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DRILLING EQUIPMENT

DRILLING EQUIPMENT
DRILLING EQUIPMENT
DRILLING EQUIPMENT

Mechanization

Department

DRILLING EQUIPMENT Mechanization Department 1
Company profile Mostovik Scientific-Industrial Company (SIC “Mostovik”) is one of the largest design and construction

Company profile

Company profile Mostovik Scientific-Industrial Company (SIC “Mostovik”) is one of the largest design and construction
Company profile Mostovik Scientific-Industrial Company (SIC “Mostovik”) is one of the largest design and construction
Company profile Mostovik Scientific-Industrial Company (SIC “Mostovik”) is one of the largest design and construction
Company profile Mostovik Scientific-Industrial Company (SIC “Mostovik”) is one of the largest design and construction

Mostovik Scientific-Industrial Company (SIC “Mostovik”) is one of the largest design and construction corporation in Russia which performs complete cycle of contract works: from survey, design, approvals’ obtaining to construction and assembly works and the location commissioning. The Company has designed and built about 350 transport, special-purpose and civil facilities of different complexity level in Russia and outside it. The Company includes design as well as construction and assembly departments, Steel Structures Plant with the process equipment which is unique for Russia which enables fabrication of most complicated structures with the machine-building accuracy, Rein- forced-Concrete Plants, Mechanization Department (more that 550 special-purpose machines), Repair and Mechanical Plant, Special-Purpose Crane Plant (max. capacity 370 tons), Road-Construction Department and other auxiliary departments.

Activity Areas:

X

Design of Transport, Special-Purpose and Civil Facilities

X

Construction of Bridges, Motorways and Tunnels

X

Construction of Urban Underground Railways

X

Construction of Special-Purpose Underground Facilities

X

Construction of Industrial and Civil Facilities

X

Construction of Oil and Gas Industry Facilities

X

Metalware Plant with a unique for Russia technology complex

X

Reinfoced-concrete plants

SIC “Mostovik” participates in the implementation of federal programmes on the preparation for 2014 Winter Olympics in Sochi and 2012 APEC Summit in Vladivostok (design and construction of the world’s largest cable-stayed bridge to Russky Island across the Eastern Bosporus with a record-breaking channel span — 1,104 meters).

Управление механизации SIC “Mostovik” production facilities include a powerful Mechanization

Управление механизации

SIC “Mostovik” production facilities include a powerful Mechanization Department providing machines and equipment for performing civil, assembly and road-construc- tion works to all of the Company’s construction sites.

The Department’s fleet exceeds 550 pieces of equipment placed in heated garages, a repair team capable of ensuring up-to-date service for different types of trucks.

equipment placed in heated garages, a repair team capable of ensuring up-to-date service for different types
equipment placed in heated garages, a repair team capable of ensuring up-to-date service for different types
equipment placed in heated garages, a repair team capable of ensuring up-to-date service for different types
equipment placed in heated garages, a repair team capable of ensuring up-to-date service for different types
equipment placed in heated garages, a repair team capable of ensuring up-to-date service for different types

Управление механизации

Управление механизации The Mechanization Department’s fleet includes the entire complex of the
Управление механизации The Mechanization Department’s fleet includes the entire complex of the
Управление механизации The Mechanization Department’s fleet includes the entire complex of the
Управление механизации The Mechanization Department’s fleet includes the entire complex of the
Управление механизации The Mechanization Department’s fleet includes the entire complex of the

The Mechanization Department’s fleet includes the entire complex of the vehicles and equipment required to perform construction works: wheeled, caterpillar and truck- mounted cranes with the capacity from 16 to 250 tons; special-purpose vehicles for the transportation and supply of concrete mixes and fuel; a complete set of earthwork and road-construction equipment; pile-driving and drilling equipment; vibration plants, rod and pipe Diesel hammers, stand-alone power generators, all-terrain and urban buses for staff transportation.

The Company actively cooperates with the world’s leading construction machines’ manufacturers: Liebherr, Tadano, Komatsu, Hitachi, Sumitomo and many others.

world’s leading construction machines’ manufacturers: Liebherr, Tadano, Komatsu, Hitachi, Sumitomo and many others. 5
Operational experience SIC “Mostovik” offers unique equipment for large-depth (up to 100 m) large- diameter

Operational experience

SIC “Mostovik” offers unique equipment for large-depth (up to 100 m) large- diameter (2.2 m) drilling works as well as skilled staff for the equipment operation. The drilling equipment was applied during the works on the erection of the unique bridge crossing to Russky Island over Eastern Bosporus in Vladivostok. To make pile foundations for bridge piers, trestles and foundation of the 320-meter bridge tower nine drilling plants manu- factured in China, Korea and Japan were used. The total drilling depth of M-6 Tower pile foundation was 7,650 meters including 4,590 meters in the most com- plicated rocks of the Eastern Bosporus

bottom (abrasion factor 190, maximum hardness 200 MPa). “Mostovik” Company was Russia’s pioneer company to apply reversing plants in bridge building which facilitated drilling the deepest wells (up to 120 m). All in all to erect the tower foundation 120 auger piles were made (diameter 2 meters, depth 62–77 meters). The volume of the concrete laid is 12,500 m 3 , the total weight of the rein- forcement frames exceeds 1,000 tons. All the works were performed on a 120x60 meters plot where a large quan- tity of equipment was concentrated — 6 high-performance reversing drilling

machines, 3 casing oscillators, 6 cranes (capacity — 100–250 tons), more than 40 special-purpose auxiliary machines. Despite the extremely confined condi- tions the works were held as per the logistics solutions ensuring non-stop operation as well as meeting the contrac- tual drilling schedule target times. All the activities were held in parallel:

drilling, fabrication and assembly of the reinforcement-bar skeletons, piles’ pre- concreting activities, concrete casting.

fabrication and assembly of the reinforcement-bar skeletons, piles’ pre- concreting activities, concrete casting. 6
fabrication and assembly of the reinforcement-bar skeletons, piles’ pre- concreting activities, concrete casting. 6
fabrication and assembly of the reinforcement-bar skeletons, piles’ pre- concreting activities, concrete casting. 6
fabrication and assembly of the reinforcement-bar skeletons, piles’ pre- concreting activities, concrete casting. 6

Operational experience

Operational experience 7
Operational experience 7
Operational experience 7
Operational experience 7
Operational experience 7
Operational experience 7
Operational experience 7

DRILLING EQUIPMENT

Casing Immersion cylinder (extraction cylinder) Tightening weight Put up cylinder Top clamp cylinder Tightening
Casing
Immersion cylinder
(extraction cylinder)
Tightening weight
Put up cylinder
Top clamp cylinder
Tightening weight
Bottom clamp cylinder
corbel
Rotation
hydromotor
Wedge clamp
Rotation mechanism
reducer
hydromotor Wedge clamp Rotation mechanism reducer RT-300 casing oscillator manufactured by Nippon-Sharyo Co.

RT-300 casing oscillator manufactured by Nippon-Sharyo Co. is used for drilling works in any soil cat- egory: up to strength Category 9 (using rope and jump drilling technique). RT-300 may be applied both in combi- nation with RCD drilling machines and independently, using the casing oscilla- tor as a stand-alone piece of equipment. The soil is removed from the well with a grabbing excavator.

Reversing drilling machines RCD-300 manufactured by Kalicson, Sam-Jin, Buma Sambo. The Machines are designed for making auger piles (diameter 2,000 mm). Are used for drilling in any strength category soil. RCD operating mechanism is equipped with the cutting tools as per the soil cat- egory. Drilling is performed using a roll- ing cutter bit with the air-lift backwash.

1 2 3 5 4 9 7 6 8 1. Tool Advance Mast 2. Operating
1
2
3
5
4
9
7
6
8
1. Tool Advance Mast
2. Operating Platform
3. Auxiliary Crane
4. Tube Supply Tray
5. Clamp
6. Pumping Station
7. Drilling Mud Treatment System
8. Drill String
9. Crane
Crane 4. Tube Supply Tray 5. Clamp 6. Pumping Station 7. Drilling Mud Treatment System 8.

DRILLING EQUIPMENT

KATO KB-1500R drilling machine is designed for making auger piles with the diameter of 1,000-1,500
KATO KB-1500R drilling machine
is designed for making auger piles with
the diameter of 1,000-1,500 mm. Is used
for drilling works in any soil category: up
to strength Category 9. The machine is
self-propelled.
2 455
3
840
1 960
1 450
10
055
160
10
480
14
420
2
925
1 000
2
625
13 560
055 160 10 480 14 420 2 925 1 000 2 625 13 560 KATO KB-50

KATO KB-50 THC drilling machine is designed for making auger piles with the diameter of 1,000 mm. Is used for drilling works in any soil category: up to strength Category 9. The machine is self- propelled.

3 940 3 980 9 770 3 000
3 940
3 980
9 770
3 000
works in any soil category: up to strength Category 9. The machine is self- propelled. 3
works in any soil category: up to strength Category 9. The machine is self- propelled. 3
DRILLING EQUIPMENT Kasagrande В180HD drilling machine is designed for making auger piles with the diameter
DRILLING EQUIPMENT
Kasagrande В180HD drilling machine
is designed for making auger piles with
the diameter of 1,000–1,500 mm. Is used
for drilling works in any soil category: up
to strength Category 9. The machine is
self-propelled.
4000
208530001500
10009500
22 480

Nippon-Sharyo ED-5500 drilling machine is designed for making auger piles with the diameter of 2,000 mm. Is used for drilling works in any soil category: up to strength Category 6. The machine is self-propelled. In case of using with Hirabayashi HCR-240 casing oscillator it may be used on soils with the maximum strength Category 9.

case of using with Hirabayashi HCR-240 casing oscillator it may be used on soils with the
case of using with Hirabayashi HCR-240 casing oscillator it may be used on soils with the
case of using with Hirabayashi HCR-240 casing oscillator it may be used on soils with the
DRILLING EQUIPMENT Yutong YTR-260 drilling machine manufactured by Yutong Heavy Indus- tries Co. Ltd. is
DRILLING EQUIPMENT
Yutong YTR-260 drilling machine
manufactured by Yutong Heavy Indus-
tries Co. Ltd. is designed for making
auger piles with the diameter of 2,000–
1,500 mm. Is used for drilling works in
any soil category: up to strength Cat-
egory 9. The machine is self-propelled
(on Caterpillar chassis). The power rotor
ensures two-mode operation: high-torque
low-speed and low-torque high-speed.
The machine is characterized by a high
propelling power, high efficiency and
is suitable for construction works in
permafrost with pebble interlayers where
normal drilling is impossible.
4
600
9
200
22 480
1 913
works in permafrost with pebble interlayers where normal drilling is impossible. 4 600 9 200 22

DRILLING EQUIPMENT

Standard-frequency vibro-driver 120 HD manufactured by PTC. Is designed for works with heavy shut- ters and casing strings with the maximum weight of 90 tons, max. diameter of 3,200 mm. Is characterized by supreme accuracy and high performance.

with the maximum weight of 90 tons, max. diameter of 3,200 mm. Is characterized by supreme
with the maximum weight of 90 tons, max. diameter of 3,200 mm. Is characterized by supreme
with the maximum weight of 90 tons, max. diameter of 3,200 mm. Is characterized by supreme
with the maximum weight of 90 tons, max. diameter of 3,200 mm. Is characterized by supreme
Is characterized by supreme accuracy and high performance. High frequency vibro-driver 23 HF3А1 manufactured by PTC.

High frequency vibro-driver 23 HF3А1 manufactured by PTC. Is designed for works with sheet piles, H-bars (max. length — 18 meters) and pipes (casings) with the max. diameter of 620 mm. High-frequency vibro- drivers enable avoiding resonance which may damage nearby buildings or structures.

of 620 mm. High-frequency vibro- drivers enable avoiding resonance which may damage nearby buildings or structures.

DRILLING EQUIPMENT

DRILLING EQUIPMENT High frequency variable amplitude vibro- driver 48 HFV manufactured by PTC. High-frequency

High frequency variable amplitude vibro- driver 48 HFV manufactured by PTC. High-frequency vibro-driver with hydraulically-adjustable eccentricity is designed for work with sheet piles and H-bars with the max. length of 20 meters and pipes (casings) with the max. diameter of 1,300 mm. Amplitude- control function enables minimizing the vibration dissipation. Moreover, the destructive vibration supplied to the crane is virtually zero which allows the contractor using telescopic jibs on mobile cranes.

the contractor using telescopic jibs on mobile cranes. Boundary parameter values of 48 HFV and 23
the contractor using telescopic jibs on mobile cranes. Boundary parameter values of 48 HFV and 23

Boundary parameter values of 48 HFV and 23 HF3А1 vibro-drivers do not exceed international noise-pressure and vibration limitations which allows their application in densely-populated cities, near historic buildings or buildings where sensitive equipment is mounted. Hydraulic vibrators’ application enables multiple use of immersion elements.

Mostovik Russia, 644080, Omsk, Mira st., 5/5. Tel.: (7-3812) 65-88-37 Tel.: (7-3812) 71-91-18 Tel./fax: (7-3812) 69-66-86 www.mostovik.ru

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