'lal Code Selia! N" Rev. Pa p ...
1300 000 0 5/ 13
PETItOCHllMrCALIN ST1UES
DEVELOPMENT MAN....G MEN'TCO.
OWNER DOCUMENT N
MaterialCode Serial N Rev. Pa
5/ 13
1.2 ForLinesCarryingGas,SteamorVapor

__ __ ____ ,es __
Li ne criteri a No - Yes Yes
a - Example File:2_003_A_O._A
File A. Rev.D)
CASE I: WNC+DI+TI+PI+H
CASE2:WNC+PI+H
CASE3:UI
CASE4 :U2
CASES:U3
(Unit 20. Calculation Number 003, Operating Loa Cases,
(OPE) Operating
(SUS) Deadweight(Nocontents)+ PressurePI
(OCC) SeismicLoadX
(OCC) Seismic Load Y
(ccq SeismicLoadZ
CASE6:LIL2 (EXP) Expansion range ,CodeCase
CASE7:L3+L4+LS (CCe) seismic load, SRSS combination
CASE8:L2+L7 (OCC) Sustalfled plusSeIsmicCombinedabsolutely,C eCase
b . Example File : 2_003_B_O._A (Unot 20. Calcul ation Number 003. Hydrotest LcJCase.
Fi leB. Rev.D) lftested in place.
CASE I WW+PI (SUS) Deadweight Fullofwater+ HydrotestPressurePI

4-"> fv
L1.-'-'1- r
I.>", \'0

Technip
P "ec(N
n73F
KHARG ETHYLENE PLANT
KHARG Olefin Complex
CONTRACTOR DOCUMENT N"
P N"
6/13
PETROCHEMICAL IN USTRJS
DEVEl.OPMENT MANA EMENT CO.
OWNER DOCUMENT N
Material Code Sertal N Rev. Pa
6/13
Example 2:
line criteria Yes Yes Yes
a . Example File : S_OOS_A_O.fi (Uuil50, Calculation Number 00) , Operating Load Case Fi e
A.rev.O) J7LLA A._A
CASE 1 WNC+QI+Tt+PI+H (OPE) Operating
CASE 2 WNC+PI+H
CASE 3 WIN I
CASE. 4 WlN2
CASE 5 VI
CASE 6 U2
CASE 7V3
CASE 8 Ll -L2
CASE 9 L5+L6+L7
CASE 10 L2+L3--
CASE II L2+L4
CASE 12 L2+L9
(SUS) Deadweight (No contents) + Pressure
(SUS) Wind along X (1nstcad oroce 10 avoid Snubber activatio , if any)
(SUS) Wind along Z (Instead ofoce to avoid Snubberactivarion. ifany)
(OCe) Seismic Load X
(OCC) Seismic Load Y
(OCC) Seismic Load Z
(EXP) Ex pansion range ,Code Case
(ocq Resultant seismi c load. SRSS combination
>
(OCe) Sustained plus Wind X combined absolutely. C I Case
(OCC) Sustained plus Wind Z combined absolutely, Codf Case
(aCe) Sustained plus Seismic Combined absolutely, Cod Case
b . Example File: S_OOSJl_O ..A (Unit 5OCalculation Number 005,Hydrostatic Load case, fil B,
rev.O) 4-OlL _A,_A
CASE 1 WW+PI (SUS) Deadweight full of water + Hydrotest Pressure PI

WI I AHa _ . A KHARG.JE..LOAOCASES..O.dDc


Rev.O)
CASE I W+PI +TI+DI+H
CASE2 W+PI+T2+DI+H
CASE3 W+PI+T3+DI+H
CASE4 W+Pl+H
CASE5 WNC+H
CASE6UI
CASE?U2
CASE8U3
CASE9 L6+L?+L8
CASE 10 LiL4
CASE IIL2L4
CASE 12L3 L4
CASE 13 L4+L9
Technip
KHARG ETHYLENE PLANT
KHARG OlefinComplex
PET1I.OCJiEM!CALINOUSTIU.ES
DEVEl.Of'MENTMANA'EMENTco.
..
7273F
N Ut'IiI: Doe. T
1300 000 0 7/13
File A,
1-1 ForL.ines ConnectedtoRotatingEquipmenl..
Example File: 002_007_A_O._A (Unit 002, Calculation Number 007, Load ea
(OPE)
(OPE)
(OPE)
(SUS)
(SUS)
(OCC)
(OCC)
(OCC)
OperatingPumpAoperating380C
PumpBStandby21C(Ambient)
OperatingPumpBoperating380C
PumpA Standby21C(Ambient)
OperatingPumpAand Bhot380<><:
Deadweight+Pressure
Weight(Nocontents)
Seismic X
SeismicY
SeismicZ
(ocq Resultantseismic load.SRSScombination
(EXP) ThermalT1PumpAoperating380C
PumpBStandby21C(Ambient)
(EXP) ThennaJ1'2 PumpBoperating380C
PumpA Standby21C(Ambient)
(EXP) Therma11'3 PumpAand Bhot380C
(OCC) SustainedplusSeismicCombinedabsolutely,C eCase
Note :Load Case5 is used tocalr.:ulate shopcalibrationofspring supportinstaJledabovepump
nozzle.
- - - -

Technip
KHARG ETHYLENEPLANT
KHARG OlefinComplex
CONTRACTOROOCUIoENT N" OWNER DOCUMENT ,..
P N' IJnIt Doc.T lMtecWeoo. Serial N' Rev. P
p "
unit Doe.T MaterialCode Serial , Rev. P
7273F 000 WI 1300 000 0 8/13
1.3.1 LoadCasestobecalculatedtocomplywjtbASME831,3 CodeCases:
:
CASE I W+DI+TI+PI(OPE)Operaling
,
CASE2W+Pl(SUS)Deadweight+Pressure
CASE3 UI(OCC) Seismic Load X
CASE4U2(OCC) Seismic LoadY
CASE5U3(OCC) Seismic loadZ
CASE6 LI-L2(EXP) Expansionrange,Code
CASE7 W+L4+L5(OCC)Resultanlseismicload.SRSScombination
8L2+L7(OCC)SustainedplusSeismicCombinedabsolutely,CodeCase
CASE9LI+L7(OCC)OperatingplusSeismiccombinedabsolutely, hOI restraint (Optional)
8/ 13
CASE 10 Maximum restraintloads (Optional)

1.4 FORLOWTEMPERATURECARBONSTEEL(LTCS)
1.4.1 Stresscriteria
Thepoint(3)ofthefigure 323.2B imposesto take intoaccountthefollowingloadcases:
Permanentstaticloads:
W:Weight (signed load)

P:Pressure(signedload)
T:lowTemperature(signedload)
F:exlemalloads(signedload)
Occasionalstaticanddynamicloads:
U: seismic accelerations. Corresponding tothe SASS combination of the Ul (X dy,,,,'ion),
U2 (Ydirection)andU3(Zdirection)components.
WIN:Wind(unsigned load)
Remarks:
I) InCaesarload case it is necessary to have by loadcase line onlyoneofloadcases
her-under.
2) In Caesarinput.allstress intensificationfactors shal lbeequal to 1.
TIlecriteriais:
W+P+/T +F+UorWIN<O.3*Sh- 41.3 Mpacombined in ABS
( . . -

9113
Technip

KHARG ETHYLENE PLANT
KHARGOlefinComplex
QVoINEA OClCUMENT N"
P
p . N"
Unit Doc.T MalerialCode Serial N Rw.
9/13
1.4.2 Examples
__
linecriteria Yes Yes Yes

ExampleFile:002_01O.-A_O._A (Unit002,Calculation NumberOlD, LoadCaseFileA, ev,D)
CASE 1: W+Tl+PI+H (OPE) Operatingcold condition
\""" CASE2, W+T2+P2+H (OPE) Operatinghotconditions
CASE3, W+PI+H (SUS) Deadweight+Pressure
CASE4, WINl (SUS) WindalongX (Instead of OCCto avoidSnubberactivation,i fIy)
CASES,WIN2 (SUS) Wind along Z (I nstead ofOCC toavoidSnubberactivation,if y)
CASE6, Ul (OCC) SeismicLad X
CASE7, U2
(OCe) Seismic Load Y
CASES, U3 (OCC) SeismicLoadZ
CASE9,W+H (SUS) Deadweight+Springhanger
CASE 10,PI (SUS) Pressure
CASEJ 1: Tl (EXP) Temperarure
CASE 12,LI-L2 (EXP) thermal stress range,CodeCase
CASE 13: Ll -L3 (EXP) thermal suessrange,CodeCase
CASE14:LlI+Ll2 (EXP) full thermal stress rangechecking, ABScombination
......CASE15:L6+L7+LS (OCC) Resultantseismicload, SRSScombination
,
CASE 16: (OCC) Sustained plus WindXcombinedabsolutely,CodeEase
CASE 17:L9+LI0+L11+L4 (OCC) Sustained plus Wind Zcombinedabsolutely, Codetase
CASE 18:L9+L10+Lll+L15 (OCC) SustainedplusSeismic Combinedabsolutely,Code ase





Technip
KHARG ETHYLENE PLANT
KHARG OlefinComplex
COHTAACTORDOCUMENT N"
..
-

PEJ'ROCHEMICAI.. IES
DBVELOPMENTMA.NAG co.
OWNERDOCUMENT N
. ,.. Unit Doe. T
P N'
7273F 000 WI 1300 006 8131 8131
8. SNOWWAD(Ws)

Snow loads shall 00 applied only for cold outside lines for which design T" is below 0 C and
whichare not protected by floor,equipment orothers.
The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a
separateCaesarinputfile. See7273F_OOO_CN3_CN2_1370_SAMPLlCA.XLS
Design snow load:25 kgll1l
2
The distribution of snow remaining on the horizontal pipe will take the shape hereu dec, a
reducljon factorof0.72may be applied.
Ws=(lx0.51>'In xh 0.22D)25
Ws=(Ix0.72xD)25
Ws=18xDKf!lrsi' = 180xDNIP"
... ...
Where0 =outsidediameterofpipeoroutsidediameterofpipe+insulationifexist.( m)
70
9.120
o

Technip
..
-
D
KHARG ETHYLENE PLANT

KHARG Olefin Complex
UNo I"",.
7273F 000 WI 1300 I 006 I A I 115
I
115
APPENDIX IV
L WINDPRESSUREI ELEVATION
1.1 WindBasicnataI WindpressurecalcuJation
AsperProjectBasicEngineering:7273F-30-PP-206"Bask Design Data"
Basicwindspeed 160km/ h (44.5 m/s)
Exposure Category0
Accordingto UBC97.thedesign wind loadingshall be:
p= C,xC,xq,X/ .
where,
P =Design wind pressureallevel 10III
=1,56 at leve1 10 m (E:II:posure and gust factor-Table I6-G)
C
q
:: I for DN<= 50 nun
= 0.8for DN>50mm (Exposure andgust factor-Table I6-H)
qs= 1.226kN/m
2
( Windstagnationpressureat 10 m-Table J6-F)
lw = 1.15(Importance factor- Table 16-K)
p= 2.20 xC, (kNl m,)
Height Above Wind pressure
Ground Level
(m) PI e
q
(kNlm
2
)
Oto 10 2.2
10( 0 20 2.47
20to30 2.64
301040 2.76
40to50 2.86
50to60 2.89
60to 70 2.93
701080 2.99
80to90 3.12




CONTRACTOR OOCUI.ENT ,...
N" UniI Doc. T Milt..t.l CoOl s.r.I N" Rev . Pa p ' ...
7273F 000 WI 1300 000 0 !()J 13
2. CONFIGURATION FILES USING CAESAR II
2.1 Unit System (7273F.FI L)
CAE S A R liVERS 4.30
INPUT UNITS USED
UNITS; 7273F NOMISCH INPUT; ON
LENGTH inches
FORCE pounds
MASS(dynamics) pounds
MOMENTS(INPUn inch-pounds
MOMENTS(OUTPUT) inch-pounds
STRESS Ibs.!sq.in.
TEMP. SCALE degrees F.
PRESSURE psig
ELASTIC MODULUS Ibs.lsq.in.
PI PE DENSITY Ibs.lcu.in.
INSULATION DENS. Ibs.lcu.in.
FLUID DENSITY Ibs.lcu.in.
TRANSL. STI F Ibs.lin.
ROTATIONAL STiF in.lb.ldeg.
UNIFORM LOAD Jb.lin.
GLOAD g's
WIND LOAD IbsJsq.in.
ELEVATION inches
COMPOUND LENGTH inches
DIAMETER inches
WALL THICKNESS inches
OWNER DOCUMENT N
Doc. T Malerial CoOa Serial N Rev.
10/13
x 25.400
;
mm.
x 4.448
;
N.
x 0.454
;
kg.
x 0.113
;
N.m.
x 0.113
;
N.m.
x 0.007
;
MPa
x 0.556
;
C
x 0.069
;
bars
x 0.007
;
MPa
x 27680.000
;
kg.!Cr
m
x 27680.000 ; kgJcu.m
x 27680.000
; kg.!ci
m
x 0.175 ; N.!m .
x 0.113
;
'l
x 175.127
;
NJm
x 1.000
;
g's
x 6894.757
;
NJ .m.
x 0.025
;
m.
x 25.400
;
mm.
x 1.000
;
inch
x 25.400
;
mm.


Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex
PETROCHl!MlCA.L IND , JES
DIiVElOPMENT MAN....GEMENT CO.
11113
Technip
..

KHARG ETHYLENE PLANT


~
KHARG OlefinComplex
i'ETltOCH.EMICt\l.
'"
OEVEI..OPMENTMANArCO.
CONTRACTOR DOCUMENT N" OWNER DOCUMENT N
ProIecl N"
p ........
""'.
U.. Doe. TwalMrolerial CodeISen.! N" Re\I. P_ Proiect N" I UNt Doo. T ~ ~ e r i Code
7273F 000 WI I 1300 I 000 I0 I11113
I I I
2.2 SetupFile (CAESAR.CFG)
C AESAR II VERS4.50
SETUPFILEPARAMETERS
CONNECT GEOMETRY THRU CNODES YES
I
MIN ALLOWED BEND ANGLE 5.00000
I
MAXj.LLOWED BEND ANGLE

135.000
I
BEND LENGTH ATIACHMENT PERCENT 1.00000
I
MINj.NGLE TO ADJACENT BEND PT 5.00000
LOOP CLOSURE TOLERANCE 25.4000mm
THERMAL BOWING HORZ TOLERANCE 1.00000E-04
AUTO NODE NUMBER INCREMENT 10.0000
Z.J\XIS UP NO
USE PRESSURE STIFFENING DEFAULT
ALPHA TOLERANCE 5.00000E-02
RESLDFORCE NO
HGR_DEF RESWGT STIF

0.1751200E+12N.lmm.
DECOMP SNG TOL 0.1 OOOOOOE+11
BEND_AXIAL SHAPE NO
FRICT STIF 8756.00Nimm.
I
FRICT NORM FORCE VAR 0.25000
I
FRICT ANGLE VAR 30.0000
I
FRICT SLIDE MULT 1.00000
ROD TOLERANCE
1.00000
ROD INC
2.00000
INCORE NUMERICAL CHECK NO
OUTCORE NUMERICAL CHECK NO
DEFAULT TRANS RESTRAINT STIFF 0.175120E+12N.lmm.
DEFAULT ROT RESTRAINT STIFF 0.112980E+12N.mideaJ
IGNORE SPRING HANGER STIFFNESS

NO I
WI I AiHG _ . " .KtV.RCUE LOo\O CAS ES_O.doc:
r


Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex
SetupFile (
CONNECT_GEOMETRY_THRU_CNODES
WRC-'07 VERSION
WRC-,07
DEFAULT
831.
WI I AI) . ..... A KHARG.JUOAD CASF.s.O.doc:
T
F
YES
NO
181 /281
NO
DEFAULT
0.2206272E+OS


Thchnip
..

KHARG ETHYLENE PLANT

KHARG Olefin Complex
PFffiOCHEMICAL INO
""""

DEVELOPMENT MANAG
CONTRACTOR DOCUMENT N OWNER DOCUMENT N"
Proioct N Unit Doc. TIIDEII Material Code Serial N Rev. I Paae Proiect N" Unit Doc . Type Material Code Serial N"
"
7273F I 000 I WI I 1300 I 000 I a I 13/ 13 I 13/13
FRP Rati o GmodlEmo(Uaxial) O.2500000E+OO
FRP EalEh'Vhla O.1527272E+OO
SetuD File (CAESAR.CFG Continuation)
FRP Lamina1e Type THREE
FRP Alpha
O.2159827E+02 C
FRP Density
O.1660800E+04 ko./cu.m

EXCLUDE 12 FROM UKOOA BENDI NG NO


OUTPUT REPORTS BY LOAD CASE YES
DISPLACEMENT NODAL SORTING YES
DYNAMIC INPUT EXAMPLE TEXT MAX
TIME HIST ANIMATE YES
ENABLE AUTOSAVE YES
AUTOSAVE TIME INTERVAL O.3000000E+02
PROMPTED AUTOSAVE YES
DISABLE UNDO/REDO NO
STRUCTURAL DATABASE AISC89.BIN
VALVE & FLANGE GENERIC. VHD
EXPANSION JT DBASE
FLEXPATH.JHD
PI PING SIZE SPECIFICATION ANSI
DEFAULT SPRING HANGER TABLE O.5000000E+01
SYSTEM DIRECTORY NAME SYSTEM
UNITS FILE NAME 7273F.FIL
ENABLE ODBC OUTPUT
NO
DEFAULT SPRING HANGER TABLE
LlSEGA
-

-
WI 1 . ANG "IV.'" IlHAAG_IE..LOAD CAS ES_O,dOC
SRMPL6 LOf\]) C(155 ? SV
REfK Ti O"-l FOeCe;- JlUE TO PSv oPttvlNG

, Sldlle A".'ym [CIDO(UMNTS AllD SETIINGSVhBACONI7173FMBACONICAESAR FILESICNj016_REV..



'" Edt
+ .;. ;t
loadCose Edlcr LoadCoseOptiom """, Loads WlN'eLoads
loads Oefned n IrtJIA loed Casu Stress Type
W -Wo<l< L1 W+D1 +T1 +P1 +H Of'!'
01 Displcmnt
L2
w:;O-i..T2+P1 +H--
Of'!'
T1 Thermal Case tn
l3 Of'!'
L<>Od e
,
T2 . Thermal Case #2
--,., - _.,.,- -- ---,-- -_._- .
T3 . Thermal Case U3
l4 W+P1+H SUS
.._._.,, "........_-
-"."----
PI Pr euUle Case #1
LS Wt-P1t-H-t-F1 OCC
Hp Hydlo. Prenae
L6 Ul OCC
... ,, --- ----. ....._-----.'"
H Hanger l oads 17 U2 OCC
UI Unf Load eMe 1*1 La U3 OCC
U2 -UriloodlAse 1*2
L9 F1 OCC
U3 . Uri l oad Case 1*3
L10 L1-l4 EXP
F1 Cone FOIct! Case 111
Ll1 L2-l4
J
EXP
""", . Vlll.et Fled W"
WNC no corieris
L12 L3-lS EXP
L13 LS+l7+l8 OCC
L1 4 L-4+l13
I
L15 L1 <-l1 3.
L1 6 LJ.l9 (fD\" lO(ll ch 0'1'1. OCC
STATIQUE LoR)) 'I- :Ill
1
FWFRANCE NDG SHT.16FI
CliENT:
PROJECT:
CP.No:
EXXON
18KTA E5000 Expansion
CALC.No: ISV 3310
CALC.BY: BEP
CHKD.BY:
DATE:13/01/2006
RELIEF VALVE LOADINGS vapour
RV. Nos: ISV 3310
SIZE: 4"x3"
RATING: 150#xlSO#
ORIFICE: L

DATA DESCRIPTION
RV SET PRESSURE
PERCENTOVERPRESSURE
Ps (l+Po/lOO) + 14.7
REliEF TEMPERATURE
11'9/5.492
RATIOOF SPECIFIC HEATS
SIZING FLOW
SElECTEDORIFICE AREA
CALCULATEDORIFICE AREA
FACTORED SIZING flOW
MAX.No.OF WORKINGVALVES
SIZING flOWPER VALVE
1'1/3600
MOLECULARWEIGHT
GASCONSTANT 1544/M
SYMBOl UNITS
Ps BARG
Po
P PSIA
T1 Deg.C
T Oeg.R
k
WI Kg/h,
A sq.in
Ac sq.in
W2 'Kg/h,
N
W Ib/h,
w Ib/sec
M
R ftlb/lb Oeg.

GRAVITY IQ ft/S2
FI=
2
W RI
gPA
VALUE
7
10
F2
126.35
256
952.8
1.05
.--
Fl
~
--+
~ FI
FI
t5489 r....TABIJSm:n ,!.Ow COi'iOmON
2.853 NOn: , IIQRIZOl'lTAL I'OItCIS "Kt: MtA CEil
2.853
15489 F2
1
34153.2 +-
9.48701 F3
88.5
17.4463 ltV AT POI'CONllIll0N
32.2 A&!UMI NG IMPACT '''CTOII OYl
260.496 Ib 1159 N
128.894 Ib 573 N
520.993 Ib 2318 N
-

SARASIN-l<'J'. 'l7
Technical&CalculationDataSheet
ZI....
62IKI_____
""J40...11ap\11MGnlCM'l
VAlVHe. CO'lTllOl S
SafetyValve
e
Bomellype Opened
Project KHARGOLEfiNCOMPLEX

Tag No. PSV 6 453A C-
QuoteRef 3A30880IOOO
SalesEngineer AbdeljalillBaigar
W deCommande
Operating....ondl tl ons Connectons
19 InlelON:
,-
1 fluid type .Superheated Stetl m
20 InletFinish: ANSt600RF(125-250AARH)
2 Capacity: 78500, Kglh ,.
21 OutletDN :
J, SetptesSU"e : b"reft
22 OutletFinish: ANSI 150ftF 1125-250AARH)
,
Ol$charoeTomp: "J7S "C
Accordinn10 :ASME 616-5
"
5, Variablebad!pressure 0 bareft
Cold(\If!.lestlXess.: 47 bareft 8111 ofmaterial
7 Overpressure11 (%) 16
".
flo<fv SA216wee
SA2115WCC
2' Y<." 8 OperatingPressure : 40 bareft
"
"',
SA216wee
Tight Closing pressUI' e(MAOP) . 42.3 bareft
26. NoWe
St.llitedAlSl410

27
17.4PH StainlessSteel MechanicalTomp; J7S C

28 Gaskets Stalnl...St,.1
29. SPf inQ Chromi um AllovSteel
30, AlSI431
"""c
31: AdusitinaRlna SA351 CF3M
32' Stud
Al1lQrB7
JJ' Alt4i:1r2H
""'
Accessories
",
RegularLev.r
35: 51etUtednozzl,
"
ReqUIred Area : 31.927 om'
" ,
TestGag
4.95 sq. In.
" Il SelectedArea : 41.2 om'
''I; 8.39 sq. in.
15: Onfice: ' p '
".
Reaction loroe : D.N

t"! : Flowcapacity: 101299 Kglh
18: Noise at30macc.toAPt521' 120 dB
apprO)fl!T'l atenoiselevel at 30 maccording to API521
(mouthnoiso) !)perldlsc:t'large
CustomerName TECHNIPFRANCE
evlslon lion ate
890
4 20-juin-2005
Cust. ItemNumb7U3FRFQ 1545-01
aely a ype:
pfll'lg a aely alve ea.1T
II J7
Standard: API 520
I )
Commercialcode: S46P3530ADVMM
I
-
IDimensions
A-
225.4 mm
B- 254.0 mm
W - 1180.0 mrn
IA:

Welghl(") :s 152.3 Kg
I
A- 8.9 Inch
I

B- 10.0 Inch
Dati01calcul
w - 411.5 Inch
MassCapaatvW : 18500 KgIh Weight( ') 335.7 Pound
P1 .
55. 53 barabs
r
CGaseConstant. :143.843
(")IndicativeValues 0
nowooeIficientKd : 0.915
0
Ksn: 0.865
Remarks
Napierequationcorrection Kn . 1

2valves arenecessary 10reachthe required capacity.
Backpressure correcUon Kb : 1
a
BUlHup back pressure"O1berg. "
SamecalculallO\'1 .heetl or the 1st valveand thespareone

"
.
N
..

GENERAl
PEO
PROCESS
CONDIT!ONS

DESIGN
DATA

MATERIALS
I
OPTIONS
1 T N u ~
2 Service
3 Line NUrMer
4 P&toNumbef
5
6 Conform to 961231EC
7 FluidT
8 NJ licablerEDTable
9
\0
11
12
13
14
15
16
17
,.
19
20
21
22
PED Cal
Fluid Fluid Servlc,
Required Capaci!
Moltcull/We hI
ratln PrtSiur.
.tlll TIm ,.tUri
Bad<. Prl!$IIure
%AJlovtabieOva sure
Ov esslI10FactOI'
Com esslbU"
LatenlHeal01 V lion
o Tl 1012812005 PourCommentaires
Equipment
FluidGroo
FluidS ~ I
5 cltleGl1Ivl
SetPressure
Col
HC+H20
15489
".5
0,2
ReHov' Temperatle 212
Constant
Varia!1je
Total
23,Specific HntRItIolC
24 ReliefDensi
25 ReliefViscosity
26 BarometricPressure
27
28 Nozzle Flit,Semi
29 Design Sa!ely,Reflef,Sale -Relief
30 Type Conventional. BelloIN,PlotOpefatad
31 BonnetT
32 . nCode
33 Sizing Basis
34 Calculated Area
35 SelectedArea
36 Orifice De . nation
37 Size! Rating -I nlel
38 Size!Rat" - Outlet
39
40
41
42
43 St.t
44 Fla es
45 Resilient SeatSeal
46 Guide
471 Spfing
46 W.ttedMaterial
49
50
Bonn.t
!Disc
Ri s
!Bellows
51 Cap:ScrewedorBolted
52 Lever: PlainorPacked
53 TestGag
54
55
,.
22-ISV3310
0331fD332
S",HC.OO2.015.0A1A1
l-Q2S{)(l2
y"
Gaseous Group 1
0.1
\0
0.9
1.05
4
Note10
k
'C""
,,,
",
k
,p
".
Safety:
Corrventlonal
hISolted
ASME
Delauteauderefroldissement
18.12 em'
L .'
3" 150#RF
4"'50#RF
A216WCB
NOlet
A216WCB
NOle 1
Note 1
NOIot
NOIel
(Note1
No
No
INSTRUMENT SPECIFICATION
Valve.SafetyPressure Relief
oxic/Flammable
GasIVapo
7 ,,,
256.4 "C
A216WCB
SS 316 Mini
Note 1
EJf<.0nMobil
Chemic
Sheet 51.1 of 46
f
No. 8 Date Revision Code:2831 .No.: C3 1052A1631.tVOl Rev.: 0
i (
!,
II!!!
Technical & C.alculation Data Sheet
SARASIN-A>

Safety Valve
Nt ..... BiOPUIle Gt1wtI
2110 \1..-.....\1_
IN
I
I
Customer Name TECHNIP FRANCE
891 I
4
I
I
Cusl.llem Numb 7273F RFQ 1545-01
Project KHARG OLEFIN COMPLEX
,
I Opened
I 1
I
Quote Ref Tag No.
PSV !,
I
N"de Sales
; Abdeljalill Baigar
I
I
I uperatIng \,;onalt,ons
,.
Fluid : Superheated Steam
19 tnle, ON :
,-
"
capaci ty : 78500 Kg/n
20 Inlet Finish : ANSI 600 RF ( 125-250 AARH)
3, Set presMKC :
21 Outl et ON :
,.
49.35 bar eM
22
Ot.Itl et Finish : ANSI 150 RF (125-250 AARH)
"
DiSCharge Temp :
375 C
. , ASME B16-5
5, Variable back presslJe

bar eft
"
Cold dilf. l esc press. : 49.35 bar eft I Bill 01 I
"
OverptesslKe B(%) 10
".
Bod, SAl16 wee
\
a, Operating ProsslKe :
"
bar elf
24: Yoke SA216 wee
25. ca SA216 wee

Tlglt Closing presSlKe (MAOP) ; 44 .415 bar eff
26 Nozzle S'ellited AlSI410
,.
MhBnIcaI Temp :
J15 "C 21: Disc
17.4 PH Stilinless Steel
28' Gaskets
Stainless $t..1
,.SDOM
Chromium Alloy Steel
30: Golde
AlSI431
31 ' AcluslthQRinP
SAl51 CF3M
32: Stud A.183flr81
33. Nul Al94gr2H
,
;
>0 , Revul.r Lever
".
Afea .
32.023 om'
35 SlelUted noule
12; 4.96 sq. in .
,. ,
TU I Gag
1" .
Sell!cl(l(l AIel . 41 .2 om'
I:;
8.39 sq. in.
Orirooe p
I'"
ReactIon loree . 3016 D,.
I"
Flow capacity .
100996 KgIh
I"
Noise ill 30 m ace. to AP152 1: 126 dB
approxmate noise level at 30 m aCCOfding to APl521
(mtluth noise) open discharge
,
II 37.
j , API52.
I I
I
Commercial code : S46P3530A-D-VMM
I
,
IA=
225.4 mm
254.0 mm
1180.0 mm

152.3 Kg
l A -
8.9 InCh
Dab 01 COI lcul
10.0 Inch
IH-'
46.5 Inch
-j-
Ma55 Capaoty W : 18500 KgIh 335.1 Pound
!
?!-I;
P I ;
55.3 barabs
C C-.ase Constant : 341.143
I(") Indicative Values 0
now coeffiCIent Kd : 0.915
0
N
Ksh ' 0.866
w
-
Napier equation coffeclion Kn
,
2 valves afe necessary to reach the required capacity.
<
Back Pfessure correcllon Kb :
,
"
BUIItup back pressurecO 1 barg
..
2nd I/alve set at '05% of set pranure with 10% ol/elpreSSure
in accordill1Ce With API 520

iii

1.1 Loadcases!Ioadcasecombinations
The following load cases f load case combinations shall be analyzed 1.) always or 2.) on a case
to-case basis.
Static load cases for operating. design and pressure test conditions:
L6
jill: L7
I
I
--'-
I
--'-
I
I
I
I
I
L
L
I
Ll 9
L20


Load types (iC a pplicable; load types should be added) :
W Dead weight (pipe weight +fluid weight +insulation weight)
D# Displacement
T# Design temperature
P# Design internal pressure
U# Uniform loads (e.g. snow load, seismic load)
F# External forces (forces and/or moments)
HP Hydro test pressure
H Hanger loads
WIN# Wind loads (for the main wind directions)
WNC Dead weight without contents (pipe weight +insulation weight)
WW Water-filled weight for pressure test



~