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INSTALLATION

INSTRUCTIONS

WALL MOUNTED PACKAGE AIR CONDITIONERS MODELS W18A1 W18L1 W24A1 W24L1 W30A1 W30L1 W36A1 W36L1 W42A1 W42L1 W48A1 W48L1 W60A1 W60L1

Bard Manufacturing Company, Inc. Bryan, Ohio 43506
Since 1914...Moving ahead just as planned.

Manual : Supersedes: File: Date:

2100-508 NEW Volume III Tab 16 07-07-08
Manual Page 2100-508 1 of 25

© Copyright 2008

Contents

Getting Other Information and Publications Wall Mount General Information Wall Mount Model Nomenclature ............................ Shipping Damage .................................................... General ................................................................ Duct Work ................................................................ Filters ................................................................ Fresh Air Intake ....................................................... Condensate Drain ....................................................

3

4 4 4 5 5 5 5

Installation Instructions Wall Mounting Information ....................................... 6 Mounting the Unit .................................................... 6 Clearances Required ............................................... 6 Minimum Clearances ............................................... 6 Wiring – Main Power ............................................. 14 Wiring – Low Voltage Wiring ................................. 14

Start Up General .............................................................. Topping Off System Charge ................................... Safety Practices ..................................................... Important Installer Note ......................................... Wall Mounted Air Conditioner ................................ Three Phase Scroll Compressor ............................ Phase Monitor ....................................................... Condenser Fan Operation ..................................... Service Hints ......................................................... Sequence of Operation .......................................... Compressor Control Module .................................. Adjustments ........................................................... Pressure Service Ports ..........................................

15 15 15 16 16 16 16 16 16 17 17 17 17

Troubleshooting Fan Blade Setting Dimensions .............................. 18 Removal of Fan Shroud ......................................... 18 Refrigerant Charge ................................................ 18

Figures Figure 1 Figure 2 Figure 3A Figure 3B Figure 3C Figure 4 Figure 5 Figure 6 Figure 7 Figure 8

Fresh Air Damper Assembly ................... 5 Unit Dimensions ...................................... 7 Mounting Instructions .............................. 8 Mounting Instructions - W18, W24, W30, W36 .... 9
Mounting Instructions - W42, W48, W60 ..... 10

Electric Heat Clearance ......................... 11 Wall Mounting Instructions .................... 12 Wall Mounting Instructions .................... 12 Common Wall Mounting Installations .... 13 Fan Blade Setting ................................. 18

Tables Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11

Fan Blade Dimensions .......................... 18 Refrigerant Charge ............................... 18 Cooling Pressure .................................. 19 Electrical Specifications W**A .............. 20 Electrical Specifications W**L ............... 21 Recommended Airflow .......................... 22 Indoor Blower Performance .................. 22 Maximum ESP Electric Heat Only ........ 22 Electric Heat ......................................... 23 Optional Accessories ............................ 24 Vent & Control Options ......................... 25

Manual 2100-508 Page 2 of 25

..E.116. 4.. ANSI/NFPA 70 Standard for the Installation . GA 30329-2305 Telephone: (404) 636-8400 Fax: (404) 321-5478 NFPA National Fire Protection Association Batterymarch Park P... ACCA Manual D Winter and Summer Air Conditioning and Equipment Selection ASHRAE American Society of Heating......GETTING OTHER INFORMATION AND PUBLICATIONS These publications can help you install the air conditioner or heat pump. Box 9101 Quincy... N........... 1791 Tullie Circle.S. MA 02269-9901 Telephone: (800) 344-3555 Fax: (617) 984-7057 Manufactured under the following U....485. 5........ 13th Floor New York... Washington....825.......934.520. CONTACT THESE PUBLISHERS: ACCA Air Conditioning Contractors of America 1712 New Hampshire Ave..936 Manual Page 2100-508 3 of 25 .... Patent numbers: 5............. ANSI/NFPA 90A of Air Conditioning and Ventilating Systems ANSI Standard for Warm Air ..W.. ANSI/NFPA 90B Heating and Air Conditioning Systems American National Standards Institute 11 West Street..777.... DC 20009 Telephone: (202) 483-9370 Fax: (202) 234-4721 National Electrical Code .... N. Atlanta. ACCA Manual J Residential Winter and Summer Air Conditioning Duct Design for Residential ... Be sure to consult current edition of each standard.301.. FOR MORE INFORMATION..002.... Refrigeration and Air Conditioning Engineers. You can usually find these at your local library or purchase them directly from the publisher.. 4.. NY 10036 Telephone: (212) 642-4900 Fax: (212) 302-1286 Load Calculation for ....875.878...O... 4...... 5....924. Inc....

Barometric Fresh Air Damper (Standard) B .3½ Ton 48 . The unit is designed for use with or without duct work.Phenolic Coated Condenser 1 . GENERAL The equipment covered in this manual is to be installed by trained. These instructions explain the recommended method to install the air cooled self-contained unit and the electrical wiring connections to the unit.5 Ton 42 A 1 – A 10 KW X X X X X A CONTROL MODULES (See Spec. Where local regulations are at a variance with instructions.Beige (Standard) 2 .Top Outlet (W30A.3 Ton 42 .One Inch Washable P . Note particularly “Starting Procedure” and any tags and/or labels attached to the equipment. they do not supersede any national and/or local codes in any way.Two Inch Pleated NOTE: Vent options X.460/60/3 A . If damage is found.One Inch Throwaway (Standard) W . installer should adhere to local codes.Phenolic Coated Evaporator X .2 Ton 30 .Economizer (Internal) .230/208/60/1 B .Fully Modulating with Exhaust R . May require separate field supplied barometric relief in building.2½ Ton 36 .Left Hand Air Conditioner VENTILATION OPTIONS X .White 3 . W36A Only) FILTER OPTIONS X . All internal wiring is complete. These instructions and any instructions packaged with any separate equipment required to make up the entire air conditioning system should be carefully read before beginning the installation.Standard COLOR OPTIONS 1 . SHIPPING DAMAGE Upon receipt of equipment.Air Conditioner L . and Residence Type Warm Air Heating and Air Conditioning Systems.230/208/60/3 C .Blank-off Plate M . 90B.Motorized with Exhaust (See Spec.Dark Bronze X . The air duct should be installed in accordance with the Standards of the National Fire Protection Association for the Installation of Air Conditioning and Ventilating Systems of Other Than Residence Type. requesting inspection by the carrier’s agent. Sheet S3397) COIL OPTIONS X .Phenolic Coated Evaporator 2 .Front (Standard) T .Buckeye Gray 5 .Motorized with Exhaust E . experienced service and installation technicians. 90A. Flanges are provided for attaching the supply and return ducts.Mesa Tan and Condenser 4 . Authorities having jurisdiction should be consulted before the installation is made.Energy Recovery Ventilator .Motorized Fresh Air Damper V . NFPA No. Size of unit for a proposed installation should be based on heat loss calculation made according to methods of Air Conditioning Contractors of America (ACCA). Manual 2100-508 Page 4 of 25 . B and M are without exhaust capability.WALL MOUNT GENERAL INFORMATION AIR CONDITIONER WALL MOUNT MODEL NOMENCLATURE W MODEL NUMBER CAPACITY 18 .Commercial Ventilator . While these instructions are intended as a general recommended guide. the carton should be checked for external signs of shipping damage.4 Ton 60 . See Page 3 for information on codes and standards. Sheet S3397) REVISIONS VOLTS & PHASE A .1½ Ton 24 . The refrigerant system is completely assembled and charged. NFPA No. preferably in writing. the receiving party must contact the last carrier immediately.Desert Brown OUTLET OPTIONS 6 .

See Wall Mounting Instructions and Figures 3 and 4 for further details. Flexible joints should be used to connect the duct work to the equipment in order to keep the noise transmission to a minimum. It is recommended that Bard Return Air Grille Kit RG2 through RG5 or RFG2 through RFG5 be installed when no return duct is used. A metallic return air grille is required with installations not requiring a return air duct. Air Conditioning Contractors of America (ACCA) is an excellent guide to proper sizing. If the unit is equipped with a fresh air damper assembly. must be properly sized for the design airflow requirement of the equipment. For model series W30. A 1-inch washable filter and 2inch pleated filter are also available as optional accessories. Contact distributor or factory for ordering information. efficiency and cost of operation information is based upon the fresh air blank-off plate in place and is recommended for maximum energy efficiency. it must be an open or vented type system to assure proper drainage. Ducts through the walls must be insulated and all joints taped or sealed to prevent air or moisture entering the wall cavity.DUCT WORK All duct work. The filter slides into position making it easy to service. W42. supply and return. Models W18 & W24 as approved for zero inch clearance to the supply duct. All duct work or portions thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage. If using a return air filter grille. Any grille that meets with 5/8 inch louver criteria may be used. All capacity. To allow the damper to operate. The damper blade is locked in the closed position. W36. the maximum and minimum blade position stops must be installed. There are openings in the unit base for the drain hose to pass through. The blank-off plate is available upon request from the factory and is installed in place of the fresh air damper shipped with each unit. Design the duct work according to methods given by the Air Conditioning Contractors of America (ACCA). filters must be of sufficient size to allow a maximum velocity of 400 fpm. CONDENSATE DRAIN A plastic drain hose extends from the drain pan at the top of the unit down to the unit base. FILTERS A 1-inch throwaway filter is standard with each unit. In the event the drain hose is connected to a drain system of some type. FRESH AIR INTAKE All units are built with fresh air inlet slots punched in the service door. When duct runs through unheated spaces. W48 and W60 a 1/4 inch clearance to combustible material for the first three feet of duct attached to the outlet air frame is required. This filter can be serviced from the outside by removing the filter access panel. Use insulation with a vapor barrier on the outside of the insulation. NOTE: If no return air duct is used. FIGURE 1 FRESH AIR DAMPER Manual Page 2100-508 5 of 25 . it should be insulated with a minimum of one inch of insulation. Refer to Maximum ESP of operation Electric Heat Table 6. the assembly is shipped already attached to the unit. The spacing between louvers on the grille shall not be larger than 5/8 inch. See Figure 1. applicable installation codes may limit this cabinet to installation only in a single story structure. Some installations may not require any return air duct. The internal filter brackets are adjustable to accommodate the 2-inch filter by bending two (2) tabs down on each side of the filter support bracket.

On side-by-side installations. W36L W42A. Hook top rain flashing. W36. See W**A Specification S3397 & W**L Specification S3279. Clearances Required for Service Access and Adequate Condenser Airflow MODELS W18A. the wall construction must be strong and rigid enough to carry the weight of the unit without transmitting any unit vibration. 2.right of supply flange for shipping. W24L. See Figure 3. W42. The unit itself is suitable for 0 inch clearance. and to allow proper airflow to the outdoor coil. W60L LEFT SIDE 15" 20" 20" 20" RIGHT SIDE 20" 15" 20" 20" M inimum Clearances Required to Combustible M aterials SUPPLY AIR DUCT CABINET FIRST THREE FEET W18A. Secure rain flashing to wall and caulk across entire length of top. WARNING Failure to provide the 1/4 inch clearance between the supply duct and a combustible surface for the first 3 feet of duct can result in fire causing damage.L / W48A. Manual 2100-508 Page 6 of 25 . 9.L / W36A. 2.L 1/4" 0" MODELS NOTE: For side by side installation of two (2) W**A models there must be 20" between units. W48A. Mount bottom mounting bracket. These units are secured by wall mounting brackets which secure the unit to the outside wall surface at both sides. Locate and mark lag bolt locations and bottom mounting bracket location. attached to front . For additional mounting rigidity. Additional clearance may be required to meet local or national codes. L 0" 0" W30A. MOUNTING THE UNIT 1. However. Be sure to observe required clearance if combustible wall. 5. it is generally recommended that a 1-inch clearance is used for ease of installation and maintaining the required clearance to combustible material. injury or death. maintain a minimum of 20 inches clearance on right side to allow access to control panel and heat strips. 7. See Figure 3. This can be reduced to 15" by using a W**L model (left side compressor and controls) for the left unit and WA (right side compressor and controls) for right unit. W48L. See Figure 3 for details on opening sizes. W60A W42L. On wood frame walls. Two holes for the supply and return air openings must be cut through the wall as shown in Figure 3. 8. 3. but the supply air duct flange and the first 3 feet of supply air duct require a minimum of 1/4 inch clearance to combustible material for model series W30.L / W24A. W24A. W30L. 3. 6. Concrete block walls must be thoroughly inspected to insure that they are capable of carrying the weight of the installed unit. the return air and supply air frames or collars can be drilled and screwed or welded to the structural wall itself (depending upon wall construction). attached to skid for shipping. W36A W18L. but is not required. A bottom mounting bracket. is provided for ease of installation. W48 and W60. W30A. L 1/4" 0" W42A. 4. use 7/8 inch diameter flat washers on the lag bolts.INSTALLATION INSTRUCTIONS WALL MOUNTING INFORMATION 1.L / W60A. Position unit in opening and secure with 5/16 lag bolts. under back bend of top.

L 38.88 11. L W30A.19 22.88 29.00 1.68 26. L 33. L W48A.13 22.432 84.125 70.88 40.75 20.00 32.88 19.88 13.63 34. FRONT VIEW SIDE VIEW BACK VIEW W**L LEFT UNIT BACK VIEW SIDE VIEW FRONT VIEW Manual Page 2100-508 7 of 25 .00 25.88 15.00 5.75 29.75 9.88 13.06 10.14 4.00 25. W**A RIGHT UNIT *Optional top outlet (factory installed only) for W30A and W36A models only.06 29.88 35.88 27.00 5.55 4.563 7.00 11.88 All dimensions are in inches.66 30.88 27.FIGURE 2 Dimensions of Basic Unit for Architectural and I nstallation Requirements (Nominal) C B E F G I J K L M W18A.875 9.00 11.88 10. Dimensional drawings are not to scale.00 W24A.25 27.00 2.200 17.00 W36A.75 39.75 28.25 27.19 12. L 42.88 23. L MODEL WIDTH DEPTH HEIGHT SUPPLY (W) (D) (H) A B RETURN N O P Q R S T 2.125 70.69 32.00 2.563 7.19 12.75 17.88 19.56 26.00 16. L W42A.63 31.75 28.94 34.93 26.88 43.075 22.00 3.300 17.37 42.43 W60A.88 29.

W18L1. W24A1.FIGURE 3A W18A1. W24L1 MOUNTING INSTRUCTIONS Manual 2100-508 Page 8 of 25 .

FIGURE 3B W30A1. W30L1. W36L1 MOUNTING INSTRUCTIONS Manual Page 2100-508 9 of 25 . W36A1.

W48L1. W60L1 MOUNTING INSTRUCTIONS Manual 2100-508 Page 10 of 25 . W48A1. W60A1.FIGURE 3C W42A1. W42L1.

Failure to do this could result in overheating the combustible material and may result in a fire causing damage. It is important to insure that the 1/4 inch minimum spacing is maintained at all points. W36A1. W36L1. W42A1. W48L1. W30L1. This is required for the first 3 feet of ducting. Manual Page 2100-508 11 of 25 . WARNING A minimum of 1/4 inch clearance must be maintained between the supply air duct and combustible materials. W42L1. W48A1. W60A1.FIGURE 4 ELECTRIC HEAT CLEARANCE W30A1. injury or death. W60L1 SIDE SECTION VIEW OF SUPPLY AIR DUCT FOR WALL MOUNTED UNIT SHOWING 1/4 INCH CLEARANCE TO COMBUSTIBLE SURFACES.

FIGURE 5 WALL MOUNTING INSTRUCTIONS SEE FIGURE 3 – MOUNTING INSTRUCTIONS FIGURE 6 WALL MOUNTING INSTRUCTIONS SEE UNIT DIMENSIONS. FIGURE 2. FOR ACTUAL DIMENSIONS IF REQUIRED IF REQUIRED Manual 2100-508 Page 12 of 25 .

FIGURE 7 COMMON WALL MOUNTING INSTALLATIONS Manual Page 2100-508 13 of 25 .

If this is the case. the unit serial plate will so indicate. there may be two field power circuits required. All wiring must conform to NEC and all local codes. These instructions must be adhered to. The unit rating plate lists a “Maximum Time Delay Relay Fuse” or “HACR” type circuit breaker that is to be used with the equipment. Each outdoor unit is marked with a “Minimum Circuit Ampacity”. This means that the field wiring used must be sized to carry that amount of current. The acceptable operating voltage range for the 240 and 208V taps are: TAP 240 208 RANGE 253 – 216 220 – 187 NOTE: The voltage should be measured at the field power connection point in the unit and while the unit is operating at full load (maximum amperage operating condition). All equipment leaves the factory wired on 240V tap. For 208V operation. When shut. a padlock may be placed through the hole in the tab preventing entry. This tab will now line up with the slot in the door. 1 phase and 3 phase equipment dual primary voltage transformers. See “Start Up” section for important information on three phase scroll compressor start ups. See Tables 4 & 5 for Electrical Specifications. reconnect from 240V to 208V tap. The correct size must be used for proper circuit protection and also to assure that there will be no nuisance tripping due to the momentary high starting current of the compressor motor. bend the tab located in the bottom left-hand corner of the disconnect opening under the disconnect access panel straight out. All models are suitable only for connection with copper wire. The disconnect access door on this unit may be locked to prevent unauthorized access to the disconnect. Manual 2100-508 Page 14 of 25 . Also shown are the number of field power circuits required for the various models with heaters. To convert for the locking capability. Each unit and/or wiring diagram will be marked “Use Copper Conductors Only”. The electrical data lists fuse and wire sizes (75° C copper) for all models including the most commonly used heater sizes. refer to Wiring Manual 2100-507. Refer to the National Electrical Code (NEC) for complete current carrying capacity data on the various insulation grades of wiring material. WIRING – LOW VOLTAGE WIRING 230/208V.WIRING – MAIN POWER Refer to the unit rating plate for wire sizing information and maximum fuse or “HACR” type circuit breaker size. Depending on the installed KW of electric heat. For wiring size and connections.

START UP THESE UNITS REQUIRE R-410A REFRIGERANT AND POLYOL ESTER OIL. REMEMBER: When adding R-410A refrigerant. evacuating (see criteria above). always plug compressor immediately after removal. Never use air and R-410A to leak check. in the system. charge with liquid refrigerant. Manual Page 2100-508 15 of 25 . Never trap liquid R-410A in manifold sets. Store cylinders in a cool area.similar to R-22 and R-12. 11. R-410A has an ozone depletion potential of zero. 10. 4. 8. R-410A is a binary blend of HFC-32 and HFC-125. there are no significant changes in the refrigerant composition during multiple leaks and recharges. R-410A refrigerant is close to being an azeotropic blend (it behaves like a pure compound or single component refrigerant). R-410A is nearly azeotropic . TOPPING OFF SYSTEM CHARGE If a leak has occurred in the system. Evacuate the area if exposed. This decomposition produces hazardous vapors. 5. A liquid line dryer must be used . 9. SAFETY PRACTICES: 1. 4. and systems designed for R-22 cannot withstand this higher pressure. Bard Manufacturing recommends reclaiming. Do not burn R-410A. GENERAL: 1. Never mix R-410A with other refrigerants. Limit atmospheric exposure to 15 minutes. Once a cylinder or line is full of liquid. and to insure optimal system performance. 5. Do not inhale R-410A – the vapor attacks the nervous system. 2. the mixture may become flammable. but must be reclaimed due to its global warming potential. gauge lines or cylinders. 3. 6. Use recovery equipment rated for R-410A refrigerant. topping off the system charge can be done without problems. If compressor removal is necessary. Use only cylinders rated DOT4BA/4BW 400. With R-410A. Refer to instructions for the cylinder that is being utilized for proper method of liquid extraction. and liquid refrigerant will freeze the skin. Use gloves and safety glasses. 7. unconsciousness and ultimate death can result from breathing this concentration. 12. 10. it must come out of the charging cylinder/tank as a liquid to avoid any fractionation.even a deep vacuum will not separate moisture from the oil. Never heat cylinders above 125°F. any further rise in temperature will cause it to burst. The remaining refrigerant charge. R-410A expands significantly at warmer temperatures. 2. WARNING Failure to conform to these practices could lead to damage. Polyol Ester oils can be irritating to the skin. R-410A compressors use polyolester oil. it will rapidly absorb moisture and strongly hold this moisture in the oil. Use separate service equipment to avoid cross contamination of oil and refrigerants. creating dizziness. Purge with small amount of nitrogen when inserting plugs. injury or death. may be used after leaks have occurred and then “top-off” the charge by utilizing the charging charts on the inner control panel cover as a guideline. Never fill cylinders over 80% of total capacity. out of direct sunlight. Cardiac irregularities. Polyol Ester oil is hygroscopic. Use manifold gauges rated for R-410A (800 psi/250 psi low). and charging to the nameplate charge. loss of coordination and slurred speech. Although nearly azeotropic. 7. 6. 3. 8. R-410A operates at 40-70% higher pressure than R-22. If done correctly. 9.

See wiring diagram. These models are factory wired on low speed. Reverse rotation also results in an elevated sound level over that with correct rotation. connecting properly phased power leads to the same Fusite terminal should maintain proper rotation direction. All three phase ZP compressors are wired identically internally. If the Y signal is present at the phase monitor and phases are correct the green LED will light. THREE PHASE SCROLL COMPRESSOR START UP INFORMATION Scroll compressors. Manual 2100-508 Page 16 of 25 . W48 and W60 models only. like several other types of compressors. it can be reconnected to low speed (red wire) for lower sound level. reverse operation for over one hour may have a negative impact on the bearing due to oil pump out. Verification of proper rotation direction is made by observing that suction pressure drops and discharge pressure rises when the compressor is energized. Since there is a 50-50 chance of connecting power in such a way as to cause rotation in the reverse direction. PHASE MONITOR All units with three phase scroll compressors are equipped with a 3 phase line monitor to prevent compressor damage due to phase reversal. Also. which shortens equipment service life as well as increasing operating costs. Periodic cleaning of the outdoor coil to permit full and unrestricted airflow circulation is essential. If phases are reversed. as well as substantially reduced current draw compared to tabulated values. 3. 2. reverse two of the supply leads to the unit. The phase monitor in this unit is equipped with two LEDs. Check all power fuses or circuit breakers to be sure they are the correct rating. If a fault condition occurs. Do not reverse any of the unit factory wires as damage may occur. the red fault LED will be lit and compressor operation is inhibited.START UP (Continued) IMPORTANT INSTALLER NOTE For improved start up performance wash the indoor coil with a dish washing detergent. Verification of proper rotation must be made at the time the equipment is put into service. HIGH PRESSURE SWITCH All W**A/W**L wall mounted air conditioner series models are supplied with a remote reset for the high and low pressure switch. As a result. This reduces airflow through the system. The condenser fan motor on 230/208 volt. CONDENSER FAN OPERATION Applies to W42. 60 HZ units is a two-speed motor that comes factory wired on high speed for peak performance. SERVICE HINTS 1. However. three phase compressors will rotate in either direction depending upon phasing of the power. If improper rotation is corrected at this time. If ambient conditions permit. this pressure switch may be reset by turning the thermostat off then back on again. will only compress in one rotational direction. once the correct phasing is determined for a specific system or installation. one and three phase. there will be no negative impact on the durability of the compressor. If tripped. Caution owner/operator to maintain clean air filters at all times. The direction of rotation of the compressor may be changed by reversing any two line connections to the unit. However. the compressor’s internal protector will trip. 50 HZ models must have fan wired on low speed. NOTE: If compressor is allowed to run in reverse rotation for several minutes. not to needlessly close off supply and return air registers. verification of proper rotation must be made. Direction of rotation is not an issue with single phase compressors since they will always start and run in the proper direction.

On a call for second stage heat. Regardless the state of the low pressure switch. circuit R-W1 make at the thermostat pulling in heat contact for the strip heat and blower operation.5 minute 1. the unit will go into manual lockout condition and the alarm relay circuit will energize. or opens again for longer than 120 seconds.0 minute 5. are a function of the Compressor Control Module. When the delay on make is complete and the high pressure switch and low pressure switch is closed. Adjustable Delay On Make And Break Timer On initial power up or anytime power is interrupted to the unit. Upon shutdown. the delay on break timer starts and prevents restart until the delay on break and delay on make periods have expired. Bypass. the compressor contactor is energized. the compressor contactor will de-energize immediately.0 minute 4.0 minute (30 seconds) (60 seconds) (120 seconds) (180 seconds) (240 seconds) (300 seconds) DOB = 123 DOB = 126 DOB = 132 DOB = 138 DOB = 144 DOB = 150 second DOM second DOM second DOM second DOM second DOM second DOM During routine operation of the unit with no power interruptions the compressor will operate on demand with no delay.SEQUENCE OF OPERATION COOLING – Circuit R-Y makes at thermostat pulling in compressor contactor. The lockout features. On a call for heating. which will be 2 minutes plus 10% of the delay on break setting.0 minute 3. Manual Page 2100-508 17 of 25 . During routine operation of the unit with no power interruptions. the contactor will reenergize after the delay on make time delay has expired. R-W2 makes bringing on second heat contactor. COMPRESSOR CONTROL MODULE The compressor control module is standard on all models covered by this manual. High Pressure Switch and Lockout Sequence If the high pressure switch opens. the delay on make period begins. The G (indoor motor) circuit is automatically completed on any call for cooling operation or can be energized by manual fan switch on subbase for constant air circulation. and Lockout Sequence If the low pressure switch opens for more than 120 seconds. NOTE: Both high and low pressure switch controls are inherently automatic reset devices. the unit will go into manual lockout condition and the alarm relay circuit will energize. starting the compressor and outdoor motor. Low Pressure Switch. See Table 3. if so equipped. ADJUSTMENTS Adjustable Delay on Make and Delay on Break Timer The potentiometer is used to select Delay on Break time from 30 seconds to 5 minutes. Recycling the wall thermostat resets the manual lockout. The lockout timer will go into a soft lockout and stay in soft lockout until the high pressure switch closes and the delay on break time has expired.0 minute 2. This terminal is powered whenever the compressor is locked out due to HPC or LPC sequences as described. and DOM is 144 seconds PRESSURE SERVICE PORTS High and low pressure service ports are installed on all units so that the system operating pressures can be observed. Recycling the wall thermostat resets the manual lockout. both soft and manual. The high pressure switch and low pressure switch cut out and cut in settings are fixed by specific air conditioner unit model. If the low pressure switch remains open. Typical Settings for Dual Unit Installation: Unit 1: DOB set at 2 minutes. It is imperative to match the correct pressure table to the unit by model number. Alarm Relay Output Alarm terminal is output connection for applications where alarm relay is employed. and DOM is 132 seconds Unit 2: DOB set at 4 minutes. Delay on Make (DOM) timing on power-up and after power interruptions is equal to 2 minutes plus 10% of Delay on Break (DOB) setting: 0. The compressor control module is an anti-short cycle/lockout timer with high and low pressure switch monitoring and alarm relay output. the compressor will operate on demand with no delay. A pressure table can be found later in the manual covering all models. If the high pressure switch opens again in this same operating cycle. the compressor contactor will de-energize and go into a soft lockout.

4. Reverse steps to reinstall. one on each side of unit.60 57 .60 57 . 5.25" 1. TABLE 2 REFRIGERANT CHARGE Rated Airflow 600 800 1000 1100 1400 1550 1650 95°F OD 82°F OD Temperature Temperature 61 . and remove grilles. 7.) temperature and rated airflow across the evaporator during cooling cycle.61 60 .TROUBLESHOOTING FAN BLADE SETTING DIMENSIONS Shown in Figure 8 is the correct fan blade setting for proper air delivery across the outdoor coil. Nine (9) screws. 3. Optimum unit performance will occur with a refrigerant charge resulting in a suction line temperature (6" from compressor) as shown in Table 2. Disconnect all power to the unit.67 63 . 2.64 65 .75" MIS-1724 The suction line temperatures in Table 2 above are based upon 80°F dry bulb / 67°F wet bulb (50% R.H.62 63 .61 56 . Remove screws holding fan shroud to condenser and bottom. Service motor/fan as needed. If charge quantity is in doubt.68 TABLE 1 FAN BLADE DIMENSION Model W18A1 / W18L1 W24A1 / W24L1 W30A1 / W30L1 W36A1 / W36L1 W42A1 / W42L1 W48A1 / W48L1 W60A1 / W60L1 Dimension A 1.66 56 . Manual 2100-508 Page 18 of 25 . fan blade. reclaim unit and recharge to factory nameplate quantity.60 58 .67 62 .61 57 . FIGURE 8 FAN BLADE SETTING Model W18A1 / W18L1 W24A1 / W24L1 W30A1 / W30L1 W36A1 / W36L1 W42A1 / W42L1 W48A1 / W48L1 W60A1 / W60L1 REFRIGERANT CHARGE The correct system R-410A charge is shown on the unit rating plate. Remove the screws holding both grilles.69 64 . Any service work requiring removal or adjustment in the fan and/or motor area will require that the dimensions below be checked and blade adjusted in or out on the motor shaft accordingly. and shroud assembly out the left side of the unit. Unwire condenser fan motor. Refer to Table 1 for unit specific dimension. Slide complete motor. REMOVAL OF FAN SHROUD 1.00" 1.65 56 . 6.

WB W42A1/L1 80 deg. If there is any doubt as to correct operating charge being in the system. If condensing pressures appear elevated check condenser fan wiring. D B 67 deg. D B 67 deg. WB 75 deg. WB 85 deg. the charge should be removed. WB W36A1/L1 80 deg. See “Condenser Fan Operation”. D B 72 deg.TABLE 3 COOLING PRESSURE TABLE Air Temperature Entering Outdoor Coil °F Model Return Air Temperature 75 deg. D B 62 deg. WB 75 deg. D B 62 deg. D B 72 deg. WB W30A1/L1 80 deg. D B 72 deg. WB 85 deg. D B 67 deg. WB 85 deg. D B 67 deg. D B 62 deg. WB 85 deg. WB 75 deg. WB W60A1/L1 80 deg. WB Pressure Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side Low S i de High Side 75 127 295 136 303 141 314 121 326 129 334 134 346 121 335 129 344 134 356 123 350 132 359 137 372 128 341 137 350 142 362 125 349 134 358 139 371 126 352 135 361 140 374 80 129 316 138 324 143 335 123 350 132 359 137 372 122 357 131 366 136 379 125 372 134 382 139 395 130 362 139 371 144 384 127 370 136 379 141 392 128 373 137 383 142 396 85 131 337 140 346 145 358 125 375 134 385 139 398 125 380 134 390 139 404 127 396 136 406 141 420 132 383 141 393 146 407 129 391 138 401 143 415 130 396 139 406 144 420 90 133 360 142 369 147 382 127 401 136 411 141 425 127 404 136 414 141 428 129 420 138 431 143 446 133 406 142 416 147 431 131 415 140 426 145 441 132 418 141 429 146 444 95 135 383 144 393 149 407 130 426 139 437 144 452 130 429 139 440 144 455 131 445 140 456 145 472 135 429 144 440 149 455 133 440 142 451 147 467 133 442 142 453 147 469 100 137 407 146 417 151 432 132 450 141 462 146 478 132 454 141 466 146 482 133 470 142 482 147 499 137 453 146 465 151 481 136 467 145 479 150 496 135 466 144 478 149 495 105 138 432 148 443 153 459 134 477 143 489 148 506 134 481 143 493 148 510 136 496 145 509 150 527 138 480 148 492 153 509 137 495 147 508 152 526 137 491 146 504 151 522 110 140 457 150 469 155 485 135 502 144 515 149 533 136 509 145 522 150 540 138 524 148 537 153 556 140 506 150 519 155 537 140 526 150 539 155 558 137 517 147 530 152 549 115 141 484 151 496 156 513 137 527 146 541 151 560 137 537 146 551 151 570 140 552 150 566 155 586 142 534 152 548 157 567 143 557 153 571 158 591 139 544 149 558 154 578 120 143 511 153 524 158 542 138 553 148 567 153 587 138 566 148 581 153 601 143 581 153 596 158 617 144 564 154 578 159 598 146 590 156 605 161 626 141 571 151 586 156 607 W18A1/L1 80 deg. WB Low side pressure ± 2 PSIG High side pressure ± 5 PSIG Tables are based upon rated CFM (airflow) across the evaporator coil. WB 75 deg. WB 75 deg. D B 72 deg. WB W24A1/L1 80 deg. D B 62 deg. D B 67 deg. D B 67 deg. NOTE: Pressure table based on high speed condenser fan operation. D B 62 deg. D B 67 deg. WB W48A1/L1 80 deg. D B 62 deg. WB 85 deg. Manual 2100-508 Page 19 of 25 . system evacuated and recharged to serial plate charge weight. D B 72 deg. WB 75 deg. D B 72 deg. D B 62 deg. WB 85 deg. D B 72 deg. WB 85 deg.

B0Z B 06 W24A1 . C0Z C 09 C 15 W60A1 .B00.TABLE 4 Electrical Specifications — W**A Series Single Circuit Model W18A1 .A00.B00. B Dual Circuit 2 Field 1 Maximum Power External Fuse or Ckt. B0Z* B 06 B 09* B 15 W30A1 . C0Z C 06 W30A1 . 3 These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. Caution: When more than one field power circuit is run through one conduit.A00*. B 230/208-1 230/208-1 230/208-3 460-3 230/208-1 1 230/208-3 58 26 60 30 6 10 10 10 460-3 230/208-1 1 230/208-3 58 26 60 30 6 10 10 10 460-3 230/208-1 1 1 230/208-3 59 59 26 52 60 60 30 60 6 6 10 6 10 10 10 10 460-3 230/208-1 1 1 230/208-3 59 59 26 52 60 60 30 60 6 6 10 6 10 10 10 10 460-3 230/208-1 1 1 230/208-3 59 59 26 52 60 60 30 60 6 6 10 6 10 10 10 10 460-3 1 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors. A0Z* A 05* A 08 A 10* A 15 W36A1 .B00. A0Z A 05 A 08 A 10 W24A1 . C0Z C 09 C 15 Rated Volts and Phase No.A00. IMPORTANT: While this electrical data is presented as a guide. 20 30 50 60 30 30 50 60 15 25 15 15 35 35 50 60 90 20 25 35 60 15 15 20 30 35 35 50 60 90 30 30 35 60 15 15 20 30 50 50 60 90 125 35 35 60 70 15 20 30 50 50 60 90 125 40 40 60 70 20 20 30 60 60 60 90 125 40 40 60 70 20 20 30 2 Field Power Wire Size 12 10 8 6 10 10 8 6 14 10 14 14 8 8 8 6 4 12 10 8 8 14 14 12 10 8 8 8 6 4 10 10 8 6 14 14 10 10 8 8 6 4 2 8 8 6 6 14 12 10 8 8 6 4 2 8 8 6 6 12 12 10 8 8 6 4 2 8 8 6 6 12 12 10 2 Ground Wire 12 10 10 10 10 10 10 10 14 10 14 14 10 10 10 10 8 12 10 10 10 14 14 12 10 10 10 10 10 8 10 10 10 10 14 14 10 10 10 10 10 8 6 10 10 10 8 14 12 10 10 10 10 8 6 10 10 10 8 12 12 10 10 10 10 8 6 10 10 10 10 12 12 10 3 Minimum Circuit Ampacity Ckt. B0Z B 09 B 15 B 18 W42A1 . Wire Size Ckt. 2 Based on 75C copper wire. A0Z A 05 A 10 A 15 A 20 W42A1 .B00. * Top outlet supply option is available only factory installed and only on the selected models. A Ckt. A0Z* A 05* A 08 A 10* A 15 W30A1 .A00. Refer to the National Electrical code (latest version). A0Z A 05 A 10 A 15 A 20 W60A1 .C00.C00*. Brkr. Manual 2100-508 Page 20 of 25 . A0Z A 05 A 10 A 15 A 20 W48A1. A Ckt.A00. it is important to electrically connect properly sized fuses and conductor wires in accordance with the National Electrical Code and all local codes.B00*.B00*. A Ckt.C00. Field Power Circuits 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 or 2 1 1 1 1 1 1 1 1 1 1 1 1 or 2 1 1 1 1 1 1 1 1 1 1 1 or 2 or 2 1 1 1 1 1 1 1 1 1 1 or 2 or 2 1 1 1 1 1 1 1 1 1 1 or 2 or 2 1 1 1 1 1 1 1 3 Minimum Circuit Ampacity 16 30 46 56 21 30 46 56 15 22 10 12 24 32 48 58 84 18 24 33 51 11 12 17 26 29 32 48 58 84 23 24 33 51 12 12 17 26 33 33 59 85 111 25 34 53 62 13 18 27 37 37 59 85 111 29 34 52 62 14 18 27 41 41 59 85 111 28 34 53 62 15 18 27 1 Maximum External Fuse or Ckt.C00*. C0Z* C 06 C 09* C 15 W36A1 .A00. the conductors must be derated. B0Z* B 06 B 09* B 15 W36A1 . A Ckt. Pay special attention to note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three (3) current carrying conductors are in a raceway. Brkr.C00. C0Z C 09 C 15 W48A1 . B0Z B 09 B 15 B 18 W60A1 . B Ckt. All wiring must conform to the National Electrical Code and all local codes. B0Z B 09 B 15 B 18 W48A1 . A0Z A 05 A 08 A 10 W24A1 . Article 310 for power conductor sizing. C0Z* C 06 C 09* C 15 W42A1 .A00*.C00. B 2 Ground Wire Size Ckt.

C00*. B0Z B 09 B 15 W48L1 .A00. All wiring must conform to the National Electrical Code and all local codes. C0Z C 09 C 15 W48L1 .A00*.B00*. C0Z* C 09* C 15 W42L1 . A0Z* A 05* A 08 A 10* A 15 W30L1 .A00. B Dual Circuit 2 Field 1 Maximum Power External Fuse or Ckt. 2 Based on 75C copper wire.A00. C0Z C 09 C 15 W60L1 .B00. Wire Size Ckt.C00*. A0Z A 05 A 08 A 10 W24L1 . Brkr. A0Z A 05 A 10 A 15 W42L1 . it is important to electrically connect properly sized fuses and conductor wires in accordance with the National Electrical Code and all local codes. B0Z B 09 B 15 W42L1 .B00. 20 30 50 60 30 30 50 60 15 25 35 35 50 60 90 20 35 60 15 20 30 35 35 60 90 30 35 60 15 20 30 50 50 60 90 35 35 60 15 20 30 50 50 60 90 40 40 60 20 20 30 60 60 60 90 40 40 60 20 20 30 2 Field Power Wire Size 12 10 8 6 10 10 8 6 14 10 8 8 8 6 4 12 8 8 14 12 10 8 8 6 4 10 8 6 14 10 10 8 8 6 4 8 8 6 14 12 10 8 8 6 4 8 8 6 12 12 10 8 8 6 4 8 8 6 12 12 10 2 Ground Wire 12 10 10 10 10 10 10 10 14 10 10 10 10 10 8 12 10 10 14 12 10 10 10 10 8 10 10 10 14 10 10 10 10 10 8 10 10 10 14 12 10 10 10 10 8 10 10 10 12 12 10 10 10 10 8 10 10 10 12 12 10 3 Minimum Circuit Ampacity Ckt.A00. A Ckt.TABLE 5 Electrical Specifications — W**L Series Single Circuit Model W18L1 . Refer to the National Electrical code (latest version). A0Z A 05 A 10 A 15 W60L1 . B 230/208-1 230/208-1 230/208-3 230/208-1 58 26 60 30 6 10 10 10 230/208-3 460-3 230/208-1 1 230/208-3 58 26 60 30 6 10 10 10 460-3 230/208-1 1 230/208-3 59 26 60 30 6 10 10 10 460-3 230/208-1 1 230/208-3 59 26 60 30 6 10 10 10 460-3 230/208-1 1 230/208-3 59 26 60 30 6 10 10 10 460-3 1 Maximum size of the time delay fuse or HACR type circuit breaker for protection of field wiring conductors.B00. Manual Page 2100-508 21 of 25 .C00.C00. Brkr. B Ckt.B00.A00. A Ckt.A00*. Field Power Circuits 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 or 2 1 1 1 1 1 1 1 1 1 or 2 1 1 1 1 1 1 1 1 1 or 2 1 1 1 1 1 1 1 1 1 or 2 1 1 1 1 1 1 1 1 1 or 2 1 1 1 1 1 1 3 Minimum Circuit Ampacity 16 30 46 56 21 30 46 56 15 22 24 32 48 58 84 18 33 51 11 17 26 29 32 58 84 23 33 51 12 17 26 33 33 59 85 25 34 53 13 18 27 37 37 59 85 29 34 52 14 18 27 41 41 59 85 28 34 53 15 18 27 1 Maximum External Fuse or Ckt.B00*. A0Z* A 05* A 10* A 15 W36L1 . A0Z A 05 A 08 A 10 W24L1 . Article 310 for power conductor sizing. B 2 Ground Wire Size Ckt. A Ckt. B0Z* B 09* B 15 W30L1 . 3 These “Minimum Circuit Ampacity” values are to be used for sizing the field power conductors. C0Z* C 09* C 15 W36L1 . the conductors must be derated. A Ckt. Caution: When more than one field power circuit is run through one conduit.C00. A0Z A 05 A 10 A 15 W48L1. B0Z B 09 B 15 W60L1 . C0Z C 09 C 15 Rated Volts and Phase No. IMPORTANT: While this electrical data is presented as a guide. B0Z B 06 W30L1 . Pay special attention to note 8 of Table 310 regarding Ampacity Adjustment Factors when more than three (3) current carrying conductors are in a raceway. * Top outlet supply option is available only factory installed and only on the selected models. B0Z* B 09* B 15 W36L1 .

50 .50 .35 TOP High .50 .50 . W36A/L FRONT High .50 .45 .50 . Derate ESP by .30 .50 .5 High Speed Dry Coil 1020 960 865 820 735 615 Wet Coil 975 905 800 735 650 535 W30A/L.50 .50 .35 .725 700 .20 .50 . W24L W30A.50 W42A/L.45 .50 .1285 1950 .50 Values shown are for units equipped with standard 1-inch throwaway filter or 1-inch washable filter.950 930 . W60L Rated C FM * 550 800 1000 1100 1400 1550 1650 Rated ESP * .30 Recommended Airflow Range 575 .40 . W48L W60A.50 .50 .50 .4 .50 .20 .50 .50 .15 for 2-inch pleated filters.TABLE 6 RECOMMENDED AIRFLOW Model W18A.1375 Factory Speed Connection High High High High High High High * Rated CFM and ESP on high speed tap.50 .50 . W30L W36A.45 .1350 1600 .50 .40 .50 .50 .50 . TABLE 7 INDOOR BLOWER PERFORMANCE W18A/L.3 .50 . W36A/L High Speed Dry Coil 1395 1340 1285 1205 1110 1005 Wet Coil 1315 1270 1190 1100 1000 870 L o w S p eed Dry Coil 950 930 910 855 800 — Wet Coil 935 915 885 830 755 — W42A/L. In H 2O . W36L W42A.45 Low .40 .50 .50 .50 . W48A/L High Speed Dry Coil 1885 1770 1635 1500 1370 1250 Wet Coil 1800 1665 1540 1400 1285 1150 L o w S p eed Dry Coil 1650 1550 1450 1350 1300 — Wet Coil 1600 1500 1400 1300 1175 — W60A/L High Speed Dry Coil 2200 2100 2000 1875 1775 1650 Wet Coil 2000 1900 1800 1700 1600 1475 L o w S p eed Dry Coil 1600 1525 — — — — Wet Coil 1450 1375 — — — — TABLE 8 MAXIMUM ESP OF OPERATION ELECTRIC HEAT ONLY Model W18A/L.50 .50 .50 W30A/L.1 .30 .50 .50 . W24A/L E.P.45 .50 .50 .2 .50 .50 . W42L W48A.50 .50 .50 .40 .45 .50 .50 .50 .50 .50 .50 .50 .50 .0 .50 .50 . Manual 2100-508 Page 22 of 25 .50 .30 .50 .50 .40 .40 .1150 1750 .40 .S.50 .50 . W18L W24A.50 Low .50 . W24A/L Outlet S p eed -A0Z -A04 -A05 -A08 -A10 -A15 -A20 -B0Z -B06 -B09 -B15 -B18 -C0Z -C06 -C09 -C15 FRONT Single .35 .50 .50 .50 .50 . W48A/L FRONT High Low W60A/L FRONT High Low .50 .40 .45 .50 .50 .50 .50 .50 .1300 930 .

3 27300 28.7 20.8 B TU H 13650 17065 208V-1 Amps 14.4 20500 12.7 30600 18.6 34130 36.5 51250 54.2 37.7 23030 10.2 68260 72.2 25600 14.0 38400 36.4 18.0 40950 51200 33.TABLE 9 ELECTRIC HEAT Models KW 4 5 6 8 9 10 12 15 18 20 83.2 43.8 20475 21.5 15360 7.4 18.8 30700 240V-1 Amps 16.3 51200 61430 31.2 20500 240V-3 Amps B TU H 208V-3 Amps B TU H 460V-3 Amps B TU H Manual Page 2100-508 23 of 25 .1 B TU H 10240 12800 14.1 51200 62.5 38400 46100 41.

TABLE 10 OPTIONAL ACCESSORIES W18*1-A W24*1-A W24*1-B W24*1-C W30*1-A W30*1-B W30*1-C W36*1-A W36*1-B W36*1-C W42*1-A W42*1-B W42*1-C W48*1-A W48*1-B W48*1-C W60*1-A W60*1-B X X X X X X X X X X X X X X X X X X X X X X X X X X X Part Number EHWA02-A05 EHW02A-A08 EHWA02A-A10 EHWA24-B06 EHWH24B-C06 EHWA03-A05 EHWA03-A08 EHWA03-A10 EHWA03-A15 EHWA03-B06 EHW36A-B06 EHWA03-B09 EHWA37-B15 EHWC03A-C06 EHWC03A-C09 EHWA03A-C15 EHWA05-A05 EHWA05-A10 EHWA05-A15 EHWA05-A20 EHWA05-B09 EHWA05-B15 EHW05A-B18 EHWA05A-C09 EHWA05A-C15 EHWA60-A05 EHWA60-B09 WMCB-01B WMCB-02A WMCB-02B WMCB-03A WMCB-04B WMCB-05A WMCB-05B WMCB-06B WMCB-08A WMCB-09A WMPD-01C X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Manual 2100-508 Page 24 of 25 CIRCUIT BREAKER (WMCB) & PULL DISCONNECT (WMPD) HEATER KITS W60*1-C .

460 Volt X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X W42. W60 W18.230 Volt Energy Recovery Ventilator .Standard Blank Off Plate Motorized Fresh Air Damper Commercial Ventilator .Spring Return Economizer Energy Recovery Ventilator . W36 Manual Page 2100-508 25 of 25 .Power Return Economizer Energy Recovery Ventilator .TABLE 11 VENT & CONTROL OPTIONS Part Number CMC-14 CMC-15 CMC-23 CMC-24 CMC-28 BFAD-2 BOP-2 MFAD-2 CRV-2 EIFM-2B WERV-A2B BFAD-3 BOP-3 MFAD-3 CRVS-3 CRVP-3 EIFM-3C WERV-A3C WERV-C3C BFAD-5 BOP-5 MFAD-5 CRVS-5 CRVP-5 EIFM-5C WERV-A5C WERV-C5C Description ODT Start Kit (230V 1-Phase) DDC DDC LA C Barometric Fresh Air Damper .Spring Return Commercial Ventilator .Standard Blank Off Plate Motorized Fresh Air Damper Commercial Ventilator . W48.230 Volt Barometric Fresh Air Damper .Standard Blank Off Plate Motorized Fresh Air Damper Commercial Ventilator .Power Return Economizer Energy Recovery Ventilator . W24 W30.230 Volt Energy Recovery Ventilator .460 Volt Barometric Fresh Air Damper .Spring Return Commercial Ventilator .