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Variable CONVEYOR CODE No MATERIAL PROPERTIES Material to be Handled Bulk Density Static Angle of Repose Dynamic Angle of Surcharge Maximum Lump Size TRANSFER PROPERTIES Conveying Distance Conveying Height Conveyor Length Gradient (rad) Gradient (degree) Gradient (%) CROSS SECTION PROPERTIES Troughing Design Troughing Angle Belt Width Effective Belt Width Maximum Loaded Section Area CAPACITY Belt Speed Degree of Filling Degree of Uniformity Volume Rate Mass Rate

Symbol BC-01

Value

Units

Notes

Wet or Dry Sludge from WWTP tn/m3 ρ 1.00 r s k 30 10 ° ° mm

according to Table no 01 according to Table no 01 according to Table no 02

L H Lc gr δ a

10.00 1.00 10.05 0.10 5.71 10

m m m rad ° %

Datum no 01 Datum no 02 L c =(L 2 +H 2 ) 1/2 gr=arctan(H/L) δ=(360*gr)/(2*π) a=100*(H/L)

3-part, Normal Trough λ B b S 20 800 670 0.0413 ° mm mm m2 b=0.9*B-50 according to Table no 03 Datum no 03

v φ1 φ2 Qv Qm

1.05 1.00 1.00 156 156

m/s

Datum no 04 acc to Table no 04 Datum no 05 acc to Table no 05 Datum no 06

m3/hr tn/hr

Q v =3600*S*v*φ 1 *φ 2 Q m =ρ*Q v

5.0 5.1

NUMBER OF IDLERS Transition Length L tr 0.85 m according to Table no 06

00 1.0 2.92 N/mm2 mm mm Kg/m2 Kg/m2mm Kg/m Datum no 07 acc to Table no 08 according to Belt Type according to Belt Type according to Belt Type according to Table no 08 Datum no 08 w b =(B/1000)*(w r *(Th u +Th l )+w c ) 7.10 5.3 7.6 5.30 485.26 186.11 5.60 2. check acc to Table no 10 w m =(1000*Q v *ρ)/(3600*v) q u =9.15 7.2 7.9 5.7 IDLER PROPERTIES Upper Idler Diameter Lower Idler Diameter Upper Idler Rotation Speed Lower Idler Rotation Speed Material Mass Load on the Upper Idlers Load on the Lower Idlers Du Dl n ru n rl wm qu ql 89 89 225 225 41.0 3.47 mm mm rpm rpm Kg/m N N according to Table no 09 according to Table no 09 n ru =(v*1000*60)/(D*π) .6 7.5.5 7.4 7.0 7.7 5.7 Transition Interval Normal Troughing Set Pitch at the Upper Run Troughing Set Pitch at Loading Point Troughing Set Pitch at Lower Run Loading Length Number of TransitionTroughing Sets Number of Loading Troughing Sets Number of Normal Upper Run Troughing Sets Total Troughing Sets at the Upper Run Average Pitch at the Upper Run Troughing Sets at the Lower Run BELT PROPERTIES Type of Belt Belt Tensile Strength Thickness of Upper Layer Thickness of Lower Layer Belt Core Weight Belt External Layers Weight Belt Mass Ni a nu a ld al L ld n tr n ld n nu nu au nl 1 1. check acc to Table no 10 n rl =(v*1000*60)/(D*π) .81*a l *w b .4 6.5 5.5 6.6 6.00 5 m m m m m according to Table no 07 a ld =a u /2 a l =2*a nu Datum no 07 n tr =INT(L tr /a nu ) n l =INT(L ld /a ld )+1 n nu =INT((L c -L tr -L ld )/a nu )+1 n u =n t +n l +n nu a u =L c /n u n l =INT(L c /a l )+1 EP 315/2 (4+2) T Th u Th l wc wr wb 315 4.4 5.0 6.40 1.8 5.20 0 3 7 10 1.2 5.2 6.1 6.20 0.12 6.3 5.81*a u *(w b +w m ) q l =9.1 7.3 6.