STEEL BUILDING SOLUTIONS

EVEREST – TRUSTED FOR OVER 70 YEARS

Everest Industries Limited is one of India's fastest growing building solutions company. A pioneer in the field of fibre cement building products, its strategic investments in technology over the last seven decades have allowed it to continually introduce innovative and modern building products with a promise of Strength, Speed and Safety in construction. Founded in 1934, Everest is one of the most respected and renowned business entities in India, and has dominated the market ever since. The company has a pan India presence with a large distribution network and state-of-the-art manufacturing facilities at Kymore, Nashik, Coimbatore, Kolkata and Roorkee. Everest follows a solutions approach where various products and services are integrated to meet customers' needs. Everest offers a complete range of building solutions - Roofing, Ceilings, Walls, Flooring, Cladding, Doors. And now, PreEngineered Steel Buildings and Smart Steel Building for the Industrial, Commercial and Residential sector.

STEEL BUILDING SOLUTIONS

Our Clients
• Reliance Petroleum, Jamnagar • Vadafone, Punjab • Dangote Group, Nigeria • Rishi FIBC Solutions, Baroda • KBK Polymers, Roorkee • Nirlon Ltd., Mumbai • Balaji Shivran Carrier Ltd., Mumbai
RAJPURA KARNAL DELHI BHAGWANPUR WORKS - ROORKEE HEAD OFFICE CHANDIGARH

• All Cargo Logestics, Indore • Radico Khaitan Ltd., Bahadurgarh • Acqua Infra Projects Ltd., Luxor, Uttarkhand • Rashtriya Chemicals Fertilizers Ltd., Mumbai • City Corporation, Pune and many more...

FARIDABAD KANPUR PATNA VARANASI KOTA ALLAHABAD JABALPUR AHMEDABAD BHOPAL INDORE BILASPUR KYMORE WORKS RANCHI BURDWAN KHARAGPUR GUWAHATI

JAMSHEDPUR KOLKATA WORKS BALASORE CUTTACK

SURAT

LAKHMAPUR WORKS-NASHIK NASHIK MUMBAI

KOLHAPUR HUBLI NELLORE MANGALORE BANGALORE CHENNAI
HEAD OFFICE FACTORY SALES OFFICE RETAIL SPOTS SALES DEPOTS

PALAKKAD COCHIN

PODANUR WORKS - COIMBATORE MADURAI

EVEREST STEEL BUILDING SOLUTIONS
Built Strong

STEEL BUILDING SOLUTIONS

Complete Solutions

Everest Steel Building Solutions
Pre-Engineered Steel Buildings
Everest Pre-Engineered Steel Buildings are the fastest systems of industrial construction today. Everest promises to erect your factory building in only 33% of time that it normally takes to construct a conventional building. That means, 200% faster! Everest Steel Buildings are strong and can withstand unfavorable weather conditions like cyclones, high velocity winds, heavy snow and, most importantly, earthquakes. They provide you with lifelong durability, safety and very low costmaintenance. Applications : • Factory Buildings • Institutional Buildings • Recreational Facilities • Agricultural Storage • Commercial Spaces • Warehouses • Military Buildings and Aviation Hangers

Smart Steel Buildings
Everest Smart Steel Buildings are 100% customised steel buildings. Their innovative state-of-the-art technology is the fastest for manufacturing and erecting buildings. Everest Smart Steel buildings are resistant to moisture, adverse weather conditions, earthquakes, termites and fire. These high quality buildings can be relocated easily and your architect / interior designer can choose from a large variety of external and internal finishes. Applications : • Commercial and Office Buildings • Industrial Utility Buildings • Site offices and residences • Farm houses • Restaurants • Automobile Showrooms

EVEREST PRE-ENGINEERED STEEL BUILDINGS
Robust. Revolutionary.

SAG ROD STRONGEST PURLIN (Zee and Cee shape in high tensile - 345MPa/steel) HI-TECH RAFTER (Automatically welded)

STYLISED WINDOW (In variety of finishes) CANOPY ROLLING SHUTTER ENDPOST ROD BRACING

PRE-ENGINEERED STEEL BUILDINGS

Everest Pre-engineered Steel Buildings are 100% custom-built buildings designed as per your exact requirement using computer-aided designing and optimum use of steel. These high-quality steel frame structures and metal claddings are completely manufactured in our factory and transported to your site for quick erection, thus saving considerable on-site work.

STRONGEST ROOF PANEL (High tensile - 550MPa) GUTTER DOWNSPOUT (Colour coated square shaped)

WALL PANEL (Coloured galvalume)

PERSONNEL DOOR SLIDING DOOR STRONGEST COLUMN (High tensile 345 MPa steel) FRAMED OPENING GIRT
Accessories Everest provides the following building accessories: • Roof Curbs • Adjustable/Fixed Louvers • Translucent Panels • Gravity Ventilators • Daylighting Panels • Turbo Ventilators

DELIVERING STRENGTH WITH SAFETY

PRE-ENGINEERED STEEL BUILDINGS

Design and Engineering • Everest's Design and Engineering Department has over 50 highly qualified engineers, checkers, detailers, designers and architects. • Everest uses an ultra-modern and highly sophisticated design software, Everest-MBS to design your building with the highest precision and optimum use of steel • Software like Stadd Pro, X Steel and Strucad are used for detailing and structure analysis

Manufacturing The Everest plant at Roorkee (Uttarakhand) is equipped with the most sophisticated manufacturing equipment: • Automatic cutting, welding, painting and roll forming machines • Automatic welding lines using PTW (Pull through welder) technology with LINCOLNTM welders from USA • OXYGEN shield air plasma for error-free and ready-toweld edges • Nesting softwares for most accurate and optimized sections out of steel plate • Electrodes and other consumables from ESABTM, ArctecTM and ADORTM welding

ON TIME. EVERY TIME.

PRE-ENGINEERED STEEL BUILDINGS

Logistics and Project Management Everest's dedicated logistics and project management team works relentlessly to ensure that your building reaches the site on time. Every time. To ensure speed, each consignment dispatched is tracked

using computerized vehicle tracking management systems. Our project management team already posted at your site comprises a team of dedicated Everest Erectors and our full time Everest Project Engineer. This ensures best coordination with your team and delivers highest levels of Strength, Speed and Safety.

ADVANTAGE EVEREST
Feature Conventional Buildings Everest Pre-Engineered Steel Buildings

Design

Substantial engineering and detailing work is required on every project, resulting in time overruns

Highly sophisticated software design package Everest-MBS used for designing which reduces design time significantly and eliminates errors

Delivery

Average 20 to 26 weeks

Average 6 to 8 weeks

Foundations

Heavy foundations

Simple design, light foundations

Erection Simplicity

Connections are complicated and differ from project to project, resulting in long learning curves of erection teams

Standard components connections, short learning curves

Erection Time

Long, highly variable and unpredictable

Fast and standardised erection process

Seismic Resistance

Rigid heavy weight structures do not perform well in seismic zones

Low-weight flexible frames offer higher resistance to seismic forces

PRE-ENGINEERED STEEL BUILDINGS

Feature

Conventional Buildings

Everest Pre-Engineered Steel Buildings
Cost efficient Outstanding architectural design can be achieved at low cost using standard architectural features and interface details. Traditional wall and fascia materials, such as concrete, masonry and wood, can be utilized Building is supplied complete with cladding and all accessories, including erection, from a single "one stop" source Future expansion is simple, easy and cost effective

Overall Price

High

Architecture

Special architectural design and features must be developed for each project, which often require research and thus resulting in much higher costs

Sourcing and Co-ordination

Many sources of supply hence considerable project management time is required to coordinate with suppliers and sub-contractos Future expansion would be more difficult and more likely, costlier Multiple responsibilities can result in questions of who is responsible when components do not fit properly Primary steel members are selected from standard hot rolled "I" sections, which are, in many segments of the members, heavier than what is actually required by design

Future Expansions

Safety and Responsibility

Single source of supply results in total responsibility

Structure Weight

30% lighter because of efficient use of steel

Framing Systems
RIDGE LINE 1500mm. (TYPICAL) PURLIN 300mm. ROOF SHEETING EAVE STRUT

EAVE STRUT

EAVE HEIGHT

RAFTER GIRT

WALL SHEETING

COLUMN FINISHED FLOOR LEVEL 200mm. BUILDING WIDTH 200mm.

Frame Cross Section

Everest Pre-Engineered Steel Buildings are 100% custom designed keeping in mind your requirements of maximum space utilization, excellent strength and safety. Our basic architectural measures include: Building Width is the distance from the outside of eave strut of one sidewall to the outside of eave strut of the facing sidewall. Building Length is the distance between the outside flanges of endwall columns in facing endwall. The End Bay Length forms the distance from the outside of the outer flange of endwall columns to the center line of the first interior frame columns. The Interior Bay Length is measured as the distance between the center lines of two adjacent interior main frame column which usually range from 6m, 7.5m and 9 m to 15m. The Building Height is the eave height, which is the length from the foot of the main frame column base plate to the top outer point of the eave strut and can measure up to a height of 30m. In the case of columns that are recessed or elevated Everest buildings are designed to meet the most stringent local & international codes like IS (Indian Standard) /AISC (American Institute of Steel Construction) /AISI (American Iron & Steel Institute) /MBMA (Metal Building Manufacturers Association) / AWS (American Welding Society) etc. from finished floor, the eave height is the distance from finished floor to top of the eave strut. The Roof Slope is the angle which the roof forms with respect to the horizontal and is commonly 1/10.
200mm END BAY INTERIOR BAY SIDEWALL INTERIOR BAY 380 mm END BAY BUILDING WIDTH POST & BEAM ENDWALL ENDWALL COLUMN

BUILDING LENGTH

Anchor Bolt Plan

200mm

PRE-ENGINEERED STEEL BUILDINGS

C L

MAX. PRACTICAL WIDTH = 75m

WIDTH MODULE MAX. 70m BUILDING WIDTH

WIDTH MODULE MAX. 70m

Everest Clear Span (ECS)

Everest Multispan (EMS-1)

C L

WIDTH MODULE MAX. 70m

WIDTH MODULE MAX. 70m

WIDTH MODULE MAX. 70m WIDTH MODULE WIDTH MODULE WIDTH MODULE BUILDING WIDTH MAX. 70m WIDTH MODULE

Everest Multispan (EMS-2)

Everest Multispan (EMS-3)

C L

STRUCTURE SUPPORT BY CUSTOMER

WIDTH MODULE MAX. 70m

WIDTH MODULE MAX. 70m

MAX. PRACTICAL WIDTH MAX. PRACTICAL WIDTH = 20m

Everest Roof System (ERS)

Everest Multigable (EMG)

MAX. PRACTICAL WIDTH = 40m

MAX. PRACTICAL WIDTH = 20m

Everest Mono Slope (EMS)

Everest Lean - TO (ELT)

Building with Cranes
Everest Pre-Engineered Steel Building Systems are ideal for factory buildings and manufacturing facilities which require installation of cranes for material handling. Everest Buildings can be designed to support various crane systems upto 150 MT capacity.

EAVE HEIGHT

HOIST (BY OTHER)

MAIN FRAME COLUMN FINISHED FLOOR LEVEL

VARIES

CRANE SPAN - CENTER TO CENTER OF RAILS BUILDING SPAN

MAXIMUM HOOK HEIGHT

2

HEIGHT OF CRANE BEAM

CLEAR

CRANE BRIDGE (BY OTHERS)

MAIN FRAME RAFTER

VARIES

Underhung Crane

CRANE BRIDGE (BY OTHERS) MAIN FRAME RAFTER EAVE HEIGHT EAVE HEIGHT

SEMI GANTRY CRANE (BY OTHERS)

HEIGHT OF CRANE BEAM

MAXIMUM HOOK HEIGHT

MAXIMUM HOOK HEIGHT

HOIST (BY OTHERS)

CRANE BEAM BEAM BRACKET

CRANE BEAM CRANE BEAM BRACKET STIFFENERS

HEIGHT OF CRANE BEAM

MAIN FRAME COLUMN CRANE RAIL (BY OTHERS) VARIES

FINISHED FLOOR LEVEL

VARIES

CRANE SPAN - CENTER TO CENTER OF RAILS BUILDING SPAN

VARIES

VARIES

CRANE SPAN - CENTER TO CENTER OF RAILS BUILDING SPAN

Top running Crane in a Clear Span Building

Semi - Gantry Crane

MAIN FRAME RAFTER EAVE HEIGHT MONO RAIL BEAM EAVE HEIGHT

MAIN FRAME RAFTER

GANTRY CRANE (BY OTHERS)

MAX. HOOK HEIGHT

HOIST (BY OTHERS) MAIN FRAME COLUMN FINISHED FLOOR LEVEL VARIES BUILDING SPAN

HOIST (BY OTHERS)

MAXIMUM HOOK HEIGHT

MAIN FRAME COLUMN

FINISHED FLOOR LEVEL

JIB CRANE

CRANE RAIL (BY OTHERS) VARIES

VARIES

CRANE SPAN - CENTER TO CENTER OF RAILS BUILDING SPAN

Jib Crane and Monorail Crane

Gantry Crane

PRE-ENGINEERED STEEL BUILDINGS

Building with Mezzanines
Everest Standard Mezzanine floor systems consist of Galvanized Steel Decking supported by joists connected to main mezzanine beams. A reinforced concrete slab (not supplied by Everest) is cast in situ on top of the steel decking. The primary mezzanine beams usually run across the width of the building and the joists usually run lengthwise (parallel to the roof purlins).

REINFORCED CONCRETE SLAB (BY OTHERS)

1
MAIN FRAME

2

3

4

5
MEZZANINE DECK PANEL

6
BEARING FRAME

A
ENDWALL STEEL LINE

SIDEWALL STEEL LINE

ENDWALL COLUMN MEZZANINE COLUMNS

MEZZANINE BEAMS

FRAMED OPENING

ENDWALL STEEL LINE MAIN FRAME COLUMN 300

MEZZ. DECK PANEL

B

MEZZ. JOIST MEZZ. BEAM

MEZZ. JOIST C
380 SIDEWALL STEEL LINE MEZZANINE FLOOR JOISTS

Joist connection at Intermediate Beam

Mezzanine Plan

200mm

MEZZANINE DECK PANEL REINFORCED CONCRETE SLAB (BY OTHERS)

MEZZANINE EDGE TRIM

SIDEWALL PANEL MEZZ. JOIST MEZZ. BEAM

SIDEWALL GIRT

RIGID FRAME COLUMN

Mezz. Beam Connection to Rigid Frame Column

REINFORCED CONCRETE SLAB (BY OTHERS) ENDWALL PANEL MEZZ. EDGE TRIM

ENDWALL COLUMN MEZZ. JOIST MEZZ. BEAM

ENDWALL

Joist to beam Connection at End Wall

300

Roof and Wall Cladding Panels
Metal Panels are one of the most attractive features of a Metal Building System. "Panel" refers to the metal skin used as roof and wall panels, interior roof and wall liners, partition panels, facia panels, soffit panels, etc. Everest Steel Panels The base metal is high tensile steel with a high grade aluminium zinc alloy coating, comprising of 55% Aluminium and 45% Zinc, weighing 150 grams/m2 spread over both sides. This coating offers four times higher resistance to corrosion as compared to galvanized coating. Everest colour coated steel panels have a 5 microns primer paint and a 20 microns silicon modified polyester paint applied at the mill on the weather (exterior) face. Everest also offers Pvf 2 (Fluro Polymer) using minimum 70% Kynar/Hylar - 500 Resin, which ensures that your building continues to look beautiful for a life-time. Roof and Wall Profiles Everest offers a wide variety of modern profiles to suit all applications.

Roof Panels
ER - 25-205 ER - 30-250

1000 250 23 1.5
3 0°

1025 205 20
25

30

B/2B 25 24 24 24 24 24 25 80

ER - 32-251

ER - SS-1750

1006[±10mm.] 251.5 32[±1.5] 10
1B

251.5 26

251.5

251.5 4 4 44

10

2

425 - 450
20 44 20 38.75 90

PRE-ENGINEERED STEEL BUILDINGS

Panels
ER - SS-2000 ER - SS-2500

50

450 - 475

83

375 - 400

Wall Panels
EW - 25-205 EW - 25-250

25 [±0.5]

25 [±0.5] 40 [±1] 1000 [±5]

1025 205
25

250 [±1]

20

INSTALLATION TYPE

EW - 30-250

EW - 32-251

80 30
°

8/28 1.5
30

38.75 2

20 44 2038.75

90

250

10 10 251.5

32 [±1.5]

23

4 4 251.5 1006 [±10mm.] 251.5 251.5

25 24 24 24 24 24 25

26

15 [±0.5]

18

EVEREST SMART STEEL BUILDINGS
Custom-made

SMART STEEL BUILDINGS

Everest brings you the World's fastest construction system. Everest Smart Steel Buildings. 100% customized and designed for your needs. Resistant to earthquakes, termites and fire, these buildings are very strong, durable and they can be relocated easily. If speed and ease of construction is your primary concern, Everest Smart Steel Buildings are the ideal solution.

Advantages • Durable • Quick Erection • Design Flexibility • Great Seismic Resistance • Better Build Quality • Predictability of Build Time and Cost • Fixed Cost - No Escalation • Single Source Responsibility • Relocatable • Very Light Foundation Required

BUILD YOUR IMAGINATION

SMART STEEL BUILDINGS

Commercial Building

Automobile Showroom

Cafeteria

Roof Top Extension

Designer Residence

MADE TO ORDER. BUILT TO LAST.
Everest's State-of-the-art manufacturing plant for Smart Steel Buildings translates your drawing plans into a ready-to-erect 3D steel framework within a few days. This revolutionary construction technique combines modern design and speed with structural strength.

SMART STEEL BUILDINGS

Design Engineering Everest's highly advanced and customized software - Smart Cad Pro and Smart Cad, design and determine the exact position of each part of your building. They combine structural strength with the optimum use of steel to ensure safety and long lasting strength.

erection plan clearly indicates the location of each wall frame and truss by means of a code that corresponds with the code printed on the member during roll forming. Hence the erection is simple and quick. Smart Steel buildings require a light foundation base which minimizes extensive excavation and cost.

Manufacturing The sophisticated computer-controlled roll forming machine cuts, forms, pre-punches and identifies each member of the building framework. An identification number on each roll-formed steel member allows rapid erection on site using simple tools. All the factory-made buildings are provided with a simple assembly plan.

Walls and Finishing Everest provides various external and internal building products that may be combined with wood, granite, ceramic tiles, marble, plaster, paint and polish to give you the look that you desire. Everest Erectors work closely with your local contractors and interior designers to help you achieve the look that you desire.

Building Erection Assembled frames and trusses along with a simple computer generated erection plan are delivered to your site. The

Ordering Everest Building Systems
Your order
Give Everest a brief on your project requirements. Get a detailed proposal with drawings. Finalise all technical and commercial matters to start the project. Week - 1

Your Approval
Get detailed designs and drawings for your (or your architect's) approval. Finalise and approve all building dimensions and accessories to start manufacturing your building. Week - 2 & 3

Detailing and Manufacturing Phase
Everest releases Anchor Bolt Plan with column reaction for construction. Everest supplies the anchor bolts. You start the foundation work. Everest starts manufacturing your building. Week - 4 to 8

Shipment and Erection Phase
Everest Erectors and Everest Project Engineer arrive at site. Everest starts shipment and delivery of your building in erectable sequence. Erection of the building is supervised and completed as per the Erection Drawing. The completed building is handed over to you. Week - 9 to 12

Everest Industries Limited : Genesis A-32 Mohan Co-operative Industrial Estate Mathura Road New Delhi - 110 044 (INDIA)
Tel.: +91-11-41731951/1952 Fax : +91-11-46566370 E-Mail: steelbuildings@everestind.com Website: www.everestind.com

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