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TEXCEL ENGINEERS PVT. LTD.

NTPC - KORBA ERECTION STATUS
Erection, Testing, Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage - III. As on 01.09.09 PGMA DESCRIPTION Weight Completed Balance (In MT)

PART - A (STRUCTURE)

PG 24 (SILENCER ) TOTAL

26.419

24.689

1.730

PG 35 (BOILER STRUCTURE) TOTAL

4184.529

4089.546

94.983

PG 36 (BOILER PLATFORMS) TOTAL 3409.634

2417.436

992.198

PG 38 (INTER CONN. PLATFORMS) TOTAL

810.361

8.177

802.184

PG 39 (FAN HANDLING STRUCTURE) TOTAL

100.460

0.000

100.460

PG 99 (FAN HANDLING ARRANGEMENT )TOTAL TOTAL (IN MT)

45.970

0.000

45.970

8577.372

6539.848

2037.524

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598 PG 42 (FUEL OIL PIPING) 37.474 1.067 50.907 43.683 15.000 3.000 12.619 11.160 PG 28 (DOORS) TOTAL 12.071 653.611 0.702 11.689 4. Testing.961 PG 20 (SOOT BLOWERS) TOTAL 79.593 PG 09 (SEAL BOXES) TOTAL 12.410 0.616 PG 30 (ENCLOURS) TOTAL PG 31 (BOILER FIXING COMPONENTS) TOTAL 165.09 PGMA DESCRIPTION Weight Completed Balance (In MT) PART .013 PG 41 (OIL GUNS) 3.024 4.611 PAGE 2 OF 13 .KORBA ERECTION STATUS Erection.098 75.074 PG 24 (TRIM PIPING) TOTAL 94.III.000 37.616 0. NTPC .407 PG 18 (SKIN CASING) TOTAL 21. LTD.TEXCEL ENGINEERS PVT.817 12. Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage .104 94.09.421 70.PRESSURE PARTS) PG 08 (BUCK STAYS) TOTAL 655.B (NON .658 9. As on 01.598 0.

091 PG 50 (SCAPH) TOTAL 20.227 PAGE 3 OF 13 .KORBA ERECTION STATUS Erection.958 TOTAL (IN MT) 4281.971 902.000 107.994 2004.260 PG 57 (DAMPERS) TOTAL 356.625 150.880 846.260 0.000 20.003 2.622 PG 47 (COAL PIPING) TOTAL 716. Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage .376 184.405 0.885 226.09 PGMA DESCRIPTION Weight Completed Balance (In MT) PG 43 (AIR SYSTEM PIPING) 81. LTD.193 PG 48 (DUCTING) TOTAL 1748.III.183 532.09. As on 01. Testing.958 0.TEXCEL ENGINEERS PVT. NTPC .945 PG 45 (BURNER BLOCKS) TOTAL 152.225 2276.460 80.327 129.442 PG 67 (FEED PIPE TO MILL) TOTAL 107.

09 PGMA DESCRIPTION Weight Completed Balance (In MT) PART .000 PAGE 4 OF 13 .976 05 (WW HEADERS) TOTAL 06(WW PANNELS) TOTAL 07 (RISER TUBES) TOTAL 190.636 883.694 309.964 0.666 592.09.TEXCEL ENGINEERS PVT.314 449.000 0.249 0.739 0. As on 01.068 6.521 229.198 0.KORBA ERECTION STATUS Erection.C (PRESSURE PARTS) PG 04 (BOILER DRUM) TOTAL 239.689 321.545 9.689 321.III.000 10 (SH HEADERS) TOTAL 11 (SH PANNELS) TOTAL 182.161 51. Testing.246 15 (RH HEADRS) TOTAL 51.234 888.000 16 (RH COILS) TOTAL 17 (RH HDR SUSPENSION) 309. NTPC . Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage .000 0.000 12 (SH HDR SUSPENSION) TOTAL 455.161 0.060 0. LTD.964 182.955 19 (ECO SYSTEM) 888.636 883.726 592.804 87.000 9.805 97.249 190.

KORBA ERECTION STATUS Erection.09. LTD.277 136.717 1401.D (ROTATING MACHINES) 52 (AIR PRE HEATER) TOTAL 4495.000 165. Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage . Testing.529 1938.436 TOTAL (IN MT) PART .605 116.143 1415.09 PGMA DESCRIPTION Weight Completed Balance (In MT) 27.158 175.TEXCEL ENGINEERS PVT.000 27.747 55 (AXIAL FANS) TOTAL 204.083 PAGE 5 OF 13 .452 21 (SB PIPING) TOTAL 24 (TRIM PIPING) TOTAL 214.452 0. NTPC .III.582 7.529 3548.845 42 (FUEL OIL PIPING) TOTAL 40.375 68.098 56 (RADIAL FANS) TOTAL 242.146 33.000 63. As on 01.525 63.138 125.000 23.226 0.164 4319.184 61 (MILLS) TOTAL 63 (DRIVE MOTORS FOR ROT M/Cs) TOTAL 65 (FEEDER) TOTAL (IN MT) 1415.970 55.421 126.968 1457.293 88.475 0.000 1610.000 141.

892 6291.671 14835 135. LTD.178 80 & 81 (SG PIPING & EXPANDERS) TOTAL 167.09. As on 01. Commissioning of Boiler and its Auxiliaries of 1X500 MW Unit#7 Stage . NTPC . Testing.714 TOTAL (IN MT) GRAND TOTAL (IN MT) 224.III.563 53.09 PGMA DESCRIPTION Weight Completed Balance (In MT) PART .E (BOILER PIPING) 24 (TRIM PIPING) TOTAL 57.000 35.286 131.550 88.KORBA ERECTION STATUS Erection.563 21126.694 PAGE 6 OF 13 .385 4.TEXCEL ENGINEERS PVT.

Ducting/Outside Ducting erection. Balance supports can be completed after erection of exhaust piping. It will be consumed in later stage of additional platforms for equipments. & Hot Pri. Work consist of Lift structure . IInd Pass Coil Handling Structure work will start after Eco. Sequential of Fans Foundations/Fan Handling Structure Column erection work Sequential holdup of APH & FAN erection. Work in progress. As on 01. nd its Auxiliaries of III. Air Ducts in IIIrd Pass Area.09.09 Remarks All 18 nos. Sequential holdup of FD FAN Duct.Bunker bay structure clearance required to start interconnection platforms. Eco. Mill Maintenance Platforms. of Silencer Supports are completed.LTD. PAGE 7 OF 13 . Excess grills suplied in '35' group.

Completion after completion of Pourable/Refactory insulation. PAGE 8 OF 13 . 012) yet to be received.DU: 001 & 002 materials yet to be received). As on 01. Balance (43 MT) is Trimpiping.04. Work in Progress. Work in Progress.LTD. Fabrication work in progress. Work in Progress. Balance materials (Mill Board DU: 011. Balance work will be completed after fixing of Acoustic Steam leak detecting system area. nd its Auxiliaries of III. Sequential Erection of Burner Skid Assy(42-070. Fuel Oil Pump House is not ready.2009. Boiler floor piping work in Progress. Vertical Roof Enclosure started on 06. Silencer erection completed. Work in progress.09 Remarks For completion of Buckstay Links missing buckstay pins yet to received.09. Work in progress.

RHS. reducer materials yet to be received. Replacement yet to be received. To start after completion of Feeder Floor. Seal Air fan foundation not ready to start seal air piping. (Clearance from Mill Bay Structure Agency for erection of Ducts and other structures in our scope. As on 01. PAGE 9 OF 13 . Power Cylinder fixing work balance Work in Progress.09 Remarks Scanner Air. Burner Corner Vertical Pipes erection slow down all 05 level main platform members are fouling. FD Fan SCAPH material damaged. Burner Tilt. Work in progress. Modification is required. nd its Auxiliaries of III. LHS Mills & Bunker structures are not ready. Elbow.) Sequential erection of PA & FD Fan Ducts.LTD.) Sequential holdup.09. (Clearance from Mill Bay Structure Agency for erection of Ducts and other structures in our scope. Work in progress.

09. Drum internal balance.09 Remarks Drum erected on 27. nd its Auxiliaries of III. Bottom Ring header Orifice Plate Fixing work Balance.2008.LTD. Ist Pass links supports. As on 01.(link support materials yet to be received) Reheater crossover tube balance. Work in progress.02. RH Steam cooled spacers (material Pending) . PAGE 10 OF 13 .

LTD.09 Remarks Sequential holdup Work in progress. ID FAN 'B' foundation is not ready. PAGE 11 OF 13 . ID FAN 'A' work in progress. SH. Seal Air Fan foundation not ready. Work in progress. Sequential erection of Fans & Mills Feeder floor is not ready.09. Pump skid assy. RH. Boiler floor piping work in progress. Non drainable portions vent & drains supports balance. As on 01. are not received. FD Fan 'A' foundations are not ready . SH Startup vent balance material yet to be received. Spray lines. Both LHS & RHS Mill foundations are not ready. Fuel Oil Pump House is not ready. nd its Auxiliaries of III. To start PA Fan 'B' & FD Fan 'B' Silencers the supporting structures are not available.

As on 01.LTD. CBD Tank foundations are not ready.09 Remarks Work in progress.09. nd its Auxiliaries of III. PAGE 12 OF 13 . Work in progress.

638 12.MAIN 30-215 BOILER ENCL deleted 12.638 .